Ge Isovolt Titan E Brochure

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The ISOVOLT Titan E

X-ray Generator

GE

Sensing & Inspection Technologies

Robust, Reliable and Highly Accurate Stationary

X-ray Generators for the Widest Range of Applications.

The Reference Class for X-ray generators is based on the proven

ISOVOLT platform, which offers more than 25 years experience with

thousands of installations across the world.

Designed for radiography, radioscopy, radiometry and life-science

applications, which place the highest demands on reliability and

exposure quality, the range of Titan E generators and accessories

meets the different degrees of automation and customization,

required throughout the industrial and scientific sectors.

A wide range of systems is provided. Generators and tubes can be

160 kV, 225 kV, 320 kV, 420 kV or 450 kV, and can be operated from

as low as 5 kV or a current range exceeding up to 45 mA*.

Titan E control is a modern, state-of-the-art industrial control module for

fail-safe and intuitive system operation.

A powerful range of suitable accessories complements the

integration and application capabilities for all facets of industrial or

scientific environments.

*) depending on permissable tube data

**) subject to optional generator cooling

Highest device availability

Continuous improvements on critical system parameters

to increase robustness and resistance against external

influences, guarantee high system up-times that give

the operator steady revenue streams and perfect time utilization.

Stackable and modular design allows easy field service.

Automatic event recording provide instant information for process

control and system diagnosis either on site or via optional remote

access.

Selected tubes feature maintenance-free High voltage connections,

ensuring highest productivity, while minimizing operational risks.

Fully automated tube warm-up procedures safeguard tube

operation and ensure maximum tube life.

Flexible usage

Built for a wide range of applications in different

environmental conditions, Titan E generator solutions

are for all NDT needs, life science applications and also

measurement and calibration tasks.

Titan E is available in 3-phase, 400 V or single-phase, 230 V input

power rating. As a result easy integration into different power

environments without regional limitations is possible.

Unique Features at a Glance

Highest exposure quality

A reproducibility of ± 0.01 % for tube current (mA) and

tube voltage (kV) provides highest possible stability of

radiation dose rate with fluctuations < 0.05 %.

This excellent dose reproducibility fits both, Titan E applications that

demand the highest accuracy, such as calibration of detectors or

dosimeters, as well as radiography applications.

Extremely low ripple ensures outstandingly stable High Voltage for

optimized material penetration with excellent efficiency factors.

The extended tube range of 5 kV to 450 kV in conjunction with the

excellent maximum current of 45 mA*, ensures optimized imaging

contrast and very high penetration power. This results in short

exposure times in various operation modes for different material.

Highest device performance

Rugged generator design with intelligent tube

integration and permanent system monitoring, ensure

highest performance, from peaked intermittent, up to

permanent 24/7 operation**. This results in consistent performance

over various exposure modes and operation conditions.

Unmatched ramp-up times (< 1.5 sec) support applications requiring

fast inspection cycles*.

100% duty cycle, for continuous operation in in-line systems**.

Optimized equipment performance results in increased productivity

and reduced total cost of ownership.

Smart user interaction

The stand-alone control module is available in both, a

rugged and ergonomic desktop housing, and also as

19” adapter version, for easy control-desk integration.

The design permits intuitive and fatigue-proof operation through a

large graphical display, rotary knob control, function keys and a

keypad for fast and direct inputs.

The control interacts with the operator in clear text with four

international character sets and 16 languages.

Intelligent and safe operation

Automatic tube configuration in conjunction with real

time clock powered automated warm-up procedures

enhance operational safety and maximize equipment

lifetime.

On board electronics feature reserved memory for up to 250

programmable operation modes, records of the last 128 warm-up

cycles and 512 operation event-logs and a structured setup menu

for individual performance settings.

Built in safety features such as redundant interlock monitoring,

cooling flow rate watchdog signals, operating temperature and

other system status information are visible on the operation display.

This leads to instant recognition of system status and health.

32

Easy to integrate

The Titan E considers typical OEM needs, providing

kits, interfaces and protocols for all kinds of industrial

system integration (RS 232, Profibus).

It allows full external control of X-ray equipment and simplifies

remote visualization – even without connecting the control module.

