Gilbarco LFSQR TRIND M01560 Module User Manual 13 0072 Exhibit Cover

Gilbarco Inc. TRIND M01560 Module 13 0072 Exhibit Cover

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LFSQR User Manual

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5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598Certification ExhibitFCC ID: N6SLFSQRIC: 827B-LFSQRFCC Rule Part: 15.209IC Radio Standards Specification: RSS-210ACS Project Number: 13-0072Manufacturer: Gilbarco, Inc.Model: LFSQR

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page iTable of Contents Table of Contents1 – Introduction 1-1TRIND® Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1About TRIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1How TRIND Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Related Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Abbreviations and Acronyms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3TRIND Kit Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52 – Important Safety Information 2-13 – Systems Overview 3-1Full Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Hand-held Only Tag System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44 – Major Hardware Components 4-1Card Cage Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1T20229-G1 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1T20606-G2 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2T20606-G3 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3T20606-G5 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Disassembly and Installation for MPD-3 Units with SID Displays . . . . . 4-5Disassembly and Installation for All MPD-3 Units . . . . . . . . . . . . . . . . . 4-5AC EMI Line Filter (Q10895) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6R20600 and R20719 Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6T20138 and T20314 Power Supply Boards . . . . . . . . . . . . . . . . . . . . . . 4-6Q13563 Data Control Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7UHF Receiver Board (Q13564) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Q13579 Transmitter Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9T20128 and T20678 Gateway Boards . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Card Cage Cable Harness (T20662-G2) . . . . . . . . . . . . . . . . . . . . . . . 4-11Full System TRIND Transmitter Cable (R20520-G1). . . . . . . . . . . . . . 4-11Full System TRIND RS-485 Communication Cable (R20525-G1). . . . 4-12Full System TRIND Power Supply Cables (R20763-GX). . . . . . . . . . . 4-12Hand-held TRIND System Ribbon Cable (M00507) . . . . . . . . . . . . . . 4-13Hand-held TRIND System Power Cable (M01366) . . . . . . . . . . . . . . . 4-13TRIND Overhead Antennas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14Mobil Overhead Antenna Assembly (T20231) . . . . . . . . . . . . . . . . . . . 4-14Single-loop Overhead Antenna Assembly (T20632) . . . . . . . . . . . . . . 4-17UHF Antenna (Q13851-01 and Q13851-02) . . . . . . . . . . . . . . . . . . . . 4-21Antenna Tuning Board (T20579-GX) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21TRIND Option Doors with Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21MPD-3 Bezel Assemblies (T20616) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22Advantage Wide Frame Option Door Assemblies . . . . . . . . . . . . . . . . 4-25Advantage Narrow Frame Option Door Assemblies . . . . . . . . . . . . . . 4-27Encore CIM Door Option Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29Eclipse Ovendoor Option Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

Table of ContentsPage ii MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Light/Micro Reader PCB (T20446-G1, T20601-GX, M01580A001, and M01580A002). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31M01218A001 and M01218A002 Light/Micro Reader PCB . . . . . . . . . 4-32Hand-held Antenna PCB (T20143-G1) . . . . . . . . . . . . . . . . . . . . . . . . 4-33TRIND Antenna PCA (T20524-G1). . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33System Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34L/HF Antenna Cable (M00878) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34Power and Data Option Door Cable (R20773) . . . . . . . . . . . . . . . . . . 4-34R20437-G01 TRIND to CRIND Logic Cable (The Advantage Series and MPD-3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35M00515A002 TRIND to CRIND Logic Cable for Encore 500 and Eclipse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35M001804A001 TRIND to CRIND Logic Cable for Encore 300 . . . . . . 4-36AC Power Cables (R20580 and M00811A001) . . . . . . . . . . . . . . . . . 4-36Full System Cable Connections on Legacy Advantage Series Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37Full System Cable Connections on MPD-3 Dispensers . . . . . . . . . . . 4-38Full System Cable Connections on The Advantage Series and MPD-3 Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39Hand-held System Cable Connections on The Advantage Series and MPD-3 Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40Full System Cable Connections on Encore 500 Dispensers. . . . . . . . 4-41Hand-held System Cable Connections on Encore 500 and Eclipse Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42Antenna Cable Pin-to-Pin Connections (M00878A001 and M00878A002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43Ribbon Cable Pin-to-Pin Connections (M00515A002) . . . . . . . . . . . . 4-43Antenna Cable, Low Frequency Pin-to-Pin Connections (R20509-G1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43Light/Micro Reader Cables Pin-to-Pin Connections (R20519-G1, R20519-G2, and R20519-G3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44R20521-G1 and R20521-G2 Interface Micro Reader Cables Pin-to-Pin Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44R20522-G1 Interface Hand-held Antenna Cable Pin-to-Pin Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44R20522-G2 Interface Hand-held Antenna Cable Pin-to-Pin Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44R20526 TI/RFID Dummy Load Transmitter Cable Pin-to-Pin Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44R20437-G01 TRIND to CRIND Logic Cable Pin-to-Pin Connections . 4-45R20773-G2 Advantage Option TRIND Data and Power Cable Pin-to-Pin Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45R20773-G2 Encore Option TRIND Data and Power Cable Pin-to-Pin Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46T20662-G2 TRIND Card Cage Cable Harness Cable Pin-to-Pin Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-465 – System Accessories 5-1ASC TRIND Tool Kit (K94577-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Kit Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Standalone Jumper Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Standalone Jumper Cable (R20602-G1) for LF/UHF Full System . . . . 5-1Standalone Jumper Cable (R20602-G2) for Enhanced Gateway. . . . . 5-3Dummy Load Transmitter (R20526). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page iiiTable of Contents Co-axial Cable Tool (Q13628-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Field Strength Sensor Board (Q13626-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Q13630-01 and Q13630-02 Test Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Tuning Tool (Q13631-01 and Q13631-02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66 – Procedures for Factory Installed TRIND 6-1Positioning Overhead Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17 – Dispenser Setup 7-1Addressing Dither Sync Address for LF/UHF Full System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1Setting Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2Addressing Gateway/Enhanced Gateway Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2CRIND Address Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4Preparation for Tuning Antennas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5Tuning Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5Tuning Single-loop Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5Mobil Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-78 – Testing and Troubleshooting 8-1Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1Gateway Board (T20128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1Enhanced Gateway Board (T20678) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Data Control Board (Q13563) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3T20601/M01560 Light/Micro Reader Boards . . . . . . . . . . . . . . . . . . . . . 8-5Isolating TRIND from CRIND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6Tag Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6Car Mounted Test Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6Hand-held Test Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7Alternative Testing Using Laptop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8Troubleshooting T20229-G1 PCB on Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9T20295-G1 Light/Micro Reader Board . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9Gateway PCB (T20128-G1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10Transmitter PCB (Q13579-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10DCB (Q13563-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11TI/RFID Power Supply (T20138-G1) . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11Troubleshooting Flowcharts for T20606 Card Cage System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12Field Problem Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-169 – Glossary 9-1Appendix A - Radio Frequency Identification Defined A-1Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1What is RFID? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3Wireless Communication and Air Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4Data Transfer Rate and Bandwidth . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5Range and Power Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6Transponders/Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7Basic Features of RFID Transponder . . . . . . . . . . . . . . . . . . . . . . . . . . A-7Powering Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8Data Carrying Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

Table of ContentsPage iv MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Data Read Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9Data Programming Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9Physical Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9Costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10Reader/Interrogator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10RF Transponder Programmers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10RFID System Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11Appendix B - Cable Block Diagrams and Interconnects B-1R20515 Cable Block Diagram, Revision F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1R20516 Interconnect Diagrams, Sheet 1 of 3, Revision E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2R20516 Interconnect Diagrams, Sheet 2 of 3, Revision C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3R20516 Interconnect Diagrams, Sheet 3 of 3, Revision E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4R20762 Cable Block Diagrams, Sheet 1 of 2, Revision J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5R20762 Cable Block Diagrams, Sheet 2 of 2, Revision J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6T20607 Interconnect Diagrams, Sheet 1 of 4, Revision H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7T20607 Interconnection Diagrams, Sheet 2 of 4, Revision H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8T20607 Interconnection Diagrams, Sheet 3 of 4, Revision H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9T20607 Interconnection Diagrams, Sheet 4 of 4, Revision H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10R20775 Cable Block Diagrams, Sheet 1 of 2, Revision D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11R20775 Cable Block Diagrams, Sheet 2 of 2, Revision D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12T20663 Interconnect Diagrams, Sheet 1 of 3, Revision C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13T20663 Interconnection Diagrams, Sheet 2 of 3, Revision C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14T20663 Interconnection Diagrams, Sheet 3 of 3, Revision C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 1-1TRIND® Overview Introduction1 – IntroductionTRIND® OverviewThe Transmitter/Receiver IN Dispenser (TRIND) system is similar to the technology successfully used by many toll ways. It uses an electronic system located in the pump or register to “talk” with a miniature radio-like device (a tag). Together, these electronic devices provide “cashless” access to gasoline, food, and merchandise by charging purchases to a credit card, check card, or other account you already have. The TRIND system operates on a dedicated tag identification code. Your credit card or check card account numbers are not typically used with the tag signal system, which protects your account from unauthorized use. And if your tag is ever lost or stolen, your liability is limited to the amount set by your financial institution. The TRIND device is an option available as a retrofit kit or factory installed device for The Advantage® Series, MPD®-3, Eclipse®, and Encore® lines of fuel dispensers. The device is connected to the Card Reader IN Dispenser (CRIND)® device via a Gateway or serial interface board. In this application, the TRIND device is a software slave to the CRIND and the associated Point of Sale (POS) Controller/Host. This means that a properly working TRIND system will look for and read tags, but only when “told” to by the controller, through the CRIND application.About TRINDThe TRIND devices are developed to utilize Texas Instruments Radio Frequency Identification (RFID) technology. These devices provide two-way communications between an interrogator system in the fuel dispenser and the consumer’s hand-held or car mounted transponder tag. This two-way communication authorizes and records sales, eliminating the need for the consumer to engage in a cash or credit card transaction.

Page 1-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Introduction How TRIND WorksHow TRIND WorksTRIND utilizes Radio Frequency (RF) waves to communicate with a customer’s transponder. Transmitters located on overhead assemblies transmit radio waves that serve as a “wake up” call. As a car mounted transponder or hand-held transponder enters the transmitter’s effective read zone, the transponder is activated. The transponder then transmits a code which is received by the TRIND antennas mounted overhead or on the option doors.This transmitted code is communicated from the TRIND to the CRIND unit, and from there to the POS. The POS system communicates with a host to obtain authorization.Car mounted transponders are activated when they are within six feet of the front of the dispenser perpendicular to front of dispenser. Hand-held transponders, usually on a key chain, function when pointed at a target graphic on the option door. Two-way communication is indicated when the option door target graphic light comes on, whether by car mount or hand-held transponder signal.Figure 1-1: Encore and Eclipse Target Graphic LocationEclipseTarget GraphicEncoreMPD-3Advantage Narrow Frame (36”) Advantage Wide Frame (48”)Target Graphic

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 1-3Related Documents IntroductionRelated DocumentsDocument Number Title GOLD LibraryMDE-2530 Pump and Dispenser Installation Manual Advantage & Legacy® ModelsMDE-2531 Start-up and Service Manual for The Advantage Series Service ManualMDE-2540 The Advantage, Legacy & MPD Series Owners Manual Advantage & Legacy ModelsMDE-2562 CRIND Service Manual CRIND and TRINDMDE-3425 CRIND Retrofit Kit and CRIND Kit Selection Guide CRIND and TRINDMDE-3591 TRIND Retrofits Kits C00011-002-XXXX CRIND and TRINDMDE-3801 TRIND Multi 1 Retrofits Kits Manual CRIND and TRINDMDE-3883 TRIND TIRIS C00011-005 Kit Installation Manual CRIND and TRINDMDE-3917 TRIND TIRIS Encore 500 Retrofit Kit Installation Manual CRIND and TRINDMDE-3920 Encore 300 & 500 TRIND Retrofit Kit Installation CRIND and TRINDMDE-4063 TRIND TIRIS Advantage and MPD-3 Retrofit Kit Installation ManualCRIND and TRINDMDE-4073 TRIND TIRIS C00011-006 Retrofit Kit Installation CRIND and TRINDPT-1728 The Advantage Illustrated Parts Manual Parts ManualPT-1736 The Advantage/MPD/CRIND Illustration Parts Manual Parts Manual Abbreviations and AcronymsTerm DescriptionAIM Association for Automatic Identification and MobilityASC Authorized Service ContractorASK Amplitude Shift KeyingCIM™Customer Interface ModuleCPU Central Processing UnitCRIND Card Reader IN DispenserDCB Data Control BoardDC Direct CurrentDIP Dual Inline PackageEAN European Article NumberingEAS Electronic Article SurveillanceEEPROM Electrically Erasable Programmable Read-only MemoryEIRP Effective Isotropic Radiated PowerEMI Electromagnetic InterferenceETSI European Telecommunications Standards InstituteFCC Federal Communications CommissionFSK Frequency Shift KeyingGSM Gilbarco® Security ModuleHF High FrequencyI/O Input Output

