Gilbarco MRIR3 Radio Frequency Identification Device User Manual
Gilbarco Inc. Radio Frequency Identification Device
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Users Manual
MDE-3801A TRIND™ MULTI 1 Transmitter/Receiver in Dispenser Retrofit Kits C00012-002-XX Installation Introduction Purpose of this Manual This manual provides instruction for installing TRIND™ Multi 1 system for use in Marconi products. Important Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment. IN Required Reading If installing the equipment TRIND Multi 1 on gasoline dispensing equipment, the installer must read, understand, and follow: • this manual • NFPA 30A, The Automotive and Marine Service Station Code • NFPA 70, The National Electric Code • applicable federal, state and local codes and regulations Failure to do so may adversely effect the safe use and operation of the equipment. Note: This kit must be installed by a Marconi ASC (Authorized Service Contractor) to insure warranty. Required Tools The following equipment may be needed to install all TRIND™ Multi 1 kits: • Allen wrench set, American standard • clean cloth or rag • chip extraction tool, e.g., IC extraction, Digikey Part No. K158-ND or equivalent • isopropyl alcohol (part# END-1082) • needle nose pliers • nut driver, 1/4'', 3/8'' • pocket knife • Q12534 CRIND diagnostic card • ratchet set, standard • screwdrivers, flat and Phillips head • static guard wrist strap MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Page 1 Parts List Parts List C00012-002 Kit TRIND Multi 1 kits may be installed on a variety of Host Electronics (HE) systems. All kits contain the parts detailed in table below. However, depending upon type of HE and equipment receiving installation, additional parts or quantities of listed parts may be added to kits as installation specific order entry items. Description Part Number cable group (see table “Q13781-01 Cable Group” on page 2) Q13781-01 card cage assembly T20538-G2 antenna/light assembly . T20582-G1 (see note 1) T20609-G1 (see note 2) M01296A001 (see note 3) jump jack Q11011-01 label plate, FCC N23936-01 manual, installation instructions MDE-3801 Quantity (see note 4) 10 IN Notes: 1. For wide frame The Advantage Pumps and Dispensers only. Assembly includes T20545-G2 Light Board and R20718-G1 Antenna Cable 2. For narrow frame The Advantage Pumps and Dispensers only. Assembly includes T20545-G2 Light Board and R20718-G1 Antenna Cable 3. For Marconi Encore Series units only. Assembly includes M001058 Antenna Assembly and M001055 Light Board. 4. Quantities determined at order entry. Q13781-01 Cable Group Cable group Q13781-01 for all kits contains the following cables: Cables Part Number Quantity per kit Gateway to CRIND logic R20437-G01 AC power R20580-G2 Light/Multi-protocol Reader R20665-GX (see note 5) (see note 6) Gateway to Light/MPR/Power Boards R20724-G1 Notes: Page 2 5. Cable lengths (-GX) determined at order entry. 6. Quantity determined at order entry. MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Safety Information Safety Information Alert Symbol and Signal Words Alert Symbol: This is a standard ANSI* approved alert symbol. When you see this symbol, be alert to the potential for a personal injury. * Reference American National Standard Bulletins ANSI Z535. Signal Words: These signal words alert you to important safety hazards. WARNING The hazard or unsafe practice may result in severe injury or death. CAUTION The hazard or unsafe practice could result in minor injury. DANGER The hazard or unsafe practice will result in severe injury or death. IN Safety Symbols: The following safety symbols are used throughout this manual to alert you to personal safety hazards and precautions. Explosive Flammable Electrical hazard Use safety barricades No people in area No vehicles in area OFF Use emergency power disconnect No open flames No smoking No power tools Wear eye protection Read all related manuals Clean up spills Turn power off MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Page 3 Safety Information Use Electrostatic Discharge Precautions Place yourself at a neutral static-free potential by doing the following: 1 Touch an unpainted metal surface. 2 Use a wrist strap connected to a grounded metal frame or chassis. OFF Note: Failure to use electrostatic discharge precautions may damage electronic components and void warranty. Make sure all power has been removed from unit and CRIND. Follow OSHA Lock-Out and Tag-Out Requirements OSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/Tag-Out) covers ways to avoid personal injury if power is turned on or fuel pressure is applied unexpectedly while servicing equipment. The rule requires that equipment power and fuel under pressure be turned off and the device (breaker, valve, etc.) locked or labeled with a warning tag. Read OSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/ Tag-Out). Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down. IN Tag-Out and Lock-Out Procedure Use plastic warning tags with signature/date blanks for Tag-Out. Sign and date them at shut down. Attach tags with plastic connectors. Use metal screw-down lock clamps or plastic single or multi-pole devices for Lock-Out of breakers and switches. Always use a lock-out device whenever possible. When working on electronics and electrical connections: • Turn off unit power. • Install lock-out device and tag on breaker(s). Page 4 MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Installation Installation Installing Cables Note: Typical installation only (The Advantage Series). Position kit cables according to the following steps: 1 Carefully pry out printer cable retainer from underside of printer shelf. 2 Disconnect printer cable and pull cable out of 2 3/4" round hole from bottom. 