Generac Pp5000T Users Manual 1306_0en2
PP5000T to the manual e6b75d08-144a-49bf-8b66-c2968cd0d32f
2015-01-05
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PP5000T Portable Generator Owner’s Manual DANGER! This generator is designed for outdoor use only. Never use this generator inside any building or enclosure including the generator compartment of a recreational vehicle (RV). Carbon monoxide poisoning, fire and/or an explosion may result. No user performed modifications, including venting of exhaust and/or cooling ventilation, will eliminate the danger. Always have at least two feet of clearance on all sides of the generator even while operating the unit outdoors. DANGER! You must isolate the generator from the electric utility by opening the electrical systems main circuit breaker or main switch if this unit is used for backup power. Failure to isolate the generator from the power utility may result in injury or death to electric utility workers and damage to the generator due to a backfeed of electrical energy. The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency. For warranty information refer to the engine owners manual. Pro blem Q Bef ues s? ore t i o t n bac aking s? k you to the the st r unit o g 1-80 helplineeneratorer , at 0-2 call M-F 70-1 8-5 408 CT Visit our Generac website: www.generac-portables.com Model No. 13060 (5000 Watt AC Generator) Manual No. B4226 Revision 2 (6/29/2000) This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Generac Portable Products PP5000T Generator EQUIPMENT DESCRIPTION SAFETY RULES This generator is an engine-driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tool and motor loads. This manual contains information for a generator that operates 120 and/or 240 Volt, single phase, 60 Hz devices that require up to 5,000 watts (5.0 kW) of power that pull up to 41.7 Amps at 120 Volts or 20.8 Amps at 240 Volts. This generator set was designed and manufactured for specific applications. Do Not attempt to modify the unit or use it for any application it was not designed for. If you have any questions about your generators application, ask your Dealer or consult the factory. The manufacturer could not possibly anticipate every circumstance that might involve a hazard. For that reason warnings in the manual and warnings on tags or decals affixed to the unit are not all-inclusive. If you intend to handle, operate or service the unit by a procedure or method not specifically recommended by the manufacturer, first make sure that such a procedure or method will not render this equipment unsafe or pose a threat to you and others. CAUTION! Do Not exceed the generators wattage/amperage capacity. Add up the rated watts of all devices you are connecting to generator receptacles at one time. This total should not be greater than 5,000 watts. In most cases rated watts of the electrical device can be found on the device nameplate. If the device nameplate gives only volts and amps, multiply volts times amps to obtain watts (volts X amps = watts). Read this manual carefully and become familiar with your generator set. Know its applications, its limitations and any hazards involved. WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. The 5,000 watt generator has the following features: 120/240 Volt, 20 Amp locking type receptacle and a 120 Volt, 30 Amp locking type receptacle. 120 Volt, 20 Amp duplex receptacles. The generator produces a very powerful voltage that can cause extremely dangerous electrical shock. Avoid contact with bare wires, terminals, etc. Never permit an unqualified person to operate or service the generator. Low Oil Shutdown: Automatically shuts down the engine if oil drops below safe operation level. Five gallon overhead fuel tank with fuel gauge. The generators revolving field is driven at about 3600 rpm by a Techumseh 10 h.p. engine. Never handle any kind of electrical cord or device while standing in water, while barefoot or while hands or feet are wet. Dangerous electrical shock may result. WARNING! Do Not tamper with engine governed speed. High operating speeds are dangerous and increase risk of personal injury or damage to equipment. The generator supplies correct rated frequency and voltage only when running at proper governed speed. Incorrect frequency and/or voltage can damage some connected electrical loads. Operating at excessively low speeds imposes a heavy load. When adequate engine power is not available engine life may be shortened. The National Electric Code requires the frame and external electrically conductive parts of the generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the generator. Consult with a local electrician for grounding requirements in your area. Use a ground fault circuit interrupter in any damp or highly conductive area (such as metal decking or steel work). 