Godex GPDL4 Label and Sign Printer User Manual P N

Godex International Co., Ltd. Label and Sign Printer P N

User manual

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Date Submitted2010-03-20 00:00:00
Date Available2010-03-20 00:00:00
Creation Date2010-03-03 16:06:30
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User’s Manual
DuraLabel 4000
Rev. A, 03.2010
FCC COMPLIANCE STATEMENT
FOR AMERICAN USERS
This equipment has been tested and found to comply with the limits for a CLASS A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instructions, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at own expense.
CAUTION
Danger of explosion if battery is incorrectly replaced
Replace only with the equivalent type recommended by the manufacture.
Dispose of used batteries according to the manufacturer’s instructions.
Only use with power supply adapter model: WDS060240
Changes or modifications not expressly approved by the party responsible for compliance could
void the user's authority to operate the equipment.
Specifications are subject to change without notice.
DuraLabel 4000 User’s Manual
Safety Instructions
Please read the following instructions seriously.
1.
Keep the equipment away from humidity.
2.
Before you connect the equipment to the power outlet, please check the voltage of the
power source.
3.
Disconnect the equipment from the voltage of the power source to prevent possible
transient over voltage damage.
4.
Don’t pour any liquid to the equipment to avoid electrical shock.
5.
ONLY qualified service personnel for safety reason should open equipment.
6.
Don’t repair or adjust energized equipment alone under any circumstances. Someone
capable of providing first aid must always be present for your safety
7.
Always obtain first aid or medical attention immediately after an injury. Never neglect
an injury, no matter how slight it seems.
DuraLabel 4000 User’s Manual
1. BARCODE PRINTER ................................................................... 4
1-1. Printer Accessories ......................................................................................................... 4
1-2. General Specifications .................................................................................................... 4
1-3. Communication Interface ................................................................................................ 6
1-4. Printer Parts .................................................................................................................... 7
2. MEDIA INSTALLATION ............................................................. 10
2-1. Label Installation ........................................................................................................... 10
2-2. Ribbon Installation ........................................................................................................ 12
2-3. Switch the Label Roll Core............................................................................................ 14
2-4. PC Connection .............................................................................................................. 15
2-5. Driver Installation .......................................................................................................... 16
3. PRINTER SETTING ................................................................... 18
3-1. FEED Key ..................................................................................................................... 18
3-2. LED Status .................................................................................................................... 18
3-3. Auto Sensing ................................................................................................................. 18
3-4. Self-Test page ............................................................................................................... 19
3-5. Error Messages............................................................................................................. 20
4. ELECTRONIC GUILLOTINE CUTTER INSTALLATION ........... 21
5. MAINTENANCE AND ADJUSTMENT ....................................... 23
5-1. Thermal Print Head Cleaning ....................................................................................... 23
5-2. Thermal Print Head Balance Adjustment...................................................................... 23
5-3. Print Line Adjustment .................................................................................................... 24
5-4. Clean the Manual Cutter Module .................................................................................. 24
5-5. Clean the Electronic Guillotine Cutter ........................................................................... 26
5-6. Troubleshooting ............................................................................................................ 28
DuraLabel 4000 User’s Manual
1. Barcode Printer
1-1. Printer Accessories
After unpacking, please check the accessories that come with the package, and store
appropriately.









Barcode printer
Power cord
Switching Power
USB Cable
Empty Ribbon Roll
Label Roll Core
Label Stop Plate
Quick Start Guide
CD (includes Windows Driver and Manuals)
1-2. General Specifications
Model
Print Method
Resolution
Print Speed
Print Width
Print Length
Memory
Sensor Type
DuraLabel 4000
Thermal Transfer / Direct Thermal
203 dpi (8 dot/mm)
2 IPS (50 mm/s)
4.25” (108 mm)
Min. 1.18” (30 mm); Max. 68” (1727 mm)
4MB Flash (2MB for user storage) ; 8MB SDRAM
Fixed transmissive sensor and reflective sensor.
