Generac 006237 0 User Manual GENERATOR Manuals And Guides 1403483L
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Owner'sManual Automatic Standby Generator Usethis pageto recordimportantinformationaboutyourgeneratorset. ,._ Recordthe informationfoundon yourunitdatalabelon this page.Forthe location of the unit data label, see Section 2 General information. The unit has a label plate affixed to the inside partition, to the left of the control panel console as shown in Figures 2-1, 2-2, and 2-3. For directions on how to open the top lid and remove the front panel, see Section 3 Operation. The Unit Identification label provides the following information: MODEL[ • Model Number • Serial Number • Control Panel Part Number SERIAL[ • Voltage Rating of the unit • Maximum Current Rating of the unit (AMPS) When contacting an Authorized Service Dealer about parts and service, always supply the complete model number and serial number of the unit. VOLTS[ AMPS i 1 PH, 60 RAINPROOF Hz, RPM 5600 ENCLOSURE FITTED CLASS H INSULATION RATED AMBIENT TEMP - 25°C FOR STANDBY SERVICE NEUTRAL FL©AWIN@ MAX LOAD UNBALANCE-50% Operation and Maintenance: Proper maintenance and care of the generator ensures a minimum number of problems and keeps operating expenses at a minimum. It is the operator's responsibility to perform all safety checks, to make sure that all maintenance for safe operation is performed promptly, and to have the equipment checked periodically by an Authorized Service Dealer. Normal maintenance, service and replacement of parts are the responsibility of the owner/operator and, as such, are not considered defects in materials or workmanship within the terms of the warranty, individual operating habits and usage may contribute to the need for additional maintenance or service. When the generator requires servicing or repairs, contact an Authorized Service Dealer for assistance. Authorized service technicians are factorytrained and are capable of handling all service needs. To find your Local AUTHORIZED SERVICE DEALER AUTHORIZED SERVICE DEALER LOCATION WHITEWATER, WIS MADE IN U.S.A. To locate the nearest AUTHORIZED SERVICE DEALER, please call this number: 1-800-333-1322 or, visit the dealer Iocator at: www.generac.comlServicelDealerLocatorl WARNING! California Proposition 65 Engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm. WARNING! California This product contains or emits chemicals Proposition 65 known to the state of California birth defects, and other reproductive harm. to cause cancer, Table of Contents Section 1 --Safety ............................................................................ 1 1.1 -- General Safety ........................................................................ 2 1.2 -- General Safety Hazards ................................................................. 1.3 -- Exhaust Hazards ...................................................................... 2 3 1.4 -- Electrical Hazards ..................................................................... 3 1.5 -- Fire Hazards .......................................................................... 3 1.6 -- Explosion Hazards ..................................................................... Section 2- General Information .................................................................. 2.1 -- The Generator ........................................................................ 2.2 -- Protection Systems .................................................................... 3 5 5 6 2.3 -- Emission Information ................................................................... 7 2.4 -- Specifications 8 2.5 -- Accessories ......................................................................... .......................................................................... 9 Section 3 -- Operation ......................................................................... 11 3.1 --Control Panel Interface ................................................................. 3.2 -- Using the Auto/Off/Manual Buttons ....................................................... 11 12 3.3 -- Interface Menu Displays ................................................................ 12 3.4 -- Automatic Transfer Operation 14 3.5- ........................................................... Turning the Generator Off When Operating Under Load ....................................... 15 3.6 -- Manual Transfer Operation .............................................................. 15 3.7 -- Side Compartment 16 3.8- .................................................................... Alarm Response Procedures ............................................................ 17 3.9 -- Battery Charger ...................................................................... 17 3.10 -- Setting the Exercise Timer ............................................................. 17 Section 4 -- Maintenance ...................................................................... 4.1 -- Performing Scheduled Maintenance ...................................................... 19 19 4.2 -- Service Schedule ..................................................................... 19 4.3 -- Checking Engine Oil Level .............................................................. 20 4.4 -- Changing the Engine Air Cleaner ......................................................... 22 4.5 -- Spark Plugs ......................................................................... 22 4.6 -- Valve Lash Adjustment ................................................................. 23 4.7 -- Battery Maintenance 24 .................................................................. 4.8 -- Attention After Submersion 4.9- ............................................................. Corrosion Protection ................................................................... 4.10 -- Out of Service Procedure (includes removal and return from service) ............................ Section 5- Troubleshooting .................................................................... Section 6 -- Quick Reference Guide .............................................................. Also included is Spanish, French Canadian and Portuguese. 25 25 25 27 29 This page intentionally left blank. iii Section 1 Safety INTRODUCTION: Thank you for purchasing this compact, high performance, air-cooled, engine-driven stationary automatic standby generator set. Every effort was made to make sure that the information and instructions in this manual were both accurate and current at the time the manual was written. However, the manufacturer reserves the right to change, alter or otherwise improve this product or manual at any time without prior notice. This generator is designed to automatically supply electrical power to operate critical loads during a utility power failure. This unit is factory installed in an all-weather metal enclosure and is intended exclusively for outdoor installation. This generator will operate using either vapor withdrawn liquid propane (LP) or natural gas (NG). NOTE:When properlysized,this generatoris suitablefor supplyingtypicalresidentialloads suchas Induction Motors(sump pumps, refrigerators,air conditioners,furnaces, etc.), ElectronicComponents(computer,monitor,TV,etc.), LightingLoadsand Microwaves. READ THIS MANUAL THOROUGHLY: The operator is responsible for proper and safe use of this equipment. The manufacturer strongly recommends that the operator read and thoroughly understand the instructions and contents of this owner's manual before attempting to use the equipment. If any portion of this publication is not understood, contact the nearest Authorized Service Dealer for starting, operating and servicing procedures. SAVE THESE INSTRUCTIONS: The manufacturer suggests that this manual and the rules for safe operation be copied and posted near the unit's installation site. Safety should be stressed to all operators and potential operators of this equipment. SAFETY: Throughout this manual, and on tags and decals affixed to the unit, DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular operation, function or service that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows: INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. Indicates a hazardous situation or action which, if not avoided, could result in death or serious injury. CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTE:Notescontainadditionalinformation important to an operationor procedure. Fourcommonlyusedsafety symbolsaccompanythe DANGER,WARNINGand CAUTIONblocks.Thetype of informationeachindicatesis as follows: Z_ A /& A This symbol points out important Safety Information that, if not followed, could endanger personal safety and/or property of others. This symbol points out a potential Explosion Hazard. This symbol points out a potential Fire Hazard. This symbol points out a potential Electrical Shock Hazard. These "Safety Alerts" cannot eliminate the hazards that they signal. Strict compliance with these special instructions, plus common sense are major accident prevention measures. Automatic Standby Generator Owner's Manual 1 1.1 m General Safety Study these safety rules carefully before operating or servicing this equipment. Become familiar with this Owner's Manual and with the unit. The generator can operate safely, efficiently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to follow simple and fundamental rules or precautions. The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all-inclusive, if using a procedure, work method or operating technique the manufacturer does not specifically recommend, ensure that it is safe for personnel. Also make sure the procedure, work method or operating technique utilized does not render the generator unsafe. Despite the safe design of this generator, operating this equipment imprudently, neglecting its maintenance or being careless can cause possible injury or death. Permit only responsible and capable persons to install, operate and maintain this equipment. Potentially lethal voltages are generated by these machines. Ensure steps are taken to make the machine safe before attempting to work on the generator. Parts of the generator are rotating and/or hot during operation. Exercise care near a running generator. The installation of this generator must always comply with applicable codes, standards, laws and regulations. A running generator gives off DEADLY carbon monoxide, an odorless, colorless, poisonous gas. Breathing carbon monoxide can cause dizziness, throbbing temples, nausea, muscular twitching, headache, vomiting, weakness, sleepiness, inability to think clearly, fainting, unconsciousness or even death. A CAUTION! The control panel for this unit is intended to be operated by qualified service personnel only. 1.2 m General Safety Hazards • For safety reasons, this equipment should only be installed, serviced and repaired by a Service Dealer or other competent, qualified electrician or installation technician who is familiar with applicable codes, standards, regulations and product Installation Manual guidelines. The operator also must comply with all such codes, standards, regulations and product installation Manual guidelines. • The engine exhaust fumes contain carbon monoxide, which can be DEADLY.This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. DO