GE IC300TIU111 User Manual To The 04d87b05 4e34 49c9 92e4 88eb26bc6cb4

User Manual: GE IC300TIU111 to the manual

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Hardware Manual for the

HE500TIU050

HE500TIU100

IC300TIU101

HE500TIU102

HE500TIU103

HE500TIU110

IC300TIU111

HE500TIU112

HE500TIU113

HE500TIU200

IC300TIU201

HE500TIU202

HE500TIU203

And SmartStack Modules

Operator Station

Hardware Manual

06 April 2000 GFK-1819

PREFACE 06 Apr 2000 PAGE 3

GFK-1819

Warnings, Cautions, and Notes

as Used in this Publication

Warning notices are used in this publication to emphasize that

hazardous voltages, currents, temperatures or other conditions that

could cause personal injury exist in this equipment or may be

associated with its use.

In situations where inattention could cause either personal injury

or damage to equipment, a Warning notice is used.

Caution notices are used where equipment might be damaged if care is

not taken.

Note

Notes merely call attention to information that is especially significant to

understanding and operating the equipment.

This document is based on information available at the time of its publication. While

efforts have been made to be accurate, the information contained herein does not

purport to cover all details or variations in hardware or software, nor to provide for

every possible contingency in connection with installation, operation, or maintenance.

Features may be described herein which are not present in all hardware and software

systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with

respect to changes subsequently made.

GE Fanuc Automation makes no representations or warranty, expressed, implied, or

statutory with respect to, and assumes no responsibility for the accuracy, completeness,

sufficiency, or usefulness of the information contained herein. No warranties of

merchantability or fitness for purpose shall apply.

The following are trademarks of GE Fanuc Automation North America, Inc.

Alarm Master CIMSTAR Helpmate PROMACRO Series Six

CIMPLICITY GEnet Logicmaster Series One Series 90

CIMPLICITY 90 – ADS Genius ModelMaster Series Three VuMaster

CIMPLICITY Power TRAC Genius PowerTRAC ProLoop Series Five Workmaster

The following are trademarks of Horner Electric, APG, LLC.

Cscape SmartStack CsCAN

Copyright 2000 GE Fanuc Automation North America, Inc.

All Rights Reserved

Warning

Caution

PAGE 4 06 Apr 2000 PREFACE

GFK-1819

ABOUT PROGRAMMING EXAMPLES

Any example programs and program segments in this manual or provided on accompanying diskettes are

included solely for illustrative purposes. Due to the many variables and requirements associated with any

particular installation, GE Fanuc cannot assume responsibility or liability for actual use based on the

examples and diagrams. It is the sole responsibility of the system designer utilising the Operator Station

to appropriately design the end system, to appropriately integrate the Operator Station and to make

safety provisions for the end equipment as is usual and customary in industrial applications as defined in

any codes or standards which apply.

NOTE: The programming examples shown in this manual are illustrative

only. Proper machine operation is the sole responsibility of the system

integrator.

DECLARATION OF EMC CONFORMITY

Manufacturer's Name: Horner Ireland Ltd.

Manufacturer's Address: Unit 1, Centrepoint, Centre Park Road, Cork, Ireland

Declares that the products Models: HE500TIU050, HE500TIU100, IC300TIU101, HE500TIU102,

HE500TIU110, IC300TIU111, HE500TIU200, IC300TIU201 and

HE500TIU202.

Conforms to the following EMC standards:

EMC: EN 55 022, Radiated and Conducted Emissions

EN 50 082-1, RF, EFT/EFB, ESD Immunity

Supplementary Information:

The above conformity only relates to the products in a stand-alone capacity. The products are used as

part of a system and are therefore classified as a component. As a component, the products are

prohibited by EC regulations to carry a CE Mark for EMC conformity. Static discharge tests only apply to

normal operation of the keyboards via the front panel. We would stress that the use of our products

within your system, while helping to ensure compliance of your system to the same directives, do not

necessarily guarantee that compliance will be achieved. We would also like to point out that the

interpretation of the law concerning CE marking and its application to sub-assemblies and components is

open to interpretation.

Date: 31 Mar 1999

PREFACE 06 Apr 2000 PAGE 5

GFK-1819

TABLE OF CONTENTS

ABOUT PROGRAMMING EXAMPLES ....................................................................................................4

DECLARATION OF EMC CONFORMITY.................................................................................................4

CHAPTER 1: INTRODUCTION................................................................................................................7

1.1 Scope ....................................................................................................................................... 7

1.2 Equipment Needed ................................................................................................................... 9

1.3 Technical Specifications...........................................................................................................11

1.4 Upgrade Revision Software & Firmware ...................................................................................12

1.4.1 Scope ...............................................................................................................................12

1.4.2 Software Upgrade .............................................................................................................12

1.4.3 Firmware Upgrade ............................................................................................................12

CHAPTER 2: TIU050 .............................................................................................................................15

2.1 Scope ......................................................................................................................................15

2.2 TIU050 Button Selection Actions ..............................................................................................15

2.3 TIU050 Contrast Adjustment ....................................................................................................15

2.4 TIU050 Ports............................................................................................................................16

2.4.1 TIU050 Configuration of the RS-485 Port ..........................................................................16

2.5 TIU050 Dimensions..................................................................................................................17

CHAPTER 3: TIU100/101/102/103.........................................................................................................19

3.1 Scope ......................................................................................................................................19

3.2 TIU10X Button Selection Actions..............................................................................................19

3.3 TIU10X Contrast Adjustment....................................................................................................19

3.4 TIUX Rear View .......................................................................................................................20

3.5 TIU100 Ports............................................................................................................................20

3.5.1 TIU10X Configuration of the RS-485 Port..........................................................................21

3.6 TIU10X Dimensions .................................................................................................................22

CHAPTER 4: TIU110/111/112/113.........................................................................................................23

4.1 Scope ......................................................................................................................................23

4.2 TIU11X Button Selection Actions .............................................................................................23

4.3 TIU11X Contrast Adjustment....................................................................................................23

4.4 TIU11X Rear View ...................................................................................................................24

4.5 TIU110 Ports............................................................................................................................24

4.5.1 TIU11X Configuration of the RS-485 Port..........................................................................26

4.6 TIU11X Dimensions .................................................................................................................26

CHAPTER 5: TIU200/201/202/203.........................................................................................................27

5.1 Scope ......................................................................................................................................27

5.2 TIU20X Button Selection Actions..............................................................................................27

5.3 TIU20X Contrast Adjustment....................................................................................................28

5.4 TIU20X Rear View ...................................................................................................................28

5.5 TIU20X Ports ...........................................................................................................................28

5.5.1 TIU20X Configuration of the RS-485 Port..........................................................................30

5.6 TIU20X Dimensions .................................................................................................................30

CHAPTER 6: COMMUNICATIONS ........................................................................................................31

6.1 PC to Operator Station Communications..................................................................................31

6.2 Automation Equipment (AE) Communications Connections......................................................31

6.2.1 Recommended Automation Equipment Communication Cables.........................................31

6.3 RS-232 Connection..................................................................................................................31

6.4 RS-422/485 Four-Wire.............................................................................................................32