Types: Continuous form, gap labels, black mark sensing, and punched hole;
label length set by auto sensing or programming
Width: 1” (25.4 mm) Min. - 4.64” (118 mm) Max.
Media
Thickness: 0.003” (0.06 mm) Min. - 0.01” (0.25 mm) Max.
Label roll diameter: Max. 5” (127 mm)
Core diameter: 1”, 1.5” (25.4 mm, 38.1 mm)
Types: Wax, wax/resin, resin
Length: 360’ (110 m)
Width: 1.18” Min - 4.33” (30 mm - 110 mm) Max
Ribbon
Ribbon roll diameter.: 1.57“ (40 mm)
Core diameter: 0.5” (12.7 mm)
Printer Language EZPL
Driver & DLL: Windows 2000, XP and Vista
Software
Bitmap fonts: 6, 8, 10, 12, 14, 18, 24, 30, 16X26 and OCR A & B
Bitmap fonts 90°, 180°, 270° rotatable, single characters 90°, 180°, 270°
Resident Fonts rotatable
Bitmap fonts 8 times expandable in horizontal and vertical directions
Scalable fonts 90°, 180°, 270° rotatable
Bitmap fonts 90°, 180°, 270° rotatable, single characters 90°, 180°, 270°
rotatable
Download Fonts Asian fonts 90°, 180°, 270° rotatable and 8 times expandable in horizontal and
vertical directions
Scalable fonts 90°, 180°, 270° rotatable
1-D Bar codes:
Code 39, Code 93, Code 128 (subset A, B, C), UCC/EAN-128 K-Mart,
UCC/EAN-128, UPC A / E (add on 2 & 5), I 2 of 5, I 2 of 5 with Shipping Bearer
Bars, EAN 8 / 13 (add on 2 & 5), Codabar, Post NET, EAN 128, DUN 14, HIBC,
Barcodes
MSI (1 Mod 10), Random Weight, Telepen, FIM, China Postal Code, RPS 128
and GS1 DataBar
2-D Bar codes:
PDF417, Datamatrix code, MaxiCode, QR code and Micro QR code
DuraLabel 4000 User’s Manual
Code Pages
Graphics
Interfaces
Control Panel
Power
Environment
Humidity
Agency
Approvals
CODEPAGE 437, 850, 851, 852, 855, 857, 860, 861, 862, 863, 865, 866, 869,
737
WINDOWS 1250, 1251, 1252, 1253, 1254, 1255
Unicode (UTF8, UTF16)
Resident graphic file types are BMP and PCX, other graphic formats are
downloadable from the software
USB port
One Tri-color LED: Power (Green, Orange and Red)
Control key: FEED
Auto Switching 100-240VAC, 50-60Hz
Operation temperature: 41°F to 104°F (5°C to 40°C)
Storage temperature: -4°F to 122°F (-20°C to 50°C)
Operation: 30-85%, non-condensing.
Storage: 10-90%, non-condensing.
FCC Class A, CB, cUL
Length: 10” (254 mm)
Height: 6.7” (170 mm)
Width: 8.8” (224 mm)
5.5 lbs (2.5Kg) ,excluding consumables
Weight
RFID Detection (HF 13.56MHz / ISO 15693 standard)
Functionality
Standard Manual Guillotine Cutter
Electronic Guillotine Cutter
Options
Specifications are subject to change without notice. All company and/or product names are
trademarks and/or registered trademarks of their respective owners.
Dimension
DuraLabel 4000 User’s Manual
1-3. Communication Interface
USB Interface
Connector Type
: Type B
PIN NO.
FUNCTION
VBUS
D-
D+
GND
Serial Interface (Optional)
Serial Default
Setting
9600 baud rate、no parity、8 data bits、1 stop bit、XON/XOFF protocol
and RTS/CTS。
RS232 HOUSING (9-pin to 9-pin)
DB9 SOCKET
--1
RXD
TXD
DTR
GND
DSR
RTS
CTS
RI
PC
DB9 PLUG
+5V,max 500mA
TXD
RXD
N/C
GND
RTS
CTS
RTS
N/C
PRINTER
【Note】
The total current output from parallel port and serial port altogether can not exceed 500mA.
