Gilbarco MRIR4 RF Identification Device Module User Manual

Gilbarco Inc. RF Identification Device Module

Users manual

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 1

PRELIMINARY

FCC 11/30

Introduction

Purpose of this Manual

This manual provides instruction for installing TRIND™/TIRIS™ Retrofit Kits

C00011-002-XXXX in The Advantage® Series and MPD®-3 units with InfoScreen®,

monochrome CRIND™, or single-line CRIND.

The TRIND option allows customers to automatically authorize CRIND-equipped

units, using either a hand-held or auto-mounted transponder provided by a major

oil company (MOC). Use these kits for one- or two-sided units. Kits are customer

specific, depending on unit type, number of sides, and MOC.

Retrofit Kits C00011-002-XXXX are configured according to specific unit

requirements.

Prerequisites Before installing any TRIND kit, ensure that the existing CRIND contains the

following.

•Z-180 logic board and software (T17764-XX), which is not configured in

TRIND retrofit kit. Refer to MDE-2628, Cash Acceptor Retrofit Assemblies for

The Advantage Series Units with CRIND Card Reader in Dispenser Kit

C00007-002.

•Plastic options doors for single-line/cash acceptor InfoScreen/cash acceptor

and monochrome/cash acceptor

Important Notice

This equipment has been tested and found to comply with the limits for a Class A

digital device pursuant to Part 15 of the FCC Rules. These limits are designed to

provide reasonable protection against harmful interference when the equipment

is operated in a commercial environment. This equipment generates, uses and

can radiate radio frequency energy, and if not installed and used in accordance

with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to

cause harmful interference in which case the user will be required to correct the

interference at his own expense. Changes or modifications not expressly approved

by the manufacturer could void the user’s authority to operate this equipment.

MDE-3591A

TRIND™ Transmitter/Receiver in Dispenser

Retrofit Kits C00011-002-XXXX

Using TIRIS™ Technology

Installation

Introduction

Page 2 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

Required Reading

Before installing the equipment, the installer must read, understand, and follow:

•this manual

•NFPA 30A, The Automotive and Marine Service Station Code

•NFPA 70, The National Electric Code

•applicable federal, state and local codes and regulations

•ASC TRIND Technology Update on page 18

Failure to do so may adversely effect the safe use and operation of the equipment.

Note: These kits must be installed by a Gilbarco ASC (Authorized Service

Contractor)

Related Documents

MDE-2531 Pump & Dispenser Start-Up & Service Manual

MDE-2562 CRIND Service Manual

MDE-2628 Cash Acceptor Retrofit Assemblies for The Advantage Series

with CRIND

MDE-2620 Graphics Panel Application for The Advantage Series

MDE-3640 Authorized Service Contractor (ASC) TRIND Installation Tool Kit

K94577-01

PT-1728 The Advantage Series Illustrated Parts Manual

PT-1736 CRIND Card Reader Illustrated Parts Manual

PT-1810 The MPD Series Illustrated Parts Manual

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 3

Introduction

PRELIMINARY

FCC 11/30

Required ToolsThe following equipment is needed to install TRIND™ kit C00011-002

•Allen wrench set, American standard

•square (carpenter’s, 12''

•clean cloth or rag

•center punch

•chip extraction tool, e.g., IC extraction, Digikey Part No. K158-ND or

equivalent

•cutting oil

•deburring tool or rounded file

•drill motor, pneumatic (air)

•electric tape, black vinyl

•fish-tape, standard 1/8"

•hammer

•hacksaw

•hole saw, 7/8 inch (for units with stop or call buttons on right options door)

•isopropyl alcohol (part# END-1082)

•knock-out punch set

•ladders, style ‘A’, quantity of two (2)

•multimeter

•pencil or marker

•pilot hole drill bits

•pliers

•pocket knife

•putty knife or scraper

•Q12534 CRIND diagnostic card

•ratchet set, standard

•screwdrivers, flat and Phillips head

•shears or snips, sheet metal

•static guard wrist strap

•TRIND ASC tool kit (See “ASC TRIND™ Tool Kit K94577-01” on page 8 and

refer to MDE-3640, ASC TRIND Installation Tool Kit K94577-01)

Parts Lists

Page 4 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

Parts Lists

C00011-002-XXXX Kit Configurations by Suffix

The Advantage® Series Kit Parts

The Advantage Series Wide Frame (48’’) Kits

Kits C00011-002-WF_S (single-sided) and C00011-002-WF_D (double-sided) for

The Advantage® Series 48" units contain the following.

-Suffix Configured For See

-WF_S The Advantage® Series 48" (wide frame) single-sided page 4

-WF_D The Advantage Series 48" (wide frame) double-sided

-NF_S The Advantage Series 36" (narrow frame) single-sided

-NF_D The Advantage Series 36" (narrow frame) double-sided

-MPDS MPD®-3 single-sided with PMI bezel (slide-in faceplate) page 6

-MPDD MPD-3 double-sided with PMI bezel (slide-in faceplate)

-MPBS MPD-3 single-sided with Mack bezel (bolt-on faceplate) page 7

-MPBD MPD-3 double-sided with Mack bezel (bolt-on faceplate)

Description Part Number Quantity WF_S Quantity WF_D

antenna assembly (see note 1) T20632-G1 (see note 1) 1 2

antenna bracket kit (see note 3) K96647-01 (see note 3) 1 2

cable clamp, gray Q13558-04 10 10

cable group (see note 2) Q13863-06 (see note 2) 1 1

cable, jumper assembly (see note 4) M01380A001 (see note 4) 0 0

card cage assembly T20606-G2 1 1

decal, UL N23951-03 1 1

door assembly T20613-G1 1 2

dummy load transmitter R20526-G1 1

grommet, edge Q10315-06 1 ft. 1 ft.

grommet, heat shrinkable Q13570-01 1 (see note 4) 1 (see note 4)

jump jack Q11011-01 9 9

label, UL certification N23957-G1 1 1

nameplate, FCC label N23949-02 1 1

screw, sems, 6-32 x 3/8 Q12083-13 1 1

sealant, silicone END 1576 1 tube 1 tube

software, CRIND™ Bios TRIND K93744-XX (see note 5) (see note 5)

standoffs, circuit board Q10651-16 4 4

tie wrap Q10178-01 4 4

washer, flat N16599-48 1 1

Notes:

1. For units with Exxon Light Box, kit is configured at order entry to replace antenna assembly T20632-

G1 with T20632-G4 antenna assembly.

2. See “Cable Group Q13863-06” on page 5.

3. For units with Exxon Light Box, kit is configured at order entry to replace Bracket Kit K96647-01 with

Bracket Kit K96647-06

4. For units with Exxon Light Box quantity is configured at 2 at order entry.

5. Order entry item.

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 5

Parts Lists

PRELIMINARY

FCC 11/30

The Advantage Series Narrow Frame (36’’) Kits

Kits C00011-002-NF_S and C00011-002-NF_D kits for The Advantage® Series 36"

(narrow frame) single-sided (NF_S) and double-sided (NF_D) units contain the

following.

Cable Group Q13863-06

Cable Group Q13863-06 for all The Advantage Series units contains the following

parts:

Description Part Number Quantity NF_S Quantity NF_D

antenna assembly T20632-G2 1 2

antenna bracket kit (see

note 4)

K96647-01 (see note 4) 1 2

cable clamp, gray Q13558-04 10 10

cable group (see note 1) Q13863-06 (see note 1) 1 1

card cage assembly T20606-G2 1 1

decal, UL N23951-03 1 1

door assembly (see note 2) T20614-G1 (see note 2) 1 2

dummy load transmitter R20526-G1 1

grommet, edge Q10315-06 1 ft. 1 ft.

grommet, heat shrinkable Q13570-01 1 1

jump jack Q11011-01 9 9

label, UL certification N23957-G1 1 1

nameplate, FCC label N23949-02 1 1

screw, sems, 6-32 x 3/8 Q12083-13 1 1

sealant, silicone END 1576 1 tube 1 tube

standoffs, circuit board Q10651-16 4 4

software, CRIND™ Bios

TRIND

K93744-XX (see note 3) (see note 3)

tie wrap Q10178-01 4 4

washer, flat N16599-48 1 1

Notes:

1. See “Cable Group Q13863-06” on page 5.

2. For Narrow Frame units requiring Pump Stop button, kit is configured at order entry to replace

door assembly T20614-G1 with T20614-G2 door assembly with pre-installed button.

3. Order entry item.

4. For units with Exxon Light Box Kit is configured at order entry to K96647-06.

Description Part Number Quantity

cable, AC Power R20580-G1 1

cable, antenna (hi and low freq) M00878A002 1

cable, light/multi-protocol R20773-G2 2

cable, TRIND to CRIND R20437-G01 1

Parts Lists

Page 6 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

MPD®-3 Series Kit Parts

MPD-3 Units with PMI Bezels (Slide-in Faceplates)

C00011-002-MPDS Kits for single-sided units and C00011-002-MPDD Kits for

double-sided units with PMI bezels and slide-in faceplates contain the following.

