Genie Garage Door Opener Gps Ic Users Manual PrmxStl 3507535556
GPS-IC to the manual cbc61da1-faff-42db-a343-c036f99c2406
2015-01-24
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3507535556 GPS-IC Series PMX-IC B Series Automatic Chain Drive/Belt Drive Garage Door Operator System Complete with and SERIES II Electronics Remote Control Operator MUST be installed with the included SERIES II Wall Control! Self-diagnostic Electronic Sensory Protection System (SAFE-T-BEAM SYSTEM) MUST Be Installed To Close Door! Owner’s Manual Customer Service SAVE FOR FUTURE REFERENCE CALL: 1-800-354-3643 V I S I T: W W W . G E N I E C O M P A N Y. c o m AUTOMATIC GARAGE DOOR OPERATOR SYSTEMS HANG MANUAL NEAR YOUR WALL CONTROL TABLE OF CONTENTS SECTION PAGE SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 ASSEMBLY 1 OPERATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 1A Channel and Power Head Assembly . . . . . . . . . . .10 1B Rail and Power Head Assembly . . . . . . . . . . . . .10-11 INSTALLATION 2 DETERMINE DOOR TYPE AND MOUNTING METHOD . . . 11 2A Installation on Track Guided Doors . . . . . . . . . 12-14 2B Installation on Trackless Doors . . . . . . . . . . . . 15-17 3 SAFE-T-BEAM ® (STB) SYSTEM INSTALLATION . . . . . 18-19 Self-diagnostic “STB” System Troubleshooting . . . . 19 4 WALL CONTROL INSTALLATION . . . . . . . . . . . . . . . . . . . . 20 5 CONNECT OPERATOR TO POWER . . . . . . . . . . . . . . . . . . 21 6 MAIN LIMIT SWITCH SETTINGS . . . . . . . . . . . . . . . . . . . . . 22 OPERATION 7 FORCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Contact Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 8 FINE LIMIT SWITCH ADJUSTMENTS . . . . . . . . . . . . . . . . . 24 9 REMOTE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25 10 BATTERY & VISOR CLIP INSTALLATION . . . . . . . . . . . . . . 25 11 LIGHT BULB AND LENS INSTALLATION . . . . . . . . . . . . . . 26 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 PRE-INSTALLATION CHECK LIST FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM Things to consider if you are planning to “do-it-yourself.” 2 Whether you are replacing an existing garage door operator or installing an operator in your garage for the first time, there are some pre-installation issues which need to be addressed. They are as follows: The Genie Company recommends that you read and fully understand all information and instructions contained herein before choosing a “Do-It-Yourself ” installation. Any questions should be directed to the Genie Company or an authorized Genie Dealer. (The issue numbers below refer to the circled numbers in the illustrations on page 3.) Check your ceiling where the power head of your new unit will be mounted. Plan how you will be mounting the power head. It is possible that ceiling joists may not be in the exact position needed with respect to the garage door operator. In any case, it may be necessary to add an additional bracket and fasteners (not included with your new door operator kit). 1 Check the wall directly above the garage door. The door operator’s header bracket must be securely fastened to this wall. Insure that the structure will provide a strong mounting location. 2 You need a 110-120 Volt power supply available. If you plan to plug the unit into a standard electrical outlet, is one available? The outlet should be no more than about 3 feet from the power head once it is mounted. (The cord is 4 ft. in length.) SEE WARNING BELOW. 5 To avoid damage to your door and/or operator, make sure you disable any door locks prior to installing your operator. 6 3 Check to see if the mounting location for the Safe-T-Beam® System (STB) is clear from obstruction and has a wood surface available for attaching the STB brackets. The brackets may also be attached to concrete if necessary but extra tools and special fasteners (not supplied) will be required. NOTE: 1-1/2" “STB” bracket adapters are available through your local Genie Dealer. Is your garage door made of light-weight steel, aluminum, fiberglass or glass panels? Additional support bracing must be added to these type doors. If this is the case, please contact the door distributor or manufacturer so that they can furnish you with a “bracing kit.” 4 WARNING DO NOT USE EXTENSION CORD! Extension cords can cause dangerous overheating conditions. DO NOT USE PORTABLE GENERATOR! This product is designed to operate on standard house current. Do not use alternate power supplies. 7 Insure that your door is properly balanced and moving freely. SEE WARNING BELOW. (NOT SHOWN) If your garage does not have a separate entry door, you might want to consider an emergency release kit (GER-2) for installation on your garage door. See page 30. 8 WARNING If your door sticks, binds, or is out of balance, have it adjusted by a professional. Door springs, cables, pulleys, brackets and associated hardware are under extreme tension and can cause serious injury or death. TYPICAL SECTIONAL DOOR INSTALLATION 5 1 2 TYPICAL SUPPORT BRACKET ADDED HEADER BRACKET MOUNTING BOARD 3 BRACES 36” POWER CORD TO 120V GROUNDED OUTLET EXTENSION SPRING OR TORSION SPRING 4 3 6 3 SAFE-T-BEAM® TYPICAL (TRACKLESS) 1-PIECE DOOR INSTALLATION 7 TYPICAL (TRACK GUIDED) 1-PIECE DOOR INSTALLATION SECTIONAL DOOR ONE-PIECE DOOR SAFETY INFORMATION OPERATOR INSTALLATION OVERVIEW OF POTENTIAL HAZARDS 4 Garage doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have questions or do not understand the information presented, call your nearest service representative In this section and those that follow, the words Danger, Warning, and Caution are used to emphasize important safety information. The word: DANGER means that severe injury or death will result from failure to follow instructions. WARNING means that severe injury or death can result from failure to follow instructions. CAUTION means that property damage or injury can result from failure to follow instruction. The word NOTE is used to indicate important steps to be followed or important considerations. POTENTIAL HAZARD MOVING DOOR ELECTRICAL SHOCK HIGH SPRING TENSION EFFECT WARNING: Can Cause Serious Injury or Death PREVENTION Keep people clear of opening while door is moving. Do Not allow children to play with the door operator. Do Not operate a door that jams or one that has a broken spring. WARNING: Can Cause Serious Injury or Death Turn off power before removing operator cover. When replacing cover, make sure wires are not pinched or near moving parts. Operator must be properly grounded. WARNING: Can Cause Serious Injury or Death Do Not try to remove, repair or adjust springs or anything to which door spring parts are fastened, such as, wood blocks, steel brackets, cables or other like items. Repairs and adjustments must be made by a trained service person using proper tools and instructions. IMPORTANT INSTALLATION INSTRUCTIONS WARNING WARNING:: To reduce the risk of severe injury or death: 1. READ AND FOLLOW ALL SAFETY, INSTALLATION AND OPERATION INSTRUCTIONS. If you have any questions or do not understand an instruction, call your service representative. 2. Do Not install operator on an improperly balanced door. An improperly balanced door could cause severe injury. Repairs and adjustments to cables, spring assembly, and other hardware must be made by a trained service person using proper tools and instructions. 3. Remove all ropes and disable all locks connected to the door before installing operator. 4. Install door operator 7 feet or more above the floor. Mount the emergency release knob 6 feet above the floor. 