Graco 311164M Xtreme Packages Users Manual Packages, Instructions Parts List, English

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Instructions - Parts

Xtreme Packages

311164M
EN

High performance, high pressure spray packages for protective coatings. For professional
use only.

Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.

See page 4 for model information and maximum working pressures.

r_x25dh1_x45dl1_311164_1f

II 2 G

Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sprayer Packages . . . . . . . . . . . . . . . . . . . . . . . . 4
Specialty Sprayer Packages . . . . . . . . . . . . . . . . 5
Configurable Cart Packages . . . . . . . . . . . . . . . . 5
Pump Packages . . . . . . . . . . . . . . . . . . . . . . . . . 6
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component Identification - Cart Mount . . . . . . . . . 9
Component Identification - Wall Mount . . . . . . . . 10
System Components . . . . . . . . . . . . . . . . . . . . . 11
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 13
Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Prime/Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Circulating Zinc Fluids . . . . . . . . . . . . . . . . . . . . 16
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Preventive Maintenance Schedule . . . . . . . . . . 18
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . 18
Corrosion Protection . . . . . . . . . . . . . . . . . . . . . 18
Cart Maintenance . . . . . . . . . . . . . . . . . . . . . . . 18
DataTrak Controls and Indicators . . . . . . . . . . . . 19
DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . 20
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Xtreme Lower Removal . . . . . . . . . . . . . . . . . . . . . 24
Disconnect and Reconnect Lower . . . . . . . . . . 24
Wall Mount Assembly . . . . . . . . . . . . . . . . . . . . . . 26
Hopper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 26
Airless Xtreme Sprayer Parts . . . . . . . . . . . . . . . . 28
Wall Mount Xtreme Package Parts . . . . . . . . . . . . 29
Parts - Airless Xtreme Sprayer Packages . . . . . . 30
Component Parts - All Airless Sprayer Packages 30
Common Parts . . . . . . . . . . . . . . . . . . . . . . . . . 35
Air-Assisted Xtreme Sprayer Parts . . . . . . . . . . . 37
Zinc Xtreme Sprayer Parts . . . . . . . . . . . . . . . . . . 38
Parts - Air-Assisted and Zinc Sprayer Packages 39
Dura-Flo Sprayer Parts . . . . . . . . . . . . . . . . . . . . . 40
Parts - Dura-Flo Sprayer Packages . . . . . . . . . . . 41
Cart Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Heavy Duty Cart, Model 287884 . . . . . . . . . . . . 42
Light Weight Cart, Model 287919 . . . . . . . . . . . 42
Pump Package Parts . . . . . . . . . . . . . . . . . . . . . . . 43
2

Pump Packages with L085C# Lowers (80:1 ratio) 44
Pump Packages with L115C# Lowers (35:1, 55:1
ratio) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Pump Packages with L145C# and L14AC1 Lowers
(31:1, 46:1, 90:1 ratio) . . . . . . . . . . . . . . . . . . . 46
Pump Packages with L180C# and L18AC1 Lowers
(24:1, 40:1, 70:1 ratio) . . . . . . . . . . . . . . . . . . . 47
Pump Packages with L220C# Lowers
(21:1, 30:1, 60:1 ratio) . . . . . . . . . . . . . . . . . . . 48
Pump Packages with L250C# Lowers (50:1 ratio) 49
Pump Packages with L290C# Lowers (16:1, 25:1,
45:1 ratio) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Mounting Hole Diagram . . . . . . . . . . . . . . . . . . . . . 54
Wall Mount Bracket . . . . . . . . . . . . . . . . . . . . . . 54
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Pump Package Performance Charts . . . . . . . . . . 57
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 60
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 60

311164M

Related Manuals

Related Manuals
Component Manuals in U.S. English:
Manual

Description

311762

Xtreme Lower Instructions - Parts

311238

NXT Air Motor Instructions - Parts

311239

Integrated Air Control Modules for NXT Air Motors Instructions - Parts

311486

DataTrak™ Conversion Kit

3A0293

Air Controls for Heavy and Light Duty Carts Instructions-Parts

The Xtreme Packages manual is available in the following languages. See the following chart for specific languages
and corresponding part numbers.
Manual

