GE AZ75E09DACM1 User Manual ZONELINE Manuals And Guides L0604543

GE Package Units(both units combined) Manual L0604543 GE Package Units(both units combined) Owner's Manual, GE Package Units(both units combined) installation guides

User Manual: GE AZ75E09DACM1 AZ75E09DACM1 GE ZONELINE - Manuals and Guides View the owners manual for your GE ZONELINE #AZ75E09DACM1. Home:Heating & Cooling Parts:GE Parts:GE ZONELINE Manual

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Page Count: 28

ge.com

Safety Instructions ........... 2

Operati_ Instructions

Controls--Dip Switches ...... 3-5

Controls--Terrain al

Connections .............. 6, 7

On/Off Switch ............... 8

Ventilation Control ........... 8

Care and Cleaning

Air Filters ................... 9

Base Pan ................... 9

Exhaust Coils ................ 9

Installation Instruc_tions

Electrical Supply' ......... ] 1-13

Installing the Zoneline .... ] 4-21

Preparation ................ ] 0

Servicing .................. 22

Troubleshooting Tips ....... 23

Normal Operating Sounds .... 24

Consumer Support

Consumer Support . . .Back Cover

Product Registration ...... 25, 26

*¢\arranty .................. 27

Write the model and serial

numbers here:

Model #

Serial #

Find these numbers on a label

on tile fl'ont case panel.

Heat/Cool and

Heat Pu_@ Modds

7500 Series

TINSEA469JBRZ 49-7534 12-05JR

IMPORTANTSAFETYINFORMATION.

READALLINSTRUCTIONSBEFOREUSING.

WARNING!

For your safe_ the information in this manual must be followed to minimize the risk of fire, electric

shock, or to prevent property damage, personal injury, or loss of life.

_\ "_____SAFETYPRECAUTIONS

_y_ • This Zoneline must be properly

installed ira accordance with tile

Installauon Instrucuons before it is

used. See the Installation Instructions

ira tile back of this manual.

Replace immediately all electric service

cords that have become frayed or

otherwise damaged. A damaged power

supply cord must be replaced with a

new power supply cord obtained from

the mamffacturer and not repaired.

Do not use a cord that shows cracks or

abrasion damage along its length or at

either tile plug or connector erad.

•Unplug or disconnect tile Zoneline at

tile fllse box or circuit breaker before

making any repairs.

NOTE."VVestrongly recommend that any

servicing be performed by a qualified

individual.

•All air conditioners contain refligerants,

which under federal law must be

removed prior to product disposal. If

you are getting rid of an old product

with refrigerants, check with the

company handling disposal about wh at

to do.

READANDFOLLOWTHISSAFETYINFORMAtiONCAREFULLY.

SAVETHESEINSTRUCTIONS

Controls-dipswitches. .ecorn

Controls-Dip Switches

The dip sxfitch controls are located behind the

front case I)anel, through, an opening on the

front of the unit.

To access the dip sMtches, remove the front

case panel by removing the filtex, taking out the

ti)ur fl'ont screws, the upper two screws fl'om the

top of the panel and the shipping screws on each

side, if present. (Discard the two side shipping

screws, if present).

zDip

7Switches

Side

• _, shipping

screw

The fi_cto Usettings will be in the DOWN position.

NOTE:The owner is responsible tot setting

the appropriate dip switches and connecting

temdnals.

TL1(C)(Temp.Limit1-Cool)

TL2(C)(Temp.Limit2-Cool)

TL3(C)(Temp.Limit3-Cool)

ALLI_R(All ElectricHeat)(Heat-pumpmodelsonly) --

FREEZS (FreezeSentinel)

CONSTFAN(ConstantONFan)

TL1(H)(Temp.Limit1-Heat)

TL2(H)(Temp.Limit2-Heat)

TL3(H)(Temp.Limit3-Heat)

[__ u_

DOWN

'Ill, No_.

All Electric Heat (Heat pump models only)

When this switch is enabled (UP), heat pump

operation is locked out, causing the unit to

provide only electric resistance heat. [BE]E]BBB]°_

DOWN

[ BBBBB]°"

DOWN

L ALLI_R(All ElectricHeat)

Controls-dipswitches.

Freeze Sentinel (Requires room air sensor kit-RA VRMS)

_,_]mn this switch is enabled (UP), it turns OFF tile

ti'eeze sentinel protection feature. _._]th tile

switch disabled (DOWN), the freeze sentinel is

acfi\_ted which automatically provides heat

without user intedi_ce. This helps to prevent

I)lumbing damage by turning tile heater and

rims ON at 41 ° F and OFF at 46 ° E

]BBBBBB]°"

DOWN

[B BBBB]

DOWN

L_ FREEZES (FreezeSentinel)

ConstantON Fan

X4qmn this switch is enabled (UP),it allows tile

rims to rtm continuously at high speed, exert if

tile trait is in tile STOP position. [[ BBBBB]D,

DOWN

L CONSTFAN(Constant

ONFan)

OccupancySensor

_,_]/en this switch is enabled (UP), it allows tile

trait to utilize an infl'ared motion sensor and a

door switch tot occui)ancy detection. This timtm'e

allows an energy' management system to be

installed and operated in conjtmction with

tile tmit.

laaaaaal°"

DOWN

lBBB J°"

DOWN

L OCCUPIED

(OccupancySensor)

Duct

Tile duct select flmcfion allows tile indoor

tim to be operated at two wn_iable tim speeds,

depending on the duct length. X,\]mn this switch

is enabled (UP), the unit automaficallv selects

either high or middle tim speed for longer

ductwork applications. When set in the down

position, the trait is automatically operated in

either the middle or low tim speed ti)r shorter

ductwork applications.

