Graco 312497G Trabon Divider Valves, Instructions English User Manual To The 84f868eb 7033 4c25 9bc3 5514bca85759
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Instructions Trabon Divider Valves 312497G EN For series progressive, oil and grease lubrication. For Professional Use Only. Important Safety Instructions Read all warnings and instructions in this manual. Keep these instructions. Models/Maximum Pressure Table 1: Maximum Pressure Lube Points Table 2: MGO Series-Flo Divider Maximum Operating Pressures MD Maximum Operating Pressure kPSI (MPa, bar) 3.0 (20.7, 207) Maximum Sections 2 MJ/MJSS 2.0 (13.8, 138) 8 MSP 3.5 (24.1, 241) 8 MHH 7.5 (51.7, 517) 8 MX 3.0 (20.7, 207) 10 MXP 3.0 (20.7, 207) 10 MGO See Table 2 11 Divider Type Maximum Operating Pressure kPSI (MPa, bar) 6.0 (41.4, 414) Number of Sections 5.5 (37.9, 379) 8 4.0 (27.6, 276) 9 4.5 (31.0, 310) 10 4.0 (27.6, 276) 11 3 to 7 Warnings Warnings The following Warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and hazard symbols refer to procedure-specific risks. Refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your distributor for information. • Keep children and animals away from work area. • Comply with all applicable safety regulations. SKIN INJECTION HAZARD High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point dispense valve at anyone or at any part of the body. • Do not put your hand over the end of the dispense nozzle. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. Pressure Relief Procedure Follow this Pressure Relief Procedure whenever you are instructed to relieve pressure or check or service equipment. 1. Verify pump feeding valve is stopped and disconnected from, or locked out of it’s driver. 2. Using a wrench, slowly loosen inlet nut. 3. Then, using a wrench, slowly loosen each port nut. 2 312497G Setup Setup Component Identification The divider valve is shipped ready to install in your system. It has been factory-tested and should not require any additional modification. Inlet Section Valve Section NOTICE Indicator/ Port Plug Do not install a divider valve into a system rated for more than the valve’s maximum operating pressure. This type of installation could result in o-ring damage and cause the divider valve to leak. Crossport Plate End Plug Subplates with Output Ports To install the divider valve in your system: 1. Determine an appropriate, remote mounting location. 2. Install a rupture to atmosphere fitting with a blow-out disk that is rated for 7,500 psi or less between the force feed lubricator pump and master divider valve inlet. 3. Install an analog pressure gauge at the inlet to the divider valve. 4. Install a slow or no cycle shutdown in one of the piston enclosure plugs. Program it to shut down after no more than 180 seconds without a complete cycle. 5. Torque. See Table 4 on page 15. As long as lubricant is supplied under pressure to the inlet section of the divider assembly, valves sections will continue to operate in a progressive manner. Divider assemblies always follow a constant discharge pattern. Whenever lubricant flow ceases, the valving pistons will stop. When flow resumes, it will start again at the same point in the discharge cycle. End Section TI11117 Tie Rod Nut FIG. 1 Table 3: Typical Divider Valve Combinations TYPE OF APPLICATION MASTER SECONDARY MJ MD Machine tools, Printing, Wire Forging & Packaging Machinery MSP MJ, MSP Machine tools, Textile, Glass & Can Machinery, Mobile Equipment MX, MXP MX, MXP, MSP Cranes, Presses, Steel Mills, etc. MGO MX Levellers, Shears, Conveyors, etc. Divider Valves A Series-Flo type divider valve is a manifold proportioning device consisting of an inlet and end section plus a minimum of three valve sections. The divider valve is manifolded together with tie rods and nuts. A master divider valve is the first divider valve downstream from the lube pump. A secondary divider valve is any divider valve receiving lubricant from the master divider valve. 312497G 3 Setup Valve Sections (MSP, MHH and MXP modular-type, divider valves, only) Prefilling Lubricant Distributor Lines Valve sections (three or more required per manifold) contain a piston specially fitted to that section, built in outlet check valves and various passageways that, working with the piston, meters and valves the flow of lubricant (FIG. 2). Follow the following procedure exactly as written, in the order written. NOTICE • The initial startup and operation is the most critical operating period for a newly installed machine in terms of potential for being damaged by unremoved/unfiltered lubricant contaminants and lack of adequate lubrication. Proper prefilling of lubrication system ensures that lubricant is immediately available to every lube point during machine startup, protecting them from damage. • Use only clean oil filtered to the SAE -recommended cleanliness level of ISO 18/14 (ISO Standard 4406) when prefilling a system. The manufacturers of the machine tool and its component bearings should be consulted to ensure that the ISO 18/14 cleanliness level is adequate. Piston Enclosure/End Plug Enclosure Plug Gasket O-Rings Piston Check Valve Indicator Port Indicator Port Plug TI11102 FIG. 2 Valve sections may be manufactured to require one or two lube outlets. Stamping located on the face of each section indicates: Filling Secondary-to-Lube Point Lines Refer to FIG. 3. when performing this procedure . • the style of divider valve section, i.e., MSP, MX, etc., • the discharge per piston stroke expressed in thousandths of cubic inches (35 = .035 in3 ) and, LUBE POINT SECONDARY BLEED HOSE HERE MASTER • the number of lube outlets required (S = single, one outlet only; T = twin, two lube outlets required). REMOVE INDICATOR OR PORT PLUG HAND PUMP TI11098 FIG. 3 1. Remove port plugs or performance indicators from all of the indicator ports on front of secondary divider valves. 2. Connect a hand pump filled with clean, filtered lubricant to the indicator port closest to the first line to be filled that corresponds to the output port that is feeding the line to be filled. 4 312497G Setup 3. In order to verify when lubricant is flowing and has reached the end of the lube line, loosen the connector at the lube point of the line that is to be filled. 4. Stroke the hand pump until air-free lubricant is observed flowing from the end of the lube line. 5. Tighten the lube line connector at the lube point, but do not replace the port plugs or performance indicators into the ports on the front of the working section. 6. Repeat steps 1-5 for each of the other lube lines connected to the other outlet ports in the secondary divider valve assembly and for any other secondary divider assemblies in the system. NOTE: Do not replace any of the performance indicators or port plugs removed in Step 1 until the line-filling procedure described in Section 2 (Filling Master -to-Secondary Lube Lines) has been completed. 