Language

311164

English

312437

Chinese

312438

Dutch

312439

Finnish

312440

French

312441

German

312442

Greek

312443

Italian

312444

Japanese

312445

Korean

312446

Portuguese

312447

Russian

312448

Spanish

312449

Swedish

312450

Turkish

311164M

3

Models

Models
Sprayer Packages
Airless Sprayers, Wall Mount Packages, and Hopper Packages
Check your sprayer, wall mount, or hopper package’s identification plate (ID) for
the 6-digit part number of your package. Use the following matrix to define the
construction of your package, based on the six digits. For example, Sprayer
Part Number X 60 D H 1 represents the Xtreme brand (X), pressure ratio
(60 :1), de-icing motor (D), heavy duty cart (H), and complete package (gun and
hose included) with DataTrak™ (1). To order replacement parts, see Airless
Xtreme Sprayer Parts section starting on page 28. The digits in the matrix do
not correspond to the reference numbers in the Parts drawings and lists.
NOTE: All models have a maximum air input pressure of 100 psi (.7
MPa, 7 bar). Models with a 90:1 pressure ratio have a maximum air
input
pressure of 80 psi (0.55 MPa, 5.5 bar).

X
First
Digit

60

D

H

1

Second and
Third Digit

Fourth Digit

Fifth Digit

Sixth Digit

Pressure Ratio
(xx:1)

Motor /
Exhaust

Complete
Package DataTrak

Mount Option

25

D

De-Icing

H

Heavy Duty

1

30

L

Low Noise

L

Light Weight

2

W

Wall Mount

3

35

X
(Xtreme
brand)

ID

✔

Hopper

Without
Integrated
Fluid Filter

✔
✔

✔

40

4

45

5

✔

46

6

✔

50

7

✔

✔

✔
✔
✔

55
60
70
80
90

4

311164M

Models

Specialty Sprayer Packages
Wall Mount Package 287978

Zinc Sprayers

Model 287978 is a 40:1 ratio unit that includes a low
noise motor, DataTrak, external filter, and no gun or
hose.

All zinc sprayers include a de-icing motor and a heavy
duty cart. Models 287973 and 287974 also include Silver spray gun and hose.

Air-Assisted Sprayers

25:1 Pressure Ratio - 287971

All air-assisted sprayers include a de-icing motor, a
heavy duty cart, G40 spray gun, and hose.

40:1 Pressure Ratio - 287972
25:1 Pressure Ratio - 287973

30:1 Pressure Ratio - 287975
40:1 Pressure Ratio - 287974
40:1 Pressure Ratio - 287976

Dura-Flo™ Sprayers
All Dura-Flo sprayers include a de-icing motor, a heavy
duty cart, and Dura-Flo pump package. Only model
287980 includes a gun and hose.
23:1 Pressure Ratio - 287979
23:1 Pressure Ratio - 287980
32:1 Pressure Ratio - 287981

Configurable Cart Packages
NOTE: Configurable cart packages do not
include lowers. Pair these packages with any
Xtreme lower (145cc - 290cc) for a sprayer package.

All models include air controls, tie rods, coupling kit, and suction hose. Use the following matrix to define the construction of your cart package, based on the six digits. For example, cart package number X N3 D H 2 represents the
Xtreme brand (X), motor (NXT3400), de-icing motor (D), heavy duty cart (H), and bare package with DataTrak™ (2).

X

N3

D

H

2

First Digit

Second and
Third Digit

Fourth Digit

Fifth Digit

Sixth Digit

Motor

Exhaust

X
(Xtreme
brand)

311164M

N3

NXT3400

N6

NXT6500

D

De-Icing

Mount Option

DataTrak

H

Heavy Duty

2

L

Light Weight

4

✔

5

Models

Pump Packages
Check your pump package’s identification plate (ID) for the 6-digit part number
of your pump package. For example, Pump Part Number P 30 M C 1 represents the pump (P), pressure ratio (30 :1), low noise exhaust motor with
DataTrak™ (M), carbon steel construction (C), and no built-in filter or air controls (1). For
To order replacement parts, see Pump Package Parts section starting on
page 43. The digits in the matrix do not correspond to the reference numbers
in the Parts drawings and lists.

