Gilbarco MRIR4 RF Identification Device Module User Manual

Gilbarco Inc. RF Identification Device Module

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2. Cover letter for confidentiality

Users manual

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 1PRELIMINARYFCC 11/30IntroductionPurpose of this ManualThis manual provides instruction for installing TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX in The Advantage® Series and MPD®-3 units with InfoScreen®, monochrome CRIND™, or single-line CRIND. The TRIND option allows customers to automatically authorize CRIND-equipped units, using either a hand-held or auto-mounted transponder provided by a major oil company (MOC). Use these kits for one- or two-sided units. Kits are customer specific, depending on unit type, number of sides, and MOC.Retrofit Kits C00011-002-XXXX are configured according to specific unit requirements. Prerequisites Before installing any TRIND kit, ensure that the existing CRIND contains the following.•Z-180 logic board and software (T17764-XX), which is not configured in TRIND retrofit kit. Refer to MDE-2628, Cash Acceptor Retrofit Assemblies for The Advantage Series Units with CRIND Card Reader in Dispenser Kit C00007-002.•Plastic options doors for single-line/cash acceptor InfoScreen/cash acceptor and monochrome/cash acceptor Important NoticeThis equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.MDE-3591ATRIND™ Transmitter/Receiver in DispenserRetrofit Kits C00011-002-XXXXUsing TIRIS™ TechnologyInstallation

IntroductionPage 2 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Required ReadingBefore installing the equipment, the installer must read, understand, and follow:•this manual•NFPA 30A, The Automotive and Marine Service Station Code•NFPA 70, The National Electric Code•applicable federal, state and local codes and regulations•ASC TRIND Technology Update on page 18Failure to do so may adversely effect the safe use and operation of the equipment.Note: These kits must be installed by a Gilbarco ASC (Authorized Service Contractor)Related DocumentsMDE-2531 Pump & Dispenser Start-Up & Service ManualMDE-2562 CRIND Service ManualMDE-2628 Cash Acceptor Retrofit Assemblies for The Advantage Series with CRINDMDE-2620 Graphics Panel Application for The Advantage SeriesMDE-3640 Authorized Service Contractor (ASC) TRIND Installation Tool Kit K94577-01PT-1728 The Advantage Series Illustrated Parts ManualPT-1736 CRIND Card Reader Illustrated Parts ManualPT-1810 The MPD Series Illustrated Parts Manual

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 3IntroductionPRELIMINARYFCC 11/30Required ToolsThe following equipment is needed to install TRIND™ kit C00011-002•Allen wrench set, American standard•square (carpenter’s, 12''•clean cloth or rag•center punch•chip extraction tool, e.g., IC extraction, Digikey Part No. K158-ND or equivalent•cutting oil•deburring tool or rounded file •drill motor, pneumatic (air)•electric tape, black vinyl•fish-tape, standard 1/8" •hammer•hacksaw•hole saw, 7/8 inch (for units with stop or call buttons on right options door)•isopropyl alcohol (part# END-1082)•knock-out punch set•ladders, style ‘A’, quantity of two (2) •multimeter•pencil or marker •pilot hole drill bits•pliers•pocket knife•putty knife or scraper•Q12534 CRIND diagnostic card•ratchet set, standard•screwdrivers, flat and Phillips head•shears or snips, sheet metal•static guard wrist strap•TRIND ASC tool kit (See “ASC TRIND™ Tool Kit K94577-01” on page 8 and refer to MDE-3640, ASC TRIND Installation Tool Kit K94577-01)

Parts ListsPage 4 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Parts ListsC00011-002-XXXX Kit Configurations by SuffixThe Advantage® Series Kit PartsThe Advantage Series Wide Frame (48’’) KitsKits C00011-002-WF_S (single-sided) and C00011-002-WF_D (double-sided) for The Advantage® Series 48" units contain the following.-Suffix Configured For See -WF_S The Advantage® Series 48" (wide frame) single-sided page 4-WF_D The Advantage Series 48" (wide frame) double-sided-NF_S The Advantage Series 36" (narrow frame) single-sided-NF_D The Advantage Series 36" (narrow frame) double-sided-MPDS MPD®-3 single-sided with PMI bezel (slide-in faceplate) page 6-MPDD MPD-3 double-sided with PMI bezel (slide-in faceplate)-MPBS MPD-3 single-sided with Mack bezel (bolt-on faceplate) page 7-MPBD MPD-3 double-sided with Mack bezel (bolt-on faceplate)Description Part Number Quantity WF_S Quantity WF_Dantenna assembly (see note 1) T20632-G1 (see note 1) 1 2antenna bracket kit (see note 3) K96647-01 (see note 3) 1 2cable clamp, gray Q13558-04 10 10cable group (see note 2) Q13863-06 (see note 2) 1 1cable, jumper assembly (see note 4) M01380A001 (see note 4) 0 0card cage assembly T20606-G2 1 1decal, UL N23951-03 1 1door assembly T20613-G1 1 2dummy load transmitter R20526-G1 1grommet, edge Q10315-06 1 ft. 1 ft.grommet, heat shrinkable Q13570-01 1 (see note 4) 1 (see note 4)jump jack Q11011-01 9 9label, UL certification N23957-G1 1 1nameplate, FCC label N23949-02 1 1screw, sems, 6-32 x 3/8 Q12083-13 1 1sealant, silicone END 1576 1 tube 1 tubesoftware, CRIND™ Bios TRIND K93744-XX (see note 5) (see note 5)standoffs, circuit board Q10651-16 4 4tie wrap Q10178-01 4 4washer, flat N16599-48 1 1Notes:1. For units with Exxon Light Box, kit is configured at order entry to replace antenna assembly T20632-G1 with T20632-G4 antenna assembly.2. See “Cable Group Q13863-06” on page 5.3. For units with Exxon Light Box, kit is configured at order entry to replace Bracket Kit K96647-01 with Bracket Kit K96647-064. For units with Exxon Light Box quantity is configured at 2 at order entry.5. Order entry item.

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 5Parts ListsPRELIMINARYFCC 11/30The Advantage Series Narrow Frame (36’’) KitsKits C00011-002-NF_S and C00011-002-NF_D kits for The Advantage® Series 36" (narrow frame) single-sided (NF_S) and double-sided (NF_D) units contain the following.Cable Group Q13863-06Cable Group Q13863-06 for all The Advantage Series units contains the following parts:Description Part Number Quantity NF_S Quantity NF_Dantenna assembly T20632-G2 1 2antenna bracket kit (see note 4) K96647-01 (see note 4) 1 2cable clamp, gray Q13558-04 10 10cable group (see note 1) Q13863-06 (see note 1) 1 1card cage assembly T20606-G2 1 1decal, UL N23951-03 1 1door assembly (see note 2) T20614-G1 (see note 2) 1 2dummy load transmitter R20526-G1 1grommet, edge Q10315-06 1 ft. 1 ft.grommet, heat shrinkable Q13570-01 1 1jump jack Q11011-01 9 9label, UL certification N23957-G1 1 1nameplate, FCC label N23949-02 1 1screw, sems, 6-32 x 3/8 Q12083-13 1 1sealant, silicone END 1576 1 tube 1 tubestandoffs, circuit board Q10651-16 4 4software, CRIND™ Bios TRINDK93744-XX (see note 3) (see note 3)tie wrap Q10178-01 4 4washer, flat N16599-48 1 1Notes:1. See “Cable Group Q13863-06” on page 5.2. For Narrow Frame units requiring Pump Stop button, kit is configured at order entry to replace door assembly T20614-G1 with T20614-G2 door assembly with pre-installed button.3. Order entry item.4. For units with Exxon Light Box Kit is configured at order entry to K96647-06.Description Part Number Quantitycable, AC Power R20580-G1 1cable, antenna (hi and low freq) M00878A002 1cable, light/multi-protocol R20773-G2 2cable, TRIND to CRIND R20437-G01 1