4. Continue to stroke the pump until the lubricant purges all the air out of the internal passages of the secondary divider valve and lubricant flows freely from all indicator ports with no evidence of included air. 5. Reinstall the port plugs or performance indicators in their respective positions in the secondary divider valve. Do not replace the port plugs or performance indicators in the master divider valve yet. 6. Repeat Steps 1-5 for each of the other lube lines between the master divider valve and all other secondary divider valves. NOTE: Do not replace any of the performance indicators or port plugs removed in Step 1 from the master divider valve assembly until the air-purging procedure described in Section 3 (Filling Master Divider Valve) has been completed. Filling Master-to-Secondary Lube Lines Refer to FIG. 4. when performing this procedure. LUBE POINT MASTER SECONDARY BLEED THROUGH ALL PORTS REMOVE INDICATOR OR PORT PLUG HAND PUMP TI11099 FIG. 4 1. Remove the port plugs or performance indicators from all the indicator ports on the front of the master divider valve. 2. Connect a hand pump filled with clean, filtered lubricant to the indicator port closest to the lube output port that is feeding the line to the secondary divider valve. 3. Stroke the hand pump to fill the line between the master divider valve and secondary divider valve. 312497G 5 Setup Filling Master Divider Valve Refer to FIG. 5. when performing this procedure. LUBE POINT SECONDARY MASTER BLEED HERE CYCLE PUMP TI11000 FIG. 5 1. Verify that all port plugs or performance indicators have been removed from all indicator ports in the master divider valve. 2. Verify that the system pump is properly connected to the inlet port of the master divider valve. 3. Cycle the system pump sufficiently to fill the main feeder line between the pump and the master divider valve and the lubricant is observed being discharged from all of the indicator ports on the front of the master divider valve with no evidence of included air. 4. Reinstall the master divider valve port plugs or performance indicators into their respective positions. 6 312497G Repair Repair General Repair Instructions Purging Air From the System Before machine operation is resumed following maintenance or repair, manual system air purging must be performed. • Before performing any repair procedures, relieve pressure, page 2. There are several air purging procedures available depending upon the maintenance or repair procedure. • Pressure test distribution blocks yearly or every 8000 hours. Replace seals and divider valves as necessary. NOTE: Use only clean oil filtered to the SAE -recommended cleanliness level of ISO 18/14 (ISO Standard 4406) when prefilling a system. The manufacturers of the machine tool and its component bearings should be consulted to ensure that the ISO 18/14 cleanliness level is adequate. Page Section 8 1 Replacing line between a secondary divider valve and lube point. 9 2 Replacing a line between the master divider valve and a secondary divider valve. 10 3 Replacing a line between pump and master divider valve. 11 4 Adding or replacing any component in a master divider valve assembly. 12 5 Adding or replacing any component in module in a secondary divider valve assembly. 312497G Air purging after: 7 Repair Section 1: Purging Air from Secondary Divider Valve Lube-to-Lube Point Lines LUBE POINT SECONDARY BLEED HOSE HERE MASTER REMOVE INDICATOR OR PORT PLUG HAND PUMP TI11098 FIG. 6 Steps 1-6, refer to FIG. 6. 1. Install the line from the secondary divider valve to the lube point, but do not completely tighten the connection at the lube point. 2. Remove the performance indicator port plug or the performance indicator from the working valve section on the secondary divider valve assembly corresponding to the outlet port and the line connected to the lube point. 3. Attach a hand pump filled with clean, filtered lubricant to the port on the secondary divider valve that was opened in Step 2. 4. Operate the hand pump until air-free lubricant is observed flowing from the line at the lubrication point. 5. Tighten the fitting at the lubrication point while lubricant is still flowing. 6. Remove the hand pump and reinstall the performance indicator or indicator port plug removed in Step 2. NOTE: If check valves were not installed at the lubrication point, lubricant may continually drain out of the line when the secondary port is open. Therefore, when check valves are not used, the method for bleeding this line is to tighten the line at both ends and repeatedly cycle the secondary divider valve via hand pump operation until lubricant, free of air, flows from the lubrication point 8 312497G Repair Section 2: Purging Air from Master to Secondary Divider Valve Lube Lines LUBE POINT SECONDARY BLEED HERE FIRST MASTER REMOVE INDICATOR OR PORT PLUG HAND PUMP AFTER BLEEDING INLET, REMOVE ALL INDICATORS OR PORT PLUGS AND BLEED ALL PORTS TI11113 FIG. 7 Steps 1- 9, refer to FIG. 7. 1. Install the lines from the master divider valve to the secondary divider valve, but do not completely tighten the connection at the secondary divider valve’s inlet. 2. Remove the performance indicator port plug or the performance indicator from the working valve section on the master divider valve assembly corresponding to the outlet port and the line connected to the secondary valve. 3. Attach a hand pump filled with clean, filtered lubricant on the master divider valve that was opened in Step 2. 4. Operate the hand pump until air-free lubricant is observed flowing freely from the secondary valve’s lube inlet connector. 312497G 5. Tighten the fitting at the secondary valve’s inlet while lubricant is still flowing. 6. Remove all of the indicators or indicator port plugs from the secondary divider valve’s working sections. 7. Operate the hand pump again until air-free lubricant is observed flowing out of all the secondary divider valve’s indicator ports. 8. Reinstall all of the performance indicators or port plugs in the secondary divider valve while lubricant is still flowing from the ports. 9. Remove the hand pump and reinstall the performance indicator or indicator plug removed in Step 2 into the master divider working valve’s open port. The system is now ready for operation. 9 Repair Section 3: Purging Air from Pump to Master Divider Valve Lines LUBE POINT SECONDARY MASTER BLEED THROUGH ALL PORTS SYSTEM PUMP TI11114 FIG. 8 Steps 1-3, refer to FIG. 8. 1. Install the line from the system pump to the master divider valve, but do not completely tighten the connection at the master valve’s lube inlet. 2. Cycle the system pump until air-free lubricant is observed flowing from the line at the master divider valve’s lube inlet. 3. Tighten the fitting at the lube inlet port while lubricant is still flowing. The system is now ready for operation. 10 312497G Repair Section 4: Purging Air After Adding or Replacing a Master Divider Valve Module LUBE POINT SECONDARY MASTER DISCONNECT LINE HAND PUMP BLEED HERE NEW VALVE BLOCK TI11116 FIG. 9 Steps 1-7, refer to FIG. 9. 