Graco 311076B Displacement Pump For Reactor E 10 Users Manual 10, Repair Parts, English

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Repair - Parts

Displacement Pump

Part No. 24L006, Series A

3300 psi (22.7 MPa, 227 bar) Maximum Working Pressure

Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Clean and Inspect Parts . . . . . . . . . . . . . . . . . . . 4

Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Pump Disassembly . . . . . . . . . . . . . . . . . . . . . . . 4

Pump Reassembly . . . . . . . . . . . . . . . . . . . . . . . . 6

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 10

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 10

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

TI6993a

311076B

EN

Warnings

2311076B

Warnings

The following general warnings are for the setup, use, grounding, maintenance, and repair of this equipment. Addi-

tional, more specific warnings may be found throughout the body of this manual where applicable. Symbols appear-

ing in the body of the manual refer to these general warnings. When these symbols appear throughout the manual,

refer back to these pages for a description of the specific hazard.

WARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating

area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic

fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like

just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help pre-

vent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic

drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable

fumes are present.

• Ground equipment and conductive objects in work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a fire extinguisher in the work area.

Warnings

311076B 3

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in

all equipment manuals. Read fluid and solvent manufacturer’s warnings.

• Check equipment daily. Repair or replace worn or damaged parts immediately.

• Do not alter or modify equipment.

• For professional use only.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-

ment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

WARNING

Repair

4311076B

Repair

Tools Needed

• Vise with flat jaws

• 12 in. adjustable, open end wrench (2)

• Non-sparking hammer, 20 oz maximum

• Small screwdriver

• Throat Seal Liquid (TSL), Graco Part No. 206995

• ISO Pump Oil, Graco Part No. 217374

• Pick or long small screwdriver

• 3/4 in. deep-well socket

• Dropcloth and rags

Repair Kit

Repair kit 249855 is available for your pump. Kit parts

are marked with an asterisk, for example (3*). Kit must

be purchased separately. For best results, use all parts

in the kit.

Clean and Inspect Parts

Pressure Relief

Before repair, relieve all system pressure as explained in

your system manual.

Pump Disassembly

1. Relieve pressure. Remove pump as detailed in your

separate system manual.

2. Clamp pump intake valve in a vise.

3. Loosen packing nut (3) from cylinder (6) using a

hammer and punch, then unscrew. Remove plug (2)

and washers (20). See Fig. 1.

4. Unscrew cylinder (6) from intake valve (17). Remove

o-ring (11). See Fig. 2.

Clean and inspect all parts. Intake and piston ball seats,

cylinder, and displacement rod must not be worn,

scratched, or damaged.

FIG. 1

FIG. 2

3

6

20

2

TI6995a

6

17

TI6996a

11

Repair

311076B 5

5. Disassemble intake valve (17). Be sure to remove

o-ring (16). See Fig. 3.

6. Tap piston rod assembly with a non-sparking ham-

mer to drive it out of cylinder (6). See Fig. 4.

7. Using a 3/4 in. deep well socket, unscrew piston

(10) from rod (1). Remove ball (7), u-cup (8), and

bushing (9). See Fig. 5.

8. Screw piston (10) part way back onto rod (1), then

insert piston end of rod into cylinder (6) and push

u-cup (5) and bearing (4) out. See Fig. 6.

FIG. 3

FIG. 4

12

13

15

14

16

17

TI6997a

6

TI6998a

FIG. 5

FIG. 6

1

7

10

8

9

TI6999a

5

1

6

TI7000a

4

Repair

6311076B

Pump Reassembly

1. Install ball (7*) in rod (1). Center u-cup (8*) on rod

(1). Lips of u-cup must face up. Use piston (10) to

evenly push u-cup onto rod, then remove piston.

Slide bushing (9) onto rod (1). Wide outside end of

bushing must face up, toward u-cup. Install piston

(10). Be careful not to damage sealing edges of

u-cup. Torque to 24–30 ft/lbs (32.4–40.5 N•m)

.

2. Lubricate piston u-cup (8*). Push piston assembly

into bottom of cylinder (6). Drive in with a non-spark-

ing hammer

.

