Gentron GG7500 User Manual GENERATOR Manuals And Guides 1107416L
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GEN I Owner's Pro2 7500WATT N ® Manual GENERAl UR Pleaseread aridsave these |flstmctJofls, HAVE ODESTIOHSOR HEEDSERVICE DO HOT RETURN TOSTORE! PLEASE CALZTOUFRee:888.896.6881 www. GentronU SA. corn 750 Generator Table of Contents Topic Page Limited Warrant 3 Safety 5 Guidelines General Precautions 6 Battery 15 Assembly 16 Operation 19 Inspection, Cleaninj and Maintenance 25 Installation 26 Compliance 28 Specifications 29 General 30 Parts Listing WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS iN THiS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WiTH iNSTRUCTiONS iN THiS MANUAL COULD RESULT iN PERSONAL iNJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY. GENTRON® WiLL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE iNSTRUCTiONS. 2 Owner's anual Limited Warranty Gentron® warrants to application (personal, warranty are free from purchase. All products (i.e. income producing) 90 days from the date compressors, air tools, the original purchaser who uses the product in a consumer residential or household usage) that all products covered under this defects in material and workmanship for one year from the date of covered by this limited warranty which are used in commercial applications are warranted to be free of defects in material and workmanship for of original purchase. Products covered under this warranty include air service parts, pressure washers and generators. Gentron® will repair or replace, at Gentron® sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of Gentron® with regard to this limited warranty shall be final. This warranty gives you specific state to state. legal rights, RESPONSIBILITY PURCHASER OF ORIGINAL and you may also have other rights which vary from (initial User): To process a warranty claim on this product, DO NOT return item to the retailer. The product must be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized Warranty Service Center contact the retailer or place of purchase. Retain original Use reasonable Manual(s). cash register sales care in the operation Deliver or ship the product be paid by the purchaser. receipt as proof of purchase and maintenance to the Authorized If the purchaser does not receive satisfactory the purchaser should contact Gentron®. Warranty results 3 for warranty of the product Service to work. as described Center. form the Authorized in the Owner's Freight costs, if any must Warranty Service Center, 7500W Generator Limited Warranty (cont'd) THIS WARRANTY • Merchandise DOES NOT COVER: sold as reconditioned, used as rental equipment, or floor or display models. • Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the product in accordance with the instructions provided in the Owner's Manual(s) supplied with the product, improper maintenance, the use of accessories attachments not recommended by Gentron®, or unauthorized repair or alterations. • Repair and transportation • Costs associated costs. costs with assembly, of merchandise required • Expendable parts or accessories supplied inoperative or unusable after a reasonable determine oil, adjustments with the product period of use. or not to be defective. or other installation which are expected and start-up to become • Merchandise sold by Gentron® which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer's warranty, any, will apply. • ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not apply to you. • IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMFED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you. 4 if Owner's Safety Guidelines = Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Read and understand them for future use. Safety Instructions! all of these safety instructions. Be sure to retain WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED. CAUTION: CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED. NOTE: NOTES GIVE HELPFUL INFORMATION WARNING! IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RiSK OF PERSONAL INJURY. 5 anual 7500W Generator General Precautions WARNING! FAILURE TO FOLLOW SEVERE iNJURY OR DEATH. THESE iNSTRUCTiONS CAN RESULT iN DANGER Carbon Using a generator indoors Monoxide WiLL KiLL YOU iN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO. • NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air. • ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust. Even when you use a generator correctly, CO may leak into the home. ALWAYS battery=powered or battery=backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, AWAY. See a doctor. You could have carbon monoxide poisoning. Gasoline use a move to fresh air RIGHT and Oil This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored. WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN. ,, Gasoline handling fuel and fumes are flammable and potentially explosive. Use proper fuel storage procedures. Always have multiple ABC class fire extinguishers nearby. ,, Keep the generator and surrounding area clean ,, Fuel or oil spills must be cleaned up immediately. any local, state, or federal codes and regulations. ,, Never store fuel or other flammable materials at all times. Dispose of fluids and cleaning materials as per Store oily rags in a covered metal container. near the generator. 