2 Generac Portable Products PP5000T Generator Do Not use worn, bare, frayed or otherwise damaged electrical cord sets with the generator. Using a defective cord set may result in electrical shock or damage to equipment and/or property. Never operate the generator: in rain; in any enclosed compartment; when connected electrical devices overheat; if electrical output is lost; if engine or generator sparks; if flame or smoke is observed while unit is running; if unit vibrates excessively. Operate unit only on level surfaces and where it will not be exposed to excessive moisture, dirt, dust or corrosive vapors. GROUNDING THE GENERATOR Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE. Do Not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Comply with all laws regulating storage and handling of gasoline. The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit. For that purpose, a GROUNDING WING NUT is provided on the generator end (Figure 1). Do Not overfill the fuel tank. Always allow room for fuel expansion. If tank is overfilled, fuel can overflow onto a hot engine and cause FIRE or EXPLOSION. Never store a generator with fuel in the tank where gasoline vapors might reach an open flame, spark or pilot light (as on a furnace, water heater, clothes dryer). FIRE or an EXPLOSION may result. Figure 1 Grounding Wing Nut Generator exhaust gases contain DEADLY carbon monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available. The unit requires an adequate flow of cooling air for its continued proper operation. Never operate the unit inside any room or enclosure where the free flow of cooling air into and out of the unit might be obstructed. Allow at least 2 feet of clearance on all sides of generator or you could damage the unit. Read Cold Weather Operation on page 8. Allow at least 2 feet of clearance on all sides of generator, even while operating unit outdoors, or you could damage the unit. Grounding Wing Nut Generally, connecting a No. 12 AWG (American Wire Gauge) stranded copper wire to the grounding wing nut and to an earthdriven copper or brass grounding rod (electrode) provides adequate protection against electrical shock. Be careful to keep the grounding wire attached after connecting the stranded copper wire. However, local codes may vary widely. Consult with a local electrician for grounding requirements in your area. Never start, or stop, the engine-generator with electrical loads connected to receptacles with the connected devices turned ON. Start the engine and let it stabilize before connecting any electrical loads. Disconnect all electrical loads before shutting down the generator. Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices. Do Not insert any object through cooling slots of the engine-generator. You could damage the unit or injure yourself. 3 Generac Portable Products PP5000T Generator KNOW YOUR GENERATOR Read this owners manual and safety rules before operating your generator. Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Fuel Tank Circuit Breakers (AC) 120 Volt, 30 Amp, AC Receptacle Engine Control Switch Fuel ShutOff Valve 120/240 Volt, 20 Amp, AC Receptacle Grounding Wing Nut 120 Volt, 20 Amp, AC Duplex Receptacles 120 Volt AC, 20 Amp Duplex Receptacle May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads. Circuit Breakers (AC) Each receptacle is provided with a circuit breaker to protect the generator against electrical overload. Breakers are "push to reset" type. 120 Volt AC, 30 Amp Receptacle May be used to supply electrical power for the operation of 120 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads. Engine Control Switch Puts engine in starting mode/Shuts off a running engine. 