DuraLabel 4000 User’s Manual
1-4. Printer Parts
1.
2.
3.
4.
FEED Key and LED Light
Cover Open Button
Manual Cutter Module
Manual Cutting Button
1.
2.
3.
4.
5.
6.
Top Cover
Label Roll Core
Ribbon Rewind Wheel
Label Roll Stop Plate
Print Mechanism
Ribbon Core Holder (rewind)
DuraLabel 4000 User’s Manual
1
1.
2.
3.
4.
LED Light
Locking Tenon (left/right)
Ribbon Observing Window
Print Head Pressure Adjustment Screw (left/right)
1.
2.
3.
4.
5.
6.
Thermal Print Head
Label Guide
Platen Roller
Print Line Adjustment Gear
Ribbon Core Holder (supply)
Label Sensor
DuraLabel 4000 User’s Manual
1
1.
2.
3.
4.
Fan-Fold Label Insert
Power Switch
Power Socket
USB Port
DuraLabel 4000 User’s Manual
2. Media Installation
DuraLabel 4000 has capability to print in both Thermal Transfer mode and Direct Thermal mode.
It also supports RFID tag reading function that can detect the type of label used for printing. To
ensure the best quality of printout, please use the designated label for printing.
【Note】The printer will stop the printing procedure when a non-designated label has been
detected to be used for printing.
The general descriptions of Thermal Transfer mode and Direct Thermal mode are as follows:
When printing, ribbon must be installed to transfer the print contents onto the
Thermal
Transfer (TT) label.
Direct Thermal When printing, no ribbon is necessary; it only requires direct thermal label.
(DT)
Please check which print mode you will use and then go into the Setting Mode to change the
print mode setting if necessary.
2-1. Label Installation
1.
Open the top cover by pressing
the Cover Open Buttons on both
sides.
2.
Place the label roll onto the Label
Roll Core and then assemble the
Label Stop Plate on both sides.
3.
Press the locking tenons and then
lift up the Printing Mechanism.
DuraLabel 4000 User’s Manual
10
4.
Feed the label through the
Manual Cutter Module.
5.
Align the Label Guides to the
edge of label.
【Note】
When adjusting the Label Guides,
please move both Label Guides
together at the same time.
6.
Close the Printing Mechanism
and the top cover to complete the
label installation.
7.
Pressing the Manual Cutting
Button to cut the label in anytime
when you need.
DuraLabel 4000 User’s Manual
11
2-2. Ribbon Installation
1.
Open the top cover by pressing
the Cover Open Buttons on both
sides.
2.
Install the rewind ribbon roll from
the right side of printer and then
fix it on left side.
3.
Press the locking tenons and then
lift up the Printing Mechanism.
4.
Place a new ribbon roll from the
right side of printer and then fix it
on left side.
【Note】
Please align the Ribbon Supply Wheel
with the fillister of ribbon roll core when
installing the ribbon roll. You can rotate
the black gear as figure showed to help
to align the ribbon roll core.
DuraLabel 4000 User’s Manual
12
5.
Feed the ribbon from the Ribbon
Supply Shaft.
6.
Wrap the ribbon around the
Printing Mechanism and stick the
ribbon onto the rewind ribbon roll.
7.
Rotate the Ribbon Rewind Wheel
to make the ribbon tight and
smooth.
8.
Close the Printing Mechanism
and the top cover to complete the
installation.
DuraLabel 4000 User’s Manual
13
2-3. Switch the Label Roll Core
(A) 1” roll core installation
(B) 1.5” roll core installation
DuraLabel 4000 User’s Manual
14
2-4. PC Connection
1.
2.
3.
4.
Please make sure the printer is powered off.
Plug the power cable into the power socket on the wall, and then connect the other end of
the cable to printer's power socket.
Connect the cable to the USB port on the printer and on the PC.
Turn on the PC and the printer, and then the printer’s LED light will shine.
【Note】
Please make sure the power switch is off before plugging the power cable into the printer.
DuraLabel 4000 User’s Manual
15
2-5. Driver Installation
1.