6 and Owner's General Precautions anual (cont'd) Gasoline and Oil (cont'd} • Do not smoke, or allow sparks, flames tank. Fuel vapors are explosive. or other sources of ignition around the engine • Keep grounded conductive objects, such as tools, away from exposed, live electrical connections to avoid sparking or arcing. These events could ignite fumes or vapors. • Do not refill the fuel tank while the engine is running or while the engine operate the generator with known leaks in the fuel system and fuel parts and is still hot. Do not • Excessive buildup of unburned fuel gases in the exhaust system can create a potentially explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the generator. • Use only engine manufacturer recommended fuel and oil. Hot Components WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS. 7 750 Generator General Precautions (cont'd) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. • Keep bystanders, children, shields as needed. Electrical • Grounded grounded grounding and visitors away while operating a generator. Provide barriers or Safety tools must be plugged into an outlet properly installed and in accordance with all codes and ordinances. Never remove the prong or modify the plug in any way. Do not use any adapter plugs. • Grounding provides a low=resistance path to carry electricity user in the event of an electrical malfunction. away from the • Double insulated tools are equipped with a polarized plug where one blade is wider than the other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three-wire grounded power cord and grounded power supply system. • Avoid body contact with grounded surfaces such as pipes, radiators, There is an increased risk of electric shock if your body is grounded. • Do not expose generator risk of electric shock. to rain or wet conditions. Water entering ranges, a generator and refrigerators. will increase the • Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving parts. Replace damaged power cords immediately. Damaged power cords increase the risk of electric shock. • When operating These extension a power tool outside, use an outdoor extension cord marked "W-A" or "W". cords are rated for outdoor use, and reduce the risk of electric shock. 8 Owner's General Precautions Electrical Safety (cont'd) anual (cont'd) • All connections and conduits from the generator to the load must only be installed by trained licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. • The generator must be earth-grounded electrical codes and standards before • Do not attempt soggy ground. to connect for fixed installations operation. or disconnect load connections in accordance while standing with all relevant in water, or on wet or • Do not touch electrically energized parts of the generator and interconnecting cables conductors with any part of the body, or with any non-insulated conductive object. • Connect the generator only to a load or electrical the electrical characteristics and rated capacities • Before input. servicing equipment powered or system (110/120 volt) that is compatible of the generator. by the generator, disconnect and the equipment from with its power • Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight. • Insulate all connections and disconnected wires. • Guard against electric shock. Prevent body contact radiators, ranges, and refrigerator enclosures. Personal with grounded surfaces such as pipes, Safety • Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury. • Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. 9 7500W Generator General Precautions (cont'd) Personal Safety (cont'd) • Avoid accidental starting. Make sure the power switch the spark plug wire when not in use. is in its "OFF" position, and disconnect • Remove adjusting keys or wrenches before turning the generator on. A wrench left attached to a rotating part of the generator may result in personal injury. • Do not overreach. Keep proper • Use safety equipment. Always goggles. Dust mask, non=skid appropriate conditions. footing and balance or a key that is at all times. wear eye protection. Wear ANSI approved safety impact eye safety shoes, hard hat, or hearing protection must be used for • Do not force the generator. Use the correct generator for your application. will do the job better and safer at the rate for which it is designed. The correct • Do not use the generator if the power switch does not turn it on or off. Any generator be controlled with the power switch is dangerous and must be replaced. Generator generator that cannot Use and Care Make sure the power switch is in its "OFF" position and disconnect the spark plug wire before making any adjustment, changing accessories, or storing the generator. Such preventive safety measures reduce the risk of starting the generator accidentally. Store idle generators out of reach of children dangerous in the hands of untrained users. Maintain generators use" until repaired. and other with care. Do not use damaged untrained generator. persons. Generators