120/240 Volt AC, 20 Amp Receptacle May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads. Fuel Tank Capacity of 5 U.S. gallons (19 liters). Fuel Shut Off Valve Controls fuel supply to engine. Grounding Wing Nut Provides a tie-point for connecting the generator frame to earth ground. 4 Generac Portable Products PP5000T Generator INSTALL WHEEL KIT To install your wheel kit you need the following tools: 15/16" box, open end, or socket wrench NOTE: Be sure to install the wheel with raised hub inboard. Two 13 mm box, open end, or socket wrenches Retain wheel on axle stud with a flat washer and retaining pin. Install other wheel on remaining axle stud in the same manner. Tip unit and install the wheel. Install Wheel Kit as follows: (See Figure 2) Place the bottom of the generator cradle on a flat, even surface. Remove two front nuts and lock washers from vibration mount with 13 mm wrench. Use these nuts to attach the support leg. Place axle stud through wheel retainer on cradle frame. Center the lifting handle on generator end of cradle, as shown. Attach the handle using two 13 mm wrenches with two capscrews and two hex nuts. Use 15/16 wrench to secure the axle stud to frame with 5/8-18 jam nut. Install the other axle stud in the same manner. Figure 2 Install Wheel Kit Capscrew Axle Stud Handle Grip Jam Nut Wheel Washer Retaining Pin Nut Support Leg Use Existing Fasteners to Secure Support Leg 5 Generac Portable Products PP5000T Generator BEFORE STARTING ENGINE Use regular UNLEADED gasoline with the Generator engine. Do Not use premium gasoline. Do Not mix oil with gasoline. Add Oil Clean area around fuel fill cap, remove cap. Add unleaded regular gasoline, slowly to fuel tank. Be careful not to overfill. Allow about 1/2" of tank space for fuel expansion (Figure 3). WARNING! Any attempt to crank or start the engine before it has been properly filled with the recommended oil may result in an engine failure. Figure 3 Fill Tank with Fuel To fill your engine with oil: Place generator on a level surface. Clean area around oil fill and remove oil fill cap. Select the oil's viscosity grade and fill engine with oil following the instructions given in the engine owners manual. Do Not overfill! Install oil fill cap. NOTE: The generators revolving field rides on a prelubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing. Install fuel cap and wipe up any spilled gasoline. IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. Add Gasoline DANGER! Explosion Hazard! Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot. Do Not light a cigarette or smoke when filling the fuel tank. WARNING! Do Not overfill the fuel tank. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. See Storage on page 11. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Always allow room for fuel expansion. 6 Generac Portable Products PP5000T Generator OPERATING THE GENERATOR Figure 5 Air Cleaner Position Above 32°F CAUTION! Never start or stop the engine with electrical loads connected to the receptacles AND with the connected devices turned ON. Starting the Engine DANGER! Breathing Hazard! Never run engine indoors or in enclosed poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Engine Control Switch WARNING! Burn Hazard! Temperature of muffler and nearby areas may exceed 150°F (65°C). Avoid these areas. The engine on your unit is equipped with a Climate Control system. Use as described below; Unplug all electrical loads from generator receptacles before starting the engine. Above 32°F, turn the air cleaner clockwise until it stops. Make sure the arrow on the top of the engine aligns with the sun symbol on the air cleaner cover (Figure 5). Make sure the unit is in a level position. Open the fuel shutoff valve. At or below 32°F, turn the air cleaner counterclockwise until it stops. Make sure the arrow on the top of the engine aligns with the snowflake symbol on the air cleaner cover (Figure 6). Move the choke lever to the Full choke position (Figure 4). Figure 4 Choke Positions Full Choke Position No Choke Position Figure 6 Air Cleaner Position At or Below 32°F Set the engine control switch to the On () position (Figure 5). 