NOT alter or add to the exhaust system or do anything that might render the system unsafe or in noncompliance with applicable codes and standards. • Install a carbon monoxide alarm indoors, according to manufacturer's instructions/recommendations. • Adequate, unobstructed flow of cooling and ventilating air is critical for correct generator operation. Do not alter the installation or permit even partial blockage of ventilation provisions, as this can seriously affect safe operation of the generator. The generator MUST be installed and operated outdoors only. • Keep hands, feet, clothing, etc. away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the unit is operating. • When working on this equipment, remain alert at all times. Never work on the equipment when physically or mentally fatigued. • Inspect the generator regularly, and contact the nearest Dealer for parts needing repair or replacement. • Before performing any maintenance on the generator, remove the control panel fuse and disconnect the Negative (--) battery cable to prevent accidental startup. When disconnecting battery cables always remove the NEGATIVE (NEG or "--") cable first, then remove the POSITVE (POS, or "+") cable. When reconnecting the cables, connect the POSITIVE cable first, and the NEGATIVE cable last. • Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc. 2 Automatic Standby Generator Owner's Manual 1.3 m Exhaust Hazards Generator engine exhaust contains DEADLY carbon monoxide, an odorless, colorless, poisonous gas. Breathing carbon monoxide can cause dizziness, throbbing temples, nausea, muscular twitching, headache, vomiting, weakness, sleepiness, inability to think clearly, fainting, unconsciousness or even death. If any carbon monoxide poisoning symptom is experienced, move into fresh air and immediately seek medical attention. This generator is designed for OUTDOOR installation ONLY. Never operate the generator inside any garage or other enclosed space. 1.4 m Electrical Hazards All generators covered by this manual produce dangerous electrical voltages that can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch, as does the standby generator when it is in operation. Avoid contact with bare wires, terminals, connections, etc. while the unit is running. Ensure all appropriate covers, guards and barriers are in place, secured and/or locked before operating the generator. If work must be done around an operating unit, stand on an insulated, dry surface to reduce potential shock hazard. Donot handleany kindof electricaldevicewhilestandingin water,while barefoot,or while handsor feet are wet. DANGEROUSELECTRICALSHOCKMAYRESULT. • This is an Automatic Standby Generator, the generator may crank and start at any time when utility is lost. When this occurs, load circuits are transferred to the STANDBY (generator) power source. To prevent injury, before working on this generator (for inspection, service or maintenance), always put the generator into the OFF mode and remove the 7.5 Amp fuse from the generator control panel. • In case of accident caused by electric shock, immediately shut down the source of electrical power, if this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor, if the victim is unconscious, apply first aid and get immediate medical help. • Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving components resulting in injury. 1.5 Fire Hazards • For fire safety, the generator must be installed and maintained properly, installation MUST always comply with applicable codes, standards, laws, regulations and product installation Manual guidelines. Adhere strictly to local, state, and national electrical and building codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, ensure that the generator is installed in accordance with the manufacturer's instructions and recommendations. Following proper installation, do nothing that might alter a safe installation and render the unit in noncompliance with the aforementioned codes, standards, laws and regulations. • Keep a fire extinguisher near the generator at all times. Extinguishers rated "ABC" by the National Fire Protection Association are appropriate for use on the standby generator. Keep the extinguisher properly charged and be familiar with its use. Consult the local fire department with any questions pertaining to fire extinguishers. 1.6 Explosion Hazards • Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left in the generator compartment, or on or near the generator as FIRE or EXPLOSION may result. Keep the area surrounding the generator clean and free from debris. • Gaseous fluids such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. install the fuel supply system according to applicable fuel-gas codes. Before placing the home standby electric system into service, fuel system lines must be properly purged and leak tested according to applicable code. After installation, inspect the fuel system periodically for leaks. No leakage can be permitted. Automatic Standby Generator Owner's Manual 3 If this generator is used to power electrical load circuits normally powered by a utility power source, it is required by code to install a transfer switch. The transfer switch must effectively isolate the electrical system from the utility distribution system when the generator is operating (NEC 702). Failure to isolate an electrical system by such means will result in damage to the generator and also may result in injury or death to utility power workers due to backfeed of electrical energy. 4 Automatic Standby Generator Owner's Manual General Information Section 2 2.1 m The Generator CONTROL PANEL OIL DIPSTICK CI RCU IT \ BREAKERS EXHAUST ENCLOSURE AIR FILTER FUEL INLET (BACK) FUEL REGULATOR COMPOSITE BASE OIL FILTER OIL FILL CAP BATTERY COMPARTMENT Figure 2-1" GH-410 Enqine 8kW Unit CONTROL PANEL / CIRCUIT / EXHAUST ENCLOSURE BREAKERS FUEL INLET (BACK) FUEL REG U LATO R : COMPOSITE BASE Figure 2-2:GH-530 Enqine OIL FILTER OIL FILL CAP BATTERY COM PARTM ENT 11kW Unit Automatic Standby Generator Owner's Manual 5 CONTROL PANEL / EXHAUST ENCLOSURE CIRCUIT BREAKERS Y FUEL INLET /(BACK) REGULATOR \ COMPOSITE BATTERY COM PARTM ENT BASE OIL FILTER Figure 2-3:GT-990/GT-999 2.2 m Protection Enqines, OIL FILL CAP 13-20kW Unit Systems The generator may have to run for long periods of time with no operator present to monitor the engine/generator conditions. Therefore, the generator is equipped with a number of systems to automatically shut down the unit to protect it against potentially damaging conditions. Some of these systems are as follows: • LowOil PressureSensor • Under-frequency Sensor • HighTemperatureSensor • Undervoltage Sensor • OvercrankSensor • Overvoltage Sensor • OverspeedSensor • Internal Failure Sensor • RPMSensor • Low Battery Voltage Alarm The control panel contains a display which alerts the operator when a fault condition occurs. The above list is not all inclusive. For more information about alarms and control panel operation, see Section 3 Operation. 6 Automatic Standby Generator Owner's Manual 2.3 m Emission Information The U.S. Environmental Protection Agency (EPA) requires that this generator comply with exhaust emission standards. This generator is certified to meet the applicable EPA emission levels, and is certified for use as a stationary engine for standby power generation. Any other use may be a violation of federal and/or local laws. To ensure that the engine complies with the applicable emission standards for the duration of the engine's life, it is important to follow the maintenance specifications in the Section 4 Maintenance. This generator is certified to operate on Liquid Propane Vapor fuel or pipeline Natural Gas. For generators 13kW and greater, the Emission Control System code is EM (Engine Modification). The Emission Control System on this generator consists of the following components: • Airlnduction System • • • • Intake Pipe/Manifold • Air Cleaner Fuel Metering System • Carburetor/MixerAssembly • Fuel Regulator Ignition System • Spark Plug • Ignition Module Exhaust System • Exhaust Manifold • Muffler • Catalyst (ll kW generator only) Automatic Standby Generator Owner's Manual 7 2.4 -- Specifications 2.4.1 -- Generator Model 8kW 11kW 13kW 14kW RatedVoltage 15kW 16kW 17kW 20kW 62.5 66.6 70.8 83.3 60 Amp 65 Amp 65 Amp 100Amp Steel471/213.6 Aluminum437/198.2 451/204.6 240 RatedMaximumLoad Current(Amps)at240 Volts (LP)* 33.3 45.8 54.2 58.3 Main CircuitBreaker 35Amp 50Amp 55 Amp 60 Amp Phase 1 RatedAC Frequency 60 Hz BatteryRequirement Group26R, 12 Voltsand 525 CCA Minimum(GeneracPart No. 0H3421S Weight (unitonly in Ibs./kilos) 360/163.3 407/184.6 435/197.3 435/197.3 471/213.6 471/213.6 Steel Steel Steel Steel Steel Steel Enclosure NormalOperating Range Steel/ Aluminum Aluminum This unit is tested in accordanceto UL 2200standardswith an operatingtemperatureof -200F (-29o C) to 122oF (500C). For areaswhere temperaturesfall below 32° F (0° C)a coldweatherkit is highly recommended.Whenoperatedabove770F (250C)there may be a decreasein engine power.Pleasereferencethe enginespecificationssection. These generatorsare rated in accordancewith UL 2200,Safety Standardfor StationaryEngine GeneratorAssemblies,andCSA-C22.2No. 100-04 Standardfor Motorsand Generators. * NaturalGas ratingswill dependon specificfuel Btu/joulescontent.Typicalderatesare between10-20%off the LP gas rating. ** Circuitsto be movedmust be protectedby same sizebreaker.For example,a 15 ampcircuit in the main panel must be a 15 ampcircuit in the transferswitch. 2.4.2 -- Engine Model Type of Engine Number of Cylinders Displacement 8kW 11kW GH-410 GT-530 GT-990 GT-999 1 2 2 2 410cc 530cc 992cc 999cc Cylinder Block Recommended Spark Plug Spark Plug Gap 13/14/15/16/17kW Aluminum w/Cast Iron Sleeve RC14YC BPR6HS RC14YC RC12YC 0.76mm (0.030") 0.76mm (0.030") 1.02mm (0.040") 0.76mm (0.030") Approx. 1.9 Qts/1.8L Approx. 1.9 Qts/1.8L Starter Oil Capacity Including Filter 12 VDC Approx. 1.5 Qts./1.4L Approx. 1.7 Qts./1.6L Recommended Oil Filter Recommended Air Filter 20kW Part #070185E Part #0E9371A Part #0E9371A Part #0J8478 Part #0J8478 Engine power is subject to and limited by such factors as fuel Btu/joules content, ambient temperature and altitude. Engine power decreases about 3.5 percent for each 1,000 feet (304.8 meters) above sea level, and also will decrease about 1 percent for each 6° C (10° F) above 15° C (60o F) ambient temperature. The specification sheet for your generator was included in the documentation provided with the unit at the time of purchase. For additional copies, consult your local Authorized Service Dealer for your specific generator model. 8 Automatic Standby Generator Owner's Manual 2.4.3 m Fuel Requirements The engine has been fitted with a dual fuel carburetion system. The unit will run on natural gas or LP gas (vapor), but it has been factory set to run on natural gas. The fuel system will be configured for the available fuel source during installation. Recommended fuels should have a btu content of at least 1,000 Btus per cubic foot (37.26 megjoules per cubic meter) for natural gas, or at least 2,500 Btus per cubic foot (93.15 megajoules per cubic meter) for LP gas (vapor). NOTE:If convertingto LPgasfrom naturalgas, a minimumLPtank size of 250 gallons(946 liters) is recommended.See the InstallationManualfor completeproceduresand details. Gaseous fuels such as natural gas and liquid propane gas are highly explosive. Even the slightest spark can ignite such fuels and cause an explosion. No leakage of fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas. LP gas is heavier than air and tends to settle in low areas 2.4.4 m Battery Requirements Group 26R, 12V, minimum 525CCA (Generac Part No. 0H3421S). For proper battery maintenance procedures, see Section 4 Maintenance. 