[BBBBBB[

DOWN

[BBBBBB[

DOWN

LDUCT

(BlowerFan)

ge.com

Temperature Limiting(Requiresroom air sensorkit-RAVRMS)

Temperature limiting can reduce energy costs of auxiliary controls. The ti_t three switches are

b)' limiting the lowest teini)erature that can be used to select the cooling limits. The next three

set fin" cooling and the highest temperature that switches are used to control the heating limits.

can be set fin" heating, TemI)erature limiting is

controlled by switches 1-6 on the top block

TL1(C)(Temp.Limit1-Cool)

TL2(C)(Temp.Limit2-Cool)

TL3(C)(Temp.Limit3-Cool) [aBBBBBI

DOWN

[aaaaaal

DOWN

TL1(H)(Temp.Limit 1-Heat)

TL2(H)(Temp.Limit2-Heat)

TL3(H)(Temp.Limit3-Heat)

Temperature limiting during COOLmode

(all temperatures shown in °F)

UP DOWN Minimum Maximum

NONE 1, 2, 3 60° 85°

1 2,3 64° 85°

1, 2 3 66° 85°

2 1,3 68° 85°

2,3 1 70° 85°

1, 2, 3 NONE 72° 85°

1,3 2 74° 85°

3 1, 2 76° 85°

Temperature limiting during HEATmode

(all temperatures shown in °F)

UP DOWN Minimum Maximum

NONE 4, 5, 6 60° 85°

4 5, 6 60° 80°

4, 5 6 60° 78°

5 4, 6 60° 76°

5,6 4 60° 74°

4, 5, 6 NONE 60° 72°

4, 6 5 60° 70°

6 4, 5 60° 65°

Controlsmterminalconnections.

Controls-TerminalConnections

Tile texminal connections are located behind tile

front case panel through, an oi)ening, on tile

fl'ont of tile unit.

To access tile teFmillal COllllectiollS, remove tile

fl'ont panel by removing tile filtei, taking out tile

fimr fl'ont screws, tile upper two screws from tile

top ot the panel and the shipping screws on each

side, if present. (Discard the two side shipping

screws, if present).

Insert tile building hook-up wires into tile

bottom ol tile terminals and tighten screws

securely to make tile desired connections.

Route tile wires fl'om tile temfinal connections

through tile unit wire guides and out through

the case wire guide.

NO_.; The owner is responsible tot setting

tile appropriate dip switches and connecting

temfinals.

CAUTION:

hnproper CDC Mring may damage tile Zoneline Routewires

electronics or cause erratic Zoneline operation, through wire

No common busing is permitted. A separate wire guides

pair must be run fl'om each separate controlling

switch to each individual Zoneline,

l H®l®l®i®l®i®l®l®l®l®l

RoomAir Sensor

MotionSensor

DoorSensor

CentralDeskControl

o o [_ ommon-Ground

White-Heater

Yellow-Compressor

Black-Reversing Valve

Green-High Speed Fan

Green-Low Speed Fan

Red-24V AC only

Room Air Sensor (Requiresroom air sensorkit- RAVRMS)

"_._q/en connected, tile r(iom air sensor will alh)w

utilization of tile teinperature limiting and freeze

sentinel fb'atures.

NOTE: If GE them_ostat ]LM(147P2 or ILM(163P2

is used with tile unit, tile room sensor kit is not

needed, since temperature limiting and freeze

sentinel features are incoq)orated in tile

them_ostats.

o_ _o

_:'* S= o

L Room Air

Sensor

ge.com

Motion Sensor (Obtainedlocally)

Tile Occupancy Sensor dip switch nmst be ill

tile up position to use this teature.

\_]/en connected, the wall mounted motion

sensor will demct motion in the room and

autolnaficallv cycle tile unit between nomml

operation and energy inanagelnent operation.

Tile door and Inofion sensoI_ work together

to automatically cycle the unit between nomml

operation and energy inanagelnent operation.

I I o o

L_ Motion Sensor

Door Sensor (Obtainedlocally)

The Occupancy Sensor dip switch must be in the

up position to use this teatuI'e.

_]/en connected, tile door sensor will detect

when tile door ill tile room is opened or closed.

This ti_atuI'e n/ust be used in coqjunction with

tile i/lotion sensoI:

The door and i/lotion sensoi3 work together

to auton/aticallv cycle the unit between mmnal

and enei'_ry,, i//anagei//ent, ol)ei'ations.

CentralDesk Control

\4lien connected, tile unit lock-out is released

and it can be turned ON or OFF with a switch

located at the (:entral Desk (;ontrol. A separate

wire pair must be run fl'om each separate

controlling switch to each individual Zoneline.

Remote Thermostat

The unit will be controlled by a rein ote

themlostat.

IMPORTAN7

Tile Zoneline themlostat cmmections

provide 24V AC only.

If using a digiml/elecmmic wall themlostat,

you inust set it to tile 24V AC setting. See tile

Installation Instructions tor tile wall themlostat.

ACAUTION:

Dalnage to a wall themlostat or to tile

Zoneline electronics can result fl'Oln ilnproper

connections. Exercise extra attention when

connecting blue and black wires. No line

voltage connections should be inade to anv

drcuit ill tile d/elmostat. Isolate all wires ill

building fl'oln lille voltage.

Central Desk Control

cc_ -

Red-24V AC0nly

Green-LowSpeedFan

Green-HighSpeedFan

Black-ReversingValve

Yellow-Compressor

White-Heater

Common-Ground

Otherfeaturesof yourZoneline.

On/Off Switch

The unit on/oH' switch is located on the ti'ont oI

the Zoneline.

Toturn the unit on, press the top oI the switch in.

Toturn the unit of[, press the botton_ oI the

switch in. ON/OFF

switch

Ventilation Control

The ventilation control lever is located on the

left side ot the Zoneline unit, behind the ti'ont

case panel.

To access the ventilation control leve_; remove

the front panel by removing the filte_; taking out

the ti)m" ti'ont screws, the ul)per two screws ti'om

the top of the panel and the shipi)ing screws on

each side, if present. (Discard the two side

shipi)ing screws, if present).

_._]_en the lever is in the CLOSEposition, only the

air inside the room is circulated and filtered.

\._]]en the lever is in the OPEIVposition, some

outdoor air will be drawn into the room. This

will reduce the heating or cooling eflidencv.

Toclose the vent, push the vent lever handle

down, pull it fin'ward and lock it up in place.

Toopen the vent, push the vent lever handle down,

push it back and lock it up in place.

Ventcontrol

(pushleverdown

andpullforward

orbackto

operate)

Energy Tip: Kee I) the vent control in the

CLOSEposition. The room air will be filtered

and drculated.