7 Generac Portable Products PP5000T Generator Grasp starter grip and pull slowly until you feel some resistance. Then pull cord out with rapid full arm stroke. Let rope return slowly. Do Not let rope snap back against starter. Close the fuel shutoff valve. COLD WEATHER OPERATION When engine starts, move choke lever to Half choke position until the engine runs smoothly and then to No choke position. If engine falters, move choke lever to Half choke position until the engine runs smoothly and then to No choke position. Under certain weather conditions (temperatures below 40°F [4°C] and a high dew point), your Generac generator may experience icing of the carburetor and/or the crankcase breather system. NOTE: If engine fails to start after 3 pulls, move the choke lever to No choke position and pull starter rope again. In an emergency, use the original shipping box as a temporary shelter: Cut off all flaps NOTE: If the engine fails to start after three (3) pulls, check for proper oil level in crankcase. Unit is equipped with a low oil shutdown system. Cut out one of the long sides of the box to expose exhaust side of unit. Ensure a minimum of two feet clearance between open side of box and nearest object. NOTE: If engine fires, but does not continue to run, move choke lever to Full choke position and repeat starting instructions. Cut appropriate slots to access receptacles of unit. Start unit, then place box over it. Connecting Electrical Loads IMPORTANT: Remove shelter when temperature is above 40°F [4°C]. Let engine stabilize and warm up for a few minutes after starting. For a more permanent shelter, build a structure that will enclose three sides and the top of the generator: Plug in and turn on the desired 120 and/or 240 Volt AC, single phase, 60 Hertz electrical loads. Make sure entire muffler-side of generator is exposed, as shown in Figure 7. Please note that the unit shown in this figure is a typical unit and may not exactly portray your unit. Do Not connect 240 Volt loads to the 120 Volt duplex receptacles. Do Not connect 3phase loads to the generator. Do Not connect 50 Hz loads to the generator. Figure 7 Temporary Cold Weather Shelter DO NOT OVERLOAD THE GENERATOR. Add up the rated watts (or amps) of all loads to be connected at one time. This total should not be greater than the rated wattage/amperage capacity of the generator. See Dont Overload the Generator on page 10. Wind Stopping the Engine Unplug all electrical loads from generator panel receptacles. Never start or stop engine with electrical devices plugged in and turned on. Let engine run at no-load for several minutes to stabilize the internal temperatures of engine and generator. Move engine control switch to Off (o) position. 8 Generac Portable Products PP5000T Generator Ensure a minimum of two feet clearance between open side of box and nearest object. Figure 9 120/240 Volt, 20 Amp Locking Receptacle Face exposed end away from wind and elements. Enclosure should hold enough heat created by the generator to prevent icing. DANGER! Carbon Monoxide Hazard! Never run unit indoors. Do Not enclose generator any more than shown. Remove shelter when temperatures are above 40°F [4°C]. RECEPTACLES Use this receptacle to operate 120 Volt or 240 Volt AC, 60 Hz, single phase loads at 20 Amps. This outlet is protected by a 20 Amp push-to-reset circuit breaker. 120 Volt, Duplex Receptacles Each of these receptacles (Figure 8) are protected against overload by 20 Amp push-to-reset type circuit breakers. 120 Volt, 30 Amp Locking Receptacle Figure 8 120 Volt, 20 Amp Duplex Receptacle Use a NEMA L5-30 plug with this receptacle. Connect a 3-wire cord set rated for 125 Volts at 30 AC Amps to the plug (Figure 10). Figure 10 120 Volt, 30 Amp Locking Receptacle Use each receptacle to operate 120 Volt AC, 60 Hz, single phase loads at 20 Amps of current. 120/240 Volt, 20 Amp Locking Receptacle Use a NEMA L14-20 plug with this receptacle. Connect a 4-wire cord set rated for 250 Volts at 20 AC Amps (or greater) to the plug (Figure 9). You can use the same 4-wire cord if you plan only to run a 120 Volt load. Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3,600 watts (3.6 kW) of power at 30 AC Amps. The outlet is protected by a 30 Amp push-to-reset circuit breaker. 9 Generac Portable Products PP5000T Generator DONT OVERLOAD THE GENERATOR If the appliance, tool or motor does not give wattage, multiply 120 Volts times ampere rating to determine watts (volts x amps = watts). Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This surge of power lasts for only a few seconds when starting such motors. Be sure you allow for this high starting wattage when selecting electrical devices to connect to your generator. First figure the watts needed to start the largest motor. Add to that figure the running watts of all other connected loads. Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and/or connected electrical devices. Observe the following, to prevent overloading the unit: Add up the total wattage of all electrical devices to be connected at one time. This total should NOT be greater than the generators wattage capacity. The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances and motors can usually be found on a data plate or decal affixed to the device. Items in the wattage reference guide (Figure 11) are provided to help you to determine how many items the generator can operate at one time. Figure 11 Wattage Reference Guide Professional/Contractor Uses Tool/Appliance...................................................Watts *1/3 hp airless sprayer............................................600 3/8" hammer drill.....................................................600 Variable speed Sawzall®........................................960 ½" power drill ........................................................1000 Quartz-halogen work light.....................................1000 Belt sander ...........................................................1200 7 ¼" circular saw ..................................................1500 7 ¼" worm drive saw ............................................1600 *1½ hp air compressor .........................................1800 *10" power miter saw............................................1800 6" bench grinder ...................................................1800 *6" table planer .....................................................1800 *10" table/radial arm saw......................................2000 Wire feed welder...................................................2400 * allow 3 times listed watts for starting this device Recreational/Home Uses Tool/Appliance...................................................Watts AM/FM clock radio....................................................50 Light bulb ................................................................100 Fan .........................................................................200 20" color TV ............................................................400 *Deep freezer .........................................................500 Personal computer and 15" monitor .......................800 *1/3 hp furnace fan blower......................................800 Microwave oven......................................................800 *18 cu ft refrigerator................................................800 Sump pump ..........................................................1000 Electric skillet........................................................1250 *½ hp water well pump .........................................1400 *12,000 Btu window air conditioner ......................1400 Space heater ........................................................1800 Electric water heater.............................................4000 10 Generac Portable Products PP5000T Generator SPECIFICATIONS To Clean the Generator Use a damp cloth to wipe exterior surfaces clean. Maximum Surge Watts . . . . . . . . . . . . . .6,250 watts Soft, bristle brush may be used to loosen caked on dirt or oil. Continuous Wattage Capacity . . . . . . . . .5,000 watts Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 A vacuum cleaner may be used to pick up loose dirt and debris. Rated Maximum Continuous Load Current Low pressure air (not to exceed 25 psi) may be used to blow away dirt. Inspect cooling air slots and opening on generator. These openings must be kept clean and unobstructed. At 120 Volts . . . . . . . . . . . . . . . . . . . . .41.7 Amps At 240 Volts . . . . . . . . . . . . . . . . . . . . .20.8 Amps Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-phase STORAGE INSTRUCTIONS Rated Frequency . . . . . . . . . . . . . . . . . . . . .60 Hertz Fuel Tank Capacity . . . . . . . . . . . . . . .5 U.S. gallons The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following guidelines to prepare it for storage. GENERAL MAINTENANCE RECOMMENDATIONS The Owner/Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis; that