Description Part Number Quantity MPDS Quantity MPDD

antenna assembly (see note 1) T20632-G1 (see note 1) 1 2

antenna bracket kit (see note 5) K96647-01 (see note 5) 1 2

bezel assembly T20616-G1 1 2

cable assembly (J203/J806) (see

note 2)

R18163-G1 (see note 2) 1 1

cable clamp, gray Q13558-04 10 10

cable group (see note 3) Q13863-07 (see note 3) 1 1

cable, jumper assembly (see note

M01380A001 (see note 2) 0 0

card cage assembly T20606-G2 1 1

decal, UL N23951-03 1 1

grommet, edge Q10315-06 1 ft. 1 ft.

grommet, heat shrinkable (see

note 2)

Q13570-01 (see note 2) 0 0

jump jack Q11011-01 9 9

label, UL certification N23957-G1 1 1

manager keypad assembly T17549 1 1

nameplate, FCC label N23949-02 1 1

screw, sems, 6-32 x 3/8 Q12083-13 1 1

sealant, silicone END 1576 1 tube 1 tube

software, CRIND™ Bios TRIND K93744-XX (see note 4) (see note 4)

standoffs, circuit board Q10651-16 4 4

tie wrap Q10178-01 4 4

washer, flat N16599-48 1 1

Notes:

1. For units with Exxon Light Box, kit is configured at order entry to replace antenna assembly T20632-G1

with T20632-G4 antenna assembly.

2. For units with Exxon Light Box only, quantity is configured at order entry at one per unit.

3. For detail refer to “Cable Group Q13863-07” on page 7.

4. Order entry item.

5. For units with Exxon Light Box Kit is configured at order entry to K96647-06.

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 7

Parts Lists

PRELIMINARY

FCC 11/30

MPD-3 Units with Mack Bezels (Bolt-on Faceplates)

C00011-002-MPBS Kits for single-sided units and C00011-002-MPBD Kits for

double-sided units with Mack bezels and bolt-on faceplates contain the following.

Cable Group Q13863-07

Cable Group Q13863-07 for all MPD-3 Series units contains the following parts:

Description Part Number Quantity MPBS Quantity MPBD

antenna assembly (see note 1) T20632-G1 (see note 1) 1 2

antenna bracket kit (see note 5) K96647-01 (see note 5) 1 2

bezel assembly T20616-G2 1 2

cable assembly (J203/J806) (see

note 2)

R18163-G1 (see note 2) 1 1

cable clamp, gray Q13558-04 10 10

cable group (see note 3) Q13863-07 (see note 3) 1 1

cable, jumper assembly (see note

M01380A001 (see note 2) 0 0

card cage assembly T20606-G2 1 1

decal, UL N23951-03 1 1

grommet, edge Q10315-06 1 ft. 1 ft.

grommet, heat shrinkable (see

note 2)

Q13570-01 (see note 2) 0 0

jump jack Q11011-01 9 9

label, UL certification N23957-G1 1 1

manager keypad assembly T17549 1 1

nameplate, FCC label N23949-02 1 1

screw, sems, 6-32 x 3/8 Q12083-13 1 1

sealant, silicone END 1576 1 tube 1 tube

software, CRIND™ Bios TRIND K93744-XX (see note 4) (see note 4

standoffs, circuit board Q10651-16 4 4

tie wrap Q10178-01 4 4

washer, flat N16599-48 1 1

Notes:

1.For units with Exxon Light Box, kit is configured at order entry to replace antenna assembly T20632-G1

with T20632-G4 antenna assembly.

2. For units with Exxon Light Box only, quantity is configured at order entry at one per unit.

3. For detail refer to “Cable Group Q13863-07” on page 7.

4. Order entry item.

5. For units with Exxon Light Box Kit is configured at order entry to K96647-06.

Description Part Number Quantity

cable, AC Power R20580-G1 1

cable, antenna (hi and low freq) M00878A002 1

cable, TRIND to CRIND R20437-G01 1

Parts Lists

Page 8 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

ASC TRIND™ Tool Kit K94577-01

Tool Description Part Number Quantity

co-axial cable tool Q13628-01 1

field strength sensor Q13626-01 1

test tag, TI/RFIDcar mount Q13630-01 1

test tag, TI/RFID hand held Q13630-02 1

threaded rod, 3/8-16 x 4" N23880-01 4

tuning tool, plastic tipped Q13631-01 1

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 9

Important Safety Information

PRELIMINARY

FCC 11/30

Important Safety Information

This section introduces the hazards and safety precautions associated with installing,

inspecting, maintaining or servicing this product. Before performing any task on this product,

read this safety information and the applicable sections in this manual, where additional

hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or

pressure release could occur and cause death or serious injury if these safe service procedures

are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of flammable fuels, vapors, and high

voltage or pressures. Only trained or authorized individuals knowledgeable in the related

procedures should install, inspect, maintain or service this equipment.

The first and most important information you must know is how to stop all fuel flow to the

pump and island.

Emergency Total Electrical Shut-Off

Locate the switch or circuit breakers that shut-off all power to all fueling equipment,

dispensary devices, and submerged turbine pumps (STPs). These you must operate in the event

of an emergency.

Total Electrical Shut-Off Before Access

Any procedure requiring access to electrical components or the electronics of the dispenser

requires total electrical shut-off of that unit.

NFPA 30A, Section 4-1.2, published by the National Fire Protection Association, requires the

installation of an easily accessible switch or circuit breaker to shut-off the power to all fueling

equipment, dispensing devices and STPs in the event of an emergency. Know the function and

location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing

Marconi equipment.

Evacuation, Barricading and Shut-Off

Any procedures requiring accessing the pump/dispenser or STPs requires the following three

actions:

• An evacuation of all unauthorized persons and vehicles

• Using safety tape or cones as barricades to the effected units

• A total electrical shut-off of that unit

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s

station WILL NOT shut off electrical power to the pump/dispenser.

This means that even if you activate these stops, fuel may continue to flow

uncontrolled.

You must used the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency

and not only these cashier station “stops.”

WARNING

Important Safety Information

Page 10 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied

with this equipment. If you do not understand a procedure, call a Marconi Authorized Service

Contractor or call the Marconi Call Center at 1-800-800-7498. It is imperative to your safety

and the safety of others to understand the procedures before beginning work.

Follow the Regulations

There is applicable information in: NFPA 30A: Automotive and Marine Service Code; NFPA

70: National Electrical Code (NEC); OSHA regulations; and federal, state, and local codes

which must be followed. Failure to install, inspect, maintain or service this equipment in

accordance with these codes, regulations and standards may lead to legal citations with

penalties or affect the safe use and operation of the equipment.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes.

Alert Symbol

This safety alert symbol is used in this manual and on warning labels to alert you to a

precaution which must be followed to prevent potential personal safety hazards. Obey safety

directives that follow this symbol to avoid possible injury or death.

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of

particular safety hazards. The precautions that follow must be followed to prevent death, injury

or damage to the equipment.

This signal word designates a hazard or unsafe practice which may result in minor injury.

This signal word is used to alert you to a hazard or unsafe practice which will result in

death or serious injury.

This alerts you to a hazard or unsafe practice that could result in death or serious injury.

CAUTION

When used by itself, CAUTION designates a hazard or unsafe practice which may result in

property or equipment damage.

CAUTION

DANGER

WARNING

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 11

Important Safety Information

PRELIMINARY

FCC 11/30

Prevent Explosions and Fires

Fuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors.

Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island.

No Open Flames

Open flames from matches, lighters, welding torches or other sources can ignite fuels

and their vapors.

No Sparks - No Smoking

Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars

or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic

charge on your body, can cause a spark sufficient to ignite fuels and their vapors. After getting

out of a vehicle, touch the metal of your vehicle to discharge any electrostatic charge before

you approach the dispenser island.

Prevent Electrical Shock and Sparks

Dispensing devices use high voltage. A potential shock hazard exists when working on or

around a dispensing device.

Follow OSHA lock-out and tag-out procedures.

Always turn OFF power to the dispensing device and associated submerged turbine pumps

(STPs) when servicing or making electrical wiring connections. Multiple disconnects may be

required.

Close Junction Boxes Tightly

Spilled or leaking fuels in the vicinity of electrical junction boxes can be hazardous if boxes

are not properly closed. Replace all bolts and tighten junction box cover before turning on AC

power. Do not use gaskets on junction box covers.

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s

station WILL NOT shut off electrical power to the pump/dispenser.

This means that even if you activate these stops, fuel may continue to flow

uncontrolled.

You must used the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency

and not only these cashier station “stops.”

WARNING

Important Safety Information

Page 12 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

Field Wiring

Poorly wired pumps or dispensers could cause a fire, explosion or electrical shock. Place all

power and lighting wires in threaded, rigid metal conduits. Plug all unused junction box holes.

Never use knockout boxes or flexible conduit. Tighten all threaded connections and covers. Do

not use gaskets with junction box covers. Do not disturb sealing compound around wires at

junction box entrances. Use factory method of routing wires. Use tie wraps to keep unruly

wires away from pinch point and hinges. Tuck wires into enclosure before closing doors,

bezels, junction boxes, covers and breaker panels. Follow wiring recommendations in

installation or service manuals.