2.4.5 -- Battery Charger The battery charger is integrated into the control panel module in all models. It operates as a "Smart Charger" which ensures output charging levels are safe and continuously optimized to promote maximum battery life. 2.4.6 _ Engine Oil Requirements For proper oil viscosity, see chart in Figure 4-1: Recommended Oil Based on Temperature. 2.5 m Accessories There are performance enhancing accessories available for air-cooled generators. Accessory Description Cold Weather Kit Recommended in areas where temperatures regularly fall below 320 F (0° C). Scheduled Maintenance Kit Includes all pieces necessary to perform maintenance on the generator along with oil recommendations. Auxiliary Transfer Switch Lockout Enables any of the transfer switches to completely lock out one large electrical load by tying into its control system. Fascia Skirt Wrap Standard on all 20kW units. It is available for all other current production air-cooled units. It snaps together to provide a smoothing, contoured look as well as rodent/insect protection. Mobile Link TM Provides a personalized web portal that displays the generator's status, maintenance schedule, event history and much more. This portal is accessible via computer, tablet or smart phone. Sends emails and/or text notifications the moment there is any change in the generator's status. Notification settings can be customized to what type of alert is sent and how often. For more information, visit www.standbystatus.com. Touch-Up Paint Kit Very important to maintain the look and integrity of the generator enclosure. This kit includes touch-up paint and instructions. Contact a Dealer for additional information on accessories. Automatic Standby Generator Owner's Manual 9 This page intentionally 10 left blank. Automatic Standby Generator Owner's Manual Operation Section 3 3.1 -- Control //_ Panel Interface The control panel on this unit is intended to only be operated by qualified service personnel. The Control panel interface is located under the lid of the enclosure. Before attempting to lift the lid of the enclosure, verify that both left and right side locks are unlocked. To remove the front cover, lift the cover straight up to disengage the side hooks, then tilt and lift it away from the unit. When closing the unit, ensure that both left and right side locks are securely locked. See Figure 3-1. The enclosed keys provided with this unit are for service personnel usage only. SIDE LOCK Figure 3-1" Generator With Lid Open/Side Lock Location Set to AUTO, the engine may crank and start at any time without warning. Such automatic starting occurs when utility power source voltage drops below a preset level or during the normal exercise cycle. To prevent possible injury that might be caused by such sudden starts, always set to OFF and remove the fuses before working on or around the generator or transfer switch. Then, place a "DO NOT OPERATE" tag on the generator panel and on the transfer switch. NOTE:The generatoris to be runwith all appropriatepanelsin place,includingduringtroubleshootingby a technician. Automatic Standby Generator Owner's Manual 11 ! I Figure 3-2: Generator Control /7 AUTO ///7 MANUALf_ OFF _./_\ Panel 3.2 m Using the Auto/Off/Manual Button Buttons Description of Operation Auto Selecting thisbuttonactivates fullyautomatic systemoperation. Italsoallowstheunitto automatically startandexercise the engine everysevendayswiththesettingof the exercise timer(seetheSettingthe Exercise Timersection). Off This buttonshuts down the engineand alsopreventsautomaticoperationof the unit. Manual This buttonwill crankandstartthe generator.Transferto standbypowerwill not occurunlessthere is a utility failure. NOTE:Damagecausedby mis-wiringof the interconnectwires is notwarrantable. 3.3 m Interface Menu Displays The LCD display: Description Feature HOME page The default page which will be displayed if no buttons are pressed for 60 seconds. This page normally shows the current Status message and the current date and time. The highest priority active Alarm/Warning will be automatically posted on this page as well as flashing the backlight when such a condition is detected. In the case of multiple Alarms/Warnings, only the first message will be displayed. To clear an Alarm or Warning, press the OFF button and then press the ENTER key. Display Backlight Normally off. If the operator presses any button, the backlight will automatically light and remain on for 30 seconds. MAIN MENU page Allows the operator to navigate to all other pages or sub-menus by using the Arrows and Enter buttons. This page can be accessed at any time with several presses of the dedicated Escape button. Each press of the Escape button takes the operator to the previous menu until the MAIN MENU displays. This page contains information for- History; Status; Edit; Debug. 3.3.1m Menu System Navigation To get to the MENU, use the "Escape" button from any page. It may require pressing it many times before getting to the MENU page. Navigate to the desired 12 menu by using the q'/,J, buttons. When the desired menu is displayed and flashing, press the "Enter" button. See Figure 3-3. Automatic Standby Generator Owner's Manual "11 r-- 2013 EVOLUTION/SYNC2.0 HSB MENU MAP Hours o0f _H_tection Switched to "OFF" Current Date/Time z:a _ ESC Running Runnk_g-Utilfiy x /F._ MANU.II./,:::aOR = uP ARROW Running-2 Start Wire Start - Exercise Switched DOWN Off Run Battery Stopped Stopped Hours ARROW (H) Condition - Auto "Good" - Alarm 'Inspect Battery" or "Check 00 Battery" / r-- - 1 thru 50 + - 1 thru 50 + - Run Log - Alarm __ + ESC Warning Log ..-I1_ ---_Ar_ .... ENTE_ _ + Message(s) "Low ENTE""""""_ _ _ Access Requires Password Battery" "Exercise Set Error" ENTER- "FIRMWARE ERROR-9" "Fuel ESC + EXAMPLE: / Pressure" "Battery Inspect Battery 200 "Charger Warning" .... Missing "Overload RnHr or 12/27/13 and Problem" "Charger H Language_Language_Language_Language ÷ English ÷ AC" + English - + Espanol - + Francais - + Language Po_uguese Next / Maintenance 200 RnHr or 12/27/13 - Warnk_" "Overload Cooldown" "SEEPROM ABUSE" Fuel "USB Warning" "Download Selection Fuel Selection ESC Failure" ÷ - NGorLP÷ + NGorLP- ESC I Alarm "High Message(s) Engine "Low Oil Temp." Pressure" ESC _| "Overcrank" ÷Current2/12/13Date/Time12:22 ÷ ENTER _ I i,,c Sefect_ Hour14+(0-23) l,,Cl= Select_ Mino +(0-59) Select l,,c Month_ 2 + (1-12) Select_ l,,c l,,c .... Date13 +(1-31 ) Select_ Year13 +(0-99) "Overspeed" "RPM Sense Loss" "Underspeed" "Internal Fault" "FIRMWARE ERROR" ESC _| "Over "Under "Ovedoad "Low Volts "Stepper "Fuse ;t ERRQR-T' "WIRING ÷ 14:00Wednesday Exercise Time t ÷ Quiet - YESorNO Test Mode + ? tE Select - Hour 14 + (0-23) tE Select - Min 0 + (o-5g) t - Wednesday Select Day + / Voltage" Remove Over on certain Load" _ Load" f Quiet Test models Mode Possible FM]lware Update Firmware Update Message(s) Corrupted Invalid • 1_ ESC ÷ Press Enter ÷ _ ÷ Insert USB ÷ File Not Unsupported 05/22/13 Fife File Durh_g Found Device "Current:V "USB: XXXX V XXXX .... .... _ Are - You Yes or Sure?" No +" When _... 1 of 4 then Press to escape update update the menu.Green When the the version When the Page "Yes" "ESCAPE" "Enter" out of to continue or Press updating. only process the Blue "Manuar r light fiashesr then Current" Problem" 0198170GST-D .... Select Vokage" Remove = + 07:40 Lost Running-Remote Running 02/14/13 Manual "Auto" controller number update Install is complete light the flashes. returns Seq ...... powers up the very for a few secot_ds. is complete Wizard unit Menu. remove Thumb to Install does first Wizard this twice. screen Ddve, then displays follow = - 3.4 m Automatic Transfer Operation To select automatic operation: 1. Make sure the transfer source). 2. Be sure that normal 3. Press the AUTO button 4. Set the Main Circuit switch UTILITY main contacts power source voltage on the Control Breaker are set to their UTILITY Panel (Generator is available position to transfer (loads connected switch terminal to the utility power lugs N1 and N2. Interface. Disconnect) to its ON (Closed) position. With these steps complete, the generator will start automatically when utility source voltage drops below a preset level. After the unit starts, loads are transferred to the standby power source. 3.4.1m 3.4.1.1 Automatic m Utility Sequence of Operation Failure With the generator set to AUTO, when the utility fails (below 65% of nominal) a 10 second (optionally programmable) line interrupt delay time is started. If the utility is still gone when the timer expires, the engine will crank and start. Once started, a 5 second engine warm-up timer will be initiated. When the warm-up time expires, the controller will transfer the load to the generator. If the utility power is restored (above 75% nominal) at any time from the initiation of the engine start until the generator is ready to accept load (5 second warm-up time has not elapsed), the controller will complete the start cycle and run the generator through its normal cool down cycle, however, the load will remain on the utility source. 3.4.1.2 m Cranking The system will control the cyclic cranking as follows: 8kW unit- 5 cranking cycles as follows: 15 second crank, seven (7) second rest, followed by four (4) additional cycles of seven (7) second cranks followed by seven (7) second rests. 11 -20kW units - 5 cranking cycles as follows: 16 second crank, seven (7) second rest, 16 second crank, seven (7) second rest, followed by three (3) additional cycles of seven (7) second cranks followed by seven (7) second rests. 3.4.1.3 _ Load Transfer Thetransferof loadwhenthe generatoris runningis dependentupon theoperatingmode: MANUAL AUTO • Will not transfer to generator if utility is present • Wilt transfer to generator if utility fails (below 65% of nominal for 10 consecutive seconds) • Wilt transfer back when utility returns for 15 consecutive seconds until removed from the MANUAL mode • Will start and run if utility fails for 10 consecutive seconds (factory default) • Will start a 5 second engine warm-up timer •Wilt not transfer if utility subsequently The engine will continue to run returns •Wilt transfer to generator if utility is not present EXERCISE 14 • Will transfer back to utility once utility returns (above 75% of nominal) for 15 seconds • Will not transfer back to utility unless utility returns The generator will shut down if the OFF button is pressed or a shutdown alarm is present • Once utility power is returned, the generator will shut down after 1 minute cool-down time • Wilt not exercise if generator is already running in either AUTO or MANUAL mode • During exercise, the controller will only transfer if utility fails during exercise for 10 seconds, and will switch to AUTO Automatic Standby Generator Owner's Manual 3.5 m Turning the Generator Off When Operating Under Load NOTE: Important! Toturn the generator off during prolonged utility outagesto perform maintenanceor conserve fuel, follow these simple, but importantsteps: Toturnthe generatorOFF (whilerunningin AUTO and online): 1. Turn OFF (or OPEN) the main Utility disconnect. 