5. Do Not connect the operator to the source of power until instructed to do so. 6. Locate the control button: • Within sight of door. • At a minimum height of 5 feet, so small children cannot reach it. • Away from all moving parts of the door. 7. Install the entrapment WARNING label next to the wall button or console. Install the emergency release tag on, or next to, the emergency release 8. The operator must reverse when the door contacts a 1-1/2 inch high object on the floor at the center of the doorway. This is about the size of a 2” x 4” board laid flat. SAFETY FEATURES (varies by model ) Safe-T-Beam® (STB) Non-Contact Reversing System Places an invisible beam across door opening that reverses the door during down travel to the fully open position if anything passes through beam. Safe-T-Reverse® Contact Reversing System Automatically stops and reverses a closing door within 2 seconds of contact with an object. Safe-T-Stop® Timed Reversed System Automatically opens a closing door, if door does not close within 30 seconds. Force Guard® Control Used to set the force required for opening and closing door. For maximum safety, set the minimum force required to fully open and close door. Automatic Lighting System One or two light bulbs (depending on model) up to 100 Watts max. each are used for safer entries and exits. The light turns on when door is activated and automatically turns off 4.5 minutes later. Manual Emergency Release Allows the garage door to be opened or closed manually for emergencies or maintenance. PARTS IDENTIFICATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM 106 5 125 105 124 104 101 remotes vary by model 126 100 103 NOTE: Accessories vary by model. FASTENERS - Shown full size. See Parts List for description. 69 96 128 1/4”-20 x 3/4” Self-Drilling Screw Bolt, #10-24 x 1/2” 91 112 Bolt, 5/16”-18 x 1/2” Wall Control Screw Pan Head Screw #6 x 1-1/4” Bolt, 3/8”-16 x 7/8” 92 127 Insulated Staple 10 Nut, 3/8-16 Pan Head Phillips Screw No. 8 x 5/8” Phillips Hex Head Screw, No. 10 x 1-1/4” 90 79 Hex Head Screw No. 8 x 3/4” Clevis Pin Lag Screw, 1/4” x 2” 81 9 89 N/A OR Speed Nut Cotter Pin 82 N/A Cold Head Pin N/A N/A N/A N/A N/A N/A PARTS IDENTIFICATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM Stealth Power Head 6 5 19 16 7 12 4 17 12 12 6 3 11 15 14 12 18 19 2 21 3 20 26 1 22 23 39 24 13 12 40 12 36 34 38 11 10 35 37 27 25 29 9 8 28 33 26 26 32 31 30 Combined Parts List Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Name Lens Front Cover Side Cover (by series/model) Top Plate Assembly Strain Relief Cord & Plug Assembly Component Panel (by series/model) Bottom Cover Screw, #8 x .75 Phil Hx Hd/W Sf Tap Screw, #8 x .62 Phil Pan Hd/W Sf Tap Screw, #8 x .50 Slt Hx Hd/W Sf Tap Screw, #8 x .38 Slt Hx Hd/W Sf Tap Light Socket (by series/model) Terminal Block & Lug M.O.V. Assembly Receiver Assembly Limit Set Switch Sequencer Assembly Screw, #6 x .38 Slt Hx Hd/W Sf Tap Transformer Assembly (by series/model) Item 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part Name Rectifier Board Assembly Fuse (F1), UL Fuse (F2), UL Limit Gear Shroud Motor Bracket Screw, #10 x 3/8” HH Limit Plate/Pin Assembly Limit Switch Screw, #4-40 x 5/8”Slot HH w/Wshr, Sf Tap Motor Assembly Motor Adapter Plate Screw, 1/4"-20 x 1/2” Slt HH w/Wshr Limit Worm Gear Limit Gear Bushing Limit Worm Drive Limit Worm Shim Limit Wheel Retaining Ring Limit Cam Limit Pinion, 8 tooth Item 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Part Name Capacitor Capacitor Clamp Screw, #10-24 x 1/2”, Slot HH Sf-Tap Nut, #10-32, Hex Serrated Flange Circuit Board C.B. Bracket Circuit Board Mount Screw, #10-16 x 5/8”, HH Sf Tap Top Gear Housing Middle Gear Housing Bottom Gear Housing Drive Shaft Bushing Drive Thrust Washer Drive Shaft 1/2” Retaining Ring Main Drive Worm Gear Optical Interrupt Wheel Motor Flanged Bushing Motor Thrust Washer Poly Thrust Washer PARTS IDENTIFICATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM PRO-MAX Power Head 6 12 5 3 7 12 47 12 7 12 45 11 48 12 46 2 42 12 10 4 39 41 25 40 37 12 52 64 43 49 13 53 33 1 11 9 3 65 35 12 50 63 28 54 55 56 53 52 51 62 58 30 44 59 61 59 60 59 58 57 8 Item 61 62 63 64 65 Part Name Main Drive Worm Screw, #8 x 3-1/8” Slot HH, Sf Tap Limit Switch Plate Screw, #6 x 3/8” Phillips w/Wshr, Sf Tap Screw, #4 x 5/8”, Slot HH w/Wshr, Sf Tap PARTS IDENTIFICATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM Channel 67 8 68 69 67 70 69 71 72 71 71 98 83 71 84 66 73 85 74 86 97 89 87 88 75 71 99 76 77 71 90 78 83 92 79 80 94 93 91 79 96 82 89 95 90 Combined Parts List Item Part Name Item Part Name Item Part Name 66 Belt & Bullet Assembly - 7’6” Door 85 Chain Bullet 72 Channel - 7’6” Door (128” LG) (Belt Models Only) Belt Bullet Channel - 8’ Door (146” LG) Belt & Bullet Assembly - 8’ Door Belt Retainer Channel - 10’ Door (170.75” LG) (Belt Models Only) Screw, #6-32 x 1/2” Phil Pan Hd Slf Tap Channel - 12’ Door (188” LG) Belt & Bullet Assembly - 10’ Door 86 Carriage Slide 73 Pulley (Chain Models Only) (Belt Models Only) 87 Emerg. Release Cord -7’6” Doors (26.5”) Pulley (Belt Models Only) Belt & Bullet Assembly - 12’ Door Emergency Release Cord -8’ & 10’ Doors (56.5”) 74 Carriage Bolt, 5/16”-18 x 4.0 (Belt Models Only) Emergency Release Cord -12’ Doors (96.0”) 75 Carriage Pin, 5/16” x 1.25 67 Sprocket Bushing 88 Emergency Release Knob (Red) 76 Pulley Bracket Assembly 68 Sprocket, 10 Tooth - 7’6” & 8’ Doors 89 Cotter Pin 77 End Bracket (Chain Models Only) 90 Clevis Pin Sprocket, 12 Tooth - 10’ Door 78 Hex Flange Nut, 5/16”-18 (Chain Only) 91 Screw, 3/8”-16 x .87 Hx Hd Mch (Chain Models Only) Flat Washer (Belt Models Only) 92 Hex Nut, 3/8”-16 Drive Sprocket, 18 Tooth - 7’6” & 8’ Doors (2)Hex Jam Nut, 5/16-18 (Belt Models Only) 93 Curved Door Arm (Belt Models Only) 79 Lag Screw, 1/4” x 2” Hx Hd/W 94 Straight Door Arm Drive Sprocket - 10’ Door 80 Header Bracket 95 Door Bracket (Belt Models Only) 81 Speed Nut 96 Screw, 1/4”-20 x 3/4” Hx Hd, Sf Tap 69 Screw, #10-24 x .50 Hx Hd 82 Cold Header Pin 97 Carriage Assembly 70 Sprocket Bracket (Chain Models Only) 83 Carriage Stop 98 Carriage Cap Sprocket Bracket - 7’6” & 8’ Doors 84 Roller Chain -7’6” Door (Chain Only)(242.5”) 99 Screw, #10-14 x 1-5/16” Hx Hd (Belt Models Only) Roller Chain - 8’ Door (Chain Only)(278.5”) 100 Wall Console (Series II ) Sprocket Bracket - 10’ Door (Belt Only) Roller Chain -10’ Door (Chain Only)(328.5”) 101 Wall Button (Series II ) (lit primary) Sprocket Bracket - 12’ Door (Belt Only) 71 Screw, #10-24 x .38 Hx Hd/W 8mm Belt Wall Button (unlit secondary) 81 PARTS IDENTIFICATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM Rail 9 118 111 81 119 73 110 121 80 82 76 117 68 79 112 116 120 69 89 123 122 90 97 115 87 114 86 94 88 79 96 91 95 89 92 93 Item 102 103 104 105 106 Part Name Boom Support Kit (not shown) Safety & Maintenance Guide Emergency Release Tag (Tri-L) Entrapment WARNING Label Wire 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 Rail (L=112.475”) Screw, 5/16”-18 x 3/4” Screw, 5/16” x 1/2” HH w/Wshr Pulley Support Chain Sprocket Saddle Screw, 5/16”-18 x 2-1/4” HH Bolt Retainer Screw, 5/16”-18 x 1-1/8” HH Large Pulley Bushing Square Nut, 5/16”-18 Screw, 1/4”-20 1” HH Hex Nut/Lockwasher, 1/4”-20 5/16-18 Lock Nut STB System Sensor (Green LED) 90 Item 125 126 127 128 Part Name STB System Source (Red LED) STB Mounting Brackets (2) Screw, 1-1/4” Phillips HH Insulated Staples 113 1...OPERATOR ASSEMBLY OPEN BLUE PARTS BAG FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM Toward Door Toward Power Head Screws for attaching light cover are included in this bag. Please set aside for use later. 10 1. Attach emergency release knob cord (Fig. 1-1). • Tie overhand knot in end of cord. • Thread cord through knob so knot is inside knob. • Thread cord through hole in carriage lever. • Tie overhand knot in other end of cord. Do Not cut cord until after power head is mounted. 2. Attach emergency release tag (Fig. 1-1). • Thread wire through hole in carriage lever. • Wrap wire around itself, tie securely. Carriage Emergency Release Tag Emergency Release Cord Emergency Release Knob PLEASE NOTE THE ASSEMBLY PROCEDURES ARE DIFFERENT FOR RAIL AND CHANNEL. BE SURE TO FOLLOW THE APPLICABLE STEPS. Fig. 1-1 CHANNEL & POWER HEAD ASSEMBLY CAUTION [69] Hex Head Screws “D” -Shaft and Hole Do Not attempt to run power head or to set limits until operator is fully assembled and attached to the door. 3. Place power head and channel on clean, flat surface. 