6.5 RS-485 Two-Wire ....................................................................................................................33

6.6 Current Loop............................................................................................................................34

CHAPTER 7: GETTING STARTED........................................................................................................35

7.1 Self-Test ..................................................................................................................................35

7.1.1 Contrast Band...................................................................................................................35

PAGE 6 06 Apr 2000 PREFACE

GFK-1819

7.1.2 Display Test......................................................................................................................35

7.1.3 Keyboard Test...................................................................................................................35

7.1.4 RAM Test..........................................................................................................................35

7.1.5 Serial Loop-back Tests......................................................................................................35

7.2 Updating the Protocol...............................................................................................................36

7.3 Updating the Operating System................................................................................................36

CHAPTER 8 : NETWORKS....................................................................................................................37

8.1 Scope ......................................................................................................................................37

8.2 Controller Area Network (CAN) Overview.................................................................................37

8.2.1 CAN Features...................................................................................................................37

8.3 CsCAN Network Overview .......................................................................................................37

8.3.1 CsCAN Network Features .................................................................................................37

8.3.2 CsCAN Network Operation................................................................................................37

8.4 DeviceNet Overview.................................................................................................................38

8.4.1 DeviceNet Features...........................................................................................................38

8.4.2 DeviceNet Protocol ...........................................................................................................39

8.4.3 DeviceNet Operation.........................................................................................................39

8.5 CAN Wiring Rules....................................................................................................................40

8.6 Profibus ...................................................................................................................................41

8.6.1 Profibus Wiring..................................................................................................................41

CHAPTER 9: SMARTSTACK .............................................................................................................43

9.1 Scope ......................................................................................................................................43

9.2 Installing and Removing a SmartStack Module.........................................................................43

9.2.1 Installing SmartStack Modules...........................................................................................43

9.2.2 Removing SmartStack Modules.........................................................................................43

CH.1: INTRODUCTION 06 Apr 2000 PAGE 7

GFK-1819

CHAPTER 1: INTRODUCTION

1.1 Scope

The Operator Station (TIU050/10X/11X/20X) is an Operator Station (OS) that provides extensive

monitoring and control in an extremely small package. The Operator Station “OS” product line offers four

distinct categories of products as described in Table 1.1.

Table 1.1 – Operator Station (OS) Product Line

Note: Only IC300 TIU101 / IC300 TIU111 IC300 TIU201 models are available through GE

Fanuc Channels.

Model Description

TIU050: Text Only

HE500TIU050-001

HE500TIU050-002 2 lines x 20 characters.

2 lines x 20 characters with Real Time Clock.

TIU10x: Text / Semi-Graphics

HE500TIU100-01

HE500TIU100-02

HE500TIU100-03

HE500TIU100-04

HE500TIU100-05

HE500TIU100-06

HE500TIU100-07

HE500TIU100-09

8 Lines x 20 Characters plus 128 x 64 pixels.

8 Lines x 20 Characters plus 128 x 64 pixels with Real Time Clock.

8 Lines x 20 Characters plus 128 x 64 pixels with Current Loop.

8 Lines x 20 Characters plus 128 x 64 pixels with Current Loop and Real

Time Clock.

8 Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork

8 Lines x 20 Characters plus 128 x 64 pixels with wide temperature

display.

8 Lines x 20 Characters plus 128 x 64 pixels with Bezel

8 Lines x 20 Characters plus 128 x 64 pixels with no metal and dill

connectors

IC300TIU101-01

IC300TIU101-02

8 Lines x 20 Characters plus 128 x 64 pixels with CsCAN Network.

8 Lines x 20 Characters plus 128 x 64 pixels with CsCAN Network and

Real Time Clock.

HE500TIU102-01

HE500TIU102-02

8 Lines x 20 Characters plus 128 x 64 pixels with a Profibus Network.

8 Lines x 20 Characters plus 128 x 64 pixels with Profibus Network

and Real Time Clock.

HE500TIU103-01

HE500TIU103-02

8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet

Networks.

8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet

Networks and Real Time Clock.

TIU11X: Text / Semi Graphics with Numeric Keypad

HE500TIU110-01

HE500TIU110-02

HE500TIU110-03

HE500TIU110-04

HE500TIU110-05

HE500TIU110-06

HE500TIU110-07

HE500TIU110-09

8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad.

8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with

Real Time Clock.

8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with

Current Loop.

8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with

Current Loop and Real Time Clock.

8 Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork.

8 Lines x 20 Characters plus 128 x 64 pixels with wide temperature

display.

8 Lines x 20 Characters plus 128 x 64 pixels with Bezel

8 Lines x 20 Characters plus 128 x 64 pixels with no metal and dill

connectors

IC300TIU111-01

IC300TIU111-02

8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with

CsCAN Network.

8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with

CsCAN Network and Real Time Clock.

HE500TIU112-01

HE500TIU112-02

8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with

Profibus Network.

8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with

Profibus Network and Real Time Clock.

PAGE 8 06 Apr 2000 CH. 1: INTRODUCTION

GFK-1819

HE500TIU113-01

HE500TIU113-02

8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet Network.

8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet Network

and Real Time Clock.

TIU20X: Text / Full Graphics with Numeric / Function Keypad

HE500TIU200 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /

Function keypad. Optional SmartStack I/O.

IC300TIU201 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /

Function keypad. Optional SmartStack I/O. Can be used with CsCAN

Network.

HE500TIU202 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /

Function keypad. Optional SmartStack I/O. Can be used in a Profibus

Network.

HE500TIU203 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /

Function keypad. Optional SmartStack I/O. Can be used with

DeviceNet Network.

The front panel of the OS has a bright and clear display (LCD with adjustable back lit) and easy-to-use

push buttons. On the back panel are communication ports for connection to automation equipment

(programmable logic controller, drive, weighing equipment or other equipment) and a PC (IBM or

compatible computer). Also located on the back panel or end of the back panel depending on the model,

the OS has clearly displayed features such as power input, PC and PLC port, Tx and Rx LEDs. Also,

depending on the model, a network port is provided for connection to whichever OS network you have

chosen.

The OS supports a variety of protocols. Various protocols can be downloaded through the PC port and

stored in the unit’s flash memory. The operating system can also be downloaded through the PC port.

The OS range supports 3 network options. CsCAN (TIUXX1) and Device (TIUXX3) and Profibus with the

TIUXX2 range.