Tag damaged generators are "Do not Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator's operation. If damaged, have the generator serviced before using. Many accidents are caused by poorly maintained generators. Use only accessories that are recommended by the manufacturer may be suitable for one generator may become hazardous when 10 for your model. used on another Accessories generator. that Owner's General Precautions anuaJ (cont'd) Servicing Maintain labels and name plates on the generator and engine. These carry important If unreadable or missing, contact Gentron® immediately for a replacement. Generator performed service must be performed only qualified repair personnel. by unqualified personnel could result in a risk of injury. Service information. or maintenance When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury. Heart Pacemakers WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN(S} BEFORE USING THIS PRODUCT. ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER. Installation • Ensure installation meets all applicable safety, and local and national electrical codes. installation performed by a qualified, licensed electrician and building contractor. • All electrical electrician. work, including the earth-ground connection, • Any separate fuel storage or generator supply facility with all relevant local, state, and federal regulations. 11 should be completed must be built or installed Have by a licensed in full compliance 7500W Generator General Precautions (cont'd) Installation (cont'd) • If the generator is installed should not be run outdoors outdoors, it must be weatherproofed without protection to the generator and should be soundproofed. and wiring conduit. It • The generator weighs 195 Ibs. Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting equipment to the frame of the generator • Before lifting the generator, ensure the lift rigging condition, and are rated to lift such a load. • Keep all personnel away from the suspended and supporting generator during structure are in good relocating. • The supporting floor/ground surface should be level and strong enough to safely hold the weight of the generator. If the floor/grounded surface is not level, strong cross members should be placed under the full length of the generator frame at its low side. • For trailer installation, the generator should be mounted on the center point of the trailer, the wheels. The trailer must be capable of supporting the weight of the generator and all contents (tools, etc.) • Install sound=and weather=proofing only when moisture within the generator's area. it is not raining or snowing over to avoid trapping Mechanical • Always make sure the power switch is in its "OFF" allow the engine to completely cool before carrying position. Disconnect out maintenance. the spark plug wire, and • Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it wil! operate properly and perform its intended function. Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation technician. • The generator is designed with guards for protection from moving parts. In any case, care must still be taken to protect personnel and equipment from other mechanical hazards when working around the generator. 12 Owner's General Mechanical Precautions (cont'd) (cont'd) • Do not operate the generator with safety guards removed. attempt to reach around the safety guard for maintenance While the generator is running, or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving when engine parts are moving fast they cannot be seen clearly. • Keep access anuaJ doors on enclosures closed and locked when access parts. clothing • Do not alter or adjust manufacturer. and supplied • Always follow and complete scheduled that is assembled engine and generator Be aware that is not required. • When working on or around the generator always wear protective approved safety gloves, safety eye goggles, and safety hat. any part of the generator do not including ANSI by the maintenance. Chemicals • Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces. • Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water and seek medical attention. Noise • Prolonged exposure to noise levels above 85 DBA is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the generator when it is running. 13 7500W Generator General Precautions (cont'd) Extension Cord If an extension correct gauge cord (not included) is used, make sure to use only UL approved and length according to the following table: Nameplate Amps full load} 0'=50' 0- 5 16 AWG (@ Cord 50'=100' 16 AWG 1()0'=150' 12 5.1 - 8 16 AWG 14 AWG 10 AWG 8.1 - 12 14 AWG 12 AWG - 14 cords having Lengths 150'=200' 12 AWG = the Owner's anual Battery To start generator with electric start you will need a battery (not included). You can use a 12v lawn tractor battery with the following specifications: The dimensions are Wx7.5" Dx5" Hx7" (including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty. Also this generator can also be started with the pull start. Photos below demonstrate battery plate attachment. 