ID

NOTE: Models with 16:1 - 70:1 pressure ratios have a maximum air
input pressure of 100 psi (.7 MPa, 7 bar). Models with a 90:1 pressure ratio have a maximum air input pressure of 80 psi (0.55 MPa,
5.5 bar).

P
First
Digit

30

M

C

1

Second and
Third Digit

Fourth Digit

Fifth Digit

Sixth Digit

Pressure Ratio
(xx:1)

Exhaust

Lower
Construction

Communication

Built-in
Filter

16

D

De-Icing

none

21

E

De-Icing

DataTrak

2

24

L

Low Noise

none

3

25

M

Low Noise

DataTrak

4

C

Carbon Steel

Air
Controls

1

✔
✔
✔

✔

30
31
35
P
(pumps)

40
45
46
50
55
60
70
80
90

6

311164M

Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer
back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual
where applicable.

WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
BATTERY HAZARD
Sparking can occur when changing batteries. The battery may cause an explosion if mishandled:
• You must use the battery type specified for use with the equipment.
• Only replace the battery in a non-hazardous location, away from flammable fluids or fumes.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.

311164M

7

Warnings

WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco
replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection

8

311164M

Component Identification - Cart Mount

Component Identification - Cart Mount
A
B
C
D
E
F
G
J

Air Inlet, 3/4 npt(f)
Bleed Type Master Air Valve (required)
Air Pressure Relief Valve
Air Filter (hidden)
Air Pressure Gauge
Air Regulator Adjustment Knob
DataTrak™ location (see page 19; not present on all
models)
Fluid Drain/Purge Valve (required)

K
L
M
N
P
R
S
T

Fluid Filter
Grounding Wire (required)
Lower
Suction Hose and Tube
Fluid Outlet
Optional Fluid Outlet, for second gun
Packing Nut
De-Ice Control

Heavy Duty Cart
F

E
B

A
C

Light Duty Cart
D
G

L
T
B

N

F
A

S

E
C

M

D
K
J

TI8408a

Hopper (288347) Option

R
P
FIG. 1: Airless Sprayer

311164M

r_x25dh1_x45dl1_311164_1f

9

Component Identification - Wall Mount

Component Identification - Wall Mount
A
B
C
D
E
F
G
J
K

Air Inlet, 3/4 npt(f)
Bleed Type Master Air Valve (required)
Air Pressure Relief Valve
Air Filter (hidden)
Air Pressure Gauge
Air Regulator Adjustment Knob
DataTrak™ location (see page 19; not present on all
models)
Fluid Drain/Purge Valve (required)
Fluid Filter

L
M
N
P
R
S
T
U
V

Grounding Wire (required)
Lower
Suction Hose and Tube
Fluid Outlet
Optional Fluid Outlet, for second gun
Packing Nut
De-Ice Control
Spray Gun
Hose

G
L
A

T

M
B
S

N
F
E
C,D
K
J

R

U

P
V
TI8413a

FIG. 2: Wall Mount System

10

311164M

Component Identification - Wall Mount

System Components
* Bleed Type Master Air Valve (B)

Air Regulator Adjustment (F)
Adjusts air pressure to the motor and fluid outlet pressure of pump. Locate it close to the pump. Read air
pressure on gauge (E).

Trapped air can cause the pump to cycle unexpectedly,
which could result in serious injury from splashing or
moving parts.

•
•

Be sure the valve is easily accessible from the pump
and located downstream from the air regulator.
Required in your system to relieve air trapped
between it and the air motor when the valve is
closed.
• Open to supply air to the motor.
•

* Fluid Drain/Purge Valve (J)
Open valve to relieve pressure and when flushing or
priming pump. Close valve when spraying.

De-Ice Control (T)
Turn knob (open) to reduce icing.

Close to shut off air to the motor, and bleed any
trapped air from the motor.

* Air Pressure Relief Valve (C)
Automatically opens to relieve air pressure if supplied
pressure exceeds preset limit.

TI8160b

* Required system components.

