GE AZ75E09DACM1 User Manual ZONELINE Manuals And Guides L0604543

GE Package Units(both units combined) Manual L0604543 GE Package Units(both units combined) Owner's Manual, GE Package Units(both units combined) installation guides

User Manual: GE AZ75E09DACM1 AZ75E09DACM1 GE ZONELINE - Manuals and Guides View the owners manual for your GE ZONELINE #AZ75E09DACM1. Home:Heating & Cooling Parts:GE Parts:GE ZONELINE Manual

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Safety Instructions
Operati_

©

2

Instructions

Controls--Dip
Controls--Terrain
Connections

...........

Switches
al

......

3-5

..............

6, 7

On/Off
Switch ...............
Ventilation
Control
...........

8
8

Care and Cleaning
Air Filters ...................
Base Pan
...................
Exhaust Coils ................

9
9
9

Installation

Heat/Cool

and

Heat Pu_@ Modds
7500 Series

Instruc_tions

Electrical
Supply' .........
Installing
the Zoneline
Preparation
................
Servicing
..................
Troubleshooting
Normal Operating

....

] 1-13
] 4-21
]0
22

Tips
.......
Sounds
....

23
24

Consumer
Support
Consumer
Support
. . .Back Cover
Product Registration
......
25, 26
*¢\arranty
..................
27

©
Write the model and serial
numbers here:
Model #
Serial #
Find these

numbers

on a label

on tile fl'ont case panel.

TINSEA469JBRZ

49-7534

12-05JR

IMPORTANTSAFETYINFORMATION.
READALLINSTRUCTIONSBEFOREUSING.

WARNING!
For your safe_ the information in this manual must be followed to minimize the risk of fire, electric
shock, or to prevent property damage, personal injury, or loss of life.

_\ "_____SAFETY
PRECAUTIONS
_y_

• This
Zoneline
must be properly
installed
ira accordance
with tile
Installauon Instrucuons before it is
used. See the Installation
Instructions
ira tile back of this manual.
Replace immediately
all electric service
cords that have become frayed or
otherwise
damaged.
A damaged
power
supply cord must be replaced
with a
new power supply cord obtained
from
the mamffacturer
and not repaired.
Do not use a cord that shows cracks or
abrasion
damage along its length or at
either tile plug or connector
erad.

• Unplug or disconnect
tile fllse box or circuit
making

tile Zoneline
at
breaker before

any repairs.

NOTE." VVestrongly recommend
that any
servicing be performed
by a qualified
individual.
• All air conditioners
contain
refligerants,
which under federal law must be
removed
prior to product
disposal. If
you are getting rid of an old product
with refrigerants,
check with the
company
handling
disposal about wh at
to do.

READANDFOLLOW
THISSAFETY
INFORMAtiON
CAREFULLY.
SAVETHESEINSTRUCTIONS

2

Controls-dipswitches.

.ecorn

Controls-Dip Switches
The
front
front

dip

sxfitch

case I)anel,
of the unit.

controls
through,

are
an

located

behind

opening

on

the

zDip
7 Switches

the

To access the dip sMtches, remove the front
case panel by removing the filtex, taking out the
ti)ur fl'ont screws, the upper two screws fl'om the
top of the panel and the shipping screws on each
side, if present. (Discard the two side shipping
screws, if present).
The fi_cto U settings

will be in the DOWN position.

NOTE:The owner is responsible
the appropriate
temdnals.

dip switches

tot setting
and connecting

Side
• _, shipping
screw

TL1(C)(Temp.Limit 1-Cool)
TL2(C)(Temp.Limit 2-Cool)
TL3(C)(Temp.Limit 3-Cool)

TL1(H)(Temp.Limit 1-Heat)
TL2(H)(Temp.Limit 2-Heat)
TL3(H)(Temp.Limit 3-Heat)

[__
ALLI_R(All ElectricHeat)(Heat-pumpmodelsonly) -FREEZ
S (FreezeSentinel)
CONSTFAN(ConstantON Fan)

u_

DOWN

'Ill, _. No

All Electric Heat (Heat pump models only)
When this switch is enabled (UP), heat pump
operation
is locked out, causing the unit to
provide only electric resistance heat.

[BE]E]BBB]
°_
DOWN

[ BBBBB]
°"
DOWN

L

ALLI_R(All ElectricHeat)

3

Controls-dipswitches.
Freeze Sentinel (Requires room air sensor kit-RA VRMS)
_,_]mn this switch is enabled (UP), it turns OFF tile

]BBBBBB]°"
DOWN

ti'eeze sentinel protection
feature. _._]th tile
switch disabled (DOWN), the freeze sentinel is
acfi\_ted which automatically
provides heat
without user intedi_ce. This helps to prevent
I)lumbing damage by turning tile heater and
rims ON at 41 ° F and OFF at 46 ° E

[B BBBB]

DOWN

L_ FREEZE
S (FreezeSentinel)

ConstantON Fan
X4qmn this switch
rims to rtm
tile

trait

is enabled

continuously

is in tile STOP

(UP), it
at high

allows

speed,

tile
exert

if

position.