1) Bolt on plate with M6X40 bolts as shown below. i ® 2) Put the battery as shown. on the frame, have the battery assembled with the provided / M6 Nut Accessories Battery 15 accessories 7500W Generator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 1 1 6 6 2 1 2 2 4 1 2 toll free at 888.896.6881 include: Handle with bolt and bracket Handle Retainer Bracket with (six) 8mm bolts, (6mm x 1.0) (six) 10mm Nuts (6mm x 1.0) (two) rubber bushings with 2 (one) axle shaft (two) washers (two) cotter pins (four) leg bolts and nuts (one) generator leg (two) wheels (not shown) Bolt thread thread nuts (_ 5 @@ @@@@@@ 6 [O I _10 @@@@ _-- 16 Owner's anuaJ Assembly Handle Installation. Start by installing the handle on the frame with two 8mm bolts. Then install the handle retainer as shown. Floor Mount Instalation This generator has an option of not using the mobility kit. If this is desired, just install the 4 rubber mounts on the frame as shown. (this is why there are 6 mounts). If you want to use the mobility kit, save the 4 mounts in a safe place, and continue to the "mobility kit installation." section. Here is a picture mounts installed. of the floor 17 7500W Generator Assembly Wheel Kit Installation Here is the hardware required to install the support leg. Place a block of wood under the generator so that you don't have to hold it up while trying to install the leg. Place the support leg under the frame. Push the bolt thru the frame and thru Start by installing the rubber floor mounts onto the support as shown. leg Note: The leg should be installed on the same side as the pull handle. the leg. Thread a nut onto the bolt. Tighten with a wrench. The wheels This is what the leg looks like when it is installed. should be installed on the side opposite to the handle. Place a block of wood under the generator so that you don't have to hold it up while trying to install the axle. Push the two axle mount brackets onto each side of the axel. Place the axle under the unit. Thread two bolts thru the tubular frame and thru the axle mounting plates. Thread a nut onto the bolt and tighten. Slide the wheels onto the axle. Place a washer over the wheel Push the cotter pin thru the axle and bend it backwards as shown Your generator is now mobile. Enjoy! 8 8 4}4} o 8 18 Owner's Operation anual Fuel Tank Electric Start Oil Fill Control NOTE: THE PARTS LISTED ABOVE ARE HELPFUL MENTIONED BELOW. Panel FOR LOCATING THE CONTROLS CAUTION: Prior To First Using The Generator, The Engine Must Be Filled With A High Quality SAE 10w-30 Grade Engine Oil. To Do So Unscrew And Remove The Engine's Oil Dipstick Located At The Bottom Of The Engine Crankcase. Fill The Engine's Crankcase Until The Oil Level Is Level With The Upper Marked Line On The Dipstick. Then, Screw The Dipstick Back into The Oil Fill Hole. SAE Viscosity Imm ENGINE OiL RECOMMENDATIONS Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. SAE 10W 30 is recommended for general use. Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range. -20 0 20 -20 -10 0 AMBIENT Before Starting 1. Check that the engine Grades 40 10 60 80 100°F 20 30 40°C TEMPERATURE the Generator power switch is in its "OFF" position (see diagram on next page). 2. Before the first use, remove the fuel tank cap and fill the fuel tank with unleaded gasoline. When fueling, be sure that the fuel strainer is in place. Replace the fuel tank cap. Thereafter, check the engine's fuel gauge for the amount of unleaded gasoline in the fuel tank. If necessary, refill the fuel tank with unleaded gasoline. The generator must be turned off and cooled down before refilling the fuel tank. 19 7500W Generator Operation (cont'd) Starting 1. Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. OFF: To stop the engine RUN: To run the engine Ru......... I OFF Key Start 2. The fuel valve is located between the fuel tank and the carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the fuel valve lever to the OFF position after stopping the engine. 3. To start a cold engine, move the choke lever to the CLOSED position. To restart a warm engine, leave the choke lever in the OPEN position. The choke lever opens the carburetor. and closes The CLOSED position enriches starting a cold engine. the choke valve in the fuel mixture from The OPEN position provides the correct fuel mixture for operation after starting, and for restarting a warm engine. 2O ......... Owner's Operation anual (cont'd) Starting 4. Operate the Recoil Starter: Turn the key to the "Run" position. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Pulling the starter grip operates the recoil starter to crank the engine. ELECTRIC START. For Electric Start just turn the key to start. NOTE: Make sure correct battery is installed. (see battery installation for details) 5. If the choke lever has been moved to the CLOSED position to start the engine, gradually move it to the OPEN position as the engine warms up. Stopping Engine 1. Turn the engine switch to the OFF position. o_ ............ 