Extension of diagnosis capabilities by remote access via Internet or

dial-up line is available as an option.

Titan E Control

A user-friendly, multi-language control features a clear full-graphical

display, that allows simultaneous readings of set and actual

operating parameters. Embedded in an ergonomic and rugged

desktop or optional 19” rack mounting housing, full control for X-ray

operation is established. Intuitive guidance through diverse menus

as well as unmistakable messages for clear interventions are

provided with this module.

The operating concept provides interaction with turning speed

sensitive rotary knob, function keys, a numberic keypad and safety

relevant buttons for X-ray operation as well as a key switch.

The multifunctional rotary knob can be used to set kV, mA, exposure

time and several configuration settings.

By a progressive change of voltage and current via rotary knob

the kV and mA settings can be accurately changed with different

granulations of 0.1kV / 1 kV / 10 kV respectively 0.01 mA (if enabled)

/ 0.1 mA / 1 mA. This allows optimized one-hand operation for

radioscopy and many other applications.

Features such as free configurable exposure programmes, or

special programmes for constant power, constant current and

manual operation cater for individual demands for radiographic

or radioscopic inspections. The multi-lingual user display with 16

different languages and extended character sets for Japanese,

Cyrillic and Chinese enables comprehensible and simple interaction.

Optional, the entire system control with graphical visualization can

be done via a stand-alone PC based platform.

Titan E provides automatic and manual warm-up modes for optimized

tube conditioning. A special extended warm-up mode safeguards

tube performance under severe conditions and setups.

Benefits

Proven platform serving broad range of applications

• Tubeprotectionduetoautomaticwarm-upproceduresand

extended warm-up modes to safeguard tube performance.

• Smartandintuitiveuserinteraction,withseveralintegration

possibilities facilitating higher productivity.

• Excellentdosereproducabilitywithextremelystablehighvoltage

section for optimized exposures.

• Convenientintegrationintoseveralexternalplatforms,such

as automated testing machines, leveraging different interface

features for device control, monitoring and visualization.

• Excellentenduranceandperformanceforpermanentor

intermittent operation.

• Lessintensivemaintenancecombinedwitheasierserviceability

reduces total cost of ownership.

• Broadrangeoftubes,accessoriesandkitsavailable.

54

ISOVOLT

WL 3000 SE OW 4002 OL 4503 OLK 50 Voltage Divider

Maintenance free

angle plug

Junction Kits and

Safety Devices

Diaphragms Column Stand

Selection of unipolar Tubes*

ISOVOLT

160 M2

0.4-1.5

ISOVOLT

160 M2

0.4-3.0

ISOVOLT

160 M2

0.4-0.4HP

ISOVOLT

160 MM2/

HP

ISOVOLT

160 MC2 ISOVOLT

160 M1 ISOVOLT

225 M2

0.4-3.0

ISOVOLT

225 M2

0.4-1.5

ISOVOLT

225 MM2/

HP

Max. Tube Voltage (kV) 160 160 160 160 160 160 225 225 225

Tube Current (mA)

(at Max. Tube Voltage)

10 19 611 615,6 13 7.0 8

4465 5.6 3.0 3.0 3.5

Max. Anode Dissipation (W) 1600 3000 1000 1800 1000 2500 3000 1600 1800

640 640 1000 800 900 640 640 800

Nom. Focal Spot Value IEC 336 1.5 3.0 0.4

0.3 x 3

3.0 1.5

0,4 0.4 0.4 0.4 0.4

Focal Spot Size EN 12 543 (mm) 3.00 5.50 1.00 1.00

0.40 x 4.00

3.00 5.50 3.00 1.00

1.00 1.00 1.00 0.40 1.00 1.00 1.00 0.40

Inherent Filtration (mm) 1.0 / Be 1.0 / Be 1.0 / Be 1.0 / Be 0.5 Ti + 2.0

H20 + 2.0 AI 1.0 / Be 1.0 / Be 1.0 / Be 1.0 / Be

Emergent Beam Angle 40° 40° 40° 30° x 40°

Asym. 40° x 360°

Sym. 40° 40° 40° 30° x 40°

Asym.