4. Slide drive end of channel down over “D”-shaft on top of power head (Fig. 1-2). • Support header end of channel level with power head. • Slide carriage to align “D”-shaft with “D”-hole in sprocket. • Slide channel down “D”-shaft flush with power head. 5. Fasten channel to power head . • Align mounting holes in front and rear of power head frame. • Insert and securely tighten the four (4) No. 10 x 1/2” hex head screws [69]. NOTE: Chain inner-slide or belt bullet should remain at mid-travel when assembling to power head to provide proper travel when setting limits. Fig. 1-2 [69] No. 10 x 1/2” Hex Head Screw [69] No. 10-24 x 1/2” Hex Head Screws RAIL & POWER HEAD ASSEMBLY CAUTION [112] 5/16” x 1/2” Hex Head Screws Do Not attempt to run power head or to set limits until operator is fully assembled and attached to the door. 3. Place power head and rail on clean, flat surface. 4. Slide drive end of rail down over “D”-shaft on top of power head (Fig. 1-3). • Support header end of rail level with power head. • Slide carriage enough to align “D”-shaft with “D”-hole in sprocket. • Slide rail down “D”-shaft flush with power head. drags on the rail Sprocket Saddle Carriage Stop “D” -Shaft and Hole Fig. 1-3 [112] 5/16” x 1/2” Hex Head Washer Screw 5. Fasten rail to power head. • Align mounting holes of sprocket saddle, rail and power head frame. • Insert the two (2) 5/16” x 1/2” hex head screws[112], then two (2) No. 10-24 x 1/2” hex head screws [69]. • Tighten screws. NOTE: Inner-slide/bullet should remain at mid-travel when assembling to power head to provide proper travel when setting limits. 11 Adjusting Bolt 6. Use adjusting bolt to set chain tension (Fig. 1-4) • Chain should sag slightly but not so much that it drags on the rail. Fig. 1-4 OPEN ORANGE PARTS BAG 2... INSTALLATION IMPORTANT INSTALLATION INSTRUCTIONS WARNING WARNING:: To reduce the risk of severe injury or death: 1. READ AND FOLLOW ALL SAFETY, INSTALLATION AND OPERATION INSTRUCTIONS. If you have any questions or do not understand an instruction, call your service representative. 2. Do Not install operator on an improperly balanced door. An improperly balanced door could cause severe injury. Repairs and adjustments to cables, spring assembly, and other hardware must be made by a trained service person using proper tools and instructions. 3. Remove all ropes and disable all locks connected to the door before installing operator. 4. Install door operator 7 feet or more above the floor. Mount the emergency release knob 6 feet above the floor. 5. Do Not connect the operator to the source of power until instructed to do so. 6. Locate the control button: • Within sight of door. • At a minimum height of 5 feet, so small children cannot reach it. • Away from all moving parts of the door. 7. Install the entrapment WARNING label next to the wall button or console. Install the emergency release tag on, or next to, the emergency release. 8. The operator must reverse when the door contacts a 1-1/2 inch high object on the floor at the center of the doorway. This is about the size of a 2” x 4” board laid flat. FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM WHAT TYPE OF DOOR DO YOU HAVE? Look at the drawings below. They tell you where to find the installation instructions you need Track Guided Doors SEE SECTION 2A Section Door With Curved Track Hardware Curved Track with Vertical Section 1-Piece Door With Horizontal Track Hardware Straight Track (Horizontal Only) “H” “H” DOTTED LINE AT “H” INDICATES HIGHEST POINT OF TRAVEL Trackless Doors SEE SECTION 2B. 1-Piece Door Jamb Type Hardware (No Track) “H” 1-Piece Door Pivot Type Hardware (No Track) “H” Alternate Mounting Methods NOTE: Materials for mounting are not included Angle Iron Method Conduit Method Line “V” (Vertical Center Line of Door) Line “H” Can Be Drawn Above Spring WARNING • Do Not try to remove, repair or adjust springs or anything to which door spring parts are fastened, such as, wood blocks, steel brackets, cables or other like items. Repairs and adjustments must be made by a trained service person using proper tools and instructions. • Handles and other door projections can catch clothing. Remove ropes, hooks, hangers, decorative or security items mounted to door. • Be sure Emergency Release Cord does not catch on roof carrier or other vehicle parts. 1. Establish center line of door and header (Fig. 2-1). • Close door. • Measure door width. Mark center. • Use straight edge to draw vertical line “V.” – down door about 6”. – on top of door. – up header about 20”. 2. Establish Header Bracket position (Fig. 2-2). • Watch top edge of door as you raise it. • Stop door when top edge reaches highest point of travel. • Measure distance from top edge of door to floor. • Add 2-1/2” to this measurement. • Close door. • Mark header at this height. • If door spring is in the way, mark header 2-1/2” above the spring. • Draw horizontal line “H” across line “V” at this point (Fig 2-1). NOTE: Header bracket must be at least 2-1/2” above high point of door travel. It can be installed higher if door spring is in the way. Do Not move the spring. Line “H” Door Header Inside of Door Fig. 2-1 Fig. 2-2 CAUTION Line “V” Header bracket must be fastened to garage framing. Do Not fasten to drywall, particle board, plaster or other such materials. 3. Install header bracket (Fig. 2-3) • Place bracket so: – center hole is on line “V.” – all holes are on line “H.” • Mark hole positions “A” and “B.” • Drill 5/32” holes at marked positions. • Fasten bracket to header using two (2) 1/4” x 2” lag screws [79]. 4. Attach channel/rail assembly to header bracket (Fig. 2-4). • Fasten header end of the channel/rail to the Header bracket with cold header pin [82]. • Install speed nut [81]. • Support power head above floor, use: – rope. – ladder with cardboard packing. – wood. 5. Level rail assembly and power head (Fig. 2-5). • Raise and support power head above door tracks. • Open door. • Level channel/rail assembly and support temporarily. • Center channel/rail assembly and power head on line “V” of door. NOTE: The channel/rail assembly and power head should be level if possible. If necessary, power head may be mounted lower. However mounted, moving door must not touch channel/rail assembly. CAUTION “B” Header Bracket “A” Line “H” 13 Vertical Centerline of Door Lag Screws Fig. 2-3 T-rail shown. Channel attachment is same. [82] Speed nut Spring Header Door Support if necessary to clear spring Fig. 2-4 6. Mount power head (See Section 2 MOUNTING METHODS). • Be sure channel/rail assembly and power head are on door center line (Line “V”). • Check the illustrations. Decide which mounting method you will use. Materials for mounting are not included. • After power head is installed, remove supporting material. • Close door. 7. Install door braces (See CAUTION below). Power Head Channel/Rail Assembly Doors made of masonite, lightweight wood, fiberglass, and metal must be properly braced before mounting Door Operator. Contact door manufacturer or distributor for bracing instructions. Cold header pin [81] Header Bracket Mounting bracket must be fastened to garage framing. Do Not fasten to drywall, particle board, plaster or other such materials. CAUTION [79] Center Line Fig. 2-5 “V” Top of Door “V” Top of Door Dessus de la porte Dessus de la porte “V” Fig. 2-6 8. Install door bracket (Fig. 2-6). • Contact door manufacturer. NOTE: Self-drilling screws are intended for use with light-weight door only, while lag screws are meant for wood doors only. Because door designs vary, modifications may be required and additional materials needed. Please contact your door manufacturer with any questions concerning your door. 9. Install door arms (Fig. 2-7). • Attach straight door arm to carriage. – slip straight door arm into slot at bottom of carriage as shown. – secure with clevis pin [90] and cotter pin [89] . • Attach short end of curved door arm to door bracket as shown. – slip short end of curved door arm into slot in door bracket. – secure with clevis pin and cotter pin. • Release carriage (See emergency release tag). – slide carriage towards closed door. – stop carriage 14” minimum from door. 10. Join door arm sections (Fig. 2-8). • Use two (2) 3/8” x 7/8” hex bolts [91], and hex flange nuts [92]. – use any two holes as far apart as possible. – slide carriage back and forth as needed to align holes. • Tighten hex nuts securely. 