Insert the product CD to your
computer’s CD Drive and find
the "Windows Drives" folder.
2.
Select the icon of driver file and
click it to start the installation.
3.
Follow the instruction on screen
to keep the installation going.
Then the Driver Wizard utility
should run automatically.
4.
Select "Install printer drivers".
5.
Select printer model.
6.
Select connection port.
DuraLabel 4000 User’s Manual
16
7.
Enter the printer name and set
printer sharing option.
8.
A description page of printer
settings will be displayed after
all settings are completed.
9.
Check if all printer settings are
correct and then press Finish to
start copying driver files.
10.
Wait for file copying finished
and complete the installation.
11.
After the driver installation is
complete, there should be a
new printer model on Windows
"Printer and Faxes" setting.
DuraLabel 4000 User’s Manual
17
3. Printer Setting
3-1. FEED Key
After pressing the FEED key, printer will feed the media (according to media type) to the
specified stop position. When printing with continuous media, pressing the FEED key will feed
the media out to a certain length. When printing with labels, the printer will feed one label each
time the FEED key is pressed. If the label is not sent out in a correct position, please proceed
with the Auto Sensing (see next section).
3-2. LED Status
Press and hold the FEED key then power on the printer. Wait for the LED light flashing red and
then release the FEED key, the printer will enter into Auto Sensing Mode to do the calibration. A
Self-Test page will be printed out automatically after the calibration is completed. Below are the
sequence and the description of two modes:
LED Light
Green
Status
Standby Mode
Description
Normal status
Press and hold the FEED Key then power on the printer.
Red (Flash)
Auto Sensing Mode
Printers are currently in Auto
Sensing Mode. The calibration will
be performed and a Self-Test page
will be printed out to show the
configurations of printer. For more
detail about Auto Sensing Mode,
please refer to next section. For the
descriptions of Self-Test page
please refer to page 19.
3-3. Auto Sensing
Printer can automatically detect the label and store the result of detecting. By doing this, the
printer will calibrate the printing position of the label and the user can do printing without setting
the label length. To perform the Auto Sensing, please do as follows:
1.
2.
3.
4.
Check if the label is correctly loaded on the printer.
Power off the printer, press and hold the FEED key.
Power on the printer while still holding the FEED key. Keep holding the FEED key, wait for
the LED light turn to flash red and then release the FEED key. Printer will automatically
detect the label and record it.
A Self-Test page will be printed out after Auto Sensing is completed and the printer goes
back to standby mode.
DuraLabel 4000 User’s Manual
18
3-4. Self-Test page
The Self-Test page helps user to figure out whether the printer is operating normally. Below are
some general descriptions about the content of Self-Test page:
Model & Version
Serial port setup
USB port setting
DuraLabel 4000 : VX.XXX
Serial port :96,N,8,1
int-usb sw setting: ext-USB
Test pattern
Number of DRAM installed
Image buffer size
Number of forms
Number of graphics
Number of fonts
Number of Asian fonts
Number of Databases
Number of Scalable fonts
Free memory size
Speed, Density, Ref. Point, Print direction
Label width, Form length
Cutter, Stripper, Mode
Sensor Setting
Sensor Setting
Code Page
1 DRAM installed
Image buffer size : 1500K
000 FORM(S) IN MEMORY
000 GRAPHIC (S) IN MEMORY
000 FONT(S) IN MEMORY
000 ASIAN FONT(S) IN MEMORY
000 DATABASE(S) IN MEMORY
000 TTF(S) IN MEMORY
2048K BYTES FREE MEMORY
^S4 ^H10 ^R000 ~R200
^W10 ^Q48,3
Option : ^D0 ^O0 ^AD
Reflective Sensor Value: 42_48
Voltage: 1.50 2.30 3.10(1.6_0.8)
Code Page: 850
【Note】
For more information about advance settings, such as "Print mode switch", "Sensor switch" or
"Dump Mode", please refer to Programmer's manual.
DuraLabel 4000 User’s Manual
19
3-5. Error Messages
When an error happened during printing process, different LED light messages will be displayed.