2. Turn the fuel valve lever to the OFF position. When the engine is not in use, leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage. 21 7500W Generator Operation (cont'd) Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (120VAC) is adequate to supply all electrical loads that the unit wilt power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. GENTRON® IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER. 2. Once the generator is running, simply connect the power cords tools and equipment into the 120 volt AC dual outlets. of 120 volt AC powered NOTE: THE GENERATOR FEATURES AN AC NON=FUSE CIRCUIT BREAKER TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD. SHOULD AN OVERLOAD OCCUR, THE BREAKER WILL "TRIP" TO ITS "OFF" POSITION, IN THIS CASE, REFER TO ABOVE IN THIS POSITION. THEN, RESET THE CIRCUITRY SYSTEM BY TURNING THE CIRCUIT BREAKER TO ITS "ON" POSITION. 3. Disconnect all electrical duel outlets. powered tools and equipment 4. After the engine and generator have completely location (if not already installed). cooled, 22 from the generator's store generator 120 volt AC in a safe, clean, dry Owner's Operation Powering anual (cont'd) 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit wilt power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 2. Connect the power cord of a 12V DC powered tool or equipment to the DC Terminals. CAUTION: MAKE SURE TO CONNECT THE POSiTiVE (+) LEAD OF THE POWER CORD TO THE POSiTiVE (+) TERMINAL ON THE GENERATOR, AND CONNECT THE NEGATIVE (-) LEAD OF THE POWER CORD TO THE NEGATIVE (-) TERMINAL ON THE GENERATOR. 3. Start and run the engine as described above 4. When finished using the generator, the fuel valve to its "OFF" position. turn the engine 5. Disconnect tools' the electrical powered The 12V DC is only used for charging to its "OFF" power cord from the generator's 6. After the engine and generator have completely location (if not already installed in one). NOTE: power switch cooled, batteries. 23 store the generator position. Turn DC terminals. in a safe, clean, dry 75 Generator Operation (cont'd) Spark Plug Service In order to service the spark plug, you will need a spark Recommended spark plugs: NHSP LD F7TC. To ensure must be properly gapped and free of deposits. plug wrench (commercially available). proper engine operation, the spark plug 1. Remove the spark plug cap. 2. Use a spark plug wrench to remove the spark plug. 3. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused. 4. Measure the plug gap with a feeler gauge. 5. Check that the spark plug washer is in good condition. 6. After the spark plug is seated, tighten with a spark plug in by hand to prevent cross-threading. 7, After the spark plug is seated, tighten with a spark plug wrench to compress the washer. NOTE: THE SPARK PLUG MUST BE SECURELY TIGHTENED. AN IMPROPERLY TIGHTENED SPARK PLUG CAN BECOME VERY HOT AND COULD DAMAGE THE ENGINE. NEVER USE SPARK PLUGS WHICH HAVE AN IMPROPER HEAT RANGE. USE ONLY RECOMMENDED SPARK PLUS OR EQUIVALENT. 24 Owner's inspection, Maintenance Cleaning, anual and WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS iN iTS "OFF" POSiTiON. DISCONNECT THE SPARK PLUG WiRE FROM THE ENGINE. AND ALLOW SUFFiCiENT TiME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY iNSPECTiONS, MAINTENANCE, OR CLEANING. • Before each use, inspect - Loose screws - Misaligned - Cracked - Damaged - Any other condition or binding or broken electrical • If an engine problem Do not use damaged the generator. moving Check for: parts parts wiring that may affect safe operation. occurs, have it checked equipment. by a qualified service technition before further • Before each use, make sure the engine's oil and gas levels are adequate. If necessary, crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank. • Before each use, remove all debris with a soft brush, rag, or vacuum. • Lubricate all moving parts using a premium quality, lightweight machine oil. • Oil has to be drained after the first 20 hours of use. This is the break in period. Then after every 50 hours of use, drain the old engine oil and replace with a high quality SAE 10W-30 grade engine oil. • Every 300 hours of use, have a qualified, certified technician perform thorough maintenance on the generator and engine. • For long term storage, either drain fuel into suitable container or add a fuel preservative/ stabilizer (not included) to prevent fuel breakdown. 25 Upper Level fill the use. 75 Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT SURE THE GENERATOR'S RATED VOLTAGE, WATTAGE CAPACITY iS ADEQUATE TO SUPPLY ALL ELECTRICAL THAT THE UNiT WILL POWER. IF POWERING EXCEEDS CAPACITY, iT MAY BE NECCESSARY TO GROUP TOOLS AND/OR EQUIPMENT FOR CONNECTION SEPERATE GENERATOR. Electrical and other permits may be required Investigate your local building and electrical completed by licensed contractors. MAKE AND AMPERAGE LOADS THE GENERATOR'S ONE OR MORE TO A OF THE for the installation of emergency power systems. codes before installing this unit. Installation must be WARNING! THE GENERATOR WEIGHS APPROXIMATELY 195 POUNDS. USE CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING iT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR. General Location • Make sure to locate and install the generator outdoors where cooling air is readily available. • Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection. In normal weather conditions, the air vent should face the prevailing wind