all discrepancies are corrected; and that the unit is kept clean and properly stored. Never operate a damaged or defective generator. Generator Storage Clean the generator as outlined in To Clean the Generator. Check that cooling air slots and openings on generator are open and unobstructed. Engine Maintenance See engine manual for instructions. DANGER! Storage covers can be flammable. Do Not place a storage cover over a hot generator. Let the unit cool for a sufficient time before placing the cover on the unit. Generator Maintenance Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves or any other foreign material. Engine Storage See engine owners manual for instructions. Other Storage Tips Do Not store gasoline from one season to another. NOTE: Do Not use a garden hose to clean generator. Water can enter engine fuel system and cause problems. In addition, if water enters generator through cooling air slots, some of the water will be retained in voids and cracks of the rotor and stator winding insulation. Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings. Replace your gasoline can if it starts to rust. Rust and/or dirt in a gasoline can cause problems when you use contaminated fuel with this unit. Store in clean and dry area. 11 Generac Portable Products PP5000T Generator TROUBLESHOOTING Problem Engine is running, but no AC output is available. Engine runs good but bogs down when loads are connected. Engine will not start; or starts and runs rough. Engine shuts down during operation. Engine lacks power. Engine hunts or falters. Cause 1. Circuit breaker is open. 2. Poor connection or defective cord set. 3. Connected device is bad. 4. Fault in generator. 1. Short circuit in a connected load. 2. Generator is overloaded. 3. 4. 1. 2. 3. 4. Engine speed is too slow. Shorted generator circuit. On/Off switch set to Off (o). Dirty air cleaner. Out of gasoline. Stale gasoline. 5. Spark plug wire not connected to spark plug. 6. Bad spark plug. 7. Water in gasoline. 8. Overchoking. 9. 10. 11. 12. 1. 2. 3. 1. Low oil level. Excessively rich fuel mixture. Intake valve stuck open or closed. Engine has lost compression. Out of gasoline. Low oil level. Fault in engine. Load is too high. 2. Dirty air filter. 3. Engine needs to be serviced. 1. Choke is opened too soon. 2. Carburetor is running too rich or too lean. 12 Solution 1. Reset circuit breaker. 2. Check and repair. 3. Connect another device that is in good condition. 4. Contact Tecumseh service facility. 1. Disconnect shorted electrical load. 2. See Dont Overload the Generator on page 10. 3. Contact Tecumseh service facility. 4. Contact Generac service facility. 1. Set switch to On (). 2. Clean or replace air cleaner. 3. Fill fuel tank. 4. Drain gas tank and fill with fresh fuel. 5. Connect wire to spark plug. 6. Replace spark plug. 7. Drain gas tank; fill with fresh fuel. 8. Put choke lever to no choke position. 9. Fill crankcase to proper level. 10. Contact Tecumseh service facility. 11. Contact Tecumseh service facility. 12. Contact Tecumseh service facility. 1. Fill fuel tank. 2. Fill crankcase to proper level. 3. Contact Tecumseh service facility. 1. See Dont Overload the Generator on page 10. 2. Replace air filter. 3. Contact Tecumseh service facility. 1. Move choke to halfway position till engine runs smoothly. 2. Contact Tecumseh service facility. Generac Portable Products PP5000T Generator ELECTRICAL SCHEMATIC 13 Generac Portable Products PP5000T Generator WIRING DIAGRAM 14 Generac Portable Products PP5000T Generator EXPLODED VIEW WHEEL KIT Item 1 2 3 4 5 6 8 9 10 11 Part # Qty. Description 87005A 2 PIN, Retaining 87280 2 WHEEL, 8" Diameter 93728 2 STUD, Axle 94222Q 2 JAM NUT, Lock 5/8" - 18 49808 2 WASHER, Flat 94034 1 LEG, Mounting B84910 1 HANDLE, Lifting 75928 1 GRIP, Handle 39287 2 HHCS, M8 - 1.25 x 45 52858 2 NUT, Locking Hex M8 - 1.25 15 Generac Portable Products PP5000T Generator EXPLODED VIEW GENERATOR 16 Generac Portable Products PP5000T Generator EXPLODED VIEW GENERATOR Item 1 2 3 Part # NSP 66825B 91825 Qty. 1 1 1 4 6 66365D 86307 1 4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 74716J 65791 96796 75431 B91859J 81917 86308C 22769 B4225 70642 B4871 52858 76222 14353621 82881 86292 1 1 1 1 1 1 4 1 1 2 1 6 2 1 3 1 23 24 25 26 27 28 29 38150 23365 68740 B84324 92982 77374 93826 6 6 1 1 1 