HE500TIU050 HE500TIU10X HE500TIU11X HE500TIU20X

Software Cbreeze Included Included Included Included

Programming Port

RS232 Standard Standard Standard Standard

Communication Port

232/485 1111

Flash Ram 64 K Words 256 K Words 256 K Words 512 K Words

Memory UpgradeNoNoNo1 Meg

Words SRam 32 K Bytes 128 K Bytes 128 K Bytes 128 K Bytes

Memory Upgrade No No No 512 K Bytes

Total Pages 300 300 300 300

Characters per Page 2x20 8x20 8x20 16x40

Graphics pixels Text Only 128 x 64 128 x 64 240 x 128

Data fields/page88824

No. of Text tables 249 249 249 249

Text table size Rows

& Columns No No No 256

Recipe Memory 0 64K 64K 64K

Recipes No Standard Standard Standard

Editable Fonts No Standard Standard Standard

Scaling Range

checking Standard Standard Standard Standard

Tending No Standard Standard Standard

Graphing No Standard Standard Standard

Editable Graphics No No No Standard

CH.1: INTRODUCTION 06 Apr 2000 PAGE 9

GFK-1819

Animated BitmapsNoNoNoStandard

Alarms and Status

pages Standard Standard Standard Standard

Numeric keys Standard No Standard Standard

System keys4444

Function keys *10No1218

LED'sNoNoNo10

SmartStack option No No No Standard

Battery Back Ram +

Real Time Clock Optional Optional Optional Standard

Comprehensive

Math's Facilities No 1024 lines 1024 lines 1024 lines

Day & Time

Scheduling,

Background Task

No Standard Standard Standard

Internal Registers No 1024 %R 1024 %R 1024 %R

Operating

Temperature C° 0 to 50 0 to 50 0 to 50 0 to 50

Storage Temperature

C° -10 to 70 -10 to 70 -10 to 70 -10 to 70

Humidity Non

Condensing Storage 10-90% 10-90% 10-90% 10-90%

Environmental

NEMA4 / IP65 Yes Yes Yes Yes

Y2K Certified CE

Approved Yes Yes Yes Yes

Size -Width ,Height

,Depth mm 180 X 120 X 60 121 X 105 X 38 172 X 105 X 38 281 X 192 X 58

Cut-out -- Width ,

Height mm 151 X 89 100 X 85 153 X 85 242 X 158

Screen dimensions

mm 80 X 17 70 X 38 70 X 38 130 X 75

Input Voltage Range 9-35 Vdc 9-35 Vdc 9-35 Vdc 9-35 Vdc

Weight (grams) 325 370 450 1855

Network-

DeviceNet, CsCAN No Optional Optional Optional

Data xfer from

Automated device

via network -

Profibus

No Optional Optional Optional

* System keys can be programmed to be function keys at specific times in the project. See Function keys in

CBREEZE Software Manual MAN0023

** The TIU100/110 is available with two non-standard features: 20mA current loop communication and a

real-time clock (RTC). Both can be ordered at the time of purchase. The current loop can be re-fit by the

user later. The RTC requires factor re-fit. The TIU050 is only available with the real-time clock option.

*** The TIU20X provides for the display of both text and full graphics and has a Numeric/Function

Keypad. It also allows the use of a wide range of SmartStack I/O options.

1.2 Equipment Needed

1. The current version of CBREEZE software install on a PC running Windows 95, Windows 98 or

Windows NT.

2. TIU050/10X/11X/20X Interface Unit.

PAGE 10 06 Apr 2000 CH. 1: INTRODUCTION

GFK-1819

3. PC to TIU Programming Cable HE693CBL232 or equivalent See Chapter on Communications

CH.1: INTRODUCTION 06 Apr 2000 PAGE 11

GFK-1819

1.3 Technical Specifications

Table 1.2 – Technical Specifications

Parameter Conditions Min. Typical Max. Units

Input voltage (VI)102432VDC

Typical power consumption

TIU050

TIU10X

TIU11X

TIU20X

VI = 24VDC

VI = 24VDC

VI = 24VDC

VI = 24VDC

130

130

130

350

mA

Inrush input current VI = 24VDC for 4ms 260 mA

Operating temperature

TIU050

TIU10X

TIU10X-6

TIU11X

TIU11X-6

TIU20XA

TIU20XB or higher

0

0

-10

0

-10

0

0

50

50

60

50

60

45

50

°C

Storage temperature -20 70 °C

Relative Humidity (non-condensing) 10 90 %

Weight

TIU050

TIU10X

TIU11X

TIU20X

320

370

470

1870

350

400

500

1900

g

Dimensions

TIU050

TIU10X

TIU11X

TIU20X

179 x 111 x 60

121 x 105 x 38

172 x 105 x 38

282 x 194 x 62

mm

Cable Lengths †

RS-232

RS-485 1 15

1500 m

IP rating NEMA 4-12/IP65

EMC Conformance EN 55 022, Radiated and Conducted Emissions

EN 61000-4-3, Radiated and Conducted RF Immunity

ENV 50144

† Cables beyond the maximum recommended length may create communication problems. Both ends of

an RS-485 network must be properly terminated at 120Ω and grounded.

PAGE 12 06 Apr 2000 CH. 1: INTRODUCTION

GFK-1819

1.4 Upgrade Revision Software & Firmware

1.4.1 Scope

To avail of any new features that are included in this new release on units that were purchased previous

to this release, both software and firmware require updating by the user. Any new unit will be set-up for

the latest version released.

1.4.2 Software Upgrade

To update the software requires that the user install the new version of software from the installation CD.

You may install the new software over any previous version installed. See section 1.4 Software

Installation Instructions.

To update existing projects simple open the project from the newly installed version of the software. Once

the project is saved to disk the update is complete. For backup reasons we recommend that you save the

new version of your project in a different location or under a different file name.

1.4.3 Firmware Upgrade

The following steps assume that a project or configuration is loaded to the Operator Station and that the

user is running the latest version of software.

a) Upload the project/configuration from the unit.

b) If a customised character set is loaded to the unit then upload the character set also.

c) Choose Automation Device from main menu Configure/Communication Settings.

d) From File menu choose Update TIU Operating System. (See Updating Operating System for more

details).

e) From File menu choose Update TIU Protocol. If you are updating from firmware version 2.00 or later

then you just have to update to the latest protocol file. However if you are updating from firmware

version 1.24 or earlier you most update to a Upgrade.1xx protocol file first, then update to the latest

firmware revision. See Note. (See updating protocol for further information).

f) Choose Download Character Sets to TIU from File menu.

g) Choose Download Project to TIU from File menu.

Note: When updating the protocol file the screen may go blank after the protocol file is complete.

Continue with the procedure as described and the display will recover.

CH.1: INTRODUCTION 06 Apr 2000 PAGE 13

GFK-1819

PAGE 14 06 Apr 2000 CH. 1: INTRODUCTION

GFK-1819

NOTES

CH.2: TIU050 06 Apr 2000 PAGE 15

GFK-1819

CHAPTER 2: TIU050

2.1 Scope

The TIU050 is a 2 line text only display terminal. The hardware description is detailed in this chapter.

2.2 TIU050 Button Selection Actions

a) PAUSE key selects data for editing OR exits from data editing.

b) PAUSE & DOWN keys pressed together, enters sub menu pages.

c) PAUSE & UP keys pressed together, exits sub menus to the parent menu pages.

d) UP key selects the previous menu page, sub menu page, alarms, and increments data

e) DOWN key selects the next menu page, sub menu page, alarms and also decrements data.

f) ENTER key sends data to the automation equipment, accepts alarms, and displays accepted alarms.

g) ALPHANUMERIC KEYPAD and FUNCTION KEYS can be used to enter data or can be used to

preform some pre-programmed action.

2.3 TIU050 Contrast Adjustment

On menu page 1 (after the start-up screen), hold the ENTER key and press the UP or DOWN key to

adjust the contrast. The contrast setting is stored and not lost after removing power.