AboutHeat Pumps(onsomemodels)

Heat pumps can reduce operating costs by

exchanging heat ti'om the outside air----even

when the outside temperature is below

fl'eezing-- and releasing that heat ind{){n_.

To get the best economic benefit ti'om yore" heat

I)ump, don't change the room themmstnt setting

very often. Raising the heat setting 2-3 degrees

will cause the Zoneline to use its electric heating

elements in order to reach the new temperature

setting quickly.

There is a three minute minimum compressor

mn time at any setting to prevent short cycling.

The indoor tim motor stnrts befin'e the

compressor and stops after the compressor

cycles off.

The electric heating elements use much

more electricity than heat i)umps and cost

II/OI'e to operate.

Careand cleaning, gecem

Turnthe Zoneline offand disconnectthepower supplybeforecleaning.

Indoor/Outdoor Coils

The exhaust coils on the Zoneline should be

checked regularly: If they are clogged with dirt or

soot, they may be protessionally steam cleaned by

w)ur (;E service center; You will need to remove

the refit fl'om the case to inspect the coils

because the dirt build-u I) occm_ on the

exhaust side.

-- Outdoor coils

Have the ceils cleaned regularl,_

Drain

Clean the drain system regularly to

prevent clogging.

Base Pan

In some installations, dirt or other debris may be

blown into the refit fl'om the outside and settle in

the base pan (the bottom of the refit).

In some areas of the United States, a "gelqike"

subst;mce may be present in the base pan.

Check it periodically and clean, if necessa_w:

Air Filters

To maintain optimum performance, change the filter at least every30 days.

The most important thing )'ou can do to Toremove

maintain the Zoneline is to change the filter at and replace

least eve_w 30 days. Dirty filte_ reduce cooling, the filter:

heating and air flow.

Changing the filter will: Decrease cost of operation,

save energai, prevent clogged heat exchanger

coils and reduce the risk ot premature

component tailm'e.

CAUTION: Oonot operate the

Zoneline wi_out the filter in place. If a filter

becomes torn or damaged, It should be replaced

immediately.

Operating without the filter in place or with a

damaged filter will allow dirt and dust to reach

the indoor coil and reduce the cooling, heating,

airflow and efficiency of the unit.

Replacement filtex_ should be imrchased fl'om

your local retailer where air conditioner and

lilI'IlaCe accessolJes are sold.

Filter size required is 20" x 20" x 1".

Filter

Remove filter

Unit-mounted filter

Filter

Returnairgrille Access-panelwith

returnair grille 9

Installation

Instructions Zoneline Air

Conditioners

Iouestions?Visit our Website at: ge.com or call 800.GE.CARES(800.432.2737).

BEFORE YOU BEGIN

Read these instructions completely and carefully.

• IMPORTANT -S.,ethese

instructions fin" local inspector's use.

• IMPORTANT - Obse,,e.ll

governing codes and ordinances.

•Note to Installer -Be sure to leave these

instructions with the owner.

• Note to Owner - Kee I) these instructions tot

fl]ture reference.

• Proper installation is the responsibility of the

installer.

"Product tailure due to improper installation is not

covered under the X_hrrantv.

TOOLS YOU WILL NEED

Phillips screwdriver

Saw

Adjustable wrench

Hammer

Tapemeasure

IMPORTANT ELECTRICAL

SAFETY-READ CAREFULLY

CAUTION:

• All electrical cmmections and wiring MUST be

installed by a qualified electrician.

• Follow the National Electrical Code (NEC) and/or

local codes and ordinances.

•For personal safety, this Zoneline unit and case

must be properly grounded.

•Protective devices (fuses or circuit breakers)

acceptable for Zoneline installations axe specified

on the nameplate of each unit.

• Do not use ml extension cord with this unit.

• Aluminum building wiring may present special

problems--consult aqualified electrician.

• When the unit is not running there is still voltage to

the electrical controls.

Discmmect the power to the unit before

servicing by:

1. Removing the power cord (if it has one) from

the wall receptacle.

2. Removing the brmlch circuit fuses or turning

the circuit breakers off at the pmlel.

^AUkWARNING: Bef,,,ebe_im,i.,_the

installation, switch power off at the service panel

and lock the area to prevent power from being

switched on accidentally. When the area cannot

be locked, secm'elv tasten a prominent warning

device, such as a tag, to the selwice panel.

Installation Instructions

ELECTRICAL REQUIREMENTS

•[)se ONlY the wiring size reconm/ended fin" single

outlet branch circuit.

•Proper current protection is the responsibility

of the owner.

Recommended branch circuit wire sizes*

Nameplate AWG Wire

maximum circuit size**

breaker size

15A 14

20A 12

30A 10

AWG -American Wire Gauge

Singlecircuit breaker from main box

** Based on copper wire, single insulated conductor at 60° C

NOTE: Use COl)per conductm_ only.

230/208 VOLT

ELECTRICAL SUPPLY

A power supi)ly kit must be used to supply power to fl_e

Zoneline trait. The appropfiam kit is detemfined by the

w)ltage, the means of electrical connection and the

amperage of the branch drcuit. See the PO_'ER

CONNECTION CHART on page 13 to select the

ai)i)ropriate kit.

Power supply kit

M1 wirin , including installation of the receptacle,

must be in accordance with the NEC and local codes,

ordinances and regulations.

Tandem Perpendicular Large Tandem

15Amp 20 Amp 30 Amp

230/208 volt receptacle configuration

FOR 230/208 VOLT POWER CORD

CONNECTIONS ONLY

1. Remove the tl"ont panel by taking out the tom"

fl'ont scre_vs, the uI)per two scre_v_ fl'om the top

of the panel and the shii)ping scre_vs on each

side, if present. (Discard the two side shii)ping

scrmvs, if present.)

Side

_, shipping

screw

2. ]).emoxe thejtmcti(m box coxer and the

jtmction box and discard.

Remove

junction box

and cover

3. Connect the power cord, with a loop, throm,h

the strain relief.

Powercordmust

havea loop.

Installation Instructions

DIRECT CONNECT APPLICATIONS

FOR 230/208 VOLT DIRECT

CONNECT APPLICATIONS ONLY

1. ]{emove the cordset fl'om the power supply kit.