[[ BBBBB]D,
DOWN

DOWN

L

CONSTFAN(Constant
ONFan)

OccupancySensor
_,_]/en this switch is enabled (UP), it allows tile
trait to utilize an infl'ared motion sensor and a
door switch tot occui)ancy detection. This timtm'e
allows an energy' management
system to be
installed and operated
in conjtmction
with
tile tmit.

laaaaaal°"
lBBB J
°"
DOWN

DOWN

L OCCUPIED
(OccupancySensor)

Duct
Tile duct select flmcfion

allows tile indoor

tim to be operated
at two wn_iable tim speeds,
depending
on the duct length. X,\]mn this switch
is enabled (UP), the unit automaficallv
selects
either high or middle tim speed for longer
ductwork applications.
When set in the down
position, the trait is automatically
operated
in
either the middle or low tim speed ti)r shorter
ductwork applications.

4

[BBBBBB[

DOWN

[BBBBBB[

DOWN

L

DUCT
(Blower Fan)

ge.com

Temperature Limiting (Requiresroom air sensor kit-RAVRMS)
Temperature
b)' limiting

limiting
the

set fin" cooling
can

lowest
and

the

be set fin" heating,

controlled

by switches

can reduce

energy

teini)erature

that

highest

temperature

TemI)erature
1-6

on

costs
can

the

limiting
top

TL1(C)(Temp.Limit 1-Cool)
TL2(C)(Temp.Limit 2-Cool)
TL3(C)(Temp.Limit 3-Cool)

of auxiliary

be

used

that

switches

controls.

to select
are

The

the cooling
used

to control

ti_t

three

limits.
the

switches

The

next

heating

are
three

limits.

is

block

TL1(H)(Temp.Limit 1-Heat)
TL2(H)(Temp.Limit 2-Heat)
TL3(H)(Temp.Limit 3-Heat)

[aBBBBBI
[aaaaaal
DOWN

DOWN

Temperature limiting during COOLmode
(all temperatures shown in °F)
UP
DOWN
Minimum Maximum
NONE

1, 2, 3

60°

85°

Temperature limiting during HEATmode
(all temperatures shown in °F)
UP
DOWN
Minimum Maximum
NONE

4, 5, 6

60°

85°

1

2,3

64°

85°

4

5, 6

60°

80°

1, 2

3

66°

85°

4, 5

6

60°

78°

2

1,3

68°

85°

5

4, 6

60°

76°

2,3

1

70°

85°

5,6

4

60°

74°

1, 2, 3

NONE

72°

85°

4, 5, 6

NONE

60°

72°

1,3

2

74°

85°

4, 6

5

60°

70°

3

1, 2

76°

85°

6

4, 5

60°

65°

5

Controlsmterminal connections.
Controls-TerminalConnections
Tile

texminal

front
fl'ont

connections

are located

case panel
through,
of tile unit.

To access
fl'ont

tile

panel

fimr

fl'ont

top

ot the

side,

teFmillal

panel

if present.

screws,

COllllectiollS,

by removing
screws,

tile
and

tile filtei,
upper

the

(Discard

behind

an oi)ening,

on

remove
taking

two screws

shipping

tile
out

tile

from

tile

on

each

screws

the two side

tile

tile

shipping

if present).

Insert

tile building

bottom
securely

hook-up

ol tile terminals
and
to make
tile desired

wires

into

Route tile wires fl'om tile temfinal
through tile unit wire guides
the case wire guide.

tile

tighten
screws
connections.

connections

and out through

NO_.; The owner is responsible
tot setting
tile appropriate
dip switches and connecting
temfinals.

CAUTION:
hnproper
CDC Mring may damage tile Zoneline
electronics
or cause erratic Zoneline operation,
No common
busing is permitted.
A separate wire
pair must be run fl'om each separate controlling
switch to each individual Zoneline,

Routewires
through wire
guides

l H®l®l®i®l®i®l®l®l®l®
o

[_

o

ommon-Ground
White-Heater
Yellow-Compressor

RoomAir Sensor
Motion Sensor
DoorSensor
CentralDeskControl

Room Air Sensor
"_._q/en connected,

Black-Reversing Valve
Green-High Speed Fan
Green-Low Speed Fan
Red-24V AC only

(Requiresroom air sensor kit- RAVRMS)
tile

r(iom

utilization
of tile teinperature
sentinel
fb'atures.

air sensor
limiting

will alh)w
and

freeze

NOTE: If GE them_ostat ]LM(147P2 or ILM(163P2
is used with tile unit, tile room sensor kit is not
needed, since temperature
limiting and freeze
sentinel features are incoq)orated
in tile
them_ostats.

o_

_

_:'*

S=

L

Room Air
Sensor

o

o

ge.com

Motion Sensor (Obtainedlocally)
Tile Occupancy
tile up position

Sensor dip switch nmst be ill
to use this teature.