CONTRAST BAND - allows the user to set the lower and upper limits of contrast. Adjust the lower limit

using the UP or DOWN key and press Enter when done. Do the same for the upper limit.

WARNING: - Changes to the lower or upper limits may allow the user to set the contrast to a setting

where the display may appear blank. It is recommended that the factory setting are used (Min 8A, Max

FE).

Figure 2.1 – Front View of TIU050

Alphanumeric

Keypad

Programmable

Function Keys

P

AUSE Key

U

P Key

D

OWN Key

E

NTER Key

1QZ_

F1

2 ABC 3 DEF 4 GHI 5 JKL

F2 F3 F4 F5

F6

6 MNO 7 PRS

F7

8 TUV

F8 F9

9 WXY 0

F10

+-

PAGE 16 06 Apr 2000 CH. 2: TIU050

GFK-1819

2.4 TIU050 Ports

2.4.1 TIU050 Configuration of the RS-485 Port

The configuration bank (shown in Figure 2.5) sets the parameters of the RS-485 port as described in

Table 2.1.

Table 2.1 – Configuration Bank

Switch 1 ON: Pull-up (must be used together with switch 3)

OFF: no Pull-up

Switch 2 ON: 120Ω termination

OFF: no termination

Switch 3 ON: Pull-down (must be used together with switch 1)

OFF: no Pull-down

Switch 4 Reserved for future use

NOTE: Switch 1 and 3 must be used together. Either both pull-up and pull-down are

used or neither is used.

Figure 2.3 – Power Connector

Powered by +24VDC and Ground. Figure 2.4 – Configuration Bank

OFF

ON

SW1

F

igure 2.2 – Automation Equipment Serial Port

Pin 1

P

in 8TIU050 8-pin Terminal Block

CH.2: TIU050 06 Apr 2000 PAGE 17

GFK-1819

Pull-up and Pull-down switches are used to increase the signal level on the RS-485 bus. This is useful if

there is a long bus and a significant amount of attenuation is anticipated.

Termination resistance of 120Ω must be placed across each end of the RS-485 bus. With switch 2 ON,

a 120Ω resistance is placed across the bus. This is only used if the TIU050/100/110 is the last device at

either end of the bus.

2.5 TIU050 Dimensions

TOLERANCES ARE +/- 0.01” [0.3mm] UNLESS STATED OTHERWISE

TIU050 CUTOUT DETAILS

3.27” [83 mm]

+0.02

-0.00 +0.5

-0.0

5.95” [151mm]

UP TO 0.04”[1mm] CORNER

RADIUS IS ACCEPTABLE

Figure 2.5 – TIU050 Cutout

PAGE 18 06 Apr 2000 CH. 2: TIU050

GFK-1819

NOTES

CH. 3: TIU100/101/102/103 06 Apr 2000 PAGE 19

GFK-1819

CHAPTER 3: TIU100/101/102/103

3.1 Scope

The TIU10X 128 x 64 pixel display, which allows for some graphics and various fonts to be displayed. .

The hardware description is detailed in this chapter.

3.2 TIU10X Button Selection Actions

a) PAUSE key selects data for editing OR exits from data editing.

b) PAUSE & DOWN keys pressed together, enters sub menu pages.

c) PAUSE & UP keys pressed together, exits sub menus to the parent menu pages.

d) UP key selects the previous menu page, sub menu page, alarms, and increments data

e) DOWN key selects the next menu page, sub menu page, alarms and also decrements data.

f) ENTER key sends data to the automation equipment, accepts alarms, and displays accepted alarms.

3.3 TIU10X Contrast Adjustment

On menu page 1 (after the start-up screen), hold the ENTER key and press the UP or DOWN key to

adjust the contrast. The contrast setting is stored and not lost after removing power.

CONTRAST BAND - allows the user to set the lower and upper limits of contrast. Adjust the lower limit

using the UP or DOWN key and press Enter when done. Do the same for the upper limit.

WARNING: - Changes to the lower or upper limits may allow the user to set the contrast to a setting

where the display may appear blank. It is recommended that the factory setting are used (Min 8A, Max

FE).

PAUSE Key

Figure 3.1 - Front View of TIU100

E

NTER Key

UP Key

D

OWN Key

PAGE 20 06 Apr 2000 CH.3: TIU100/101/102/103

GFK-1819

3.4 TIUX Rear View

3.5 TIU100 Ports

Figure 3.2 – Rear View of TIU100/101/102

Pin 13

Pin 1

T

IU100 13-pin Terminal Block

Pin 1 Pin 1

To PC

Rx Pin 2

Tx Pin 3

0V Pin 5

CH. 3: TIU100/101/102/103 06 Apr 2000 PAGE 21

GFK-1819

3.5.1 TIU10X Configuration of the RS-485 Port

The configuration bank (shown in Figure 3.8) sets the parameters of the RS-485 port as described in

Table 3.1.

Table 3.1 – Configuration Bank

Switch 1 ON: Pull-up (must be used together with switch 3)

OFF: no Pull-up

Switch 2 ON: 120Ω termination

OFF: no termination

Switch 3 ON: Pull-down (must be used together with switch 1)

OFF: no Pull-down

Switch 4 Reserved for future use

NOTE: Switch 1 and 3 must be used together. Either both pull-up and pull-down are

used or neither is used.

Pull-up and Pull-down switches are used to increase the signal level on the RS-485 bus. This is useful if

there is a long bus and a significant amount of attenuation is anticipated.

Figure 3.4 – Automation

Equipment Port Receive &

Transmit LEDs

The LED’s flash when the TIU10X

is communicating with the AE.

Figure 3.5 – PC Port Receive &

Transmit LEDs

The LED’s flash when the PC is

communicating with the TIU10X

Serial Port

Tx

Rx

PC Port

Tx

Rx

Figure 3.3 – Automation Equipment Serial Port

PAGE 22 06 Apr 2000 CH.3: TIU100/101/102/103

GFK-1819

Termination resistance of 120Ω must be placed across each end of the RS-485 bus. With switch 2 ON,

a 120Ω resistance is placed across the bus. This should only be used if the TIU050/100/110 is the last

device at either end of the bus.

3.6 TIU10X Dimensions

Figure 3.6 – Power Connector

Powered by +24VDC and Ground.

Figure 3.7 – Configuration Bank

OFF

ON

SW1

Figure 3.8 – TIU10X Cutout

UP TO 0.04”[1mm] CORNER

RADIUS IS ACCEPTABLE

TOLERANCES ARE +/- 0.01” [0.3mm] UNLESS STATED OTHERWISE

TIU10X CUTOUT DETAILS

3.94” [100 mm]

+0.02

-0.00 +0.5

-0.0

3.27” [83 mm]

+0.02

-0.00 +0.5

-0.0

CH. 4: TIU110/111/112/113 06 Apr 2000 PAGE 23

GFK-1819

CHAPTER 4: TIU110/111/112/113

4.1 Scope

The TIU11X 128 x 64 pixel display, which allows for some graphics and various fonts to be displayed.

The hardware description is detailed in this chapter.