Measure 7" down the cord fl'om where it emerges

fl'om the back of the nylon plastic connector and

cut the cord through at this point.

2. Careflfllv remove 6" of the cordset insulation

so as to expose the three insulated wires.

3. Strip 3/4" of the insulation away at the end of

each of the three wires (I,1, 1,9 and Ground).

4. Direct connection to branch circuit wiring inside the

provktedj unctkm box must be made b) connecting

as tbllo_:s in stops 1-3 below.

FOR 265 VOLT DIRECT CONNECT

APPLICATIONS ONLY

IMPORTANT: Connection of a 265V AC product to a

branch circuit MUST be done b) direct connection in

accordance with the Natkmal Electric Code. Plugging

this unit into a building mounted exposed receptacle is

not permitted b} code.

These models must be installed using the ai/propriate

GE power suppl? kit tot tile branch circuit amperage

and the electrical resistance heater wattage desired.

See the POWER CONNECTION (:HART on page 13

to select the al/propriate kit.

It is tile responsibilit) of tile installer to ensure tile

connection of con-}ponents is done ill accordance

with electrical codes.

Direct connection to branch circuit wiring inside the

proxidedjtmction box must be made b) connecting

as fi)llows in steps 1-,, beloxa

[] REMOVE JUNCTION BOX COVER

•Remo_e the junction box co_,er b) taking out the

t]'ont two screws.

[] ATTACH CONDUIT

• /_)se the round knockout hole at the toil of the

junction box to install conduit coming fl'om the

branch circuit. Install and clamp the conduit

through the conduit clamp and bring wire leads

into the j unction box. i,eave 8" ot wire fl'ee fl'om

the end of the conduit.

boxcover

Conduit Conduit

Installation Instructions

DIRECT CONNECT APPLICATIONS

[] MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX

1. Make all wire connections bv using al_l_ropriate UiAisted electrical connecto_ and techniques.

2. Select the applicable wiring situation and tbllow the instructions accordingly:

1-Phase 220-240 VAC

1_Twn_o,r_e(:/i,_"//w Zone&w /o a si,@.J)hasv cir(ui@.

230V a/qdicalio_,_:

Omnect the white and black leads ot the Zoneline

power sui)ply kit to the branch circuit 1,1 and 1,2

leads. (The white lead of the power sui)ply kit should

be identified by the installer using electrical tape with

some color other than green or white.) Cmmect the

green lead ot the power sui)ply kit to the power

sui)ply and branch circuit gmtmd.

3-Phase 208 VAC

IUu,, (o,necti,g" the Zondim: to a thweJdu¢,v: ci*vuitJbr

208V a/qdicatio,,_:

Connect the white and black leads ot the Zoneline

power supply kit to the branch drcuit 1,1 and 1,2

leads. (The white lead of the power supply kit should

be identified by the installer using electrical tape with

some color other than green or white,) Connect the

green lead of the power supply kit to the power

supply and branch circuit ground.

3-Phase 208 VAC with "Crazy Leg"

//7wn _onn_(ling" the _mdine 10a gmu@hasv ci*_uit wilh

"(;mzr L_¢"Jbr 208V ap/)lk:ation,_:

Connect the white and black leads of the Zoneline

power supply kit to the branch drcuit Neutral and 1,1

leads. (The white lead dthe power supply kit should

be com_ected to neutral.) Cmmect the green lead of

the power supply kit m the power supply and branch

circuit grotmd.

3-Phase 253-277 VAC

IIIw. _onrwcii,g" the 7_mdim_ lo alh*_u@hasvcimuitJbr

265V ap/dicalio,s:

Connect the white and black leads of the Zoneline

power supply kit to the branch circuit Neutral and 1,1

leads. (The white lead dthe power supply kit should

be connected to neutral.) Connect the green lead of

the power supply kit to the power supply and branch

circuit grotmd.

3. Be sure that all wire leads are inside thejtmction box and not

pinched between the box and the trait. The green insulated

grotmd wire from the Zoneline MUST be com_ected to the branch

circuit grotmd wire.

4. Plug the 9-pin c(mnector into the 9-pin receptacle in the

junction box.

5. Replace the junction box cover by replacing the two scre_vs

removed earlier:

bnduit

Makewire lead

connections

POWER CONNECTION CHART

230/208 Volt

Power Supply Kits

RAK3152

RAK3202

RAK3302

Wall Plug

Configuration

T_I n den/

Perpendicular

i,arge Tandem

Circuit Protective Device

15 Amp Time-Delay Fuse or Breaker

20 Amp Time-Delay Fuse or Breaker

30 Amp Time-Delay Fuse or Breaker

Heater Wattage

Ca)230/208 Volts

2.55/2.09 I_A_'

3.45/2.82 I_A_'

5.00/4.10 I_A_'

265 Volt Wall Plug Heater Wattage

Power Supply Kits Configuration Circuit Protective Device @ 265 Volts

RAK5157 Does Not Apply 15 Amp Time-Delay Fuse or Breaker 2.55 K_'

RAK5207 Does Not Apply 20 Amp Time-Delay Fuse or Breaker 3.45 K_'

RAK5307 Does Not Apply 30 Amp Time-Delay Fuse or Breaker 5.00 K_'

Installation Instructions

ZONELINE COMPONENTS

Case

Zonelineunit

FrontCase Panel

REQUIRED ACCESSORIES

(Check the "Essential Elements" label on the unit.)

ArchitecturalLouver

RAVAL1

Cutout

Dimensions:

20" W x 32W' H

Wall Plenum

RAVWP6 - 6"D x 193A'INx 32"H

RAVWP8 - 8"D x 193A"Wx 32"H

RAVWP12 - 12"D x 193/4'1Nx 32"H

RAVWP15 - 15"D x 193/4'1Nx 32"H

Cutout

Dimensions:

28'M/x 48"H

Access Panel with OR

Return Air Grille

RAVRG1 22i/z'

ICutout

Dimensions:

203/8"VVx 203X'H

Return Air Grille

RAVRG2

Wall Thermostat

Model Type Mechanical Thermostat Electronic Thermostat

Heat!Cool Models 4-wire 5-wire

Heat Pump Models 6-wire 6-wire

Check the thermostat instructions for correct wiring and installation requirements.