Page 1-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Introduction Abbreviations and AcronymsISM Industrial, Scientific, and MedicalLED Light Emitting DiodeLF Low FrequencyMOC Major Oil CompanyMOSFET Metal-oxide-semiconductor Field-effect TransistorMPD Multi Product DispensersPCA Printed Circuit AssemblyPCB Printed Circuit BoardPOS Point of SalePSK Phase Shift KeyingRAM Random Access MemoryRFDC Radio Frequency Data CommunicationRFID Radio Frequency IdentificationRFM Radio Frequency ModelRF Radio FrequencyROM Read-only MemorySMA Sub Miniature ATIRIS Texas Instruments Registration and Identification SystemsTRIND Transmitter/Receiver IN DispenserTTL Transistor-Transistor LogicUCC Uniform Code CouncilUHF Ultra High FrequencyUL®Underwriters’ LaboratoriesVDC Voltage Direct CurrentWORM Write Once Read ManyTerm Description

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 1-5TRIND Kit Coverage IntroductionTRIND Kit CoverageFollowing table provides TRIND kit numbers and the relative system coverage that applies to each:Kit Number Product Coverage Frequencies Interface Type Tag SystemC00011-001 The Advantage Series, MPD-3LF/UHFT20229-G1 Card Cage Hand-held/Car MountedC00011-002 The Advantage Series, MPD-3LF/UHF (see note 2) T20606-G2 Card Cage Hand-held/Car MountedC00011-005 The Advantage Series, MPD-3LF (see note1) T20606-G3 Card Cage Hand-heldC00011-004 Encore 500 LF/UHF T20606-G2 Card Cage Hand-held/Car MountedC00011-006 Encore 500, Eclipse LF T20606-G3 Card Cage Hand-heldC00011-007 The Advantage Series, MPD-3LF/UHF [ETSI (see note 3)] T20606-G5 Card Cage Hand-held/Car MountedC00011-008 Encore 500 LF/UHF (ETSI) T20606-G2 Card Cage Hand-held/Car MountedC00011-009 The Advantage Series, MPD-3LF/UHF T20606-G5 Card Cage Hand-held/Car MountedC00011-010 The Advantage Series, MPD-3LF/UHFT20606-G2 Card Cage Hand-held/Car MountedC00012-00X The Advantage Series, MPD-3HF (see note 4) T20538-G1/G2 Card Cage Hand-heldNotes:1. LF = Low Frequency [LF (134 kHz)] send and receive for Hand-held Tags.2. LF/UHF = LF (134kHz) send, and Ultra-Hi Frequency [UHF (902 MHz)] receive for Car Tags. LF (134 kHz) for Hand-held Tags.3. LF/UHF (ETSI) = LF (134 kHz) send and UHF (868 MHz) receive for Car Tags. LF (134 kHz) for Hand-held Tags.4. HF = High Frequency [HF (13.56 MHz)] send and receive for Hand-held Tags.

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MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 2-1Important Safety Information2 – Important Safety InformationNotes: 1) Save this Important Safety Information section in a readily accessible location. 2) Although DEF is non-flammable, Diesel is flammable. Therefore, for DEF cabinets that are attached to Diesel dispensers, follow all the notes in this section that pertain to flammable fuels.This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury, if these safe service procedures are not followed. Preliminary PrecautionsYou are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.Emergency Total Electrical Shut-OffThe first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs). The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled. You must use the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not the console’s ALL STOP and PUMP STOP or similar keys.!WARNING!Total Electrical Shut-Off Before AccessAny procedure that requires access to electrical components or the electronics of the dispenser requires total electrical shut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gilbarco equipment.Evacuating, Barricading and Shutting OffAny procedure that requires access to the pump/dispenser or STPs requires the following actions:• An evacuation of all unauthorized persons and vehicles from the work area • Use of safety tape, cones or barricades at the affected unit(s)• A total electrical shut-off of the affected unit(s)Read the ManualRead, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gilbarco Authorized Service Contractor or call the Gilbarco Support Center at 1-800-800-7498. It is imperative to your safety and the safety of others to understand the procedures before beginning work.Follow the RegulationsApplicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupational Safety and Health Administration (OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.Replacement PartsUse only genuine Gilbarco replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Gilbarco replacement parts could create a safety hazard and violate local regulations.Safety Symbols and Warning WordsThis section provides important information about warning symbols and boxes.Alert Symbol This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.Signal WordsThese signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:DANGER: Alerts you to a hazard or unsafe practice which will result in death or serious injury.WARNING: Alerts you to a hazard or unsafe practice that could result in death or serious injury. CAUTION with Alert symbol: Designates a hazard or unsafe practice which may result in minor injury.CAUTION without Alert symbol: Designates a hazard or unsafe practice which may result in property or equipment damage.Working With Fuels and Electrical EnergyPrevent Explosions and FiresFuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.DEF is non-flammable. Therefore, explosion and fire safety warnings do not apply to DEF fluid lines.!!!

Page 2-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Important Safety InformationNo Open FireOpen flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors.No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuel vapors. Every time you get out of a vehicle, touch the metal of your vehicle, to discharge any electrostatic charge before you approach the dispenser island.Working AloneIt is highly recommended that someone who is capable of rendering first aid be present during servicing. Familiarize yourself with Cardiopulmonary Resuscitation (CPR) methods, if you work with or around high voltages. This information is available from the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA Lockout/Tagout procedures. If you are not familiar with this requirement, refer to this information in the service manual and OSHA documentation.Working With Electricity SafelyEnsure that you use safe and established practices in working with electrical devices. Poorly wired devices may cause a fire, explosion or electrical shock. Ensure that grounding connections are properly made. Take care that sealing devices and compounds are in place. Ensure that you do not pinch wires when replacing covers. Follow OSHA Lockout/Tagout requirements. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.Hazardous MaterialsSome materials present inside electronic enclosures may present a health hazard if not handled correctly. Ensure that you clean hands after handling equipment. Do not place any equipment in the mouth. The pump/dispenser contains a chemical known to the State of California to cause cancer.WARNING! The pump/dispenser contains a chemical known to the State of California to cause birth defects or other reproductive harm.WARNING!In an EmergencyInform Emergency PersonnelCompile the following information and inform emergency personnel:• Location of accident (for example, address, front/back of building, and so on)• Nature of accident (for example, possible heart attack, run over by car, burns, and so on)• Age of victim (for example, baby, teenager, middle-age, elderly)• Whether or not victim has received first aid (for example, stopped bleeding by pressure, and so on)• Whether or not a victim has vomited (for example, if swallowed or inhaled something, and so on)Gasoline/DEF ingested may cause unconsciousness and burns to internal organs. Do not induce vomiting. Keep airway open. Oxygen may be needed at scene. Seek medical advice immediately.DEF generates ammonia gas at higher temperatures. When opening enclosed panels, allow the unit to air out to avoid breathing vapors.If respiratory difficulties develop, move victim away from source of exposure and into fresh air. If symptoms persist, seek medical attention.WARNING!WARNING!Gasoline inhaled may cause unconsciousness and burns to lips, mouth and lungs.Keep airway open.Seek medical advice immediately.WARNING!Gasoline/DEF spilled in eyes may cause burns to eye tissue.Irrigate eyes with water for approximately 15 minutes.Seek medical advice immediately.WARNING!Gasoline/DEF spilled on skin may cause burns.Wash area thoroughly with clear water.Seek medical advice immediately.WARNING!DEF is mildly corrosive. Avoid contact with eyes, skin, and clothing. Ensure that eyewash stations and safety showers are close to the work location. Seek medical advice/recommended treatment if DEF spills into eyes.WARNING!IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately.Lockout/TagoutLockout/Tagout covers servicing and maintenance of machines and equipment in which the unexpected energization or start-up of the machine(s) or equipment or release of stored energy could cause injury to employees or personnel. Lockout/Tagout applies to all mechanical, hydraulic, chemical, or other energy, but does not cover electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR Part 1910.333 containsspecific Lockout/Tagout provision for electrical hazards.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 2-3Important Safety InformationHazards and ActionsWARNINGSpilled fuels, accidents involving pumps/dispensers, or uncontrolled fuel flow create a serious hazard.Fire or explosion may result, causing serious injury or death.Follow established emergency procedures.DEF is non-flammable. However it can create a slip hazard. Clean up spills promptly.!Collision of a Vehicle with Unit Fire at Island Fuel SpillThe following actions are recommended regarding these hazards:• Do not go near a fuel spill or allow anyone else in the area.• Use station EMERGENCY CUTOFF immediately. Turn off all system circuit breakers to the island(s).• Do not use console E-STOP, ALL STOP, and PUMP STOP to shut off power. These keys do not remove AC power and do not always stop product flow.• Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area. Do not allow open flames, smoking or power tools in the area.• Do not expose yourself to hazardous conditions such as fire, spilled fuel or exposed wiring.• Call emergency numbers.

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MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 3-1Full Systems Systems Overview3 – Systems OverviewFull SystemsThe Full System product is an option available as a retrofit kit or factory installed equipment on The Advantage Series, Multi Product Dispenser (MPD-3), Encore, and Eclipse lines of fuel dispensers. The TRIND device is connected to the CRIND through a gateway or serial interface board. In this application TRIND is a software slave to the CRIND and the associated POS controller/host. This means that a properly working TRIND system will look for and read tags, but only when told to by the controller, through the CRIND application. This system is to be installed in accordance with all Underwriters’ Laboratory (UL), Federal Communications Commission (FCC), federal, state, and local regulations associated with it. The following illustrations depict the system component used in the Original, The Advantage Series, MPD-3, and Encore Full Systems.Figure 3-1: Original Full System Block DiagramOverhead Antenna AssemblySide AT20231-G1LF Transmitter (134kHz IntentionalRadiator)Q13579-01Control DataUHF Receiver Module902 - 928 MHz115 VAC(FROM DispenserAC POWERDISTRIBUTION)RS-232 RS-232Gateway BoardT20128 SERIAL DATAto CRIND logic boards(Dispenser Electronics)J7 J8J4P187P250P18522VDC,5VDC, GND5VDC,GND22VDC,5VDC, GNDJ6J322VDC, 5VDC, GND22VDC, 5VDC, GNDJ5 J5J2A J2B JA JBLF TXUHF RX Overhead Antenna AssemblySide BT20231-G1UHF RXLF TXPOWER REGULATINGCircuit BoardT20138-G1P177P179P176P175P178Light Board Assembly(T20295, T20446)on Dispenser Bezel Face (Side A)P181P180,P182RS-232, DigitalControl and LightControl CircuitP180,P182P181RS-232, DigitalControl and LightControl CircuitWhen overhead antennas are not part ofthe product, Dummy Load R20526-G1plugs into JA and JB. J2A and J2B areleft unconnected.DATA CONTROL BOARDQ13563-01 or -0260VACPower SupplyR20600-G1AC Power EMC FilterQ10895-01Micro-ReaderQ13551-01(134 KHzIntentional)Micro-ReaderQ13551-01(134 KHzIntentional)T20143BezelAntennaR20522-G2CableT20143BezelAntennaR20522-G2CableLight Board Assembly(T20295, T20446)on Dispenser Bezel Face (Side B)RS-232LF TX/RXLF TX/RXRS-485

Page 3-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Systems Overview Full SystemsFigure 3-2: The Advantage Series Full System Block DiagramOverhead Antenna AssemblySide AT20231-G1LF Transmitter (134kHz IntentionalRadiator)Q13579-01Control DataUHF Receiver ModuleRI-RFM-HREA902 - 928 MHz115 VAC(FROM DispenserAC POWERDISTRIBUTION)RS-232RS-232Gateway BoardT20128SERIAL DATAto CRIND logic boards(Dispenser Electronics)J7J8J4P187P250P18522VDC,5VDC, GND5VDC,GND22VDC,5VDC, GNDJ6J322VDC, 5VDC, GND22VDC, 5VDC, GNDJ5J5J2AJ2BJAJBOverhead Antenna AssemblySide BT20231-G1Light Board Assembly (T20601-GX orM01560A00X)on Dispenser Bezel Face (Side A)POWER REGULATINGCircuit BoardT20314-G1P177P179P176P175P178Light Board Assembly(T20601-GX orM01560A00X)on Dispenser Bezel Face (Side A)P181P182RS-232, DigitalControl and LightControl CircuitP182P181RS-232, DigitalControl and LightControl CircuitM00878A002M00878A002M00878A002CableCableCableWhen overhead antennas are not part ofthe product, Dummy Load R20526-G1plugs into JA and JB. J2A and J2B areleft unconnected.R20773-G2, door cable,provides power and RS232communicationsR20773-G2, door cable,provides power and RS232communicationsX is color of LEDsDATA CONTROL BOARDQ13563-02 or -045 MHz (UHF Clock - selectedby jumper)10 MHz (Local Clock - notselected for this application)24 VACPower SupplyAC PowerEMCFilterQ10895-01Micro-ReaderQ13551-01(134 KHzIntentional)Micro-ReaderQ13551-01(134 KHzIntentional)M00878A002CableT20524BezelAntennaR20522-G2CableT20524BezelAntennaR20522-G2CableRS-232LF TX/RXLF TX/RXUHF RCVUHF RCVLF TXLF TXRS-485