Parts ListsPage 6 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30MPD®-3 Series Kit PartsMPD-3 Units with PMI Bezels (Slide-in Faceplates)C00011-002-MPDS Kits for single-sided units and C00011-002-MPDD Kits for double-sided units with PMI bezels and slide-in faceplates contain the following.Description Part Number Quantity MPDS Quantity MPDDantenna assembly (see note 1) T20632-G1 (see note 1) 1 2antenna bracket kit (see note 5) K96647-01 (see note 5) 1 2bezel assembly T20616-G1 1 2cable assembly (J203/J806) (see note 2)R18163-G1 (see note 2) 1 1cable clamp, gray Q13558-04 10 10cable group (see note 3) Q13863-07 (see note 3) 1 1cable, jumper assembly (see note 2)M01380A001 (see note 2) 0 0card cage assembly T20606-G2 1 1decal, UL N23951-03 1 1grommet, edge Q10315-06 1 ft. 1 ft.grommet, heat shrinkable (see note 2)Q13570-01 (see note 2) 0 0jump jack Q11011-01 9 9label, UL certification N23957-G1 1 1manager keypad assembly T17549 1 1nameplate, FCC label N23949-02 1 1screw, sems, 6-32 x 3/8 Q12083-13 1 1sealant, silicone END 1576 1 tube 1 tubesoftware, CRIND™ Bios TRIND K93744-XX (see note 4) (see note 4)standoffs, circuit board Q10651-16 4 4tie wrap Q10178-01 4 4washer, flat N16599-48 1 1Notes:1. For units with Exxon Light Box, kit is configured at order entry to replace antenna assembly T20632-G1 with T20632-G4 antenna assembly.2. For units with Exxon Light Box only, quantity is configured at order entry at one per unit.3. For detail refer to “Cable Group Q13863-07” on page 7.4. Order entry item.5. For units with Exxon Light Box Kit is configured at order entry to K96647-06.

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 7Parts ListsPRELIMINARYFCC 11/30MPD-3 Units with Mack Bezels (Bolt-on Faceplates)C00011-002-MPBS Kits for single-sided units and C00011-002-MPBD Kits for double-sided units with Mack bezels and bolt-on faceplates contain the following.Cable Group Q13863-07Cable Group Q13863-07 for all MPD-3 Series units contains the following parts:Description Part Number Quantity MPBS Quantity MPBDantenna assembly (see note 1) T20632-G1 (see note 1) 1 2antenna bracket kit (see note 5) K96647-01 (see note 5) 1 2bezel assembly T20616-G2 1 2cable assembly (J203/J806) (see note 2)R18163-G1 (see note 2) 1 1cable clamp, gray Q13558-04 10 10cable group (see note 3) Q13863-07 (see note 3) 1 1cable, jumper assembly (see note 2)M01380A001 (see note 2) 0 0card cage assembly T20606-G2 1 1decal, UL N23951-03 1 1grommet, edge Q10315-06 1 ft. 1 ft.grommet, heat shrinkable (see note 2)Q13570-01 (see note 2) 0 0jump jack Q11011-01 9 9label, UL certification N23957-G1 1 1manager keypad assembly T17549 1 1nameplate, FCC label N23949-02 1 1screw, sems, 6-32 x 3/8 Q12083-13 1 1sealant, silicone END 1576 1 tube 1 tubesoftware, CRIND™ Bios TRIND K93744-XX (see note 4) (see note 4standoffs, circuit board Q10651-16 4 4tie wrap Q10178-01 4 4washer, flat N16599-48 1 1Notes:1.For units with Exxon Light Box, kit is configured at order entry to replace antenna assembly T20632-G1 with T20632-G4 antenna assembly.2. For units with Exxon Light Box only, quantity is configured at order entry at one per unit.3. For detail refer to “Cable Group Q13863-07” on page 7.4. Order entry item.5. For units with Exxon Light Box Kit is configured at order entry to K96647-06.Description Part Number Quantitycable, AC Power R20580-G1 1cable, antenna (hi and low freq) M00878A002 1cable, TRIND to CRIND R20437-G01 1

Parts ListsPage 8 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30ASC TRIND™ Tool Kit K94577-01Tool Description Part Number Quantityco-axial cable tool Q13628-01 1field strength sensor Q13626-01 1test tag, TI/RFIDcar mount Q13630-01 1test tag, TI/RFID hand held Q13630-02 1threaded rod, 3/8-16 x 4" N23880-01 4tuning tool, plastic tipped Q13631-01 1

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 9Important Safety InformationPRELIMINARYFCC 11/30Important Safety InformationThis section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury if these safe service procedures are not followed. Preliminary PrecautionsYou are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.The first and most important information you must know is how to stop all fuel flow to the pump and island.Emergency Total Electrical Shut-OffLocate the switch or circuit breakers that shut-off all power to all fueling equipment, dispensary devices, and submerged turbine pumps (STPs). These you must operate in the event of an emergency.Total Electrical Shut-Off Before AccessAny procedure requiring access to electrical components or the electronics of the dispenser requires total electrical shut-off of that unit. NFPA 30A, Section 4-1.2, published by the National Fire Protection Association, requires the installation of an easily accessible switch or circuit breaker to shut-off the power to all fueling equipment, dispensing devices and STPs in the event of an emergency. Know the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Marconi equipment.Evacuation, Barricading and Shut-OffAny procedures requiring accessing the pump/dispenser or STPs requires the following three actions:• An evacuation of all unauthorized persons and vehicles • Using safety tape or cones as barricades to the effected units• A total electrical shut-off of that unitThe EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled. You must used the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not only these cashier station “stops.”WARNING

Important Safety InformationPage 10 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Read the ManualRead, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Marconi Authorized Service Contractor or call the Marconi Call Center at 1-800-800-7498. It is imperative to your safety and the safety of others to understand the procedures before beginning work.Follow the RegulationsThere is applicable information in: NFPA 30A: Automotive and Marine Service Code; NFPA 70: National Electrical Code (NEC); OSHA regulations; and federal, state, and local codes which must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.Safety Symbols and Warning WordsThis section provides important information about warning symbols and boxes.Alert Symbol This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.Signal WordsThese signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipment. This signal word designates a hazard or unsafe practice which may result in minor injury.This signal word is used to alert you to a hazard or unsafe practice which will result in death or serious injury.This alerts you to a hazard or unsafe practice that could result in death or serious injury.CAUTIONWhen used by itself, CAUTION designates a hazard or unsafe practice which may result in property or equipment damage.CAUTIONDANGERWARNING

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 11Important Safety InformationPRELIMINARYFCC 11/30Prevent Explosions and FiresFuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island.No Open Flames Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors.No Sparks - No SmokingSparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuels and their vapors. After getting out of a vehicle, touch the metal of your vehicle to discharge any electrostatic charge before you approach the dispenser island.Prevent Electrical Shock and SparksDispensing devices use high voltage. A potential shock hazard exists when working on or around a dispensing device. Follow OSHA lock-out and tag-out procedures.Always turn OFF power to the dispensing device and associated submerged turbine pumps (STPs) when servicing or making electrical wiring connections. Multiple disconnects may be required. Close Junction Boxes TightlySpilled or leaking fuels in the vicinity of electrical junction boxes can be hazardous if boxes are not properly closed. Replace all bolts and tighten junction box cover before turning on AC power. Do not use gaskets on junction box covers. The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled.You must used the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not only these cashier station “stops.”WARNING

Important Safety InformationPage 12 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Field WiringPoorly wired pumps or dispensers could cause a fire, explosion or electrical shock. Place all power and lighting wires in threaded, rigid metal conduits. Plug all unused junction box holes. Never use knockout boxes or flexible conduit. Tighten all threaded connections and covers. Do not use gaskets with junction box covers. Do not disturb sealing compound around wires at junction box entrances. Use factory method of routing wires. Use tie wraps to keep unruly wires away from pinch point and hinges. Tuck wires into enclosure before closing doors, bezels, junction boxes, covers and breaker panels. Follow wiring recommendations in installation or service manuals.Proper Grounding is RequiredProper grounding is required for safe operation. See installation manual and applicable NEC, NFPA and local electrical codes for requirements. Avoid Pinched WiresPinched or cut wires (cables) may damage components. Exposed wires could create sparks and electrical shorts when applying power.