Installation Instructions

TYPICAL UTILITY CLOSET AND DIMENSIONS

(FOR REFERENCE ONLY)

UNIT INSTALLED THROUGH FRONT OF CASE UNIT INSTALLED THROUGH SIDE OF CASE

Top View Top View

Arcbitectural Louver ArchitecturalLouver

111/Z'

4" ffdn.

Door/access pauel

Insidewall

•4" min. fromfront of case Unit

installed throughFRONTof case.

•5" min. fromfront of case Unit

installed throughSIDEof case.

•3" min. from two sides of case.

Option1

Accesspanelwith

returnair grille

Option2

Returnair grille

3 _ _

rain.

Side View

Rigid --_

ductwork

Flexibleor _ /

rigid duct / /

Air discbarge_

_1" Wall plenum

a divider-.........__-. l

I F FHterbracket

;7--

pto t e f oor .....

8" rain. Platform:231/4"x 231/4" square

for drain Min. loadcapacity: 175Ibs.

access

t1:t

,_-- 3" rain.

D00r/accesspanel

Uuitfront 5" min.

Outsidewall

Unit

Wall plenum

l Exterior/Outside

Plenum

cutout

321/4"H

x20"W

Bottomof case approx.2"

/abovebottom of plenum

Wall plenum

Platform

A _([il/ir///lrll F(!COl//]//Clld(!d _tcc(_ss dooF _ldth" o0"

BMinimum re(ommended a((ess door heigl]u 50"

Fieldsupplied

Outsidewall outerflashiug

Installation Instructions

UTILITY CLOSET CONNECTION LOCATIONS

IMPORTANT: Plan and locate plenum, wall plug, drain and

thermostat carefully to avoid interference. Hard-to-reach locations

will make installation and service difficult!

Userigid ductfor 90°

bendsand tees

Flexduct roaybe used

for transitions only

Outsidewall

230/208VAC

wall receptacle

conduit for direct

connection

Reference Dimensions

A Them/ostat cable: 9½' long

BPower cord: 60" long

C Case width and depth: 23½"

D Case height: 31"

E (_ondensate drain: 3/4" connector

(Cei_terline of cutout is approxinmtely 5¼" from

left case wall and 8½" fl'om back case wall.)

F Typical wall plug: 6"-12" above case

G Room air sensor kit: 10' long

Platform

Installation Instructions

RETURN AIR GRILLE INSTALLATION OPTIONS

The room return air grille may be installed toward the fl'ont or either side of the unit. ]ml)roper return air

arrangements will cause perfi)m/ance problems,

There are three indoor Return Air Grille Installation options. Choose the option that best suits w)ur installation

requirements, Follow the Installation Instructions i)rovided with the return air grille accessory for installation

details,

NOTE: Use only one filter in the installation.The filter ma_ be installed on the unit or in the access panel/door.

Outside wall

RAVRG1 - Access panel with

return air grille

Option 1

Unit-mounted filter with a field-supplied return

air grille and access door/panel

Option 3

RAVRG2 - Return air grille

Option 2

Filter

Installation Instructions

WALL PLENUM AND ARCHITECTURAL LOUVER INSTALLATION

•Install the appropriate wall plenum through the exterior wall in accordance with the Installation Instructions

provided with the plenmn.

IMPORTANT: The wall plenum is not designed to carry structural loads.

Proper wall header construction is required. The plenum requires proper

flashing, shim and caulk for a weather resistant installation.

Proper header for

structural support.

Apply proper caulking

and flashing.

Properly square and

lexel plenmn.

Architectural

Louver--RAVAL1

Exterior/0utside Wall

Wall Plenum

RAVWP6- 6"D x 19¾"VVx 32"14

RAVWP8- 8"D x 19¾"VVx 32"14

RAVWP12- 12"D x 19¾"VVx 32"14 Case

RAVWP15- 15"D x 19¾"Wx 32"14

[] BUILD AND INSTALL THE

ZONELINE BASE PLATFORM

1. Construct a 23V(' rain. x 23¼" rain. square pladimu.

NOTE: The platform must have a load-bearing

capacity of 175 lbs. minimum.

-..J

8" rain: /

:;:de::m M'J __/'_Qlt0ut;pr drail,

COllll_CtlO[1

2. Place the platfimn in the utiliW closet with the

following clearance between it and the interior

surface of the walls/door/panel:

• 4" rain. ti'om front of the case - Unit to be

installed through FRONT of case

• 5" rain. fl'om front of the case - Unit to be

installed through SIDE of case

• 3" rain. fl'om two sides of the case

3. Align the platflmu with the oI)eniw,_ of

the wall plenum and secm'e to the floor

using appropriate brackets and bolts.

Installation Instructions

[] iNSTALL THE DRAIN

An externaJ or an internal drain must be attached to

the drain connector.

F_ternal Drain

Attach a 90 ° PVC elbow to the unit's fbmale 3/4" NPT

chain connecto_ Use the other end of the elbow to

run a 3/4" Sch.40 PVC pipe through the knockout

holes of both the wall plenum and the architectural

louver to the outside. Seal the gap between the

plenum hole and PVC tube. See the Installation

Instructions in the Ig_,VAL1.

Insidewall Side View

90° Elbow

iiiiiiiiiNIIN==

iiiiiiiiiJN==

iiiiiiiiiNIl_

HHHHi_

iiiiiiiiilllll===

HHHH_Ia_

PVC

(Externaldrain)

iiiiiiiIIm===

Internal Drain

Attach PVC to the unit's female '_ " )

.,/4 NIT drain

com_ector. See the Installation Instructions in the

IL_VAL1. Local codes ma)apply.

Insidewall Side View

PVC ....------"_J'_:'

(Internaldrain)

[] DUCTWORK

Prepare the closet ductwork for later com_ection to

the case.

The total flow rate (C[q¥1) and external static pressure

(ESP) ax:dlable can be estimated ti'om the chart below.

Use these charts to select your lira sl)eed setting. The

collar on top _ff the case accepts standard 10" duct.