\_]/en connected,
the wall mounted
motion
sensor will demct motion in the room and
autolnaficallv
cycle tile unit between nomml
operation

and energy

inanagelnent

I
L_

operation.

I

oo

Motion Sensor

Tile door and Inofion sensoI_ work together
to automatically
cycle the unit between nomml
operation

and energy

inanagelnent

operation.

Door Sensor (Obtainedlocally)
The Occupancy Sensor dip switch must be in the
up position to use this teatuI'e.
_]/en

connected,

tile door sensor

will detect

when tile door ill tile room is opened or closed.
This ti_atuI'e n/ust be used in coqjunction
with
tile

i/lotion

sensoI:

The door and i/lotion sensoi3 work together
to auton/aticallv
cycle the unit between mmnal
and

enei'_ry,,

i//anagei//ent,

ol)ei'ations.

CentralDesk Control
\4lien connected,
tile unit lock-out is released
and it can be turned ON or OFF with a switch
located at the (:entral Desk (;ontrol. A separate
wire pair must be run fl'om each separate
controlling
switch to each individual Zoneline.
Central Desk Control

Remote Thermostat
The unit will be controlled
themlostat.

by a rein ote

IMPORTAN7
Tile Zoneline
provide

themlostat

cc_

cmmections

24V AC only.

If using a digiml/elecmmic
wall themlostat,
you inust set it to tile 24V AC setting. See tile
Installation Instructions tor tile wall themlostat.

A CAUTION:
Dalnage to a wall themlostat
or to tile
Zoneline electronics
can result fl'Oln ilnproper
connections.
Exercise extra attention
when
connecting
blue and black wires. No line
voltage connections
should be inade to anv
drcuit ill tile d/elmostat.
Isolate all wires ill
building

fl'oln lille voltage.

-

Red-24V AC0nly
Green-LowSpeedFan
Green-HighSpeedFan
Black-ReversingValve
Yellow-Compressor
White-Heater
Common-Ground

Otherfeatures of yourZoneline.
On/Off Switch
The unit on/oH'
the Zoneline.

switch is located

on the ti'ont oI

Toturn the unit on, press the top oI the switch in.
To turn the unit of[, press the botton_
switch in.

oI the

ON/OFF
switch

Ventilation Control
The ventilation

control

left side ot the Zoneline
case panel.

lever is located

on the

unit, behind

the ti'ont

To access the ventilation
control leve_; remove
the front panel by removing the filte_; taking out
the ti)m" ti'ont screws, the ul)per two screws ti'om
the top of the panel and the shipi)ing screws on
each side, if present. (Discard the two side
shipi)ing screws, if present).

0
Ventcontrol
(pushleverdown
andpullforward
or backto
operate)

_._]_en the lever is in the CLOSEposition, only the
air inside the room is circulated and filtered.
\._]]en the lever is in the OPEIVposition, some
outdoor air will be drawn into the room. This
will reduce

the heating

or cooling

eflidencv.

To close the vent, push the vent lever handle
down, pull it fin'ward and lock it up in place.
To open the vent, push the vent lever handle
push it back and lock it up in place.

Energy Tip: Kee I) the vent control in the
CLOSEposition. The room air will be filtered
and drculated.

down,

About Heat Pumps(onsomemodels)
Heat pumps can reduce operating
costs by
exchanging
heat ti'om the outside air----even
when the outside temperature
is below
fl'eezing-and releasing that heat ind{){n_.
To get the best economic
benefit ti'om yore" heat
I)ump, don't change the room themmstnt
setting
very often. Raising the heat setting 2-3 degrees
will cause the Zoneline to use its electric heating
elements in order to reach the new temperature
setting quickly.

8

There

is a three

mn

time

The

indoor

minute

at any setting
tim motor

compressor
cycles off.

and

The

heating

more

electric

electricity

II/OI'e to operate.

stops

than

minimum

compressor

to prevent
stnrts
after

heat

befin'e
the

elements

short

cycling.

the

compressor

use much

i)umps

and

cost

Careand cleaning,

gecem

Turnthe Zoneline off and disconnect thepower supplybefore cleaning.
Indoor/Outdoor
The exhaust

Coils

coils on the Zoneline

should

be

checked regularly: If they are clogged with dirt or
soot, they may be protessionally
steam cleaned by
w)ur (;E service center; You will need to remove
the refit fl'om the case to inspect the coils
because the dirt build-u I) occm_ on the
exhaust side.