direction. • Install the generator not reach it. • Generator placement on a concrete should slab or other area where rain drainage allow four feet of access • Place the generator as close as possible reduce the length of extension cords. can to all sides for maintenance. to the electrical 26 or flood waters tools and equipment being powered to Owner's Installation Supporting anuaJ (cont'd) and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8" diameter expansion anchor bolts (not supplied). Grounding NOTE: IT IS RECOMMENDED THAT ONLY A TRAINED ELECTRICIAN PERFORM THIS PROCEDURE AND LICENSED Connect a #6 AWG grounding wire (not included) from the ground connector on the generator power panel (picture below) to a grounding rod (picture below). It must be driven at least 24" deep into the earth (Soil). The grounding rod must be an earth-driven copper or brass (electrode) which can adequately ground the generator. Ground Connector 27 7500W Generator Compliance UNITED STATES ENVIRONMENTAL WASHINGTON, DC 20460 2005 Model Year Certifcate • Manufacturer. • Certificate • Effective Jiangsu Number: PROTECTION AGENCY, of Conformity Jiandong Group Co. Ltd. JDG-NRSI-05-04 Date: 12/09/2005 • Date Issued: 12/09/2005 Merrylin Zaw-Mon, Director, Compliance Transportation and Air Quality. and Innovation Strategies Division, Office of Pursuant to Section 213 of Clean Air Act (42 U.S.C. section 7547) and 40 CFR 90, and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby issued for the following small non-road engine family, more fully described in the documentation required by 40 CFR 90 and produced in the stated model year. This certificate of conformity covers only those new small non-road engines which conform in all material respects to the design specifications described in the documentation required by 40 CFR 90 and which are produced during the model year stated on this certificate. This certificate of conformity does not cover small non=road engines imported prior to the effective date of the certificate.SMALL NON-ROAD ENGINE FAMILY: 5JDGS.3892GA This certificate of conformity is conditional upon compliance of said manufacturer with the averaging, banking, and trading provisions of 40 CFR Part 90, Subpart C both during and after model year production. Failure to comply with these provisions may render this certificate void ab initio. The HC + NOX family emission limit (FEL) is: g/k W-hr. It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 90.126 and 90.506 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR 90. It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR 90. This certificate does not cover small non-road engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate. 28 m anual Specifications AC emectricam Current Output Continuous/rated 120V/240V Wattage AC @ 50/25A 60Hz 6,000 Peak Wattage 7,500 O utl et Two 120V outlets, One 120V twist-lock One 120/240V twist-lock DO electrical Gasoline 12V 8.3 A Horsepower 13 engine Type 4-cycle Displacement OHV air-cooled start 1.1 6 quart (1.1 liter) EPA approved yes Type Unleaded Capacity 6.6 gallons time gasoline 9 hours (approx.) Fuel gauge included E Weight Approximate & electric 389cc Oil capacity Running recoil weight 195 Ibso 29 on 1/2 load 75 Cylinder Generator Head assy. 10 \ 10 13 \ 8 \ 8 A APA Part No. Descri APG3009-A-01-JD HEAD COVER COMP. APG3009-A-02-JD HEAD COVER WASHER APG3009-A-03-JD WASHER APG3009-A-04-JD HEAD COVER COMP. JF340-A-04 APG3009-A-05-JD HEAD COVER PACKING JF340-A-05 APG3009-A-06-JD FLANGE APG3009-A-07-JD SPARK APG3009-A-08-JD EXHAUST APG3009-A-09-JD CYLINDER APG3009-A-10-JD CARBURETOR APG3009-A-11 APG3009-A-12-JD -JD tion COVER BOLT JF340-A-01 COMP. PACKING BOLT (M1OX 80) JF340-A-06 JF340-A-07 PIPE STUD BOLT JF340-A-08B HEAD COMP. JF390A-09 STUD BOLT HEAD SEALING PIN (P Iox 12X20) 3O JF340-A-02 JF340-A-03 PLUG CYLINDER DOWEL Part. No JF340-A-10B PAD JF390-A-11 JF340-A-12 7500W Generator Cylinder barrel \ 13 12 1 4 B 14 APA Part No. Description Part. No APG3009-B-01-JD FLANGE BOLT (M6X 14) JF340-B-01 APG3009-B-02-JD OIL LEVEL SWITCH ASSY. JF240-B-02 APG3009-B-03-JD 0-RING 14mm JF240-B-03 APG3009-B-04-JD FLANGE NUT JF340-B-02 APG3705-B-05-JD CRANK CASE JF390-B-02 APG3009-B-06-JD BALL BEARING APG3009-B-07-JD WASHER( APG3009-B-08-JD LOCK PIN (10 mm) JF340-B-06 APG3009-B-09-JD GOVERNOR JF340-B-07 APG3009-B-10-JD OIL SEAL j[ 8 x P 14 x 5_ JF340-B-08 APG3009-B-11-JD DRAIN PLUG WASHER JF340-B-09 APG3009-B-12-JD DRAIN PLUG BOLT JF340-B-10 APG3009-B-13-JD OIL SEAL ( 35 x 452x 8) JF340-B-11 APG3009-B-14-JD OIL PROTECTOR JF340-B-12 APG3009-B-15-JD BALL BEARING (6207) JF340-B-04 4 8.3 x 1 17xl) JF340-B-05 ARM SHAFT (6202) 31 _ JF340-B-13 75 Crankcase Generator cover system assy. \ 6 6 7 \ 6 4 2 3 APA Part No. Descri 2 1 tion Part. No APG3009-C-01-JD DUCT APG3009-C-02-JD FLANGE APG3009-C-03-JD OiL SCALE APG3009-C-04-JD OiL SCALE APG3009-C-05-JD OiL SEAL(35X APG3009-C-06-JD FLANGE APG3009-C-07-JD CRANKCASE APG3009-C-08-JD GOVERNOR GEAR APG3009-C-09-JD GOVERNOR GEAR APG3009-C-10-JD SLIDER SHAFT APG3009-C.