GENIE Garage Door Opener Manual L0910369
User Manual: GENIE GENIE Garage Door Opener Manual GENIE Garage Door Opener Owner's Manual, GENIE Garage Door Opener installation guides
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!! Check where power head ofyour your ceiling new unit will the be mounted. Plan how you will be mounting the power head. It is possible that ceiling joists may not be in the exact position needed with respect to the garage door operator. In any case, it may be necessary to add an additional bracket and fasteners (not included with your new door operator kit). Check the door wail operator's directly above garage door. The headerthebracket must be securely fastened to this wall. Insure that the structure will provide a strong mounting location. You need aIf 110-120 power supply available. you plan Volt to plug the unit into a standard electrical outlet, is one available? The outlet should be no more than about 3 feet from the power head once it is mounted. (The cord is 4 ft, in length.) SEE WARNING BELOW. To avoid damage to your door and/or operator, make sure you disable any door locks prior to installing your operator. Check see if the mounting for the to Safe-T-Beam ® System location (STB) is clear from obstruction and has a wood surface available for attaching the STB brackets. The brackets may also be attached to concrete if necessary but extra tools and special fasteners (not supplied) will be required. Insuremoving that your properly balanced and freely.door SEEis WARNING BELOW. s_"e sws _;i_b e th_"o_ 9h yo_ _"oc_:s Gene/3e_-:s e_" Is your garagesteel, dooraluminum, made of fiberglass light-weight or glass panels? Additional support bracing must be added to these type doors, If this is the case, please contact the door distributor or manufacturer so that they can furnish you with a "bracing kit." SHOWN) does a(NOT separate entry If your door, garage you might wantnotto have consider an emergency release kit (GER-2) for installation on your garage door. See page 30. TYPICAL SECTIONAL DOOR iNSTALLATiON ADDED HEADER BRACKET MOUNTING BOARD SUPPORT BRACKET / BRACES 36" POWER CORD TO 120V GROUNDED OUTLET EXTENSION SPRING OR TORSION SPRING SAFE-T=BEAM® OVERVIEW OF POTENTIAL HAZARDS Garagedoorsarelarge,heavyobjectsthatmovewiththe helpof springs underhightensionandelectricmotors.Sincemovingobjects,springsunder tension,andelectricmotorscan causeinjuries,yoursafetyandthe safetyof othersdependon youreadingthe informationinthismanual.Ifyou have questionsor do not understandthe informationpresented,call yournearest servicerepresentative In thissectionandthosethatfollow,the wordsDanger,Warning,and Cautionareusedto emphasizeimportantsafetyinformation. Theword: _,DANGER meansthatsevereinjuryor deathwill resultfrom failure tofollowinstructions. _,WARNINGmeansthatsevereinjuryor deathcan resultfrom failure tofollowinstructions. _.CAUTION meansthatpropertydamageor injurycanresultfromfailure tofollowinstruction. Theword#,;OTli_ is usedto indicateimportantstepsto be followed or importantconsiderations. IMPORTANT INSTALLATION INSTRUCTIONS Toreducethe risk of severe injuryor death: 1. READAND FOLLOWALL SAFETY,INSTALLATIONAND OPERATIONINSTRUCTIONS.If you haveany questionsor do not understandan instruction,call your service representative. 2. Do Not installoperatoron an improperlybalanceddoor.An improperlybalanceddoor could causesevereinjury.Repairs and adjustmentsto cables,springassembly,andother hardwaremust be made by a trainedservicepersonusing proper tools andinstructions. 3. Removeall ropesand disableall locksconnectedto the door before installingoperator. 