Users can diagnose the error situation according to the LED light.
Frequency
Color
Quickly blinking
Slowly blinking
Red light
Orange light
LED Light
Description
Steady
Solution
Unable to detect the media. Please perform the Auto Sensing again.
Replace with new label roll or ribbon
roll.
Possible causes: card tags or paper fall
Media Error
into the gap behind the platen roller,
Media Jam
can’t find label gap/black mark, black
mark paper out or ribbon out. Please
adjust it according to actual usage.
1. Please install the ribbon if you want to
print in Thermal Transfer mode.
Print Mode Ribbon is not installed when
2.
Or change the print mode to Direct
Error
in Thermal Transfer mode.
Thermal mode and print with Direct
Thermal media.
Media Out
Door Open
Printing Mechanism is not
firmly closed.
Re-open the Printing Mechanism and
make sure it closes tightly.
Memory is full; printer will Delete unnecessary data in the
print out “Memory full.”
memory.
Memory
Error
Can’t find the file; printer Use “~X4” command to print out all the
will print out “Filename
files, and then check whether the file
can not be found.”
exist and the file name is correct.
File name is duplicated;
printer will print out
“Filename is repeated.”
Change the file name and download
again.
Wait for the print head temperature
drops to the normal temperature range,
Print head The temperature of print
and then printer will go back to the
Error
head is too high.
standby mode and the LED light will
stop flashing.
DuraLabel 4000 User’s Manual
20
4. Electronic Guillotine Cutter Installation
Electronic Guillotine Cutter
Module
Module Screw (TAP 3*8) x
2pcs
【Note1】
Please power off the printer
before installing the cutter
module.
【Note2】
The label / paper that used for
cutting is suggested to be at least
30mm in height.
1.
Open the top cover by
pressing the Cover Open
Buttons on both sides.
2.
Loosen and then lift the
printing mechanism up by
pressing the Locking
Tenons.
3.
Unscrews the screws of
Manual Cutter Module.
4.
Unplug the sensor connector
of Manual Cutter Module
and then remove the
module.
DuraLabel 4000 User’s Manual
21
5.
Flip the Electronic Guillotine
Cutter Module downward.
6.
Plug the connector of Cutter
Connection Wire into the
socket on the printer.
【Note】
Before plugging the connector
into socket, please check the pin
first.
7.
Place the cutter module into
the printer from left side of
the module first, and then fit
it to the right side.
8.
Tighten the Module Screws
and then flip the cutter
module upward.
9.
Close the Printing
Mechanism and the top
cover to complete the
installation.
【Note】
It is not suggested to use
label-inside paper when printing
with cutter module.
DuraLabel 4000 User’s Manual
22
5. Maintenance and Adjustment
5-1. Thermal Print Head Cleaning
Unclear printouts may be caused by
dusty print head, ribbon stain or label
liner glue. Therefore when printing, it’s
necessary to keep the top cover closed.
Also, check and prevent paper/label
from being stained or dusty to ensure
print quality and to prolong the print
head life. Print head cleaning
instructions are as follows:
1.
2.
3.
4.
5.
Power-off the printer.
Open the top cover.
Take out the ribbon.
Open the print head by pressing
the locking tenons.
If on the print head (see blue
arrow) there’s label pieces or other
stain, please use a soft cloth with
industrial use alcohol to wipe away
the stain.
【Note1】
Weekly cleaning on the print head is
recommended.
【Note2】
When cleaning the print head with soft
cloth, make sure there is no any metal
or hard particles attached on it.
5-2. Thermal Print Head Balance Adjustment
When printing with different label
materials or using different ribbon types,
unbalanced print quality may occur due
to the media material differences, thus
it’s necessary to adjust the Thermal
Print Head pressure.
1.
2.
3.
Open the top cover.
Take out the ribbon.
Turn the print head adjustment
screws slightly by screwdriver to
increase (turn to "+") or decrease
(turn to "-") print head pressure.
【Note】
Please turn the adjustment screws
carefully since it may cause worse
printing quality or damage on printer.