Air Filter (D)
Removes harmful dirt from compressed air supply.

311164M

11

Grounding

Grounding

Setup

The equipment must be grounded. Grounding reduces
the risk of static and electric shock by providing an
escape wire for the electrical current due to static build
up or in the event of a short circuit.
Table 1: Tools Required
•

Grounding wires and clamps for pails

•

Two 5 gal. (19 liter) metal pails

1. Connect the ground wire (244524) (L) to the ground
stud on the air motor.

To avoid tip over, ensure cart is on a flat and level surface. Failure to do so could result in injury or equipment damage.
Table 2: Tools Required
•

Two adjustable wrenches

•

Non-sparking hammer or plastic mallet

•

Torque wrench

1. Ground sprayer.
2. Check packing nut (S). Fill with Throat Seal Liquid
(TSL). Torque to 25-30 ft-lb (34-41 N•m).
S

L

TI8250a

FIG. 3
2. Connect the other end of the ground wire to a true
earth ground.
3. Ground the object being sprayed, fluid supply container, and all other equipment in the work area. Follow your local code. Use only electrically conductive
air and fluid hoses.
4. Ground all solvent pails. Use only metal pails, which
are conductive, placed on a grounded surface. Do
not place pail on a nonconductive surface, such as
paper or cardboard, which interrupts grounding continuity.

TI8316a

3. Attach electrically conductive fluid hose to pump
outlet and tighten.
4. Attach electrically conductive fluid hose (and air
hose if using an AA gun) to gun and tighten.
5. Close bleed type master air valve (B). Connect air
supply hose to 3/4 npt(f) air inlet (A).
B

A
TI1102-1

TI1102-2

6. Flush before using. See page 14.
7. Prime before using. See page 14.

12

311164M

Pressure Relief Procedure

Pressure Relief Procedure
4. Hold gun firmly against a grounded metal pail. Trigger the gun.

1. Engage gun trigger lock.

TI8252a

5. Engage gun trigger lock.

TI5049a

2. Close bleed type master air valve (B).
B
TI5049a

6. Drain fluid. To drain fluid, slowly open all fluid drain
valves, including drain/purge valve (J), in system
into a waste pail. If there is a return tube, open
return line ball valve.

3. Disengage gun trigger lock.

+

NOTE: If using an AA gun, turn gun air regulator
counter-clockwise to relieve pressure.

J
TI8417a

TI5048a

7. If you suspect the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the previous steps, very slowly loosen
the tip guard retaining nut or hose end coupling and
relieve pressure gradually; then loosen completely.
With tip removed, trigger gun into bucket.

Trigger Lock

Always engage gun trigger lock when you stop spraying
to prevent gun from being triggered accidentally by hand
or if dropped or bumped.

311164M

13

Prime/Flush

Prime/Flush

1. Follow Pressure Relief Procedure, page 13.

7. Prime or flush hose and gun:
a. Disengage gun trigger lock.

2. Remove tip and tip guard from gun.
3. Flushing only: If desired, remove built-in fluid filter
(present on some models). Reinstall filter cap after
removing fluid filter.
4. Place suction tube in a compatible fluid (if priming)
or solvent (if flushing).

TI5048a

b. Trigger gun into grounded pail until a steady
stream comes from gun. If flushing, trigger gun
for 10-15 seconds.

Zinc sprayers only: Place return tube in a compatible fluid (if priming) or solvent (if flushing). Open
return line valve.
5. Turn regulator adjustment knob (G) counterclockwise until it stops, and gauge (E) reads zero.
G

-

E

TI8727a

NOTE: If using an AA gun, increase air pressure
by turning gun regulator clockwise.

c.

Engage trigger lock.

8. If priming, equipment is now ready to spray; go to
Spray, page 16.
If flushing, proceed with step 9.

6. Open bleed type master air valve (B).
B

Zinc sprayers only: When clean solvent or fluid flows
from return tube, close return line valve. Pump will
stall.

14

311164M

Prime/Flush

NOTE: The remaining steps are for flushing
only.