2. Turn OFF (or OPEN) the Main Line Circuit Breaker (MLCB) on the generator. 3. Turn the generator OFF. Toturnthe generatorback ON: 1. Put the generator back into AUTO and allow to start and warm-up for a few minutes. 2. Turn ON (or CLOSE) the MLCB on the generator. Thesystemwill now be operatingin its automaticmode.The mainutilitydisconnectcanbe turnedON (or CLOSED),butto shut the unitoff, this completeprocessmust be repeated. 3.6 m Manual Transfer Operation DO NOT attempt to activate the transfer switch manually until all power voltage supplies to the switch have been completely turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possibly fatal electrical shock. Prior to automatic operation, manually exercise the transfer switch to verify that there is no interference with proper operation of the mechanism. Manual operation of the transfer switch is required if electronic operation should fail. 3.6.1m Transfer to Generator Power Source , 2. LOAD CONNECTED TO UTILITY POWER SOURCE LOAD CONNECTED TO STANDBY POWER SOURCE , , MANUAL TRANSFER HANDLE TRANSFER SWITCH OPERATING LEVER Figure 3-4: Manual Transfer , Press the Control Panel OFF button. Set the Main Circuit Breaker (Generator Disconnect) to its OFF (OPEN) position. Turn off the utility power supply to the transfer switch using the means provided (such as a utility main line circuit breaker). Use the manual transfer handle inside the transfer switch to move the main contacts to their STANDBY positions (loads connected to the standby power sou roe). To crank and start the engine, press the Control Panel MANUAL button. 6. Allow the engine to stabilize and warm up for a few minutes. 7. Set the Main Circuit Breaker (Generator Disconnect) to its ON (CLOSED) position. The standby power source now powers the loads. Switch Operation Automatic Standby Generator Owner's Manual 15 3.6.2-- Transfer Back to Utility Power Source When utility power has been restored, transfer back to utility source and shut down the generator. To manually transfer back to utility power and shut down the generator: 1. Set the Main Circuit Breaker (Generator Disconnect) to its OFF (OPEN) position. 2. Allow the engine to run for 2 minutes at no-load to stabilize the internal temperatures. 3. Press the Control Panel OFF button. The engine should shut down. 4. Ensure that utility power supply to the transfer switch is turned off. 5. Use the manual transfer handle inside the transfer switch to move the main contacts back to their UTILITY positions (loads connected to the utility power source). 6. 7. Turn on the utility power supply to the transfer switch using the means provided. Press the Control Panel AUTO button. 3.7 -- Side Compartment Local codes may require this compartment to be locked. A hasp is provided so the owner/operator can secure the compartment with his or her own padlock. Check local codes for side compartment locking requirements. LED INDICATOR LIGHTS 120V GFCI OUTLET 15 Amp OUTLET BREAKER MAIN CIRCUIT BREAKER Figure 3-5: Open Side Compartment 3.7.1-- Main Circuit Breaker (Generator Disconnect) This is a 2-pole breaker rated according to relevant specifications. 3.7.2-- LED Indicator Lights • Green LED "Ready" light is on when utility is present and the Control Panel button is in the AUTO position. This also indicates when the generator is running. • Red LED "Alarm" light is on when the generator is OFF or a fault is detected and means contact your authorized servicing dealer. • Yellow LED "Maintenance" light. Note: Yellow LED may be on at the same time as either the Red or Green LEDs. 16 Automatic Standby Generator Owner's Manual 3.7.3m 120V GFCI Outlet/15 Amp Breaker (17 & 20 kW Only) All units are equipped with an external 15 amp, 120 volt GFCI convenience outlet located in the top corner of the compartment. When the generator is running, in the absence of utility power, this outlet may also be used to power items outside the home such as lights or power tools. This outlet may also be used when utility power is present by running the generator in manual mode. This outlet does not provide power if the generator is not running. Do not use this outlet when the generator is in Exercise mode. This outlet is protected by a 15 amp circuit breaker in the side compartment. 3.8 m Alarm Response Procedures The generator is protected by a series of sensors that will detect an Alarm/Warning condition and alert the owner/operator of the condition via the Control Panel display. When certain alarm conditions are detected, the generator will shut down. Alarm/Warning conditions can include (this is not a complete list): • Low Oil Pressure • High Engine Temperature • Low Battery • Under-voltage • Exercise Set Error NOTE:Unless properlytrained to clearand correctWarning and Alarmconditions,contactthe nearestAuthorizeddealeror Trained Technician. 3.9 m Battery Charger NOTE: The battery charger is integrated into the control module in all models. The battery charger operates as a "Smart Charger" that ensures: • Output is continually optimized to promote maximum battery life. • Charging levels are safe. NOTE:A warningisdisplayedon the LCDwhen the batteryneedsservice. 3.10 Setting the Exercise Timer This generatoris equippedwith an exercisetimer. Onceit is set, the generatorwillstartandexerciseeverysevendays,onthe dayof the weekandat the time of day specified.Duringthis exerciseperiod,the unit runsfor approximately 12 minutesandthenshutsdown. Transferof loadsto the generatoroutputdoesnot occurduring the exercisecycleunlessutilitypoweris lost. Theexercisesettingscan be changedat anytime via the "EDIT"menu. If the 12 volt batteryis disconnectedor the fuseremoved,the InstallationWizardwill operateupon powerrestoration. Theonlydifferenceisthe displaywill only promptthecustomerfor thecurrentTimeandDate. Theexerciserwill onlywork inthe AUTOmodeandwill notwork unlessthis procedureis performed.The currentdatettimewill needto be resetevery time the 12 volt batteryis disconnected andthenreconnected,and/orwhen the fuse is removed. Automatic Standby Generator Owner's Manual 17 This page intentionally 18 left blank. Automatic Standby Generator Owner's Manual Maintenance Section 4 NOTE:Propermaintenanceand properand safe operationis crucialto the life of thegenerator.GenuineGeneracpartsMUSTbe used to ensurewarrantycoverage. NOTE:Sincemostmaintenancealertswill occurat the same time (mosthavetwoyear intervals),onlyonewill appearon theControl Paneldisplayat anyone time. Oncethe first alertis cleared,the nextactivealertwill be displayed. /_AII service to this generator must be performed by a qualified service person only. 4.1 m Performing Scheduled Maintenance It is important to perform Maintenance as specified in the Service Schedule for proper generator operation and to ensure that the generator complies with the applicable emission standards for the duration of its useful life. Service and repairs may be performed by any qualified service person or repair shop. Additionally, emissions critical maintenance must be performed as scheduled in order for the Emissions Warranty to be valid. Emissions critical maintenance consists of servicing the air filter and spark plugs in accordance with the Service Schedule. The controller will prompt for Schedule A or Schedule B maintenance to be performed. Schedule A maintenance consists of the oil, oil filter and tune-up. Schedule B maintenance includes the oil, oil filter, tune-up, air cleaner, spark plug(s) and valve clearance. 4.2 m Service Schedule ATTENTION: All service work must be performed by a qualified service person only. System Component X = Action R= Replace as Necessary * = Notify Dealer if Repair is Needed Inspect Procedure Frequency Change W = Weekly M = Monthly Y = Yearly Clean Fuel Fuel ,nes and connect,ons* 1 X 1 l 1 M Lubrication Oil level X M or 24 hours of continuous operation Oil X 2Y or 200 hours of operation** Oil filter X 2Y or 200 hours of operation** Cooling Enclesureleuvers 1 x 1 l x 1 w Battery Remove corrosion, ensure dryness X X Y Clean and tighten battery terminals X X Y Check charge state X X Y Electrolyte level (unsealed batteries only)* X X Every 6 M Air cleaner X X 400 hours Spark plug(s) X X Valve Clearance X Engine and Mounting General Vibration, Complete 400 hours 500 hours*** Condition Noise, Leakage* Tune-Up* x 1 To be completed l by a Dealer M 2Y or 200 hours * Contact the nearest Dealer for assistance if necessary. ** Change oil and filter after the first 25 hours of operation. Continue to check at intervals of 200 hours or 2 years, whichever occurs first. Severe duty oil drain intervals: In cold weather conditions (ambient below 40°F/4.4°C) change engine oil and filter every year or 100 hours of operation to prevent accumulation of water in the oil. If the unit will be operated continuously in hot ambient conditions (ambient above 85°F/29.4°C) or operation in an extremely dusty or dirty environment change the engine oil and filter every year or 100 hours of operation to prevent oil breakdown. *** Check valve clearance after the first 25 hours of operation. Continue to check at intervals of 400 hours. Automatic Standby Generator Owner's Manual 19 4.2.1m 1. Maintenance Log Battery inspection and charge check (recommended every year (1) for the life of the battery) NOTE: Check electrolyte level (unsealed batteries only) every 6 months. Dates Performed: 2. Oil, oil filter and air filter replacement (recommended after the first 25 hours after installation and every 200 hours or 2 years, whichever occurs first) NOTE: Spark plug replacement (recommended every 4 years or 400 hours, whichever occurs first). Dates Performed: 3. Valve Adjustment (recommended after the first 25 hours of operation and then after every 400 hours of operation) Dates Performed: 4.3 m Checking Engine Oil Level When power outages necessitate running the generator for extended periods, the oil level should be checked daily. To check the engine oil level: 1. If the generator is running during a utility outage, first turn OFF all associated loads running in the residence using the electrical panel's main disconnect. Then, turn the generator's Main Circuit Breaker to the OFF position. 2. Press the Control Panel OFF button. Wait 5 minutes. 3. Remove the dipstick and wipe it dry with a clean cloth. 4. Completely insert the dipstick and again remove it. 5. Observe the oil level. The level should be at the "Full" mark on the dipstick. 6. If necessary, remove the oil fill cap and add oil to the engine until the level reaches the "Full" mark and reinsert the dipstick and fill cap. 7. Press the Control Panel AUTO button. 