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 13Important Safety InformationPRELIMINARYFCC 11/30React Quickly to Fuel Spills, Fires or Vehicle ImpactFollow these steps in the event of a fuel spill, fire, or vehicle impact.1Use station EMERGENCY TOTAL ELECTRICAL SHUT-OFF immediately. Turn off all system circuit breakers to the island.2Call emergency numbers for fires, vehicle impact or any significant spills. 3 Use safety tape, cones or barricades to block the work area. Do not go near fuel spill or allow anyone else in the area. 4 Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area and immediately stop use of open flames, smoking or power tools in the area.5Provide emergency and first aid assistance. 6Use approved and safe procedures to clean up all spills with a “fuel or gasoline absorbent” material approved by your local regulatory agencies. (Dispose of fuel and hazardous absorbent material promptly and according to the requirements of the fire department, local EPA, and federal, state or local resources.)The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled. You must used the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not only these cashier station “stops.”WARNINGIf any gasoline has been inhaled, seek emergency help immediately. Inhaled gasoline may cause unconsciousness and burns to lips, mouth and lungs.WARNINGGasoline spilled on skin may cause burns.Wash area thoroughly with clean water. Seek medical advice immediately.WARNING

Important Safety InformationPage 14 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Emergency and First Aid InformationRefer to phone book for emergency phone numbers. If needed, follow first aid instructions as outlined in American Red Cross Standard First Aid manuals.Gasoline IngestionGasoline Vapor InhalationGasoline spilled in eyes may cause burns to eye tissue.Irrigate eyes with water for approximately 15 minutes.Seek medical advice immediatelyGasoline spilled on skin may cause burns.Wash area thoroughly with clear/water.Seek medical advice immediately.Gasoline On SkinGasoline In EyesGasoline inhaled may cause unconsciousness and burns to lips, mouth and lungs.Keep airway open.Seek medical advice immediately.WARNINGWARNINGWARNINGWARNINGGasoline ingested may cause unconsciousness and burns to internal organs.Do not induce vomiting.Keep airway open. Oxygen may be needed at scene.Seek medical advice immediately.

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 15Important Safety InformationPRELIMINARYFCC 11/30Warning Labels Several types of warning labels appear on Marconi products to inform and remind users of important safety information. Read, understand and follow these warnings. Sample Warning LabelThe following labels are typical of those you may find on Marconi’s products: Working Alone It is highly recommended that someone who is capable of rendering first aid be present during servicing. Be familiar with Cardiopulmonary Resuscitation (CPR) methods if you are working with or around high voltages. This information is available from the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA tag out and lock out procedures discussed later in this section.Contacting Emergency PersonnelKeep the following emergency phone numbers at hand. Ambulance:_____________________________________Fire:___________________________________________Police:_________________________________________Poison Control Center:____________________________Informing Emergency PersonnelCompile the following information for emergency personnel:•Location of accident (e.g. address, front/back of building, etc.)•Nature of accident (e.g. possible heart attach, run over by car, burns, etc.)•Age of victim (e.g. baby, teenager, middle-age, elderly)•Whether or not victim has received first aid (e.g. stopped bleeding by pressure, etc.)•Whether or not victim has vomited (e.g. if swallowed or inhaled something, etc.)IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately.

Important Safety InformationPage 16 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Other Useful Safety InformationThis subsection provides additional safety information.OSHA Lock-Out and Tag-Out RequirementsOSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/Tag-Out) covers ways to avoid personal injury because power was turned on or fuel pressure was applied unexpectedly while servicing equipment. The rule requires: (1) Turning off equipment power and fuel under pressure(2) Use of a locking device (breaker, valve, etc.) or label device with a warning tag.Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.BreakawaysRequired by NFPA 30A, breakaways are emergency devices designed to retain liquid on both sides of the breakaway point installed on each hose. Refer to manufacturer’s instructions for proper installation.Collection of Fuel in Approved ContainersNFPA 30A, Section 2, requires use of approved containers to collect, transport, and dispose of fuel. Containers must be specifically designed and labeled for handling hazardous fuels.Read Material Safety Data Sheets (MSDS)Before working with any chemicals or fuels in and around a dispensing facility, read the MSDS pertaining to those chemicals as prescribed in the Occupational Safety and Health Administration Standard, 29 CFR 1910.1200. Refer to the supplier’s literature.Replacement PartsUse only genuine Marconi replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Marconi replacement parts could create a safety hazard and violate local regulations.

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 17Important Safety InformationPRELIMINARYFCC 11/30Classifying Hazardous LocationsAny activity that can cause an explosion (e.g., smoking, drilling, etc.) must be done well outside the vapor area.The following diagrams are based on NFPA 30A, section 6 and NFPA 70, section 514.Fuel is present.(Flammable Liquid)Class 1 Division 2(Hazardous Location)Class 1 Division 1(Hazardous Location)Fuel ContainingComponentsVapor Areas18"18"Unclassified locationarea within electronics cabinetabove Air Gap.Class 1 Division 1within boot area.Air Gap20'Pit box.20'20'20'Unclassified locationElectronics HeadVapor Barrier20'Pit box.18"18"Vertical Vapor BarrierVertical Vapor BarrierClass 1 Division 1within boot area.MPD®-3 Series withVapor BarrierThe Advantage®Series with Air Gap

ASC TRIND™ Technology UpdatePage 18 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30ASC TRIND™ Technology UpdateThe TRIND™ system utilizes technology and devices not commonly used in the industry. Read the following carefully to familiarize yourself with relatively unique aspects of TRIND and prevent field problems.RF Transmission and AntennasLocated in the TRIND card cage is a transmitter printed circuit board (PCB). The RF antennas are connected to this board during installation.Applying power to the card cage with either antenna disconnected will result in damage to the transmitter PCB. •The transmitter PCB may be burned up immediately, or its effective life shortened drastically. •The PCB may perform properly at installation, but will require premature field service at a later date.For single-sided units, a ‘dummy load’ connector R20526-G1 is provided for unused ‘B’ side of the PCB.Note: Power must never be applied to the card cage without a load, either antennas or dummy load connector.Co-Axial CableCo-axial antenna cables in cable harness M00878A002 used for TRIND are more flexible and smaller diameter than more familiar co-axial cable, such as that used for cable television. However, all co-axial cables share this feature:Too severe a turn or bend in the cable will break the center (solid) wire.This can result in a seemingly good but in actuality intermittent signal. This too may result in what appears to be proper performance at installation that is followed by premature failure and field service. Replacing damaged cable in the field is an extensive task.In addition, a damaged cable will also cause a situation where the transmitter PCB is powered without load, and damage the PCB.Note: Turns or bends in co-axial cables must be gradual loops, no sharper than a 1" radius (2" diameter).ATTENTION: AUTHORIZED SERVICE CONTRACTORSREAD THIS SECTION BEFORE PROCEEDING WITH INSTALLATION

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 19Installation Instructions for All KitsPRELIMINARYFCC 11/30Installation Instructions for All KitsBefore beginning read “Classifying Hazardous Locations” on page 17 and “ASC TRIND™ Technology Update” on page 18.Preparing Exxon Light Boxes Use these procedures for dispensers with Exxon light boxes only. For units without light boxes, proceed to ‘Preparing for Installation’ on page 19.1Open and lift display frames on both long sides of display and lock in-place according to light box manufacturer’s instructions.2Remove cover from electrical connection box in display cabinet and disconnect wires. Save cover, screws and wire connectors for reassembly.3Remove locking nut and washer from conduit nipple in display cabinet. Save nut and washer for reassembly.4Loosen four 3/8-16 bolts, lock washers, flat washers and soft aluminum flat washers securing display cabinet to top of unit.Preparing For InstallationIf present, remove four hoisting brackets from top of unit by removing four bolts, four metal washers and four rubber washers. Save hoisting brackets and hardware for reassembly. Note: On units with light box, hoisting brackets may have already been removed. Hoisting bracketsand 3/8” bolts Removing hoisting brackets