11. When clean solvent flows from drain tube close
drain/purge valve (J) by rotating clockwise. Pump
will stall.

CAUTION
Do not prime pump through drain/purge valve using
two component materials. Mixed two-component
materials will harden in valve and result in clogging.

J

9. Place drain tube in a grounded waste pail.

TI8417a

Open drain/purge valve (J) slightly by rotating counterclockwise.

12. Follow Pressure Relief Procedure, page 13. Leave
solvent in and store sprayer.

+
J
TI8417a

10. Start the pump by rotating the air regulator adjustment knob (G) clockwise until pump begins to move.
G

+

311164M

15

Spray

Spray

CAUTION
Do not allow pump to run dry. It will quickly accelerate
to a high speed causing damage.
1. Prime. See Prime/Flush, page 14.
2. Follow Pressure Relief Procedure, page 13.
3. Install tip and tip guard on gun.

7. Spray a test pattern. Read fluid manufacturer’s recommendations. Adjust as necessary. If using an AA
gun, increase gun air pressure while testing spray
pattern.

4. Open bleed type master air valve (B).

B

8. Zinc sprayers only: When not spraying, reduce air
pressure to 30 psi (2.1 MPa, 21 bar). Open return
line and close gun valve.
5. Turn regulator adjustment knob (G) until gauge (E)
reads desired pressure. Turn clockwise to increase
pressure, counterclockwise to decrease pressure.

10. Follow Pressure Relief Procedure, page 13.

G

+

9. Flush when done spraying. See Prime/Flush, page
14.

Circulating Zinc Fluids

E

1. When spraying zinc fluids, close return line valve.
Circulation is not required when spraying.

6. Disengage gun trigger lock.

2. To circulate fluid back to supply container while you
are not spraying, open return line valve and lock gun
trigger safety. Pump will continue to run.
TI5048a

16

3. Always relieve pressure before overnight shutdown, when changing spray tips, or when checking
or servicing any part of system. During circulation,
some fluid will be present in gun line and must be
relieved.

311164M

Shutdown

Shutdown
5. Open bleed type master air valve (B). Turn regulator
adjustment knob (G) counterclockwise to lowest
possible fluid pressure.

G
CAUTION
Never leave water or water-base fluid in pump overnight. If you are pumping water-base fluid, flush with
water first, then with a rust inhibitor, such as mineral
spirits solvent (also called white spirit). Relieve pressure, but leave rust inhibitor in pump to protect parts
from corrosion.
1. Follow Pressure Relief Procedure, page 13.

B

-

6. Hold a metal part of the gun firmly to a grounded
metal pail. Trigger the gun until clean solvent dispenses.

2. Remove tip and tip guard from gun.
3. Engage gun trigger lock.
TI8727a

7. Follow Pressure Relief Procedure, page 13.
TI5049a

4. Place siphon tube in grounded metal pail containing
cleaning fluid.

311164M

17

Maintenance

Maintenance
Preventive Maintenance
Schedule
The operating conditions of your particular system
determine how often maintenance is required. Establish
a preventive maintenance schedule by recording when
and what kind of maintenance is needed, and then
determine a regular schedule for checking your system.

Daily Maintenance

Corrosion Protection
Always flush the pump before the fluid dries on the displacement rod. Never leave water or water-based fluid in
the pump overnight. First, flush with water or a compatible solvent, then with mineral spirits solvent (also called
white spirit). Relieve the pressure, but leave the mineral
spirits solvent (also called white spirit) in the pump to
protect the parts from corrosion.

Cart Maintenance
Periodically lubricate the axle between points A and B
with lightweight oil. See FIG. 4.

NOTE: For overnight shutdown, stop pump at
bottom of its stroke to prevent fluid from drying
on exposed displacement rod and damaging
throat packings. Follow Pressure Relief Procedure, page 13.

Keep the cart clean by wiping up spills daily, using a
compatible solvent.

1. Flush. See Prime/Flush, page 14.
2. Relieve pressure. See Pressure Relief Procedure,
page 13.
3. Check packing nut (S, FIG. 1). Adjust packings and
replace TSL as necessary. Torque to 25-30 ft-lb
(34-41 N•m).
4. Drain water from air filter.