Proper Grounding is Required

Proper grounding is required for safe operation. See installation manual and applicable NEC,

NFPA and local electrical codes for requirements.

Avoid Pinched Wires

Pinched or cut wires (cables) may damage components. Exposed wires could create sparks and

electrical shorts when applying power.

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 13

Important Safety Information

PRELIMINARY

FCC 11/30

React Quickly to Fuel Spills, Fires or Vehicle Impact

Follow these steps in the event of a fuel spill, fire, or vehicle impact.

1Use station EMERGENCY TOTAL ELECTRICAL SHUT-OFF immediately. Turn off all

system circuit breakers to the island.

2Call emergency numbers for fires, vehicle impact or any significant spills.

3 Use safety tape, cones or barricades to block the work area. Do not go near fuel spill or

allow anyone else in the area.

4 Take precautions to avoid igniting fuel. Do not allow starting of

vehicles in the area and immediately stop use of open flames, smoking or power tools in the

area.

5Provide emergency and first aid assistance.

6Use approved and safe procedures to clean up all spills with a “fuel or gasoline absorbent”

material approved by your local regulatory agencies. (Dispose of fuel and hazardous absorbent

material promptly and according to the requirements of the fire department, local EPA, and

federal, state or local resources.)

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s

station WILL NOT shut off electrical power to the pump/dispenser.

This means that even if you activate these stops, fuel may continue to flow

uncontrolled.

You must used the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency

and not only these cashier station “stops.”

WARNING

If any gasoline has been inhaled, seek emergency help immediately.

Inhaled gasoline may cause unconsciousness and burns to lips, mouth and lungs.

WARNING

Gasoline spilled on skin may cause burns.

Wash area thoroughly with clean water.

Seek medical advice immediately.

WARNING

Important Safety Information

Page 14 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

Emergency and First Aid Information

Refer to phone book for emergency phone numbers. If needed, follow first aid instructions as

outlined in American Red Cross Standard First Aid manuals.

Gasoline

Ingestion

Gasoline Vapor

Inhalation

Gasoline spilled in eyes may cause burns to eye tissue.

Irrigate eyes with water for approximately 15 minutes.

Seek medical advice immediately

Gasoline spilled on skin may cause burns.

Wash area thoroughly with clear/water.

Seek medical advice immediately.

Gasoline On

Skin

Gasoline In

Eyes

Gasoline inhaled may cause unconsciousness and burns to lips,

mouth and lungs.

Keep airway open.

Seek medical advice immediately.

WARNING

Gasoline ingested may cause unconsciousness and burns to

internal organs.

Do not induce vomiting.

Keep airway open.

Oxygen may be needed at scene.

Seek medical advice immediately.

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 15

Important Safety Information

PRELIMINARY

FCC 11/30

Warning Labels Several types of warning labels appear on Marconi products to inform and remind users of

important safety information. Read, understand and follow these warnings.

Sample Warning Label

The following labels are typical of those you may find on Marconi’s products:

Working Alone It is highly recommended that someone who is capable of rendering first aid be present during

servicing. Be familiar with Cardiopulmonary Resuscitation (CPR) methods if you are working

with or around high voltages. This information is available from the American Red Cross.

Always advise the station personnel about where you will be working, and caution them not to

activate power while you are working on the equipment. Use the OSHA tag out and lock out

procedures discussed later in this section.

Contacting Emergency Personnel

Keep the following emergency phone numbers at hand.

Ambulance:_____________________________________

Fire:___________________________________________

Police:_________________________________________

Poison Control Center:____________________________

Informing Emergency Personnel

Compile the following information for emergency personnel:

•Location of accident (e.g. address, front/back of building, etc.)

•Nature of accident (e.g. possible heart attach, run over by car, burns, etc.)

•Age of victim (e.g. baby, teenager, middle-age, elderly)

•Whether or not victim has received first aid (e.g. stopped bleeding by pressure, etc.)

•Whether or not victim has vomited (e.g. if swallowed or inhaled something, etc.)

IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek

medical advice immediately.

Important Safety Information

Page 16 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

Other Useful Safety Information

This subsection provides additional safety information.

OSHA Lock-Out and Tag-Out Requirements

OSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/Tag-Out)

covers ways to avoid personal injury because power was turned on or fuel pressure was applied

unexpectedly while servicing equipment. The rule requires:

(1) Turning off equipment power and fuel under pressure

(2) Use of a locking device (breaker, valve, etc.) or label device with a warning tag.

Station employees and service contractors need to understand and comply with this program

completely to ensure safety while the equipment is down.

Breakaways

Required by NFPA 30A, breakaways are emergency devices designed to retain liquid on both

sides of the breakaway point installed on each hose. Refer to manufacturer’s instructions for

proper installation.

Collection of Fuel in Approved Containers

NFPA 30A, Section 2, requires use of approved containers to collect, transport, and dispose of

fuel. Containers must be specifically designed and labeled for handling hazardous fuels.

Read Material Safety Data Sheets (MSDS)

Before working with any chemicals or fuels in and around a dispensing facility, read the

MSDS pertaining to those chemicals as prescribed in the Occupational Safety and Health

Administration Standard, 29 CFR 1910.1200. Refer to the supplier’s literature.

Replacement Parts

Use only genuine Marconi replacement parts and retrofit kits on your pump/dispenser. Using

parts other than genuine Marconi replacement parts could create a safety hazard and violate

local regulations.

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 17

Important Safety Information

PRELIMINARY

FCC 11/30

Classifying Hazardous Locations

Any activity that can cause an explosion (e.g., smoking, drilling, etc.) must be

done well outside the vapor area.

The following diagrams are based on NFPA 30A, section 6 and NFPA 70, section

514.

Fuel is present.

(Flammable Liquid)

Class 1 Division 2

(Hazardous Location)

Class 1 Division 1

(Hazardous Location)

Fuel Containing

Components

Vapor Areas

18"

Unclassified location

area within electronics cabinet

above Air Gap.

Class 1 Division 1

within boot area.

Air Gap

20'

Pit box.

20'

Unclassified location

Electronics Head

Vapor Barrier

20'

Pit box.

18"

Vertical Vapor Barrier

Class 1 Division 1

within boot area.

MPD®-3 Series

with

Vapor Barrier

The

Advantage®

Series with

Air Gap

ASC TRIND™ Technology Update

Page 18 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

ASC TRIND™ Technology Update

The TRIND™ system utilizes technology and devices not commonly used in the

industry. Read the following carefully to familiarize yourself with relatively

unique aspects of TRIND and prevent field problems.

RF Transmission and Antennas

Located in the TRIND card cage is a transmitter printed circuit board (PCB). The

RF antennas are connected to this board during installation.

Applying power to the card cage with either antenna disconnected will

result in damage to the transmitter PCB.

•The transmitter PCB may be burned up immediately, or its effective life

shortened drastically.

•The PCB may perform properly at installation, but will require premature

field service at a later date.

For single-sided units, a ‘dummy load’ connector R20526-G1 is provided for

unused ‘B’ side of the PCB.

Note: Power must never be applied to the card cage without a load, either antennas

or dummy load connector.

Co-Axial Cable

Co-axial antenna cables in cable harness M00878A002 used for TRIND are more

flexible and smaller diameter than more familiar co-axial cable, such as that used

for cable television. However, all co-axial cables share this feature:

Too severe a turn or bend in the cable will break the center (solid) wire.

This can result in a seemingly good but in actuality intermittent signal. This too

may result in what appears to be proper performance at installation that is

followed by premature failure and field service. Replacing damaged cable in the

field is an extensive task.

In addition, a damaged cable will also cause a situation where the transmitter

PCB is powered without load, and damage the PCB.

Note: Turns or bends in co-axial cables must be gradual loops, no sharper than a

1" radius (2" diameter).

ATTENTION: AUTHORIZED SERVICE CONTRACTORS

READ THIS SECTION BEFORE PROCEEDING WITH INSTALLATION

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 19

Installation Instructions for All Kits

PRELIMINARY

FCC 11/30

Installation Instructions for All Kits

Before beginning read “Classifying Hazardous Locations” on page 17 and “ASC

TRIND™ Technology Update” on page 18.

Preparing Exxon Light Boxes

Use these procedures for dispensers with Exxon light boxes only. For units

without light boxes, proceed to ‘Preparing for Installation’ on page 19.

1Open and lift display frames on both long sides of display and lock in-place

according to light box manufacturer’s instructions.

2Remove cover from electrical connection box in display cabinet and disconnect

wires. Save cover, screws and wire connectors for reassembly.

3Remove locking nut and washer from conduit nipple in display cabinet. Save nut

and washer for reassembly.

4Loosen four 3/8-16 bolts, lock washers, flat washers and soft aluminum flat

washers securing display cabinet to top of unit.

Preparing For Installation

If present, remove four hoisting brackets from top of unit by removing four bolts,

four metal washers and four rubber washers. Save hoisting brackets and

hardware for reassembly.

Note: On units with light box, hoisting brackets may have already been removed.

Hoisting brackets

and 3/8” bolts

Removing

hoisting brackets

Installation Instructions for All Kits

Page 20 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

Removing Knockout in Unit Top Cover

1Remove knockout from left side of unit top cover while facing ‘B’ side for The

Advantage units or ‘A’ side for MPD-3 units.