11. Adjust emergency release cord length. • Mount the emergency release knob 6 feet from the floor. • Retie overhand knot and trim excess cord. DO NOT plug power cord into outlet. Go to Section 3-SAFE-T-BEAM® SYSTEM INSTALLATION. – PROCEED TO PAGE 18 – 14” MIN. Straight door arm Curved door arm Fig. 2-7 Straight door arm Curved door arm Fig. 2-8 2B... FOR TRACKLESS DOORS WARNING • Do Not try to remove, repair or adjust springs or anything to which door spring parts are fastened, such as, wood blocks, steel brackets, cables or other like items. Repairs and adjustments must be made by a trained service person using proper tools and instructions. • Handles and other door projections can catch clothing. Remove ropes, hooks, hangers, decorative or security items mounted to door. • Be sure emergency release cord does not catch on roof carrier or other vehicle parts. 1. Establish center line of door and header (Fig. 2-9). • Close door. • Measure door width. Mark center. • Use straight edge to draw vertical line “V.” – down door about 6.” – on top of door. – up header about 20”. 2. Determine door rise (Fig. 2-10). • Open door to highest point of travel. • Measure distance from top of door to floor. • Subtract the actual height of door. The remainder is the door rise in inches as shown in TABLE A. Line “V” (Vertical centerline of door) See TABLE A Door header Top of door Line “H” Inside of door Fig. 2-9 Door rise Highest point of travel Highest point of travel Door rise TABLE A Door rise in inches Locate header bracket above top edge of CLOSED door Up to 4” 4” to 8” 8” to 12” Up to 10” 10” to 15” 15” to 20” Floor Floor Fig. 2-10 3. Locate header bracket (Fig. 2-9). • Use TABLE A to determine header bracket position. • Draw horizontal line “H” across line “H” at this point. CAUTION Header bracket must be fastened to garage framing. Do Not fasten to drywall, particle board, plaster or other such materials. 4. Install header bracket (Fig. 2-11). • Place header bracket so, – center hole is on line “V.” – all holes are on line “H.” • Mark hole positions (“A” and “B”). • Drill 5/32” holes at marked positions. • Fasten header bracket to header with two (2) 1/4” x 2” lag screws [79]. Line “V” “B” Header bracket “A” Line “H” Vertical centerline of door Lag screws Fig. 2-11 [79] 15 5. Install door braces (See CAUTION below). “V” “V” Top of Door Top TopofofDoor Door CAUTION 16 Doors made of masonite, lightweight wood, fiberglass, and metal must be properly braced before mounting an operator. Contact door manufacturer or distributor for bracing instructions. Dessus la la porte Dessusdede porte OR “V” “V” [96] [96] [79] [79] Fig. 2-12 6. Install door bracket (Fig. 2-12). • Contact door manufacturer for proper installation. NOTE: Self-drilling screws are intended for use with light-weight door only, while lag screws are meant for wood doors only. Because door designs vary, modifications may be required and additional materials needed. Please contact your door manufacturer with any questions concerning your door. Header bracket Channel Header 7. Attach channel /rail assembly to header bracket (Fig. 2-13). • Fasten header end of the channel/rail to the header bracket with pin. • Install speed nut onto pin (Fig, 2-14). • Place cardboard packing under power head. Use additional support if needed. 8. Establish power head mounting height (Fig. 2-15). • Power head should be at door height above floor or higher. • Temporarily support power head in this position. Use – rope. – ladder with cardboard packing. – wood. Rail Door bracket Door Power head (Protected by cardboard or packing) Fig. 2-13 Door bracket [81] Speed nut Same arrangement applies to channel (not shown) [82] Pin Boom header end Fig. 2-14 Critical height is point where the rail/channel attaches to power head. CORRECT r WRONG Door height Fig. 2-15 OPEN YELLOW PARTS BAG Straight door arm CAUTION [91] Mounting bracket must be fastened to garage framing. Do Not fasten to drywall, particle board, plaster or other such materials. 9. Mount power head (See Section 2 ALTERNATE MOUNTING METHODS). • Be sure rail assembly and power head are on door center line (line “V”). • Check the illustrations. Decide which mounting method you will use. Materials for mounting are not included. • After power head is installed, remove supporting material. • Close door. 10. Join door arms exactly as shown (Fig. 2-16). • Overlap arms by two (2) holes. • Install two (2) 3/8” x 7/8” hex bolts, and hex flange nuts. • Tighten hex nuts securely. 11. Install assembled door arms (Fig. 2-17). • Attach straight end of assembled door arms to door bracket. – slip straight door arm into slot in door bracket. – secure with clevis pin [90] and cotter pin [89]. • Release carriage (See emergency release tag). • Slide carriage toward door. • Attach short end of curved door arm to carriage. – slip curved door arm into slot in carriage. – secure with clevis pin and cotter pin. Bolt, 3/8-16 x 7/8” Curved door arm [92] 3/8-16 nut Fig. 2-16 Clevis pin Cotter pin [90] [89] Fig. 2-17 Nut, 3/8-16 [92] [91] Bolt, 3/8”-16 x 7/8” NOTE: When opening, door must not pass level position or if you are not able to close the door after completing previous step; a longer door arm is required. An extension kit can be purchased by calling the Customer Service phone number, 1.800.354.3643. 12. Adjust emergency release cord length. • Mount the emergency release knob 6 feet from the floor. • Retie overhand knot and trim excess cord. [90] Clevis pin [89] Clevis pin 17 3... SAFE-T-BEAM® INSTALLATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM WARNING 18 There should be no electrical power to the operator while installing Safe-T-Beam® System wires. If you have plugged in the power cord —UNPLUG IT NOW. NOTE: The operator will not close the door automatically unless the Safe-T-Beam® System is installed. 1. Mounting brackets. • Mark both sides of garage door frame or wall 5” above floor (Fig. 3-1). • Hold bracket against door frame or wall. – Check if brackets extend out from wall far enough, so tongue of bracket is beyond door, tracks or any door hardware. – If not: a. STB bracket extensions are available at local dealer. b. Blocks of wood, etc. may be substituted for extensions. • Center bracket on your mark (Fig. 3-2). • Fasten each with 2 screws [127]. [127] mark FIG. 3-1 Mark door frame. tongue center of bracket FIG. 3-2 Mount brackets. #10-16 x 1-1/4” NOTE: Mounting brackets can be attached to the floor using concrete anchors (not provided). 2. Mounting STB source and sensor. • If garage has only one garage door. – Determine which side of garage receives most direct sunlight (Fig. 3-4). – Red LED should always be on sunny side whenever possible (Fig. 3-4). • For multiple doors. – Preventing crossed signals is critical. – Place source and sensor modules on adjacent doors facing in opposite directions (Fig. 3-4). NOTE: To help prevent interference from sun, STB sensors (green LED) may be placed further away from the door opening where they will spend more time in shadows. • Slide source/sensor onto tongue of bracket until it clicks into place (Fig. 3-3). SUN RED LED GREEN LED RED RED LED LED GREEN LED GREEN LED TWO DOOR GARAGE ONE DOOR GARAGE GREEN LED RED RED LED LED GREEN GREEN LED LED RED LED THREE DOOR GARAGE FIG. 3-4 STB locations. Dashed Line = striped wire Solid Line = white wire OPEN RED PARTS BAG 3. Wiring. • Route wire using either method shown (Fig. 3-5). • Securely fasten wires to wall as you go. – Use insulated staples (included). [128] FIG. 3-3 Attaching STB’s to brackets. (See directions on next page and Figure 3-4 before attaching.) Green Source Green Red Source Sensor Red Sensor Insulated staple – Staples should be snug only. A Power Head B FIG. 3-5 STB wiring methods. Power Head CAUTION Staples which are too tight can cut or pinch wires. Cut or pinched wires can cause the STB System to stop working. When using the insulated staples, make sure you fasten them only as tightly as needed to hold the wire snugly. • Make wire attachments at STB’s. – Splitting and stripping wire ends to be connected as shown (Fig. 3-6). – Loosen terminal screws. – Insert wire under flat plate and tighten screw. It does not matter which wire, white or striped, goes on which terminal (Fig. 3-7). • Make wire attachments at power head. – For ProMax. STB’s are connected to terminals #2 and #3 on power head (Fig. 3-8). – For Stealth. STB’s are connected to terminals #3 and #4 on power head (Fig. 3-8). 