B

5. Clean suction tube using a compatible solvent. It is
recommended that you clean the outside of the
sprayer using a cloth and compatible solvent.
6. Check hoses, tubes, and couplings. Tighten all fluid
connections before each use.
7. Clean fluid line filter.

18

A
r_x25dh1_x45dh1_311164_38f

FIG. 4: Cart Assembly - Heavy Duty Model Shown

311164M

DataTrak Controls and Indicators

DataTrak Controls and Indicators
NOTE: DataTrak is included with certain models. See Models, page 4, for a list of models featuring DataTrak.
Key for FIG. 5
T
U

Runaway Limit, in cycles per minute (user settable;
00=OFF)
Lower Displacement (user settable)

V

Flow Rate Units (user settable to

W
X
Y
PF

/min, gpm [US], gpm

[Imperial], oz/min [US], oz/min [Imperial], l/min, or cc/min)
LED (fault indicator when lit)
Diagnostic Reference Card (see TABLE 3, page 22)
Display
Prime/Flush Key (Enables Prime/Flush mode. While in
Prime/Flush mode, runaway protection is disabled and the
batch totalizer (BT) will not count.)

RK Reset Key (Resets faults. Press and hold for 3 seconds to
clear the batch totalizer.)
CF Cycle/Flow Rate
BT Batch Totalizer
GT Grand Totalizer
RT Runaway Toggle (enable/disable)
UT E1 Error Option (enable/disable)
DT E2 Error Option (enable/disable)
ST E5 Error Option (enable/disable)

Run Mode
BT

GT

PF

RK
X

CF

TI8622b

Setup Mode
RT

UT

V
DT
U
Y; See Details at right.

W

ST

RK

PF

TI8215a

T
TI8623b

FIG. 5. DataTrak Controls and Indicators

311164M

19

DataTrak Operation

DataTrak Operation
NOTE: To prevent damage to the DataTrak soft
key buttons, do not press the buttons with
sharp objects such as pens, plastic cards, or
fingernails.
NOTE: DataTrak is included with certain models. See Models, page 4, for a list of models featuring DataTrak.

NOTE: The DataTrak display (Y) will turn off
after 1 minute to save battery life. Press any key
to wake up the display.

Run Mode
Runaway
1. See FIG. 5. If pump runaway occurs, the runaway
solenoid will actuate, stopping the pump. The LED
(W) will flash and the display (Y) will indicate a runaway condition (see Table 3).
2. To reset runaway monitor, close master air valve (B).
Wait for air to completely bleed off the air motor
before going to step 3. The screen will change to
indicate this, as shown below.

B

Setup Mode
1. See FIG. 5. Press and hold
Setup menu appears.

for 5 seconds until

2. To enter settings for runaway, lower size, and flow
rate units, and to enable runaway, E1, E2, and E5
error options, press

3. Press
to clear the diagnostic code and reset the
runaway solenoid.

to change the value, then

to save the value and move the cursor to the
next data field.
NOTE: When runaway, E1, E2, and E5 error
options are enabled, a ✓ will appear on the
setup screen. See FIG. 5.
3. Move the cursor to the E5 error enable option field,
then press

20

4. Open master air valve (B) to restart pump.
NOTE: To disable runaway monitoring, go to
setup mode and set runaway value (T) to 0
(zero) or disable (RT)

(see FIG. 5).

once more to exit Setup mode.

311164M

DataTrak Operation

Prime/Flush

Display

1. See FIG. 5. To enter Prime/Flush mode, press any

See FIG. 5. The display (Y) will turn off after 1 minute of
inactivity in Run mode or 3 minutes in Setup mode.
Press any key to wake up the display.

key to wake up the display, then press
. The
Prime/Flush symbol will appear flashing in the display and the LED will flash

.

NOTE: DataTrak will continue to count cycles
when display is off.

Diagnostics
2. While in Prime/Flush mode, runaway protection is
disabled and the batch totalizer (BT) will not count.
3. To exit Prime/Flush mode, press any key to wake up
the display, then press
. The Prime/Flush symbol will disappear from the display and the LED will
stop flashing.