Note: For units with light box, this will require lifting side of light box for access,

by loosening and/or removing hardware as described in Step 4 of “Preparing

Exxon Light Boxes” on page 19. If light box conduit is run through the

knockout designated in this section, use the knockout on the opposite side of

the top cover for the TRIND installation.

•For units without end plate, lift left side of top cover for access to knockout

from bottom.

•For units with nine bolt end plates, remove plate for access.

2Lower top cover to original position.

Note: For units with end plate, do not replace plate at this time. For units with

light box, also remove knockout in light box aligning with knockout in top

cover before returning top cover and light box to original position.

Relocate Gateway Board on Card Cage

Gateway board is shipped mounted to side of card cage. Relocate Gateway board

to top of card cage according to the following steps:

1Remove Gateway board and standoffs from side of card cage.

Note: Existing standoffs do not need to be reused and may be clipped or broken off

card cage.

2Relocate Gateway board to top of card cage as shown, using four Q10651-16

standoffs provided with kit.

Top cover knockout ‘B’ side for The Advantage

Series

‘A’ side for MPD-3 Series

If light box present, use

available knockout

regardless of side.

Gateway Board location as

shipped

Gateway Board reinstalled on top

P250 side of

board

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 21

Installation Instructions for The Advantage® Series Units

PRELIMINARY

FCC 11/30

Installation Instructions for The Advantage® Series Units

For MPD-3 Series, go to “Installation Instructions For MPD®-3 Units” on

page 35.

1From ‘A’ side of unit, remove inner sheathing on left column. Set sheathing and

screws aside for reassembly.

2Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/

Service Manual for access instructions.

3Remove top cover from main panel by accessing mounting hardware from inside

main cabinet. Save top cover and fastening hardware for reassembly.

4Remove any call or stop buttons, or magnetic switch hardware from door. Save all

removed hardware for reassembly.

Inside sheathing

and screws

‘A’ side

Removing inner

sheathing

Outside sheathing

Top cover

Access to top cover

fastening bolts from

inside main cabinet

Removing cabinet

top cover

Installation Instructions for The Advantage® Series Units

Page 22 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

5Remove door mounting pin and right options door.

6Dispose of door. Save pin for reassembly.

Door mounting pin

Right options door

Removing options door

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 23

Installation Instructions for The Advantage® Series Units

PRELIMINARY

FCC 11/30

Modifying Right Options Door

For 48" units without stop or call button on right options door, and all 36"

units, go to ‘Re-installing Door Alarm Switches’ on page 25, if unit has door

alarm. If unit does not have door alarm, go to “Installing Right Options Door”

on page 25.

For 48" units with stop or call buttons previously installed, perform the

following steps.

1Remove all hardware from new right options door according to the following

steps and save all parts for reassembly.

•Remove two screws mounting door shield on rear of door.

•Disconnect cable R20522-G2 from light/microreader printed circuit board

(PCB) by disconnecting J181 on cable from P181 on board.

•Remove Indicator Light PCB.

•Remove standoff-screws holding light/microreader board, and remove

board.

Door

shield

Light/microreader

PCB

Indicator light

PCB T20601

Strip grommet

Clear door assembly

Installation Instructions for The Advantage® Series Units

Page 24 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

2Mark placement of pump stop or call button on new right options door by

measuring from door edges as shown.

3Away from fuel island, drill a 7/8 inch diameter hole in the location shown above.

Remove any burrs around hole with deburring tool or rounded file.

Re-installing Button

1Hold contact base on back of door and align with hole drilled earlier.

2Insert push button from front of door by aligning tabs with slots in base.

3Turn push button 45° clockwise to lock button to base.

4Tighten two screws on base to secure push button and base assembly to door.

Note: Do not overtighten screws.

5Attach contact block to base with center screw if not already installed.

6Reinstall all new right options door hardware by reversing procedures in Step 1of

“Modifying Right Options Door” on page 23.

1 9/16"

3 3/16"

Hole location for

pump stop or

call button

Contact Block

Push button

BaseContact switch

base assembly

Re-installing

button(s)

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 25

Installation Instructions for The Advantage® Series Units

PRELIMINARY

FCC 11/30

Re-installing Door Alarm Switches

For units with cash acceptors, follow these steps to re-install door alarm

assemblies on TRIND™ right option doors. Refer to diagram on this page for more

information. Perform each step for both ‘A’ and ‘B’ side right option doors. If unit

does not have door alarm, go to ‘Installing Right Option Door’ on page 25.

1Re-install C-clips removed from old right side option doors.

2Install door alarm assembly to door alarm assembly bracket with screw

previously removed.

3Attach door alarm assembly bracket to display board with screw previously

removed.

Note: Replace the piece of fiberboard between door alarm bracket assembly and display

board.

4Be sure magnet does not touch door alarm door bracket. Slightly move door alarm

door bracket away, if necessary.

5Reinstall all new right options door TRIND hardware by reversing procedures in

Step 1 of “Modifying Right Options Door” on page 23.

Installing Right Options Door

Install new TRIND/TIRIS right options door (one per side for two-sided units),

using pin(s) removed and saved in Step 6 on page 22.

Left option door

Right option door

Door alarm assembly

Fiber

board

Door alarm

assembly bracket

C-clip

Door alarm door bracket

Door alarm assembly

Door alarm

assembly bracket

Back View of 36" Unit

Option Doors Back View of 48" Unit

Option Doors

Installation Instructions for The Advantage® Series Units

Page 26 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

Installing Bulkhead Grommet

1Disconnect two cables and remove ground connector to ‘A’ side printer. Remove

printer from unit and save for reinstallation.

2While facing ‘A’ side of unit, measure 6" in toward center of cabinet top from

outside edge of top, and draw a line on top cover.

3Measure 10.5" in from left side of top, and draw a line. Intersection of both lines is

pilot hole location.

4In packaging materials, locate thick rubber packing that can be broken into flat

sided pieces, approximately six inches round, square or random.

5On one flat side of thick rubber piece, apply light coating of cutting oil.

6With oil coated surfaces in contact with metal surfaces, heavily tape one each

foam piece to top and bottom of main cabinet top, above and below drilling point

marked.

Note: For foam piece taped to top, mark foam with marking pen or pencil to

identify drilling point under foam. Drilling point location accuracy of plus or

minus 1/2" is acceptable.

7Cover shelf area under drilling position with plastic. Kit packaging materials may

be used.

10.5"

'B' Side

'A' Side

Locating

bulkhead

grommet hole

Cutting oil

Foam pieces taped to

cabinet above

and below drilling point

Pneumatic (air) drill

Gusset

cabinet

top, seen

from side

Drilling point marked

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 27

Installation Instructions for The Advantage® Series Units

PRELIMINARY

FCC 11/30

8Follow these mandatory safety guidelines:

•Do not use electric drill. Use only pneumatic (air) drill set or controlled for low

speed only (300-500 rpm) or hand operated drill.

•Deposit a few drops of cutting oil at drilling point and on drill bit, to keep bit

from binding, to quench sparks and to bind drill shavings.

9Drill through foam pieces, going only as deep as required to penetrate top cover,

beginning with small diameter bit (approximately 1/8") and gradually increasing

bit size until adequate pilot hole is made.

Note: Hole 3/8" in diameter should be sufficient as pilot for knockout.

10 Remove both top and bottom foam pieces, being careful that all drilling residue

and oil is removed from cabinet area. Wipe off cabinet surface, top and bottom,

with clean cloth or rag.

Note: Use file or deburring tool to remove burrs or edges that may cut hands.

11 Using hydraulic or manual knockout punch, make one inch (1") diameter hole.

12 Remove plastic covering hardware by folding inwards to retain any drilling

residue, and dispose of plastic.

13 Carefully check interior of main cabinet for trash or residue and clean as needed.

14 Position bulkhead seal grommet (Q13570-01) with O-ring beneath hole.

15 Secure grommet in place with locking nut from top of cabinet.

16 From ‘A’ side of unit, drop (lower) CRIND™ tray

Installation Instructions for The Advantage® Series Units

Page 28 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

Installing Card Cage Assembly

Install card cage assembly from ‘B’ side of unit according to the following steps:

1Carefully pry out printer cable retainer from underside of printer shelf.

2Pull printer cable out of 2 3/4" round hole from bottom, and install piece of strip

grommet Q10315-06 around perimeter of hole.

3For all single-sided units, connect dummy load connector R20526-01 to JB on low

frequency transmitter PCB Q13579-01 in card cage. See “Card Cage Assembly

T20606-G2” on page 54 for connection point.

4Install card cage assembly fuse side first on printer shelf and against center

divider behind right options door, as shown.

5Position card cage so that tab on upper left side of housing fits over latch cutout

for main door latch, securing card cage to divider.

6From ‘B’ side of unit, feed screw Q12083-13 and washer N16599-48 up through

hole in shelf into threaded hole in card cage bottom.

7Feed three prong female end of power supply cable R20580-G1 up through

grommeted hole in printer shelf to recessed receptacle on card cage assembly.

Refer to “Card Cage Assembly T20606-G2” on page 54 for connection points.