4. Check the following. • Insure that no part of door or its hardware is in path between lenses of source and sensor. • Insure that tops of lenses are between 5”-6” above the floor (Fig. 3-9). The brackets are flexible and can be adjusted slightly if needed. NOTE: STB alignment check must be performed following connection to electrical power (see page 21). DO NOT PLUG IN YET! 2 3 FIG. 3-6 Splitting and stripping. FIG. 3-7 Attachments at STB. FIG. 3-8 (ProMax) Attachments at power head. top edge of lens between 5” - 6” above floor. 3 4 FIG. 3-8 (Stealth) Attachments at power head. FIG. 3-9 Check lens height. Safe-T-Beam ® Alignment Check After turning the electrical power on, if the STB’s are not in proper alignment, the red LED (Source) will blink continuously. To correct the problem – the brackets are flexible and can be adjusted slightly to bring the system into alignment. When the STB’s are in alignment the red LED will stop blinking and stay on. STB SELF-DIAGNOSTIC TROUBLESHOOTING SOURCE (RED LED) SENSOR (GREEN LED) INDICATED CONDITION REQUIRED ACTION ON ON NORMAL OPERATION NONE REQUIRED OFF OFF 1. POWER HEAD NOT POWERED 2. WIRING FROM POWER HEAD BAD OFF ON 1. CHECK BREAKERS, FUSES, PLUGS 2. CHECK WIRING FOR OBVIOUS SHORTS 1. CHECK WIRING 2. REMOVE POWER AND REAPPLY 1. CHECK ALIGNMENT 2. CHECK FOR OBSTRUCTION 3. CALL CUSTOMER SERVICE 1. CHECK WIRING 2. CALL CUSTOMER SERVICE 1. ATTEMPT TO DETERMINE SOURCE OF INTERFERENCE 2. CALL CUSTOMER SERVICE 1. CALL CUSTOMER SERVICE 2. CALL CUSTOMER SERVICE 2 BLINKS, PAUSE (REPEAT) ON 2 BLINKS, PAUSE (REPEAT) OFF 3 BLINKS, PAUSE (REPEAT) ON 4 BLINKS, PAUSE (REPEAT) ON 1. WIRING TO SOURCE MISSING OR BAD 2. POWER HAS BEEN INTERRUPTED 1. BEAM NOT ALIGNED 2. BEAM OBSTRUCTED 3. SENSOR DEFECTIVE 1. WIRE TO SENSOR MISSING OR BAD 2. SENSOR DEFECTIVE 1. SENSOR RECEIVING INTERFERENCE 1. SOURCE NOT SENDING PULSES 2. SOURCE DEFECTIVE NOTE: IF OPERATING PROBLEM EXISTS, THE DOOR CAN BE CLOSED IF YOU: 1. DISCONNECT THE STB SYSTEM FROM THE OPERATOR AND 2. HOLD WALL CONTROL BUTTON DOWN UNTIL DOOR IS CLOSED. (REMOTE CONTROL & WIRELESS KEYPAD WILL NOT WORK WITHOUT STB) CUSTOMER SERVICE: 1.800.354.3643 or www.geniecompany.com 19 4... WALL CONTROL INSTALLATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM WARNING 20 Power head terminals Power cord must be unplugged before attaching wires. Be sure wire ends do not touch each other or other terminals. 1 White 2 Striped Wall button terminals W B 3 W1 4 B2 Y3 CAUTION • Use of any other wall control will cause the light not to work and could cause door to operate by surprise. • Cut or pinched wires can cause door operator to malfunction. Drive staples just tight enough to hold wire. 1. Run wire from power head to wall control. • Place the wall control: – In sight of door. – At least 5 feet from floor, so small children can not reach it. – Away from moving parts of door and door hardware. • Use staples to fasten wire to ceiling and wall. 2. Remove 1/2” insulation from each wire (Fig. 3-6)(pg. 19). 3. Attach wires to terminals (Stealth Fig. 4-1a) (MAX Fig. 4-1b). • Loosen, but Do Not remove screw from terminal. For Stealth. – Connect striped wires to terminal “2” on power head and “B” on wall control. – Connect white wire to terminal “1” on power head and “W” on wall control. For MAX. – Connect striped wires to terminal “1” on power head and “B” on wall control. – Connect white wire to terminal “2” on power head and “W” on wall control. 4. Mount wall control (Fig. 4-2). • Use two pan head screws. 5. Mount entrapment warning label. • Remove protective backing and stick near wall control. • Use tacks or staples to permanently mount Label. • Make sure everyone reads and follows WARNINGS. OR MORE PUSH TO SET OPEN LIMITS TMENT Power head ferminals Rear view of power head 1 White 2 Striped Wall console terminals BW 3 4 Back view Fig. 4-1a C SS Power head terminals 1 Striped 2 White W NEC CLASS 2 NOTE: USE ONLY WITH SERIES II CONTROLS PUSH BUTTON 1 COM 2 SAFETY BEAM 3 DO NOT PUSH LIMIT SET UNLESS DOOR IS ATTACHED CLOSE MORE OSE LIMIT SET OPEN FORCE CLOSE FORCE RADIO SIGNAL LEARN CODE OPEN MORE OPEN LIMIT ADJUSTMENT 3 4 B Wall button terminals Back view 5 EITHER 6 C MORE FORCE SS U.S. Patent No. 5,243,784 5,221,869 1 Striped 2 White BW Wall console terminals 3 Front view of power head power head terminals Back view Fig. 4-1b Wall console Wall button OR #6 x 1” pan head screws Fig. 4-2 1 Vacation Locking Switch – LOCK disables controls after door is completely closed – UNLOCK allows controls to work normally Independent Light Control 4 – Controls door operator lights from inside garage – Energy-Saver shut-off turns off light 5 minutes after door activation NOTE: Additional wall controls are available from your dealer. ONLY ONE OF YOUR WALL CONTROLS MAY BE THE LIGHTED TYPE. If you have a lighted wall control, all your additional controls must be un-lighted. More than one lighted wall control per operator will cause a malfunction. Back view G4 Lighted Button – Shows system is powered – Lights when Security Lock 2 Switch is in UNLOCK position – Goes out when Security Lock Switch is in LOCK position Door Control Button – Open and closes door from inside garage 3 Fig. 4-3 5... CONNECT OPERATOR TO POWER FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM WARNING To reduce the risk of electrical shock, this equipment has a grounding type plug that has a third (grounding) pin. This plug will only fit into a grounding type outlet. If the plug does not fit into the outlet, contact a qualified electrician to install the proper outlet. Do Not change the plug in any way. The door operator must be properly grounded to prevent personal injury and damage to the components. The ELECTRICAL POWER to the door operator MUST BE TURNED OFF when power head cover is removed. Electrical power must remain off while making electrical connections. 1. Check local building codes. • Some building codes require direct wiring to a branch circuit. If direct wiring is NOT required, plug door operator into grounded outlet (Fig. 6-1). 2. Return to Section 3 for SAFE-T-BEAM ® System alignment and troubleshooting. NOTE: If permanent wiring is required, have a professional electrician install circuit and wire door operator. PERMANENT WIRING INSTRUCTIONS FOR ELECTRICIAN 1. Disconnect the power cord from the branch circuit mains. 2. Remove bottom cover from power head. • Remove four (4) hex head screws from front and rear covers. • Slide bottom cover off. 3. Remove existing power cord from power head. • Disconnect three power cord wires. • Remove and discard power cord. • Remove 7/8” diameter knock-out plug. • Install a suitable entrance bushing. 4. Install permanent wiring to power head. For Stealth—connect permanent wiring to internal terminal block. • Connect white supply line to silver terminal. • Connect black supply line to brass terminal. • Connect ground wire to green wire location (GROUND). For ProMax—connect permanent wiring. • Make connections with UL recognized wire nuts. • Connect white supply line to white wire. • Connect black supply line to black wire. • Connect ground wire to green wire location (GROUND). • Wires inside operator are to be a minimum of 6 inches. 5. Replace power head bottom cover. • Replace and tighten four (4) hex head screws. NOTE: Circuit boards are light sensitive. Make sure cover is on power head before operation. Grounded outlet 21 Operator power cord Fig. 5-1 6... MAIN LIMIT SWITCH SETTINGS FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM WARNING 22 Door opens rapidly. • Keep path clear. • Position ladder to the side of power head so it is clear of all moving parts of door and operator. Set door operator so minimum force is needed to operate door. Before starting main limit switch settings, LOCK carriage onto rail assembly (See emergency release tag). 1. Raise the door until the carriage engages with the inner-slide/bullet. 2. Set “OPEN” limit switch (Fig 6-1). • Locate limit set switch on back of power head. • Push and hold limit set switch until door moves to the fully open position. – release the limit set switch. – “OPEN” limit switch is set. NOTE: If door stops and refuses to move up, adjust “OPEN FORCE” (See Section 7-FORCE ADJUSTMENT) and then repeat setting limit switch. 