8. If the generator was running during a utility outage, first turn the Main Circuit Breaker to the ON position. Then, turn ON the needed loads in the residence. Never operate the engine with the oil level below the "Add" mark on the dipstick. Doing so could damage the engine. Hot oil may cause burns. Avoid prolonged or repeated skin exposure with used oil. Thoroughly wash exposed areas with soap. 20 Automatic Standby Generator Owner's Manual 4.3.1m Engine Oil Recommendations To maintain the warranty, genuine Generac replacement parts MUST be used, including Generac oil kits (which include an oil and air filter). Generac oil kits can be obtained through an Authorized Dealer or purchased on-line. To purchase on-line, access the maintenance kits page through www.generac.com or directly at shop.generac.com Follow the prompts to enter delivery information and complete the purchase. All Generac oil kits meet minimum American Petroleum institute (API) Service Class SJ, SL, or better. Use no special additives. Select the appropriate viscosity oil grade according to the expected operating temperature. Synthetic oil also can be used in the appropriate weight as standard. 100 40 Figure 4-1: Recommended Oil Based on Temperature • SAE 30 above 320 F(0 °C) • 10W 30 between 400and -100 F (40and -230 C) • Synthetic 5W 30 for all temperature ranges Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure. 4.3.2m Changing the Oil and Oil Filter 1. Start the engine by pressing the MANUAL button on the control panel and allow the engine to run until it is thoroughly warmed up. Then, press the Control Panel OFF button to shut down the engine. 2. A few minutes after the engine shuts OFF,when it has cooled slightly, lift the lid and remove the front panel. Pull the oil drain hose free of its retaining clip. Remove the cap from the hose and drain the oil into a suitable container. 3. After the oil has drained, replace the cap onto the end of the oil drain hose. Reposition and secure the hose with the retaining clip. 4. With the oil drained, remove the old oil filter by turning it counterclockwise. For filter location, see Figure 4-2. 5. Apply a light coating of clean engine oil to the gasket of the new filter. 6. Screw the new filter on by hand until its gasket lightly contacts the oil filter adapter. Then, tighten the filter an additional 3/4 to one full turn. 7. Refill the engine with the proper recommended oil. For recommended oil, see Figure 4-1. 8. Start the engine, run for 1 minute, and check for leaks. 9. Shutdown the engine and recheck the oil level. Add oil as needed. DO NOT OVER FILL. 10. Re-insert dipstick and/or reattach fill cap. 11. Press the Control Panel AUTO button. 12. Dispose of the used oil and filter at a proper collection center. Automatic Standby Generator Owner's Manual 21 Figure 4-2: Oil Filter and Drain Location 4.4 m Changing the Engine Air Cleaner 1. With the generator shut down, lift the lid and remove the front panel. 2. Remove the cover clips and air cleaner cover (11-20kW), or disengage the wire clip and open the air cleaner access door (8kW). 3. Pull out the old air filter and discard. 4. Thoroughly clean the air cleaner enclosure of any dust or debris. 5. Install a new air cleaner. 6. Install the air cleaner cover and cover clips (11-20kW),or close the air cleaner access door and engage the wire clip (8kW). 4.5 m Spark Plugs Reset the spark plug(s) gap or replace the spark plug(s) as necessary: 1. With the generator shut down, lift the lid and remove the front panel. 2. Clean the area around the base of the spark plug(s) to keep dirt and debris out of the engine. 3. Remove the spark plug(s) and check the condition. Install a new plug(s) if the old one is worn or if reuse is questionable. 4. Clean the plug(s) by scraping or washing with a wire brush and commercial solvent. Do not blast the plug(s) to clean. 5. Check the spark plug gap using a wire feeler gauge. See Figure 4-3. Adjust the gap by carefully bending the ground electrode to: • For 8, 11, and 20kW units - 0.76 mm (0.030 inch) • For 13, 14, 15, 16, 17kW units - 1.02 mm (0.040 inch) Figure 4-3: Spark Plug Gap Adjustment 22 Automatic Standby Generator Owner's Manual 4.6 m Valve Lash Adjustment After the first 25 hours of operation and then at every 400 hour interval afterwards, check the valve clearance. Adjust if necessary. Important: Please contact the Dealer for service assistance. This is a very important step to ensure longest life for the engine. To check valve clearance: • The engine should be cool before checking. If valve clearance is 0.002" - 0.004" (0.05 - 0.1mm), adjustment is not needed. • Remove spark plug wires and position wires away from plugs. • Remove spark plugs. • Make sure the piston is at Top Dead Center (TDC) of its compression stroke (both valves closed). Toget the piston at TDC, remove the intake screen at the front of the engine to gain access to the flywheel nut. Use a large socket and socket wrench to rotate the nut and hence the engine in a clockwise direction. While watching the piston through the spark plug hole. The piston should move up and down. The piston is at TDC when it is at its highest point of travel. To adjust valve clearance (see Figure 4-4): • Make sure the engine is at 60° to 80 ° F (16° to 27 ° C). • Make sure that the spark plug wire is removed from the spark plug and out of the way. • Remove the four screws attaching the valve cover. • Loosen the rocker jam nut. Using a 10ram Allen wrench (530cc engine) or a 13ram Allen wrench (410cc, 990cc and 999cc engines), turn the pivot ball stud while checking clearance between the rocker arm and the valve stem with a feeler gauge. Correct clearance is 0.002-0.004 inch (0.05-0.1 mm). NOTE: Hold the rocker arm jam nut in place as the pivot ball stud is turned. • When valve clearance is correct, hold the pivot ball stud in place with the Allen wrench and tighten the rocker arm jam nut. Tighten the jam nut to 174 in-lbs. (19.68 N-m) torque. After tightening the jam nut, recheck valve clearance to make sure it did not change. • Install new valve cover gasket. • Re-attach the valve cover. NOTE: Start all four screws before tightening or it will not be possible to get all the screws in place. Make sure the valve cover gasket is in place. • Install spark plugs. • Re-attach the spark plug wire to the spark plug. • Repeat the process for the other cylinder, if necessary. Automatic Standby Generator Owner's Manual 23 Pivot Ball Stud Rocker Arm Jam Nut Valve Stem Figure 4-4: Valve Clearance Adjustment 4.7 m Battery Maintenance The battery should be regularly inspected per the Service Schedule: 1. With the generator shut down, lift the lid and remove the front panel. 2. Inspect the battery posts and cables for tightness and corrosion. Tighten and clean as necessary. 3. Check the battery fluid level of unsealed batteries, and if necessary, fill with distilled water only. DO NOT use tap water. Also, have the Dealer or a qualified Service Technician check the state of charge and condition. Do not dispose of the battery by incineration. The battery is capable of exploding. A battery presents a risk of electrical shock and high short circuit current. Strictly observe the following precauZ_ tions when working on batteries: Remove the 7.5 Amp fuse from the generator control panel. Remove all jewelry--watches, rings, metal objects, etc. Use tools with insulated handles. Wear rubber gloves and boots. Do not lay tools or metallic objects on top of the battery. Disconnect the charging source prior to connecting or disconnecting battery terminals. 24 Automatic Standby Generator Owner's Manual Do not open or mutilate the battery. Released electrolyte has been known to be harmful to the skin and eyes, and to be toxic. The electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is electrically conductive and corrosive. Strictly observe the following precautions: • Wear full eye protection and protective clothing. • Where electrolyte contacts the skin, wash it off immediately with water. • Where electrolyte contacts the eyes, flush thoroughly and immediately with water and seek medical attention. • Wash down spilled electrolyte with an aid neutralizing agent. A common practice is to use a solution of 1 pound (500 grams) bicarbonate of soda to 1 gallon (4 liters) of water. The bicarbonate of soda solution is to be added until the evidence of reaction (foaming) has ceased. The resulting liquid is to be flushed with water and the area dried. Lead-acid batteries present a risk of fire because they generate hydrogen gas. Strictly observe the following pre_ cautions: • DO NOT smoke when near the battery. • DO NOT cause flame or spark in the battery area. • Discharge static electricity from the body before touching the battery by first touching a grounded metal surface. Be sure the utility power supply is turned off and the 7.5 Amp fuse is removed from the generator Control Panel, at the the cables attached and or sparking may occur battery posts as are cause an explosion. _, 4.8 m Attention After Submersion If the generator has been submerged in water, it MUST NOT be started and operated. Following any submersion in water, have a Dealer thoroughly clean, dry, and inspect the generator. If the structure (home) has been flooded, it should be inspected by a certified electrician to ensure there won't be any electrical problems during generator operation or when utility power is returned. 4.9 m Corrosion Protection Periodically wash and wax the enclosure using automotive type products. Frequent washing is recommended in salt water/coastal areas. Spray engine linkages with a light oil such as WD-40. 4.10 Out of Service Procedure 4.10.1m Removal From Service If the generator cannot be exercised every 7 days and will be out of service longer than 90 days, prepare the generator for storage: 1. Start the engine and let it warm up. 2. Close the fuel shutoff valve in the fuel supply line and allow the unit to shut down. 3. Once the unit has shut down, set the generator's Main Circuit Breaker (Generator Disconnect) to its OFF (OPEN) position. 4. Turn off the utility power to the transfer switch. 5. Remove the 7.5 Amp fuse from the generator's Control Panel. 6. Disconnect the battery cables. Remove negative cable first. 7. Remove battery charger AC input Tl/Neutral cable (has white sleeve) at controller. 8. While the engine is still warm, drain the oil completely, and then refill the crankcase with oil. 9. Attach a tag to the engine indicating the viscosity and classification of the new oil in the crankcase. 10. Remove the spark plug(s) and spray a fogging agent into the spark plug(s)' threaded openings. Reinstall and tighten the spark plug(s). Automatic Standby Generator Owner's Manual 25 11. Remove thebattery andstore itinacool, dryroom onawooden board. Never storethebattery onanyconcrete orearthen floor. 12. Clean andwipedown theentire generator. 4.10.2m Return to Service To return the unit to service after storage: 1. Verify that utility power is turned off. 2. Check the tag on the engine for oil viscosity and classification. If necessary, drain and refill with proper oil. 3. Check the state of the battery. Fill all cells of unsealed batteries to the proper level with distilled water. DO NOT use tap water. Recharge the battery to 100% state of charge, if defective, replace the battery. 4. Clean and wipe down the entire generator. 5. Make sure the 7.5 Amp fuse is removed from the generator Control Panel. 6. Reconnect the battery. Observe battery polarity. Damage may occur if the battery is connected incorrectly. Install positive cable first. 7. Reconnect the battery charger AC input T1/Neutral cable (has white sleeve) at controller. 8. Open the fuel shutoff valve. 