Pull all duct tight. Extra duct slack can greatly increase

static pressure.

CAUTION: Flex duct can collapse mad cause airflow

restrictions. Do not use flex duct for 90 ° bends or

mlsupported rmls of 5 ft. or more.

Airflow -CFM@230 Volts and @ 265 Volts

indoor Fan CFM

swITc.

UP IDOWN

ESP High Medium Medium Low

(in.water) CFM CFM CFM CFM

0.0 390 340 340 305

0.1 370 320 320 290

0.2 350 300 300 270

0.3 330 280 280 250

'_ 0.4 310 260 260 230

0.0 475 390 390 350

0.1 450 370 370 325

0.2 425 350 350 300

Da 0.3 400 330 330 275

<0.4 375 315 315 250

0.0 630 545 545 490

0.1 610 530 530 480

=: 0.2 590 515 515 470

Da 0.3 570 495 495 455

<0.4 550 475 475 440

To correct for 208volts: 0.91

Your ai_low should be balanced based on many

fi_cto_, such as available ESP, room CFM, and

ductwork. Consult an HVAC engineer fi)r proper

applications. External static pressure (ESP) can be

measured with a manometer or pitot tube. Once this

ESP is established, you can calculate the CFM using

the above chart.

CFM Recommendations

=Recommended Mid Range

Higher CFMs tend to increase Sensible capadb;

enhance room circulation and increase duct noise,

while lower C[q¥1s tend to increase i,atent capacib'

and reduce noise.

Installation Instructions

[] iNSTALL AND CONNECT

THE CASE

1. Remove tile fl'ont case panel and pull the unit

ot/t of the case. Place tile empty case onto tile

plat]onn in the closet with tile outdoor side fl*dng

tile wall plentun opening. _Mign the case _th

plenum ol)ening and attach with six field-supplied

sheet metal scI'ews (corl'oSiOl]-I'esistant screws

I'ecoml't] ended).

2. A<!}ust all fimr leveling legs until tile case is le\ el.

Inside

wall

Air/

discharge

outlet

Levelinglegs

3. -Using field-supplied screws, bolt tile case to tile

plalfb_n.

4. Connect tile internal o_ external drain as necessary.

Boltcaseto

platform

5_INSTALL AND GROUND THE

UNIT TO THE CASE

UNIT INSTALLED THROUGH FRONT

OF CASE

1. Slide tile back oI tile unit into tile case. Push tile

unit all of tile way into tile case until it stops.

NOTE: Either of tile case sides may be removed to

enable tile unit to be slid into tile case.

2. Ground tile unit to tile case by installing the fl'ont

case-to-unit hex-bolt and/or case-to-unit side screw,

Sidescrew "_"_ Hexbolt

5_INSTALL AND GROUND THE

UNIT TO THE CASE

UNIT INSTALLED THROUGH SIDE

OF CASE

1. Slide tile side ot tile unit into tile case. Push tile

unit all of tile way into tile case until it stops.

NOTE: Either of tile case sides may be removed to

enable the unit to be slid into the case.

2. Attach the case side panel to the main case.

3. Ground tile unit to tile case by installing tile fl'ont

unit-to-case hex-bolt and/or case-to-unit side scre_:

Sidescrew_

(mayhe

installed on _r---..._. Hexbolt

either side}

Installation Instructions

[] MAKE UNIT ELECTRICAL

CONNECTIONS

1. Connect tile themlostat wires to tile unit and set

tile dip switches to tile appropriate settings.

NOTE: See the Controls-TerminalConnections

and Controls-Dip Switches sect.ions of this

mmmal and tile manual with tile separate

thellilOstat ti)i" proper connections

and settings.

Thermostat ]

--r

Unit Connections

Maximum Wiring

Length for Thermostat

Connection to the Unit

66 ft. for AW6 18

60 ft. for AW6 20

40 ft. for AW6 24

AWG AmericanWire Gauge

2. Make power connections to tile trait.

No'rE: See tile ELECTRICALREOUIREMENTS',md

DIRECT CONNECTAPPLICATIONS secdons,

as appropriate, ot this inanual for proper

connections.

3. Replace tile case fl'ont panel b)' replacing tile four

Ji'ont ScI'eWS }lll(l tile two top scre_vs.

[] CONNECT THE TOP DUCT

1. Install tile duct onto tile air discharge outlet.

i!;i!;i!;i!;i!;i!;ii

Flexibleorrigid

ducWvork_ '

Airf

discharge

outlet

2. Secm'e tile top duct to tile trait by tm'ning tile fl)m"

case top duct a(!justing scre_vs tmtil they are tight.

Use a field supplied clamp to lock tile top dtlct to

tile case.

Casetop

ductadjusting

screws

Topduct

Clamp

Installation Instructions

[] FINAL CHECK

Review this Checklist before restoring power:

•Correct line voltage?

• Single circuit only?

• HVACR _'pe breaker/fllse?

• Ductwork connected?

• Case and unit level?

• Wdl plenum caulked? I,evel? Flashing?

• Drain connected?

• _4all them_ostat wired correctly?

• Unit wi_ed correcflv?

[] CONNECT POWER

1. If all tile above items are correct, tm'n tile power on

at tile main service panel.

2. Turn tile unit power switch, on tile fl'ont of tile unit,

to ON by pressing the top of the switch in.

SERVICING

./kWARNING: Before ser\icing,

switch power off at the service panel and lock the

area to prevent power fl'om being switched on

accidentally. When the area cammt be locked,

securely fasten a prominent warning device, such

as a tag, to the service panel.

NOTE: We strongly recommend that any se_Mcing be

pe_tmmed bv a qualified individual.

For ease of service, tile trait can be removed fl'om

the case:

1. Unplug tile power cord and disc(mnect tile wall

them]ostat C()IlIlec[i()IIS,

2. Raise tile top duct by turning all fl)m" case top duct

a(!iusting screws co/mterclockwise,

3. Remove the fl'ont case panel,

4. Remove tile fl'ont and/or side case-to-refit

gro/mding scre_, if present.

5. Slide the unit out ot the case.

Before YouCall ForService... ge.om

Troubleshooting -tips

Problem Possible Causes What ToDo

Zoneline does The unit is *Make sure tile Zoneline plug is pushed comi)letely

notstart maplugged, into tile outlet.