1. Install the new or replacement module into the master divider valve assembly. Also connect the tubing or hoses to the appropriate secondary divider valve(s) or lubrication point(s) if the new/replacement module is a base section. 2. Do not completely tighten the connection(s) at the secondary divider valve’s inlet or at lubrication points. 3. Disconnect and remove the line from the pump at the inlet of the master divider valve. 5. Operate the hand pump until air-free lubricant is observed flowing from each secondary valve’s lube inlet connector and/or each lubrication point’s connector. 6. Tighten the fitting at the secondary valve inlet or at the lubrication port while lubricant is still flowing. 7. Remove the hand pump and reconnect the system pump to the inlet of the master divider valve. The system is now ready for operation. 4. Attach a hand pump filled with clean, filtered lubricant to the inlet port on the master divider valve. 312497G 11 Repair Section 5: Purging Air After Adding or Replacing a Secondary Divider Valve Module BLEED HOSE HERE LUBE POINT SECONDARY MASTER BLEED HERE NEW VALVE BLOCK REMOVE INDICATOR OR PORT PLUG HAND PUMP TI11115 FIG. 10 Steps 1-8, refer to FIG. 10. 1. Install the new or replacement module to the secondary divider valve assembly. Also connect the tubing or hoses to the appropriate lubrication point if the new/replacement module is a base section. 2. Do not completely tighten the connection(s) at the lubrication point. 3. Remove the performance indicator or indicator port plug from the working valve section on the secondary divider valve assembly corresponding to the outlet port and line connected to a particular lube point. 4. Attach a hand pump filled with clean, filtered lubricant to the port on the secondary divider valve that was opened in Step 3. 12 5. Operate the hand pump until air-free lubricant is observed flowing from the loosened connector at the lube point. 6. Tighten the fitting at the lube point while lubricant is still flowing. 7. Repeat Steps 3 - 6 for any additional lubrication points connected to the new module. 8. Remove the hand pump and reinstall the performance indicator or port plug removed in Step 3 into the secondary divider valve’s open port. The system is now ready for operation. 312497G Repair Locating and Repairing Blockages Blocks will cause a higher than normal pumping pressure. Depending on the application or system design, this blockage will usually result in a complete loss of lubricant flow into the total system and no bearing will be receiving lubrication. The loss of flow due to a blockage is first indicated with the higher than normal system pressure that is developed by the pump as it attempts to overcome this blockage. Higher pressure is limited, isolated and signaled through the use of various performance indicators, reset and relief, incorporated into the system design. Performance Indicators Performance indicators are pressure-sensitive devices that pinpoint excessive pressure in the lubricating system. These devices are installed in the indicator ports of divider valves, signal a fault either by causing an indicator pin to protrude or by releasing lubricant into the atmosphere. NOTE: Never block a lube outlet that is designed to discharge lubricant. Reset Indicator with Memory Reset indicators stop lube system operation when a fault occurs. These devices can be used in either master or secondary divider valves. When a lube line becomes blocked, the resultant high pressure pushes the indicator pin through the opening in the cap. The high pressure prevents the affected divider valve piston from completing its cycle, causing a pressure backup through the divider valve which trips a pressure switch upstream from the valve and shuts off the pump. The indicator pin remains extended until it is reset manually. This helps locate the lube line that is blocked. 312497G Rupture Indicator Rupture indicators are used on MSP/MH divider valve applications where lube system pressure exceed 2500 psi. The high pressure from the lube line blockage causes a disc to rupture. The lubricant then forces an indicator to protrude, locating the blockage. The high pressure backs up through the system and trips a switch to shut the system off. When the fault is corrected, the disc must be replaced and the pin reset manually. Automatic Relief Indicator An automatic relief indicator pinpoints lube line blockage but allows the lube system to continue supplying lubricant to points that are not blocked. They are used primarily in secondary divider valves. The excessive pressure created by line blockage moves a piston, enabling the lubricant to escape through a vent. When the pressure is relieved, the spring resets the piston. Because these devices permit the lube system to keep operating when a lube point is blocked, a separate pressure switch connected to an audible alarm should be used to warn of high pressure. Locating and Repairing Blockages 1. Make a visual inspection of the system. Check for crushed lines or improper divider valve installation. 2. Verify that each divider valve outlet required to discharge lubricant can do so and that no pipe plugs have been installed in an outlet designed to serve a bearing or another divider valve. 3. Use a manual pump with a gauge. Fill the pump with clean, filtered lubricant. Connect the manual pump to the inlet of the master divider valve and slowly operate pump. If system will not cycle freely, below 1500 psi, see Master Divider Valve Equipped with Performance Indicator [Step 4a (below)]. NOTE: Use only clean oil filtered to the SAE -recommended cleanliness level of ISO 18/14 (ISO Standard 4406) when prefilling a system. The manufacturers of the machine tool and its component bearings should be consulted to ensure that the ISO 18/14 cleanliness level is adequate. 13 Repair 4a. Master Divider Valve Equipped With Performance Indicator NOTE: With manual pump connected to the master divider valve as outlined in Locating Blockages, Step 3, raise pressure to 2000 psi. The indicators in the indicator ports will signal the location of the blockage. An indicator in the up position indicates pressure is in that outgoing line and signals the blockage is in the area being served from this outlet (FIG. 11). • If all indicator port plugs are removed, the master will not cycle. Blockage is in this divider valve. • When indicator port plug of a blocked area is removed, a small shot of trapped lubricant will usually surge out of this outlet as the inlet pressure on the divider valve drops. If no indicator pins are protruding, the blockage is in the master divider valve. • If testing (Step 4) indicates a blockage in the master divider valve, this divider valve must be disassembled and cleaned. See Clean Divider Valve, Step 7, page 15. HAND PUMP HAND PUMP SYSTEM PUMP LUBE OUTLETS INDICATOR PIN UP LUBE OUTLETS MASTER DIVDER VALVE INDICATOR PORT PLUGS REMOVED MASTER DIVDER VALVE SECONDARY DIVIDER VALVE SECONDARY DIVIDER VALVE TI11103 FIG. 11 4b. Master Divider