3. Set “CLOSE” limit switch (Fig. 6-1). • Push and hold limit set switch until door contacts the ground and stops. – release limit set switch. – “CLOSE” limit is set. NOTE: If door stops and refuses to move down, adjust “CLOSE FORCE” (See Section 7-FORCE ADJUSTMENT) and then repeat setting limit switch. NOTE: Do Not push the limit set switch again, your limits are set. Slight adjustment may be needed later (See Section 8-FINE LIMIT SWITCH ADJUSTMENTS). 1 PUSH 2 NEC CLASS 2 3 4 TO SET OPEN MORE MORE PUSH CLOSE CLOSE OPEN TO SET LIMITS LIMITS LIMIT ADJUSTMENT STEALTH OR NEC CLASS 2 NOTE: USE ONLY WITH SERIES II CONTROLS PUSH BUTTON 1 COM 2 SAFETY BEAM 3 DO NOT PUSH LIMIT SET UNLESS DOOR IS ATTACHED CLOSE MORE CLOSE OPEN MORE OPEN LIMIT ADJUSTMENT LIMIT SET OPEN FORCE CLOSE FORCE RADIO SIGNAL LEARN CODE PUSH LIMIT SET UNLESS DOOR IS ATTACHED 4 5 6 MORE FORCE U.S. Patent No. 5,243,784 5,221,869 PRO MAX Fig. 6-1 LIMIT SET OPEN FORCE CLOSE FORCE 5 6 MORE FORCE 7... FORCE ADJUSTMENT FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM WARNING Adjust your door operator so that minimum force is needed to operate door. Position ladder to the side of the power head so that it is clear of all moving parts of the power head, rail assembly and door. 23 1 2 NEC CLASS 2 3 4 During the following steps, the motor protector may open. Wait about 20 minutes for protector to reset. NOTE: Use wall control to run door to the fully CLOSED position before starting “OPEN FORCE” adjustment. 1. Adjust the “OPEN” Force (Fig. 7-1). • Locate screw on back of power head marked “OPEN FORCE.” • Gently turn screw counterclockwise until it stops. NOTE: Little effort is required to turn adjusting screw. • Operate door using wall control. • If door does not completely open, turn “OPEN FORCE” screw clockwise slightly. • Activate door using wall control. • Repeat force adjustment until door will completely open. NOTE: Set minimum force required to make door open. • Close door, use wall control. 2. Adjust the “CLOSE FORCE” (Fig. 7-1). Use wall control to run door to the fully OPEN position before starting “CLOSE FORCE” adjustment. • Locate screw on back of power head marked “CLOSE FORCE.” • Gently turn screw counterclockwise until it stops. NOTE: Little effort is required to turn adjusting screw. • Operate door using wall control. • If door does not completely close, turn “CLOSE FORCE” screw clockwise slightly. • Operate door using wall control. • Repeat force adjustment until door will completely close. NOTE: Set the minimum force required to make the door close. Smaller the number the smaller the force. OPEN MORE MORE PUSH CLOSE CLOSE LIMITS STEALTH OR 6 LIMIT SET OPEN FORCE CLOSE FORCE RADIO SIGNAL LEARN CODE MORE FORCE NEC CLASS 2 NOTE: USE ONLY WITH SERIES II CONTROLS PUSH BUTTON 1 COM 2 SAFETY BEAM 3 DO NOT PUSH LIMIT SET UNLESS DOOR IS ATTACHED CLOSE MORE CLOSE OPEN MORE OPEN LIMIT ADJUSTMENT U.S. Patent No. 5,243,784 5,221,869 PRO MAX Fig. 7-1 3. CONTACT REVERSE (Fig. 7-2) Fine adjustments for limit switches (see Section 8) MUST BE completed before starting CONTACT REVERSE. • Open door, use wall control. • Place a 2 by 4 board laid flat in center of doorway. • Close door. • Door MUST stop and reverse to open position. If it does not, repeat fine adjustments for down limit switch and “CLOSE FORCE” adjustment until the door will reverse to the open position. NOTE: Set minimum force required to make door close. If door does not reverse, decrease “CLOSE FORCE” until door reverses. TO SET OPEN LIMIT ADJUSTMENT 1 1/2” Object (or a 2 x 4 laid flat) CONTACT REVERSE Fig. 7-2 LIMIT SET OPEN FORCE CLOSE FORCE RADIO SIGNAL LEARN CODE 4 5 6 MORE FORCE 8... FINE LIMIT SWITCH ADJUSTMENT 24 FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM During the following steps, the motor protector may open. Wait about 20 minutes for protector to reset. 1. Adjusting the “OPEN” limit switch (Fig. 8-1). • Run door to open position by pushing wall control. • Locate curved “OPEN” limit adjustment slot on back of power head. • Look into slot for pinion screw. • Insert a screwdriver and turn pinion screw. – clockwise to open more. – counterclockwise to open less. 2. Test door operator. Use wall control to run door open and close. 3. Repeat step as necessary to properly set “OPEN” limit switch. 4. Adjust the “CLOSE” limit switch (Fig. 8-1). • Run door fully closed by pushing wall control. • Locate curved “CLOSE” limit adjustment slot on back of power head. • Look into slot for pinion screw. • Insert a screwdriver and turn pinion screw. – counterclockwise to close more. – clockwise to close less. 5. Test door operator. Use wall control to run door open and close 6. Repeat step as necessary to properly set “CLOSE” limit switch 7. Perform CONTACT REVERSE MORE MORE CLOSE OPEN LIMIT ADJUSTMENT 1 NEC CLASS 2 2 3 4 MORE MORE PUSH CLOSE OPEN LIMIT ADJUSTMENT TO SET LIMITS Fig. 8-1 Actual picture may vary by model 9... REMOTE CONTROLS WARNING Moving door can cause serious injury or death • Keep people clear of opening while door is moving. • Do Not allow children to play with remote controls. If safety reverse does not work properly: • Close door and disconnect operator using emergency release. • Do not use door operator or remote controls • Refer to door and door operator owner’s Manuals before attempting any repairs NOTE: Factory sets different codes for each remote control. Remote controls will not work if STB’s malfunction When programming remote control keep at least 24 inches away from antenna. 1. Program one-button remote (Fig. 9-1) • Locate learn code button and learn indicator on power head. – Remove lens cover on back of power head. • Press and release learn code button on power head. – LED on power head blinks 2 times per second. (continued on next page) Complete with One-Button Remote Control* Battery Multi-Button Remote Control* NEC CLASS 2 NOTE: USE ONLY WITH SERIES II CONTROLS PUSH BUTTON 1 COM 2 SAFETY BEAM 3 DO NOT PUSH LIMIT SET UNLESS DOOR IS ATTACHED 1 NEC CLASS 2 2 CLOSE MORE 3 OPEN MORE 4 CLOSE MORE MORE LIMIT ADJUSTMENT OPEN LIMIT ADJUSTMENT 4 5 6 MORE FORCE U.S. Patent No. 5,243,784 5,221,869 PUSH CLOSE OPEN LIMIT SET OPEN FORCE CLOSE FORCE RADIO SIGNAL LEARN CODE TO SET LIMITS PRO-MAX STEALTH Fig. 9-1 * Remotes vary depending on model. Your operator will have one or the other. • Press and release a remote control button. – LED on power head stops blinking. • Press and release same remote button again. – LED goes out. Remote is now programmed. 2. Program multi-button remote control • Repeat step 1 (“program one-button remote” for each button). NOTE: Each button on a multi-button remote control is for a different operator. 3. Operate remote control • Point remote control at door – Door moves • Press button again – Door stops • Press button again – Door reverses NOTE: Door automatically stops at end of open or close cycle. 4. Erasing all receiver memory • Press and hold learn code button on power head – 10 seconds or until light goes out – Memory is erased • Program door operator again • Press remote control button once within 30 seconds – LED on power head stays lit • Press remote control button again – LED on power head goes out and remote control is programmed NOTE: If LED blinks approximately 4 times per second, programming has stopped. If programming stops, repeat above steps. Radio signal indicator Learn code button 25 STEALTH 1 NEC CLASS 2 2 3 4 MORE MORE PUSH CLOSE LIMIT ADJUSTMENT OPEN TO SET LIMITS NEC CLASS 2 NOTE: USE ONLY WITH SERIES II CONTROLS 1 COM 2 SAFETY BEAM 3 DO NOT PUSH LIMIT SET UNLESS DOOR IS ATTACHED CLOSE MORE CLOSE OPEN MORE OPEN LIMIT ADJUSTMENT U.S. Patent No. 5,243,784 5,221,869 PRO-MAX Learn code button Radio signal indicator Fig. 9-1 10... BATTERY / VISOR CLIP INSTALLATION 1. Turn remote control upside down (Fig. 10-1) 2. Battery replacement (your remote control is battery powered). • Gently push straight IN on tab as shown (Fig. 10-1). – use ball point pen, coin or small screwdriver. – battery cover snaps open. • Install new battery in same position. – use A23, 12 Volt battery. 