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 3-3Full Systems Systems OverviewFigure 3-3: Encore Full System Block DiagramOverhead Antenna AssemblySide ALF Transmitter (134kHz IntentionalRadiator)Q13579-01Control DataUHF Receiver ModuleRI-RFM-HRUA902 - 928 MHz115 VAC(FROM DispenserAC POWERDISTRIBUTION)RS-232RS-232Gateway BoardT20128SERIAL DATAto CRIND logic boards(Dispenser Electronics)P187P250P18522VDC, 5VDC,GND5VDC,GND22VDC,5VDC, GND22VDC, 5VDC, GND22VDC, 5VDC, GNDJ2A J2BLF Transmit AntennaUHF Receive AntennaOverhead Antenna AssemblySide BLF Transmit AntennaUHF Receive AntennaLight Board AssemblyM01218A00Xon Dispenser Bezel Face (Side A)POWER REGULATINGCircuit BoardT20314-G1P177P179P176P175P178Light Board AssemblyM01218A00Xon Dispenser Bezel Face (Side A)P182RS-232, DigitalControl and LightControl CircuitP182RS-232, DigitalControl and LightControl CircuitJ1AJ3AJ3BJ1BM00878A001M00878A001M00878A001CableCableCableTuner Board T20579Tuner Board T20579Q13851-01 Q13851-01 WO3889 WO3889When overhead antennas are not part ofthe product, Dummy Load R20526-G1plugs into JA and JB. J2A and J2B areleft unconnected.R20773-G2, door cable,provides power and RS232communicationsR20773-G2, door cable,provides power and RS232communicationsX is color of LEDsDATA CONTROL BOARDQ13563-02 or -045 MHz (UHF Clock - selectedby jumper)10 MHz (Local Clock - notselected for this application)24 VACPower SupplyAC Power EMC FilterQ10895-01Micro-ReaderQ13551-01(134 KHzIntentional)Micro-ReaderQ13551-01(134 KHzIntentional)M00878A001CableEncoreAntenna(on boardEncorekeytagAntenna(on boardRS-232RS-485UHF RCVUHF RCVLF TX LF TX

Page 3-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Systems Overview Hand-held Only Tag System OverviewHand-held Only Tag System OverviewThis product is an option available as a retrofit kit or factory installed equipment in The Advantage Series, MPD-3, and Encore lines of fuel dispensers. The TRIND Enhanced Gateway Board (T20678) manages RFID processing and provides simple, generic event messages to the pump electronics via Transistor-Transistor Logic (TTL). In this application, TRIND is a software slave to the CRIND and the associated POS controller/host. This means that a properly working LF TRIND system will look for and read tags, but only when told to by the controller, through the CRIND application.This system is to be installed in accordance with all UL, FCC, federal, state, and local regulations. The following block diagram depicts the components for the Hand-held Only Tag System.Figure 3-4: Hand-held Only Tag System Block Diagram

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-1Card Cage Assemblies Major Hardware Components4 – Major Hardware ComponentsCard Cage AssembliesThere are four main Card Cage versions used for the TRIND system. These four Card Cages are T20229-G1, T20606-G2, T20606-G3, and T20606-G5. The T20229 Card Cage is no longer available and is discussed in this manual simply for the service and support of the installed base. There are other G-levels of the T20606 Card Cage, but these are variations of the -G2 and -G3. Therefore, being familiar with these base Card Cages and their parts will provide the technician with valuable information in servicing the other G-levels, if encountered. Note: Many parts look similar in the T20229 and T20606 Card Cages, but they are not the same. Always replace the removed part with the same part number or risk voiding the UL listings, FCC certifications, warranty, if applicable.T20229-G1 Card Cage AssemblyThe T20229 Card Cage was the installed Card Cage for the original Mobil Speedpass program. With a few cable changes, this Card Cage can be replaced by the T20606-G2 Card Cage, which contains the new Multi-port Data Control Board (DCB) from Texas Instruments.Figure 4-1: T20229-G1 Card Cage AssemblyPower Supply PCBUHF Receiver Assembly on DCBDCBGateway BoardUHF Receiver Assembly on DCB

Major Hardware Components Card Cage AssembliesPage 4-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013T20229-G1 Card Cage Assembly Parts ListFollowing table lists the T20229-G1 Card Cage Assembly parts:Item Description Part Number1Power Supply PCB T20138-G12Transmitter PCB Assembly Q13579-013DCB Q13563-014UHF Receiver Assembly on DCB Q13564-015Gateway Board T20128-G1T20606-G2 Card Cage AssemblyT20606-G2 Card Cage is the updated version of the T20229-G1 Card Cage. It features a multi-port DCB, LF Transmitter, and a high-gain UHF receiver. It also has a Card Cage Harness, which reduces the number of field connections that must be made (compared to T20229). This Card Cage comes ready to mount in an Encore unit, and also easily modified to work in Eclipse, The Advantage Series, and MPD-3 units.Figure 4-2: T20606-G2 Card Cage AssemblyTRIND Gateway PCB24 VAC TransformerRecessed Power Receptacle 10 A EMI FilterTRIND PCB Shield BracketLow Frequency Transmitter ModulePCB Insulator BoardRadio PCB ShieldMulti-port DCBTRIND PCB BracketCircuit Board SupportRegulator PCB ShieldRegulator PCB

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-3Card Cage Assemblies Major Hardware ComponentsT20606-G2 Card Cage Assembly Parts ListFollowing table lists the T20606-G2 Card Cage Assembly parts:Item Description Part Number1TRIND Gateway PCB T20128-G32Circuit Board Support Q10651-163TRIND PCB Bracket M00624A0014Multi-port DCB Q13563-045Radio PCB Shield R20545-G16PCB Insulator Board R20590-017Low Frequency Transmitter Module Q13579-01824 VAC Transformer R20719-G19Recessed Power Receptacle R20206-G1410 10 A EMI Filter Q10895-0111 TRIND PCB Shield Bracket M00621A00112 Regulator PCB Shield T20198-0113 Regulator PCB T20314-G1T20606-G3 Card Cage AssemblyT20606-G3 Card Cage supports “keytag only” operation and features an Enhanced Gateway Board, which serves as the local controller for the RF modules (taking the place of the DCB) and the protocol handler for payment messaging (to CRIND or other Host Controller device). This Card Cage comes ready to mount in Encore, The Advantage Series, Eclipse and MPD-3, with no modifications required.Figure 4-3: T20606-G3 Card Cage AssemblyRegulator PCBEnhanced Gateway PCBShield, Regulator, PCBFilter, EMI, 10 ATransformer, 24 VAC

Major Hardware Components Card Cage AssembliesPage 4-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013T20606-G3 Card Cage Assembly Parts List Following table lists the T20606-G3 Card Cage Assembly parts:Item Description Part Number1Regulator PCB T20314-G12Regulator PCB Shield T20198-01324 VAC Transformer R20719-G14Enhanced Gateway PCB T20678-G1510 A EMI Filter Q10895-01T20606-G5 Card Cage AssemblyT20606-G5 Card Cage is a variation of the T20606-G2 Card Cage required for many international “full system” TRIND applications (Europe and southeast Asia). It features a European Telecommunications Standards Institute (ETSI) DCB, LF Transmitter, and a high-gain UHF receiver. It also has a Card Cage Harness, which reduces the number of field connections that must be made (compared to the original T20229). This Card Cage comes ready to mount in an Encore unit, and is easily modified to also work in Eclipse, The Advantage Series, and MPD-3 units.Figure 4-4: T20606-G5 Card Cage AssemblyTRIND Gateway PCB24 VAC TransformerRecessed Power Receptacle 10 A EMI FilterTRIND PCB Shield BracketLow Frequency Transmitter ModulePCB Insulator BoardRadio PCB ShieldETSI DCBTRIND PCB BracketCircuit Board SupportRegulator PCB ShieldRegulator PCB

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-5Card Cage Assemblies Major Hardware ComponentsT20606-G5 Card Cage Assembly Parts List Following table lists the T20606-G5 Card Cage Assembly parts:Item Description Part Number1TRIND Gateway PCB T20128-G32Circuit Board Support Q10651-163TRIND PCB Bracket M00624A0014ETSI DCB Q13563-075Radio PCB Shield R20545-G16PCB Insulator Board R20590-017Low Frequency Transmitter Module Q13579-01824 VAC Transformer R20719-G19Recessed Power Receptacle R20206-G1410 10 A EMI Filter Q10895-0111 TRIND PCB Shield Bracket M00621A00112 Regulator PCB Shield T20198-0113 Regulator PCB T20314-G1Disassembly and Installation for MPD-3 Units with SID DisplaysIn some older installations, a screw and two nuts were installed under the Card Cage on Side B of a unit. This causes the installed Card Cage to rest at an angle, higher on Side B. This hardware must remain in place to prevent contact between the Card Cage and the SID boards when the bezel door is closed.Disassembly and Installation for All MPD-3 UnitsIn field retrofits, the TRIND units top (center) screw from the Card Cage was removed, and replaced by tie-wraps at either side after the Card Cage was installed in the cabinet. The Card Cage can only be removed or installed when separated into two pieces (see Figure 4-5).Figure 4-5: Screw and Tie-wrap LocationsScrewTie-wraps Tie-wraps

Major Hardware Components Card Cage AssembliesPage 4-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013AC EMI Line Filter (Q10895)AC Electromagnetic Interference (EMI) Line Filter, is a Corcom dual T section RFI power line filter. These filters are well suited for low impedance loads where noisy RFI environments are present. They control pulsed, continuous and/or intermittent interference, insuring protection of the TRIND equipment from power line noise in addition to protecting the line from equipment noise.R20600 and R20719 TransformersR20600-G1 Transformer is used in the T20229-G2 Card Cage Assembly. R20719-G1 Transformer is used in the T20606-G2 LF/UHF Full System, and Enhanced Gateway System Card Cages. Each transformer performs step down of 120 VAC to a usable level for the RFID Power Supply. The R20600 steps 120 VAC down to 60 VAC, which is used by the T20138-G1 Power Supply Board. The R20719 steps 120 VAC down to 24 VAC, which is used by the T20314-G1 Power Supply Board.T20138 and T20314 Power Supply BoardsT20138-G1 Power Supply Board is used in the T20229-G1 Full System Card Cage Assembly. T20314-G1 Power Supply Board is used in T20606 line of Card Cages. The supplies take the output of their respective AC to AC transformers and make the proper Direct Current (DC) voltages for use by the TRIND system components. Both supplies utilize a gate-driven Metal-oxide-semiconductor Field-effect Transistor [MOSFET (for +22 VDC)] and a buck switched mode power supply (for +5 VDC). Both supplies monitor the current on the output to turn off the gate drive, rather than fail permanently, should one of the TRIND system components develop a voltage problem. This arrangement allows for any of the outputs to be shorted directly to ground with out harming the power supply because it turns itself off until the problem is discovered and removed, and AC power is cycled.T20138 Power Supply BoardThis board has jump-jack locations to set the dither sync (refer to “Glossary” on page 4-1) address for the TRIND unit, with a 10-position ribbon cable (at P173) that goes to the DCB (J6). These addresses only matter to the site itself, not the pump or CRIND.Figure 4-6: T20138 Power Supply Board5 VGND22 VGND GND5 V 22 VGNDNote: P176, P177, and P178 are identical.JP1 through JP4: must be unique address for each dispenser at site22 V 5 V5 V

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-7Card Cage Assemblies Major Hardware ComponentsT20314 Power Supply Board This board must be used in conjunction with the R20719 Transformer.Figure 4-7: T20314 Power Supply Board5 VGND22 VGND GND5 V 22 VGNDNote: P176, P177, and P178 are identical.22 V5 VQ13563 Data Control BoardsQ13563-01 and Q13563-02 Data Control Boards are used in T20229-G1 Full System Card Cage assembly. The Q13563-04 Board is used in T20606-G2 Full System Card Cage assembly. These DCBs handle tag reader control and pass the system status, and tag data up to the Gateway Board. The earlier versions (-01, -02) of this board made use of jump jacks on the Power Supply Board for dither sync addressing, subsequent versions (-04 and above) contain Dual Inline Package (DIP) switches for this site-specific addressing.Figure 4-8: Q13563-01 and Q13563-02 DCBsCR5 - pulsing (heartbeat) CR11 - RS485 - TXCR10 - RS485 - RXNote: In normal operation CR10-RS485-RX and CR11 - RS485 - TX will be in sync.CR3 - 12 VCR2 - 5 VOn Continuously