Valve Equipped Without Performance Indicator 1) With manual pump connected to the master divider valve as outlined in Locating Blockages, Step 3, raise pressure to 2000 psi. 2) Remove, one at a time, each indicator port plug and attempt to operate manual pump after each plug is removed. Do not exceed 2000 psi. 3) If pressure drops and the master cycles freely after an indicator port plug is removed, then blockage is downstream in the area that is being served from that outlet. See Locating Blockages, Step 3. TI11104 FIG. 12 5. If in Step 4, a blockage has been indicated downstream of the master divider valve, install a manual pump in the indicator port of the master divider valve that is common to the blocked area. (See FIG. 12). a. Proceed to downstream secondary divider valve and remove all indicator port plugs. b. Slowly operate manual pump. If lubricant can be discharged freely through each of the indicator ports of this divider valve, the blockage is not in the supply line or the divider valve. Go to step 6. If lubricant is not freely discharged through open indicator ports of the second divider valve, the blockage is in this divider valve or its supply line. Disconnect supply line at secondary inlet 14 312497G Repair fitting and slowly operate manual pump to verify location. If blockage is in this divider valve, go to step 7. NOTE: Dirt and foreign material will damage lubricating equipment. Perform all service and disassembly under the cleanest possible conditions. LUBE OUTLET a. Before disassembling any divider valve, make a sketch noting the arrangement of Valve Sections. For example: INLET 10T - 20S - 10T 30S - END (FIG. 14). Also remove end plugs only and try to move each piston back and forth without removing the piston from the valve section. SYSTEM PUMP MASTER DIVDER VALVE Inlet 10T LUBE OUTLETS 20S INDICATOR PORT PLUGS REMOVED 10T 30S End FIG. 14 NOTICE SECONDARY DIVIDER VALVE Do not insert hard metal objects into piston bore (i.e., punches, screwdrivers, etc.). Hard metal objects can damage the surface and cause divider valves to leak fluid. Use a brass rod and hand pressure only. HAND PUMP BEARING FIG. 13 6. Install manual pump into each indicator port of secondary divider valve in turn and slowly operate pump (FIG. 13). If high pressure exists, blockage has been located. Look for crushed line, tight bearing, improperly drilled fittings and/or lube inlet port. Correct as necessary. b. If all pistons move freely and there is no indication of a more serious problem, replace end plugs. c. Using a new gasket, tighten and torque as indicated in Table 1 (page 11). 7. Clean Divider Valve Table 4: Torque Values (*see FIG. 1, page 3) Assembly Torque (ft-lbs) MJ Tie Rod Nuts 12 Indicator Plugs* 6-7 End Plugs* Valve Section Mounting Screw 312497G MD 15 11-13 - - MSP/MH MX MXP MGO 5-8 23 6-9 12 8-9 18 12-15 6-8 12-15 46 46-50 15 8-9 - 12-13 - 15 Repair d. Clean sections and pistons in suitable clean solvent until all lubricant has been removed. e. Use compressed air to dry and blow out all ports thoroughly. A small metal probe should be used to make sure all passages are clean and open. Inspect cylinder bore and piston carefully for scratches, score marks or other damage. NOTE: If either piston or cylinder bore is damaged, a new section must be installed. All pistons are selectively fitted to the bore for proper clearance. Be sure to reinstall piston only into the valve section from which it was removed. f. Separation Blockage If a hard wax or soap-like material is found in the Valve Section, grease separation is occurring. This means that the oil is being squeezed from the grease at normal system operating pressure and the grease thickener is being deposited in the divider valve. Cleaning the divider valve will only temporarily solve the problem. Consult your lubricant supplier for recommendations on alternate lubricants and your local Graco/Trabon distributor to verify compatibility with centralized lubricating systems. If all indictor port plugs are removed, master will not cycle. Blockage is in this divider valve.(FIG. 11). If divider valve section and piston both appear in good condition, reassemble section making certain piston slides smoothly but snugly in cylinder bore. g. Repeat cleaning and inspection of each section. After all sections have been cleaned, blown out, inspected and found to be in good condition, reassemble divider valve using notes and sketches (Step 7) as a reference. NOTE: • Always use new gaskets. • Test operation of divider valve using manual pump. Contamination Blockage If dirt, foreign material or any other form of contamination is found in a divider valve, cleaning that divider valve will only temporarily solve contamination blockage problems. The source of the contamination must be eliminated for satisfactory service. The system filtering method must be investigated, filter elements should be inspected and cleaned if necessary. The reservoir filling method should be reviewed to eliminate any chance of foreign material entering the reservoir during filling. 16 312497G MD Series MD Series Technical Data Dimensions Material Steel Pressure (max) 3,000 psi (207 bar) Lubricant Oil or grease Net Weight (approx.) 1-lb. 8 oz (0.68 kg) Volume (Lubricant to cycle divider valve one complete cycle) 1.46 (37.0) CYCLE INDICATOR PIN (OPTIONAL) 0.28 (7.11) OUTLET MD-2, MD-3, MD-4 0.080 in. (1.31 ccm) MD-6 0.060 in.3 (0.98 ccm) 1.19 (30.2) 3 Torque Ratings Assembly Bolts 8-9 ft. lbs Enclosure Plugs 11-13 ft. lbs Indicator Plug 15 ft. lbs Outlet Plugs 6-7 ft. lbs. 0.87 (22.0) 2.12 (53.9) 0.40 (10.7) 0.28 (7.11) Dia. 2-Mtg. Holes 1.25 1.75 (31.7) (44.4) 0.25 (6.3) 3.00 (76.2) 3.12 (79.3) Assembly Bolts Parts Ref 1 Part No. 562656 562657 562658 562659 562653 562654 562655 563270 563271 564356 Description VALVE, feeder, MD 2 VALVE, feeder, MD 3 VALVE, feeder, MD 4 VALVE, feeder, MD 6 VALVE, feeder, MD 2, IND VALVE, feeder, MD 3, IND VALVE, feeder, MD 4, IND VALVE, feeder, MD 2, IND/Switch VALVE, feeder, MD 3, IND/Switch VALVE, feeder, MD 4, IND/Switch ,5"% ).,%4 1.19 (30.2 0.87 (22.0) 0.28 (7.11) 1.21 (30.9) 1/8”OUTLET LUBE INLET 1.19 (30.2 0.87 (22.0) 0.28 (7.11) 1.21 (30.9) 1/8” OUTLET v /54,%4 -$ /NLY ti11472 312497G 17 MJ Series MJ Series Technical Data Dimensions Material Plated or Stainless Steel Pressure (max) 2,000 psi (138 bar) Lubricant Oil or grease up to NLGI Grade 1 Max Operating Temperature 200°F (93°C) Max Cycle Rate With Cycle Pin 60 CPM Net Weight (approx.) 