4.2 TIU11X Button Selection Actions

a) PAUSE key selects data for editing OR exits from data editing.

b) PAUSE & DOWN keys pressed together, enters sub menu pages.

c) PAUSE & UP keys pressed together, exits sub menus to the parent menu pages.

d) UP key selects the previous menu page, sub menu page, alarms, and increments data

e) DOWN key selects the next menu page, sub menu page, alarms and also decrements data.

f) ENTER key sends data to the automation equipment, accepts alarms, and displays accepted alarms.

g) ALPHANUMERIC KEYPAD and PROGRAMMABLE KEYS can be used to enter data or can be

used to preform some pre-programmed action.

4.3 TIU11X Contrast Adjustment

On menu page 1 (after the start-up screen), hold the ENTER key and press the UP or DOWN key to

adjust the contrast. The contrast setting is stored and not lost after removing power.

CONTRAST BAND - allows the user to set the lower and upper limits of contrast. Adjust the lower limit

using the UP or DOWN key and press Enter when done. Do the same for the upper limit.

WARNING: - Changes to the lower or upper limits may allow the user to set the contrast to a setting

where the display may appear blank. It is recommended that the factory setting are used (Min 8A, Max

FE).

+/-

.

Del

PRS

7

TUV

8

WXY

9

MNO

6

JKL

5

GHI

4

DEF

3

ABC

2

QZ_

1

N

umeric Keypad

P

rogrammable

F

unction Keys

Figure 4.1 – Front View of TIU110

PAGE 24 06 Apr 2000 CH. 4: TIU110/111/112/113

GFK-1819

4.4 TIU11X Rear View

4.5 TIU110 Ports

Figure 4.2 – Rear View of TIU11X

Pin 13

Pin 1

T

IU110 13-pin Terminal Block

Figure 4.3 – Automation Equipment Serial Port

Pin 1 Pin 1

To PC

Rx Pin 2

Tx Pin 3

0V Pin 5

CH. 4: TIU110/111/112/113 06 Apr 2000 PAGE 25

GFK-1819

Figure 4.4 – Automation

Equipment Port Receive &

Transmit LEDs

The LED’s flash when the TIU110

is communicating with the AE.

Figure 4.5 – PC Port Receive &

Transmit LEDs

The LED’s flash when the PC is

communicating with the TIU110

Serial Port

Tx

Rx

PC Port

Tx

Rx

Figure 4.6 – Power Connector

Powered by +24VDC and Ground. Figure 4.7 – Configuration Bank

OFF

ON

SW1

PAGE 26 06 Apr 2000 CH. 4: TIU110/111/112/113

GFK-1819

4.5.1 TIU11X Configuration of the RS-485 Port

The configuration bank (shown in Figure 4.8) sets the parameters of the RS-485 port as described in

Table 4.1.

Table 4.1 – Configuration Bank

Switch 1 ON: Pull-up (must be used together with switch 3)

OFF: no Pull-up

Switch 2 ON: 120Ω termination

OFF: no termination

Switch 3 ON: Pull-down (must be used together with switch 1)

OFF: no Pull-down

Switch 4 Reserved for future use

NOTE: Switch 1 and 3 must be used together. Either both pull-up and pull-down are

used or neither is used.

Pull-up and Pull-down switches are used to increase the signal level on the RS-485 bus. This is useful if

there is a long bus and a significant amount of attenuation is anticipated.

Termination resistance of 120Ω must be placed across each end of the RS-485 bus. With switch 2 ON,

a 120Ω resistance is placed across the bus. This should only be used if the TIU050/100/110 is the last

device at either end of the bus.

4.6 TIU11X Dimensions

TOLERANCES ARE +/- 0.01” [0.3mm] UNLESS STATED OTHERWISE

TIU11X CUTOUT DETAILS

3.27” [83 mm]

+0.02

-0.00 +0.5

-0.0

5.95” [151mm]

UP TO 0.04”[1mm] CORNER

RADIUS IS ACCEPTABLE

Figure 4.8 – TIU11X Cutout

CH. 5: TIU200/201/202/203 06 Apr 2000 PAGE 27

GFK-1819

CHAPTER 5: TIU200/201/202/203

5.1 Scope

The TIU20X is 240 x 128 pixel display which allows for full graphic screen. The hardware description is

cover under the following chapter

5.2 TIU20X Button Selection Actions

a) PAUSE key selects data for editing OR exits from data editing.

b) PAUSE & DOWN keys pressed together, enters sub menu pages.

c) PAUSE & UP keys pressed together, exits sub menus to the parent menu pages.

d) UP key selects the previous menu page, sub menu page, alarms, and increments data

e) DOWN key selects the next menu page, sub menu page, alarms and also decrements data.

f) ENTER key sends data to the automation equipment, accepts alarms, and displays accepted alarms.

g) ALPHANUMERIC KEYPAD can be used to enter data

h) PROGRAMMABLE KEYS can be used to preform some pre-programmed action.

F14 F15 F16 F17 F18

F9 F10 F11 F13F12

DEF

3

ABC

2

QZ

1

GHI

4

JKL

5

MNO

6

PRS

7

TUV

8

WXY

9

0

0

.

Del

SPACE

NEXT

+/-

Figure 5.1 – Front View of TIU20X

PAGE 28 06 Apr 2000 CH. 5: TIU200/201/202/203

GFK-1819

5.3 TIU20X Contrast Adjustment

On menu page 1 (after the start-up screen), hold the ENTER key and press the UP or DOWN key to

adjust the contrast. The contrast setting is stored and not lost after removing power.

CONTRAST BAND - allows the user to set the lower and upper limits of contrast. Adjust the lower limit

using the UP or DOWN key and press Enter when done. Do the same for the upper limit.

WARNING: - Changes to the lower or upper limits may allow the user to set the contrast to a setting

where the display may appear blank. It is recommended that the factory setting are used (Min 8A, Max

FE).

5.4 TIU20X Rear View

5.5 TIU20X Ports

Pin 1

P

in 8TIU20X 8-pin Terminal Block

Figure 5.2 – Rear View of TIU20X

Figure 5.3 Automated Equipment Serial Port

CH. 5: TIU200/201/202/203 06 Apr 2000 PAGE 29

GFK-1819

Figure 5.4 – Automation

Equipment Port Receive &

Transmit LEDs

The LED’s flash when the TIU20X

is communicating with the AE.

Figure 5.5 – PC Port Receive &

Transmit LEDs

The LED’s flash when the PC is

communicating with the TIU20X

Serial Port

Tx

Rx

PC Port

Tx

Rx

Figure 5.6 – Power Connector

Powered by +24VDC and Ground.

Figure 5.7 – Configuration Bank

OFF

ON

SW1

PAGE 30 06 Apr 2000 CH. 5: TIU200/201/202/203

GFK-1819

5.5.1 TIU20X Configuration of the RS-485 Port

The configuration bank (shown in Figure 2.23) sets the parameters of the RS-485 port as described in

Table 5.1.

Table 5.1 – Configuration Bank

Switch 1 ON: Pull-up (must be used together with switch 3)

OFF: no Pull-up

Switch 2 ON: 120Ω termination

OFF: no termination

Switch 3 ON: Pull-down (must be used together with switch 1)

OFF: no Pull-down

Switch 4 Reserved for future use

NOTE: Switch 1 and 3 must be used together. Either both pull-up and pull-down are

used or neither is used.