The fuse is blown/dreuit *Check tile house filse/circuit breaker box and replace

breaker is tripped, the filse or reset the breakei:

The unit is waiting for • This is hernial. The Zoneline will start again atter

the compressor overload it resets.

protector to reset,

Power failure, • There is a protective tilne delay (up to 3 ininutes) to

prevent tI_ipping of tile compressor overload. For this

reason, tile unit may not start noi-/nal heating or cooling

fi)r 3 Ininutes atter it is turned back on.

Zoneline does not cool Indoor airflow

orheatas it should is restricted.

Outdoor airflow is

restricted or recirculated.

• Make sure there are no ctmains, blinds or fiu'niture

blocking the air dischaxge grille or the returxl air grille.

• Make sure tile ax'chitectux'al louver is not restricted.

This can cause tile unit to cycle off due to tile

COlI/i)l'eSSOl" overload.

• Outdoor grille lnust have a uliniu/uln of 65% fl'ee area.

Non-GE grilles may be too restrictive tor proper

perfinmance. Consult your salespei_on tor assistance.

• Change the filmr at least every 30 days.

See the Care and Cleaning-Air Filter section.

• When the Zoneline is fii_t turned oil vou need to

allow tilne tor tile l'OOlU to COO1 down oi" W_ilIU Ill),

• Set tile vent control to tile ClOSEposition.

The air filter is dirty,

The room may have

been hot or cold.

Outdoor air is

entering the room.

Burning odorat the start Dust is on the surface • This can cause a "burning" odor at tile beginning of

of heatingoperation of the heating element, tile heating operation. This odor should quickly lade.

The air is not always The heat pinup is not • This is hernial. Tile heat i)ump will produce wmm air

cool orhot during producing hot air, but not as hot as air produced when tile higheI_cost

operation electric heat is used.

The fma switch may be • This causes tile fan to blow roonl telnl)erature air

set at continuous fan even when tile colnl)ressor or heater cvcles off.

The continuous air n/ovelnent provides better

overall telni)erature control.

The heat pump alone

produces air that feels

cooler thm_ desired.

The a# does not feel

warm enough during

heating operation

• Use tile Electric Heat Option. This turns off tile

heat I)tunI ) and warlns with electric heat only.

NOTE: Useof this option will resultin increasedenergy

consumption.

Thingsthatare normal

Normal Operating Sounds

PING! You may hear a pinging noise caused by water being

picked up and thrown against tile condenser on

rainy days or when the humidi b' is high. This design

teature helps relnove moisture and improve

etticiencv.

"CLICK" You ma) hear rela)_ click when tile controls cxcle on

and otI or are a(!iusted to change tile room

temperature.

DRIP

6X4_ter will collect in tile base pan during high

humidit_ or on raim days. Tile water may oxertlow

and drip fl'om tile outd(>(>r side of tile unit.

WHIR! Tile indoor tim runs continuously when tile unit is

operating in tile cooling mode, unless tile tim switch

behind tile case fl'ont panel is set at tim cycle (up).

This will cause the tim to cycle on and off with the

COIlll)I'eSSOI: roll Ill[ly also hear a thn noise stop

and staY[.

Ym may notice a tew minutes delay in starting if w_u

ti T to restart tile Zoneline too soon after turning it

oIt or if you a(!iust tile them/ostat right alter tile

compressor has shut off. This is due to a built-in

i'est;irt protector tor tile COilll)i'essor that catises a

3-minute delay.

During tile defl'ost cycle, both indoor and outdoor

tiros stop and tile compressor will operate in tile

cooling illode to i'eil/ove ti'ost J[i'Oiil tile o/lt(loor coil.

_Mfer defl'ost, tile unit will restart in electric heat to

quickly wmm the room to the desired comiort level.

COMPRESSOR T,.pi.tectthec..mi,ie_,,i;,.dl)rexent short

c) cling, tile unit is designed to run fin" a minimum

PROTECTION '":_mi.,/te__,,ei"tilecoinl)ressorstarts at any

them_ostat setting.

*_ Ct/t here

Please place in envelope and mail to:

General Electric Company

Warranty Registration Department

P.O. Box 32150

Louisville, KY 40232-2150

Consumer Product Ownership Registration

Dear Customer:

Thank you tbr purchasing our product and thank you for placing your confidence in us.

X&'eare proud to haxe you as a customer'.

Follow these three steps to protect your new appliance investment:

Complete and mail

your Consumer

Product Ownership

Registration today:

IL_v_, th,_,l)_,_c_, of

mind of knowiHg we

Call COllt_tct VOI/ ill

the unlik(_ly event of a

sat_.*ty moditication.

At]er mailing the

re_gistration below,

store this document

ill a saf;_'place. It

contains information

you will need should

you reqtlire service.

Our service mlml)er is

800.GE.CARES

(800.432.2737).

Read VOllr ()%%-11e1-_s

Manual caretilllv

It will hel l)you

operate VOlll" ll('_"

appliance prope rlT_;

Model Number Serial Number

IIIII

Important: If you did not get a registration card with your

product, detach and return the form below to

ensure that your product is registered, or register

online at ge.com. ._,.._ Cut ll(_r(_

Consumer Product Ownership Registration

Model Number Serial Number

M_ his. Mrs. Miss

First] ] List ]

N_mle IIIIIIIII Nam( I I I I I I I I I I I I

Str(( t [

Address IIIIIIIIIII IIIIIIIIIIIII

, I

,_p,#I,,,,ii,IE-mail,\cldr<ss,:_

GE Consumer & Industrial

Appliances

General Electric Compang

Louisville, KY/40225

ge.com

'_'Please provi(le your e-mail address to receive, via e-mail, (liscounts, sp_cial otl;_rs and other

important colmmmications ti-om (;E Applia_lces ((;EA).

Check here if you (lo not want to receive communications fkom (;EA's caretilllv select(d

partners.

FAILL RE TO COMPLETE AND RETI RN Tt tlS CARD DOES NOT DIMINISt t g()l R

W.\RI_ \N'[_" RIGt ITS.