3. Attach visor clip to remote control (Fig. 10-2) • Slide visor clip into back of case until it snaps into place. 4. Remote control operation • Point remote control at the garage door and press the button. Door will move. • Press remote control button again and door will stop. • Press remote control button again and the door will move the other way. The door automatically stops at the end of the open or close cycle. PUSH BUTTON Fig. 10-1 Visor clip Battery cover Battery – + Fig. 10-2 LIMIT SET OPEN FORCE CLOSE FORCE RADIO SIGNAL LEARN CODE 4 5 6 MORE FORCE 11... LIGHT BULB AND LENS INSTALLATION 26 FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM 1. Install light bulb(s) into socket(s). Do Not use short neck bulb(s). • Use bulb(s) rated for: – rough service. – vibration. – appliances. • 100 watt maximum. 2. Bend two (2) slotted tabs up. This will activate the ”living hinge” of the lens (Fig. 11-1). Bend tabs up (2) Slotted tabs NOTE: The following steps use the screws from the Blue Parts Bag that were set aside earlier. 3. Start two (2) No. 8 x 3/4” hex head screws into bottom holes of panel (Fig. 11-2). • Slide slotted tabs up behind hex head screws. • Tighten hex head screws. 4. Align lens holes and holes of panel. • Insert and tighten a No. 8 x 5/8” pan head screw into each round lens hole and tighten, NOTE: Screw heads fit completely into recess of lens tab. Fig. 11-1 Bend tabs up [10] Hex head screws Pan head screws Fig. 11-2 [9] Hex Head Screw No. 8 x 3/4” [10] Pan Head Phillips Screw No. 8 x 5/8” [9] MAINTENANCE FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM MONTHLY MAINTENANCE DOOR SPRINGS and DOOR HARDWARE • Do not operate garage door automatically or manually if springs are broken. CONTACT A PROFESSIONAL FOR SERVICE. • Oil door rollers, bearings, and hinges monthly. Use silicone lubricant or light oil. DOOR BALANCE • Close door. Pull red emergency release knob down and toward power head to release door from rail assembly. • Raise door manually approximately 3 feet. Door should stay in that position. If door moves, HAVE DOOR SERVICED BY A PROFESSIONAL. • Close door. Pull red emergency release knob to reattach door to rail/channel assembly. IMPORTANT SAFETY INSTRUCTIONS WARNING To reduce the risk of severe injury or death: 1 2 3 4 5 6 7 8 READ AND FOLLOW ALL INSTRUCTIONS. Never let children operate or play with the Door Controls. Keep the Remote Control away from children. Always keep the moving door in sight and away from people and objects until the door is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR. Test Opener monthly. The door MUST reverse on contact with a 1-1/2" high object (or a 2" x 4" board laid flat) at the center of the doorway on the floor. After adjusting either the Force or the Limit of travel, retest the Door Opener. Failure to adjust the Opener properly may cause severe injury or death. When possible use the Emergency Release only when the door is closed. Use caution when using this Release with the door open. Weak or broken springs are capable of increasing the rate of door closure and increasing the risk of severe injury or death. KEEP GARAGE DOORS PROPERLY BALANCED. See Owner's Manual. An improperly balanced door increases the risk of severe injury or death. Have a Genie Factory Authorized Dealer make repairs to cables, spring assemblies, and other hardware. SAVE THESE INSTRUCTIONS. CONTACT REVERSE • Close door on a 2 by 4 board laid flat on the floor in the center of the garage doorway. • Close door by using wall button or remote control. • If door fails to reverse on contact with the board, see Section 7-CONTACT REVERSE. • If operator still fails, replace operator or HAVE THE DOOR SERVICED BY A PROFESSIONAL. Safe-T-Beam® STB SYSTEM • Use self-diagnostic Safe-T-Beam® System troubleshooting information to maintain safe operation. (See Section 3-STB SYSTEM INSTALLATION.) Transmitter Compliance Statement Transmitters comply with all United States and Canadian legal requirements as of the date of manufacture. No warranty is made that they comply with all legal requirements of any other jurisdiction. If transmitters are to be used in another country, the importer must determine compliance with any local laws and regulations which may differ from United States and Canadian requirements prior to use. Los transmisores cumplen con todas las reglamentaciones legales de los Estados Unidos y del Canad , en la fecha de fabricaci n. Ninguna garant a se da que cumplan con todas las reglamentaciones legales de ninguna otra jurisdicci n. Si los transmisores se van a utilizar en otro pa s, el importador debe determinar si cumplen con las reglamentaciones y leyes locales que puedan ser diferentes a las reglamentaciones de los Estados Unidos y del Canad , antes de usar los mismos. Les metteurs sont conformes la r glementation am ricaine et canadienne compter de leur date de fabrication. Aucune garantie n est stipul e indiquant qu ils sont conformes toutes les prescriptions juridiques d autres autorit s. Si les metteurs sont utilis s dans d autres pays, il incombe l importateur d en d terminer leur conformit aux lois et r gles locales pouvant diff rer de celles des tats-Unis et du Canada avant toute utilisation desdits metteurs. Sendeger te entsprechen allen gesetzlichen Bestimmungen in den USA und Kanada zum Zeitpunkt der Herstellung. Wir bernehmen keine Gew hrleistung f r die Einhaltung aller gesetzlichen Bestimmungen in anderen L ndern. Sollen Sendeger te in anderen L ndern eingesetzt werden, so muss der Importeur vor dem Gebrauch sicherstellen, dass die Sendeger te auch solchen lokalen Bestimmungen entsprechen, welche von den Bestimmungen der USA und Kanadas abweichen. 27 TROUBLESHOOTING GUIDE FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM Use this guide to correct problems with your door operator. If these solutions do not work, call Customer Service. 28 CAUTION Use only with included SERIES II wall control Use of any other wall control can cause the door to operate unexpectedly and the light not to work. PROBLEM Operator does not run from wall control. SOLUTIONS Check lock switch on wall console (See section 4). Check the power source. • Plug a lamp into outlet used for power head. If lamp works, power source is OK. If not, check fuse or circuit breaker. • If power is OK: - Check connections at power head terminals. - Check connections at wall control. - Motor protector may be open. Wait about 20 minutes for protector to reset. Door starts for no reason. Check staples on wire from power head to wall control. If they cut into insulation, they can short wires. If wire is cut, replace it. Was a remote control lost or stolen? Erase all remote control codes from receiver memory and reprogram. Wall control button sticking. Check operation of buttons. Door starts down, then stops before it’s closed. Check CLOSE limit switch setting (See Section 8) Check for shorted wires Door starts down, then stops and goes back up. Check force adjustment (See Section 7). Check CONTACT REVERSE (See Section 7). Check for light beam obstruction or misalignment of Safe-T-Beam® (See Section 3). Check STB self-diagnostic code. Door will only run closed. Check OPEN limit switch for short and proper wiring. Check force adjustment (See section 7). Check for broken door spring. Door will only run open. Check Safe-T-Beam® System(See section 3). Check CLOSE limit switch for short and proper wiring. Check force adjustment (See Section 7). Remote control has less than 25 feet operating range. Relocate remote control inside car. Point remote control at door. Replace battery. Do Not attempt to retune remote controls. Door starts up, but stops before it’s completely open. Be sure door is in good repair, properly lubricated and balanced. Check OPEN limit switch setting (See section 8). Check force adjustment (See section7). Check for broken door spring. Operator runs, but door does not move. Make sure carriage is engaged. Check force adjustment (See Section 7). Operator works from wall control, but not from remote control. Program remote control code into receiver memory (See section 9). If one remote control works and another does not, check battery, remote control type (Series II ) and frequency of non-working unit (See section 9) . Noisy operation. Be sure all fasteners are tight. Be sure door is in good repair, properly lubricated and balanced (See Monthly Maintenance section). STB System malfunction. Use self-diagnostic STB System troubleshooting information to maintain safe operation (See section 3). Lights will not go out. Check wiring. Disconnect & reconnect wires on wall control. Non-compatible wall control. Innerslide jammed into power head. Remove motor cover and rotate opti-wheel. WIRING DIAGRAM FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM CAUTION Opening cover could cause electrical shock. (Stealth Motor) (ProMax Motor) 29 Garage Door Opener Accessories Order Form Formulario de pedido de accesorios para abridores de puertas de garaje Formulaire de commande des accessoires pour ouvre-porte de garage Ordering Instructions No C.O.D. shipments. Please include check or money order, made payable to The Genie Company. Do not send cash. Allow 3-4 weeks for delivery. 