8Secure power cable R20580-G1 in cable retainer removed in Step 1, so that power

cable and printer cable are both secured, and reinstall cable retainer in

grommeted hole.

9Feeding J182 ends of cables R20773-G2 for A and B sides up through grommeted

hole and connect P1 to J1 and P2 to J2 on T20662-G2 card cage harness.

10 Return printer to shelf and reconnect two printer cables and ground connector.

11 Reorient printer and secure to shelf.

Tab Card cage assembly

front side

Tab fits over cutout behind

door latch: see step 4

Card cage assembly location behind

right options door of 36" wide unit

Card cage assembly location behind

right options door of 48" wide unit

Tab

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 29

Installation Instructions for The Advantage® Series Units

PRELIMINARY

FCC 11/30

Installing Transmitter Cables

Before proceeding be sure to be able to easily identify A and B side cable ends.

Electric tape, wire numbers or other suitable device may be used.

Note: Sharp bends in antenna cables will cause damage. All cable turns must be in

loops and gradual. Refer to “ASC TRIND™ Technology Update” on page 18.

1Feed P1A/B and /P3A/B ends of cable harness M00878A002 up through bulkhead

grommet in main cabinet.

2Be sure that there is sufficient length (24") of M00878A002 harness remaining in

electrical cabinet to reach connection points on card cage. Cables must be routed

through underside of card cage to connection points on ‘B’ side. See “Card Cage

Assembly T20606-G2” on page 54 for connection points.

3Lay cable harness flat across top of main cabinet, through gusset opening to

column as shown.

4Use electrical tape to secure cable harness flat to top of cabinet and in gusset

opening. See illustration above.

5Route cables from top of main cabinet up along inside of column, keeping cables

flat and parallel.

6Loop cable harness 3" down into space between column and main cabinet and

back up again to allow for reinstallation of inside sheathing.

Note: Turn in cables must be gradual, not sharp, to prevent damage to cables.

7Feed cables up through knockout opening in unit top cover.

P2B

P2A

P1B

P3B P3A

P1A

M00878A002 Cable Assembly

Cables fed through gusset

opening to column and up

inside of column.

Routing cables to

main cabinet

Cables

secured with

electrical

tape

Installation Instructions for The Advantage® Series Units

Page 30 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

8Without removing top sheathing, install piece of edge grommet Q10315-06 along

edge of top sheathing where cables pass in column. See exploded illustration

below.

Note: Carefully check for any points where cable harness is run where cables may

come in contact with sheet metal edges, and install edge grommet to prevent

cable damage.

9Leave cable ends in upper housing.

10 Press cable harness flat and parallel to column and secure with electric tape as

shown.

11 Install edge grommet Q10315-06 on bottom edge of inner sheathing and replace

inner sheathing, using screws saved during disassembly.

Edge grommet Q10315-06 to

protect cables from metal

edge of top sheathing

Installing edge grommet

Exploded View:

Do Not Remove

Top Sheathing

From Unit

Electrical tape

Sufficient cable

to make loop, not

sharp turn, back

up to top of main

cabinet. Sharp

bend will damage

cables

Strip grommet

Q10315-06 on

bottom edge of

inner

sheathing

Cables on column

shown without

main cabinet

cable ends in upper housing

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 31

Installation Instructions for The Advantage® Series Units

PRELIMINARY

FCC 11/30

Replacing Main Cabinet Top Cover

1Use hacksaw to cut 3/8" slots in cabinet top cover to allow strip a minimum of 6"

wide to be folded back with pliers and hammered flat as shown, to allow cables to

pass under top cover to grommet.

Note: Remove top cover from work area to cut slot. Do not cut metal in proximity to

dispensers. Place top cover on cardboard while hammering to prevent

damage to paint.

2Clean edges and burrs around cuts in cover with file or deburring tool.

3Thoroughly seal spaces around and between cables in main cabinet bulkhead

grommet with RTV sealant.

Note: Place some packaging plastic inside bulkhead grommet from top to prevent

sealant from running out bottom when applied.

Routing R20773-G2 Cables

Note: Retrofit kit comes with ten (10) adhesive-backed cable clamps (Q13558-04).

Note the following variations for routing cables to main cabinet:

Horse Shoe style CRIND™

For these units, utilize opening in printer shelf bottom for routing.

6” strip

hammered flat

under top cover

cables

Slotting top cover

Horse Shoe style

CRIND

Printer shelf

Horse shoe style module

Opening for cable

routing

Installation Instructions for The Advantage® Series Units

Page 32 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

Pull Out CRIND Tray

For these units utilize round 2-3/4" hole in printer shelf bottom, used for printer

cable. Use cable clamps to secure cables to underside of printer shelf.

Cable Routing Along Option and Main Doors

When routing door cables to card cage, leave excess cable on door, routing cable

around edges of printed circuit board.

Note: It is critical that door cables do not get crimped or pulled when either options

door or main door are opened or closed. Be sure that door cables are secured

such that they cannot be caught in main door. when door is closed, and

always close main door before options door.

1Remove option door shield

2Connect J182 connectors on R20773-G2 cables to P182 on Light/Microreader PCB

for each side right options door.

3Loosely secure cables using tie wrap Q10178-01 and hole on indicator light

printed circuit board.

4Assuring sufficient cable to reach connection points on card cage, use clamps to

secure cables to underside of lighting frame. Be sure clamps are secured to non-

removable part of frame, so access is maintained for lighting service.

Printer shelf with

2-3/4" round hole

Pull out CRIND

electronics tray

Pull Out

CRIND Tray

Indicator light

PCB T20601

P182 connection

and cable route

Hole to secure cable

with tie wrap

Hole to secure cable with tie wrap

R20773-G2 cable

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 33

Installation Instructions for The Advantage® Series Units

PRELIMINARY

FCC 11/30

5Being sure that option door opens and closes freely without stressing or crimping

cables, use tie wrap Q10178-01 to loosely secure cables to small fixed tab at end of

light frame, forcing cables between light frame and door gasket.

6Secure J1/J2 end of each R20773-G2 cable to existing cable clamp (for door

cabling) just inside main cabinet, allowing enough slack for main door to open and

close freely without pulling on or crimping cable. See illustrations below and on

next page.

Attach clamps and

cables to underside

of panel light frame

Loosely secure

cables to tab on

light frame with

tie wrap

R20773-G2 Cable routing on

option door

Secure cable

to existing

door cable

clamp

Installation Instructions for The Advantage® Series Units

Page 34 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

T20662-G2 Cable Routing In Main Cabinet

Card Cage cable harness T20662-G2 contains two cables with connectors P1 and

P2. P1 for A Side is shorter of the two. Each cable is designed to extended to the

point where the main door and electronics cabinet are hinged. Feed cables

through 2-3/4" round hole in printer shelf.

Go to “Instructions for All Units” on page 45.

Stress or

crimping

point for

cables

Use clamps

to secure

cables to

underside of

shelf

A Side

Use clamps to

secure cables to

underside of

shelf

2-3/4"

round hole

for printer

cable

T20662-G2

cable routing

from card

cage under

printer shelf

B Side

A Side

Viewed from above

T20262-G2

cable fed

under shelf

through

grommeted

2 3/4’’ hole

door cable

clamp

R20773-G2 cable

P2/J2

card

cage

kit cable

clamps

P1/J1

cable clamps under shelf

R20773-G2 cable

kit cable clamps

J182/P182

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 35

Installation Instructions For MPD®-3 Units

PRELIMINARY

FCC 11/30

Installation Instructions For MPD®-3 Units

Before beginning read “Classifying Hazardous Locations” on page 17 and “ASC

TRIND™ Technology Update” on page 18.

The TRIND™ retrofit can only be done on MPD-3 units with CRIND™ printer on

left.

Preparing For Installation

1From ‘A’ side, remove left column outside sheathing (or top section only for two

piece sheathing).

2Temporarily secure inner sheathing to frame using tape.

3Open main access door. Refer to MDE-2531 for instructions.

Outside sheathing -

left column

A side

Installation Instructions For MPD®-3 Units

Page 36 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

Removing Main Cabinet

1Locate four nuts on each side of main cabinet, ‘A’ and ‘B’, that secure cabinet to

frame.

2Remove all eight nuts and washers, and save for reassembly.

3Disconnect barrel connectors to allow cabinet to be removed from unit.

Note: If barrel connectors are mounted to holding plate(s), remove plates and

discard.

4Carefully lift cabinet up and off studs, and remove from fuel island.

5Remove inner sheathing on left column (viewed from ‘A’ side). Set sheathing and

screws aside for reassembly. See illustration below.

Note: For units with VaporVac®, VaporVac pan does not need to be removed.

Sheathing can be carefully pulled out from center until top bends clear of

pan.

+++

Four nuts each side, ‘A’

and ‘B’, on mounting

studs behind lip

Removing main cabinet

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 37

Installation Instructions For MPD®-3 Units

PRELIMINARY

FCC 11/30

Installing Transmitter Cables

Before proceeding be sure to be able to easily identify A and B side cable ends.

Electric tape, wire numbers or other suitable device may be used as needed.

Note: Sharp bends in antenna cables will cause damage. All cable turns must be in

loops and gradual. Refer to “ASC TRIND™ Technology Update” on page 18.