Major Hardware Components Card Cage AssembliesPage 4-8 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Figure 4-9: Q13563-04 DCBs and AboveHeart BeatRS-485 TXRead ANT 1Read ANT 3Bezel I/0 ErrorBit RestoreBit FailRS-485 RX+12 VDC+5 VDCUHF Receiver Board (Q13564)Mounted on the DCB, the UHF Receiver Board receives 12 VDC from the DCB. The board also receives information from UHF antennas over J2A or J2B and processes the UHF signal. This receiver has to comply with FCC and in-country communication protocols such as ETSI. For this application the ETSI protocol is required for Asia and Europe.Figure 4-10: UHF Receiver Board

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-9Card Cage Assemblies Major Hardware ComponentsThe UHF Receiver Module contained on the DCB, handles the uplink signal from the vehicle tag. It receives the signal from the vehicle tag that transmits data on a UHF carrier, and down converts and demodulates this signal to binary data. The UHF Receiver also includes the master oscillator for the DCB and provides all clock signals for other elements within the DCB to keep signal paths as short as possible. The UHF receive antenna connections are made via Sub Miniature A (SMA) connectors on Antenna Cables (M00878A001, M00878A002, and Q13578-01).Q13579 Transmitter BoardQ13579-01 Transmitter Board is used in the T20229-G1 and T20606-G2 Full System Card Cages. The Transmitter Board is actually a three-board assembly containing two identical transmitter modules (one each for Sides A and B) mounted on a larger Printed Circuit Board (PCB). The Q13579-01 Transmitter Board contains all the functions to activate vehicle tags. The module includes a carrier board onto which are mounted two transmit-only Radio Frequency Modules (RFMs), the power supply, oscillator and tuning connector for the RFMs, logic circuitry to determine RFM selection, power level adjustment capability, and a pulse width modulation circuit. This board receives +22 VDC, +5 VDC and GND through J6. If this board is replaced, overhead antennas need to be retuned. The transmitter provides an approximate 134 kHz signal for TRIND antennas, through JA for Side A and JB for Side B of the dispenser.Figure 4-11: Transmitter Board

Major Hardware Components Card Cage AssembliesPage 4-10 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013T20128 and T20678 Gateway BoardsT20128-GX Gateway Board is used in the Full System T20229-G1 and T20606-G2 Card Cages. The T20678 Gateway Board is used in the T20606-G3 Card Cage. These boards manage events and message processing to/from the Controller (CRIND, POS, host controller) and the readers. On the full systems, the Gateway Board manages RFID processing through the DCB (which communicates with the vehicle tags via overhead antennas and with hand-held tags via bezel readers). On Enhanced Gateway systems, the board manages hand-held RFID processing through direct communication with the bezel readers.Figure 4-12: Gateway BoardsTX = To Side A CRINDRX = From Side B CRINDPWR = 5 VMust match corresponding CRIND addressCPU = Software RunningCPU = Software RunningPWR = 5 VRX = From Side A CRINDTX = To Side A CRINDRX = From Side B CRINDTX = To Side B CRINDTX = To Side A CRINDT20128-GXT20678-GX

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-11Card Cage Assemblies Major Hardware ComponentsCard Cage Cable Harness (T20662-G2)The Card Cage Cable Harness Assembly provides power and data distribution to/from the Card Cage and the Light/Micro Reader Printed Circuit Assembly (PCA). It comes already installed on the T20606-G2 Card Cage from the factory.Figure 4-13: Card Cage Cable HarnessFull System TRIND Transmitter Cable (R20520-G1)The Transmitter Cable is a 26-pin connector cable that is routed between the Low Frequency Transmitter Board (Q13579) and DCB (Q13563).Figure 4-14: Transmitter Cable

Major Hardware Components Card Cage AssembliesPage 4-12 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Full System TRIND RS-485 Communication Cable (R20525-G1)The Communication Cable is a 4-pin and 5-pin connector cable that is connected between the Q13563 DCB and T20128 Gateway Board.Figure 4-15: RS-485 Communication CableTo Gateway Board To Data Control BoardFull System TRIND Power Supply Cables (R20763-GX)The Power Supply Cables connect the LF Transmitter (-G1), the DCB (-G2), and the Gateway (-G3) Boards to the T20314 Power Supply.Figure 4-16: Power Supply CablesR20763-G1R20763-G2R20763-G3

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-13Card Cage Assemblies Major Hardware ComponentsHand-held TRIND System Ribbon Cable (M00507)The Ribbon Cable is a 14-pin cable routed between T12678 Gateway Board and R20773 TRIND Option Door Data and Power Cable. The R20773 Cable leads to the Light/Micro Reader Board (T20601). The -A001 Cable is used for Side A (or Side 1 based on the dispenser). The -A002 Cable is used for Side B (or Side 2 based on the dispenser).Figure 4-17: Hand-held TRIND System Ribbon CableHand-held TRIND System Power Cable (M01366)The TRIND Power Cable is a three-wire cable routed between the T20314 Power Supply Assembly and the T20678 Gateway Board.Figure 4-18: Hand-held TRIND System Power Cable

Major Hardware Components TRIND Overhead AntennasPage 4-14 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013TRIND Overhead AntennasFull System TRIND has six antennas, four active and two passive. The active antennas can further be divided as transmit only (overhead antennas), and transmit and receive [option door/Customer Interface Module (CIM) door antennas]. All four operate in the LF band at 134.2 kHz. The two passive antennas receive in the UHF Band at 902 MHz (in the US) and at 868 MHz (Asia and Europe), and are used in conjunction with the overhead antennas to utilize the car tags. There are two basic variations of the full system TRIND. The fundamental differences are based on the Card Cage and the overhead antennas used. The antennas can be divided into two sections, the original Mobil antennas (no longer available) and the single-loop antennas, which are currently being shipped with full system TRIND.Mobil Overhead Antenna Assembly (T20231)The Mobil overhead antenna assembly consists of a multiple loop (47 uH) coil for LF transmission, a tuning board, and sheet metal slot antenna for UHF receive. This assembly is no longer available, but is still a part of the installed base at Mobil Stations. These antennas have been replaced by the T20632 family of Overhead Antennas.Figure 4-19: Mobil Overhead Antenna AssemblyTuner GasketTuner CoverTuning BoardMolded Antenna902.858 MHz HF Antenna, 868.4 MHz HF AntennaMobil Overhead Antenna AssemblyFollowing table lists the Mobil Overhead Antenna Assembly parts:Item Description Part Number1902.858 MHz HF Antenna Q13580-012868.4 MHz HF Antenna Q13580-023Molded Antenna Q13582-014Tuning Board Q13582-025Tuner Gasket Q13582-046Tuner Cover Q13582-03

Major Hardware Components TRIND Overhead AntennasPage 4-16 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Mobil Overhead Antenna Bracket Assemblies (T20231) and Hardware for The Advantage SeriesFollowing table lists the Mobil Overhead Antenna Bracket Assemblies and hardware for The Advantage Series:Item Description Wide Frame Single-sided Wide Frame Double-sided Narrow Frame Single-sided Narrow Frame Double-sided1Antenna Top Cover T20213-01 T20213-01 T20215-01 T20215-012Bracket, Universal Antenna T20212-01 T20212-01 T20212-01 T20212-013Bracket, Antenna Mounting T20211-01 T20211-01 T20211-01 T20211-013a Bracket, Antenna Mounting (see note) T20211-02 -T20211-02 -4Screw, 10-32 Black K85736-45 K85736-45 K85736-45 K85736-455Antenna Assembly T20231-G1 T20231-G1 T20231-G1 T20231-G161/4-20 Bolt x 4” Black K01914-70 K01914-70 K01914-70 K01914-7071/4-20 Nut, Black Q11890-08 Q11890-08 Q11890-08 Q11890-088Over Head Antenna Cables R20509-G1Q13578-01R20509-G1Q13578-01R20509-G1Q13578-01R20509-G1Q13578-019Connector, Tube Fitting Q13591-01 Q13591-01 Q13591-01 Q13591-0110 Conduit, Flexible Black Plastic Q13592-02 Q13592-02 Q13592-02 Q13592-02Note: Not shown on page 4-16, single-sided antenna bracket has no antenna mounting arms.Mobil Overhead Antenna Bracket Assemblies and Hardware for MPD-3Following table lists the Mobil Overhead Antenna Bracket Assemblies and hardware for MPD-3:Item Description PMI BezelSingle-sided PMI BezelDouble-sided Mack BezelSingle-sided Mack BezelDouble-sided1Antenna Top Cover T20214-01 T20214-01 T20214-01 T20214-012Bracket, Universal Antenna T20212-01 T20212-01 T20212-01 T20212-013Bracket, Antenna Mounting T20211-01 T20211-01 T20211-01 T20211-013a Bracket, Antenna Mounting (see note) T20211-02 -T20211-02 -4Screw, 10-32 Black K85736-45 K85736-45 K85736-45 K85736-455Antenna Assembly T20231-G1 T20231-G1 T20231-G1 T20231-G161/4-20 Bolt x 4” Black K01914-70 K01914-70 K01914-70 K01914-7071/4-20 Nut, Black Q11890-08 Q11890-08 Q11890-08 Q11890-088Over Head Antenna Cables R20509-G1Q13578-01R20509-G1Q13578-01R20509-G1Q13578-01R20509-G1Q13578-019Connector, Tube Fitting Q13591-01 Q13591-01 Q13591-01 Q13591-0110 Conduit, Flexible Black Plastic Q13592-02 Q13592-02 Q13592-02 Q13592-02Note: Not shown on page 4-16, single-sided antenna bracket has no antenna mounting arms.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-17TRIND Overhead Antennas Major Hardware ComponentsSingle-loop Overhead Antenna Assembly (T20632)The Single-loop Overhead Antenna Assemblies (T20632-GX) are made up from a single turn (loop) antenna; a high-efficiency tuning board, and a UHF receive antenna. These parts are all mounted in a molded polycarbonate set of boxes and then mounted with brackets on top of the dispenser. These parts are discussed in further in the following sections.Note: There are eight different “G” levels of this antenna assembly, due to the different widths and heights of the dispensers. T20632 “G” Level Dispenser Antenna is used G1/G5 Advantage Wide Frame and MPD-3G2/G6 Advantage Narrow FrameG3/G7 EncoreG4/G8 Advantage Wide Frame with Exxon® Light BoxSMA connections should be treated with care and not overtightened. The maximum torque rating on these connectors is usually measured in inch poundsToo severe a turn or bend in the cable may damage the center conductor or compromise the shield/drain portion of the cable. This can result in an observance of intermittent reads or other problems. The poor performance will in turn generate a premature field service call. Replacing this cable is labor intensive after the system is installed the first time.Turns or bends in co-axial cable must be gradual loops, no sharper than a 1-inch radius (2-inch diameter).CAUTIONCAUTIONIt is critical that the proper tool is used when tuning the overhead antennas on TRIND systems. Only the Q13631-02 [part of Authorized Service Contractor (ASC) Tool Kit K94577-01] plastic tuning tool (or similar plastic 0.10-inch hex tool) should be used for tuning overhead antennas. Using a metal screwdriver or Allen® wrench has two negative effects. First, a proper tuning is impossible as the metal of the tool used changes the properties of the variable inductor used for tuning. Second, the ferrite slug used in the variable inductor is extremely brittle and is broken or stripped easily by metal tools, preventing the proper tuning of the antenna. If the antenna is not properly tuned the read range can be significantly reduced.