Weight (kg (lbs)) 8.5 (18.7) 8.5 (18.7) 8.5 (18.7) 8.5 (18.7) 8.0 (17.6) 8.5 (18.7) 11.9 (26.2) 11.9 (26.2) 11.9 (26.2)

* The ISOVOLT Titan E series can be equipped with various types of tube housing to suit your application. Ask your GE v

representative for an application specific consultation and a full list of tube housings

Selection of bipolar Tubes*

ISOVOLT

320/7 ISOVOLT

320 M2

4.5 - 13

ISOVOLT

320/13 ISOVOLT

320 M2

0.4 - 1.0 HP

ISOVOLT

420/5 ISOVOLT

450/5 ISOVOLT

450/10 ISOVOLT

450 M2/10 ISOVOLT

450 M2

0.4 - 1.0 HP

Max. Tube Voltage (kV) 320 320 320 320 420 450 450 450 450

Tube Current (mA)

(at Max. Tube Voltage)

713 13 5.6 5.3 510 10 3.3

34.5 52.5 2.3 2.1 3.7 21.5

Max. Anode Dissipation (W) 2240 4200 4200 1800 2240 2240 4500 4500 1500

960 1500 1680 800 960 960 1680 900 700

Nom. Focal Spot Value IEC 336 1.8 4.0 3.5 1.5 1.5 3.5 3.0

0.8 1.5 1.5 0.8 0.8 1.5 1.2

Focal Spot Size EN 12 543 (mm) 3.60 5.50 6.30 1.00 3.60 3.6 6.30 5.50 1.00

1.90 3.00 3.00 0.40 1.90 1.90 3.00 2.50 0.40

Inherent Filtration (mm) 7.0 / Be 3.0 / Be 7.0 / Be 3.0 / Be 7.0 / Be 7.0 / Be 7.0 / Be 5.0 / Be 5.0 / Be

Emergent Beam Angle 20° x 40° 40° 40° 30° x 40°

Asym. 20° x 40° 20° x 40° 40° 40° 30° x 40°

Asym.

Weight (kg (lbs)) 40 (88) 40 (88) 40 (88) 40 (88) 90 (198) 90 (198) 90 (198) 90 (198) 90 (198)

Accessories

Safety devices

• Primaryinterlockswitch

• Alarmbox

• Switchbox

• Flash-andwarninglamps

• Countryspecicsafetykits

HV cables

• Indifferentstandardlengths,with

quick-lock or flange connections with

rubbercone plugs or maintenance-free

angle plugs.

Integration and solution kits

• ExposureCalculator(PCSoftware)

• Titan E PC (External PC based

visualization)

• PROFIBUSExtensionKit

Dosimetry and calibration kits

• Voltagedivider(incl.PTBcertication)

Pumps and coolers

(See pictures below)

76

System Layout for Exemplary Setups

Unipolar operation Bipolar Operation

Legend

(1) Mains connecting cable, standard length 10 m / 32 ft, with wire

end ferrules

(2) Control Module ISOVOLT Titan E in desktop housing

(optional 19” rack house)

(3) Connecting cable control/power stage, standard length 10 m

(max. 100 m) / 32 ft. (max. approx 320 ft.)

(4a) High Voltage Generator, 160 kV or 225 kV, Cathode,

with integrated power module TITAN E

(4b) High Voltage Generator, 160 kV or 225 kV, Anode

incl. Connecting cable

(5) High Voltage Cables, 160 kV or 225 kV, standard length

5 m / 16 ft (max. 20 m / 64 ft for 160 kV - 320 kV; max. 10 m / 32 ft

for 420 kV and 450 kV)

Input and output connections

• RS232interfaceforconnectionofmachinecontrols

• InterlockasperDIN54113.

• InterlockasperUnitedStatesRadiationControlActof1968,

§ 1020.40.

• Additionalwarningoutputthatisactiveduring

pre-warning time.

• ExternalSTART/STOP.

• ExternalEMERGENCY-STOP.

• Coolingsystem.

• Externalwarningashlamp(fail-safe).