--

Outdoor coils

Have the ceils cleaned regularl,_

Drain
Clean the drain system regularly
prevent clogging.

to

Base Pan
In some installations,
dirt or other debris may be
blown into the refit fl'om the outside and settle in
the base pan

(the bottom

of the refit).

In some areas of the United States, a "gelqike"
subst;mce may be present in the base pan.
Check

it periodically

and clean,

if necessa_w:

Air Filters
To maintain

optimum performance,

change the filter at least every30

The most important
thing )'ou can do to
maintain the Zoneline is to change the filter at
least eve_w 30 days. Dirty filte_ reduce cooling,
heating and air flow.

days.

Toremove
and replace
the filter:

Remove filter

Changing the filter will: Decrease cost of operation,
save energai, prevent clogged heat exchanger
coils and reduce the risk ot premature
component
tailm'e.

CAUTION:

Oo not operate the

Unit-mounted filter

Zoneline wi_out the filter in place. If a filter
becomes torn or damaged, It should be replaced
immediately.
Operating
without the filter in place or with a
damaged filter will allow dirt and dust to reach
the indoor coil and reduce the cooling, heating,
airflow and efficiency of the unit.
Replacement
filtex_ should be imrchased
your local retailer where air conditioner
lilI'IlaCe
accessolJes
are sold.
Filter size required

is 20" x 20" x 1".

Filter

fl'om
and
Filter

Returnair grille

Access-panelwith
returnair grille

9

Zoneline Air
Conditioners

Installation
Instructions
I ouestions?Visit

BEFORE YOU BEGIN
Read

these

instructions

completely

• IMPORTANT
instructions

fin" local

governing

codes

and

with

• Note
fl]ture

to Owner
reference.

• Proper
installer.

installation

carefully.

use.
• All electrical

- Obse,,e
.ll

installed

ordinances.

to Installer

instructions

IMPORTANT ELECTRICAL
SAFETY-READ CAREFULLY
CAUTION:

- S.,ethese

• IMPORTANT
• Note

and

inspector's

-

the

Be sure

to leave

• For

Kee I) these

instructions

tot

personal

must

responsibility

of the

tailure
under

safety,

be properly

due to improper
the X_hrrantv.

installation

• Do

is not

for

this

use

• Aluminum

(fuses
of

Phillips screwdriver

1.

Adjustable wrench

the

and

case

cord

wiring

with

may

running

power

breakers)
axe specified
unit.

present

special

electrician.
there

to the

this

unit

is still

voltage

before

by:

Removing
the

and/or

unit.

a qualified

• When
the unit is not
the electrical
controls.

servicing

unit

or circuit

each

building

Discmmect

be

(NEC)

installations

ml extension

problems--consult

TOOLS YOU WILL NEED

MUST

Code

Zoneline

Zoneline

nameplate

not

wiring

grounded.

devices

acceptable
on the

" Product
covered

and

electrician.

National
Electrical
and ordinances.

• Protective
is the

cmmections

by a qualified

• Follow
the
local codes

these

owner.
-

I

at: ge.com or call 800.GE.CARES
(800.432.2737).

our Website

wall

the power

cord

(if it has

one)

from

receptacle.

OR
2.
Saw

Hammer

Tapemeasure

^AUk
WARNING:
installation,

switch

locked,

device,

off at the

the area to prevent
power
on accidentally.
When
the

and lock
switched
be

Bef,,,e
be_im,
i.,_the
power

such

secm'elv
as a tag,

tasten
to the

service
from
area

a prominent
selwice

panel
being
cannot

warning
panel.

10

Removing

the

the

breakers

circuit

brmlch

circuit
off

fuses

at the pmlel.

or turning

to

Installation

Instructions

ELECTRICAL REQUIREMENTS
•

[)se ONlY
the wiring size
outlet
branch
circuit.

reconm/ended

•

Proper

is the

of the

current
owner.

protection

fin"

FOR 230/208 VOLT POWER CORD
CONNECTIONS
ONLY

single

responsibility

1.

AWG Wire
size**

15A

14

20A

12

30A

10

by taking
out the tom"
two scre_v_ fl'om the top

of the panel
and the shii)ping
side, if present.
(Discard
the

Recommended branch circuit wire sizes*
Nameplate
maximum circuit
breaker size

Remove
the tl"ont panel
fl'ont scre_vs, the uI)per

scrmvs,

scre_vs on each
two side shii)ping

if present.)

Side
_,

shipping
screw

AWG - American Wire Gauge
Singlecircuit breaker from main box
**

Based on copper wire, single insulated conductor at 60° C

NOTE: Use

COl)per

conductm_

only.

230/208 VOLT
ELECTRICAL SUPPLY

2.

A power supi)ly kit must be used to supply power to fl_e
Zoneline trait. The appropfiam
kit is detemfined
by the
w)ltage, the means of electrical connection
and the
amperage
of the branch drcuit. See the PO_'ER
CONNECTION
CHART on page 13 to select the
ai)i)ropriate
kit.