Major Hardware Components TRIND Overhead AntennasPage 4-18 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Figure 4-21: Single-loop Overhead Antenna AssemblyTop Left Antenna BoxLock WasherAntenna Tuner PCAScrew Thread Form # 6-19Bottom Left Antenna BoxAntennaBottom Right Antenna BoxTop Right Antenna BoxHex NutUHF Receiver AntennaNeoprene Adhesive TapeSingle-loop Overhead Antenna Assembly (Domestic)Following table lists the Single-loop Overhead Antenna Assembly (Domestic) parts: Item Description T20632-G1 T20632-G2 T20632-G3 T20632-G41Bottom Right Antenna Box T20615-04 T20615-04 T20615-04 T20615-042Top Right Antenna Box T20615-02 T20615-02 T20615-02 T20615-023Antenna W03889-01 W03889-02 W03889-03 W03889-044Bottom Left Antenna Box T20615-03 T20615-03 T20615-03 T20615-035Screw Thread Form # 6-19 Q12011-17 Q12011-17 Q12011-17 Q12011-176Antenna Tuner PCA T20579-G1 T20579-G2 T20579-G3 T20579-G47Lock Washer K46212 K46212 K46212 K462128Top Left Antenna Box T20615-01 T20615-01 T20615-01 T20615-019Hex Nut Q11890-04 Q11890-04 Q11890-04 Q11890-0410 UHF Receiver Antenna Q13851-01 Q13851-01 Q13851-01 Q13851-0111 Neoprene Adhesive Tape Q11899-12 Q11899-12 Q11899-12 Q11899-12

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-19TRIND Overhead Antennas Major Hardware ComponentsSingle-loop Overhead Antenna Assembly (International)Following table lists the Single-loop Overhead Antenna Assembly (International) parts:Item Description T20632-G5 T20632-G6 T20632-G7 T20632-G81Bottom Right Antenna Box T20615-04 T20615-04 T20615-04 T20615-042Top Right Antenna Box T20615-02 T20615-02 T20615-02 T20615-023Antenna W03889-01 W03889-02 W03889-03 W03889-044Bottom Left Antenna Box T20615-03 T20615-03 T20615-03 T20615-035Screw Thread Form # 6-19 Q12011-17 Q12011-17 Q12011-17 Q12011-176Antenna Tuner PCA T20579-G1 T20579-G2 T20579-G3 T20579-G47Lock Washer K46212 K46212 K46212 K462128Top Left Antenna Box T20615-01 T20615-01 T20615-01 T20615-019Hex Nut Q11890-04 Q11890-04 Q11890-04 Q11890-0410 UHF Receiver Antenna Q13851-02 Q13851-02 Q13851-02 Q13851-0211 Neoprene Adhesive Tape Q11899-12 Q11899-12 Q11899-12 Q11899-12Figure 4-22: Single-loop Antenna Brackets and HardwareBottom Right Antenna BoxAntennaScrew Thread Form # 6-19Screw Thread Form # 6-19Antenna Tuner PCAAntenna Tuner PCAAntenna Tuner PCAAntenna Tuner PCATop RightAntenna BoxBottom LeftAntenna BoxAntenna

Major Hardware Components TRIND Overhead AntennasPage 4-20 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Single-loop Antenna Assembly Bracket Kits for The Advantage SeriesFollowing table lists the Single-loop Antenna Assembly Bracket Kits for The Advantage Series parts:Item Description W/F & N/F RID Plus Exxon (K96647-01) With Canopy (K96647-02)With Or With Out Blue Hats (K96647-03)With Milwaukee Light Box (K96647-06)1Antenna Bracket, Left T20623-01 T20624-01 - -2Antenna Bracket, Right T20623-02 T20624-02 - -1Antenna Bracket, W/F & N/F - - T20625-01 -2Antenna Bracket, W/F & N/F - - T20625-02 -1Antenna Bracket, ADV & MPD-3 - - - T20628-012Antenna Bracket, ADV & MPD-3 - - - T20628-023Gasket, Mounting Bracket N23958-01 N23958-01 N23958-01 N23958-014Gasket, Antenna Wire Bracket N23959-01 N23959-01 N23959-01 N23959-015Screw, Hex Head Q11889-104 Q11889-104 Q11889-104 Q11889-1046Fastener, Self-Drilling - - - Q13897-01Single-loop Antenna Assembly Bracket Kits for MPD-3 SeriesFollowing table lists the Single-loop Antenna Assembly Bracket Kits for MPD-3 Series parts:Item Description With Canopy (K96647-04)With Out Canopy (K96647-05)With Milwaukee Light Box (K96647-06)1Antenna Bracket, Left T20626-01 T20627-01 -2Antenna Bracket, Right T20626-02 T20627-02 -1Antenna Bracket, ADV and MPD-3 - - T20628-012Antenna Bracket, ADV and MPD-3 - - T20628-023Gasket, Mounting Bracket N23958-01 N23958-01 N23958-014Gasket, Antenna Wire Bracket N23959-01 N23959-01 N23959-016Screw, Hex Head Q11889-104 Q11889-104 Q11889-1046Fastener, Self-Drilling - - Q13897-01Single-loop Antenna Assembly Bracket Kit for Encore UnitFollowing table lists the Single-loop Antenna Assembly Bracket Kits for Encore units parts:Item Description K96647-071Antenna Bracket, Encore T20630-012Antenna Bracket, Encore T20630-023Gasket, Bracket Mounting N23958-014Gasket, Antenna Wire Bracket N23959-015Screw, Hex Head Q11889-104

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-21TRIND Option Doors with Antennas Major Hardware ComponentsUHF Antenna (Q13851-01 and Q13851-02)This antenna is specifically used to receive the UHF response from the vehicle mount tag. It has a “pigtail” RG-316 co-axial cable with a SMA jack on the other end connected to it for ease of manufacture and installation purposes. Q13851-01 is intended for domestic use and is found in the T20632-G1 Card Cage through Single Loop Antenna Assemblies (T20632-G4). Q13851-02 is intended for international use and is found in the T20632-G5 Card Cage through Single-loop Antenna Assemblies (T20632-G8).Antenna Tuning Board (T20579-GX)The Antenna Tuning Board (T20579-GX) allows the resonance tuning of the low frequency downlink antenna to match with the Transmitter Module to compensate for product tolerances at manufacturing, and to achieve the maximum field strength. The antenna circuit is tuned to resonance by adjusting the ferrite core of the on-board coil with a 0.10-inch hex tuning tool located in ASC TRIND Tool Kit.TRIND Option Doors with AntennasThis section provides descriptions and parts information for TRIND options contained in the doors of The Advantage Series, MDP-3, Encore, and Eclipse dispensers. This version of TRIND consists of RFID components, including the antenna, mounted on the door. The antennas used for the option doors on The Advantage Series and Encore/Eclipse, perform transmit and receive functions and interact directly with a Micro Reader that’s contained on a light board located in the door. The inductive antennas utilize the magnetic near field (air interface) generated by the Micro Reader to interact with the hand-held tags.The Light Micro Reader PCA (T20601-G1/G2) is used on the The Advantage Series and MPD-3 dispensers. The T20601-G1 Board has red Light Emitting Diode (LEDs), the T20601-G2 Board has orange LED’s. The LEDs light to provide an indication to the consumer that the key tag has been read. In addition, the board processes data received from the key tag antenna, and sends the processed data to the DCB or Enhanced Gateway Board.The Key-tag Antenna (T20524-G1) is used on The Advantage Series and MPD-3 dispensers. It connects to the T20601-GX PCA, and is used as an antenna for the key tag portion of the system. An R20522-G2 Cable provides a connection between the T20524 and T20601 PCAs.The Light Micro Reader/Antenna PCA (M01218A001/M01218A002) is used on the Encore/Eclipse dispensers. The M01218A001 Board has red LEDs, M01218A002 Board has orange LED’s. The board provides indication to the consumer that the tag has been read. In addition, the board processes data received from the key tag antenna, and sends the process data to the DCB or Enhanced Gateway Board. The antenna for key-tag portion of the system has been integrated into this assembly. This board also has the ability to be reconfigured from red to orange LEDs, and vice versa, in the field.The “G” level of this board must match the “G” level of the final assembly. Capacitance values are different between the boards due to the different sizes of the single loop antenna itself. IMPORTANT INFORMATION

Major Hardware Components TRIND Option Doors with AntennasPage 4-22 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013MPD-3 Bezel Assemblies (T20616)The following sections provide parts information for the MPD-3 Bezel Assemblies.Figure 4-23: MPD-3 Bezel Assembly (T20616-G1) MPD-3 HousingNeoprene Sponge TapeTI/RFID Antenna AssemblyLight Micro Reader PCAInside Cover GasketInside Cover, MPD-3 HousingBezel Panel AssemblyCable Access GasketLock PlateInterface hand-held Antenna CableTRIND Option Door Data and Power CableMPD-3 Bezel AssemblyFollowing table lists the MPD-3 Bezel Assembly parts:Item Description Part Number1Housing, MPD-3 T20417-G12Tape, Single Coated Neoprene Sponge Q11899-023TI/RFID Antenna Assembly T20524-G14Light Micro Reader PCA T20601-G15Inside Cover Gasket R20584-016Inside Cover, MPD-3 Housing T20216-017Bezel Panel Assembly T17446-G88Interface Hand-held Antenna Cable R20522-G29TRIND Option Door Data and Power Cable R20773-G210 Cable Access Gasket N23881-0111 Plate, Lock N23873-G1

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-23TRIND Option Doors with Antennas Major Hardware ComponentsFigure 4-24: MPD-3 Bezel Assembly (T20616-G2)TRIND Option Door Data and Power CableInterface Hand-held Antenna CableMPD-3 HousingCable Access GasketSelf Locking Hex NutWasher GasketSplit SpaceBezel Panel AssemblyMPD-3 Housing Inside CoverInside Cover GasketLight Micro Reader PCATI/RFID Antenna AssemblyNeoprene Sponge TapeMPD-3 Bezel AssemblyFollowing table lists the MPD-3 Bezel Assembly parts:Item Part Description Part Number1Housing, MPD-3 T20179-012Tape, Single Coated Neoprene Sponge Q11899-023TI/RFID Antenna Assembly T20524-G14Light Micro Reader PCA T20601-G15Inside Cover Gasket R20584-016Inside Cover, MPD-3 Housing T20216-017Bezel Panel Assembly (see note 1) T17534-G058Interface Hand-held Antenna Cable R20522-G29TRIND Option Door Data and Power Cable R20773-G210 Cable Access Gasket N23881-0111 Spacer, Split (see note 2) K87404-0112 Gasket, 0.88 O.D. (see note 2) Q11659-0113 Washer (see note 2) N16599-7814 Nut, Self Locking Hex (see note 2) Q10218-01Notes:1. Bolt-on Panel for Mack Bezels.2. Bezel Assembly requires a quantity of six (6).

Major Hardware Components TRIND Option Doors with AntennasPage 4-24 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Figure 4-25: MPD-3 Bezel AssemblyMPD-3 HousingLens Retainer BracketTI/RFID Antenna PCB AssemblyTI/RFID Light/Micro Reader PCBInside Cover GasketMPD-3 Housing Inside CoverBezel Panel AssemblyCable Access GasketNeoprene sponge TapeLight Micro Leader CableCable Interface/Micro ReaderLock PlateO-ringMobil LensDiffuserHand-held Antenna Interface CableMPD-3 Bezel AssemblyFollowing table lists the MPD-3 Bezel Assembly parts:Item Part Description Part Number1Housing, MPD-3 T20179-012Tape, Single Coated Neoprene Sponge Q11899-023O-ring, 4.25 X 4.28 Q13575-024Lens, Mobil Q13575-015 Diffuser Q13575-036Bracket, Lens Retainer Q13575-047TI/RFID Antenna PCB Assembly T20143-G18TI/RFID Light/Micro Reader PCB T20446-G19Gasket, Inside Cover R20584-0110 Inside Cover, MPD-3 Housing T20216-0111 Bezel Panel Assembly T17446-G8*12 Gasket, Cable Access N23881-0113 Plate, Lock N23873-G114 Cable, Hand-held Antenna Interface R20522-G115 Cable, Light Micro Reader R20519-G316 Interface/Micro Reader, Cable R20521-G3*Slide-in panel for PMI bezels.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-25TRIND Option Doors with Antennas Major Hardware ComponentsAdvantage Wide Frame Option Door AssembliesThis section provides parts data for The Advantage Series Wide Frame Option Doors Assemblies.Figure 4-26: Advantage Wide Frame (48 inches) Option Door AssemblyLens Retainer BracketLogo LensO-ringDoor GasketRight Option DoorTI/RFID Door AntennaAntenna Interface CableLight Micro Reader PCBAntenna ShieldWayne® DiffuserAdvantage Wide Frame Option Door AssemblyFollowing table lists The Advantage Series Wide Frame Option Door Assembly parts: Item Part Description Part Number1TI/RFID Door Antenna T20143-G12Light Micro Reader PCB* T20446-G13Antenna Shield T20210-014Lens Retainer Bracket Q13575-045Diffuser, Wayne Q13575-036Logo Lens Q13575-017O-ring Q13575-028Door Gasket R20424-019Option Door, Right T17499-0610 Antenna Interface Cable R20522-G1*Replaced T20182-G1 and T20295-G1.

Major Hardware Components TRIND Option Doors with AntennasPage 4-26 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Figure 4-27: Advantage Wide Frame (48 inches) Option Door AssemblyWide Frame ShieldRight Option DoorDoor GasketTRIND Antenna PCBRFID Light/Micro Reader PCASolid Strip GrommetAdvantage Wide Frame Option Door Assembly Parts ListFollowing table lists the Advantage Wide Frame Option Door Assembly parts: Item Part Description Part Number1Wide Frame Shield T20570-G12Solid Strip Grommet Q10315-063RFID Light/Micro Reader PCA (see note 1) M01580A00X4TRIND Antenna PCB T20524-G15Door Gasket R20424-016Right Option Door (see note 2) T20415-0XNotes:1. Order entry item available as -A001 and -A002.2. Order entry item available as -01 through -08.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-27TRIND Option Doors with Antennas Major Hardware ComponentsAdvantage Narrow Frame Option Door AssembliesThis section provides parts data for The Advantage Series Narrow Frame Option Doors.Figure 4-28: The Advantage Series Narrow Frame (36 inches) Option Door AssemblyN/F Option DoorAccess Door GasketDisplay PCB AssemblyTRIND Antenna Assembly PCBRFID Light/Micro ReaderN/F Door ShieldSolid Strip GrommetNarrow Frame Option Door AssemblyFollowing table lists the Narrow Frame Option Door Assembly parts:Item Part Description Part Number1Solid Strip Grommet Q10315-062N/F Door Shield T20571-G13RFID Light/Micro Reader* M01580A00X4TRIND Antenna Assembly PCB T20524-G15Display PCB Assembly T20262-G16Access Door Gasket R20424-017N/F Option Door T20416-01*Order entry item available as -A001 and -A002.