9. Insert the 7.5 Amp fuse into the generator Control Panel. 10. Start the unit by pressing the MANUAL button. Allow the unit to warm up for a few minutes. 11. Stop the unit by pressing the Control Panel OFF button. 12. Turn on the utility power to the transfer switch. 13. Set the Control Panel to AUTO. The generator is ready for service. NOTE:When a batteryis deador hasbeendisconnected,theexercisetimerand currentdateand time mustbe reset. 26 Automatic Standby Generator Owner's Manual Section 5 Troubleshooting Problem Cause Correction The engine will not crank. 1. Fuse blown. 1. 2. Loose, corroded or defective battery cables. Defective starter contact. Defective starter motor. Dead Battery. 2. 3. 4. 5. Correct short circuit condition by replacing 7.5 Amp fuse in generator control panel. Tighten, clean or replace as necessary.* *See #2. *See #2. Charge or replace battery. Out of fuel. Defective fuel solenoid (FS). Open #14 wire from engine control board. Defective spark plug(s). Valve lash out of adjustment. 1. Replenish fuel/Turn on fuel valve. 2. * 3. Repair wiring. 4. 5. Clean, re-gap or replace plug(s). Reset valve lash. 1, Check/replace air cleaner. 2. 3. Air cleaner plugged or damaged. Defective spark plug(s). Fuel pressure incorrect. 2. 3. 4. Fuel selector in wrong position. 4, Clean, re-gap or replace plug(s). Confirm fuel pressure to regulator is 10-12" water column (19-22mm mercury) for LP, and 3.5-7" water column (7-13mm mercury) for natural gas. Move selector to correct position. The generator is set to OFF, but the engine continues to run. 1. 2. Controller wired incorrectly Defective control board. There is no AC output from the generator. 1. Main line circuit breaker is in the OFF (or OPEN) position. Generator internal failure. 3. 4. 5. The engine cranks but will not start. 1. 2. 3. 4. 5. The engine starts hard and runs rough. 1. 2. There is no transfer to standby after utility source failure. Unit consumes large amounts of oil. 1. 1. Repair wiring or replace controller. 2. * 1. Reset circuit breaker to ON (or CLOSED). 2. * 1. Reset circuit breaker to ON (or CLOSED) position. 2. * 3. * 4. * 5. * 2. 3. 4. 5. Main line circuit breaker is in the OFF (or OPEN) position.. Defective transfer switch coil. Defective transfer relay. Transfer relay circuit open. Defective control logic board 1. 2. 3. Engine over filled with oil. Engine breather defective. Improper type or viscosity of oil. 1. Adjust oil to proper level. 2. * 3. 4. Damaged gasket, seal or hose. 4. See "Engine Oil Recommendations". Check for oil leaks. *Contact an Authorized Service Dealer for assistance. Automatic Standby Generator Owner's Manual 27 This page intentionally 28 left blank. Automatic Standby Generator Owner's Manual Quick Reference Guide Section 6 Problem Unit running in house. LED in AUTO but no power Unit shuts down during operation. GREEN RED Things to Check Check MLCB. Check the LEDs/Screen for alarms, Check Unit shuts down during operation. RED the LEDs/Screen for alarms. Active Alarm NONE HIGH TEMPERATURE OVERLOAD REMOVE LOAD Solution Check MLCB. Contact servicing MLCB is in the ON position. Check ventilation around dealer if the intake, exhaust and rear of generator. serving dealer if no obstruction Contact is found. Clear alarm and remove household loads from the generator. AUTO and restart. Put back in Clear alarm and remove household Check Unit was running and shuts down, attempts to restart. RED the L E Ds/Screen for alarms. RPM SENSE LOSS loads from the generator. possible See if screen Unit will not start in AUTO with utility loss. NONE Unit will not start in AUTO with utility GREEN loss. says unit not activated. Check screen for start delay NOT ACTIVATED None countdown, Unit will not start in AUTO with utility loss. RED Check the LEDs/Screen for alarms. fuel issue. Refer to activation Manual. Unit will not start in AUTO with utility loss. RED the L E Ds/Screen for alarms. section in Owner's If the start up delay is greater than expected, contact servicing dealer to adjust from 2 to 1500 seconds. LOW OIL PRESSURE Check oil level. Add oil per Owner's Manual. Contact servicing dealer if oil level is correct. Clear alarm. Check Put back in AUTO and restart, tf problem returns, contact servicing dealer to investigate RPM SENSE LOSS From the MAIN menu on the control panel, navigate to the BAT- TERY MENU. Contact servicing dealer if battery is GOOD. Replace battery If CHECK BATTERY is displayed. Check fuel line shutoff valve is in the ON Unit will not start in AUTO with utility loss. RED Check the L E Ds/Screen for alarms. Unit will not start in AUTO with utility loss. RED Check the LEDs/Screen for alarms. Unit will not start in AUTO with utility loss. RED Unit will not start in AUTO with utility loss. RED Unit will not start in AUTO with utility loss. RED LEDs/Screen for alarms. Unit will not start in AUTO with utility loss. RED Check the LEDs/Screen for alarms. Standby Generator Owner's Manual position. Clear alarm. Attempt to start the unit in MANUAL. If it does not start or starts and runs rough, ing dealer. contact servic- Clear alarm and remove household LOW VOLTS REMOVE LOAD loads from the generator. AUTO and restart. Check the LEDs/Screen for alarms, FUSE PROBLEM Check ATO 7.5 amp fuse. Replace with same type fuse if bad. Contact servicing dealer if fuse is good. Check the LEDs/Screen for alarms. OVERSPEED Contact servicing dealer. UNDER VOLTAGE Contact servicing dealer. Contact servicing dealer. Check Automatic OVERCRANK Put back in the UNDERSPEED 29 Problem LED Unit will not start in AUTO with utility loss. RED Unit will not start in AUTO with utility loss. RED Unit will not start in AUTO with utility loss. RED Things to Check Check Solution the LEDs/Screen for alarms. Check Active Alarm STEPPER OVERCURRENT Contact servicing dealer. MISWIRE Contact servicing dealer. OVERVOLTAGE Contact servicing dealer. the LEDs/Screen for alarms. Check the LEDs/Screen for alarms. Clear alarm. YELLOW Yellow LED illuminated in any state. Check screen for additional LOW BATTERY information. Check Yellow LED illuminated in any state. Yellow LED illuminated in any state, Yellow LED illuminated in any state. for additional information. YELLOW Check YELLOW in any state. YELLOW 30 LED illuminated in any state. YELLOW BATTERY PROBLEM Contact servicing dealer. Contact servicing dealer If CHARGER WARNING SERVICE A Perform SERVICE press ENTER screen for additional information, Check Yellow battery is GOOD. Replace battery CHECK BATTERY is displayed. screen for additional information, Check LED illuminated screen for additional information. Check Yellow screen YELLOW From the MAIN menu on the control panel, navigate to the BATTERY MENU. Contact servicing dealer if SERVICE B Perform SERVICE press ENTER A maintenance; to clear. B maintenance; to clear. screen for additional information. Inspect Battery Inspect battery; press ENTER to clear. Automatic Standby Generator Owner's Manual U,S, EPA EMiSSiON CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLiGATiONS The United StatesEnvironmental ProtectionAgency (EPA)and GeneracPower Systems, Inc. (Generac)are pleasedto explainthe EmissionControl System Warranty (ECSWarranty) on your new 2011 and later equipment.New equipmentthat use small spark-ignited engines must be designed,built, and equippedto meet stringent anti-smog standards for the federal government.Generacwill warrant the emission control system on your equipment for the period of time listed below providedthere has been no abuse, neglect, unapprovedmodification or improper maintenanceof your equipment. The emission control system on this equipmentincludes all components whose failure would increasethe emissions of any regulatedpollutant. These components are listed in the Emissions Information section of this manual. MANUFACTURER'S WARRANTY COVERAGE: This ECSWarranty is valid for two years, or for the same periodas specified in the GeneracLimited Warranty,whichever is longer.For equipmentwith hour meters,the warranty period is a number of hours equalto half the Useful Life to which the equipmentis certified, or the warranty period specified above in years, whichever is less. The Useful Life can be found on the Emission Control Labelon the engine.If, during such warranty period, any emission-relatedpart on your equipmentis found to be defective in materials or workmanship, repairs or replacementwill be performed by a Generac AuthorizedWarranty ServiceDealer. OWNER'S WARRANTY RESPONSiBiLiTiES: As the equipmentowner, you are responsible for the completion of all requiredmaintenanceas listed in your factory supplied Owner's Manual. For warranty purposes, Generacrecommendsthat you retain all receipts covering maintenanceon your generator,but Generaccannot denywarranty solely due to the lack of receipts. You should be awarethat Generacmay deny any and/or all warranty coverage or responsibility if your equipment,or a part!component thereof, has failed due to abuse, neglect, improper maintenance,or unapprovedmodifications. Youare responsible for contactinga GeoeracAuthorizedWarranty Dealer as soonas a problemoccurs.The warranty repairsshouldbe completed in a reasonable amount of time, not to exceed 30 days. Warrantyservice can be arrangedby contacting either your selling dealeror a GeneracAuthorizedWarranty Service Dealer.Tolocate the Generac AuthorizedWarranty ServiceDealernearest you, call our toll free number below, or email emissions@generac.com. 1-800-333-1322 IMPORTANTNOTE:This warranty statement explainsyour rights and obligations underthe Emission Control System Warranty,which is provided to you by Generacpursuant to federal law. Seealso the "GeneracLimited Warrantiesfor GeneracPower Systems, Inc.," which is enclosed herewithon a separatesheet, also providedto you by Generac.Notethat this warranty shall not apply to any incidental, consequentialor indirect damagescaused by defects in materials or workmanship or any delay in repair or replacementof the defectivepart(s). This warranty is in place of all other warranties, expressedor implied. Specifically,Generacmakes no other warranties as to the merchantabilityor fitness for a particular purpose. Any implied warrantieswhich are allowed by law, shall be limited in duration to the terms of the expresswarranty provided herein.Some statesdo not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. The ECSWarranty appliesonly to the emission control system of your new equipment. Both the ECSWarrantyand the GeneracWarranty describe important rights and obligationswith respectto your new engine. Warrantyservice can be performed only by a GeneracAuthorizedWarrantyService Facility.When requestingwarranty service, evidencemust be presentedshowing the date of the saleto the original purchaser/owner. If you have any questionsregarding your warranty rights and responsibilities, you should contact Generacat the following address: ATTENTION WARRANTY DEPARTMENT GENERAC POWER SYSTEMS, INC. P.O. BOX 297 o WHITEWATER, Wi 53190 Part I of 2 Part No. 0J3335 Rev.C 11/11 EMiSSiON CONTROL SYSTEM WARRANTY EmissionControl System Warranty (ECSWarranty) for equipmentusing small spark-ignited engines: (a) Applicability: This warranty shall apply to equipmentthat uses small off-road engines.The ECSWarranty period shall begin on the datethe new equipmentis purchasedby/delivered to its