Pull-up and Pull-down switches are used to increase the signal level on the RS-485 bus. This is useful if

there is a long bus and a significant amount of attenuation is anticipated.

Termination resistance of 120Ω must be placed across each end of the RS-485 bus. With switch 2 ON,

a 120Ω resistance is placed across the bus. This should only be used if the TIU050/10X/11X/20X is the

last device at either end of the bus.

5.6 TIU20X Dimensions

Figure 5.8 – TIU20X Cutout

+0.02

-0.00 +0.5

-0.0

+

0.02

-

0.00

CH. 6: COMMUNICATIONS 06 Apr 2000 PAGE 31

GFK-1819

CHAPTER 6: COMMUNICATIONS

6.1 PC to Operator Station Communications

The serial pin connections for transmit (Tx), receive (Rx) and ground are displayed below.

6.2 Automation Equipment (AE) Communications Connections

6.2.1 Recommended Automation Equipment Communication Cables

Horner Electric recommends the following cables for automation equipment communication:

Belden No. 8105, 9807 or 9832 – General Purpose

Belden No. 8165 – Heavy Noise Environment

6.3 RS-232 Connection

Figure 6.2 – RS-232 Connection

Rx

Tx

0V

AE

TxD

0V

RxD

RS232

7

8

6

RS232

(Section of 13-pin

Terminal Block)

TIU110/100

TIU050/101/102/103/111/112/113/20X

Rx

Tx

0V

AE

TxD

0V

RxD

RS232

6

7

5

RS232

(Section of 8-pin

Terminal Block)

1

5

TIU1XX PC

2 Tx 2 Rx

3 Rx 3 Tx

5 0V 5 0V

Figure 6.1 – PC Programming Serial Port & Connection Detail

PAGE 32 06 Apr 2000 CH. 6: COMMUNICATIONS

GFK-1819

6.4 RS-422/485 Four-Wire

Note: The descriptions used by different manufacturers for RS-422/485 connections vary. Please refer to

the automation equipment manufacturers own manuals for connection details.

Note: Horner produces application notes explaining the connection to each of the different automated

equipment manufactures. These application notes are ongoing, see your installation CD for any released

documentation.

Figure 6.2 – RS-422/485 Four-Wire

RS422/485

(4-wire)

Automated Equipment

RS422/485 Connections

See Note Below

Rx-

TxD

RS232

6

0V 7

RxD 8

5

Tx+

Tx-

Rx+

RS422/485

3

4

2

0.1uF Ceramic

(Section of 13-pin

Terminal Block)

TIU110/100

RS422/485

(4-wire)

Rx-

TxD

RS232

5

0V 6

RxD 7

4

Tx+

Tx-

Rx+

RS422/485

2

3

1

0.1uF Ceramic

(Section of 8-pin

Terminal Block)

TIU050/101/102/103/111/112/113/20X

Automated Equipment

RS422/485 Connections

See Note Below

CH. 6: COMMUNICATIONS 06 Apr 2000 PAGE 33

GFK-1819

6.5 RS-485 Two-Wire

Figure 6.3 – RS-485 Two-Wire

RS422/485

(2-wire)

RxD 8

AE

Rx-

TxD

0V

RS232

6

7

5

Tx+

Tx-

Rx+

RS422/485

3

4

2

0.1uF Ceramic

Tx/Rx+

Tx/Rx-

COM

TIU110/100

TIU050/101/102/103/111/112/113/20X

RS422/485

(2-wire)

RxD 7

AE

Rx-

TxD

0V

RS232

5

6

4

Tx+

Tx-

Rx+

RS422/485

2

3

1

0.1uF Ceramic

Tx/Rx+

Tx/Rx-

COM

PAGE 34 06 Apr 2000 CH. 6: COMMUNICATIONS

GFK-1819

6.6 Current Loop

The following diagram shows the connection to a device with an active 20mA current loop. The current

loop on the TIU100/110 is passive. Either the PLC must provide the 20mA source or an external current

source must be supplied.

Note: Current Loop is not a standard option on the TIU100/110. Current loop must be ordered

specifically or can be re-fit into a standard unit. Contact a Horner Electric dealer for more information.

Note: Current Loop is not an option with the TIU050/101/102/103/111/112/113/20X.

Figure 6.4 – Current Loop

+

SR

ST

-

T+

T-

R+

R-

20mA Loop

20mA Loop

10

11

12

9

CH. 7: GETTING STARTED 06 Apr 2000 PAGE 35

GFK-1819

CHAPTER 7: GETTING STARTED

7.1 Self-Test

Power up the unit with the UP and ENTER keys pressed at the same time. The unit enters a self-test

mode. The self-test consists of the following four checks:

7.1.1 Contrast Band

This test allows the user to set the lower and upper limits of contrast. Adjust the lower limit using the UP or DOWN

key and press Enter when done. Do the same for the upper limit.

WARNING: - Changes to the lower or upper limits may allow the user to set the contrast to a

setting where the display may appear blank. It is recommended that the factory setting are used

(Min 8A, Max FE).

7.1.2 Display Test

The display test continuously blinks all pixels on (black) to off. Look for any pixels stuck on or off. Exit

this test by pressing and holding any key for approximately two seconds.

7.1.3 Keyboard Test

As each key is pressed, an indication *** appears above that key. In the case of units with a numeric

keypad, press the key and a message appears indicating the key press. Check for keys indicating

multiple presses or not reporting presses. Exit this test by pressing and holding any key for

approximately two seconds.

7.1.4 RAM Test

Test either segment 0000 or segment 1000 (on the TIU100/110) of the RAM. The segment 1000 test

performs a base 3 repeating test. This test detects shorted address lines and damaged memory bits.

The segment 0000 test performs a Read-Modify-Write test on each byte of RAM, detecting damaged

memory bits. Exit this test by selecting DONE.

7.1.5 Serial Loop-back Tests

Tests the PC port and the Serial Port in each of it’s three modes for serial loop-back. Pre-made plugs are

required to link the pins of a particular port. This takes the following form:

Table 7.1 Loop-back Test Plugs

Port Tested Product Type of Connector Pins to Short

PC (J2) TIU100/110 Pin male D link connector pin 2 to pin 3

RS-232 (J3) TIU100/110 13-pin phoenix connection pin 6 to pin 8

RS-422/485 (J3) TIU100/110 13-pin phoenix connection pin 2 to pin 4 and pin 3

to pin 5.

Current Loop TIU100/110 13-pin phoenix connection pin 1 to 9, pin 10 to 11

and pin 12 to 7

PC TIU050/101/102/1

03/112/113/20X Pin male D link connector pin 2 to pin 3

RS-232 TIU050/101/102/1

03/112/113/20X 8-pin phoenix connection Pin 5 to pin 7

RS-422/485 TIU050/101/102/1

03/112/113/20X 8-pin phoenix connection Pin 1 to pin 3, Pin 2 to

pin 4

NOTE: current loop in not installed on standard models, as such a standard model will fail the

current loop-back test. Current Loop is not an option on the TIU050/20X.

After starting the test, the OK counter begins to count up. Exit this test by selecting DONE.