M1 wirin

,

including

installation

in accordance

with

be

ordinances

and

the

3.

of the
NEC

thejtmcti(m
box

and

box

coxer

and

the

discard.

Remove
junction box
and cover

Power supply kit

must

]).emoxe
jtmction

Connect
the strain

the power
relief.

cord,

with

a loop,

throm,h

receptacle,

and

local

codes,

regulations.

© © ©
Tandem

Perpendicular

Large Tandem

15Amp

20 Amp

30 Amp

230/208 volt receptacle

Powercordmust
havea loop.

configuration

11

Installation

Instructions

DIRECT CONNECT APPLICATIONS
FOR 230/208 VOLT DIRECT
CONNECT APPLICATIONS ONLY

FOR 265 VOLT DIRECT CONNECT
APPLICATIONS ONLY

1. ]{emove

IMPORTANT:
Connection
of a 265V AC product to a
branch circuit MUST be done b) direct connection
in
accordance
with the Natkmal Electric Code. Plugging
this unit into a building mounted
exposed receptacle
is
not permitted
b} code.

the cordset fl'om the power supply kit.
Measure 7" down the cord fl'om where it emerges
fl'om the back of the nylon plastic connector
and
cut the cord through
at this point.
2. Careflfllv remove
6" of the cordset insulation
so as to expose

the three

insulated

wires.

These models must be installed using the ai/propriate
GE power suppl? kit tot tile branch circuit amperage
and the electrical resistance heater wattage desired.
See the POWER CONNECTION
(:HART on page 13
to select the al/propriate
kit.

3. Strip 3/4" of the insulation
away at the end of
each of the three wires (I,1, 1,9 and Ground).

4. Direct connection

to branch circuit wiring inside the
provktedj unctkm box must be made b) connecting
as tbllo_:s in stops 1-3 below.

It is tile responsibilit)
connection

of

with electrical

of tile installer

con-}ponents

is done

to ensure

tile

ill accordance

codes.

Direct connection to branch circuit wiring inside the
proxidedjtmction
box must be made b) connecting
as fi)llows in steps 1-,, beloxa

[] REMOVE JUNCTION
• Remo_e the junction
t]'ont two screws.

BOX COVER

box co_,er b) taking

[] ATTACH CONDUIT

out the

•

/_)se the
junction
branch
through
into the
the end

round knockout
hole at the toil of the
box to install conduit coming fl'om the
circuit. Install and clamp the conduit
the conduit clamp and bring wire leads
j unction box. i,eave 8" ot wire fl'ee fl'om
of the conduit.

Conduit

box cover

12

Conduit

Installation

Instructions

DIRECT CONNECT APPLICATIONS
[] MAKE WIRE LEAD CONNECTIONS
1.

Make all wire connections

2.

Select the applicable

b v using al_l_ropriate

wiring

situation

INSIDE THE JUNCTION
UiAisted

electrical

and tbllow the instructions

208

3-Phase 208 VAC with "Crazy Leg"
//7wn _onn_(ling" the _mdine 10 a gmu@hasv ci*_uit wilh
"(;mzr L_¢"Jbr 208V ap/)lk:ation,_:
Connect
the white and black leads of the Zoneline
power supply kit
leads. (The white
be com_ected to
the power supply
circuit grotmd.

IUu,, (o,necti,g" the Zondim: to a thweJdu¢,v: ci*vuitJbr
208V a/qdicatio,,_:
Connect the white and black leads ot the Zoneline
power supply kit to the branch drcuit 1,1 and 1,2
leads. (The white lead of the power supply kit should
be identified by the installer using electrical tape with
some color other than green or white,) Connect the
green lead of the power supply kit to the power
supply and branch circuit ground.

power supply kit
leads. (The white
be connected
to
the power supply
circuit grotmd.

3.

Be sure that all wire leads are inside thejtmction
box and not
pinched between the box and the trait. The green insulated
grotmd wire from the Zoneline MUST be com_ected to the branch
circuit grotmd wire.

4.

Plug the 9-pin c(mnector
junction
box.

5.

Replace the junction box cover by replacing
removed

230/208

Volt

Supply

Kits

RAK3152
RAK3202
RAK3302

Power

to the branch circuit Neutral
lead d the power supply kit
neutral.)
Connect the green
kit to the power supply and

265 Volt
Supply
RAK5157
RAK5207
RAK5307

T_I n

den/

Perpendicular
i,arge Tandem

Kits

Wall Plug
Configuration
Does Not Apply
Does Not Apply
Does Not Apply

Makewire lead
connections

the two scre_vs

Circuit

Protective

Device

15 Amp

Time-Delay

Fuse

or Breaker

20 Amp

Time-Delay

Fuse

or Breaker

30 Amp

Time-Delay

Fuse

or Breaker

Circuit
15 Amp
20 Amp
30 Amp

and 1,1
should
lead of
branch

bnduit

CHART

Wall Plug
Configuration

and 1,1
should
lead of
branch

in the

earlier:

POWER CONNECTION

Power

to the branch drcuit Neutral
lead d the power supply kit
neutral.)
Cmmect the green
kit m the power supply and

3-Phase 253-277 VAC
IIIw. _onrwcii,g" the 7_mdim_ lo a lh*_u@hasvcimuitJbr
265V ap/dicalio,s:
Connect
the white and black leads of the Zoneline

VAC

into the 9-pin receptacle

and techniques.

accordingly:

1-Phase 220-240 VAC
1_Twn_o,r_e(:/i,_"//w Zone&w /o a si,@.J)hasv cir(ui@.
230V a/qdicalio_,_:
Omnect the white and black leads ot the Zoneline
power sui)ply kit to the branch circuit 1,1 and 1,2
leads. (The white lead of the power sui)ply kit should
be identified by the installer using electrical tape with
some color other than green or white.) Cmmect the
green lead ot the power sui)ply kit to the power
sui)ply and branch circuit gmtmd.
3-Phase

connecto_

BOX

Protective

Time-Delay
Time-Delay
Time-Delay

13

Device
Fuse or Breaker
Fuse or Breaker
Fuse or Breaker

Heater Wattage
Ca)230/208 Volts
2.55/2.09
3.45/2.82
5.00/4.10

I_A_'
I_A_'
I_A_'

Heater
Wattage
@ 265 Volts
2.55 K_'
3.45 K_'
5.00 K_'

Installation
ZONELINE

Instructions

COMPONENTS

Case
Zonelineunit
FrontCase Panel

REQUIRED ACCESSORIES
(Check the "Essential Elements" label on the unit.)
Cutout
Dimensions:
20" W x 32W' H

Wall Plenum
RAVWP6 - 6"D x 193A'IN x 32"H
RAVWP8 - 8"D x 193A"Wx 32"H

ArchitecturalLouver

RAVWP12 - 12"D x 193/4'1Nx 32"H

RAVAL1

RAVWP15 - 15"D x 193/4'1Nx 32"H

Cutout
Dimensions:
28'M/x 48"H

Dimensions:
203X'H
I 203/8"VVx
Cutout

Access Panel with
Return Air Grille

Return Air Grille

OR

RAVRG2

RAV RG1

22i/z'

Wall Thermostat
Model Type

Mechanical Thermostat

Electronic Thermostat

Heat!Cool Models

4-wire

5-wire

Heat Pump Models

6-wire

6-wire

Check the thermostat instructions for correct wiring and installation requirements.

14

Installation

Instructions

TYPICAL UTILITY CLOSET AND DIMENSIONS
(FOR REFERENCE ONLY)
UNIT INSTALLED

THROUGH

FRONT

OF CASE

UNIT INSTALLED

THROUGH

Top View

Top View

Arcbitectural Louver

ArchitecturalLouver

111/Z
'

SIDE OF CASE

,_-- 3" rain.

t1:t

D00r/accesspanel

3 _ _

rain.

4" ffdn.

Uuitfront

5" min.

Door/access pauel

Side View
Rigid --_

Insidewall

Outsidewall

ductwork
Flexibleor
rigid duct

_

/
/

Unit

/

Air discbarge_

• 4" min. from front of case Unit
installed throughFRONTof case.
• 5" min. from front of case Unit
installed throughSIDEof case.

Wall plenum

/

• 3" min. from two sides of case.

_1"

l

Wall plenum

Exterior/Outside

Plenum
cutout

Option1
Accesspanel with
return air grille

a

divider-........._
_-.

IF

Option2
Returnair grille

321/4"H
x20"W

FHterbracket

;

7-p

to t e f oor
8" rain.
for drain
access

l

Bottom of case approx.2"
/

abovebottom of plenum

.....
Wall plenum

Platform:231/4"x 231/4
" square
Min. loadcapacity: 175Ibs.

Platform

dooF

A

_([il/ir///lrll

F(!COl//]//Clld(!d

_tcc(_ss

B

Minimum

re(ommended

a((ess door

_ldth"

heigl]u

o0"

Outsidewall

50"

15

Fieldsupplied
outerflashiug

Installation

Instructions

UTILITY CLOSET CONNECTION LOCATIONS

IMPORTANT:

Plan and locate plenum, wall plug, drain and
thermostat carefully to avoid interference. Hard-to-reach locations
will make installation and service difficult!