DuraLabel 4000 User’s Manual
23
- +
5-3. Print Line Adjustment
To get better printing balance and
quality, use print head adjusting gear
to adjust the contacting surface
between print head and label.
1.
2.
When turning print head
adjusting gear counter-clockwise
(as arrow 1 shows), print line
would move in the direction
where arrow A shows.
When turning print head
adjusting gear clockwise (as
arrow 2 shows), print line would
move in the direction where
arrow B shows.
5-4. Clean the Manual Cutter Module
1.
Unscrew the screws on both
sides of the cutter module.
【Note】
Please power off the printer before
cleaning the cutter module.
2.
Unplug the Sensor Connector.
3.
Unscrew the Cutter Cover Screw
from the bottom of the module.
DuraLabel 4000 User’s Manual
24
4.
Remove the cover by the
direction shown in figure.
5.
Use the cotton swab and alcohol
to wipe both upper and lower
blades.
6.
After cleaning the back sides of
blades, press down and hold the
cutter as shown in figure.
7.
Turn the cutter and clean the
blade with cotton swab and
alcohol from other side.
8.
Reassemble the cutter module
after cleaning is completed.
DuraLabel 4000 User’s Manual
25
5-5. Clean the Electronic Guillotine Cutter
1.
Unscrew the screws on both
sides of the cutter module.
【Note】
Please power off the printer
before cleaning the cutter module.
2.
Unplug the Connector of
Cutter Connection Wire.
3.
Unscrew the cover screws
on both sides of module.
4.
Remove the front cover as
shown in figure.
5.
Before doing the cleaning,
you can use screw driver to
adjust the blades upward or
downward if needed.
DuraLabel 4000 User’s Manual
26
6.
Turn the screw driver
clockwise, the blade will
move downward; turn the
screw driver
counter-clockwise, the blade
will move upward.
7.
Clean the blade with cotton
swab and alcohol.
8.
Reassemble the cutter
module after cleaning is
completed.
DuraLabel 4000 User’s Manual
27
5-6. Troubleshooting
Problem
Power on the printer, but the
LED does not light up
LED light turns red
(power/status) after printing
stops
Printing started, but nothing
was printed on the label
Recommended Solution
♦
Check the power connector
♦
♦
♦
♦
♦
Check for software setting or program command errors
Replace with suitable label or ribbon
Check if label or ribbon is all out
Check if label is jammed/tangled up
Check if mechanism is not closed(Thermal Print Head not
positioned correctly)
Check if sensor is blocked by paper/label
Check if label is placed upside down or if label is not
suitable for the application
Select the correct printer driver
Select the correct label and print type
Clean the label jam, and if label is stuck on Thermal Print
Head, please remove it by using soft cloth with alcohol.
Check if label or ribbon is stuck on the Thermal Print Head
Check if application software has errors
Check if start position setting has errors
Check if ribbon has wrinkles
Check if ribbon supply shaft is creating friction with the
platen roller. If the platen roller needs to be replaced,
please contact your reseller for more information
Check if power supply is correct
Check if Thermal Print Head is stained or dusted
Use internal command “~T” to check Thermal Print Head
can print completely
Check the media quality
Check if sensor is covered by paper or dust
Check if liner is suitable for use, please contact reseller for
more information
Check if label roll edge is aligned with Label Width Guide
Check if error occurs on label height setting
Check if the sensor is covered by dust
Check print darkness setting
Check if Thermal Print Head is covered with glue or stain
Check if cutter is installed properly
Check if Paper Feed Rods are sticky
♦
♦
♦
♦
♦
When printing, label is
jammed/tangled up
When printing, only part of the ♦
contents were printed
♦
♦
♦
♦
♦
When printing, part of the label ♦
wasn’t printed completely
♦
♦
Printout not in desired position ♦
♦
♦
When printing, page skipping ♦
occurs
♦
Unclear printout
♦
♦
When using cutter, label
♦
couldn’t feed or abnormal
♦
cutting occurs
【Note】
Your dealer is knowledgeable about printers, printing software, and your unique system.
Please contact your local dealer for further technical support.
DuraLabel 4000 User’s Manual
28

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