1Feed cable ends PA/B and P2A/B (see illustration above) down from upper piping

housing into left column seen from ‘A’ side. Leave a minimum of 12'' of cable in

upper housing.

2Feed cables down between piping brackets and inside column.

3There are several holes in column above or below main cabinet level,

approximately 7/16" in diameter. Locate hole that provides access for using

knockout and is most closely aligned with bottom of cabinet, and open hole to 7/8"

diameter or larger.

Note: Various units have different holes and configurations. Any hole on column,

square, rectangular or round, of sufficient size or made so with knockout can

be used for cables.

4Use rounded file or deburring tool to round edges of hole. Cover edges of hole with

electric tape.

M00878A002 Cable Assembly

cables connections to card cage cable connections for upper housing

P2B

P2A

P1B

P3B P3A

P1A

Cable harness

Harness looped

in column

Routing M00878A002 cable harness to main cabinet

Harness fed

up through

hole

enlarged

using

knockout

Installation Instructions For MPD®-3 Units

Page 38 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

5Loop cables below hole and back up through hole and out of column.

6Feed cable ends into vapor barrier, dressing and securing cables in place with

electrical tape.

7Away from island, use snips or shears to cut slits 1-1/2" apart in bottom center of

inside sheathing at 45 degree angles. See illustration below.

8Fold pieces forward on cabinet side of sheathing. Use hammer to flatten folded

pieces as shown.

9Reposition inner sheathing and tape in place, being sure that cables pass through

opening at bottom.

10 Replace outside sheathing, and remove tape from inner sheathing.

11 Dress and secure cables on cabinet top with electrical tape.

Notching inner sheathing

Step 7:

Cut two slits 3/8"

deep at 45 degree

angle approximately

1 1/2" apart in

bottom center of

sheathing

Step 8: Use pliers to fold pieces in direction of cabinet

and away from column. Use hammer to flatten

Finished inner

sheathing - side

facing main cabinet

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 39

Installation Instructions For MPD®-3 Units

PRELIMINARY

FCC 11/30

Removing Faceplate

MPD-3 units have two types of faceplates; slide-in (PMI bezel) and bolt-on (Mack

bezel). Follow directions for the type of faceplate and bezel that applies.

For units with slide-in faceplates on PMI bezels, do the following:

1 Release right side faceplate using keyswitch.

2Open manager keypad door and remove single screw.

3Gently force faceplate up, and slide tip of knife or flat blade screwdriver under

bottom edge of faceplate.

4Pry bottom of faceplate away from unit, until faceplate can be removed from unit.

5Dispose of faceplate.

For units with bolt-on faceplates on Mack bezels, do the following:

1Open bezel door and lift until door is latched open.

2Disconnect cable between manager keypad and logic board on bezel door, and

discard cable.

3Locate six sets of nuts and washers on studs securing faceplate to bezel door, and

remove hardware.

Note: This may require removing mounting hardware from price per unit (PPU)

and CRIND™ logic boards to gain access.

4Remove 6 sets of nuts and washers from faceplate studs and remove faceplate.

Dispose of hardware and faceplate.

5With putty knife, remove keypad door gasket and any adhesive residue.

Screw

Removing faceplate

Stud locations behind faceplate

Faceplate stud

locations on

Mack bezels

Installation Instructions For MPD®-3 Units

Page 40 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

Routing Cables into Main Cabinet

1Open bezel doors on main cabinet.

2Locate indent on rear of door behind 3/4" diameter unopened access point.

3Use 3/4" drill bit to open hole in plastic door from rear of door.

Note: If electric drill is used work must be 20’ from fuel island.

4Use deburring tool or file to round edges of hole.

5On left side of main cabinet (viewed from ‘A’ side), in center bottom of wrapper,

use snips to cut two 3/8" slits at 45 degree angle.

Note: Slots and folds duplicate those done on inner sheathing. See illustration on

page 38.

6Fold pieces out from cabinet and press flat against wrapper from outside.

7Carefully return cabinet to unit, and lower cabinet on to studs.

8Feed cables up into cabinet under slot made in wrapper.

9Secure cabinet in place with nuts and washers removed with cabinet.

10 Heavily seal around cable entry slot with RTV sealant from inside cabinet.

11 Reconnect barrel connectors.

Center of left side

wrapper, slotted for

cable feed

Reinstalling main

cabinet

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 41

Installation Instructions For MPD®-3 Units

PRELIMINARY

FCC 11/30

Installing Card Cage Assembly

Install card cage assembly from ‘A’ side of unit, according to the following steps:

1Begin to separate card cage assembly into two pieces by removing one screw on

top and two nuts at bottom, one each front and rear.

2Disconnect cables joining two sides of card cage.

3From ‘A’ side, place bottom section of card cage fuse side first on to left shelf.

4Reassemble card cage using nuts removed in Step 1 and two (2) tie wraps in place

of screw and reconnect cables.

5For all single-sided units, connect dummy load connector R20526-01 to JB on

transmitter PCB. See “Card Cage Assembly T20606-G2” on page 54 for

connection point.

6For all units, from ‘A’ side of unit, fasten card cage to shelf using 6-32 x 3/8" screw

(Q12083-13) supplied with kit.

Screw

Nut

Card cage

assembly

Installing disassembled

card cage

Card cage installation location from ‘A’ side

Bottom section of

card cage, fuse side

Top section of

card cage

Tie wraps (2) at each corner

to reassemble card cage

rather than screw

Installation Instructions For MPD®-3 Units

Page 42 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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Installing TRIND™ Faceplate Assembly.

Perform the following steps for each side of unit.

For installing TRIND slide-in faceplates on PMI bezels, do the following:

1Remove new TRIND faceplate assembly from box. For ‘B’ side faceplates only, feed

faceplate cables back into faceplate housing through round hole in shield to

shorten cable leads.

Note: ‘B’ side cables have a shorter run to card cage than ‘A’ side.

2Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side

first to sheet metal shield on back of faceplate to form seal around hole for cables

on faceplate assembly.

3Peel paper backing off adhesive strip on rectangular locking plate N23873-G1 and

install plate along top lip of manager keypad recess.

4Feed ends of cables R20773-G2 through 3/4" hole on bezel door drilled in Step 3 of

“Routing Cables into Main Cabinet” on page 40. Pull slack cable through hole.

5Follow these directions to install new TRIND faceplate:

•Feed top edge of faceplate in to groove on top of door.

•Gently push bottom of faceplate in until faceplate drops into bottom groove.

Note: Faceplate may be tight fit. If needed, with faceplate forced up into top groove,

firmly hit faceplate along bottom edge with palm of hand until faceplate is in

bottom groove.

•Secure in place with keylock.

6Refer to MDE-2620, Graphics Panel Application for instructions on installing

graphics.

For installing TRIND™ bolt-on (stud type) faceplates, do the following:

1Remove new TRIND faceplate assembly from box. For ‘B’ side faceplates only, feed

faceplate cables R20773-G2 back into faceplate housing through round hole in

shield to shorten cable leads.

Note: ‘B’ side cables have a shorter run to card cage than ‘A’ side.

2Remove existing manager keypad from bezel door, and use putty knife to remove

keypad gasket and adhesive residue from door.

Locking plate N23873-G1

with adhesive backing

Installing

locking

plate

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 43

Installation Instructions For MPD®-3 Units

PRELIMINARY

FCC 11/30

3Replace the door gasket removed in step 2 with adhesive backed gasket Q11659-

01.

4Replace existing keypad and keypad cable with T17549-G1 keypad and long cable

R18163-G1, but do not install keypad on bezel door.

Note: At user’s discretion, new keypad can be placed behind brand panel lighting

or in the well behind the printer door, on either side of printer, provided cable

is run and secured properly and safe access is maintained.

5Remove yellow tape on back of bezel door covering round hole.

6Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side

first to seal around hole on back of bezel door.

7Feed ends of cables R20773-G2 through 3/4" hole on door and pull slack cable

through hole.

8Install 6 split spacers K87404-01 on the faceplate side of the bezel door, in the

mounting holes for the faceplate. See illustration on this page.

9Install faceplate assembly T17534-XX securing in place from back side of bezel

door using in this order:

•6 adhesive backed gaskets, Q11659-01.

Note: Do not remove paper backing on adhesive side, and install paper side to bezel

door.

•6 flat washers, N16599-01

•6 self-locking nuts, Q10218-04

10 Refer to MDE-2620, Graphics Panel Application for instructions on installing

graphics.

TRIND faceplate

BezelFaceplate

stud

Split spacer Gasket, adhesive

backed with paper left

on and facing bezel

Washer

Nut

Faceplate mounting hardware

Installation Instructions For MPD®-3 Units

Page 44 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

Routing Cables in Main Cabinet

Kit comes with ten cable clamps (Q13558-04).

Install strip grommet Q10277-02 in 1-1/2" hole for power cable R20850-01.

Note: Route cables on ‘B’’ side to card cage so that all cables are between card cage

and shelf where possible, or door will not close without potential damage to

cables or hardware.