Reference

Flexduct roaybe used
for transitions only
Userigid duct for 90°
bendsand tees
Outsidewall

/

A

Them/ostat

cable:

B

Power

60"

C

Case

F

height:

D

Platform

16

depth:

of cutout

Typical

wall and
wall

air

23½"

31"

(Cei_terline
case

long

long

drain:

G Room

230/208 VAC
wall receptacle
or
conduit for direct
connection

and

9½'

(_ondensate

left

I
I
I
I
I

width

D Case
E

cord:

Dimensions

plug:

sensor

3/4"

8½"

fl'om

6"-12"
kit:

connector
is approxinmtely
back

above

10' long

case
case

5¼"
wall.)

from

Installation

Instructions

RETURN AIR GRILLE INSTALLATION OPTIONS
The

room

arrangements

return

air

grille

cause

may

be installed

toward

perfi)m/ance

problems,

There are three indoor

Return Air Grille

Installation

requirements,
details,

the

Instructions

NOTE:

will

Follow

Use only one

Installation

filter in the installation.The

the

fl'ont

options.

Choose

i)rovided

filter

or either

ma_

with

side

of the

unit.

the

option

that

the

return

air grille

be installed

on

the

unit

]ml)roper

best suits

return

w)ur

installation

accessory

or in the

air

for installation

access

panel/door.

Outside wall

RAVRG1

- Access panel with

return air grille

/

Option

Unit-mounted

filter with

a field-supplied

return

RAVRG2

1

- Return

air grille

air grille and access door/panel

Filter

Option

3

Option

17

2

Installation

Instructions

WALL PLENUM AND ARCHITECTURAL LOUVER INSTALLATION
• Install the appropriate
wall plenum
provided
with the plenmn.

IMPORTANT:
Proper

wall

flashing,

through

the exterior

wall in accordance

with the Installation

Instructions

The wall plenum is not designed to carry structural

header

construction

is required.

shim and caulk for a weather

The plenum

resistant

requires

loads.

proper

installation.

Proper header for
structural support.
Apply proper caulking
and flashing.
Properly
square
lexel plenmn.

and

Architectural
Louver--RAVAL1
Exterior/0utside Wall

Wall Plenum
RAVWP6- 6"D x 19¾"VVx 32"14
RAVWP8- 8"D x 19¾"VVx 32"14
RAVWP12- 12"D x 19¾"VVx 32"14

Case

RAVWP15- 15"D x 19¾"W x 32"14

[] BUILD AND INSTALL THE
ZONELINE BASE PLATFORM

2. Place the platfimn
in the utiliW closet with the
following
clearance
between
it and the interior
surface of the walls/door/panel:
• 4" rain. ti'om front of the case - Unit to be

1. Construct a 23V(' rain. x 23¼" rain. square pladimu.
NOTE: The platform
must have a load-bearing
capacity of 175 lbs. minimum.

•

installed
through
FRONT
5" rain. fl'om front of the

•

installed
through
SIDE of case
3" rain. fl'om two sides of the case

-..J

3. Align the platflmu
with the oI)eniw,_ of
the wall plenum
and secm'e to the floor
using appropriate
brackets and bolts.

\S
8" rain: /
:;:de::m

of case
case - Unit

M'J __/'_Qlt0ut;pr

drail,
COllll_CtlO[1

18

to be

Installation

Instructions

[] iNSTALL THE DRAIN
An externaJ or an internal
the drain connector.

drain

[] DUCTWORK
must be attached

to

Prepare the closet ductwork
the case.
The

F_ternal Drain
Attach a 90 ° PVC elbow to the unit's fbmale 3/4" NPT
chain connecto_
Use the other end of the elbow to

flow

rate

ax:dlable

(C[q¥1)

can

and

external

be estimated

static

ti'om

the

Use these charts to select your lira sl)eed
collar on top _ff the case accepts
standard

run a 3/4" Sch.40 PVC pipe through
the knockout
holes of both the wall plenum and the architectural
louver to the outside. Seal the gap between the
plenum hole and PVC tube. See the Installation
Instructions
in the Ig_,VAL1.

Pull

all duct

static

tight.

Extra

duct

slack

can

to

pressure

chart

below.

setting.
The
10" duct.
greatly

increase

pressure.

CAUTION:
restrictions.

Flex duct can collapse
mad cause airflow
Do not use flex duct for 90 ° bends
or

mlsupported

Side View

Insidewall

total

(ESP)

for later com_ection

rmls

of 5 ft. or more.

Airflow - CFM@230 Volts and @ 265 Volts

iiiiiiiiiNIIN==
iiiiiiiiiJN==

indoor Fan CFM

iiiiiiiiiNIl_
HHHHi_

swITc.

iiiiiiiiilllll===
HHHH_Ia_

ESP
(in. water)

PVC
(External
drain)

'_

0.0
0.1
0.2
0.3
0.4

390
370
350
330
310

340
320
300
280
260

340
320
300
280
260

305
290
270
250
230

Da
<

0.0
0.1
0.2
0.3
0.4

475
450
425
400
375

390
370
350
330
315

390
370
350
330
315

350
325
300
275
250

=:
Da
<

0.0
0.1
0.2
0.3
0.4

630
610
590
570
550

545
530
515
495
475

545
530
515
495
475

490
480
470
455
440

J
iiiiiiiIIm===

90° Elbow

Internal

Drain

Attach PVC to the unit's female '_
) drain
.,/4 " NIT
com_ector. See the Installation
Instructions
in the

To correct for 208volts: 0.91

IL_VAL1. Local codes ma)apply.