Major Hardware Components TRIND Option Doors with AntennasPage 4-28 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Figure 4-29: The Advantage Series Narrow Frame (36 inches) Option Door AssemblyAccess Door GasketN/F Option DoorO-ringMobil lensDiffuserLens Retainer BracketTI/RFID Light/Micro Reader PCBAntenna ShieldCable, Hand-held InterfaceTI/RFID Antenna PCBDisplay PCB Assembly Display LensDisplay Lens Mounting BracketDisplay Lens GasketNarrow Frame Option Door AssemblyItem Part Description Part Number1N/F Option Door (see note 1) T20125-0X2O-ring Q13575-023Mobil lens Q13575-014Diffuser Q13575-035Lens Retainer Bracket Q13575-046TI/RFID Light/Micro Reader PCB (see note 2) T20446-G17Antenna Shield T20210-028Cable, Hand-held Interface R20522-G19Display PCB Assembly T20262-G110 TI/RFID Antenna PCB T20143-G111 Display Lens Mounting Bracket R20586-0112 Display Lens R20585-0113 Display Lens Gasket N23879-0114 Access Door Gasket R20424-01Notes:1. Order entry item available as -01 and -02.2. Replaced T20295-G1.Following table lists the Narrow Frame Option Door Assembly parts:

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-29TRIND Option Doors with Antennas Major Hardware ComponentsEncore CIM Door Option AssemblyThis section provides the parts for the Encore CIM Door Option Assembly.Figure 4-30: Encore CIM Door Option AssemblyHex Head 6-20 ScrewPhillips ScrewTRIND Display Window LensTRIND Panel GasketCIM Door with CRIND AssemblyTRIND Light and Indicator AssemblyEncore CIM Door Option Assembly Parts ListFollowing table lists the Encore CIM Door Option Assembly parts:Item Part Description Part Number1Screw, Hex Head 6-20 Q11677-242TRIND Light and Indicator Assembly M01218A00X*3CIM Door with CRIND Assembly M01208A0014TRIND Panel Gasket M01160B0015TRIND Display Window Lens M01234B0016Screw, Phillips®M00419B117*Order entry item available as red (-A001) or orange (-A002).

Major Hardware Components TRIND Option Doors with AntennasPage 4-30 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Eclipse Ovendoor Option AssemblyThis section provides the parts for the Eclipse Ovendoor Option Assembly.Figure 4-31: Eclipse Ovendoor Option AssemblyTRIND Light and Indicator AssemblySlotted 6-20 X 0.3125 ScrewEclipse TRIND/Cash Acceptor OvendoorEclipse Ovendoor TRIND AssemblyTRIND PCB CoverEclipse Ovendoor Option Assembly Parts ListFollowing table lists the Eclipse Ovendoor Option Assembly parts:Item Part Description Part Number1Eclipse TRIND/Cash Acceptor Ovendoor M01509A0012Eclipse Ovendoor TRIND Assembly M01661A0013TRIND PCB Cover M01408B0014Slotted 6-20 X 0.3125 Screw Q11677-235TRIND Light and Indicator Assembly M01218A00X**Order entry item available as red (-A001) or orange (-A002).

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-31TRIND Option Doors with Antennas Major Hardware ComponentsLight/Micro Reader PCB (T20446-G1, T20601-GX, M01580A001, and M01580A002)Note: T20446 replaced Light/Micro Reader PCB T20182-G1 and T20295-G1. M01580A001 and M01580A002 replaced Light/Micro Reader PCB T20601-G1 and G2.The PCB is mounted on the right options door on The Advantage Series units or in an enclosure mounted on the bezel for MPD-3 units. The PCB processes data received from the hand-held transponder and provides tag read indicator lights for the TRIND system. The PCB requires both 5 VDC and 22.5 VDC supplied at P182 plug. The PCB also provides hand-held transmitter information to the DCB or Enhanced Gateway Board. In addition, the PCB receives information regarding light control from the DCB. These activities are also done through P182 plug.Figure 4-32: T20446-G1 Light/Micro Reader PCBNote: Used with T20229 Card Cage in C00011-001 Kit.Figure 4-33: T20601-G1 Light/Micro Reader PCBNote: Used with T20606-GX Card Cage in C00011-002 Kit and above.

Major Hardware Components TRIND Option Doors with AntennasPage 4-32 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Figure 4-34: M01580A00X Light/Micro Reader PCBNote: Used with T20606-GX Card Cage in C00011-002 Kit and above.M01218A001 and M01218A002 Light/Micro Reader PCBMounted on the CIM Door on Encore and Eclipse units, this PCB processes information received from hand-held transponder (only), as well as provides indicator lights for the TRIND system. The PCB requires both 5 VDC and 22.5 VDC supplied at P182 plug. The PCB provides transmitter activity data to the DCB, and receives light control information from the DCB. These activities are done through P182 plug. The antenna is integrated into this assembly.Figure 4-35: M01218A00X Light/Micro Reader PCB

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-33TRIND Option Doors with Antennas Major Hardware ComponentsHand-held Antenna PCB (T20143-G1)Hand-held PCB is used on the original system and is connected to Light/Micro Reader PCB (T20182) at P181 plug and mounted on options or bezels doors.Figure 4-36: Hand-held Antenna PCBTRIND Antenna PCA (T20524-G1)The PCAs are 47uH antennas that work with the Micro Reader. They are energized by the Micro Reader at 132 kHz to generate the exciter frequency of 134.2 kHz.Figure 4-37: TRIND Antenna PCA

Major Hardware Components System CablesPage 4-34 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013System CablesThis section provides a description and parts information for the TRIND system cables. These cables are used to make connections between the various TRIND and dispenser components that comprise the TRIND system.Note: To ensure compliance with EMC® standards, do not remove the ferrite beads from cable assemblies provided with them.L/HF Antenna Cable (M00878)The Overhead Antenna Cable Assemblies (M00878A001 and M00878A002), connect the overhead antennas to the TRIND UHF receiver and LF transmitter. The M00878A001 Cable is used for the Encore units, the M00878A002 is used for The Advantage Series and MPD-3 units.Note: If the unit has an Exxon Lightbox, an overhead Antenna Cable Extension (M01380A001) used for this configuration.Figure 4-38: L/HF Antenna CableM00878A001M00878A002Power and Data Option Door Cable (R20773)The Power and Data Option Door Cable connects the Light/Micro Reader PCA to the TRIND Card Cage. Note: This cable exists in some quantities as 55 inches long. This was eventually changed to 70 inches long (Revision C and above). If you encounter the shorter version, you need an Extender Cable (M01557A001) for each side of the dispenser. Figure 4-39: Power and Data Option Door CableTo DCB or Enhanced Gateway BoardTo TRIND Light Board

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-35System Cables Major Hardware ComponentsR20437-G01 TRIND to CRIND Logic Cable (The Advantage Series and MPD-3)The R20437-G01 TRIND to CRIND Logic Cable connects the TRIND Gateway Boards (T20128 and T20678) to CRIND Logic Boards.Figure 4-40: R20437-G01 TRIND to CRIND Logic CableM00515A002 TRIND to CRIND Logic Cable for Encore 500 and EclipseThe M00515A002 TRIND to CRIND Logic Cable for Encore 500 and Eclipse connects the Gateway Boards to the CRIND Logic Boards.Figure 4-41: M00515A002 TRIND to CRIND Logic Cable

Major Hardware Components System CablesPage 4-36 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013M001804A001 TRIND to CRIND Logic Cable for Encore 300The M001804A001 TRIND to CRIND Logic Cable for Encore 300 connects the Gateway Boards to the CRIND Logic Boards.Figure 4-42: M001804A001 TRIND to CRIND Logic CableAC Power Cables (R20580 and M00811A001)The AC Power Cables are used to provide system power to the TRIND Card Cage assembly. Connections for these cables are unit specific. Use appropriate connector to intercept power on existing unit power cable.Figure 4-43: AC Power CablesR20580M00811A001

Major Hardware Components System CablesPage 4-38 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Full System Cable Connections on MPD-3 DispensersFor all single-sided units, install Dummy Load Connector (R20526-01) on JB on transmitter PCB and skip all Side B connections.Note: If power is applied to Card Cage without the antenna cables or dummy load connected, the transmitter board will be damaged.On Cable Connect To OnR20509-G2 (marked for Side A) P1/2 J1 Side A Overhead Antenna (low frequency)PA/B *JA Transmitter PCB Q13564R20509-G2 (unmarked for Side B) P1/2 J2 Side B Overhear Antenna (low frequency)PA/B *JB Transmitter PCB Q13564R20519-G3 (marked for Side A) J182 P182 Light/Micro Reader PCB Assembly T20182 on Side A Faceplate AssemblyP7 *J7DCB PCB Q13563R20519-G3 (unmarked for Side B) J182 P182 Light/Micro Reader PCB assembly T20182 on Side B Faceplate AssemblyP8 *J8DCB PCB Q13563R20521-G3 (marked for Side A) J180 P180 Light/Micro Reader PCB Assembly T20182 on Side A Faceplate AssemblyJ177 *P177 Power Supply PCB T20138GRD *Ground Stud Card CageR20521-G3 (unmarked for Side B) J180 P180 Light/Micro Reader Pcb Assembly T20182 on Side B Faceplate AssemblyJ176 *P176 Power Supply PCB T20138GRD *Ground Stud Card CageQ13578-01 -01 (marked for Side A) P1 J1 Side A Overhead Antenna (high frequency)P1 *J2B Receive PCBQ13578-01 (unmarked for Side B) P1 J2 Side B Overhead Antenna (high frequency)P1 *J2A Receive PCBR20437-G01 J250 *P250 TI Gateway PCB T20128-G1J258A P258 Side A CRIND Logic PCB T17764J258B P258 Side BCRIND Logic PCB T17764R20580-G1 P601J6013 prong F 3 prong M Card Cage, Rear*Indicates connection point is on Card Cage assembly.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-43System Cables Major Hardware ComponentsAntenna Cable Pin-to-Pin Connections (M00878A001 and M00878A002) P1B To J1 Pin # on Side 1 Overhead LF AntennaP1A To J1 Pin # on Side 2 Overhead LF AntennaP3B To J2 Pin # on Side 1 Overhead HF AntennaP3A To J2 Pin # on Side 2 Overhead HF AntennaPB To JB for Side 1 Pin # on Q13579 Transmitter BoardPB To JB for Single-side Units Only With R20526-G1 Power Resistor PA To JA for Side 2 Pin # on Q13579 Transmitter BoardP2A To J2A for Side A Pin # on Q13564 UHF Receive BoardP2B To J2B for Side B Pin # on Q13564 UHF Receive Board11111 N.C. 1112 2 - - 2 N.C. 2 - -- - - - 3 - 3 - -Ribbon Cable Pin-to-Pin Connections (M00515A002) J/PA To P250 Pin # On Gateway PCB (T20128) To P3110 Pin # on CRIND Control Node (M00089) Function112 RX_A213 GND_A314 TX_A411 +5V_A5 - SPARE_IN_A6 - N.C.7 - SPARE_OUT_A8 5 RX_B9 6 GND_B10 -TX_B11 4+5_B12 -SPARE_IN_B13 -N.C.14 -SPARE_OUT_BAntenna Cable, Low Frequency Pin-to-Pin Connections (R20509-G1)For single-sided units R20526 (see below) replaces R20509-G1 Cable used on Side B.To JA/JB Pin # on Low Frequency Transmitter Board (Q13579)To J1/J2 Pin # on Over Head Low Frequency Antenna1 12 23* unusedNote: *indicates to Ground.