1-800-354-3643. Please have part number and credit card ready. Mail Order Form to: Genie Company, Alliance, Ohio 44601. We accept Visa or Mastercard on phone orders only. 30 Please add local sales tax if you reside in one of the states listed. California, Connecticut, Florida, Georgia, Illinois, Indiana, Maryland, Massachusetts, Michigan, New Jersey, New York, Ohio, Tennessee, Virginia, Wisconsin TOTAL ORDER $ SHIPPING & HANDLING $ STATE SALES TAX $ GRAND TOTAL $ 5.00 Las Instrucciones que Ordenan 1 2 DEF 3 GHI JKL MNO PQRS TUV WXYZ 4 7 5 8 6 9 0 9V No se aceptan pedidos de pago contra entrega (COD). Sírvase incluir su cheque o giro postal, la cuenta pagadera hecha a The Genie Company. No envíe dinero en efectivo. Concédanos 3 a 4 semanas para la entrega. 1-800-354-3643. Sírvase tener listos los números del modelo y de la tarjeta de crédito. Enviar hacer un pedido de mercancia a: Genie Company, Alliance, Ohio 44601.Aceptamos pedidos telefónicos de Visa o Mastercard. Sírvase agregar el impuesto de ventas local si usted reside en uno de los siguientes estados: TOTAL DEL PEDIDO $ FLETE Y MANEJO $ IMPUESTO DE VENTAS ESTATAL $ GRAN TOTAL $ 5.00 Instructions Commandant Pas d’expédition contre remboursement. Veuillez inclure un chèque ou un mandat bancaire, le payable fait à The Genie Company. N’envoyez pas d’argent comptant. Accordez de 3 à 4 semaines pour la livraison. 1-800-354-3643. Ayez sous la main le numéro de la pièce et celui de la carte de crédit. Mettre à la poste le arrngement à: Genie Company, Alliance, Ohio 44601. Nous acceptons les commandes par téléphone avec paiement par carte de crédit Visa ou Mastercard. Veuillez indiquer les taxes de vente locales si vous résidez dans l’un des états répertoriés ci-dessous. COMMANDE TOTALE $ MANUTENTION ET EXPÉDITION $ TAXE DE VENTE $ TOTAL GLOBAL $ 5.00 INSTALLATION NOTES FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM 31 CONTACT NUMBERS NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER 22790 Lake Park Blvd. • Alliance, Ohio USA • 44601 The Genie Company Professional Access Systems LIMITED WARRANTY What is covered: Any defect in material and workmanship from personal, normal household use in accordance with the Owner’s Manual For how long: 300 Series - Motor 5 years and all other parts 3 years. 500 Series - Motor Lifetime* and all other parts 5 years. 1200 Series - Motor Lifetime* and all other parts 5 years. *Lifetime warranty = warranted for as long as you own your home. Who gets the warranty: This warranty is limited to the consumer who originally purchased the product. Geographic scope: This warranty applies only to Genie products purchased in the United States, Canada or Mexico. What we will do: If your Genie product is defective, we will repair it or, at our option, replace it at no charge to you. If we repair your Genie product, we may use new or reconditioned replacement parts. If we choose to replace your Genie product, we may replace it with a new or reconditioned one of the same or similar design. Limitations: IMPLIED WARRANTIES,INCLUDING THOSE OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY (AN UNWRITTEN WARRANTY THAT THE PRODUCT IS FIT FOR ORDINARY USE), ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE. GENIE WILL NOT PAY FOR: LOSS OF TIME; INCONVENIENCE; LOSS OF USE OF YOUR GENIE PRODUCT OR PROPERTY DAMAGE CAUSED BY YOUR GENIE PRODUCT OR ITS FAILURE TO WORK; ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES; OR ANY DAMAGES RESULTING FROM MISUSE OR MODIFICATION OF YOUR GENIE PRODUCT. Some states and provinces do not allow limitations on how long an implied warranty lasts or the exclusion of incidental or consequential damages, so the above exclusions may not apply to you. How to obtain warranty service: To obtain warranty service for your Genie product, you must provide proof of the date and place of purchase of the product. 1. Do-It-Yourself-Service. Call the Genie Consumer Connection toll free at 1-800-354.3643 a Trained Genie representatives will assist you in diagnosing the problem and will arrange to supply you with the required parts for do-it-yourself repairs. Trained service representatives are available Monday-Friday, 8:00 a.m. - 8:00 p.m., Eastern Time, and on Saturday, 11:00 a.m. to 5:00 p.m., Eastern Time (subject to holidays). 2. Service From Authorized Dealers. You also may obtain warranty service by calling the Genie Consumer Connection at 1.800.654.3643 before reaching any agreement on service. If warranty service is provided by an authorized dealer, Genie will provide all required parts under warranty at no charge to you, but the dealers are independent business people and may render a bench or service call charge for their services. Genie will not reimburse you or otherwise be responsible for those charges. We suggest that you retain your original packing material in the event you need to ship your Genie product. Be sure to include your name, address, telephone number, proof of date and place of purchase and a description of the operating problem. After repairing or, at our option, replacing, your Genie product, we will ship it to your home at no cost to you for parts and labor, but you will have to pay a minimum of $5.00 for shipping and handling charges. Your choice of any one of the above-described service options is your exclusive remedy under this warranty. What this warranty does not cover: This warranty does not cover batteries (which are considered replaceable parts), installation, commercial use, defects resulting from accidents, damage while in transit to our service location or damage resulting from alterations, misuse or abuse, lack of proper maintenance, unauthorized repair or modification of the product, affixing of any attachment not provided with the product, fire, flood, or acts of God, or other failure to follow the Owner’s Manual. This warranty is the only one we will give on your Genie product, and it sets forth all our responsibilities regarding your Genie product. There are no other express warranties. State and province rights: This warranty gives you specific legal rights, and you may also have other rights which vary from state to state and province to province. Manufactured under one or more of the following U.S. patents: 3,898,582 / 4,041,259 / 4,048,630 / 4,064,487 / 4,103,238 / 5,222,403 Other Patents applied for FILL THIS IN AT TIME OF INSTALLATION FOR YOUR OWN RECORDS, SO THAT IT WILL BE AVAILABLE IF YOU EVER NEED TO CALL US Date Purchased______/______/_____________ Serial Number___________________________________ Operator Model___________________________ Remote Control Model____________________________ Dealer Name_________________________________________________________________________________ Dealer Address______________________________________________________________________________ City____________________________________ State___________________________ Zip________________ CORRESPONDENCE WITH FACTORY MUST INCLUDE DATE / MFG. NO. (LOCATED UNDER LENS OF POWER HEAD) __________________________________ Customer Service Or Visit Our Website 1.800.35 GENIE http://www.geniecompany.com SAVE THESE INSTRUCTIONS
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