(5)

(2) (1)

(3)

(4a)

(7a)

(6a)

(8a)

(5)

(6b)

(5)

(5)

(2)

(3)

(7b)

(8b)

(1)

(4a) (4b)

(6a) Unipolar Tube Housing

(see tube overview or separate product information)

(6b) Bipolar Tube Housing

(see tube overview or separate product information)

(7a)

Water hoses, standard length 10 m (max. 20 m) / 16 ft (max. 32 ft)

(7b) Cooling Oil hoses, standard length 6m (max. 20 m) / 19 ft (max.

64 ft)

(8a) Water Cooling Pump with built in flow rate monitor,

see separate specification

(8b) Oil Cooling Pump, see separate specification

• “MainsON”(230V/2A2).

• “HighVoltageON”(230V/2A2).

• Potential-freecontact,for“MainsON”(60VAC/75VDC/2A1).

• Potential-freecontact,for“Pre-warningTimeON”

(30V AC/36V DC / 0.5A1).

• Potential-freecontact,for“HighVoltageON”

(60V AC / 75V DC / 2A1).

1) This voltage corresponds to the max. operating voltage (rating as per VDE 0110 Group B).

2) These 230 V contacts are collectively fused with 2.5 A.

98

Technical Specifications

Unipolar Systems

High Voltage Generator

Max. Output Voltage 160 kV 225 kV

Max. Output Current 45 mA 45 mA

Max. Output Power 4,5 kW, Limited by Tube Specification 4,5 kW, Limited by Tube Specification

High Voltage Ripple 5 V/mA (With High Voltage Cable 10 m), 40 kHz 5 V/mA (With High Voltage Cable 10 m), 40 kHz

Insulation Oil Oil

Housing Dimensions (Cathode) (W x D x H) 350 x 870 x 850 mm (13.8” x 34.3” x 33.5”) 350 x 870 x 850 mm (13.8” x 34.3” x 33.5”)

Weight (Cathode) 189 kg (417 lbs), Including Power Module 189 kg (417 lbs), Including Power Module

Tube Voltage

Preselection and Setting From 5 to 160 kV in 0.1 kV / 1 kV / 10 kV From 5 to 225 kV in 0.1 kV / 1 kV / 10 kV

Digital Display of Set and Actual Values Simultaneous 4 Digits Each Simultaneous 4 Digits Each

Display Resolution 0.1 kV 0.1 kV

Accuracy < ±1% < ±1%

Reproducibility ±0.01% at Constant Temperature Level ±0.01% at Constant Temperature Level

Temperature Drift < 65 ppm/°C < 65 ppm/°C

Tube Current

Preselection and Setting From 0.1 to 45 mA in 0.01 mA / 0.1 mA / 1 mA From 0.1 to 45 mA in in 0.01 mA / 0.1 mA / 1 mA

Digital Display of Set and Actual Values Simultaneous 4 Digits Each Simultaneous 4 Digits Each

Display Resolution 0.1 mA / 0.01 mA 0.1 mA / 0.01 mA

Accuracy ± 1% ±1%

Reproducibility ± 0.01% at Constant Temperature Level ± 0.01% at Constant Temperature Level

Temperature Drift < 65 ppm/°C < 65 ppm/°C

Exposure Time

Programmable Timer Non-Volatile Memory Non-Volatile Memory

Preselection and Setting From 0.1 to 99.9 Minutes in 0.1 Min. Increments or

from 1 to 999 Sec. in 1 Sec. Increments or as direct

Min./Sec. value (up to 99’59”)

From 0.1 to 99.9 Minutes in 0.1 Min. Increments or

from 1 to 999 Sec. in 1 Sec. Increments or as direct

Min./Sec. value (up to 99’59”)

Digital Display of Set and Actual Values The Remaining Time Is Displayed, i.e. After a Mains