Routing cables in

main cabinet

Existing snap-in 1 1/2" bushings- use for routing

Bundle cables

between shelf wall

and card cage,

using clamp

‘B’ side

Install Q10277-02

strip grommet for

power cable

R20580-G1

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 45

Instructions for All Units

PRELIMINARY

FCC 11/30

Instructions for All Units

Installing Overhead Antennas and Brackets

For All Units

Do the following:

1For each antenna assembly mounting box, remove screw.

2Slide bracket slot over mounting box until antenna is secured in bracket.

3Replace screw.

For Units Without Light Boxes

Note: For units with Light Boxes proceed to “For Units With Exxon Light Boxes” on

page 47.

To seal top cover, do the following:

1Peel adhesive backing off small gaskets N23958-01.

screw

antenna box

slot

bracket

Antenna wire gasket

N23959-01 adhesive side

down

Lifting hook holes

N23958-01 gaskets,

adhesive side down

Instructions for All Units

Page 46 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

2Center gaskets with lifting hook holes and install adhesive side down.

3Peel adhesive backing off large gasket N23959-01.

4Center gasket with knockout hole and install adhesive side down.

Routing Antenna Cables to Upper Housing

1Carefully feed connector ends of P1A/B and P3A/B cables through antenna gasket

on knockout opening to upper housing.

Note: Cables will always be on the left side of antenna assembly when facing unit.

2Being sure that cables are contained in raised bracket cable channel, position

antenna and brackets for mounting by aligning mounting hole on bracket with

lifting hook hole.

Installing Brackets

Bracket

Bracket cable

channel

Antenna

gasket

Cable

connectors

bolt lifting bracket

metal washer

rubber washer

bracket mounting hole

raised cable

channel

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 47

Instructions for All Units

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FCC 11/30

Do the following:

1For brackets attached to cable side of antenna assembly, be sure that cables are

contained in raised bracket channel.

2For all brackets, with or without cables, position rubber washer, metal washer

and lifting bracket removed in “Preparing For Installation” on page 19 over

bracket mounting hole.

3Secure with bolt removed in “Preparing For Installation” on page 19. Repeat for

all brackets and sides.

4Proceed to “Sealing Antenna Bracket with Cables on All Units” on page 49.

For Units With Exxon Light Boxes

Do the following:

1Place assembled antenna and bracket (as completed in “For All Units” on page 45)

on A or B side of top of Light Box, as shown.

2Center assembly by measuring equal distances from each end of Light Box.

3Use center punch to mark centers of three mounting holes per bracket.

4For bracket side with antenna cables only, place a mark on Light Box top at

center of cable channel.

Note: Cables will always be on the left side of antenna assembly when facing unit.

Measurement

from near side

of bracket to

edge of Light

Box = X

Measurement

from near side

of bracket to

edge of Light

Box = X

bracket mounting holes

mark at center of raised

channel

long side of Light Box short side of Light Box

6 3/4’’

Instructions for All Units

Page 48 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

5Remove antenna and bracket assembly from top of Light Box.

6Use carpenter’s square to draw line from long side of Light Box to mark.

7Measure along line 6 3/4'' from Light Box long side and mark with center punch.

8Drill 7/8'' diameter hole at center punch mark. Use file to clean sharp edges and

burrs from hole perimeter.

Installing Antenna Assemblies on Light Box

Do the following per side:

1Peel adhesive backing off gaskets N23958-01 (3 per bracket supplied with kit),

and apply adhesive side down and centered on three center punches per bracket

(marked in Step 3 on page 47).

2Peel adhesive backing off gasket N23959-01 (1 per antenna assembly) and apply

adhesive side down and centered on 7/8'' hole made in Step 8 on page 48.

Note: Gasket is only used on side of antenna assembly containing cables.

3Feed connector ends of cables through N23959-01 gasket and into Light Box.

4Being careful to keep cables in bracket channel, feed excess cable into Light Box

and position antenna assembly so that bracket holes (3 each) are aligned with

gaskets and center punches.

5Use self-tapping screws (3 per bracket) supplied with kit to secure bracket to top

of Light Box.

antenna cables

N23959-01 cable gasket for

7/8’’ cable access hole

7/8’’ hole

self-tapping screws (3 per bracket)

Gaskets N23958-01

(3 per bracket)

center punch

marks (3 per

bracket)

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 49

Instructions for All Units

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FCC 11/30

Sealing Antenna Bracket with Cables on All Units

To seal bracket cable channel (each side) do the following:

1Loosen both screws holding each antenna assembly to bracket.

2Pull antenna and mounting box out from bracket and allow antenna to lower, to

allow sealing of access end of bracket cable channel with RTV sealant.

Note: Only one bracket per side (left side when facing unit) contains cables.

3Restore antenna assembly to original level position on bracket and re-secure with

screw.

Preparing Antenna Cable Connections

For all units, gain access to upper housing from underside, by removing upper

housing bottom sheathing or VaporVac belly pan, as required. Refer to MDE-2531

Service Manual for instructions. Save all parts and hardware for reassembly.

For additional information refer to “Cable Block Diagram R20762” on page 52 and

“Cabinet Cable Connections” on page 53.

Do the following:

1Locate previously installed P1A/B and P3A/B ends (4 total) of cables on cable

harness M00878A002 in upper housing.

2Be sure that all connectors can be identified for A and B sides, respectively.

screw

antenna

assembly

mounting box

access end of

cable channel

M00878A002 Cable Assembly

P2B

P2A

P1B

P3B P3A

P1A

Instructions for All Units

Page 50 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

Upper Housing Connections Without Light Box

Do the following to connect M00878A002 cable harness assembly to antenna:

1For A Side, inside upper housing:

•Connect P1A on harness to J1 low frequency antenna cable.

•Connect P3A on harness to J2 high frequency antenna cable.

2Fro B Side, inside upper housing:

•Connect P1B on harness to J1 low frequency antenna cable.

•Connect P3B on harness to J2 high frequency antenna cable.

3Use tie wraps supplied with kit to secure cables to frame in upper housing, away

from maintenance access areas for piping and valves.

Upper Housing Cabling With Light Box

Do the following:

1Locate aligned conduit knockouts on Light Box and top cover, and remove both.

2Feed conduit washer and lock nut over longer sections of cable divided by potted

nipple, with nut locking side facing nipple.

3Install locking nut at least four full turns onto nipple.

4From Light Box, feed shorter sections of cable through knockout holes and into

upper housing.

5From upper housing, feed cables through second conduit washer and locking nut,

with locking side of nut facing nipple.

6Tighten conduit lock nut (easier from Light Box) until nipple is held firmly in

place from both upper housing and Light Box.

J1A

J2A J1B

J2B

P1A

P2A

P2B P1B

M01380A001 Cable Extension Assembly

conduit nipple, pottedupper housing connections light box connections

conduit locknut, locking side down

conduit nipple on M01380A001 cable assembly

bottom of Light Box with knockout removed

conduit locknut, locking side up

top cover with knockout removed

conduit washer

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 51

Instructions for All Units

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FCC 11/30

7Make the following cable connections in Light Box:

•Connect P1A on cable harness to A Side J1 antenna cable.

•Connect P2A on cable harness to A Side J2 antenna cable.

•Connect P1B on cable harness to B Side J1 antenna cable.

•Connect P2B on cable harness to B Side J2 antenna cable.

8Make the following cable connections in upper housing:

•Connect P1A on M00878A001 harness to J1A on extension assembly

M01380A001 assembly.

•Connect P3A on M00878A001 harness to J2A on extension assembly

M01380A001 assembly.

•Connect P1B on M00878A001 harness to J1B on extension assembly

M01380A001 assembly.

•Connect P3B on M00878A001 harness to J2B on extension assembly

M01380A001 assembly.

9Use tie wraps supplied with kit to secure cables to frame in upper housing, and

for both Light Box and upper housing to keep cables away from maintenance

access areas for piping, valves and fixtures.

Instructions for All Units

Page 52 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

Cable Block Diagram R20762

T20662-G2

R20773-G2 R20773-G2

J1/J2

P2 P2

J1/J2

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 53

Instructions for All Units

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FCC 11/30

Connections for power supply cable R20580-01 are unit specific. Plug three prong

female end into three-prong receptacle of card cage (see “Card Cage Assembly

T20606-G2” on page 54), and use appropriate connector to intercept power on unit

power cable by installing R20580-01 in-line.

Note: Check whether brand panel lighting ballast is connected to power supply. If

so, disconnect ballast from power supply and terminate wires ends according

to NFPA 70, the National Electric Code and applicable local codes.

Cabinet Cable Connections

For illustration of card cage assembly, see “Card Cage Assembly T20606-G2” on

page 54.

Note: For all single-sided units, install dummy load connector R20526-01 on JB

on transmitter PCB and skip all ‘B’ side connections. If power is applied to

card cage without antenna cables or dummy load connected the transmitter

board will be damaged.

Cable harness T20662-G2 is shipped with card cage connections made. Make the

following connections to the cable harness connectors:

Card Cage Connections:

Note: For illustration refer to “Card Cage Assembly T20606-G2” on page 54.

Side Connector On Installed Cable to Connector on Card Cage Harness

A J1 A Side R20773-G2 P1

B J2 B Side R20773-G2 P2

Notes: Cable R20773-G2 comes already installed in MPD-3 faceplate assembly.