3.23 (82.2) 1.06 (26.9) CYCLE INDICATOR PIN (OPTIONAL) .750 (19.0) LUBE INLET 3 section divider valve 1-lb. 15 oz (0.88 kg) 4 section divider valve 2 lbs. 5 oz (1.04 kg) 5 section divider valve 2 lbs. 11 oz (1.21 kg) 6 section divider valve 3 lbs. 1 oz (1.38 kg) 7 section divider valve 3 lbs. 7 oz (1.55 kg) 8 section divider valve 3 lbs. 13 oz (1.72 kg) 1.37 (34.9) INDICATOR OUTLET 1.09 (27.7) 4 MTG. HOLES .750 (19.0) .270 (6.8) A .858 (21.79) LUBE OUTLET .582 TYPICAL (14.7) B Torque Ratings Tie Rod Nut 12 ft. lbs Enclosure Plug 11-13 ft. lbs Outlet Port Plugs 6-7 ft. lbs. .250 (6.3) 2.12 (53.9) 2.54 (64.5) 18 .687 (17.4) ti11474 312497G MJ Series Parts Ref 1 2 3 4 5 Part No. 562500 562501 562502 562503 562504 562505 562508 562512 562510 562513 562509 562511 564205 562506 562507 564203 564204 560643 560644 560645 561405 557515 557516 557517 557518 557519 557520 560649 558917 124028 124029 124030 124031 124032 124033 556371 558633 312497G Description VALVE, assembly, MJ 5S VALVE, assembly, MJ 10S VALVE, assembly, MJ 15S VALVE, assembly, MJ 5T VALVE, assembly, MJ 10T VALVE, assembly, MJ 15T VALVE, assembly, IND MJ 10S VALVE, assembly, IND MJ 10S Left VALVE, assembly, IND MJ 10 T VALVE, assembly, IND MJ 10T Left VALVE, assembly, IND MJ 15S VALVE, assembly, IND MJ 15T VALVE, assembly, IND MJ 15T Left VALVE, assembly, SST MJ 5S SST VALVE, assembly, SST MJ 10S SST VALVE, assembly, SST MJ 5T SST VALVE, assembly, SST MJ 10T SST INLET, CRS, MJ INLET, SST, MJ END, CRS, MJ END, SST, MJ ROD, tie, MJ 3 (3 required) ROD, tie, MJ 4 (3 required) ROD, tie, MJ 5 (3 required) ROD, tie, MJ 6 (3 required) ROD, tie, MJ 7 (3 required) ROD, tie, MJ 8 (3 required) ROD, tie, MJ 9 (3 required) ROD, tie, MJ 3 SST(3 required) ROD, tie, MJ 4 SST(3 required) ROD, tie, MJ 5 SST (3 required) ROD, tie, MJ 6 SST (3 required) ROD, tie, MJ 7 SST (3 required) ROD, tie, MJ 8 SST (3 required) ROD, tie, MJ 9 SST (3 required) NUT, tie rod, 1/4-28 (3 required) NUT, tie rod, 1/4-28 SST (3 required) 19 MSP Series MSP Series Technical Data Material Corrosion Protected Steel (optional: Type 316 Stainless Steel) Pressure (max) Zero Leak Inlet 1500 psi (104 bar) Shunt/Shutoff Inlet 3000 psi (207 bar) Ambient Temperature (max) 140°F (60°C) Lubricant Zero Leak Inlet Oil Only - up to 5000 SUS, requires 25 micron (min) filtration Shunt/Shutoff Inlet Oil and fluid grease - filter oil through 25 micron filter and grease through 100 micron mesh strainer New Weight (approx.) 3 section divider valve assembly 5.9 lbs (2.7 kg) 4 section divider valve assembly 7.3 lbs (3.3 kg) 5 section divider valve assembly 8.7 lbs (4.0 kg) 6 section divider valve assembly 10.2 lbs (4.6 kg) 7 section divider valve assembly 11.6 lbs (5.6 kg) 8 section divider valve assembly 13.0 lbs (5.9 kg) Torque Ratings 20 Mounting Screw 8-9 ft. lbs Enclosure Plugs 6-8 ft. lbs Indicator Port Plug 5-7 ft. lbs Bleed Screws 1-2 ft. lbs. Tie Rod Nut 5-8 ft. lbs. 312497G MSP Series Dimensions CROSSPORT PLATE (OPTIONAL) 312497G ti11478 21 MSP Series Parts Ref Part No. 1 562711 562712 562713 562714 562715 562716 562717 562718 562720 562721 562722 562723 562724 562725 562726 562727 562729 562730 562731 562732 562733 562734 562735 562736 562737 562738 562739 562740 562741 562742 562743 562744 562745 562746 562747 562748 24B474 562755 24B475 562756 24B476 24B477 24B478 562757 24B479 562758 24B480 562759 24B481 24B482 24B483 562760 24B484 24B485 24B486 24B487 22 Description VALVE, assembly MSP 05S VALVE, assembly MSP 10S VALVE, assembly MSP 15S VALVE, assembly MSP 20S VALVE, assembly MSP 25S VALVE, assembly MSP 30S VALVE, assembly MSP 35S VALVE, assembly MSP 40S VALVE, assembly MSP 05T VALVE, assembly MSP 10T VALVE, assembly MSP 15T VALVE, assembly MSP 20T VALVE, assembly MSP 25T VALVE, assembly MSP 30T VALVE, assembly MSP 35T VALVE, assembly MSP 40T VALVE, assembly IND MSP 20S VALVE, assembly IND MSP 25S VALVE, assembly IND MSP 30S VALVE, assembly IND MSP 35S VALVE, assembly IND MSP 40S VALVE, assembly IND left MSP 20S VALVE, assembly IND left MSP 25S VALVE, assembly IND left MSP 30S VALVE, assembly IND left MSP 35S VALVE, assembly IND left MSP 40S VALVE, assembly IND MSP 20T VALVE, assembly IND MSP 25T VALVE, assembly IND MSP 30T VALVE, assembly IND MSP 35T VALVE, assembly IND MSP 40T VALVE, assembly IND left MSP 20T VALVE, assembly IND left MSP 25T VALVE, assembly IND left MSP 30T VALVE, assembly IND left MSP 35T VALVE, assembly IND left MSP 40T VALVE, single, 303 MSP .005 VALVE, single, 303 MSP .010 VALVE, single, 303 MSP .015 VALVE, single, 303 MSP .020 VALVE, single, 303 MSP .025 VALVE, single, 303 MSP .030 VALVE, single, 303 MSP .035 VALVE, single, 303 MSP .040 VALVE, twin, 303 MSP .005 VALVE, twin, 303 MSP .010 VALVE, twin, 303 MSP .015 VALVE, twin, 303 MSP .020 VALVE, twin, 303 MSP .025 VALVE, twin, 303 MSP .030 VALVE, twin, 303 MSP .035 VALVE, twin, 303 MSP .040 VALVE, single, 303 MSP .020 w/indicator VALVE, single, 303 MSP .025 w/indicator VALVE, single, 303 MSP .030 w/indicator VALVE, single, 303 MSP .035 w/indicator Ref Part No. 24B488 24B489 24B490 24B491 24B492 24B493 2 24B497 563425 563447 563451 563479 3 560919 560936 560943 560976 563421 563422 4 563279 563424 5 563469 563470 563471 6 563472 7 562660 8 557731 557732 557733 557734 557735 557736 557738 557739 557740 9 556371 Description VALVE, single, 303 MSP .040 w/indicator VALVE, twin, 303 MSP .020 w/indicator VALVE, twin, 303 MSP .025 w/indicator VALVE, twin, 303 MSP .030 w/indicator VALVE, twin, 303 MSP .035 w/indicator VALVE, twin, 303 MSP .040 w/indicator BLOCK, base, 303 MSP BLOCK, base, MSP NPSF BLOCK, base, MSP, BSPP BLOCK, base, MSP, SAE BLOCK, base, MSP w/No outlets BLOCK, inlet, MSP, NPSF BLOCK, inlet, MSP, BSPP BLOCK, inlet, MSP, SAE BLOCK, inlet, MSP, ISO 6149 BLOCK, inlet, MSP, NPSF, w/bleed BLOCK, inlet, MSP SAE w/bleed BLOCK, MSP end w/alt inlet BLOCK, end, MSP KIT, crossport bar, right KIT, crossport bar, left KIT, crossport bar, both KIT, singling bar VALVE, assembly bypass, standard MSP ROD, tie, 3 section, MSP (3 required) ROD, tie, 4 section, MSP (3 required) ROD, tie, 5 section, MSP (3 required) ROD, tie, 6 section, MSP (3 required) ROD, tie, 7 section, MSP (3 required) ROD, tie, 8 section, MSP (3 required) ROD, tie, 9 section, MSP (3 required) ROD, tie, 10 section, MSP (3 required) ROD, tie, 11 section, MSP (3 required) NUT, 1/4 - 28 (3 required) 312497G MSP Series 312497G 23 MHH Series MHH Series Technical Data Material Steel Body (corrosion protected) Steel Piston (honed fit) Pressure (max) 7,500 psi (517 bar) for Petroleum or Synthetic Oil - fluoroelastomer O-rings Lubricant Petroleum or synthetic oil only Maximum Operating Temperature Fluoroelastomer O-rings (557722) Maximum Cycle Rate Without Cycle Pin 350°F (163°C) 200 CPM Net Weight (approx.) 