Failure Exposure Can Be Continued Without any

Time Error

The Remaining Time Is Displayed, i.e. After a Mains

Failure Exposure Can Be Continued Without any

Time Error

Prewarning Time

Preselection and Setting Digital Setting From 2 to 250 Seconds or

de-activated Digital Setting From 2 to 250 Seconds or

de-activated

Programmed Mode

Number of Storable Programs 250 250

Warm-Up Automatic Intelligent Tube conditioning based on

Real-time Clock

Extended warm-up for special conditioning

Automatic Intelligent Tube conditioning based on

Real-time Clock

Extended warm-up for special conditioning

X-ray Tube Setup 8 Tube selectable from a database of > 40

pre-programmed tubes 8 Tube selectable from a database of > 40

pre-programmed tubes

Operation History 512 Events (256 On/Off Events) 512 Events (256 On/Off Events)

Warm-up History 128 Events 128 Events

Control Module

Dimensions (W x D x H) 460 x 270 x 100 mm (18.1” x 10.6” x 3.9”)

Built into Desk Housing 460 x 270 x 100 mm (18.1” x 10.6” x 3.9”) Built into

Desk Housing

Weight 4.9 kg (10.8 lbs) Including Desk Housing 4.9 kg (10.8 lbs) Including Desk Housing

Connected Loads

Power connection 1N PE 230 V ± 10% 50/60 Hz

3N PE 400/230 V ±10%, 50/60 Hz, 3-Phase,

Grounded Neutral TN-S or TN-C-S Mains (Star

Connected System, Optional 3-Phase Isolation

Transformer)

1N PE 230 V ± 10% 50/60 Hz

3N PE 400/230 V ±10%, 50/60 Hz, 3-Phase,

Grounded Neutral TN-S or TN-C-S Mains (Star

Connected System, Optional 3-Phase Isolation

Transformer)

Grounding Separate Grounding for X-ray Tube and High

Voltage Generator (Minimum 6 mm2)Separate Grounding for X-ray Tube and High

Voltage Generator (Minimum 6 mm2)

Mains Fuses 63 A (1N PE) or 25 A (3N PE) Time-Delay Fuses,

Customer-Supplied 63 A (1N PE) or 25 A (3N PE) Time-Delay Fuses,

Customer-Supplied

Operating Temperature Range 0°C to +40°C 0°C to +40°C

Storage Temperature Range -30°C to +70°C -30°C to +70°C

Bipolar Systems

High Voltage Generator

Max. Output Voltage -160 kV (Cathode), +160 kV (Anode) -225 kV (Cathode), +225 kV (Anode)

Max. Output Current 45 mA 45 mA

Max. Output Power 4,5 kW (Cathode)

3 kW (Anode)

Limited by Tube Specification

4,5 kW (Cathode)

3 kW (Anode)

Limited by Tube Specification

High Voltage Ripple 10 V/mA (With High Voltage Cable 10 m), 40 kHz 10 V/mA (With High Voltage Cable 10 m), 40 kHz

Insulation Oil Oil

Operation History 512 Events (256 On / Off events) 512 Events (256 On / Off events)

Warm-up History 128 Events 128 Events

Housing Dimensions (Cathode) (W x D x H) 350 x 870 x 620 mm (13.8” x 34.3” x 24.4”) 350 x 870 x 620 mm (13.8” x 34.3” x 24.4”)

350 x 870 x 850 mm (13.8” x 34.3” x 33.5”) 350 x 870 x 850 mm (13.8” x 34.3” x 33.5”)

Weight (Anode) 123 kg (272 lbs) 123 kg (272 lbs)

Weight (Cathode) 189 kg (417 lbs), Including Power Module 189 kg (417 lbs), Including Power Module

Tube Voltage (Anode)

Preselection and Setting From 5 to 320 kV in 0.1 kV / 1 kV / 10 kV From 5 to 450 kV in 0.1 kV / 1 kV / 10 kV

Digital Display of Set and Actual Values Simultaneous 4 Digits Each Simultaneous 4 Digits Each

Display Resolution 0.1 kV 0.1 kV

Accuracy < ±1% < ±1%

Reproducibility ±0.01% at Constant Temperature Level ±0.01% at Constant Temperature Level

Temperature Drift < 65 ppm/°C < 65 ppm/°C

Tube Current

Preselection and Setting From 0.1 to 45 mA in 0.01 mA / 0.1 mA / 1 mA From 0.1 to 45 mA in 0.01 mA / 0.1 mA / 1 mA