3. Reassemble intake valve with o-ring (16*), seat

(15*), spacer (14*), and ball (13*). Install ball guide

(12).

4. Use your fingers to replace o-ring (11*). Install

intake valve. Torque housing (17) to approximately

55–65 ft/lb (74.25–87.75 N•m), or be sure intake

valve is snug against cylinder.

Coat all parts that do not use threadlocker with

Graco 217374 ISO Pump Oil before reassembly,

to ease future disassembly. Threadlocker on pis-

ton (10) threads can be used three times.

FIG. 7

FIG. 8

1

*7

*9

10

8*

TI6999a

TI7001a

6

8*

TI7005a

Seat may be flipped over and used on other

side. Clean seat thoroughly. No scratches per-

mitted on sealing surface.

FIG. 9

FIG. 10

*16

15*

14

13*

12

17

TI6997a

*11

17

TI6996a

Repair

311076B 7

5. Install throat u-cup (5*). Grease u-cup and cylinder

(6). U-cup lips must be facing down. Press u-cup

carefully over rod wrench flats, then into cylinder

with a 3/4 in. deep-well socket (A). Remove socket.

6. Insert bushing (4*) into cylinder. Press bushing in

place to seat u-cup against shoulder in cylinder (6).

7. Screw packing nut assembly (3) into cylinder (6).

Hand tighten, then tighten securely with a punch

and hammer.

8. Expose 1/2 in. (12.7 mm) of polished section of rod

by inserting screwdriver into pinhole and twisting

while carefully pulling up. This will leave enough rod

exposed for mounting on the drive housing.

FIG. 11

FIG. 12

Assemble felt washers (20) into packing nut (3),

and retain with plastic cap (2). Soak assembly in

217374 ISO oil for a minimum 10 minutes before

assembling on pump.

6

5*

TI7003a

TI7002a

A

*4

TI7004a

6

FIG. 13

FIG. 14

2*

20*

3

6

TI6995a

1/2 in.

(12.7 mm)

TI7075a

Parts

8311076B

Parts

Part No. 24L006, Displacement Pump

* Parts included in Kit 249855 (purchase separately).

†Parts included in Kit 243190

2*

20*

3

6

11*

12

13*†

14†

15*†

16*†

17

10

*7

*9

*8

1

*5

*4

TI6994a

Ref.

No. Part No. Description Qty.

1 249125 ROD, piston (includes #10 piston) 1

2*180656 PLUG, button 1

3 193047 NUT, packing 1

4*15F745 BUSHING, rod 1

5*15F747 SEAL, u-cup, rod 1

6 243176 CYLINDER, pump 1

7*105444 BALL, piston 1

8*15F748 SEAL, u-cup, piston 1

9*15F746 BUSHING, piston 1

10 VALVE, piston (included in #1) 1

11*108526 PACKING, o-ring 1

12 196896 GUIDE, ball 1

13*† 105445 BALL, intake 1

14† 195134 SPACER, ball, guide 1

15*† 195132 SEAT, intake valve, carbide 1

16*† 195136 O-RING, special 1

17 196755 HOUSING, valve, intake 1

20*117603 WASHER, felt 2

Ref.

No. Part No. Description Qty.

Technical Data

311076B 9

Technical Data

Category Data

Maximum working pressure (pump only) 3300 psi (22.7 MPa, 227 bar)

Effective area of displacement 0.301 in.2 (1.94 cm2)

Fluid inlet size 3/4 npt(f)

Fluid outlet size 1/4 npt(f)

Wetted parts stainless steel, PTFE, zinc-plated carbon steel, acetal, tungsten carbide,

chrome plating, ultra-high molecular weight polyethylene

Stroke Length 0.72 in. (18.29 mm) on E-10 Reactor

Volume Per Cycle (single pump) .00176 gal. (.0066 Liter)

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 311076

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2005, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revised 10/20111

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in

material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty

published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written

recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty

installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of

non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with

structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or

maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of

the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned

to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will

be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or

consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these

warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or

the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the

negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,

given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la

rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite

de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505