Installation Instructions for All KitsPage 20 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Removing Knockout in Unit Top Cover1Remove knockout from left side of unit top cover while facing ‘B’ side for The Advantage units or ‘A’ side for MPD-3 units.Note: For units with light box, this will require lifting side of light box for access, by loosening and/or removing hardware as described in Step 4 of “Preparing Exxon Light Boxes” on page 19. If light box conduit is run through the knockout designated in this section, use the knockout on the opposite side of the top cover for the TRIND installation.•For units without end plate, lift left side of top cover for access to knockout from bottom.•For units with nine bolt end plates, remove plate for access.2Lower top cover to original position.Note: For units with end plate, do not replace plate at this time. For units with light box, also remove knockout in light box aligning with knockout in top cover before returning top cover and light box to original position. Relocate Gateway Board on Card CageGateway board is shipped mounted to side of card cage. Relocate Gateway board to top of card cage according to the following steps:1Remove Gateway board and standoffs from side of card cage.Note: Existing standoffs do not need to be reused and may be clipped or broken off card cage. 2Relocate Gateway board to top of card cage as shown, using four Q10651-16 standoffs provided with kit.Top cover knockout ‘B’ side for The Advantage Series‘A’ side for MPD-3 SeriesIf light box present, use available knockout regardless of side.Gateway Board location as shippedGateway Board reinstalled on topP250 side of board

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 21Installation Instructions for The Advantage® Series UnitsPRELIMINARYFCC 11/30Installation Instructions for The Advantage® Series UnitsFor MPD-3 Series, go to “Installation Instructions For MPD®-3 Units” on page 35.1From ‘A’ side of unit, remove inner sheathing on left column. Set sheathing and screws aside for reassembly.2Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/Service Manual for access instructions.3Remove top cover from main panel by accessing mounting hardware from inside main cabinet. Save top cover and fastening hardware for reassembly.4Remove any call or stop buttons, or magnetic switch hardware from door. Save all removed hardware for reassembly.Inside sheathing and screws ‘A’ side Removing innersheathingOutside sheathingTop coverAccess to top coverfastening bolts from inside main cabinetRemoving cabinettop cover

Installation Instructions for The Advantage® Series UnitsPage 22 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/305Remove door mounting pin and right options door.6Dispose of door. Save pin for reassembly.Door mounting pinRight options doorRemoving options door

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 23Installation Instructions for The Advantage® Series UnitsPRELIMINARYFCC 11/30Modifying Right Options DoorFor 48" units without stop or call button on right options door, and all 36" units, go to ‘Re-installing Door Alarm Switches’ on page 25, if unit has door alarm. If unit does not have door alarm, go to “Installing Right Options Door” on page 25. For 48" units with stop or call buttons previously installed, perform the following steps.1Remove all hardware from new right options door according to the following steps and save all parts for reassembly.•Remove two screws mounting door shield on rear of door.•Disconnect cable R20522-G2 from light/microreader printed circuit board (PCB) by disconnecting J181 on cable from P181 on board.•Remove Indicator Light PCB.•Remove standoff-screws holding light/microreader board, and remove board.DoorshieldLight/microreader PCBIndicator light PCB T20601Strip grommetClear door assembly

Installation Instructions for The Advantage® Series UnitsPage 24 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/302Mark placement of pump stop or call button on new right options door by measuring from door edges as shown. 3Away from fuel island, drill a 7/8 inch diameter hole in the location shown above. Remove any burrs around hole with deburring tool or rounded file.Re-installing Button 1Hold contact base on back of door and align with hole drilled earlier.2Insert push button from front of door by aligning tabs with slots in base.3Turn push button 45° clockwise to lock button to base. 4Tighten two screws on base to secure push button and base assembly to door.Note: Do not overtighten screws.5Attach contact block to base with center screw if not already installed.6Reinstall all new right options door hardware by reversing procedures in Step 1of “Modifying Right Options Door” on page 23.1 9/16"3 3/16"Hole location for pump stop or call buttonContact BlockPush button BaseContact switch base assembly Re-installing button(s)

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 25Installation Instructions for The Advantage® Series UnitsPRELIMINARYFCC 11/30Re-installing Door Alarm SwitchesFor units with cash acceptors, follow these steps to re-install door alarm assemblies on TRIND™ right option doors. Refer to diagram on this page for more information. Perform each step for both ‘A’ and ‘B’ side right option doors. If unit does not have door alarm, go to ‘Installing Right Option Door’ on page 25.1Re-install C-clips removed from old right side option doors.2Install door alarm assembly to door alarm assembly bracket with screw previously removed.3Attach door alarm assembly bracket to display board with screw previously removed.Note: Replace the piece of fiberboard between door alarm bracket assembly and display board.4Be sure magnet does not touch door alarm door bracket. Slightly move door alarm door bracket away, if necessary.5Reinstall all new right options door TRIND hardware by reversing procedures in Step 1 of “Modifying Right Options Door” on page 23.Installing Right Options DoorInstall new TRIND/TIRIS right options door (one per side for two-sided units), using pin(s) removed and saved in Step 6 on page 22.Left option doorRight option doorDoor alarm assemblyFiber boardDoor alarm assembly bracketC-clipDoor alarm door bracketDoor alarm assemblyDoor alarm assembly bracketBack View of 36" Unit Option Doors Back View of 48" Unit Option Doors

Installation Instructions for The Advantage® Series UnitsPage 26 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Installing Bulkhead Grommet1Disconnect two cables and remove ground connector to ‘A’ side printer. Remove printer from unit and save for reinstallation.2While facing ‘A’ side of unit, measure 6" in toward center of cabinet top from outside edge of top, and draw a line on top cover. 3Measure 10.5" in from left side of top, and draw a line. Intersection of both lines is pilot hole location.4In packaging materials, locate thick rubber packing that can be broken into flat sided pieces, approximately six inches round, square or random.5On one flat side of thick rubber piece, apply light coating of cutting oil.6With oil coated surfaces in contact with metal surfaces, heavily tape one each foam piece to top and bottom of main cabinet top, above and below drilling point marked.Note: For foam piece taped to top, mark foam with marking pen or pencil to identify drilling point under foam. Drilling point location accuracy of plus or minus 1/2" is acceptable..7Cover shelf area under drilling position with plastic. Kit packaging materials may be used.6"10.5"'B' Side'A' SideLocating bulkhead grommet holeCutting oilFoam pieces taped to cabinet aboveand below drilling pointPneumatic (air) drillGusset on cabinet top, seen from sideDrilling point marked

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 27Installation Instructions for The Advantage® Series UnitsPRELIMINARYFCC 11/308Follow these mandatory safety guidelines:•Do not use electric drill. Use only pneumatic (air) drill set or controlled for low speed only (300-500 rpm) or hand operated drill.•Deposit a few drops of cutting oil at drilling point and on drill bit, to keep bit from binding, to quench sparks and to bind drill shavings.9Drill through foam pieces, going only as deep as required to penetrate top cover, beginning with small diameter bit (approximately 1/8") and gradually increasing bit size until adequate pilot hole is made.Note: Hole 3/8" in diameter should be sufficient as pilot for knockout.10 Remove both top and bottom foam pieces, being careful that all drilling residue and oil is removed from cabinet area. Wipe off cabinet surface, top and bottom, with clean cloth or rag.Note: Use file or deburring tool to remove burrs or edges that may cut hands.11 Using hydraulic or manual knockout punch, make one inch (1") diameter hole.12 Remove plastic covering hardware by folding inwards to retain any drilling residue, and dispose of plastic.13 Carefully check interior of main cabinet for trash or residue and clean as needed.14 Position bulkhead seal grommet (Q13570-01) with O-ring beneath hole.15 Secure grommet in place with locking nut from top of cabinet.16 From ‘A’ side of unit, drop (lower) CRIND™ tray