PAGE 36 06 Apr 2000 CH. 7: GETTING STARTED

GFK-1819

7.2 Updating the Protocol

When the software is installed the user decides where the main CBREEZE folder resides. During

installation the following folders are created: -

In the protocol directory 3 folders are created, TIU0xx, TIU1xx and TIU2xx. The protocol files for the

different terminal is loaded into these folders. The protocol files for the TIU050 are loaded into Tiu0xx, the

protocol files for the TIU10X are loaded into Tiu10x and the protocol files for the TIU20X are loaded into

Tiu20x.

The name of the protocol file is broken up into three section, the protocol, the main software revsion and

the terminal type that protocol file is for.

Example

snp_R4.1xx

This is the protocol file for release 4 software for the GE FANUC PLC, for the TIU10X

df1_R4.2xx

This is the protocol file for release 4 software for Allen Brabley PLC, for the TIU20X

To Update Protocol File

1. Set Terminal Type

2. Set the required Automation Equipment in Communications Settings

3. Select

Update TIU Protocol from the File menu.

4. Select the folder of the terminal you have connected to the PC. The correct file will appear for the

terminal type selected and the Automation Equipment selected. Select that file and click OK.

5. A status bar appears indicating download progress.

6. After the transfer, the TIU050/10X/11X/20X resets itself. The correct PLC type is displayed on the

TIU050/10X/11X/20X.

7. Next, the project loaded runs.

7.3 Updating the Operating System

1. Select

Update Operating System from the File menu.

2. Choose the updated file with the “BIN” extension. Click OK.

3. A status bar appears indicating download progress.

4. During the download process, TIU050/10X/11X/20X displays the message “SYSTEM SHUTDOWN”.

Protocol Name

_

Software Revision

.

T

erminal Type

CH. 8: NETWORKS 06 Apr 2000 PAGE 37

GFK-1819

CHAPTER 8 : NETWORKS

8.1 Scope

This chapter gives a brief introduction into the networking hardware available on the Operator Station

range. The part numbers of the various options are available in the Introduction Chapter of this manual.

For information on programming the various network options see GFK-1818, User Manual for the

CBREEZE Software.

8.2 Controller Area Network (CAN) Overview

The controller area network (or CAN bus) is a serial communications bus that was originally developed in

the late 1980’s by a German company (Robert Bosch) for use in the automotive industry. CAN is an ISO

(International Standards Organisation) - defined serial communications bus for real-time applications.

Established in 1947, the International Standards Organisation (ISO) is a multinational body dedicated to

worldwide agreement on international standards. Specifically, CAN is documented in ISO 11898 (for

high-speed applications) and ISO 11519 (for lower-speed applications).

8.2.1 CAN Features

CAN-based open automation technology successfully competes on the market of distributed automation

systems because of the special features of the CAN protocol. The special features are CAN’s producer-

consumer-oriented (or peer-to-peer) principle of data transmission and its multi-master capability. The

general design of CAN originally specified a high bit rate, high immunity to electrical interference and an

ability to detect any errors produced. CAN networks have the following general attributes:

• Automatic error detection

• Easily configurable

• Cost-effective to design and implement

• Capable of operating in harsh environments

8.3 CsCAN Network Overview

The CsCAN Network was first developed in 1993 by Horner Electric. It was developed for use in a project

that Horner Electric completed for the United States Post Office. Horner Electric developed its own

network, because it needed a network that had a specific set of powerful peer-to-peer and host-to-node

capabilities. The CsCAN Network has a “pass-through” feature whereby PC-based programs access

other nodes connected to a network by passing the programming command through the serial port to the

network port. (For a more detailed description, see below.) Horner Electric found that by developing its

own network, it satisfied several important needs. Horner Electric continues CsCAN Network

development to satisfy the requirements of today and the requirements of the future.

8.3.1 CsCAN Network Features

The CsCAN Network is based on CAN, which has many desirable features such as ruggedness, ease of

configuration, etc. With Horner Electric Controllers, data is passed at 125Kbps using a differential pair of

wires plus a ground. It is important to note that the data rate is not limited to 125Kbps. The maximum

data rate is 1Mbps (limited by the speed of light). The CAN implementation in the CsCAN controller

allows up to 64 controllers to be networked with no additional hardware and up to 253 controllers with

three CAN repeaters.

For the programmer, little knowledge of networking procedures is needed. However for troubleshooting

and optimizing, the following information is helpful. Instead of using master/slave or token passing, the

hardware self-arbitrates based on the Network ID. Controllers with lower Network ID numbers are

given a higher priority than controllers with higher Network ID numbers.

8.3.2 CsCAN Network Operation

When a controller needs to send data over the network, it first waits for the network to be idle (currently a

maximum of 900uS). If two controllers start broadcasting information on the network at the same time, the

PAGE 38 06 Apr 2000 CH. 8: NETWORKS

GFK-1819

"self-arbitration" causes the controller with the greater Network ID number to cease broadcasting without

affecting the message-in-progress of the other controller.

In applications with a large number of networked controllers, better results may be achieved by assigning

lower Network IDs to controllers that have more critical network data than other controllers. By assigning

higher Network IDs to controllers that provide numerous network updates, the controllers are prevented

from monopolising the bus time.

Each controller is capable of broadcasting Global Digital Output bits (%QG) and Global Analog Output

bits (%AQG), which are periodically broadcasted to the other controllers on the network. The coil

representations %QG and %AQG may be used in CBREEZE like any other coil or internal register

reference.

All digital global outputs are broadcast to the network each time one of them has a state change. In

addition, if a controller has not transmitted its global data for specific time period, the controller's

programmable network timer may expire, which in turn results in a global data broadcast. Finally, as part

of its power-up initialisation sequence, another controller can explicitly request a controller to broadcast

its global data.

8.4 DeviceNet Overview

DeviceNet is an open network. The specification and the protocol are open. Vendors are not required to

purchase hardware, software or licensing rights to connect devices to a system.

8.4.1 DeviceNet Features

DeviceNet is a low-cost communications link to connect industrial devices. It allows the interchangeability

of simple devices while making interconnectivity of more complex devices possible. DeviceNet is based

on CAN. It is an application layer protocol (ISO layer 7) and is defined in terms of an abstract object

model, which represents the available communication services and the external visible behaviour of a

DeviceNet node.

The DeviceNet Model is application independent. DeviceNet provides the communication services

needed by various types of applications. Many of today's lower level industrial control devices must retain

their low cost/low resource characteristics even when directly connected to a network. DeviceNet takes

this into consideration by defining a specific instance of the DeviceNet Model for communications typically

seen in a Master/Slave application. This is referred to as the Predefined Master/Slave Connection Set.

Some of the features and functionality of the DeviceNet network are described Table 8.1.