-11-JD SLIDER WASHER APG3009-C-42-JD GOVERNOR APG3009-C-13-JD BALL BEARING APG3009-C- BALL BEARI NG (6207) 14-J D \ COVER JD5000-A-01 BOLT (M8 X 35) JF340-C-03B SEAL RiNG JF340-C-02 452X8) JF340-B-11 BOLT (M8X35) APG3009-C-15-JD CRANKCASE APG3009-C-16-JD DOWEL JD5000-A-02 JF390-C-01 COVER JF340-C-04B WASHER JF340-C-07 JF340-C-05 (6 mm) SLIDER COVER PiN (8X 12) JF340-C-08 JF340-C-09 (6202) 32 (6 mm) JF340-C-06 JF340-B-13 J F340- B-04 PAD JF340-C-10 JF240-C-11 C 75 Crankshaft Generator assy. 2 \ APA Part No. Descri tion APG3009-D-OI-JD CRANKSHAFT APG3009-D-02-JD BALANCER 1 D Part. No COMP. WEIGHT 33 JF340-D-02 JF340-D-04 75 Piston Generator & Connecting Rod Assy. 1 \ APA Part No. Descri APG3009-E-01-JD COMPRESSION RING A JF390-E-01 APG3009-E-02-JD COMPRESSION RING JF390-E-02 APG3009-E-03-JD OIL RING A JF390-E-03 APG3009-E-04-JD OIL RING JF390-E-04 APG3009-E-05-JD PISTON APG3009- PI STON E-06-J D tion Part. No B B PIN CLIP (20 mm) JF240-E-05 J F390- E-05 APG3009-E-07-JD PISTON PIN JF390-E-06 APG3009-E-08-JD CONNECTING ROD JF340-E-07 APG3009-E-09-JD CONNECTING COVER JF340-E-08 APG3009-E-10-JD CONNECTING ROD BOLT JF340-E-09 34 75 Recoil Generator Starter Assy. 12 \ 1 15 7 7 \ 8 APA Part No. APG3009-F-01 Descri -JD PIVOT tion Part. No ADJUSTING NUT JF340-F-01 APG3009-F-02-JD ROCKER ARM PIVOT JF340-F-02 APG3009-F-03-JD ROCKER ARM JF340-F-03 APG3009-F-04-JD PIVOT BOLT (M8) JF340-F-04 APG3009-F-05-JD PUSH ROD GUIDE APG3009-F-06-JD ROD PUSH JF240-F-06 APG3009-F-07-JD VALVE JF240-F-07 APG 3009- F- 08- J D CAM S HAFT J F390- F-08 APG3009-F-09-JD VALVE JF340-F-06 APG3009-F-10-JD EX. VALVE APG3009-F-11-JD VALVE SPRING JF340-F-08 APG3009-F-12-JD VALVE SPRI NG SEAT JF340-F-09 APG3009-F-13-JD IN. VALVE APG3009-F-14-JD EX. VALVE JF340-F-11 N. VALVE JF340-F-12 APG3009-F-15-JD I PLATE LIFTER ROTATOR SPRING SPRING RETAINER RETAINER 35 JF340-F-05 JF340-F-07 JF340-F-10 75 Recoil Generator Starter Assy. lO l © \ 12 / \ 5 6 9 3 G 7 APA Part No. Descri APG3009-G-01-JD RECOIL APG3009-G-02-JD SETTING SCREW JF340-G-02 APG3009-G-03-JD SPRING RETAINER JF340-G-03 PLATEN SPRI NG JF340-G-04 APG3009-G-04-J D tion Part. No STARTER ASSY. APG3009-G-05-JD STARTER APG3009-G-06-JD DETENT SPRING APG3009-G-07-JD RECOIL STARTER APG3009-G-08-JD START APG3009-G-09-JD RECOIL STARTER CASE APG3009-G-10-JD RECOIL STARTER ROPE APG3009-G-11-JD STARTER APG3009-G-12-JD FLANGE JF340-G-01 DETENT RETURN JF340-G-05 JF340-G-06 REEL JF340-G-07 SPRING JF340-G-08 KNOB COMP. JF340-G-09 JF340-G-10 JF340-G-11 BOLT (M6X8) 36 JF340-G-12 75 Generator Fan Cover Assy. 2 \ 2 \ 2 \ 2 \ 3 H \ 2 APA Part No. Descri tion Part. No APG 3009- H-01 -J D SH ROU D APG3009-H-02-JD FLANGE APG3009-H-03-JD FAN COVER APG3009-H-04-JD WIRE HARNESS J F340- H-01 BOLT (M6 X 14) COMP. CLIP 37 JF340-H-02 JF340-H-03 JF340-H-04 75 Carburetor Generator Assy. 3 1 \ 5 7 2 8 1 lo / 11 APA Part No. Descri tion Part. No APG3009-1-01-JD TUBE CLIP JD3800-B-01 APG3009-1-02-JD TUBE A JD3800-B-02 APG3009-1-03-JD TUBE B JD3800-B-03 APG3009-1-04-JD WIPE HARNESS APG3009-1-05-JD DASHPOT APG3009-1-06-JD MANUAL APG3009-1-07-JD CARBURETOR IRON APG3009-1-08-JD CARBURETOR ASSY. APG3009-1-09-JD CARBURETOR PAPER APG3009-1-10-JD CARBURETOR INSULATING APG3009-1-11-JD INTAKE CLIP CHECK CHOKE JD3800-B-04 VALVE JD3800-B-05 STAY ASSY. PIPE GASKET 38 JD3800-B-06 GASKET JF340-1-05 JF390-1-04B GASKET PLATE JF340-1-03 JF340-1-02B JF340-1-01 I 75 Flywheel Generator Assy. 6 \ \ 3 5 \ 4 \ 2 APA Part No. APG 3C O9-J-01 Descri -J D tion , Part. No FLYWH E E L J F340-J-01A APG3CO9-J-02-JD FLYWHEEL JF340-J-01 APG3CO9-J-03-JD SPECIAL APG3CO9-J-04-JD COOLING FAN JF340-J-03 APG3CO9-J-05-JD STARTER PULLEY JF340-J-04 APG3CO9-J-06-JD FLYWHEEL WOODRUFF NUT (M16) 39 KEY JF340-J-02 JF340-J-05 B J 75 Ignition Generator Assy. \ 5 \ 10 \ lo 3 \ 10 lO lO APA Part No. Descri tion Part. No APG3009-K-01-JD NOISE APG3009-K-02-JD INGITION APG3009-K-03-JD STOP SWITCH CORD APG3009-K-04-JD STOP SWITCH CORD APG3009-K-05-JD FLANGE APG3009-K-06-JD CORD APG3009-K-07-JD CHARGE COIL ASSY. JF340-K-07 APG3009-K-08-JD FLANGE BOLT (M6 X 40) JF340-K-08 APG3009-K-09-JD CORD APG3009-K-10-JD FLANGE SUPPERSSOR CAP ASSY. GOIL ASSY. JF340-K-01 JF340-K-02 JF340-K-03 HOLDER BOLT (M6 X 25) GROMMENT JF340-K-04 JF340-K-05 JF340-K-06 CLAMPER JF340-K-09 BOLT (M6X20) 4O JF340-K-10 K 75 Starter Generator Motor Assy. 3 3 \ \ 1 2 APA Part No. Description APG3075-L-01-JD APG3075-L-02-J APG3075-L-03-JD UNIT STARTER D CONTACTOR FLANGE L Part. No MOTOR ASSY. BOLT (M8x35) 41 JF340-L-01 J F340-L-02 JF340-L-03 75 Generator 9 Control Assy. \ 1 / 11 // \ 5 3 lo \ 4 M APA Part No. Descri APG3009-M-01-JD CONTROL ASSY. JF340-M-01 APG3009-M-02-JD CONTROL BASE COMP. JF340-M-02B APG3009-M-03-JD CONTROL ADJUSTING APG3009-M-04-JD PAN SCREW APG3009-M-05-JD FLANGE APG3009-M-06-JD GOVERNOR APG3009-M-07-JD THROTTLE RETURN APG3009-M-08-JD GOVERNOR ROD APG3009-M-09-JD FLANGE APG3009-M-10-JD GOVERNOR APG3009-M-11 -JD tion CONTROL Part. No SPRING (M5 X 34) BOLT (M6 X 14) SPRING JF340-M-03 JF340-M-04 JF340-M-05 JF340-M-06 SPRING JF340-M-07 JF340-M-08 NUT (M6) JF340-M-09 ARM BOLT (M6) ARM JF340-M-10 JF340-M-11 42 B 75 Muffler Generator Assy. \ 6 \2 _ 7 \ \2 s \ 8 tion 2 APA Part No. Descri APG3009-N-01-JD FLANGE BOLT (M8 X 16) JD3800-B-01 APG3009-N-02-JD FLANGE BOLT (M6 X 12) JD3800-B-02 APG3009-N-03-JD MUFFLER STAY COMP. JD3800-B-03 APG3009-N-04-JD