For intk_rmation al_out (,EA's privacy and data usage policy, go to ge.com and click oll

'Prixacy Policy" or call 800.6'_)6.2224.

VerticaIZoneline Warranty.

All warranty service provided by our Factory Service Centers,

or an authorized Customer Care®technician. To schedule

service, on-line, 24 hours a day, vis# us at go.cam, or call

800.GE.CARES(800.432.2737). For service in Canada, call

1.800.361.3400.Please have serial number and model

number available when calling for service.

Staple your receipt here.

Proof of the original purchase

date is needed to obtain service

under the warranty

ForThe PeriodOf:

One Year

From the date of the

original purchase

Five Years

From the date of the

original purchase

Five Years

Fromthe date of the

originalpurchase

GEWill Replace:

Anypart(,t the Z(meline which ti=ils due to a detect in mliterials or workmanship. During this

Ignited one-year warranty, GE will also provide, free of charge, all labor and related service to

replace the de_bctive part.

Any part of the sealed refrigerating system (the compresso_; condense1; ex_q_orator and all

connecting robing) which fidls due to a detect in materials or workmanship. Dudng this

four-year limited additional warranty, GE will also provide, free of charge, all labor

and related service to replace the defective pm_.

For the second through the fifth yearKom the (late of original purchase, GE will replace

certain parts that fidl due to a defect in materials or worl<manship. Pm_s covered are iim

motol_, switches, thermostats, heatei; heater protectol% compiessor overload, solenoids,

drcuit boards, au_liary controls, thermistors, Ks)st contI'OIs, ICR pump, capacitor5, Val'iStolN

and indoor blower bea_ing. During this four-year I#nited additional warranty, you will be

responsible tar any labor or on-site service costs.

What GE Will Not Cover:

•Service trips to your site to teach you how to use the

product.

•Improper installation, delivery or ma'_mtenmace.

If you have an h_staJlation problem, or if the Mr

conditioner is of improper cooling or heating capacity

for the intended use, contact your dealer or hlstaller.

You are responsible for providing adequate electrical

comlecth_g facilities.

• In commercial locations, labor necessary to move the

unit to a location where it is accessible for service by ml

hldJviduaJ teclnficimL

•Failure or dmnage resulting from corrosion due to

installation in ml enviromnent containing corrosive

chemicals.

•Replacement of fuses or resetting of circuit breakers.

•Vdters.

•FaJhtre of the product resulting from modifications to

the product or due to unreasonable use including

failure to provide reasonable m_d necessary

maJlltenaJlce,

• Failure or dmnage resuith_g from corrosion due to

h_staJlation in a coastaJ enviromnent, except for models

weated with special factory-applied m_ti-corrosion

protection as designated in the model number.

• Damage to product caused by improper power supply

voltage, accident, fire, floods or acts of God.

• Incidental or consequentiM damage caused by possible

defects with this air conditioner.

• Damage caused after delivery.

• Product not accessible to provide required service.

IXCLUSION OFIMPLIED WARRANTIES--Your sole and exclusive remedy is product repa# as provided hi this Lim#ed

Warranty.Any implied warranties, inclodiug the implied warranties of merchantability or fitness for a particular purpose,

are limited to one year or the shortestperiod allowed by law.

This warranty is extended to the original purchaser and any succeeding owner for products purchased for

use within the USA and Canada. If the product is located in an area where service by a GEAuthorized Servicer

is not available, you may be responsible for a trip charge or you may be required to bring the product to an

Authorized GE Service location for service. In Alaska, the warranty excludes the cost of shipping or service

calls to your site.

Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state

or province to province. To know what your legal rights are, consult your local, state or provincial consumer

affairs office or your state's Attorney General

Warrantor: General Electric Company. Louisville, KY 40225 2 7

ConsumerSupport.

gEAppliancesWebsite ge.com

Have a question or need assistance with your appliance? Try tile GE Appliances Website 24 hom_ a day,

any day of tile year! For greater convenience and taster serxJce, you can now download Owner's Manuals,

order parts, cat;dogs, or even schedule service ondine. You can also "_sk Ore" Team of EN)erts ......

yo/Ir qtlestions, and so II/{lcl/II/ore...

ScheduleService

Expert (;E repair se_sice is only one step awm fl'om veto" doo_: Get on-line and schedule veto" serxice at

( " 1

veto" comenience 24 hems any day )f tile vea_ Or call 800.(;E.CARES (800.432.2737) (hmng nomml

business hems.

ge.com

RealLifeDesignStudio ge.com

GE supports tile ILrnive_al Design concept--products, services and enviromnents that can be used by

people of all ages, sizes and capabilities. _\'e recognize tile need to design fi)r a wide range of ph}:sical and

mental abilities and impaim_ents. For details of GE's Universal Design applications, including kitchen

design ideas fin" people with disabilities, check out o/ir X,Vebsim today. For tile heating impaired, please call

800.TDD.GEAC (800.833.4322).

PartsandAccessories ge.com

Individuals qualified m se_'ice their own appliances can have parts or accessories sent directly to their

homes (VISA, MasterCard and Discover cards are accepted). Order on-line today, 24 hom_ eve_a' day or by

phone at 800.626.2002 dining nomml business hom_.

Instructions contained in this manual cover procedures to be performed by any user. Other servicing generally

should be referred to qualified service personnel. Cautionmust be exercised, since improper servicing may cause

unsafe operation.

ContactUs ge.com

If you are not satisfied with tile service w)u receive fl'om GE, contact us on our X'Vebsite with all tile details

including your phone ntlll/beI; or wlJte to: (;eneral Manage_; C/lStOll/ei" Relations

GE Appliances, Appliance Park

I,ouisville, KY 40225

RegisterYourApplbnce

enhanced ('oi//illtlni('ation and prolllpt service tinder tile telI//s of _o/Ir WalTallt} _, should tile need alJse.

You may also mail in tile pre-pfinted registration card included in tile I)ackim"_ material.

ge.com

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GE AZ75E09DACM1 User Manual ZONELINE Manuals And Guides L0604543

GE Package Units(both units combined) Manual L0604543 GE Package Units(both units combined) Owner's Manual, GE Package Units(both units combined) installation guides

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