Digital Display of Set and Actual Values Simultaneous 4 Digits Each Simultaneous 4 Digits Each

Display Resolution 0.1 mA / 0.01 mA 0.1 mA / 0.01 mA

Accuracy ± 1% ±1%

Reproducibility ± 0.01% at Constant Temperature Level ± 0.01% at Constant Temperature Level

Temperature Drift < 65 ppm/°C < 65 ppm/°C

Exposure Time

Programmable Timer Non-Volatile Memory Non-Volatile Memory

Preselection and Setting From 0.1 to 99.9 Minutes in 0.1 Min. Increments or

From 1 to 999 Sec. in 1 Sec. Increments or as

direct Min./Sec. value (up to 99’59”)

From 0.1 to 99.9 Minutes in 0.1 Min. Increments or

From 1 to 999 Sec. in 1 Sec. Increments or as

direct Min./Sec. value (up to 99’59”)

Digital Display of Set and Actual Values The Remaining Time Is Displayed, i.e. After a Mains

Failure Exposure Can Be Continued Without any

Time Error

The Remaining Time Is Displayed, i.e. After a Mains

Failure Exposure Can Be Continued Without any

Time Error

Prewarning Time

Preselection and Setting Digital Setting From 2 to 250 Seconds or

de-activated Digital Setting From 2 to 250 Seconds or

de-activated

Programmed Mode

Number of Storable Programs 250 250

Warm-Up Automatic Intelligent Tube conditioning based on

Real-time Clock

Extended warm-up for special conditioning

Automatic Intelligent Tube conditioning based on

Real-time Clock

Extended warm-up for special conditioning

X-ray Tube Setup 8 Tube selectable from a database of > 40

pre-programmed tubes 8 Tube selectable from a database of > 40

pre-programmed tubes

Control Module

Dimensions (W x D x H) 460 x 270 x 100 mm (18.1” x 10.6” x 3.9”)

Built into Desk Housing 460 x 270 x 100 mm (18.1” x 10.6” x 3.9”)

Built into Desk Housing

Weight 4.9 kg (10.8 lbs) Including Desk Housing 4.9 kg (10.8 lbs) Including Desk Housing

Connected Loads

Power connection 1N PE 230 V ± 10% 50/60 Hz

3N PE 400/230 V ±10%, 50/60 Hz, 3-Phase,

Grounded Neutral TN-S or TN-C-S Mains (Star

Connected System, Optional 3-Phase Isolation

Transformer)

1N PE 230 V ± 10% 50/60 Hz

3N PE 400/230 V ±10%, 50/60 Hz, 3-Phase,

Grounded Neutral TN-S or TN-C-S Mains (Star

Connected System, Optional 3-Phase Isolation

Transformer)

Grounding Separate Grounding for X-ray Tube and High

Voltage Generator (Minimum 6 mm2)Separate Grounding for X-ray Tube and High

Voltage Generator (Minimum 6 mm2)

Mains Fuses 63 A (1N PE) or 25 A (3N PE) Time-Delay Fuses,

Customer-Supplied 63 A (1N PE) or 25 A (3N PE) Time-Delay Fuses,

Customer-Supplied

Operating Temperature Range 0°C to +40°C 0°C to +40°C

Storage Temperature Range -30°C to +70°C -30°C to +70°C

1110

Regional Contact Information

GE Sensing & Inspection Technologies

Bogenstrasse 41

22926 Ahrensburg

Germany

+49 4102 8070

GE Sensing & Inspection Technologies

50 Industrial Park Road

Lewistown, PA 17044

USA

+1 717 242 0327

GE Sensing & Inspection Technologies

Robert Bosch Strasse 3

50354 Huerth

Germany

+49 2233 6010

GE Sensing & Inspection Technologies

5F, Hongcao Building

421 Hongcao Road

Shanghai 200233

China

+86 800 820 1876 (China toll free)

+86 21 3414 4620 (ext. 6029)

© 2009 General Electric Company. All Rights Reserved. Specifications are subject to change without notice. GE is a registered trademark of General Electric Company. Other company or product names

mentioned in this document may be trademarks or registered trademarks of their respective companies, which are not affiliated with GE.

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