original, end-use purchaser/owner andshall continuefor the lesser of: (1) The period of time specified in the GeneracLimited Warranty enclosed herewith, but not less than 24 months, or (2) For engines equippedwith hour meters, a number of operating hours equalto half of the engine's useful life. The useful life is specified on the Emissions Control Label on the engine. (b) GeneralEmissions WarrantyCoverage:Generacwarrantsto the original, end-use purchaser/ownerof the new engine or equipmentand to each subsequentpurchaser/ownerthat the ECSwhen installedwas: (1) Designed,built and equipped so asto conform with all applicable regulations;and (2) Freefrom defects in materialsand workmanship which causethe failure of a warranted part at any time duringthe ECSWarranty Period. (c) The warranty on emissions-relatedparts will be interpretedas follows: (1) Any warranted part that is not scheduledfor replacement as requiredmaintenancein the Owner'sManual shall be warranted for the ECS WarrantyPeriod. If any such part fails duringthe ECSWarranty Period,it shall be repairedor replacedby Generacaccordingto Subsection (4) below. Any such part repairedor replacedunderthe ECSWarranty shall be warrantedfor the remainder of the ECSWarrantyPeriod. (2) Any warranted part that is scheduledonly for regular inspection as specified in the Owner's Manualshall be warrantedfor the EOSWarranty Period.A statement in the Owner's Manualto the effect of "repairor replaceas necessary" shall not reducethe ECSWarranty Period.Any such part repairedor replacedunder the ECSWarrantyshall be warrantedfor the remainder of the ECSWarrantyPeriod. (3) Any warranted part that is scheduledfor replacementas requiredmaintenancein the Owner's Manualshall be warranted for the periodof time prior to first scheduledreplacementpoint for that part. If the part fails prior to the first scheduledreplacement,the part shall be repairedor replaced by Generacaccording to Subsection (4) below. Any such emissions-relatedpart repairedor replacedunderthe ECSwarranty shall be warranted for the remainder of the periodprior to the first scheduledreplacementpoint for that part. (4) Repairor replacementof any warranted, emissions-relatedpart underthis ECSWarranty shall be performed at no chargeto the owner at a GeneracAuthorizedWarranty Service Facility. (5) Notwithstandingthe provisions of subsection (4) above,warranty services or repairsmust be provided at GeneracAuthorizedService Facilities. (6) Whenthe engine is inspectedby a GeneracAuthorizedWarrantyService Facility,the purchaser/owner shall not be held responsible for diagnostic costs if the repair is deemed warrantable. (7) Throughoutthe ECSWarranty Period,Generacshall maintaina supply of warranted emission-relatedparts sufficient to meet the expected demandfor such parts. (8) Any Generacauthorizedand approvedemission-relatedreplacementparts may be used in the performance of any ECSWarrantymaintenance or repairs and will be providedwithout chargeto the purchaser/owner.Such use shall not reduce Generac'sEOSWarrantyobligations. (9) No modifications, otherthan those explicitly approvedby Generac,may be madeto the generator.Unapprovedmodifications void this ECS Warrantyand shall be sufficient ground for disallowing an EOSWarranty claim. (10) Generacshall not be held liable hereunderfor failures of any non-authorizedreplacementparts, or failures of any authorizedparts caused by the use of non-authorizedreplacementparts. EMiSSiON RELATED PARTS 1) FUELMETERINGSYSTEM A. CARBURETORAND INTERNALPARTS B. FUELTANK!CAP C. FUELLINES D. EVAPORATIVE VENTLINES E. REGULATOR(GASEOUSFUELS) 2) AIR INDUCTIONSYSTEM A. INTAKEMANIFOLD B. AIR FILTER MAY iNCLUDE THE FOLLOWING (iF EQUIPPED): 3) IGNITIONSYSTEM A. SPARKPLUGS B. IGNITIONCOILS/MODULE 4) AIR INJECTIONSYSTEM A. PULSEAIR VALVE 5) EXHAUSTSYSTEM A. CATALYST B. EXHAUSTMANIFOLD Part 2 of 2 Part No. 0J3335 Rev.C 11/11 DECLARACION DE GARANTiA SUS DERECHOS DE CONTROL DE GARANTiA DE EMISIONES DE LA EPA EE,UU, Y OBLIGACIONES LaAgenciade ProteccionAmbientai(EPA)de los EE.UU.y GeneracPowerSystems,Inc. (Generac)se complacenen explicarla garantiadelSistemade Control de Emisionesen su nuevoequipode 2011 y posteriores.Los equiposnuevosqueutilizanpequei_osmotoresencendidoscon chispase debendise_ar,construir, y equipardetai forma quecumplancon lasestrictasnormascontrael smog del gobiernofederal.Generacgarantizaelsistemade control de emisionesen su equipoporel periodoquese enumeraa continuacionsiemprequeno hayahabidoabuso,negligencia,modificacionno aprobadao mantenimientoincorrectode su equipo.El sistemade control de emisionesde esteequipoincluyetodos los componentescuyafaila aumentariala emisiondetodo contaminanteregulado. Estoscomponentesse enumeranen la seccion Informacionsobre Emisionesde estemanual. COBERTURA DE LA GARANTiA DEL FABRICANTE: EstaGarantiaECSesva.lidapor dos a_os,o por el mismo periodoquese especifiqueen la GarantiaLimitadaGenerac,elquesea ma.slargo. Paralos equipos quetienenmedidorde horas,elperiodode garantiaes un numerode horas iguala la mitad de lavida util parala queesta.certificadoel equipo,o el periodode garantiaespecificadoen a_os,elquesea menor.Lavida util se puedeencontraren laetiquetade Controlde Emisionesdel motor.Si durantedicho periodode garantiaseidentificaque cuaiquierpartede su equiporelacionadacon las emisionesesta.defectuosaen cuantoa sus materiaieso fabricacion,un Centrode Serviciode GarantiaAutorizadode Generacrealizara,lasreparacioneso remplazos. RESPONSABILIDADES DEL DUEi_iO EN LA GARANTiA: Comodue[3odel equipo,ustedes responsablede lareaiizaciondetodo elmantenimientorequeridocomo se indicaen su Manualdel Usuariosuministradode fa.brica.Paralos propositosde la garantia,Generacrecomiendaqueguardetodos los recibosde mantenimientode su generador,pero Generacno puedeinvaiidar lagarantiasolamentedebidoa lafaita de recibos. Usteddebesaber queGeneracpuedenegarcuaiquiery/o todagarantiade coberturao responsabilidadsi su equipo,o unaparteo componentedel mismo, ha failadodebidoai abuso,mantenimientoinapropiado,o modificacionesno autorizadas. Ustedes responsablede ponerseen contactoconun Centrede GarantiaAutorizadode Generactan prontocomeocurra unproblema.Lasreparacionesper garantia debenterminarse en un periodode tiemporazonable,que no excedade 30 dias. El serviciopor garantiapuedeser coordinadoponiendoseen contactocon su distribuidorautorizadoo con un Centrode Serviciode GarantiaAutorizadode Generac.Paraubicar aiDistribuidorde Serviciode GarantiaAutorizadode Generacm_tscercano,flameai numerogratuitoqueaparecedebajo,o cont_tctenosa travesdel correoelectr6nico:emissions@generac.com. 1-800-333-1322 NOTAllVIPORTANTE: Estadeclaracionde garantiaexplicasus derechosy obligacionessegunla Garantiadel Sistemade Controlde Emisiones(GarantiaECS), quelees proporcionadapor Generacconformea laleyfederal.Veatambienlas "GarantiasLimitadasde Generacpara GeneracPowerSystems,Inc.", que se incluyenen otra hojaen este documento,y quetambienle son proporcionadaspor Generac.Observequeesta garantiano se aplicar_ta los da_osincidentaies, consecuenteso indirectosocasionadospor defectosen materiaieso fabricaciono a algunretrasoen la reparaciono el reemplazode las partesdefectuosas. Estagarantiaremplazaalas otrasgarantias,expresadaso implicitas.Especificamente,Generacno ofreceningunaotra garantiaen cuantoa la comerciabilidad o idoneidad para algunprop0sitoen particular.Cuaiquiergarantiaimplicitapermitidapor ley,sera.limitadaen su duraciona losterminos de la garantiaexpresa proporcionadaen elpresente.Algunosestadosno permitenlimitacionesen cuanto a laduracionde unagarantiaimplicita,asi quela limitacionanteriorpuedeno aplicarsea usted. La Garantiadel ECSse aplicasolamenteai sistemade controlde emisionesde su nuevoequipo.La Garantiadel ECSy laGarantiade Generacdescriben derechosy obligacionesimportantesrelacionadascon su nuevomotor. El serviciode garantiapuedereaiizarsesolamentepor un Centrode Serviciode GarantiaAutorizadode Generac.AI pedirel serviciode garantia,se deben presentarpruebasen lasquese indiquelafechade la ventaaicomprador/due[_o original. Si tieneaigunapreguntasobresus derechosy responsabilidadesde la garantia,debecontactarsecon Generac,en la direccionsiguiente: A LA ATENCI()N DEL DEPARTAMENTO DE GARANTJAS GENERAC POWER SYSTEMS, INC. P.O. BOX 297 • WHITEWATER, W| 53190 Parte 1 de 2 NOde parte 0J3335 Rev.C 11/11 GARANTiA DEL SISTEMA DE CONTROL DE EMISIONES Garantiadel Sistemade Controlde EmJsiones[ECS,por sus sJglasen ingles](garantJadel ECS)para equiposqueusanpeque_osmotoresencendJdoscon chJspa: (a) AplicacJ6n:Estagarantiase aplJcar_t a los equiposqueutJlJzan pequefiosmotoresno para vehiculos.El periodode garantiadel ECScomenzar_ten lafecha en queelequiponuevoes compradoo entregadoa su comprador/due_ooriginaly usuariofinal, y continuar_tpor 24 mesesconsecutivosdespuesde esafecha. (1) El perJodoespecifJcadoen la presenteGarantiaLimJtadade Generac,pero no menos de 24 meses,o (2) Paramotoresequipadoscon medidorde horas,un numerode horas de operacioniguai a lamJtadde lavida util de motor.La vidautil se puedeencontrar en la etiquetade Controlde EmJsJones del motor. (b) CoberturaGeneralde la Garantiade EmisJones:Generacgarantizaai comprador/due[_o originaly usuariofinal del nuevomotoro equipoy a cadacomprador/ due_osubsJguiente queel ECScuandose instaio: (1) EstabadJse_ado,construJdoy equipadoparacumplJrcontodas las normas@Babies; y (2) Estabalibrede defectosen losmateriaiesy fabricacionquepudieranocasionarfailasde unapiezacon garantiaen cuaiquJermomentoduranteel Periodo de GarantJa del ECS. (c) La garantiaparalas piezasrelacJonadas con emJsionessera.interpretadacomo sigue: (1) Cualquierpiezacon garantiaqueno este programadapara reemplazocomo partedel mantenimientonecesarioin@ado en elManualdel Usuariosera. garantizadapor el Periodode Garantiadel ECS.Si cuaiquierade estaspiezasfaila duranteelPeriodode Garantiadel ECS,sera.reparadao reemplazada por Generacsegunla subseccion(4) siguiente.Dichapartereparadao reemplazadabajo la Garantiadel ECSsera.garantizadaporel resto del Periodode Garantiadel ECS. (2) Cualquierpartegarantizadaque esteprogramadasolamentepara lasinspeccionesregularessegunse especifiqueen elManualdel Usuariosera. garantizadapor el Periodode Garantiadel ECS.Unenunciadoen el Manualdel Usuarioqueindique"repareo reemplacecuanto seanecesario"no reducira,el Periodode Garantiadel ECS.Dichaparte reparadao reemplazadabajo laGarantiadel ECSsera.garantizadapor el restodel Periodode Garantiadel ECS. (3) Cualquierpiezacon garantiaqueesteprogramadaparareemplazocomo partedel mantenimientonecesarioen elManualdel Usuariosera.garantizada por elperiodode tiempo previoal primerreemplazoprogramadopara dicha pieza.Si la piezafaila antesdel primerreemplazoprogramado,la pieza sera.reparadao reemplazadapor Generacsegunla subseccion(4) siguiente.Dichapiezarelacionadacon las emisionesquehayasido reparadao reemplazadabajo la garantiadel ECSsera.garantizadapor elresto del periodoprevioal primerreemplazoprogramadopara esapieza. (4) La reparaciono elreemplazode cualquierpiezagarantizadarelacionadacon las emisionesbajo esta Garantiadel ECSsera.sin cargopara eldue_oen un Centrode Serviciode GarantiaAutorizadode Generac. (5) A pesarde las disposicionesde la subseccion(4) anterior,los servicios de garantiao de reparacionesse debenproporcionaren un Centrode Servicio Autorizadode