Installation Instructions for The Advantage® Series UnitsPage 28 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Installing Card Cage AssemblyInstall card cage assembly from ‘B’ side of unit according to the following steps:1Carefully pry out printer cable retainer from underside of printer shelf.2Pull printer cable out of 2 3/4" round hole from bottom, and install piece of strip grommet Q10315-06 around perimeter of hole.3For all single-sided units, connect dummy load connector R20526-01 to JB on low frequency transmitter PCB Q13579-01 in card cage. See “Card Cage Assembly T20606-G2” on page 54 for connection point.4Install card cage assembly fuse side first on printer shelf and against center divider behind right options door, as shown.5Position card cage so that tab on upper left side of housing fits over latch cutout for main door latch, securing card cage to divider.6From ‘B’ side of unit, feed screw Q12083-13 and washer N16599-48 up through hole in shelf into threaded hole in card cage bottom.7Feed three prong female end of power supply cable R20580-G1 up through grommeted hole in printer shelf to recessed receptacle on card cage assembly. Refer to “Card Cage Assembly T20606-G2” on page 54 for connection points.8Secure power cable R20580-G1 in cable retainer removed in Step 1, so that power cable and printer cable are both secured, and reinstall cable retainer in grommeted hole. 9Feeding J182 ends of cables R20773-G2 for A and B sides up through grommeted hole and connect P1 to J1 and P2 to J2 on T20662-G2 card cage harness. 10 Return printer to shelf and reconnect two printer cables and ground connector.11 Reorient printer and secure to shelf.Tab Card cage assemblyfront sideTab fits over cutout behind door latch: see step 4Card cage assembly location behind right options door of 36" wide unitCard cage assembly location behind right options door of 48" wide unitTab

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 29Installation Instructions for The Advantage® Series UnitsPRELIMINARYFCC 11/30Installing Transmitter CablesBefore proceeding be sure to be able to easily identify A and B side cable ends. Electric tape, wire numbers or other suitable device may be used.Note: Sharp bends in antenna cables will cause damage. All cable turns must be in loops and gradual. Refer to “ASC TRIND™ Technology Update” on page 18. 1Feed P1A/B and /P3A/B ends of cable harness M00878A002 up through bulkhead grommet in main cabinet.2Be sure that there is sufficient length (24") of M00878A002 harness remaining in electrical cabinet to reach connection points on card cage. Cables must be routed through underside of card cage to connection points on ‘B’ side. See “Card Cage Assembly T20606-G2” on page 54 for connection points.3Lay cable harness flat across top of main cabinet, through gusset opening to column as shown.4Use electrical tape to secure cable harness flat to top of cabinet and in gusset opening. See illustration above.5Route cables from top of main cabinet up along inside of column, keeping cables flat and parallel.6Loop cable harness 3" down into space between column and main cabinet and back up again to allow for reinstallation of inside sheathing.Note: Turn in cables must be gradual, not sharp, to prevent damage to cables.7Feed cables up through knockout opening in unit top cover.PBP2BP2APAP1BP3B P3AP1AM00878A002 Cable AssemblyCables fed through gusset opening to column and up inside of column.Routing cables to main cabinetCables secured with electrical tape

Installation Instructions for The Advantage® Series UnitsPage 30 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/308Without removing top sheathing, install piece of edge grommet Q10315-06 along edge of top sheathing where cables pass in column. See exploded illustration below.Note: Carefully check for any points where cable harness is run where cables may come in contact with sheet metal edges, and install edge grommet to prevent cable damage. 9Leave cable ends in upper housing.10 Press cable harness flat and parallel to column and secure with electric tape as shown.11 Install edge grommet Q10315-06 on bottom edge of inner sheathing and replace inner sheathing, using screws saved during disassembly.Edge grommet Q10315-06 to protect cables from metal edge of top sheathingInstalling edge grommetExploded View: Do Not Remove Top Sheathing From UnitElectrical tapeSufficient cable to make loop, not sharp turn, back up to top of main cabinet. Sharp bend will damage cablesStrip grommet Q10315-06 on bottom edge of inner sheathingCables on column shown without main cabinetcable ends in upper housing

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 31Installation Instructions for The Advantage® Series UnitsPRELIMINARYFCC 11/30Replacing Main Cabinet Top Cover1Use hacksaw to cut 3/8" slots in cabinet top cover to allow strip a minimum of 6" wide to be folded back with pliers and hammered flat as shown, to allow cables to pass under top cover to grommet. Note: Remove top cover from work area to cut slot. Do not cut metal in proximity to dispensers. Place top cover on cardboard while hammering to prevent damage to paint.2Clean edges and burrs around cuts in cover with file or deburring tool. 3Thoroughly seal spaces around and between cables in main cabinet bulkhead grommet with RTV sealant.Note: Place some packaging plastic inside bulkhead grommet from top to prevent sealant from running out bottom when applied.Routing R20773-G2 CablesNote: Retrofit kit comes with ten (10) adhesive-backed cable clamps (Q13558-04). Note the following variations for routing cables to main cabinet:Horse Shoe style CRIND™For these units, utilize opening in printer shelf bottom for routing.6” strip hammered flat under top covercablesSlotting top coverHorse Shoe style CRINDPrinter shelfHorse shoe style moduleOpening for cable routing

Installation Instructions for The Advantage® Series UnitsPage 32 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Pull Out CRIND TrayFor these units utilize round 2-3/4" hole in printer shelf bottom, used for printer cable. Use cable clamps to secure cables to underside of printer shelf.Cable Routing Along Option and Main DoorsWhen routing door cables to card cage, leave excess cable on door, routing cable around edges of printed circuit board.Note: It is critical that door cables do not get crimped or pulled when either options door or main door are opened or closed. Be sure that door cables are secured such that they cannot be caught in main door. when door is closed, and always close main door before options door.1Remove option door shield2Connect J182 connectors on R20773-G2 cables to P182 on Light/Microreader PCB for each side right options door.3Loosely secure cables using tie wrap Q10178-01 and hole on indicator light printed circuit board.4Assuring sufficient cable to reach connection points on card cage, use clamps to secure cables to underside of lighting frame. Be sure clamps are secured to non-removable part of frame, so access is maintained for lighting service. Printer shelf with 2-3/4" round holePull out CRIND electronics trayPull Out CRIND TrayIndicator light PCB T20601P182 connection and cable routeHole to secure cable with tie wrapHole to secure cable with tie wrapR20773-G2 cable

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 33Installation Instructions for The Advantage® Series UnitsPRELIMINARYFCC 11/305Being sure that option door opens and closes freely without stressing or crimping cables, use tie wrap Q10178-01 to loosely secure cables to small fixed tab at end of light frame, forcing cables between light frame and door gasket. 6Secure J1/J2 end of each R20773-G2 cable to existing cable clamp (for door cabling) just inside main cabinet, allowing enough slack for main door to open and close freely without pulling on or crimping cable. See illustrations below and on next page.Attach clamps and cables to underside of panel light frameLoosely secure cables to tab on light frame with tie wrapR20773-G2 Cable routing on option door Secure cable to existing door cable clamp

Installation Instructions for The Advantage® Series UnitsPage 34 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30T20662-G2 Cable Routing In Main CabinetCard Cage cable harness T20662-G2 contains two cables with connectors P1 and P2. P1 for A Side is shorter of the two. Each cable is designed to extended to the point where the main door and electronics cabinet are hinged. Feed cables through 2-3/4" round hole in printer shelf.Go to “Instructions for All Units” on page 45.Stress or crimping point for cablesUse clamps to secure cables to underside of shelfA SideUse clamps to secure cables to underside of shelf2-3/4" round hole for printer cableT20662-G2 cable routing from card cage under printer shelfB SideB SideA SideViewed from aboveT20262-G2 cable fed under shelf through grommeted 2 3/4’’ holedoor cable clamp R20773-G2 cableP2/J2card cagekit cable clampsP1/J1cable clamps under shelfR20773-G2 cablekit cable clampsJ182/P182J182/P182

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 35Installation Instructions For MPD®-3 UnitsPRELIMINARYFCC 11/30Installation Instructions For MPD®-3 UnitsBefore beginning read “Classifying Hazardous Locations” on page 17 and “ASC TRIND™ Technology Update” on page 18.The TRIND™ retrofit can only be done on MPD-3 units with CRIND™ printer on left.Preparing For Installation1From ‘A’ side, remove left column outside sheathing (or top section only for two piece sheathing).2Temporarily secure inner sheathing to frame using tape. 3Open main access door. Refer to MDE-2531 for instructions.Outside sheathing - left columnA side