4. Install door operator7feet or moreabovethe floor. Mountthe emergencyreleaseknob6 feetabove the floor. 5. Do Notconnect the operatorto the sourceof poweruntil instructedto do so. 6. Locatethe control button: • Withinsightof door. • At a minimumheightof 5 feet,so small childrencannot reach it. . Awayfrom all movingparts of the door. Install the entrapmentWARNINGlabelnext to the wall buttonor console.Installthe emergencyreleasetag on, or next to, the emergencyrelease The operatormustreversewhen the door contactsa 1-1/2inch high objecton the floor at the centerof the doorway.This is about the size of a 2" x 4" boardlaidflat. Safe-T-Beam ® (STB) Non-Contact Reversing System Places an invisible beam across door opening that reverses the door during down travel to the fully open position if anything passes through beam. Safe-T-Reverse ® Contact Reversing System Automatically stops and reverses a closing door within 2 seconds of contact with an object. Safe-T-Stop ® Timed Reversed System Automatically opens a closing door, if door does not close within 30 seconds. Force Guard ® Control Used to set the force required for opening and closing door. For maximum required to fully open and close door. safety, set the minimum force Automatic Lighting System One or two light bulbs (depending on model) up to 100 Watts max. each are used for safer entries and exits. The light turns on when door is activated and automatically turns off 4.5 minutes later. Manual Emergency Release Allows the garage door to be opened or closed manually for emergencies or maintenance. _ @ i!_L @ , _ @ FASTENERS Immmm remotes vary by model _ _ ,, "., . :i : !i¸¸ _ @ - Shown full size. See Parts List for description. 1/4"-20 x 3/4" Self-Drilling Screw Bolt, #10-24 x 1/2" Insulated Staple --'m Pan Head Screw #6 x 1-1/4" Bolt, 3/8"-16 x 7/8" Bolt, 5/16"-18 x 1/2" Pan Head Phillips Screw No. 8 x 5/8" Phillips Hex Head Screw, No. 10 x 1-1/4" aa _ Lag Screw, 1/4" x 2" Speed Nut _ D Hex Head Screw No. 8 x 3/4" Clevis Pin Cotter Pin m Z Cold Head Pin i_:L:,_I :Lui Ii Fasten rail to power head. • Align mounting holes of sprocket saddle, rail and power head frame. • Insert the two (2) 5/16" x 1/2" hex head screws[112], then two (2) No. 10-24 x 1/2" hex head screws [69]. • Tighten screws. . whe • 6. ,J_ssen'MF_g "_:opower @Fs? h®<_;_d _o py_:w de p_'_per ......... ,_, Use adjusting bolt to set chain tension (Fig. 1-4) • Chain should sag slightly but not so much that it drags on the rail. IMPORTANT iNSTALLATION INSTRUCTIONS To reduce the risk of Track Guided Doors SEE SECTION 2A Section Door With Curved Track Hardware 1-Piece Door With Horizontal Track Hardware severe injuryor death: 1. READAND FOLLOWALL SAFETY,INSTALLATIONAND OPERATIONINSTRUCTIONS.If you haveany questionsor do not understandan instruction,call yourservice representative. /_/ StraightTrack ] (HorizontalOnly) 'U" 2. Do Not installoperatoron an improperlybalanceddoor.An improperlybalanceddoor could causesevereinjury.Repairs and adjustmentsto cables,springassembly,and other hardwaremust be made bya trainedservicepersonusing proper tools andinstructions. 3. Removeall ropesand disableall locksconnectedto the door before installingoperator. 4. Installdoor operator7feet or moreabove the floor.Mountthe emergencyreleaseknob6 feetabove the floor. 5. Do Not connectthe operatorto the sourceof poweruntil instructedto do so. 6. Locate the control button: • Withinsight of door. . At a minimumheightof 5 feet,so smallchildrencannot reach it. . Awayfrom all movingparts of the door. 7. Installthe entrapmentWARNINGlabelnext to the wall buttonor console.Installthe emergencyreleasetag on, or next to, the emergencyrelease. 