2 3/4” printer cable hole and cable retainer IN 3 Feed three-prong end of power cable R20580-G2, J250 end of R20437-G01 ribbon cable and multiple connector ends of cables R20665-G1 and R20665-G2 up through hole and lay cable ends toward A side. R20580-G2 R20665-G1 and R20665-G2 cables R20437-G01 ribbon cable 4 Reinstall printer cable and retainer disconnected and removed in step 2. MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Page 5 Installation T20538-G2 Card Cage Connection points on T20538-G2 card cage. Note: For more cable connection detail see “Cable Block Diagram (Typical)” on page 12. Rear side of card cage shown J8 on DCB for P8 on R20665-G2 for B side Connect R20580-G2 power cable J7 on DCB for P7 on R02665-G1 for A side RS232 Port IN 1 Connect three prong female end of power cable R20580-G2 to card cage at location shown. 2 Connect P7 on R20665-G1 to J7 and P8 on R20665-G2 to J8 on DCB at location shown. 3 Connect J186 on R20724-G1 cable to P186 on Gateway Board on top of card cage. Page 6 Gateway board on top of card cage For J186 on R20724-G1 MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Installation Address Gateway Board Before Installing Card Cage Address on HE must and Gateway Board must be set to match. MOC and Generic CRIND Addresses. Address On CRIND Logic Board T17764-XX JP8 JP7 JP6 JP5 JP4 = Address on Gateway Board T20128 ‘A’ Side JP6 JP7 JP8 JP9 JP10 = Address on Gateway Board T20128 ‘B’ Side JP14 JP15 JP16 JP17 JP18 IN OUT OUT OUT OUT OUT IN OUT OUT OUT IN IN OUT OUT OUT OUT OUT IN OUT OUT IN OUT IN OUT OUT OUT IN IN OUT OUT IN IN IN OUT OUT OUT OUT OUT IN OUT 10 IN 11 12 13 Jump jack locations on Gateway Board MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 IN OUT OUT IN OUT OUT IN OUT IN OUT IN IN OUT IN OUT OUT OUT IN IN OUT IN OUT IN IN OUT 14 OUT IN IN IN OUT 15 IN IN IN IN OUT 16 OUT OUT OUT OUT IN 17 IN OUT OUT OUT IN 18 OUT IN OUT OUT IN 19 IN IN OUT OUT IN 20 OUT OUT IN OUT IN 21 IN OUT IN OUT IN 22 OUT IN IN OUT IN 23 IN IN IN OUT IN 24 OUT OUT OUT IN IN 25 IN OUT OUT IN IN 26 OUT IN OUT IN IN 27 IN IN OUT IN IN 28 OUT OUT IN IN IN 29 IN OUT IN IN IN 30 OUT IN IN IN IN 31 IN IN IN IN IN 32 OUT OUT OUT OUT OUT Page 7 Installation Install card cage assembly (typical). Note: Typical installation (The Advantage Series Dispensers) procedure showing mounting and securing points on card cage. Tab on card cage clinch nut card cage front facing B side 1 Locate tab at left front top of card cage. IN 2 From B side, turn card cage sideways to unit, feed top and rear of card cage up and into shelf. Note: Front of card cage will face B side. 3 Position card cage so that tab fits over latch cutout for main door latch, securing card cage to shelf divider. • If two screws on card cage pass through shelf secure from underside of shelf with two nuts provided in kit. • If screws were removed, secure card cage from underside of shelf by installing one screw removed in section “Connection points on T20538-G2 card cage.” on page 6 up through hole in shelf to clinch nut on card cage (see illustration above). Dispose of second screw and two nuts. Page 8 Tab locks into shelf divided at latch cut-out MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Installation Connecting Remaining Cables Note: Typical for The Advantage Series Dispensers. Connection points and cables are universal. 1 From A side, pass J250 end of cable R20437-G01, J176 and JA ends of cable R20665-G1 and J177 and PA ends of cable R20665-G2 through card cage to B side. P186 P250 on Gateway Board pass cables through cage P176 P177 IN JA and PA connectors on R20724-G1 2 From B side, connect J176 on cable R20665-G1 to P176 on Power Supply PCB. Note: Detailed information provided on “Cable Block Diagram (Typical)” on page 12. 3 Connect J177 on cable R20665-G2 to P177. 4 Connect JA on R20665-G1 to PA on R20724-G1 cable. 5 Connect PA on R20665-G2 cable to JA on R20724-G1 cable. 6 Connect J250 on ribbon cable R20437-G01 to P250 on Gateway board on top of card cage. From A side of unit make the following connections: On ribbon cable R20437-G01, connect J258A/B to P258 on HE (Host Electronics) as specified in HE documentation. Connect R20580-G2 power cable according to the following: Note: Connections are unit specific. Use appropriate connectors to intercept power by installing R20590-G1 inline. For units with: Do the following: System cable W02468 Install inline using 15 pin P601 and J601 connectors System cable T19612 Install inline using 3 pin connectors J601/J708 and P601/P708 MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Page 9 Card Cage Set-Up Card Cage Set-Up Addressing Each operating unit (e.g., dispenser) on the HE controller must be addressed differently; no two operating units may have the same address. Address is at discretion of the installer. Follow these steps: 1 Locate dip switches on power supply board (PCB) T20314-G1 in card cage. 2 Using switches 2, 3, 4 and 5 address each operating unit according to the following table: Note: Switch one in down position is standalone mode selected, used for service only. Switch Numbers = Value 1 = Standalone Mode 2=1 3=2 4=4 5=8 IN Dip switch down Dip switch up Page 10 MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Card Cage Set-Up Testing TRIND™ Multi 1 1 Restore power to HE unit. 2 Present test tag at antenna from a distance of 6’’ or less. Light board should light and flash sequentially. Note: If light does not function properly, for multi-antenna HE units check to see if opposite side of unit was activated, indicating a crossed cable. Completing Installation 1 Replace, close and/or secure all HE unit covers and/or doors. 2 Affix FCC label plate under existing FCC label. 3 Restore power to unit. IN MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Page 11 Card Cage Set-Up Cable Block Diagram (Typical) IN FILTER PRELIMINARY © 2000 Marconi Commerce Systems Inc. 7300 West Friendly Avenue • Post Office Box 22087 Greensboro, North Carolina 27420 Phone (336) 547-5000 • http://www.marconicommerce.com • Printed in the U.S.A. MDE-3801A • 07/00
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