Major Hardware Components System CablesPage 4-44 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Light/Micro Reader Cables Pin-to-Pin Connections (R20519-G1, R20519-G2, and R20519-G3)To J7/J8 Pin # on Data Control Board (Q13563) To P182 on Light/Micro Reader PCB (T20182) Function1 1 TX 2322 2 GPO 2323 3 AX 2324 4 Light 2325 5 RDEN6 6 GNDR20521-G1 and R20521-G2 Interface Micro Reader Cables Pin-to-Pin ConnectionsTo P176/P177 Pin # on Power Supply Board To P180 Pin # on Light/Micro Reader PCB (T20182) Function1 1 +22v2 2 +5v3 3 GNDR20522-G1 Interface Hand-held Antenna Cable Pin-to-Pin ConnectionsTo P190 Pin # on Hand-held Antenna T20143 To P181 Pin # on Light/Micro Reader PCB T201821 12 2R20522-G2 Interface Hand-held Antenna Cable Pin-to-Pin ConnectionsTo P190 Pin # on Hand-held Antenna T20524 To P181 Pin # on Light/Micro Reader PCB T206011 12 2R20526 TI/RFID Dummy Load Transmitter Cable Pin-to-Pin ConnectionsUsed for single-sided units in place of Side B R20509-G1 Cable to provide dummy load. If TRIND unit is powered without load on both Side A and B of Low Frequency Transmitter Board (Q13579) will be damaged.R20526 Pin # To JB Pin # on Low Frequency Transmitter Board (Q13579)1 12 23 3

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-45System Cables Major Hardware ComponentsR20437-G01 TRIND to CRIND Logic Cable Pin-to-Pin ConnectionsPin # on T20128 Gateway PCB Pin # Side A P258 of CRIND Logic Board Pin # on Side B P258 of CRIND Logic Board Function1 1 - RX-A2 2 - GND-A3 3 - TX-A4 4 - +5V-A5 5 - Spare-In-A6 6 - N.C.7 7 - Spare-Out-A8 - 1 RX-B9 - 2 GND-B10 - 3 TX-B11 - 4 +5V-B12 - 5 Spare-In-B13 - 6 N.C.14 - 7 Spare-Out-BR20773-G2 Advantage Option TRIND Data and Power Cable Pin-to-Pin ConnectionsTo Pin # on Side 1 and Side 2 Micro Reader PCB Plug P182 (M01218A001/A002)To Pin # on TRIND Card Cage Harness Cable (T20662-G2) Plug P1 and P2 Function1 1 TX2 2 RX3 3 GPO4 4 GND5 5 VCC6 6 N.C.7 7 -8 8 ILLUM9 9 GND10 10 +22V11 11 RDEN12 12 N.C.

Major Hardware Components System CablesPage 4-46 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013R20773-G2 Encore Option TRIND Data and Power Cable Pin-to-Pin ConnectionsTo Pin # on Side A and Side B T20601 Light/Micro Reader PCB Plug P182 To Pin # on TRIND Card Cage Harness Cable (T20662-G2 Plug P1 and P2 Function1 1 TX22) RX3 3 GPO4 4 GND5 5 VCC6 6 N.C.7 7 -8 8 ILLUM9 9 GND10 10 +22V11 11 RDEN12 12 N.C.T20662-G2 TRIND Card Cage Cable Harness Cable Pin-to-Pin ConnectionsFrom P1 Pin # on T20662 TRIND Card Harness CableTo J1/J2 Pin # on Side 1 R20773 TRIND Data and Power CableFrom P2 Pin # on T20662 TRIND Card Harness CableTo J1/J2 Pin # on Side 2 R20773 TRIND Data and Power CableFrom P7 Pin # on T20662 TRIND Card Harness CableTo J7 Pin # For Q13563 DCB From P8 Pin # on T20662 TRIND Card Harness CableTo J8 Pin # For Q13563 DCBFrom J176 Pin # on T20662 Card Harness Cable To P176 Pin # on Power Supply PCBFrom J177 Pin # on T20662 Card Harness Cable To P177 Pin # on Power Supply PCB1 1 1 1 1 1 1 1 1 1 1 12 2 2 2 2 2 2 2 2 2 2 23 3 3 3 3 3 3 3 3 3 3 34 4 4 4 4 4 4 4 - - - -5 5 5 5 5 5 5 5 - - - -6 6 6 6 6 6 6 6 - - - -7 7 7 7 - - - - - - - -8 8 8 8 - - - - - - - -9 9 9 9 - - - - - - - -10 10 10 10 - - - - - - - -11 11 11 11 - - - - - - - -12 12 12 12 - - - - - - - -

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 5-1ASC TRIND Tool Kit (K94577-01) System Accessories5 – System AccessoriesASC TRIND Tool Kit (K94577-01)The ASC TRIND Tool Kit contains specialized tools required for installation and service of TRIND equipped units.Kit ContentsThe Tool Kit contains the following itemsDescription Part Number Quantity Cable, Standalone Jumper R20602-G1 1Cable, Standalone Jumper R20602-G2 1Co-axial Cable Tool Q13628-01 1Field Strength Sensor Board Q13626-01 1Test Tag, TI/RFID Car Mount Q13630-01 1Test Tag, TI/RFID Hand-held Q13630-02 1Threaded Rod, 3/8-16 X 4” N23880-01 4Tuning Tool, Plastic Tipped Q13631-01 1Tuning Tool, Plastic Tipped Q13631-02 1.Standalone Jumper CablesStandalone Jumper Cable (R20602-G1) for LF/UHF Full SystemThis cable is used for MPD-3 installation or troubleshooting on any unit that requires placing the unit the standalone mode. After powering down unit, either Side A or B Light Micro Reader Cable (R20519-G3) is disconnected from either J8 (Side B) or J7 (Side A) on DCB in the TRIND Card Cage, and Standalone Jumper Cable is connected in-line (between J8 and P8 or between J7 and P7). A standard alkaline 9 V battery (not supplied with kit) must be connected to Standalone Jumper Cable.Figure 5-1: R20602-G1 Standalone Jumper Cable

System Accessories Standalone Jumper CablesPage 5-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Note: If Standalone Jumper or 9 V battery is not available, unit can be put in standalone using the jump jack on JP3.Connector on R20602-G1 Connects To OnJ7/J8 Either J7 or J8 DCB PCB on Card CageP182 Either P7 or P8 Side A or B Light Micro Reader Cable (R20519-G3)Battery connectors Battery terminals Standard 9 V alkaline batteryFigure 5-2: R20602-G1 Card Cage Connections and Wiring Diagram J8 and J7on TRIND Card CageWiring Diagram

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 5-3Standalone Jumper Cables System AccessoriesStandalone Jumper Cable (R20602-G2) for Enhanced GatewayThis cable is used for installation or troubleshooting, and for placing a unit in the “standalone” mode. The hand-held key tag units contain the T20606-G3 Card Cage Assembly and the Enhanced Gateway PCB (T20678-G1). After powering down unit, the P1 end of the M00507A001 Cable coming out of the Card Cage on Side A is disconnected. The P1/P2 end of the Standalone Jumper Cable is connected to the P1 end of the M00507A001 Cable, and the J1/J2 end of the Standalone Jumper Cable is connected to the J1/J2 end of the R20773-02 Cable that is connected to the Light Board Assembly (M01218A001). TRIND is in the “standalone” mode when power is restored to the unit.Connector on R20602-G2 Connects To OnP1/P2 P1 M00507A001 Cable (Side A)J1/J2 J1/J2 R20773-G2 CableFigure 5-3: R20602-G2 Standalone Jumper Cable and Wiring Diagram

System Accessories Dummy Load Transmitter (R20526)Page 5-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Dummy Load Transmitter (R20526)Dummy Load Transmitter must be installed on JB of Transmitter PCB.Figure 5-4: Dummy Load Transmitter To JBCo-axial Cable Tool (Q13628-01)Co-axial Cable Tool is a hex-socket tool with a slit down its length. Co-axial cables are (M00878A001, M00878A002, and Q13578-01) are used for transmission from TRIND overhead antennas and come with hex connectors at either end. The Co-axial Cable Tool allows the installer to tighten cable connections in tight areas of the TRIND Card Cage and overhead connection box.Note: Co-axial cable fits in to the slotted side of the Co-axial Cable Tool, allowing the socket to surround the hex-head of the cable connector. This allows connections to be made and tightened straight on, rather than from the side. Figure 5-5: Co-axial Cable Tool

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 5-5Field Strength Sensor Board (Q13626-01) System AccessoriesField Strength Sensor Board (Q13626-01)TRIND installation manuals and this document details the installation test for positioning of the Field Strength Sensor Board during antenna field tuning.Figure 5-6: Field Strength Sensor Board Red and Black LeadsSet the multimeter to DC voltage. Connect the red and black leads of the standard multimeter to the field strength sensor board leads. As the antennas are tuned by incremental adjustments to the antenna’s variable inductor (similar to a tuning pot), voltage reading increases or decreases. The field strength sensor board allows you to find the voltage peak, which is the tuning target. Q13630-01 and Q13630-02 Test TagsHand-held Test Tag (Q13630-01) simulates a hand-held transponder and has the appearance of a key holder. Car-mount Test Tag (Q13630-02) simulates a customer’s car mounted transponder. These tags are used to test operation of the TRIND system at installation.Figure 5-7: Test TagsCar-mount Test Tag (Q13630-02)Hand-held Test Tag (Q13630-01)

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 6-1Positioning Overhead Antennas Procedures for Factory Installed TRIND6 – Procedures for Factory Installed TRINDPositioning Overhead AntennasTRIND overhead antennas are shipped mounted to the unit in the down position. Figure 6-1 shows the TRIND antenna hardware and final antenna positioning on the unit.Figure 6-1: Positioning TRIND Antenna Perform the following procedures to position each overhead antenna:Note: If installing the Mobil Display Cabinet (Blue Hat), leave the antennas in the down position until the display cabinet is installed. For display cabinet installation instructions, refer to “Dispenser Setup” on page 7-1.See Figure 6-1 and perform the following steps to position the overhead antenna into its final position. Perform these steps for each side of the unit:1Loosen the bolts on the each side of the unit that secure the antenna boxes to the antenna brackets using a 3/8-inch nut driver.2Slide the antenna forward and away from the fueling unit in the bracket slots.3Rotate the antenna to the upright position parallel to the ground.Molded TabBolt SlotWiresBolt

Procedures for Factory Installed TRIND Positioning Overhead AntennasPage 6-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 20134Slide the antenna back towards the unit until the bolts stops in the slots and the molded part of the antenna bracket is secure inside the bracket fork.Note: Before tightening the bolts, ensure that the cables coming from the antenna are securely positioned inside the stamped groove part of the bracket and are not trapped under the bracket.5Tighten the bolts that secure the antenna into position using the 3/8-inch nut driver or equivalent.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 7-1Addressing Dither Sync Address for LF/UHF Full System Dispenser Setup7 – Dispenser SetupAddressing Dither Sync Address for LF/UHF Full SystemEach dispenser on the G-SITE® system controller must be addressed differently; no two dispensers may have the same address. Addresses are at discretion of the installer.Note: Before installing the Card Cage inside the dispenser, locate the dip switches on the DCB inside the Card Cage assembly (see Figure 7-1).Figure 7-1: DCB and Dip Switch LocationSwitch Numbers = Value1 = Standalone Mode2 = 13 = 24 = 45 = 812345Dip Switch DownDip Switch UpDCB1From Side A of unit, locate the dip switches on the DCB inside the Card Cage.2Using switches 2, 3, 4, and 5, address each dispenser so that no two dispensers at one side are identical.

Dispenser Setup Setting Baud RatePage 7-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Setting Baud RateFor Major Oil Company (MOC) TRIND installations, there is no requirement to set or change baud rate.Addressing Gateway/Enhanced Gateway BoardAddresses for the TRIND device must match the addresses on CRIND Logic Board.1Access the unit’s CRIND Logic Board. Refer to MDE-2562 CRIND Service Manual.2Locate jump jacks on A and B side CRIND Logic Boards [T17764-XX (see Figure 7-3 on page 7-3)].3Note position of jump jacks and set jump jacks on Gateway/Enhanced Gateway Board (see Figure 7-2) to match address on CRIND Logic Boards (see Figure 7-3 on page 7-3) for both Sides A and B.Note: The Gateway Boards are assessable at the upper left hand corner at the front of the Card Cage.Figure 7-2: Gateway Boards Jump Jack LocationsJump Jack Locations on Enhanced Gateway Board (T20678)Jump Jack Locations on Gateway Board (T20128)

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 7-3Addressing Gateway/Enhanced Gateway Board Dispenser SetupFigure 7-3: CRIND Logic Board (T17764-XX)U7 Chip Orientation NotchT17764-XX CRIND Logic Board (-G3 shown)JP1-16

Dispenser Setup Addressing Gateway/Enhanced Gateway BoardPage 7-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013CRIND Address TableFollowing table provides a cross-reference between addresses on the T17764 CRIND Logic Board and the Gateway Boards.MOC and Generic CRIND AddressesAddress On CRIND Logic Board T17764-XX JP8 JP7 JP6 JP5 JP4= Address on Gateway Board ‘A’ Side JP6 JP7 JP8 JP9 JP10= Address on Gateway Board ‘B’ Side JP14 JP15 JP16 JP17 JP181IN OUT OUT OUT OUT2OUT IN OUT OUT OUT3IN IN OUT OUT OUT4OUT OUT IN OUT OUT5IN OUT IN OUT OUT6OUT IN IN OUT OUT7IN IN IN OUT OUT8OUT OUT OUT IN OUT9IN OUT OUT IN OUT10 OUT IN OUT IN OUT11 IN IN OUT IN OUT12 OUT OUT IN IN OUT13 IN OUT IN IN OUT14 OUT IN IN IN OUT15 IN IN IN IN OUT16 OUT OUT OUT OUT IN17 IN OUT OUT OUT IN18 OUT IN OUT OUT IN19 IN IN OUT OUT IN20 OUT OUT IN OUT IN21 IN OUT IN OUT IN22 OUT IN IN OUT IN23 IN IN IN OUT IN24 OUT OUT OUT IN IN25 IN OUT OUT IN IN26 OUT IN OUT IN IN27 IN IN OUT IN IN28 OUT OUT IN IN IN29 IN OUT IN IN IN30 OUT IN IN IN IN31 IN IN IN IN IN32 OUT OUT OUT OUT OUT