Side Connector On Installed Cable to Connector on...

A PA M00878A001 JA on Card Cage

P2A J2A on Card Cage

B PB JB on Card Cage

P2B J2B on Card Cage

A&B J250 R20437-G01 P250 on Card Cage

A J258A P258A on CRIND Logic Board A Side

B J258B P258B on CRIND Logic Board B Side

AC PWR

J601/J708

P601/P708

P601

J601

MATE TO

T19612-G2

R20580-G1 Power Cable

To card cage assembly

Instructions for All Units

Page 54 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

Card Cage Assembly T20606-G2

Transmitter (low freq) PCB

assembly Q13579-01

Data control

board

Q13563-04

Power supply (Regulator) PCB

T20314-G1

JB for ‘B’ side or

R20526-G1 dummy

load connector

JA for ‘A’ side

P250 on TIRIS Gateway PCB T20128-G3

J2A

J2B

Recessed male three

prong power receptacle

UL® label J8 for ‘B’ side

J7 for ‘A’ side

RS232 port

Back Side

Front Side

Tab for

securing to

shelf divider

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 55

CRIND® BIOS TRIND™ Multi 1 Upgrade

PRELIMINARY

FCC 11/30

CRIND® BIOS TRIND™ Multi 1 Upgrade

Units must have current Z-180 CRIND logic board.

Install the CRIND Bios TRIND software K93744-01, one per logic board, on the T17764-XX

CRIND logic board(s) according to the following steps.

Note: A properly grounded electrostatic discharge wrist strap must be worn during this

procedure.

Chip

orientation

notch

T17764-XX

CRIND

logic board

(-G3 shown)

JP1-16

CRIND® BIOS TRIND™ Multi 1 Upgrade

Page 56 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

1Locate and remove existing BIOS at U7 on CRIND® logic board T17764-XX using a

grounded chip removal tool.

2Install TRIND BIOS K93744-01 (one per logic board) at position U7, orienting notch on chip

with indication mark on board as shown.

3Install jump jack on JP-16 for each side of unit.

Note: Jumper on JP-16 informs the CRIND that a TRIND system is present.

4Restore CRIND tray to operating position.

Chip

removal

tool

Grounding strap

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 57

Dispenser Set-Up

PRELIMINARY

FCC 11/30

Dispenser Set-Up

Addressing Dispenser

Each dispenser on the G-Site controller must be addressed differently; no two dispensers may

have the same address. Address is at discretion of the installer. Follow these steps:

1From A side of unit, locate dip switches on power supply board (PCB) T20314-G1 in card

cage.

2Using switches 2, 3, 4 and 5 address each dispenser according to the following table:

Note: Switch one in down position is standalone mode selected, used for service only.

Setting Baud Rate

For major oil company (MOC) TRIND™ installations there is no requirement to set or change

baud rate.

Switch Numbers = Value

1 = Standalone Mode

2 = 1

3 = 2

4 = 4

5 = 8 1

Dip switch down Dip switch up

T20606-G2

Dispenser Set-Up

Page 58 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

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FCC 11/30

Addressing Gateway Board

Address for TRIND™ must match address on CRIND® logic board. Follow these

steps:

1Access unit’s CRIND logic board. Refer to MDE-2562 CRIND Service Manual.

2Locate jump jacks on A and B side CRIND logic boards T17764-XX.

3Note position of jump jacks and set jump jacks on Gateway board T20128-G3 to

match address on CRIND logic boards for both A and B sides.

MOC and Generic CRIND Addresses

Address On CRIND Logic Board T17764-XX JP8 JP7 JP6 JP5 JP4

= Address on Gateway Board T20128 ‘A’ Side JP6 JP7 JP8 JP9 JP10

= Address on Gateway Board T20128 ‘B’ Side JP14 JP15 JP16 JP17 JP18

1 IN OUT OUT OUT OUT

2 OUT IN OUT OUT OUT

3 ININOUTOUTOUT

4 OUT OUT IN OUT OUT

5 IN OUT IN OUT OUT

6 OUT IN IN OUT OUT

7 INININOUTOUT

8 OUT OUT OUT IN OUT

9 INOUTOUTINOUT

10 OUT IN OUT IN OUT

11 IN IN OUT IN OUT

12 OUT OUT IN IN OUT

13 INOUTININOUT

14 OUTINININOUT

15 IN IN IN IN OUT

16 OUT OUT OUT OUT IN

17 IN OUT OUT OUT IN

18 OUT IN OUT OUT IN

19 IN IN OUT OUT IN

20 OUT OUT IN OUT IN

21 IN OUT IN OUT IN

22 OUTININOUTIN

23 IN IN IN OUT IN

24 OUT OUT OUT IN IN

25 IN OUT OUT IN IN

26 OUT IN OUT IN IN

27 IN IN OUT IN IN

28 OUT OUT IN IN IN

29 INOUTINININ

30 OUTININININ

31 IN IN IN IN IN

32 OUT OUT OUT OUT OUT

Jump jack locations on Gateway Board

Accessible at upper left

hand corner of front of

card cage

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 59

Dispenser Set-Up

PRELIMINARY

FCC 11/30

Preparation for Tuning Antennas

Antenna tuning requires use of field strength sensor Q13626-01 supplied with

ASC tool kit.

1For units without G-Site™ put unit in ‘Stand Alone’ mode by disconnecting J4 on

the DCB board and placing jumper on light microreader board at JP3.

Note: JP3 and J4 can never both be in or both out. One and only one must always

be in, the other out.

2If applicable, restore CRIND tray to operating position.

3Restore power to unit(s) and cold start the CRIND. Refer to MDE-2562, CRIND

Service Manual for detailed instructions.

Note: Be sure transmitter cables are connected before restoring power.

4Once the CRIND display indicates unit is downloading, remove the Cold Start

jump jack.

Tuning Antennas

1Locate access port for tuning pot in over-head antenna connection box.

Note: Use tuning tool Q13631-XX from the ASC TRIND tool kit to make pot

adjustments. Refer to MDE-3640 ASC TRIND Tool Kit for instructions. Hex

end of tuning tool matches hex shape of tuning pot.

2Lay field strength sensor on antenna roughly as shown. Exact location is not

critical.

Tuning pot access port

location in overhead

antenna connection

box

View from underside of

antenna assembly

field strength sensor

Dispenser Set-Up

Page 60 MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

3On card cage, move three position ‘tune’ toggle switch from center position to ‘A’.

4Connect leads on multi-meter set to DC voltage to field strength sensor.

5By fine adjustments to tuning pot, set to highest DC voltage reading.

Note: Voltage will peak at a point, and then decrease with turns in either direction.

Set at peak.

6Repeat Steps 1 through 8 for ‘B’ side and then return tune toggle switch to center

position.

‘Tune’ toggle

switch

location

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00 Page 61

Dispenser Set-Up

PRELIMINARY

FCC 11/30

Testing TRIND™

1From ‘A’ side of unit touch hand held test tag (Q13630-02 from the ACS TRIND

tool kit) to TRIND target graphic. Door or faceplate TRIND indicator will light.

Note: If indicator fails to light check whether light on other side is on; if so it

indicates a crossing of ‘A’ and ‘B’ side cables. Check connections.

2From ‘A’ side of unit hold car mount test tag (Q13630-01 from the ASC TRIND

tool kit) in front of unit, at a distance of approximately 6 feet from overhead

antenna. Door or faceplate TRIND indicator will light.

3Repeat Steps 1 through 3 for ‘B’ side.

Alternative Testing Using Laptop

1Connect laptop to RS232 port on DCB.

2Go to:

•Windows program

•Accessories

•Terminal

•Settings

•Communications

3Set for:

•9600 baud

•8 bit

•No parity

•Comm 1

4Then go to:

•Help screen

•Antenna scan

•Choose 1, 2, 3 and 4

Note: This will test both antennas

5From ‘A’ side of unit touch hand held test tag (Q13630-02 from the ACS TRIND

tool kit) to front of TRIND target graphic. Door or faceplate TRIND indicator will

light.

6From ‘A’ side of unit hold car mount test tag (Q13630-01 from the ASC TRIND

tool kit) in front of unit, at a distance of approximately 6 feet from overhead

antenna. Door or faceplate TRIND indicator will light.

7Repeat Steps 5 and 6 for ‘B’ side.

Dispenser Set-Up

7300 West Friendly Avenue • Post Office Box 22087

Greensboro, North Carolina 27420

Phone (336) 547-5000 • http://www.marconicommerce.com • Printed in the U.S.A.

MDE-3591A TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX • 11/00

PRELIMINARY

FCC 11/30

Completing Installation

After all testing has been completed, do the following:

1Shut off all power to the unit.

2Replace or refasten all components and hardware, including:

•Replace all sheathing and/or pans removed.

•For units with Light Boxes, replace and tighten all mounting hardware.

3Close all secure all doors, including Light Box doors (if present).

4Clean up work site, removing all materials to be discarded and all tools.

5Reapply power and Cold Start the unit.

Gilbarco MRIR4 RF Identification Device Module User Manual

Gilbarco Inc. RF Identification Device Module

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