1 1 30 78831B 4 Description ENGINE CARRIER, Rear Bearing ASSEMBLY, Brush & Bridge Rectifier ADAPTER, Housing SCREW, Hex Hd 5/16-24 x 3/4 Sems ASSEMBLY, Rotor BEARING WASHER, Special BOLT, Rotor ASSEMBLY, Stator PIN, Roll M4 x 10 BOLT, Stator WASHER, Shakeproof Int #10 DECAL, PP5000T MOUNT, Vibration - 45° COVER, Bearing Carrier LOCK NUT, M8-1.25 Flange PPHMS, M8-1.25 x 40 mm WIRE, Ground WASHER, Internal Lock SCREW, #10 Self Drilling x 3/4" WASHER, #8 Flat WASHER, Lock Serrated #8 FILTER, Fuel SHIELD, Heat DECAL, Danger TANK, Gas Plastic 5 Gal. DECAL, Operating Instructions CAPSCW., Hex Hd. M6 x 60 17 Item 31 32 33 34 35 36 37 Part # 94834 77395 78299 80270 81897 81919 68868 Qty. 1 4 1 1 1 1 1 38 39 68867 68759 1 1 40 41 42 43 44 45 46 47 48 84242 67989 74908 22264 51715 75207A 75207 26850 75475 2 2 4 6 6 1 2 2 6 49 50 51 52 53 54 57 59 60 63 64 65 85652 82308 86494 B4986 AB2265 67022 66849 22695 22694 83465 48031C B2153 2 6 1 1 1 1 2 1 1 4 3 4 Description CAP, with Fuel Gauge NUT, Hex Lock - M6 BUSHING, Plastic Tank VALVE, Plastic Tank PANEL, Control PANEL, Control Back Plastic OUTLET,120 Volt 30 Amp Locking OUTLET, 120/240 Locking OUTLET, 120 Volt 20 Amp Duplex GROMMET, Rubber NUT, M8 Flange Serrated SCREW, Hex M5 - 0.80 x 10 WASHER, #8 Lock NUT, Hex - M4 - 0.7 CIRCUIT BREAKER - 30 Amp CIRCUIT BREAKER - 20 Amp WASHER, Shakeproof 1/4" SCREW, M4 - 0.7 x 10 Pan Head MOUNT, Rubber SCREW, Self Tapping SCREW, M6 x 16 Wing DECAL, Ground CRADLE GROMMET, Rubber SCREW, M5 - 0.8 x 15 6-PIN CONNECTOR, Male 6-PIN CONNECTOR GROMMET, Mounting Tank CLAMP, Hose - 1/4" SCREW, Self Driller #12-14 x 7/8" Generac Portable Products PP5000T Generator NOTES 18 Generac Portable Products PP5000T Generator NOTES 19 LIMITED WARRANTY FOR PORTABLE GENERATORS (EXCEPT GN ENGINE SERIES) Generac Portable Products (hereafter referred to as the COMPANY) warrants to the original purchaser that its generator will be free from defects in materials or workmanship for a period of one year* from the date of original purchase. This warranty does not apply to units used for prime power in place of utility. This warranty does not include the gasoline engine when furnished or attached because such engine is covered solely by the warranty of the manufacturer of the engine. Starting batteries are not warranted by the COMPANY. *NOTE: Rental units, demonstrators, commercial applications, such as construction or income producing, are warranted for 90 days. Rental units, demonstrators, or commercial applications such as construction or utility which are resold are not covered under warranty by the COMPANY. Any warranty, whether expressed or implied, rests solely with the seller. During said warranty period, the COMPANY will, at its option, repair or replace any part which, upon examination by the COMPANY is found to be defective under normal use and service. All transportation costs under warranty, including return to the factory if necessary, are to be borne by the purchaser and prepaid by the purchaser. This warranty does not include nominal maintenance and service and does not apply to a generator set, or parts, which have been subjected to improper or unauthorized installation, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in the COMPANY's judgment, to adversely affect its performance and reliability. THERE IS NO OTHER EXPRESS WARRANTY. THE COMPANY HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR INCIDENTAL, CONSEQUENTIAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW. THE COMPANY ALSO DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS THE LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT, OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT; AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, or the exclusions or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state. This warranty is effective for all products manufactured after June, 1998, and supersedes all prior warranties of the COMPANY. For service, contact your nearest COMPANY authorized warranty service facility or call 1-877-544-0982. Warranty service can only be performed by a COMPANY authorized service facility. At the time of requesting warranty service, evidence of original purchase date must be presented. GENERAC PORTABLE PRODUCTS Jefferson, Wisconsin 53549
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