3 section divider valve assembly 5.9 lbs (2.7 kg) 4 section divider valve assembly 7.3 lbs (3.3 kg) 5 section divider valve assembly 8.7 lbs (4.0 kg) 6 section divider valve assembly 10.2 lbs (4.6 kg) 7 section divider valve assembly 11.6 lbs (5.6 kg) 8 section divider valve assembly 13.0 lbs (5.9 kg) Torque Ratings 24 Mounting Screw 8-9 ft. lbs Enclosure Plugs 6-8 ft. lbs Indicator Port Plug 5-7 ft. lbs Bleed Screws 1-2 ft. lbs. Tie Rod Nut 5-8 ft. lbs 312497G MHH Series Dimensions ",%%$ 3#2%73 1.656 (42.06) 1.500 (38.1) 2.188 (55.56) .781 (19.9) 1.125 (28.58) .406 (10.31) .734 (18.85) .922 (TYP) (23.41) LUBE INLET LUBE OUTLET (TYPICAL) PISTON ENCLOSURE PLUG (TYPICAL) 3.000 (76.2) 1.750 (44.4) .625 (15.9) .484 (12.3) OUTLET IS PLUGGED ON ONE SIDE WHEN WORKING SECTION IS SINGLED "A" MOUNTING SCREW (TYPICAL) .484 (12.3) .28 (7.1) INDICATOR PORT (TYPICAL) , .281 (7.137) DIA (4) MTG HOLES TIE ROD AND NUT (TYPICAL) ti11480 312497G 25 MHH Series Parts Ref Part No. 1 562679 562680 562681 562682 562683 562684 562685 562686 562687 562688 562689 562690 2 563425 563447 563451 563479 3 560919 560936 560943 560976 563421 26 Description VALVE, assembly MHH 06S VALVE, assembly MHH 09S VALVE, assembly MHH 12S VALVE, assembly MHH 18S VALVE, assembly MHH 24S VALVE, assembly MHH 30S VALVE, assembly MHH 06T VALVE, assembly MHH 09T VALVE, assembly MHH 12T VALVE, assembly MHH 18T VALVE, assembly MHH 24T VALVE, assembly MHH 30T BLOCK, base, MHH, NPSF BLOCK, base, MHH, BSPP BLOCK, base, MHH, SAE BLOCK, base, MHH w/no outlets BLOCK, inlet, MHH, NPSF BLOCK, inlet, MHH, BSPP BLOCK, inlet, MHH, SAE BLOCK, inlet, MHH, ISO 6149 BLOCK, inlet, MHH, NPSF, w/bleed Ref Part No. Description 563422 BLOCK, inlet, MHH SAE w/bleed 563451 BLOCK, base, MHH, SAE 4 5 6 7 8 9 563279 563424 563469 563470 563471 563472 562660 557731 557732 557733 557734 557735 557736 557738 557739 557740 556371 BLOCK, MHH end w/alt inlet BLOCK, end, MHH KIT, crossport bar, right KIT, crossport bar, left KIT, crossport bar, both KIT, singling bar VALVE, assembly bypass ROD, tie, 3 section (3 required) ROD, tie, 4 section (3 required) ROD, tie, 5 section (3 required) ROD, tie, 6 section (3 required) ROD, tie, 7 section, (3 required) ROD, tie, 8 section (3 required) ROD, tie, 9 section (3 required) ROD, tie, 10 section (3 required) ROD, tie, 11 section (3 required) NUT, 1/4 - 28 (3 required) 312497G MXP Series MXP Series Technical Data Material Zinc Plated Steel Pressure (max) 3,000 psi (207 bar) Lubricant Oil or grease Maximum Operating Temperature 350°F (177°C) Maximum Cycle Rate With Cycle Pin 60 CPM Maximum Cycle Rate Without Cycle Pin or With Prox Cycle Switch 200 CPM Net Weight (approx.) 3 section divider valve assembly 18-lb. 2 oz (8.3 kg) 4 section divider valve assembly 22 lbs. 6 oz (10.2 kg) 5 section divider valve assembly 26 lbs. 9 oz (12.2 kg) 6 section divider valve assembly 31 lbs. 3 oz (14.2 kg) 7 section divider valve assembly 35 lbs. 6 oz (16.2 kg) 8 section divider valve assembly 39 lbs. 9 oz (18.1 kg) 9 section divider valve assembly 44 lbs. 3 oz (20.1 kg) 10 section divider valve assembly 48 lbs. 6 oz (22.1 kg) Torque Ratings Tie Rod Nut 6-9 ft. lbs Enclosure Plugs 48 +/- 2 ft. lbs Indicator Plug 12 -15 ft. lbs Valve Section Mounting Screw 12-13 ft. lbs. 312497G 27 MXP Series Dimensions ,5"% ).,%4 ).$)#!4/2 0/24 ,5"% /54,%4 /04)/.!, ti11477 #2/33 0/24 0,!4% /04)/.!, 28 312497G MXP Series Parts Ref Part No. 1 562813 562814 562815 562816 562817 562818 562819 562820 562821 562822 562823 562824 562825 562826 562827 562828 562829 562830 562831 562832 562833 312497G Description VALVE, twin, .025 MXP VALVE, twin, .050 MXP VALVE, twin, .075 MXP VALVE, twin, .100 MXP VALVE, twin, .125 MXP VALVE, twin, .150 MXP VALVE, single, .025 MXP VALVE, single, .050 MXP VALVE, single, .075 MXP VALVE, single, .100 MXP VALVE, single, .125 MXP VALVE, single, .150 MXP VALVE, twin, .050 MXP w/indicator VALVE, twin, .075 MXP w/indicator VALVE, twin, .100 MXP w/indicator VALVE, twin, .125 MXP w/indicator VALVE, twin, .150 MXP w/indicator VALVE, single, .050 MXP w/indicator VALVE, single, .075 MXP w/indicator VALVE, single, .100 MXP w/indicator VALVE, single, .125 MXP w/indicator Ref Part No. 562834 2 563519 563521 563522 563479 3 56R994 4 563518 5 563524 563525 563526 6 15R997 7 557766 557767 557768 557769 557770 557771 557772 563520 8 555406 Description VALVE, single, .150 MXP w/indicator BLOCK, BSPLT interm MXP 1/4 NPSF BLOCK, BSPLT interm MXP SAE BLOCK, BSPLT interm MXP 1/4 BSPP BLOCK, base, MSP/MHH w/no outlets BLOCK, inlet, MXP BLOCK, end, machine MX KIT, MXP, crossport bar, left KIT, MXP, crossport bar, right KIT, MXP, crossport bar, both BLOCK, bypass, MXP ROD, tie, 3 section, MXP (3 required) ROD, tie, 4 section, MXP (3 required) ROD, tie, 5 section, MXP (3 required) ROD, tie, 6 section, MXP (3 required) ROD, tie, 7 section, MXP (3 required) ROD, tie, 8 section, MXP (3 required) ROD, tie, 9 section, MXP (3 required) ROD, tie, 10 section, MXP (3 required) NUT, 5/16 - 24 light hex (3 required) 29 MGO Series MGO Series Technical Data Material Zinc Plated Steel and Phosphate Coated Cast Iron Pressure (max) 3-7 section divider valve assembly 6000 psi (414 bar) 8 section divider valve assembly 5500 psi (380 bar) 9 section divider valve assembly 5000 psi (345 bar) 10 section divider valve assembly 4500 psi (311 bar) 11 section divider valve assembly 4000 psi (276 bar) Lubricant Oil or grease Maximum Operating Temperature 200°F (93°C) Maximum Cycle Rate With Cycle Pin 60 CPM Maximum Cycle Rate Without Cycle Pin or With Prox Cycle Switch 200 CPM Net Weight (approx.) 3 section divider valve assembly 45-lb. (20.41 kg) 4 section divider valve assembly 53 lbs. 5 oz (24.18 kg) 5 section divider valve assembly 61 lbs. 10 oz (27.95 kg) 6 section divider valve assembly 70 lbs. 15 oz (32.17 kg) 7 section divider valve assembly 80 lbs. 4 oz (36.40 kg) 8 section divider valve assembly 89 lbs. 9 oz (40.62 kg) 9 section divider valve assembly 98 lbs. 14 oz (44.84 kg) 10 section divider valve assembly 108 lbs. 3 oz (49.07 kg) 11 section divider valve assembly 117 lbs. 8 oz (53.40 kg) Torque Ratings 30 Tie Rod Nut 12 ft. lbs Enclosure Plug 15 ft. lbs Outlet Port Plug 6-8 ft. lbs Valve Section Mounting Screw 12-13 ft. lbs. 312497G MGO Series Dimensions ).,%4 /54,%43 ).$)#!4/2 0/243 312497G 31 MGO Series Parts Ref Part No. 1 562570 562571 562572 562573 562574 562575 562576 562577 562578 562579 562580 562581 562582 562583 562584 562585 2 563277 3 563278 4 560591 560592 560593 560594 560595 560596 560597 560598 560599 5 560600 560601 560602 560603 15U857 560604 560605 560606 560607 6 555406 32 Description VALVE, MGO, assembly 150S SAE VALVE, MGO, assembly 300S SAE VALVE, MGO, assembly 450S SAE VALVE, MGO, assembly 600S SAE VALVE, MGO, assembly 150T SAE VALVE, MGO, assembly 300TS SAE VALVE, MGO, assembly 450T SAE VALVE, MGO, assembly 600T SAE VALVE, MGO, assembly 150S SAE IND VALVE, MGO, assembly 300S SAE IND VALVE, MGO, assembly 450S SAE IND VALVE, MGO, assembly 6000S SAE IND VALVE, MGO, assembly 150T SAE IND VALVE, MGO, assembly 300T SAE IND VALVE, MGO, assembly 450T SAE IND VALVE, MGO, assembly 600T SAE IND INLET, END ROD, tie, short MGO 3 (2 required) ROD, tie, short MGO 4 (2 required) ROD, tie, short MGO 5 (2 required) ROD, tie, short MGO 6 (2 required) ROD, tie, short MGO 7 (2 required) ROD, tie, short MGO 8 (2 required) ROD, tie, short MGO 9 (2 required) ROD, tie, short MGO 10 (2 required) ROD, tie, short MGO 11 (2 required) ROD, tie, long MGO 3 (2 required) ROD, tie, long MGO 4 (2 required) ROD, tie, long MGO 5 (2 required) ROD, tie, long MGO 6 (2 required) ROD, tie, long MGO 7 (2 required) ROD, tie, long MGO 8 (2 required) ROD, tie, long MGO 9 (2 required) ROD, tie, long MGO 10 (2 required) ROD, tie, long MGO 11 (2 required) NUT, tie rod 3/8 - 24 lock (8 required) 312497G MX Series MX Series Technical Data Material Plated Steel Pressure (max) 3,000 psi (207 bar) Lubricant Oil or grease Maximum Operating Temperature 200°F (93°C) Maximum Cycle Rate With Cycle Pin 60 CPM Maximum Cycle Rate Without Cycle Pin 200 CPM Net Weight (approx.) 