8. The operatormustreversewhen the door contactsa 1-1/2inch high objecton the floor at the centerof the doorway.This is about the sizeof a 2" x 4" boardlaidflat. Trackless Doors SEE SECTION 2B. 1-Piece 1-Piece Door Jamb Type Hardware (No Track) Door Pivot Type Hardware (No Track) yi:÷iT" "U" "U" Line "V" (Vertical Center Line of Door) Line "H" Can Be Spring Line "H" Door Header Inside of Door 1. Establish center line of door and header (Fig. 2-1). • Close door, • Measure door width. Mark center. NOTE: Line "H" Can Be Drawn Above Spring • Use straight edge to draw vertical line "V." - down door about 6". - on top of door. - up header about 20". 2. Spring Mark Header Establish Header Bracket position (Fig. 2-2). • Watch top edge of door as you raise it. • Stop door when top edge reaches highest point of travel. Above Spring • Measure distance from top edge of door to floor. • Add 2-1/2" to this measurement. • Close door. Header • Mark header at this height. • If door spring is in the way, mark header 2-1/2" above the spring. • Draw horizontal line "H" across line "V" at this point (Fig 2-1). NO_E:: _:_!_d_,rbf_'._cl2,,4/2 > _bow_, hi_i_hpo#:_ _of d_:>o__w'e £ can be _:nsS3_ed hi_i_hef £ doo_ sphr £ Ls M _'he s,;':_y_ Do No move _'hesph,n£ Line "H" Or Add 2-1/2" Minimum High Point ,Of Door Travel Door Track Measure To Floor Door 3. install header bracket (Fig. 2-3) • Place bracket so: - center hole is on line "V." - all holes are on line "H." • Mark hole positions "A" and "B." • Drill 5/32" holes at marked positions. • Fasten bracket to header using two (2) 1/4" x 2" lag screws [79]. 4. Attach channel/rail assembly to header bracket (Fig. 2-4). • Fasten header end of the channel/rail to the Header bracket with cold header pin [82]. • Install speed nut [81]. • Support power head above floor, use: - rope. - ladder with cardboard packing. - wood. 5. Level rail assembly and power head (Fig. 2-5). • Raise and support power head above door tracks. • Open door. • Level channel/rail assembly and support temporarily. • Center channel/rail assembly and power head on line "V" of door. T-rail shown. Channel attachment is same. Cold header Speed nut [81] Header Bracket Header should be h_ve ff pess£_Fe ff necessuy, po_<_,r head may be moun_,d fo_,r: _,,fo'_:_,yermouni',ed, mevi_ £ doer must no _'ouc_ c_ anne_'_/ assembJy_ Door Supportif yto clearsprmg 6. Mount power head (See Section 2 MOUNTING METHODS). • Be sure channel/rail assembly and power head are on door center line (Line "V'). • Check the illustrations. Decide which mounting method you will use. Materials for mounting are not included. • After power head is installed, remove supporting material. • Close door. Power Head 7. Install door braces (See CAUTION below). Channel/Rail Assembly \ Center Line Top of Door Top of Door Top of Door OR I I I @ 8. Install door bracket (Fig. 2-6). , Contact door manufacturer. 14" MIN. Install door arms (Fig. 2-7). • Attach straight door arm to carriage. - slip straight door arm into slot at bottom of carriage as shown. - secure with clevis pin [90] and cotter pin [89]. • Attach short end of curved door arm to door bracket as shown. - slip short end of curved door arm into slot in door bracket. - secure with clevis pin and cotter pin. • Release carriage (See emergency release tag). - slide carriage towards closed door. - stop carriage 14" minimum from door. 10. Join door arm sections (Fig. 2-8). Use two (2) 3/8" x 7/8" hex bolts [91], and hex flange nuts [92]. - use any two holes as far apart as possible. - slide carriage back and forth as needed to align holes. • Tighten hex nuts securely. % 9. 