MUFFLER PROTECTOR APG3009-N-05-JD MUFFLER SIDE PROTECTOR APG3009-N-06-JD MUFF. APG3009-N-07-JD MUFFLER APG3009-N-08-JD MUFF. APG3009-N-09-JD EX. PIPE GASKET JD3800-B-09 APG3009-N-10-JD EX PIPE COMP. JD3800-B-10 APG3009-N-11-JD FLANGE BOLT (M8 X 25) JD3800-B-11 APG3009-N-12-JD FLANGE NUT (M8) JD3800-B-12 INNER Part. No SEAL PROTECTOR JD3800-B-04 JD3800-B-05 COMP. COMP, OUTER JD6500-A-01 JD6500-A-02 PROTECTOR 43 COMP. JD3800-B-08 N 75 Generator Air Cleaner J \ 7 ® 1 \ 3 \ 6 APA Part No. Descri APG3009-O-01-JD AIR CLEANER COVER APG3009-O-02-JD AIR CLEANER ELEMENT APG3009-O-03-JD FLANGE APG3009-O-04-JD AIR CLEANER SEPARATOR JD3800-C-04 APG3009-O-05-JD AIR CLEANER SEAL JD3800-C-05 APG3009-O-06-JD AIR CLEANER CASE APG3009-O-07-J D tion Part. No COMP NUT (M5) BREATHER FLANGE APG3009-O-09-JD AIR CLEANER JD3800-C-02 JD3800-C-03 TUBE APG3009-O-08-JD JD3800-C-01 COMP JD3800-C-06 JF340-A-13B NUT (M6) JD3800-C-07 STAY 44 JD3800-C-08 O 75 Generator Fuel Tank Assy. 4 lo 12 \ P 11 APA Part No. Descri APG3009-P-01-JD FUEL FILLER APG3009-P-02-JD FUEL FILTER JD3800-D-02 APG3009-P-03-JD FUEL TANK COMP. JD3800-D-03 APG3009-P-04-JD FUEL METER JD3800-D-04 APG3009-P-05-JD FLAT SCREW JD3800-D-05 APG3009-P-06-JD FLANGE JD3800-D-06 APG3009-P-07-JD AIR DUCT APG3009-P-08-JD TANK APG3009-P-09-JD CONTROL APG3009-P- FUEL TANK JOINT JD3800-D-10 TUBE JD3800-D-11 APG3009- 10-J D P- 11 -JD APG3009-P-12-JD tion Part. No CAP COMP ASSY. BOLT WASHER CUSHION JD3800-D-01 JD3800-D-07 COLLAR JD3800-D-08 BOX RUBBER JD3800-D-09 CLIP FUEL TUBE JD3800-D-12 45 75 Control Generator Box Assy. 13 11 1 4 3 6 12 7 8 9 APA Part No. Descri APG3009-Q-01-JD CONTROL APG3009-Q-02-JD ENGINE APG3009-Q-03-JD DC 12V OUTPUT JD6500BST-E-03 VOLTM ETER ASSY. J D6500BST-E-04 APG3009-Q-05-JD 120V RECEPTACLE(Ru-22) JD6500BST-E-05 APG3009-Q-06-JD CIRCUIT JD6500BST-E-06 APG3009-Q-07-JD 120V RECEPTACLE(L5-30) JD6500BST-E-07 APG3009-Q-08-JD 240V RECEPTACLE(L14-30) JD6500BST-E-08 APG3009-Q-09-JD EARTH SET JD6500BST-E-09 APG3009-Q-10-JD CONTROL CASE JD6500BST-E-10 APG3009-Q-04-J APG3075-Q-11 APG3075-Q- D tion lo Part. No PANEL SWITCH COMP. ASSY. BREAKER TERMINAL PANEL JD6500BST-E-01 JD6500BST-E-02 -JD CIRCUIT BREAKER JD6500BST-E-11 12-JD CI RCUIT BREAKER J D6500BST-E- CIRCUIT BREAKER JD6500BST-E-13 APG3075-Q-13-JD a 46 12 75 Frame Generator Comp Assy. 31_P 3/ _P 2 R APA Part No. Descri tion Part. No APG3009-R-01-JD FUEL TANK APG3009-R-02-JD FRAME APG3009-R-03-JD FLANGE BOLT (M6X APG3009-R-04-JD FLANGE NUT _ APG3009-R-05-JD BOTTOM RUBBER (LEFT) JD3800-F-05 APG3009-R-06-JD BOTTOM RUBBER (RIGHT) JD3800-F-06 APG3009-R-07-JD FLANGE NUT (M10) JD3800-F-07 APG3009-R-08-JD FLANGE NUT (M10) JD3800-F-08 APG3009-R-09-JD BOTTOM RUBBER JD3800-F-09 APG3009-R-10-JD FLANGE APG3009-R- 11-JD BRACKET APG 3009- R- 12-JD CROSSPI ECE APG3009-R-13-JD FLANGE BOLT (M8X MOUNTING RUBBER COMP. JD3800-F-01 JD6500-C-01 12) J03800-F-03 JD3800-F-04 JD3800-F-10 NUT_ J D3800-F- 11 J D3800- F- 12 47 16) JD3800-F-12 75 Generator Generator 17 20 22 21 8 4 c8) \ \ 3 13 14 15 1 \ \ 8 17 \ 3 5 9 12 12 \ 10 S APA Part No. Descri tion Part. No APG3009-S-01-JD STATOR APG 3009- S- 02-J D STATO RAS SY. J D6500- D-02 APG3009-S-03-JD COOLING JD6500-G-03 APG3009-S-04-JD BRUSH APG3009-S-05-JD TAPPING APG3009-S-06-JD RR HOUSING JD3800-G-06 APG3009-S-07-JD PAN SCREW JD3800-G-07 APG3009-S-08-JD FLANGE APG3009-S-09-JD AUTO VOLTAGE APG3009-S-10-JD GENERATOR APG3009-S-11-JD CABLE APG3009-S-12-JD FLANGE BOLT JD3800-G-12 APG3009-S-13-JD ROTOR COMP. JD6500-D-03 APG 3009- S- 14-J D BEARING APG3009-S-15-JD PLAIN APG3009-S-16-JD FLANGE BOLT (M10) JD6500-D-04 APG3009-S-17-JD FLANGE BOLT (M5) JD6500-D-05 COVER JD6500-D-01 FAN ASSY. JD3800-G-04 SCREW JD3800-G-05 BOLT (M6X 179) JD6500-G-08 REG. ASSY. JD6500-G-09 COVER TIE JD3800-G-10 JD3800-G-11 ASSY. J D3800-G- WASHER JD3800-G-15 48 14 75 Generator Generator APA Part No. De scription Part. No APG3009-S-18-JD HEX.BOLT APG3009-S-19-JD VOLT CHANGE APG3009-S-20-JD PLAIN WASHER APG3009-S-21-JD HEX. NUT (M5) APG3009-S-22-JD SPRING APG3009-S-23-JD CRANK (M5 X 20) TERMINAL WASHER (5mm) JD3800-G-18 BR-AC-W JD3800-G-19 JD3800-G-20 JD3800-G-21 (5mm) JD3800-G-22 CASE GROMMET JD3800-G-23 49 75 Generator Wheel & Hand Assy. 7 \7 3 6 \ lO 3 1 14 9 9_,s 8_(_ _7 )--8 T 7-- APA Part No. Descri tion Part. No APG3009-T-01-JD PIN SPLIT JD6500-T-01 APG3009-T-02-JD WSHER JD6500-T-02 PLAIN APG3009-T-03-J D WH EEL J D6500-T-03 APG 3009-T-04-J D BAFFLE J D6500-T-04 APG 3009-T-05-J D SHAFT J D6500-T-05 APG3009-T-06-JD FLANGE BOLT (M6X 35) JD6500-T-06 APG3009-T-07-JD FLANGE NUT (M6) JD6500-T-07 APG3009-T-08-JD VIBRATION APG3009-T-09-JD FLANGE APG3009-T-10-J APG3009-T- D 11-JD ABSORBER NUT (M8) JD6500-T-08 JD6500-T-09 FEET J D6500-T- 10 FLANGE BOLT J D6500-T- 11 APG 3009-T- 12-J D FLANGE NUT J D6500-T- 12 APG3009-T-13-JD HAND APG3009-T-14-JD FLANGE APG3009-T- BRACKET 15-JD J D6500-T- 13 BOLT (M6X 60) JD6500-T-14 J D6500-T- 15 APG3009-T-16-JD FLANGE BOLT (M8X 58) JD6500-T-16 APG3009-T-17-JD FLANGE BOLT (M8X 40) JD6500-T-17 50 75 WHEEL Generator T & HAND ASSY. APA Part No. Descri tion Part. No APG3009-T-18-JD BRACKET A JD6500-T-18 APG3009-T-19-JD BRACKET B JD6500-T-19 51
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