3 section divider valve assembly 21-lb. 6 oz (9.69 kg) 4 section divider valve assembly 25 lbs. 10 oz (11.62 kg) 5 section divider valve assembly 29 lbs. 14 oz (13.55 kg) 6 section divider valve assembly 34 lbs. 2 oz (15.47 kg) 7 section divider valve assembly 38 lbs. 6 oz (17.40 kg) 8 section divider valve assembly 42 lbs. 12 oz (19.39 kg) 9 section divider valve assembly 47 lbs. 2 oz (21.37 kg) 10 section divider valve assembly 51 lbs. 8 oz (23.26 kg) Torque Ratings Tie Rod Nut 30 ft. lbs Enclosure Plug 48 ft. lbs Outlet Port Plugs 18 ft. lbs. 312497G 33 MX Series Dimensions v /54,%4 ti11476 34 312497G MX Series Parts Ref Part No. 1 562514 562515 562516 562517 562538 562539 562540 562541 562542 562543 562545 562546 562528 562518 562533 562523 562529 562519 562534 562524 562530 562520 562569 562525 562531 562521 562535 562526 562532 562522 562536 562527 2 560620 3 563287 4 557488 557489 557490 557491 557492 557493 560576 560577 5 557494 312497G Description VALVE, MX assembly 25S VALVE, MX assembly 25T VALVE, MX assembly 50S VALVE, MX assembly 50T VALVE, MX assembly 75S VALVE, MX assembly 75T VALVE, MX assembly 100S VALVE, MX assembly 100T VALVE, MX assembly 125S VALVE, MX assembly 125T VALVE, MX assembly 150S VALVE, MX assembly 150T VALVE, MX assembly 50S IND LH VALVE, MX assembly 50S IND RH VALVE, MX assembly 50T IND LH VALVE, MX assembly 50T IND RH VALVE, MX assembly 75S IND LH VALVE, MX assembly 75S IND RH VALVE, MX assembly 75T IND LH VALVE, MX assembly 75T IND RH VALVE, MX assembly 100S IND LH VALVE, MX assembly 100S IND RH VALVE, MX assembly 100T IND LH VALVE, MX assembly 100T IND RH VALVE, MX assembly 125S IND LH VALVE, MX assembly 125S IND RH VALVE, MX assembly 125T IND LH VALVE, MX assembly 125T IND RH VALVE, MX assembly 150S IND LH VALVE, MX assembly 150S IND RH VALVE, MX assembly 150T IND LH VALVE, MX assembly 150T IND RH BLOCK, inlet BLOCK, end ROD, tie, MX 3 (4 required) ROD, tie, MX 4 (4 required) ROD, tie, MX 5 (4 required) ROD, tie, MX 6 (4 required) ROD, MX 7 (4 required) ROD, tie, MX 8 (4 required) ROD, tie, MX 9 (4 required) ROD, tie, MX 10 (4 required) NUT, tie rod 3/8 - 24 lock (8 required) 35 MX Series 36 312497G Accessories Accessories Tube Clips Mounting Brackets Clips are plated and provided with 17/64” (6.75 mm) mounting holes. All mounting brackets include screws, lock washers and nuts. Part No. Description Part No. Description 557324 558711 558710 563435 Holds 1 - 1/4” (6.35 mm) OD tube Holds 1 - 3/8” (9.52 mm) OD tube Holds 3 - 1/4” (6.35 mm) OD tube 563436 Mounting Bars 563437 Part No. Description 563438 560920 561101 561102 563439 563465 MSP, 1/2” (12.7 mm) thick, 1/4-20 thread MJ, 1/2” (12.7 mm) thick, 10-24 thread MX and MXP, 1/2” (12.7 mm) thick, 5/16-18 threads, two sets of mounting holes KIT, mounting bar, includes 2 mounting bars, 4 screws, washers and lock washers 563440 MSP and MH, M-3 and M-4, 1/8” (3.175 mm) thick, top mounting. MSP and MH, M5 and M-6, 1/8” (3.175 mm) thick, top mounting MSP and MH, M7 and M-8, 1/8” (3.175 mm) thick, top mounting MSP and MH, M-3 and M-4, 1/8” (3.175 mm) thick, side mounting. MSP and MH, M5 and M-6, 1/8” (3.175 mm) thick, side mounting MSP and MH, M7 and M-8, 1/8” (3.175 mm) thick, side mounting Performance Indicators Performance indicators are pressure sensitive devices that signals a fault when there is excessive build up of pressure in a series progressive lubricating system. A fault is identified by either causing a pin to protrude or by releasing lubricant to the atmosphere. Reset Indicator with Memory Reset Indicators stop lube system operation when a fault occurs. They can be used in either master or secondary divider valves. Fault is indicated when a pin protrudes through the opening in the cap and is manually reset. Description Pressure PSI 1/8” NPTF MJ, MH, MS, MXP 1/8” NPSF w/O-Ring MH, MS, MXP 250 500 750 1000 1500 2000 2500 3000 5000 563231 563232 563233 563234 563235 563236 563237 NA NA 563252 563253 563254 563255 563256 563257 563258 563261 563262 312497G Nickel Plated 1/8” NPTF MJ, MH, MS, MXP 1/4” NPTF MX Only 7/8” SAE w/O-Ring MGO NA 563246 NA 563247 563248 NA 563249 NA NA 563239 563240 563241 563242 563243 563244 563245 NA NA NA NA NA NA 564200 NA NA NA NA 37 Accessories Automatic Relief Indicator Automatic Relief Indicators pinpoint lube line blockage but allow the lube system to continue to supply lubrication to points that are not blocked. They are used primarily in secondary divider valves. When needed, pressure is relieved through a vent. When pressure is relieved the spring resets the piston. Because these indicators permit the lube system to continue operating when a lube point is blocked, a separate pressure switch connected to an audible or visual alarm should be used to warn of high pressure. Description Pressure PSI Color* 1/8” NPTF MJ, MH, MS, MXP 1/8” NPSF w/O-Ring MH, MS, MXP 1/4” NPTF MX Only 750 + 20% 1000 + 20% 1250 + 20% 1500 + 20% 2000 + 20% 2500 + 20% 3000 + 24% Blue Green Yellow Red Orange Aluminum Purple 563163 563164 563165 563166 563167 563168 563169 563170 563171 563172 563173 563174 563175 563176 563156 563157 NA 563158 563159 563160 563161 * Color provided for reference only to aid in selection of replacement indicator. Indicators used to be identified by the color of the spring retainer located in the end of the indicator. Rupture Indicator - MH Divider Valves Only Rupture Indicators are only used on MH divider valve applications where lube system pressures exceed 2500 psi. The high pressure from a lube line blockage causes a disc to rupture. The lubricant then forces an indicator pin to protrude, locating the blockage. The high pressure backs up through the system and trips a switch to shut the system off. When the fault is corrected, the disc must be replaced the pin reset manually. Description Pressure PSI 1/8” - 27 NPTF 1/8” - 27 NPSF w/O-Ring 2800 + 20% 3700 + 20% 4600 + 20% 5500 + 20% 6400 + 20% 7300 + 20% 8200 + 20% 563228 563220 564355 563223 563225 563227 NA 563229 563221 563222 563224 563226 NA NA 38 Disc Color Replacement Disc 3/8” Diameter Green Yellow Red Orange Pink Blue Purple 557422 557423 557424 557425 557427 557428 557429 312497G Accessories Rupture-to-Atmosphere Indicator Rupture-to-Atmosphere Indicators are standard on all Graco pumps. When the pressure reaches a predetermined pressure setting, the pressure disc ruptures, venting lubricant into the atmosphere and relieving pressure. Description Pressure PSI* Complete Assembly 900 1450 1750 2050 2350 2650 2950 3250 900 1450 1750 2050 2350 2650 2950 3250 5000 3700 4600 5500 6400 7300 8200 9500 Replacement 1/4” NPTF Fittings 11/16” Diameter NA 563179 563182 563183 563184 NA 563185 NA 557431 557433 557434 557435 557436 557467 557438 557439 1/8” NPTF