Installation Instructions For MPD®-3 UnitsPage 36 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Removing Main Cabinet1Locate four nuts on each side of main cabinet, ‘A’ and ‘B’, that secure cabinet to frame. 2Remove all eight nuts and washers, and save for reassembly.3Disconnect barrel connectors to allow cabinet to be removed from unit.Note: If barrel connectors are mounted to holding plate(s), remove plates and discard.4Carefully lift cabinet up and off studs, and remove from fuel island.5Remove inner sheathing on left column (viewed from ‘A’ side). Set sheathing and screws aside for reassembly. See illustration below.Note: For units with VaporVac®, VaporVac pan does not need to be removed. Sheathing can be carefully pulled out from center until top bends clear of pan.+++++++++++++++++++++++++++++++++++++Four nuts each side, ‘A’ and ‘B’, on mounting studs behind lipRemoving main cabinet

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 37Installation Instructions For MPD®-3 UnitsPRELIMINARYFCC 11/30Installing Transmitter CablesBefore proceeding be sure to be able to easily identify A and B side cable ends. Electric tape, wire numbers or other suitable device may be used as needed.Note: Sharp bends in antenna cables will cause damage. All cable turns must be in loops and gradual. Refer to “ASC TRIND™ Technology Update” on page 18. 1Feed cable ends PA/B and P2A/B (see illustration above) down from upper piping housing into left column seen from ‘A’ side. Leave a minimum of 12'' of cable in upper housing.2Feed cables down between piping brackets and inside column.3There are several holes in column above or below main cabinet level, approximately 7/16" in diameter. Locate hole that provides access for using knockout and is most closely aligned with bottom of cabinet, and open hole to 7/8" diameter or larger.Note: Various units have different holes and configurations. Any hole on column, square, rectangular or round, of sufficient size or made so with knockout can be used for cables.4Use rounded file or deburring tool to round edges of hole. Cover edges of hole with electric tape.M00878A002 Cable Assemblycables connections to card cage cable connections for upper housingPBP2BP2APAP1BP3B P3AP1ACable harnessHarness looped in columnRouting M00878A002 cable harness to main cabinetHarness fed up through hole enlarged using knockout

Installation Instructions For MPD®-3 UnitsPage 38 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/305Loop cables below hole and back up through hole and out of column.6Feed cable ends into vapor barrier, dressing and securing cables in place with electrical tape.7Away from island, use snips or shears to cut slits 1-1/2" apart in bottom center of inside sheathing at 45 degree angles. See illustration below.8Fold pieces forward on cabinet side of sheathing. Use hammer to flatten folded pieces as shown.9Reposition inner sheathing and tape in place, being sure that cables pass through opening at bottom.10 Replace outside sheathing, and remove tape from inner sheathing.11 Dress and secure cables on cabinet top with electrical tape.Notching inner sheathingStep 7:Cut two slits 3/8" deep at 45 degree angle approximately 1 1/2" apart in bottom center of sheathingStep 8: Use pliers to fold pieces in direction of cabinet and away from column. Use hammer to flattenFinished inner sheathing - side facing main cabinet

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 39Installation Instructions For MPD®-3 UnitsPRELIMINARYFCC 11/30Removing FaceplateMPD-3 units have two types of faceplates; slide-in (PMI bezel) and bolt-on (Mack bezel). Follow directions for the type of faceplate and bezel that applies.For units with slide-in faceplates on PMI bezels, do the following:1 Release right side faceplate using keyswitch.2Open manager keypad door and remove single screw. 3Gently force faceplate up, and slide tip of knife or flat blade screwdriver under bottom edge of faceplate. 4Pry bottom of faceplate away from unit, until faceplate can be removed from unit. 5Dispose of faceplate.For units with bolt-on faceplates on Mack bezels, do the following:1Open bezel door and lift until door is latched open.2Disconnect cable between manager keypad and logic board on bezel door, and discard cable.3Locate six sets of nuts and washers on studs securing faceplate to bezel door, and remove hardware.Note: This may require removing mounting hardware from price per unit (PPU) and CRIND™ logic boards to gain access. 4Remove 6 sets of nuts and washers from faceplate studs and remove faceplate. Dispose of hardware and faceplate.5With putty knife, remove keypad door gasket and any adhesive residue.ScrewRemoving faceplateStud locations behind faceplateStud locations behind faceplateFaceplate stud locations on Mack bezels

Installation Instructions For MPD®-3 UnitsPage 40 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Routing Cables into Main Cabinet1Open bezel doors on main cabinet.2Locate indent on rear of door behind 3/4" diameter unopened access point.3Use 3/4" drill bit to open hole in plastic door from rear of door.Note: If electric drill is used work must be 20’ from fuel island.4Use deburring tool or file to round edges of hole.5On left side of main cabinet (viewed from ‘A’ side), in center bottom of wrapper, use snips to cut two 3/8" slits at 45 degree angle.Note: Slots and folds duplicate those done on inner sheathing. See illustration on page 38.6Fold pieces out from cabinet and press flat against wrapper from outside.7Carefully return cabinet to unit, and lower cabinet on to studs.8Feed cables up into cabinet under slot made in wrapper.9Secure cabinet in place with nuts and washers removed with cabinet.10 Heavily seal around cable entry slot with RTV sealant from inside cabinet.11 Reconnect barrel connectors.Center of left side wrapper, slotted for cable feedReinstalling main cabinet

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 41Installation Instructions For MPD®-3 UnitsPRELIMINARYFCC 11/30Installing Card Cage AssemblyInstall card cage assembly from ‘A’ side of unit, according to the following steps:1Begin to separate card cage assembly into two pieces by removing one screw on top and two nuts at bottom, one each front and rear.2Disconnect cables joining two sides of card cage.3From ‘A’ side, place bottom section of card cage fuse side first on to left shelf.4Reassemble card cage using nuts removed in Step 1 and two (2) tie wraps in place of screw and reconnect cables.5For all single-sided units, connect dummy load connector R20526-01 to JB on transmitter PCB. See “Card Cage Assembly T20606-G2” on page 54 for connection point.6For all units, from ‘A’ side of unit, fasten card cage to shelf using 6-32 x 3/8" screw (Q12083-13) supplied with kit.Screw NutNutCard cage assembly++++Installing disassembled card cageCard cage installation location from ‘A’ sideBottom section of card cage, fuse sideTop section of card cage Tie wraps (2) at each corner to reassemble card cage rather than screw

Installation Instructions For MPD®-3 UnitsPage 42 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Installing TRIND™ Faceplate Assembly. Perform the following steps for each side of unit.For installing TRIND slide-in faceplates on PMI bezels, do the following:1Remove new TRIND faceplate assembly from box. For ‘B’ side faceplates only, feed faceplate cables back into faceplate housing through round hole in shield to shorten cable leads.Note: ‘B’ side cables have a shorter run to card cage than ‘A’ side.2Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side first to sheet metal shield on back of faceplate to form seal around hole for cables on faceplate assembly. 3Peel paper backing off adhesive strip on rectangular locking plate N23873-G1 and install plate along top lip of manager keypad recess. 4Feed ends of cables R20773-G2 through 3/4" hole on bezel door drilled in Step 3 of “Routing Cables into Main Cabinet” on page 40. Pull slack cable through hole.5Follow these directions to install new TRIND faceplate:•Feed top edge of faceplate in to groove on top of door.•Gently push bottom of faceplate in until faceplate drops into bottom groove.Note: Faceplate may be tight fit. If needed, with faceplate forced up into top groove, firmly hit faceplate along bottom edge with palm of hand until faceplate is in bottom groove.•Secure in place with keylock.6Refer to MDE-2620, Graphics Panel Application for instructions on installing graphics.For installing TRIND™ bolt-on (stud type) faceplates, do the following:1Remove new TRIND faceplate assembly from box. For ‘B’ side faceplates only, feed faceplate cables R20773-G2 back into faceplate housing through round hole in shield to shorten cable leads.Note: ‘B’ side cables have a shorter run to card cage than ‘A’ side.2Remove existing manager keypad from bezel door, and use putty knife to remove keypad gasket and adhesive residue from door.Locking plate N23873-G1with adhesive backingInstalling locking plate