Table 8.1 - DeviceNet Features and Functionality

Network Size Up to 64 Nodes

Network Length Selectable end-to end network distance varies with speed

Baud Rate Distance

125 Kbps 500m (1,640 feet)

250 Kbps 250m (820 feet)

500 Kbps 100m (328 feet)

Data Packets 0-8 bytes

Bus Topology Linear (trunkline/dropline); power and signal on the same network cable

Bus Addressing Peer-to-Peer with Multi-Cast (one-to-many); Multi-Master and Master/Slave

special case; polled or change-of-state (exception-based)

System

Features Removal and replacement of devices from the network under power

CH. 8: NETWORKS 06 Apr 2000 PAGE 39

GFK-1819

8.4.2 DeviceNet Protocol

Some of the communication protocol features of DeviceNet consist of the following:

1. A DeviceNet product can behave as a Client, a Server or both.

2. Master/Slave operation.

3. Capable of Peer-to-Peer exchange capability exists in which any DeviceNet product can produce and

consume messages.

4. Capable of supporting 64 node addresses

5. Each node can support an unlimited number of I/O.

8.4.3 DeviceNet Operation

The following restrictions are placed on operations when using an OS that is configured as a

DeviceNet slave.

1. Currently, communication between the PC and the controller is only possible to the device physically

connected to the PCs’ serial port. Project downloads, uploads, monitoring, and configuration cannot

currently take place over a DeviceNet network.

2. The HE200CGM40x gateway card can not currently be used with DeviceNet communications.

Horner Electric is providing a special Gateway device that is based on the OCS hardware. The

Gateway device makes it possible to connect the PC serial port with the DeviceNet network.

3. DeviceNet network nodes are in a range from 0 to 63. The controller is able to observe network

responses (polled connections) from any slave to the DeviceNet Master. The first 16-words of these

observed responses are made available for mapping on the Network Input Assignments page.

These correspond to the available nodes 0 to 63 and registers AQG1 to AQG16. Node 64 is used for

a special case. When data is sent to a controller from a DeviceNet Master (via the polled connection)

this data is mapped to node 64. Relative addressing is limited to -64 to +64.

PAGE 40 06 Apr 2000 CH. 8: NETWORKS

GFK-1819

8.5 CAN Wiring Rules

121

Ω

V-

CN_L

SHIELD

CN_H

V+

V-

CN_L

SHIELD

CN_H

V+

V-

CN_L

SHIELD

CN_H

V+

121

Ω

V-

CN_L

SHIELD

CN_H

V+

12-25VDC

+

-

RED

WHT

SHIELD

BLU

BLK

RED

SHIELD

RED

WHT

BLU

BLK

V+

CN_L

V-

SHIELD

121

Ω

CN_H

V+

CN_L

V-

SHIELD

CN_H

RED

WHT

BLU

BLK

121

Ω

V+

CN_L

V-

SHIELD

CN_H

RED

WHT

BLU

BLK

RED

WHT

SHIELD

BLU

BLK

RED

WHT

BLU

BLK

V+

CN_L

V-

SHIELD

CN_H

12-25VDC

+

-

1. Wire the CAN network in a daisy-chained fashion such that there are exactly two physical end-points

on the network.

2. The two nodes at the physical end-points need to have 121 ohm 1% terminating resistors connected

across the CN_L and CN_H terminals.

3. Use data conductors (CN_L and CN_H) that are 24 AWG shielded twisted pair for “thin cable” and 22

AWG shielded twisted pair for “thick cable”. They must also have 120-ohm characteristic impedance.

In typical industrial environments, use a Belden wire #3084A (“thin”). Use #3082A (“thick”) for

environments where noise is a concern.

4. Use power conductors (V- and V+) that are 18 AWG twisted-pair for “thin cable” and 15 AWG twisted-

pair for “thick cable”.

5. Connect the V- power conductor to a good earth ground at one place only on the network, preferably

physical endpoints.

6. For a section of cable between two nodes, the cable shield is connected to the cable shield input at

one end of the cable only.

7. A CAN network (without repeaters) is limited to 64 nodes (with 63 cable segments) with a maximum

cable length of 1500 ft.

8. Up to four CAN network segments, which adhere to the above rules, may be connected together

using three CAN repeaters. In this manner, a CAN network may be extended to 253 nodes with a

total cable distance of 6000 ft.

Figure 8.3 – CAN Network Cabling

CH. 8: NETWORKS 06 Apr 2000 PAGE 41

GFK-1819

8.6 Profibus

Profibus utilises a Master-Slave type of communication with the TIUXX2 functioning as a slave device.

Decentralised Peripherals (Slave) Baud rates of up to 12 MBd can be obtained through Profibus.

Up to 32 devices 9master or slaves) can be connected in one segment without using repeaters, or up to

64 devices can be connected using repeaters.

Master devices are used to determine the data communication on the bus. One master can service

several slaves. Several Masters can participate on the bus simultaneously, but only one Master can write

outputs to a slave.

The slave devices are peripheral devices. Slaves do not have bus access rights and can only

acknowledge received messages or send messages to the master when requested to do so. Any master

can read data from the slave devices. All connected Slaves have the same priority.

For further information on the Profibus Network, visit their website at www.profibus.com

8.6.1 Profibus Wiring

The TIUXX2 uses a 9 pin D-sub plug connector for its Profibus port. The pin assignment of the plug

connector and the wiring are show below.

Protective Ground

Station 1 Station 2

Rxd/TxD -P 3

V+ 6

DGnd 5

RxD/TxD -N 8

3

6

5

8

Figure 8.4 Profibus Port Pinout

PAGE 42 06 Apr 2000 CH. 8: NETWORKS

GFK-1819

Its is necessary to terminate both ends of the network. Both terminations must have power to them to

insure proper operation of the network. The following diagram illustrates the correct connection for the

termination resistors.

RxD/TxD-N 8

DGND 5

V+ 6

RxD/TxD-P 3

RxD/TxD-N 8

DGND 5

V+ 6

RxD/TxD-P 3

RxD/TxD-N 8

DGND 5

V+ 6

RxD/TxD-P 3

Figure 8.5 – Profibus Network Cabling

VP (6)

A-Line (3)

B-Line (8)

GND (5)

Line termination 390 Ohm

220 Ohm

390 Ohm

Figure 8.6 – Profibus termination resistors

CH. 9: SMARTSTACK 06 Apr 2000 PAGE 43

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CHAPTER 9: SMARTSTACK 

9.1 Scope

Horner has now added the SmartStack modules from the OCS Range to the TIU20X range. The

SmartStack system is a method of allowing I/O expansion on an HMI. A wide range of modules is

available including Digital and Analogue.

9.2 Installing and Removing a SmartStack Module

The following section describes how to install and remove a SmartStack Module.

Caution: To function properly and avoid possible damage, do not install more than four

Smart Stack Modules per TIU20X.

9.2.1 Installing SmartStack Modules

1. Hook the tabs. Each SmartStack Module has two tabs that fit into slots located on the TIU20X. (The

slots on the TIU20X are located on the back cover.)

2. Press the SmartStack Module into the “locked” position, making sure to align the SmartStack Module

fasteners with the SmartStack receptacles on the TIU20X.

9.2.2 Removing SmartStack Modules

1. Using a Flathead screwdriver, pry up the end of the SmartStack Module (opposite of tabs) and swing

the module out.

2. Lift out the tabs of the module.

Figure 9.1 – Installing a SmartStack Module in an OCS.

PAGE 44 06 Apr 2000 CH. 9: SMARTSTACK

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NOTES