Fittings 3/8” Diameter NA NA 564059 NA 563191 NA 563192 563193 563194 555788 557423 557424 557425 557426 557427 557428 557429 557430 High Pressure 1/8” NPTF Fittings 3/8” Diameter 564479 563216 563217 563218 563219 NA NA 557423 557424 557425 557427 557428 557429 NA Disc Color Blowout Disc Quantity = 6 Black Yellow Red Orange Aluminum Pink Blue Purple NA 563962 563963 563964 563965 NA 563966 NA Quantity = 25 Black Yellow Red Orange Aluminum Pink Blue Purple Brown 563952 563954 563955 563956 563957 563958 563959 563960 563961 Quantity = 25 Yellow Red Orange Pink Blue Purple Gray 563954 563955 563956 563958 563959 563960 NA Rupture-to-Atmosphere Indicator with Spud Assembly A Spud Assembly is available to return vented lubricant to the reservoir by way of a tube. A high pressure switch is recommended to provide an audible or visual warning alarm that height system pressure has occurred. Description Pressure PSI* Complete Assembly 1450 563186 1750 563187 2350 563188 Replacement Disc Color 557433 557434 557436 Yellow Red Aluminum *All pressures have a tolerance of + 500 psi. 312497G 39 Accessories Rupture Discs All discs are 11/16” diameter. Description Pressure PSI* Single Disc Disc Color Quantity 6/package 900 1175 1450 1750 2050 2350 2650 2950 3250 557431 557432 557433 557434 557435 557436 557437 557438 557439 Black Green Yellow Red Orange Aluminum Pink Blue Purple NA NA 563962 563963 563964 563965 NA 563966 NA *All pressures have a tolerance of + 500 psi. Singling and Crossporting Bar Assemblies Singling Kits externally convert a “T” (Twin Outlet) section to an “S” (Single Outlet) section. Crossporting Kits externally combine the output of two (2) adjacent sections. Part Numbers Divider Single Kit Right Side Left Side O-Ring MJ MJ-SS MSP MS (Nickel) MX MXP MXP (Nickel) MGO 562915 NA 563469 NA 52916 NA NA NA 562914 NA 563469 NA 52917 563525 NA NA 562914 NA 563470 NA 52917 563524 NA NA NA NA 563471 NA NA 56e526 NA NA 90 Duro Gasket Gasket Valve Block Fluoroelastomer Upper Seal Lower Seal Mounting O-Ring (plate (Bar Type) (Bar Type) Screw-Long Type) 557359 557403 NA NA NA NA NA NA NA NA 557722 556514 NA NA NA NA 55711 55712 NA NA NA NA 557773 555601 NA NA NA NA NA NA NA NA Cycle Indicators Cycle Indicators provide a means of visually monitoring lube flow thru the system. The pin type cycles in and out when lubricant is flowing. Movement of the pin is caused by the piston (the two are attached) so that when the piston moves the indicator pin in and out once, the entire divider valve has cycled. 40 Valve Series O-Ring Sealed MS/MH MX/MXP MGO 563251 563260 NA 312497G Accessories Cycle Counters - Part No.: 563444 The purpose of a cycle counter is to give assurance that the lubricant is flowing thru the system. Every “count” indicates one complete cycle of the divider valve. Visual inspection and/or recording of counts provides a constant check on the performance of your lubricant system and the pump. The Cycle Counter can be used on any MJ, MS, MH, MX and MXP divider valve assembly. Cycle Switches The function of a Cycle Switch is to electrically give assurance that the lubricant is flowing through the system. Actuated by a cycle pin, the switch can be wired to various controls. NOTE: The cycle switch MUST be attached to a section that is equipped with a cycle indicator pin. Part Numbers Series Flo Divider Valves MJ MS/MH MS (Nickel) MX MXP MGO 563272 563272 563272 563272 563272 563269 Cycle Switch and Bracket Assembly Electrical Ratings: 15 amps at 125, 250 and 480 VAC; 1/2 amp at 125 VDC, 1/4 SPDT amp at 250 VDC, 6.0 amp at 24 VDC Non-Inductive Replacement Switch 557781 557781 557781 557781 557781 557781 564357 564357 564537 564357 564537 NA Cycle Switch and Bracket Assembly Electrical Ratings: 10 amps at 125 or 250 VAC; 0.3 amp at 125 VDC or 0.15 amp DPDT at 250 VDC Replacement Switch NA NA NA NA NA NA Replacement Bracket for either 557546 557546 557546 557546 557546 560573 SPDT or DPDT Switch Assembly 563273 563273 563273 563273 563273 NA Moisture Resistant Cycle Switch with 6-foot Cable and Bracket Electrical Ratings: 5 amps at 125 or 250 VAC; Wire Code for Moisture Resistant Assembly SPDT Switch: BK (Com), Red (N.C), WH (N.O.), GN (Ground) Replacement Switch with 6-foot 557782 557782 557782 557782 557782 NA Cable 312497G 41 Accessories Proximity Cycle Switches The Proximity Cycle Switches are magnetically operated single throw switches that sense the movement of the divider valve piston when it is cycling. Each proximity cycle switch provides a signal that is used to monitor the system. There are 3 different types of switches available. Reed Type Proximity Switch: Can be used with oil applications only for MS, MH and MGO divider valves at pressures up to 518 bar (7500 psi) at cycle rates under 60 cycles per minute. Field Sensitive Magnetic Proximity Switch: Dry contact, ceramic magnet operated switch. Used at pressures that do not exceed 242 bar (3500 psi) at cycle rates up to 200 cycles per minute. Used in MS/MH, MX/MXP and MGO divider valves. An explosion proof version for MS/MH divider valves is available. Magnetic Operated Proximity Switch: Not limited to valve size. Miniature snap-action switch is tripped by attraction of internal magnet to the moving divider piston. Can be used at pressures up to 518 bar (7500 psi) at cycle rates that do not exceed 150 cycles per minute. Description No. of Pins MS MH MX MXP MGO O-Ring 563427 563427 NA NA NA O-Ring Gasket* O-Ring Gasket* O-Ring 557741 NA 557746 NA 557747 557741 NA 557746 NA 557747 563476 NA 564399 NA 558939 563476 NA 564399 NA 558939 563970 NA NA NA 563495 O-Ring 557745 557745 564401 564401 NA O-Ring 563478 563478 NA NA NA 5 O-Ring 563477 563477 NA NA NA 3 5 Pigtail Lead (Explosion Proof) Gasket* O-Ring NA 563484 NA 563484 563486 564400 563486 564400 NA NA O-Ring 563485 563485 NA NA NA 4 O-Ring 563500 563501 NA NA NA Unattached Reed Type (oil only) 1/2 NPT with Leads 10mA @ 120VAC (Explosion 24 mA @ 24VDC Proof) 10,000,000 Cycle Life 3 Field Sensitive Magnetic Type 3-pin and 5-pin (AC only) 2A @ 120/240 VAC 4-pin (DC only) 0.1A @ 28VDC 150,000,000 Cycle Life Magnetic Type with LED’s 5 4 Pigtail Lead (Explosion Proof) 3 5A @ 24 VDC 10,000,000 Cycle Life Magnetic Type 5A @ 24VDC 5A @ 120/240 VAC 10,000,000 Cycle Life Part Number Type Seal Field Sensitive Magnetic Type 25 mA @ 24VDC M12 x 1, 4-pin (DC only) 10,000,000, cycle life *Consult your distributor for availability. 42 312497G Accessories Proximity Switch Connection Cables Connection Cables for: 3-Pin Proximity Switch Connector Straight Straight NA Length - ft (m) 6 (1.83) 12 (3.66) NA Straight 7 (2.13) 312497G 5-Pin Proximity Switch Part No. Connector 558021 Straight 558022 Straight NA 90° 4-Pin Proximity Switch 568738 NA Length - ft (m) 6 (1.83) 12 (3.66) 6 (1.83) Part No. 558023 558024 558965 NA NA 43 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 312497 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revised 1/2012
Source Exif Data:
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