Inside
wall

UP
I
DOWN
High
Medium Medium
Low
CFM
CFM
CFM
CFM

Your ai_low should be balanced
based on many
fi_cto_, such as available ESP, room CFM, and
ductwork. Consult an HVAC engineer fi)r proper
applications.
External static pressure
(ESP) can be
measured
with a manometer
or pitot tube. Once this
ESP is established, you can calculate the CFM using
the above chart.

Side View

CFM Recommendations

= Recommended Mid Range
Higher CFMs tend to increase Sensible capadb;
enhance room circulation and increase duct noise,
while lower C[q¥1s tend to increase i,atent capacib'
and reduce noise.

PVC ....------"_J'_:'
(Internaldrain)

19

Installation

Instructions

[] iNSTALL AND CONNECT
THE CASE

5_INSTALL AND GROUND
UNIT TO THE CASE

THE

1. Remove tile fl'ont case panel and pull the unit
ot/t of the case. Place tile empty case onto tile
plat]onn in the closet with tile outdoor side fl*dng
tile wall plentun opening. _Mign the case _th
plenum ol)ening and attach with six field-supplied
sheet metal scI'ews (corl'oSiOl]-I'esistant
screws
I'ecoml't] ended).

UNIT INSTALLED
OF CASE

THROUGH

FRONT

2. A(>r side of tile unit.

Tile

WHIR!

indoor

tim runs

operating

in tile

continuously

cooling

when

mode,

unless

tile
tile

unit

is

tim switch

behind
tile case fl'ont panel
is set at tim cycle (up).
This will cause the tim to cycle on and off with the
COIlll)I'eSSOI:

_t

roll

and

staY[.

Ym

may

notice
tile

oIt or if you

a(!iust

compressor

has shut

i'est;irt protector
3-minute
delay.

tiros stop
cooling

COMPRESSOR
PROTECTION

illode

tile

tile

tile

cycle,

both

to i'eil/ove
unit

quickly

the

room

ti'ost

stop

in starting

soon

after
right

is due

COilll)i'essor

compressor

noise

delay

them/ostat

tile

wmm

a thn

too

off. This

tor

defl'ost

and

Zoneline

_Mfer defl'ost,

alter

that

indoor
J[i'Oiil tile

catises

and

a

outdoor
in tile

coil.

o/lt(loor

in electric

to the desired

it

tile

to a built-in

will operate

will restart

if w_u

turning

comiort

heat

to
level.

T,.
pi.tectthec..mi,ie_,,i;,.d
l)rexent
short
c) cling, tile unit is designed
to run fin" a minimum
'":_mi.,/te_
_,,ei"
tilecoinl)ressor
starts at any
them_ostat

24

tile

hear

a tew minutes

ti T to restart

During

also

Ill[ly

setting.

*_ Ct/t

here

Please place in envelope and mail to:

General Electric Company
Warranty Registration
P.O. Box 32150
Louisville,

Department

KY 40232-2150

25

Consumer

Product

Ownership

Registration

Dear Customer:
Thank you tbr purchasing
our product
and thank
X&'eare proud to haxe you as a customer'.

Follow

these

three

steps

to protect

you for placing

your

new

your

appliance

confidence

in us.

investment:

Complete and mail
your Consumer
Product Ownership

At]er mailing the
re_gistration below,
store this document

Read

Registration
today:
IL_v_, th,_,l)_,_c_, of
mind of knowiHg we

ill a saf;_'place. It
contains information

operate

Call

COllt_tct

VOI/

()%%-11e1-_s

VOllr

Manual

caretilllv

It will hel l) you
VOlll"

appliance

ll('_"

prope

rlT_;

you will need should
you reqtlire service.
Our service mlml)er is
800.GE.CARES

ill

the unlik(_ly event of a
sat_.*ty moditication.

(800.432.2737).

Model

Number

Serial
I

Important:

I

Number
I

I

If you did not get a registration
card with your
product,
detach
and return
the form below to
ensure
that your product
is registered,
or register
online at ge.com.
._,.._

Consumer

Product

Ownership
Model

M_
First]
N_mle

Str((
t
Address

[

, I

I

his.

Mrs.

Cut

ll(_r(_

Registration

Number

Serial

Number

Miss

I

I

I

I

I

I

I

I

I

]

I

I

I

I

I

I

I

I

I

I

,_p,
#I , , , , i i , I

List
Nam(

I

]

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

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I

I

I

I

E-mail
,\cldr
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