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 7-5Preparation for Tuning Antennas Dispenser SetupPreparation for Tuning AntennasAntenna tuning requires use of Field Strength Sensor Board supplied with the ASC TRIND Tool Kit. For information on using Field Strength Sensor Board, refer to “Field Strength Sensor Board (Q13626-01)” on page 5-5.1For units without G-SITE, put unit in ‘standalone’ mode. Refer to “Standalone Jumper Cable (R20602-G1) for LF/UHF Full System” on page 5-1 and “Standalone Jumper Cable (R20602-G2) for Enhanced Gateway” on page 5-3.2Restore power to unit(s).3After restoring power to the unit, verify that the unit is in “standalone” mode by observing that the LEDs on the light board are flashing.Tuning AntennasFollowing sections provide instructions on tuning the Single-loop and Mobil antennas.Tuning Single-loop AntennasPerform the following steps in to tune a Single-loop Antenna.1Locate the access port for the tuning pot in the overhead antenna connection box on Side A. Note: Use Tuning Tool (Q13631-XX) from the ASC TRIND Tool Kit to make pot adjustments. For instructions, refer to MDE-3640 ASC TRIND Tool Kit. Hex end of tuning tool matches hex shape of tuning pot.2Lay field strength sensor on the antenna as shown in Figure 7-4. Exact location is not critical.Figure 7-4: Field Strength Sensor PositioningTuning Pot Access Port Location In Overhead Antenna Connection BoxField Strength SensorUnderside of Antenna View

Dispenser Setup Tuning AntennasPage 7-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 20133On the Card Cage, move the three position “tune” toggle switch (see Figure 7-5) from center position to “A”.Figure 7-5: Tuning Toggle Switch LocationsBAABTune Toggle Switch Location4Connect the leads to field strength sensor. Position the multimeter selector switch to DC voltage.5By fine adjustments to tuning pot, set to highest DC voltage reading.6Voltage will peak at a point, and then decrease with turns in either direction. Set at peak.7Repeat steps 1 on page 7-5 through 5 for position “B” and then return tune toggle switch to center position.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 7-7Tuning Antennas Dispenser SetupMobil AntennasTo tune a Mobil Antenna, proceed as follows:1Locate variable inductor on PCB in the over-head antenna connection box. The variable inductor, similar to a tuning pot, has a slot for the tuning tool. For more information on Mobil Antennas, refer to “Mobil Overhead Antenna Assembly (T20231)” on page 4-14.2The variable inductor on the Side A overhead antenna connection box should be turned out five to six turns as a starting point.Note: Use tuning tool from the ASC TRIND Tool Kit to make adjustments.Figure 7-6: Variable Inductor LocationVariable inductor location in overhead antenna connection boxVariable Inductor, use Tuning Tool to adjust.J13Lay field strength sensor flat at a position (see Figure 7-7) on the Side A plastic antenna housing, to the right of connection box.Figure 7-7: Field Strength Sensor Location on Side A Position Field Strength SensorBoard (Q13626-01)Note: For consistent readings, always place sensor board in the same spot during testing.

Dispenser Setup Tuning AntennasPage 7-8 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 20134On Card Cage, move the three position “tune” toggle switch from the center position to “A”.Figure 7-8: Tune Toggle Switch Location “Tune” toggle switch location5Connect the leads on the multimeter to field strength sensor. Set the meter to the DC voltage range.6By fine adjustments to variable inductor, set to the highest DC voltage reading.Note: Voltage will peak at a point between 12 VDC and 20 VDC, and then decrease with turns in either direction. Set at peak.7Repeat steps 1 on page 7-7 through 6 for Side B.8 When finished, return the tune toggle switch to the center position.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-1Status Indicators Testing and Troubleshooting8 – Testing and TroubleshootingFollowing sections provide testing and troubleshooting information for the TRIND system. The status indicator section describes the characteristics of key TRIND indicators when the TRIND system is operating properly. The troubleshooting flow chart section provides a graphical guide to assist in troubleshooting the TRIND system.Note: The majority of failures that occur are attributed to insufficient initial setup detail. Proper Gateway Board addressing and accurate cable connections are crucial to the effective operation of the TRIND system.Status IndicatorsFollowing sections describe the display characteristics of key indicators when the TRIND system is functioning properly. Gateway Board (T20128)Figure 8-1 shows Status indicators for the Gateway Board.Figure 8-1: Gateway BoardCR9 CR8CR6CR5CR4CR10 CR7

Testing and Troubleshooting Status IndicatorsPage 8-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013The Gateway Board will have the following indicator characteristics when operating properly:• +5 VDC LED on solid (CR8).• Blinking Central Processing Unit (CPU) LED (CR6). A dimly lit LED can also indicate proper operation because the blink rate becomes so fast that the LED appears dimmer than the +5 VDC LED (CR8).• Rapidly Blinking CRIND A and B LEDs. Side A is CR4 (TX), CR5 (RX), Side B is CR9 (TX). These LEDs indicate good communication with the CRIND. They mimic the LEDs on the series of T17764 CRIND Boards. The Encore 500 Series CRIND node has two TRIND LEDs, D12 and D13, present in board under the TRIND connector.Enhanced Gateway Board (T20678)Figure 8-2 shows Status indicators for the Enhanced Gateway Board.Figure 8-2: Enhanced Gateway BoardCR9CR8CR6CR5CR4CR10 CR7

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-3Status Indicators Testing and TroubleshootingEnhanced Gateway Board will have the following indicator characteristics when operating properly:• +5 VDC LED on solid (CR8).• Blinking CPU LED (CR6). A dimly lit LED can also indicate proper operation because the blink rate becomes so fast that the LED appears dimmer than the +5 VDC LED (CR8).• Rapidly Blinking CRIND A and B LEDs. Side A is CR4 (TX), CR5 (RX), Side B is CR9 (TX). These LEDs indicate good communication with the CRIND. They mimic the LEDs on the T17764 series of CRIND Boards. The Encore 500 Series CRIND node has two TRIND LEDs, D12 and D13, present in board under the TRIND connector.Data Control Board (Q13563)Status indicators for the Q13563-01 DCB are shown in Figure 8-3 and the status indicators for the Q13563-04 DCB are shown in Figure 8-4 on page 8-4.Figure 8-3: Q13563-01 DCB IndicatorsHeart Beat (CPU)RS-485 (TX)Read Ant 1Read Ant 3Bezel I/O ErrorRS-485 (RX)12 VDCVcc (+5 VDC)J8 Bezel BJ7 Bezel A

Testing and Troubleshooting Status IndicatorsPage 8-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Figure 8-4: Q13563-04 DCB IndicatorsHeart Beat (CPU)RS-485 (TX)Read Ant 1 (Overhead)Read Ant 3 (Overhead)Bezel I/O ErrorRS-485 (RX)+12 VDCVcc (+5 VDC)J8 Bezel BJ7 Bezel AThe Q13563 DCB will have the following indicator characteristics when operating properly:• VCC and +12 VDC LEDs on solid (D14 and D13, respectively).• Heartbeat LED (CPU) blinking (D9).• RS-485 LED’s strobbing rapidly (D2 and D3).Note: One may watch the communications begin between the Gateway Board and the DCB with these LEDs. The first several sequences are the waking up of the DCB and then commands sent down. This LED activity looks spurious. After a few rounds of that behavior, the RS-485 LEDs will begin firing at a regular pace, indicating that a link has been established. The RS-485 LEDs fire at a regular pace only when the Gateway Board is looking for tags. When the CRIND does not want the Gateway to look for tags (or has never initiated communication with the Gateway), the RS-485 LEDs fire once every 10 seconds after any initial wakeup.• When a car tag has been presented, the READ ANT 1 (D8) or READ ANT 3 (D7) LED will light, depending upon the side. • If the Bezel Input Output (I/O) error LED (D6) is on, then one of the Light/Micro Reader Boards is not connected or has lost communication.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-5Status Indicators Testing and TroubleshootingT20601/M01560 Light/Micro Reader BoardsThe Light/Micro Reader Boards (see Figure 8-5) will exhibit the following characteristic when operating properly:Note: The M01560 is a subassembly of Light and Inductor PCB Assembly (M01218).• SYNC LED blinking (CR1).• OKT LED on solid (CR2) until a tag is presented, then it will flicker while a key tag is in the field.• STAT LED (CR3) blinking in unison with the SYNC LED.• If these LEDs are solid, then the TRIND has not been told to look for tags, and consequently will never light the LEDs on the Light/Micro Reader Board. Figure 8-5: RFID Light/Micro Reader BoardsSYNC OKT STATSYNC OKT STATSTATT20601M01560

Testing and Troubleshooting Isolating TRIND from CRINDPage 8-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Isolating TRIND from CRINDTo isolate the TRIND system from CRIND, proceed as follows:1Shut off all power to unit.2Disconnect either Side A or B Light Micro Reader Cable (R20519-G3) from either J8 (Side B) or J7 (Side A) on the DCB in the TRIND Card Cage, and insert the standalone jumper in-line (between J8 and P8 or between J7 and P7). For jumper details, refer to “Standalone Jumper Cable (R20602-G1) for LF/UHF Full System” on page 5-1.Note: If Standalone Jumper Cable (R20602-G1) or 9 V alkaline battery is not available, unit can be put in standalone mode by installing jump jack on JP3 on Light/Micro Reader Board (for information on Isolating TRIND from CRIND, refer to “Light/Micro Reader PCB (T20446-G1, T20601-GX, M01580A001, and M01580A002)” on page 4-31). Perform for Side A only for the Card Cage Assembly.3Remove J4 from DCB.4Restore power to unit, and test TRIND operation (for information on test TRIND operation, refer to “Dummy Load Transmitter (R20526)” on page 5-4. If TRIND functions properly the problem is with CRIND or CRIND related equipment, refer to MDE-2562 CRIND Service Manual.Tag TestingPerform the following procedures to begin TRIND tag testing. To test the full controller drive capability, do not place TRIND in the standalone mode. Allow the dispenser network to detect the other subsystems (pump, CRIND, TRIND, etc.). The standalone procedure will verify that TRIND hardware is good (or not). The standalone procedure isolates TRIND from CRIND.Car Mounted Test Tags1Place the unit into the standalone mode. For the appropriate standalone cable connection, refer to “Standalone Jumper Cable (R20602-G1) for LF/UHF Full System” on page 5-1.2From Side A of the unit, hold the Car Mount Test Tag, from the ASC TRIND Tool Kit in front of the unit at a distance of approximately 6 inches from the face of unit. Observe that the door or faceplate TRIND indicator lights.3Repeat steps 1 and 2 for Side B.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-7Tag Testing Testing and TroubleshootingHand-held Test TagsTo test the Hand-held Tags, proceed as follows:1Place the unit into the standalone mode. For the appropriate standalone cable connection, refer to “Standalone Jumper Cable (R20602-G2) for Enhanced Gateway” on page 5-3.2From Side A of the unit, point the Hand-held Test Tag, from the ASC TRIND Tool Kit at the TRIND target graphic (see Figure 8-6). The TRIND indicator lights when the tag is approximately 3 inches or less away from the target graphic. Repeat for Side B.Note: If the indicator fails to light, check whether the light on the other side is on; if so, it indicates a crossing of Side A and B cables. Check the connections.Figure 8-6: Positioning TRIND Hand-held Test TagTarget GraphicPOINT MUST BE WITHIN 3 TO 6 INCHES OF TARGET GRAPHICIMPORTANT!3Repeat steps 1 and 2 for Side B.

$Testing and Troubleshooting Tag TestingPage 8-8 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Alternative Testing Using LaptopTo implement the TRIND testing using the Laptop Tool, proceed as follows:1Connect laptop to RS-232 port on DCB.Note: The directory paths shown in steps 2 through 4, are representative of a directory structure that may be found on a laptop or personal computer. Some directory paths may differ depending upon the computers software setup and hardware configuration.2Go to: “C:\windows program(hyperterminal)\Accessories\Terminal\Settings\Communications”3Set for:• 9600 baud•8 bit• No parity• Comm 14Then go to:• Help screen\Antenna scan• Next, at “Antenna scan”, select 1, 2, 3, and 4.Note: This tests both antennas.5From Side A of unit, position the Hand-held Test Tag, from the ASC TRIND Tool Kit in front of the TRIND target graphic. Observe that the door or faceplate TRIND indicator glows.6From Side A of unit, hold the Car Mount Test Tag from the ASC TRIND Tool Kit in front of unit, at a distance of approximately 6 feet from overhead antenna. Observe that the door or faceplate TRIND indicator glows.7Repeat steps 5 and 6 for Side B.$

Gilbarco LFSQR TRIND M01560 Module User Manual 13 0072 Exhibit Cover

Gilbarco Inc. TRIND M01560 Module 13 0072 Exhibit Cover

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