11. Adjust emergency release cord length. • Mount the emergency release knob 6 feet from the floor. • Retie overhand knot and trim excess cord. DO NOT plug power cord into outlet. Go to Section 3-SAFE-T-BEAM ® SYSTEM INSTALLATION. Straight door arm Curved door arm Straight door arm Curved door arm [92] 3/8-16 nut Line "V" (Vertical centerline of door) See Top of door I I Inside of door 1. Establish center (ine of door and header (Fig. 2-9). • Close door. • Measure door width. Mark center. • Use straight edge to draw vertical line "V." - down door about 6." - on top of door. - up header about 20". 2. Determine door rise (Fig. 2-10). • Open door to highest point of travel. • Measure distance from top of door to floor. • Subtract the actual height of door. The remainder is the door rise in inches as shown in TABLE A. Highest point Door rise of trave, ? TABLE A in inches Locate header bracket above top edge of CLOSED door Up to 4" 4" to 8" 8"to 12" Upto 10" 10" to 15" 15" to 20" Door rise . .. Locate header bracket (Fig. 2-9). • Use TABLE A to determine header bracket position. • Draw horizontal line "H" across line "H" at this point. install header bracket (Fig. 2-11). • Place header bracket so, - center hole is on line "V." - all holes are on line "H." • Mark hole positions ("A" and "B"). • Drill 5/32" holes at marked positions. • Fasten header bracket to header with two (2) 1/4"x 2" lag screws [79]. Floor Highest point of traveL._ _ Door rise 5. Install door braces (See CAUTION below). Header Door bracket . Attach channel/rail assembly to header bracket (Fig. 2-13). • Fasten header end of the channel/rail to the header bracket with pin. • Install speed nut onto pin (Fig, 2-14). • Place cardboard packing under power head. Use additional support if needed. . Establish power head mounting height (Fig. 2-15). • Power head should be at door height above floor or higher. • Temporarily support power head in this position, Power head (Protected by cardboard or packing) Use - rope. - ladder with cardboard packing. - wood. Critical height is point where the rail/channel attaches to power head. CORRECTf m ....... !ii!_i'ii_i_!ii!'i_i!7!i!!'i_i!!J!_i_i!!i!i _i_!i!!'i:i!!i!!_i_i_!i!!'i:i!!i!!_i_i_! _i_!i!!'i:i!!i!!_i_i_!i!!'i:i!!i!!_i_i _i_!i!!'i:i!!i!!_i_i_!i!!'i:i!!i!!_i _i_!i!!'i:i!!i!!_i_i_!i!!'i:i!!i!! _!_!!_:_!!_!!_i_!_!!_:_ _i_!!_i!_i!_!_i_ _:_ ht door arm [91] ,, Bolt, 3/8-16 x 7/8" Curved /" [92]e' ,-" 9. Mount power head (See Section 2 ALTERNATE MOUNTING METHODS). • Be sure rail assembly and power head are on door center line (line "V'). • Check the illustrations. Decide which mounting method you will use. Materials for mounting are not included. • After power head is installed, remove supporting material. • Close door. 10. Join door arms exactly as shown (Fig. 2-16). • Overlap arms by two (2) holes. • Install two (2) 3/8" x 7/8" hex bolts, and hex flange nuts. ,, Tighten hex nuts securely. 11. install assembled door arms (Fig. 2-17). • Attach straight end of assembled door arms to door bracket. - slip straight door arm into slot in door bracket. - secure with clevis pin [90] and cotter pin [89]. , Release carriage (See emergency release tag). • Slide carriage toward door. • Attach short end of curved door arm to carriage. - slip curved door arm into slot in carriage. - secure with clevis pin and cotter pin. 12. Adjust emergency release cord length. • Mount the emergency release knob 6 feet from the floor. • Retie overhand knot and trim excess cord. 3/8-16 nut Clevis pin Cotter pin O/ door arm Fs F_s _ ;ed . Mounting brackets. • Mark both sides of garage door frame or wall 5" above floor (Fig. 3-1). • Hold bracket against door frame or wall. - Check if brackets extend out from wall far enough, so tongue of