Counter/Totalizer

DataTrak can diagnose several problems with the pump.
When the monitor detects a problem, the LED (W, FIG.
5) will flash and a diagnostic code will appear on the display. See Table 3.
To acknowledge the diagnosis and return to the normal
operating screen, press
once to wake up the display,
and once more to clear the diagnostic code screen.

See FIG. 5. The last digit of the batch totalizer (BT) represents tenths of gallons or liters. To reset the totalizer,
press any key to wake up the display, then press and
hold

for 3 seconds.
NOTE: If flow rate is set to

/min, both totaliz-

ers will display the number of pump cycles.

311164M

21

DataTrak Operation

Table 3: Diagnostic Codes
Symbol

22

Code

Code Name

Diagnosis

Cause

Runaway

Pump running faster than set runaway
limit.

• Increased air pressure.
• Increased fluid output.
• Exhausted fluid supply.

E-1

Diving Up

Leak during upstroke.

Worn piston valve or packings.

E-2

Diving Down

Leak during downstroke.

Worn intake valve.

E-3

Low Battery

Battery voltage too low to stop
runaway.

Low battery. To replace battery, see
manual 311238.

E-4

Service
Component 1

Problem with stopping runaway.

• Damaged solenoid.
• Damaged valve carriage.

E-4

Disconnected
Solenoid

Solenoid is disconnected.

• Solenoid unplugged.
• Damaged solenoid wires.

E-5

Service
Component 2

Problem with sensing valve movement. •
•
•
•

E-6

Blown Fuse

Fuse is blown.

Sensors unplugged.
Sensors mounted incorrectly.
Damaged sensors.
Damaged valve carriage.

• Faulty solenoid or solenoid wiring.
• Extreme temperatures (above 140°F
[60°C]).

311164M

Troubleshooting

Troubleshooting

1. Follow Pressure Relief Procedure, page 13.

Problem
Does not operate.

Output low on both
strokes.

2. Check all possible causes and problems before disassembling pump.

Cause

Solution

Valve closed or clogged.

Clear air line; increase air supply. Check that
valves are open.

Fluid hose or gun obstructed.

Clean hose or gun.*

Dried fluid on displacement rod.

Clean rod; always stop pump at bottom of
stroke; keep wet-cup filled with compatible
solvent.

Air motor parts dirty, worn, or damaged.

Clean or repair air motor. See motor manual.

Runaway error on DataTrak tripped.

See DataTrak Operation-Runaway, page
20.

Air line restricted or air supply inadequate.
Valves closed or clogged.

Clear air line; increase air supply. Check that
valves are open.

Fluid hose/gun obstructed; hose ID too small. Clear hose or gun*; use hose with larger ID.
Air motor icing.

Open De-Ice control; see page 11.

Output low on down
stroke.

Open or worn intake valve.

Clear or service intake valve.

High viscosity fluid.

Adjust intake spacers.

Output low on
upstroke.

Open or worn piston valve or packings.

Clear piston valve; replace packings.

Erratic accelerated
speed.

Fluid supply exhausted, clogged suction.

Refill supply and prime pump. Clean suction
tube.

High viscosity fluid.

Reduce viscosity; adjust intake spacers.

Runs sluggishly.

Open or worn piston valve or packings.

Clear piston valve; replace packings.

Open or worn intake valve.

Clear or service intake valve.

Possible icing.

Stop pump. Open De-Ice control; see page
11.

Cycles or fails to hold Worn check valves or seals.
pressure at stall.

Service lower. See Xtreme Lower Removal,
page 24, and Xtreme Lowers manual
(311762).

Air bubbles in fluid.

Loose suction line.

Tighten. Use compatible liquid thread sealant
or PTFE tape on connections.

Poor finish or irregular spray pattern.

Incorrect fluid pressure at gun.

See gun manual; read fluid manufacturer’s
recommendations.

Fluid is too thin or too thick.

Adjust fluid viscosity; read fluid manufacturer’s recommendations.

Dirty, worn, or damaged spray gun.

Service spray gun. See spray gun manual.