Generac. (6) Cuandoel motores examinadopor un Centrode Serviciode GarantiaAutorizadode Generac,elcomprador/due_ono sera.responsabledel costo de diagnosticosi la reparacionesta.cubiertapor lagarantia. (7) Duranteel Periodode Garantiadel ECS,Generactendra,el inventariode piezasrelacionadascon lasemisionesbajo garantiasuficienteparacubrir la demandaprevistaparatales piezas. (8) Las piezasde recambiorelacionadascon las emisionesquehayansido autorizadasy aprobadaspor Generacse puedenutilizardurantecualquier mantenimientoo reparacionde Garantiadel ECSy sera.nproporcionadassin cargo ai comprador/due_o.Dichouso no reducira,las obligacionesde la Garantiadel ECSde Generac. (9) Nose puedenrealizarotras modificacionesal generador,exceptoaquellasexplicitamenteaprobadaspor Generac.Las modificacionesno aprobadas anulanla GarantiaECSy son motivo suficienteparainvaiidarun reclamoa esta. (10) Generacno sera.responsableporfallas de repuestosno autorizados,o fallas de piezasautorizadascausadaspor el uso de repuestosno autorizados. LAS PIEZAS RELACIONADAS CON EiVlISIONES (SI ESTAN 1) SISTEMADEDOSIFICACION DELCOMBUSTIBLE A. CARBURADORY PLEASINTERNAS B. TANQUE/TAPON DECOMBUSTIBLE C. LJNEASDECOMBUSTIBLE B. LJNEASDEVENTEOEVAPORATIVO E. REGULADOR (COMBUSTIBLES GASEOSOS) 2) SISTEMADEINDUCCION DE AIRE A. MULTIPLE DE ADMISION B. FILTRODEAIRE PUEDEN INCLU|R LAS SIGUIENTES INSTALADAS): 3) SISTEMADEIGNICION A. BUJJAS B. BOBINAS/MOBULO DEARRANQUE 4) SISTEMADEINYECCION DEAIRE A. VALVULADEINDUCCION BEAIREPORIMPULSOS 5) SISTEMADE ESCAPE A. CATALIZADOR B, CANODE ESCAPE Parte 2 de 2 NOde parte 0J3335 Rev.C 11/11 ENONCI_ DE LA GABANTIE EPA AiViERICAINE VOS DBOITS ET OBLiGATiONS DU CONTBOLE DE GARANTIE DES EMISSIONS L'Agencepour la Protectionde I'EnvJronnement amedcaine(ci-apresdenomm6eEPA)et la societ6GeneracPowerSystems,Inc. (ci-apresdenomm6eGenerac) sont heureuxde vous explJquerce qu'estla garantiede votrenouvelequipement2011 et ulterieur.Le nouvelequipementutJlisedes petits moteurs_tailumage commandedoJvent_trecongus, construJtset equip6sdansle respectdes normesnationaiesrigoureusesen matierede pollutionpour legouvernementfed6rai. Generacgarantiralesystemede contr61edes emissionsde votre appareilpour lesperiodesindiqueesci-apres,en I'absenced'acteabusif,de negligence,de modificationnonapprouveeou de maintenanceinadapteedevotre equipement.Le systemede contrOledes emissionssur cet appareilcomprendtousles composantsdont la ddaillancepourraitaugmenterlesemissionsdes polluantsreglement6s.Cescomposantssont listesdansla sectionInformationssur les emissionsde ce manuel. COUVEBTURE DE GARANTIE DU FABRICANT : CettegarantieappreilsSCEest vaiidepour deuxans, ou pour la m_meperiodecommeindiquedanslagarantielimitee de Generac,selonla plus Iongue.Pourles appareilavecun compteurhoraire,la periodede la garantieest un nombred'heuresegai_tla moitiede la dureede vie utilecertifieede I'appareil,ou la periodede garantiespecifi6ecJ-dessusen annees,selon la possibiliteinfedeure.La dureede vieutile peut_tretrouveesur I'etiquettede contr61edes emissionssur le moteur. Si un composantou systemede votre equipementrelatifauxemissionscomporteunepiece ddectueuseou presenteun ddaut de fabricationpendantla dureede la garantie,lesr@arationsou remplacementsde piecesseronteffectuesparun d@ositaired'entretiende garantieagre6par Generac. RESPONSABILITi'==S DE GARANTIE DU PBOPBIETAIRE : Entant queproprietairede I'appareil,vous _tes responsablede la realisationde toute la maintenancenecessairetellequelistee dansle manueld'entretienqui vous a et6 remispar I'usJne.Aux fins de la garantJe,Generacvous recommandede conservertous lesregusrelatifs_tla maintenanceeffectueesur votre gen6ratrice, mais Generacne peutpas refuserla garantJeuniquementen raisonde la non-presentation des regus. Vousdevezcependantsavoirque Generacpourrarefusertout et / ou partiede lacouverturede lagarantieou de la responsabilitesJvotre appareilet / ou toute piecede celle-cJne fonctionneplus du fait d'un usageabusif,d'unenegligence,d'unemauvaisemaintenanceou de modificationsnon approuvees. Veus_tes chargede centacterundepasitaire de garantieagre6 parGeneracdes qu'unpreblernese presente.Lesrepara|ienseffectueesdans le cadrede la garantie devrant_tre faites dansuneperi0deraisonnable,inferieurea 30 jours, Le servicede garantiepeut_treorganiseen contactantvotre d@osJtaireou un d@osJtairede servicede garantieagreeparGenerac.Pourconnaitrele d@ositaire de servicede garantieagreepar Generacsituele plus pres,appelernotrenumeroci-dessous,ou envoyerun courrier a.emissions@generac.com. 1-800-333-1322 REMARQUE IMPORTANTE : Getenoncede garantieexplJquevos droits et obligationsdansle cadrede la garantiedu Systemede Contr61edes f_missionsqui vous estfourniepar Generacconformementau droit de I'Etatfederal.Consulteregaiementles_ Garantieslimiteesde Generacpour GeneracPowerSystems, Inc. >_jointes au presentdocumentsur un feuillets@are,qui vous est egaiementremis parGenerac.Veuilleznoterque lapresentegarantiene s'applJquepas aux dommagesaccessoires,importantsou indirectscausespardes ddaillancesmateriellesou defabrication,ou partout retardde r@arationou de remplacementde la ou des piece(s)ddectueuses.La presentegarantieremplacetoutesles autresgaranties,implJcitesou explicites.Enparticulier,Generacn'emetaucunegarantie de conformiteou d'usagepour un objectifparticulier.Certainsl_tatset provincesne permettentpas la limitationde la dureedesgarantiesimplJcites.Toutesles garantiesimplJcitesqui sont autoriseesparIoi, serontlimiteesdansladureeselonlestermes de lapresentegarantie.La limitationmentionneeci-dessuspourrait doncne pass'appliquer_tvotre cas. La garantiedu SCEnes'applJquequ'ausystemede contr61edes emissionsdevotre nouvelequipement.Les garantiesdu SCEet de Generacdecriventles droitset obligationsimportantesrelatives_tvotre nouvelequipement. Le servicede garantiene peut6trereaiisequeparuneentreprisede serviceagreeepar Generac.Encas de demandedu servicede garantie,des preuves mentionnantla datede ventea.I'acquereur/ au proprietaired'originedoivent6trepresentees. Pourtoute questionconcernantvos droitset responsabilitesde garantie,merci de contacterGeneraca.I'adressesuivante: ATTENTION WARRANTY DEPARTMENT GENERAC POWER SYSTEMS, INC. Re. BOX (boite pasta|e) 297 • WHITEWATER, Wi 53190 Pattie 1 de 2 N° de piece 0J3335 Rev.C 11/11 GARANTIE DU SYSTEME DE CONTROLE DES EMiSSiONS Garantiedu Systemede Oontr61e des Emissions(garantiedu SOE)pour I'equipementutflisantde petitsmoteursa.allumagecommande: (a) Applicabilite:la presentegarantJes'appliquea.I'equipementqui utilisede petitsmoteurshors route.La periodede la garantiedu SCEcommenceraa.la date d'achat/ de livraisondu nouvelequipementa.son acquereur/ proprietaired'origine,final, et durerapour moins de : (1) La periodedetemps specifi6edansla presenteGarantielimiteede Generac,mais pas moinsde 24 moJs,ou (2) Pourlesmoteursequip6sd'un compteurhoraire,un certain nombred'heuresde fonctionnementegalea.la moitiede la dureede vieutile du moteur.La dureede vieutile peutest indiqueesur I'etiquettede contr01edes emissionssur le moteur. (b) Couverturegen6ralede garantied'emissions: Generacgarantita.I'acquereur/ au proprietaired'origine,final, du nouveaumoteurou equipementeta.chacun des acquereurs/ proprietairessuivantqueIorsqull est installele SCE: (1) Estcongu,construitet equip6dansle respectde toutes lesr%lementationsapplicables; et (2) NecomporteaucunepieceddectueusenJne presenteaucunddaut de fabricationa.tout momentde la periodede garantiedu SCE. (c) La garantiesur lespiecesrelativesaux emissionsserainterpret6e de la fagon suivante: (1) Toutepiecegarantie,dont le remplacementn'estpas prwu au coursdes maintenancesobligatoiresmentionneesdansle Manueld'entretiensera garantiepour toute ladureede laGarantiedu SCE.Si I'une de cespieces devientddectueusependantla dureede la GarantJedu SCE,erieserar@aree ou remplaceeparGeneracconformementau paragraphe(4) qui suit. Cespiecesr@areesou remplaceesdansle cadrede la Garantiedu SCEseront garantiespour le restede la dureede la GarantJedu SCE. (2) Toutepiecegarantiedont il est prwu uneinspection r%ulieredansle Manueld'entretienseragarantiependanttoute la dureede la Garantiedu SCE.Toute declarationau niveaudu Manueld'entretienet relativea.I'effetde ,_r@arationou remplacementsi necessaire_ ne reduirapas la dureede la Garantiedu SCE.Cespiecesr@areesou remplaceesdansle cadrede la Garantiedu SCEserontgarantiespour le restede la dureede la Garantiedu SCE. (3) ToutepiecegarantJe,dont le remplacementest pas prwu au cours des maintenancesobligatoiresmentionneesdansle Manueld'entretienseragarantie pour la periodeprec6dantla datedu premierremplacementprwu. Si la piece devientddectueuseavantle premierremplacementprevu,erieserar@aree ou remplaceeparGenerac,conformementau paragraphe(4) qui suit. Oespiecesrelativesaux emissionsr@areesou remplaceesdansle cadrede la Garantiedu SCEserontgarantJespour lerestede ladureeprec6dantla datede leurpremierremplacementprwu. (4) La r@arationou le remplacementde toute piecerelativeaux emissionset garantiedansle cadrede la Garantiedu SCEserarealis6sansfrais pour le proprietairedansun servicede garantieagre6par Generac. (5) Nonobstantlesdispositionsde la sous-section(4) ci-dessus,les servicesou r@arationssous garantiedoiventetre effectuesaux centresd'entretien agreespar Generac. (6) Si le moteurest inspectepar un servicede garantieagreeparGenerac,lesfrais de diagnosticne serontpas a.la chargede I'acquereur/ du proprietairesi la r@arationentredansle cadrede la garantJe. (7) Generacest tenu, pendantladureede laGarantiedu SCE,de conserverun stockde piecesrelativesauxemissionset garantiessuffisantafin de r@ondre a.lademandedesditespieces. (8) Toutepiecede rechangerelativeauxemissionsagreeeet approuveepar Generacpourraetre utiliseepour la realisationde toute maintenanceou r@arationeffectueedanslecadre de lagarantiedu SCEet serafournJesansfrais a.lachargede I'acquereur/ du proprietaire.Cetteutilisationne reduira pas les obligationsde Generacdartsle cadrede la GarantJedu SCE. (9) Aucunemodification,autresquecellesexplicJtementapprouveespar Generac,ne peuventetreapporteesa.la generatrice.Les modificationsnon approuveesannulentlaGarantiedu SCEet constitueraun motif suffJsantpourrejetertoutedemandede bendice de la Garantiedu SCE. (10) Generacne serapas responsabledes ddaillancesdes piecesde rechangenon autorisees,ou ddaillancedes pieces autoriseescauseespar I'utilisation de pieces de rechangenonautorisees. LES PIECES RELATIVES AUX EMISSIONS PEUVENT (LE CAS ECHI_ANT) 1) DISPOSITIF MESUREUR DE CARBURANT A. CARBURATEUR ETPIt_CES INTERNES B. CAPUCHON/Rt_SERVOIR DECARBURANT C. CANALISATIONS DECARBURANT D. CANALISATION DE TUYAUXD'EVACUATION E. Rt_GULATEUR (CARBURANTS GAZEUX) 2) SYSTI_ME D'ADMISSION D'AIR A. COLLECTEUR D'ADMISSION B. FILTRE A AIR 3) 4) 5) INCLURE CE QUI SUiT : SYSTI_ME D'ALLUMAGE A. BOUGIES D'ALLUMAGE B. MODULE/BOBINES D'ALLUMAGE SYSTEME D'ADMISSION D'AIR A. SOUPAPE A IMPULSION D'AIR SYSTI_ME D't_CHAPPEMENT A. CATALYSEUR B. COLLECTEUR D'I_CHAPPEMENT Partie 2 de 2 N° de piece 0J3335 Rev.C 11/11 GENERAC Part No. 0J9943 Rev. F 01/30/2013 Printed in USA © Generac Power Systems, Inc. All rights reserved Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc. Generac Power Systems, Inc. S45 W29290 Hwy. 59 Waukesha, Wl 53189 1-888-GENERAC (1-888-436-3722) generac.com
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