bracket is beyond door, tracks or any door hardware. - If not: a. STB bracket extensions are available at local dealer. b. Blocks of wood, etc. may be substituted for extensions. • Center bracket on your mark (Fig. 3-2). • Fasten each with 2 screws [127]. [127] 2, #10-16xi-1/4,, Mounting STB source and sensor. • If garage has only one garage door. - Determine which side of garage receives most direct sunlight (Fig. 3-4). - Red LED should always be on sunny side whenever possible (Fig. 3-4). • For multiple doors. - Preventing crossed signals is critical. - Place source and sensor modules on adjacent doors facing in opposite directions (Fig. 3-4). ONE DOOR GARAGE TWO DOOR GARAGE THREEDOOR GARAGE • Slide source/sensor onto tongue of bracket until it clicks into place (Fig. 3°3). Dashed Line = striped wire Solid Line = white wire 1 , Wiring. • Routewire using either method shown(Fig. • Securely fasten wires to wall as you go. - Use insulated staples (included). [128] I 3-5). Source Source I Insulated staple A - Staples should be snug only. i. Power Head Power Head • Make wire attachments at STB's. - Splitting and stripping wire ends to be connected as shown (Fig. 3-6). - Loosen terminal screws. - Insert wire under flat plate and tighten screw. It does not matter which wire, white or striped, goes on which terminal (Fig. 3-7). • Make wire attachments at power head. - For ProMax. STB's are connected to terminals #2 and #3 on power head (Fig. 3-8). - For Stealth. STB's are connected to terminals #3 and #4 on power head (Fig. 3-8). 4. Check the following. • Insure that no part of door or its hardware is in path between lenses of source and sensor. • Insure that tops of lenses are between 5"-6" above the floor (Fig. 3-9). The brackets are flexible and can be adjusted slightly if needed. DO NOT _LUG N _TT,! To correct the problem - the brackets are flexible and can be adjusted slightly to bring the system into alignment. When the STB's are in alignment the red LED will stop blinking and stay on. SOURCE (RED LED) SENSOR (GREEN LED) ON _ INDICATED CONDITION REQUIRED ACTION ON NORMALOPERATION NONE REQUIRED 1.CHECK BREAKERS,FUSES, PLUGS 2.CHECK WIRING FOROBVIOUS SHORTS OFF O OFF 1.POWER HEADNOT POWERED 2.WIRING FROM POWERHEAD BAD OFF lit ON 1.WIRING TO SOURCE MISSING OR BAD 2. POWERHAS BEEN INTERRUPTED 1.CHECK WIRING 2. REMOVEPOWERAND REAPPLY 2 BLINKS, PAUSE (REPEAT) _ ON 1.BEAM NOT ALIGNED 2. BEAM OBSTRUCTED &SENSOR DEFECTIVE 1.CHECKALIGNMENT 2. CHECK FOROBSTRUCTION &CALL CUSTOMER SERVICE 2 BLINKS, PAUSE (REPEAT) O OFF 1.WIRE TO SENSOR MISSING OR BAD 2.SENSOR DEFECTIVE 1.CHECK WIRING 2.CALL CUSTOMER SERVICE 3 Du_o_"_'"_, PAUSE (REPEAT) _ ON 1.SENSOR RECEIVINGINTERFERENCE 1.ATTEMPTTO DETERMINE SOURCEOF INTERFERENCE 2.CALL CUSTOMER SERVICE ON 1. SOURCENOT SENDING PULSES 2.SOURCE DEFECTIVE 1.CALL CUSTOMERSERVICE 2.CALL CUSTOMERSERVICE O 4 BLINKS, PAUSE (REPEAT) _ NOTE: IF OPERATING PROBLEM DOWN UNTIL DOOR IS CLOSED. EXISTS, THE DOOR CAN BE CLOSED IF YOU: 1. DISCONNECT THE STB SYSTEM (REMOTE CONTROL & WIRELESS KEYPAD WILL NOT WORK WITHOUT STB) CUSTOMER SERVICE: 1.800.354.3643 or FROM THE OPERATOR www.geniecompany.com AND 2. HOLD WALL CONTROL BUTTON . Run wire from power head to wall control. , Place the wall control: - In sight of door. - At least 5 feet from floor, so small children can not reach it. - Away from moving parts of door and door hardware. . Power head /I ............................ '-=_ I If_l I ,_ I ,4J_l I I I_I wall WhiteI I _B_ button H4_JIterminals Attach wires to terminals (Stealth Fig. 4-1a) (MAX Fig. 4-1b). • Loosen, but Do Not remove screw from terminal. console terminals power Mount wall control (Fig. 4-2). • Use two pan head screws. Mount entrapment warning label. • Remove protective backing and stick near wall control. • Use tacks or staples to permanently mount Label. • Make sure everyone reads and follows WARNINGS. Vacation Locking Switch - LOCKdisablescontrolsafterdoor is completely closed - UNLOCKallowscontrolsto work normally _>d_': O_TLYONE OF'_>UR _LL CON'_'_OLSM_Y BE 7_ E L GH TYPS B )S_ have a _jh_,d wa] ¢0 _9[;,_3Ayou ¢_ Front view of For MAX. - Connect striped wires to terminal "1" on power head and "B" on wall control. - Connect white wire to terminal "2" on power head and "W" on wall control. Independent Light Control - Controls door operator lights from inside garage - Energy-Saver shut-off turns off light 5 minutes after door activation _j_ ) For Stealth. - Connect striped wires to terminal "2" on power head and "B" on wall control. - Connect white wire to terminal "1" on power head and "W" on wall control. 5. / • Use staples to fasten wire to ceiling and wall. Remove 1/2" insulation from each wire _IT AD JUSTbI_E_ . Striped ............................... _ <'_/._.,.. il"f_l _-I (Fig. 3-6)(pg. 19). 3. _ terminals l lLZ,:,_l ] i head power head terminals Back view Wall button J Wall console OR / pan head screws Lighted Button - Shows system is powered - Lights when Security Lock Switch is in UNLOCK position when Security Lock Switch is in LOCK position Door Control Button - Open and closes door from inside garage ii i ii i:i !!!iii Grounded outlet Operator power cord Fig. 5-1 1. Check local building codes. • Some building codes require direct wiring to a branch circuit. If direct wiring is NOT required, plug door operator into grounded outlet (Fig. 6-1). 2. Return to Section 3 for SAFE-T-BEAM ® System alignment and troubleshooting. 1. Disconnect the power cord from the branch circuit mains. 2. Remove bottom cover from power head. • Remove four (4) hex head screws from front and rear covers. • Slide bottom cover off. 3. Remove existing power cord from power head. • Disconnect three power cord wires. • Remove and discard power cord. • Remove 7/8" diameter knock-out plug. • Install a suitable entrance bushing. Install permanent wiring to power head. 4. For Stealth--connect permanent wiring to internal terminal block. • Connect white supply line to silver terminal. • Connect black supply line to brass terminal. • Connect ground wire to green wire location (GROUND). For ProMax--connect permanent wiring. • Make connections with UL recognized wire nuts. • Connect white supply line to white wire. • Connect black supply line to black wire. • Connect ground wire to green wire location (GROUND). • Wires inside operator are to be a minimum of 6 inches. 5. Replace power head bottom cover. • Replace and tighten four (4) hex head screws. cover i:_ on po_:,r head befio_,!_ope_d FORC.,/_Z _ pSee Sec_-o-n 7,_FORC;E Set "CLOSE" limit switch (Fig. 6-1). • Push and hold limit set switch until door contacts the ground and stops. - release limit set switch. -"CLOSE" limit is set. NOTE; Ydoor s_ps and f_@,_,ses_'omove d%>_,'_ adjust CLOSE FORCE* _ee Section 7,FORCE A©JUS 7_ia_d t2_ens_ea_' se_ing t7_[t sw _'ch NOX{!; Do Not pus_ the l_m_ set s h agai_ _<_ur S,',_<_hs am seL S ;ght a<,:O_:us#_,ent may be need_;_dbi_< _;ee Secth:;_n 8,,_NE L _VT SWTFC_WADJUS During the following steps, the motor protector may open. Wait about 20 minutes for protector to reset. C'LOSS_ pos _on befon_ s_'U_g OP_ STEALTH FOF_CS 1. Adjust the "OPEN" Force (Fig. 7-1). • Locate screw on back of power head marked "OPEN FORCE." , Gently turn screw counterclockwise until it stops. NON_ L_o eHeT hsyequ _
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