Installation Instructions For MPD®-3 UnitsPage 44 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Routing Cables in Main CabinetKit comes with ten cable clamps (Q13558-04).Install strip grommet Q10277-02 in 1-1/2" hole for power cable R20850-01.Note: Route cables on ‘B’’ side to card cage so that all cables are between card cage and shelf where possible, or door will not close without potential damage to cables or hardware.Routing cables in main cabinetExisting snap-in 1 1/2" bushings- use for routingBundle cables between shelf wall and card cage, using clamp‘B’ sideInstall Q10277-02 strip grommet for power cable R20580-G1

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 45Instructions for All UnitsPRELIMINARYFCC 11/30Instructions for All UnitsInstalling Overhead Antennas and BracketsFor All Units Do the following:1For each antenna assembly mounting box, remove screw.2Slide bracket slot over mounting box until antenna is secured in bracket.3Replace screw.For Units Without Light BoxesNote: For units with Light Boxes proceed to “For Units With Exxon Light Boxes” on page 47.To seal top cover, do the following:1Peel adhesive backing off small gaskets N23958-01.screwantenna boxslotbracketAntenna wire gasket N23959-01 adhesive side downLifting hook holes N23958-01 gaskets, adhesive side down

Instructions for All UnitsPage 46 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/302Center gaskets with lifting hook holes and install adhesive side down.3Peel adhesive backing off large gasket N23959-01.4Center gasket with knockout hole and install adhesive side down.Routing Antenna Cables to Upper Housing1Carefully feed connector ends of P1A/B and P3A/B cables through antenna gasket on knockout opening to upper housing.Note: Cables will always be on the left side of antenna assembly when facing unit.2Being sure that cables are contained in raised bracket cable channel, position antenna and brackets for mounting by aligning mounting hole on bracket with lifting hook hole.Installing BracketsBracketBracket cable channelAntenna gasketCable connectorsbolt lifting bracketmetal washerrubber washerbracket mounting holeraised cable channel

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 47Instructions for All UnitsPRELIMINARYFCC 11/30Do the following:1For brackets attached to cable side of antenna assembly, be sure that cables are contained in raised bracket channel.2For all brackets, with or without cables, position rubber washer, metal washer and lifting bracket removed in “Preparing For Installation” on page 19 over bracket mounting hole.3Secure with bolt removed in “Preparing For Installation” on page 19. Repeat for all brackets and sides.4Proceed to “Sealing Antenna Bracket with Cables on All Units” on page 49.For Units With Exxon Light BoxesDo the following:1Place assembled antenna and bracket (as completed in “For All Units” on page 45) on A or B side of top of Light Box, as shown.2Center assembly by measuring equal distances from each end of Light Box.3Use center punch to mark centers of three mounting holes per bracket.4For bracket side with antenna cables only, place a mark on Light Box top at center of cable channel.Note: Cables will always be on the left side of antenna assembly when facing unit.Measurement from near side of bracket to edge of Light Box = XMeasurement from near side of bracket to edge of Light Box = Xbracket mounting holesmark at center of raised channellong side of Light Box short side of Light Box6 3/4’’

Instructions for All UnitsPage 48 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/305Remove antenna and bracket assembly from top of Light Box.6Use carpenter’s square to draw line from long side of Light Box to mark.7Measure along line 6 3/4'' from Light Box long side and mark with center punch.8Drill 7/8'' diameter hole at center punch mark. Use file to clean sharp edges and burrs from hole perimeter.Installing Antenna Assemblies on Light BoxDo the following per side:1Peel adhesive backing off gaskets N23958-01 (3 per bracket supplied with kit), and apply adhesive side down and centered on three center punches per bracket (marked in Step 3 on page 47).2Peel adhesive backing off gasket N23959-01 (1 per antenna assembly) and apply adhesive side down and centered on 7/8'' hole made in Step 8 on page 48.Note: Gasket is only used on side of antenna assembly containing cables.3Feed connector ends of cables through N23959-01 gasket and into Light Box.4Being careful to keep cables in bracket channel, feed excess cable into Light Box and position antenna assembly so that bracket holes (3 each) are aligned with gaskets and center punches.5Use self-tapping screws (3 per bracket) supplied with kit to secure bracket to top of Light Box.antenna cablesN23959-01 cable gasket for 7/8’’ cable access hole7/8’’ holeself-tapping screws (3 per bracket)Gaskets N23958-01 (3 per bracket)center punch marks (3 per bracket)

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 49Instructions for All UnitsPRELIMINARYFCC 11/30Sealing Antenna Bracket with Cables on All UnitsTo seal bracket cable channel (each side) do the following:1Loosen both screws holding each antenna assembly to bracket.2Pull antenna and mounting box out from bracket and allow antenna to lower, to allow sealing of access end of bracket cable channel with RTV sealant.Note: Only one bracket per side (left side when facing unit) contains cables.3Restore antenna assembly to original level position on bracket and re-secure with screw.Preparing Antenna Cable ConnectionsFor all units, gain access to upper housing from underside, by removing upper housing bottom sheathing or VaporVac belly pan, as required. Refer to MDE-2531 Service Manual for instructions. Save all parts and hardware for reassembly.For additional information refer to “Cable Block Diagram R20762” on page 52 and “Cabinet Cable Connections” on page 53.Do the following:1Locate previously installed P1A/B and P3A/B ends (4 total) of cables on cable harness M00878A002 in upper housing.2Be sure that all connectors can be identified for A and B sides, respectively.screwantenna assembly mounting boxaccess end of cable channelM00878A002 Cable AssemblyPBP2BP2APAP1BP3B P3AP1A

Instructions for All UnitsPage 50 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Upper Housing Connections Without Light BoxDo the following to connect M00878A002 cable harness assembly to antenna:1For A Side, inside upper housing:•Connect P1A on harness to J1 low frequency antenna cable.•Connect P3A on harness to J2 high frequency antenna cable.2Fro B Side, inside upper housing:•Connect P1B on harness to J1 low frequency antenna cable.•Connect P3B on harness to J2 high frequency antenna cable.3Use tie wraps supplied with kit to secure cables to frame in upper housing, away from maintenance access areas for piping and valves.Upper Housing Cabling With Light BoxDo the following:1Locate aligned conduit knockouts on Light Box and top cover, and remove both.2Feed conduit washer and lock nut over longer sections of cable divided by potted nipple, with nut locking side facing nipple.3Install locking nut at least four full turns onto nipple.4From Light Box, feed shorter sections of cable through knockout holes and into upper housing.5From upper housing, feed cables through second conduit washer and locking nut, with locking side of nut facing nipple.6Tighten conduit lock nut (easier from Light Box) until nipple is held firmly in place from both upper housing and Light Box.J1AJ2A J1BJ2BP1AP2AP2B P1BM01380A001 Cable Extension Assemblyconduit nipple, pottedupper housing connections light box connectionsconduit locknut, locking side downconduit nipple on M01380A001 cable assemblybottom of Light Box with knockout removedconduit locknut, locking side uptop cover with knockout removedconduit washerconduit washer

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 51Instructions for All UnitsPRELIMINARYFCC 11/307Make the following cable connections in Light Box:•Connect P1A on cable harness to A Side J1 antenna cable.•Connect P2A on cable harness to A Side J2 antenna cable.•Connect P1B on cable harness to B Side J1 antenna cable.•Connect P2B on cable harness to B Side J2 antenna cable.8Make the following cable connections in upper housing:•Connect P1A on M00878A001 harness to J1A on extension assembly M01380A001 assembly. •Connect P3A on M00878A001 harness to J2A on extension assembly M01380A001 assembly. •Connect P1B on M00878A001 harness to J1B on extension assembly M01380A001 assembly. •Connect P3B on M00878A001 harness to J2B on extension assembly M01380A001 assembly.9Use tie wraps supplied with kit to secure cables to frame in upper housing, and for both Light Box and upper housing to keep cables away from maintenance access areas for piping, valves and fixtures.

