Ge High Pressure Ratio Compressors Brochure
Ge-High-Pressure-Ratio-Compressors-Brochure-648663 ge-high-pressure-ratio-compressors-brochure-648663
2015-03-09
: Ge Ge-High-Pressure-Ratio-Compressors-Brochure-648663 ge-high-pressure-ratio-compressors-brochure-648663 ge pdf
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GE Oil & Gas High Pressure Ratio Compression Innovative HPRC technology in a lightweight, compact and cost-efficient package A whole new way of thinking about compression GE’s HPRC technology is based on an innovative architecture that combines unshrouded and shrouded impellers on a single highspeed shaft to achieve pressure ratios and efficiency levels higher than other available technologies. As result of the increased head per stage, HPRC units have a shorter bearing span that reduces the number of casings required. Applications that would typically require multiple compressor bodies will only need one with HPRC. Individual HPRC units are already smaller and lighter than traditional compressors, and the elimination of units per train is another giant improvement in overall plant footprint, reliability, availability and weight. Smaller package Bigger results Comprehensive testing The rigorous validation program comprised a variety of tests on machine integrity, compressor performance, operability and response to upset conditions: • Full load compressor performance • Extensive rotor-dynamic test campaign • Aeromechanical test at different suction pressure levels • Test of upset conditions such as emergency shut-down and exploration of surge region HPRC technology is applicable to many gas processes and is well suited to both low and medium molecular weight mixtures. It delivers high reliability and efficiency: from reduced weight and easier installation, to minimized footprint, lower power consumption and reduced maintenance. Highly compact HPRC has up to 50% smaller footprint and 30% lighter weight than traditional train configurations. C Compressor Casings A AUX G Gearbox HPRC advantages • Up to 50% smaller train footprint than traditional configuration • Up to 30% lighter weight • Up to 5% less power consumption • Simplified installation • Higher reliability & availability due to auxiliary equipment reduction (eg: DGS, lubrication) • Lower downtime and easier maintenance • Wide revamping flexibility G C A C 93,000 kg (205,000 lb) Traditional configuration G C 85 m2 (915 ft2) 39 m2 (420 ft2) A 67,000 kg (148,000 lb) HPRC Key features Centrifugal compressor Up to 3 sections (@ 2 intercooler) in 1 casing Max. operating pressure 400 bar (5,800 PSI) Pressure ratio Up to 30:1 (with natural gas mol. weight 20) Max flow 300,000 Am3/h (254 MMSCF/D) Arrangement Between bearings Gear selection Parallel shaft for Gear ratio < 9 Epicyclic gear ratio > 9 & power < 35 MW Driver types All Dry gas seal Standard Bearings Standard Availability +0.3% vs. standard machine Reliability +0.2% vs. standard machine Optimized design The use of both unshrouded and shrouded impellers on a stacked rotor with hirth teeth allows high tip speed and eliminates the shrink-fit limitation typical of other centrifugal compressors. Head per stage has been increased and the number of stages reduced by about 50%. The result is a higher total pressure ratio with fewer impellers. equivalent parallel shaft gear. With co-axial input and output shaft lines, the epicyclical has no need for shaft offsets between driver and driven machinery – so it is also a much more compact and lightweight solution. Fewer stages allows rotating speed to be increased with sound rotordynamics, which in turn increases flow coefficient of the stages and provides a high compression efficiency. The parallel shaft gear can be replaced by an epicyclical gear for higher speed requirements. It has a higher ratio and significantly lower losses than an Combining multiple bodies into one increases the number of inlet and outlet flanges. 35,000 30,000 25,000 20,000 15,000 10,000 5,000 0 RPM 90 mol. w. 80 35 70 60 30 50 40 25 30 21 20 0 0 10,000 5 10 20,000 15 30,000 20 25 40,000 30 35 800 700 600 500 450 0 400 10 350 Machine Size 300 HPRC is well suited to a wide range of applications. The new technology is best suited to gas with low-to-medium molecular weight, where head per stage is a limiting factor – and the greatest benefits can be realized in natural gas, petrochemical and LNG. P. RATIO 100 250 Wide operating range in all applications 50,000 40 16 Vol Flow 70,000 (Am3/h) 60,000 45 50 55 (MMSCFD) GE Oil & Gas geoilandgas.com/HPRC Global Headquarters The Ark 201 Talgarth Road, Hammersmith London, W6 8BJ, UK T +44 207 302 6000 customer.service.center@ge.com The information contained herein is general in nature and is not intended for specific construction, installation or application purposes. GE reserves the right to make changes in specifications or add improvements at any time without notice or obligation. Turbomachinery Solutions Via Felice Matteucci, 2 50127 Florence, Italy T +39 055 423 211 F +39 055 423 2800 customer.service.center@ge.com Nuovo Pignone S.p.A. Nuovo Pignone S.r.l. For complete contact information, please refer to our website. GE_HPRC_brochure-021315 GE, the GE Monogram, and imagination at work are registered trademarks of the General Electric Company. ©2015 General Electric Company All Rights Reserved
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