Instructions for All UnitsPage 52 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Cable Block Diagram R20762 T20662-G2R20773-G2 R20773-G2J1/J2P2 P2J1/J2

Instructions for All UnitsPage 54 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Card Cage Assembly T20606-G2BAABBATransmitter (low freq) PCBassembly Q13579-01Data control board Q13563-04Power supply (Regulator) PCB T20314-G1JB for ‘B’ side or R20526-G1 dummy load connectorJA for ‘A’ sideP250 on TIRIS Gateway PCB T20128-G3J2A J2B Recessed male three prong power receptacleUL® label J8 for ‘B’ sideJ7 for ‘A’ sideRS232 portBack SideFront SideTab for securing to shelf divider

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 55CRIND® BIOS TRIND™ Multi 1 UpgradePRELIMINARYFCC 11/30CRIND® BIOS TRIND™ Multi 1 UpgradeUnits must have current Z-180 CRIND logic board. Install the CRIND Bios TRIND software K93744-01, one per logic board, on the T17764-XX CRIND logic board(s) according to the following steps.Note: A properly grounded electrostatic discharge wrist strap must be worn during this procedure. U7 Chip orientation notchT17764-XX CRIND logic board (-G3 shown)JP1-16

CRIND® BIOS TRIND™ Multi 1 UpgradePage 56 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/301Locate and remove existing BIOS at U7 on CRIND® logic board T17764-XX using a grounded chip removal tool.2Install TRIND BIOS K93744-01 (one per logic board) at position U7, orienting notch on chip with indication mark on board as shown.3Install jump jack on JP-16 for each side of unit.Note: Jumper on JP-16 informs the CRIND that a TRIND system is present.4Restore CRIND tray to operating position.Chip removal toolGrounding strap

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 57Dispenser Set-UpPRELIMINARYFCC 11/30Dispenser Set-UpAddressing DispenserEach dispenser on the G-Site controller must be addressed differently; no two dispensers may have the same address. Address is at discretion of the installer. Follow these steps:1From A side of unit, locate dip switches on power supply board (PCB) T20314-G1 in card cage.2Using switches 2, 3, 4 and 5 address each dispenser according to the following table:Note: Switch one in down position is standalone mode selected, used for service only.Setting Baud RateFor major oil company (MOC) TRIND™ installations there is no requirement to set or change baud rate.Switch Numbers = Value1 = Standalone Mode2 = 13 = 24 = 45 = 8 12345Dip switch down Dip switch upT20606-G2

Dispenser Set-UpPage 58 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/30Addressing Gateway BoardAddress for TRIND™ must match address on CRIND® logic board. Follow these steps:1Access unit’s CRIND logic board. Refer to MDE-2562 CRIND Service Manual.2Locate jump jacks on A and B side CRIND logic boards T17764-XX.3Note position of jump jacks and set jump jacks on Gateway board T20128-G3 to match address on CRIND logic boards for both A and B sides.MOC and Generic CRIND AddressesAddress On CRIND Logic Board T17764-XX JP8 JP7 JP6 JP5 JP4= Address on Gateway Board T20128 ‘A’ Side JP6 JP7 JP8 JP9 JP10= Address on Gateway Board T20128 ‘B’ Side JP14 JP15 JP16 JP17 JP181 IN OUT OUT OUT OUT2 OUT IN OUT OUT OUT3 ININOUTOUTOUT4 OUT OUT IN OUT OUT5 IN OUT IN OUT OUT6 OUT IN IN OUT OUT7 INININOUTOUT8 OUT OUT OUT IN OUT9 INOUTOUTINOUT10 OUT IN OUT IN OUT11 IN IN OUT IN OUT12 OUT OUT IN IN OUT13 INOUTININOUT14 OUTINININOUT15 IN IN IN IN OUT16 OUT OUT OUT OUT IN17 IN OUT OUT OUT IN18 OUT IN OUT OUT IN19 IN IN OUT OUT IN20 OUT OUT IN OUT IN21 IN OUT IN OUT IN22 OUTININOUTIN23 IN IN IN OUT IN24 OUT OUT OUT IN IN25 IN OUT OUT IN IN26 OUT IN OUT IN IN27 IN IN OUT IN IN28 OUT OUT IN IN IN29 INOUTINININ30 OUTININININ31 IN IN IN IN IN32 OUT OUT OUT OUT OUTJump jack locations on Gateway BoardAccessible at upper left hand corner of front of card cage

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 59Dispenser Set-UpPRELIMINARYFCC 11/30Preparation for Tuning AntennasAntenna tuning requires use of field strength sensor Q13626-01 supplied with ASC tool kit.1For units without G-Site™ put unit in ‘Stand Alone’ mode by disconnecting J4 on the DCB board and placing jumper on light microreader board at JP3.Note: JP3 and J4 can never both be in or both out. One and only one must always be in, the other out.2If applicable, restore CRIND tray to operating position.3Restore power to unit(s) and cold start the CRIND. Refer to MDE-2562, CRIND Service Manual for detailed instructions.Note: Be sure transmitter cables are connected before restoring power.4Once the CRIND display indicates unit is downloading, remove the Cold Start jump jack.Tuning Antennas1Locate access port for tuning pot in over-head antenna connection box. Note: Use tuning tool Q13631-XX from the ASC TRIND tool kit to make pot adjustments. Refer to MDE-3640 ASC TRIND Tool Kit for instructions. Hex end of tuning tool matches hex shape of tuning pot.2Lay field strength sensor on antenna roughly as shown. Exact location is not critical.Tuning pot access port location in overhead antenna connection boxView from underside of antenna assemblyfield strength sensor

Dispenser Set-UpPage 60 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00PRELIMINARYFCC 11/303On card cage, move three position ‘tune’ toggle switch from center position to ‘A’.4Connect leads on multi-meter set to DC voltage to field strength sensor.5By fine adjustments to tuning pot, set to highest DC voltage reading.Note: Voltage will peak at a point, and then decrease with turns in either direction. Set at peak.6Repeat Steps 1 through 8 for ‘B’ side and then return tune toggle switch to center position.BAAB‘Tune’ toggle switch location

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 61Dispenser Set-UpPRELIMINARYFCC 11/30Testing TRIND™1From ‘A’ side of unit touch hand held test tag (Q13630-02 from the ACS TRIND tool kit) to TRIND target graphic. Door or faceplate TRIND indicator will light.Note: If indicator fails to light check whether light on other side is on; if so it indicates a crossing of ‘A’ and ‘B’ side cables. Check connections.2From ‘A’ side of unit hold car mount test tag (Q13630-01 from the ASC TRIND tool kit) in front of unit, at a distance of approximately 6 feet from overhead antenna. Door or faceplate TRIND indicator will light.3Repeat Steps 1 through 3 for ‘B’ side.Alternative Testing Using Laptop1Connect laptop to RS232 port on DCB.2Go to:•Windows program•Accessories•Terminal•Settings•Communications3Set for:•9600 baud•8 bit•No parity•Comm 14Then go to:•Help screen•Antenna scan•Choose 1, 2, 3 and 4Note: This will test both antennas5From ‘A’ side of unit touch hand held test tag (Q13630-02 from the ACS TRIND tool kit) to front of TRIND target graphic. Door or faceplate TRIND indicator will light.6From ‘A’ side of unit hold car mount test tag (Q13630-01 from the ASC TRIND tool kit) in front of unit, at a distance of approximately 6 feet from overhead antenna. Door or faceplate TRIND indicator will light.7Repeat Steps 5 and 6 for ‘B’ side.

Dispenser Set-Up© 2000 Marconi Commerce Systems Inc. 7300 West Friendly Avenue • Post Office Box 22087Greensboro, North Carolina 27420 Phone (336) 547-5000 • http://www.marconicommerce.com • Printed in the U.S.A.MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 PRELIMINARYFCC 11/30Completing InstallationAfter all testing has been completed, do the following:1Shut off all power to the unit.2Replace or refasten all components and hardware, including:•Replace all sheathing and/or pans removed.•For units with Light Boxes, replace and tighten all mounting hardware.3Close all secure all doors, including Light Box doors (if present).4Clean up work site, removing all materials to be discarded and all tools.5Reapply power and Cold Start the unit.

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