*

To determine if fluid hose or gun is obstructed, follow Pressure Relief Procedure, page 13. Disconnect fluid
hose and place a container at pump fluid outlet to catch any fluid. Turn on air power just enough to start pump. If
pump starts, the obstruction is in fluid hose or gun.

311164M

23

Xtreme Lower Removal

Xtreme Lower Removal
Required Tools
•
•
•
•
•
•

4. Disconnect fluid hose (103). Disconnect suction
hose (4). Hold fluid outlet fitting (6) with a wrench to
keep it from loosening while you disconnect suction
hose.

Set of adjustable wrenches
Torque wrench
Rubber mallet
Thread lubricant
Anti-seize lubricant 222955
Loctite® 2760™ or equivalent

103
6

Disconnect and Reconnect
Lower

4
TI8262a

1. Flush pump; see Prime/Flush, page 14. Stop pump
at bottom of its stroke. Follow Pressure Relief Procedure, page 13.

Do not lift the pump by the lift ring when the total weight
exceeds 250 kg (550 lb).

2. Tip cart back.
CAUTION
Use caution when disconnecting lower; they can
weigh up to 25 kg (55 lbs). Take appropriate precautions.
5. Note the relative position of lower’s fluid outlet (P) to
inlet (W) of motor for easier reassembly alignment. If
motor does not require service, leave it attached to
its mounting.
r_x25dh1_x45hd1_311164_24f

3. Disconnect air hose.
W

TI8415a

P

24

TI8414a

311164M

Xtreme Lower Removal

6. Remove clip (309), and slide coupling cover (307)
up to remove coupling (305).

8. Refer to the Xtreme Lower manual (311762) to service lower. To service motor, refer to separate motor
manual.

307
9. Reconnect lower by following disconnect steps in
reverse order.

309

305

NOTE: Torque nuts (308) to 50-60 ft-lb (68-81
N•m).

TI8264a

7. Use a wrench to hold tie rod flats to keep rods (306)
from turning. Unscrew nuts (308), and remove lower
(302).

306

302

308

311164M

TI8301a

25

Wall Mount Assembly

Wall Mount Assembly
NOTE: Before mounting any pump assembly to
the wall always follow the Pressure Relief Procedure, page 13.
1. Ensure the wall is strong enough to support the
weight of the pump assembly and accessories, fluid,
hoses, and stress caused during pump operation.
2. Drill four 7/16 in. (11 mm) holes using bracket as a
template. Use any of the three mounting hole groupings in the bracket. See Pump Packages with
L290C# Lowers (16:1, 25:1, 45:1 ratio), page 50.
3. Bolt bracket securely to wall using bolts and washers designed to hold in the wall’s construction.

Hopper Assembly
1. Hang hopper bracket (109b) on hose rack of sprayer
cart.
2. Attach hanger bracket (109c) to hopper bracket
(109b) using supplied bolts (109f) and nuts (109g).
3. Remove fitting supplied with hopper (109a) and
replace with reducer (109n).
4. Hang hopper (109a) on bracket assembly. Adjust
bracket assembly height as necessary.
5. Assemble fittings (109d, 109m, and 109e) to hopper.

4. Attach pump assembly to mounting bracket (213).

6. Attach quick disconnect fitting (109m) to fluid inlet
on pump lower.

5. Connect air and fluid hoses. Refer to Setup, page
12.

7. Adjust bracket assembly height as necessary.

109f

109c
109b

109g

109a
109n
109d

TI8631a

109m

26

109e

311164M

Hopper Assembly

311164M

27

Airless Xtreme Sprayer Parts

Airless Xtreme Sprayer Parts
Complete Sprayer Shown (includes hose and gun)
2

102

303

104

101
7

14

3

301
108
4

10

302

5

r_x25dh1_x45dl1_311164_27f

103
6

15
16
17
18

19
20

21
22

r_x25dh1_x45dh7

For pumps P45DC1,
P60DC1, and P70DC1

FIG. 6: X45DL1 Model Shown
28

311164M

Wall Mount Xtreme Package Parts

Wall Mount Xtreme Package Parts
207

303

203

301
213

211a

211b
209

302

208
205
204

206
TI8423a

210
215
218

220

215
219
214

216

302
217

For pump 287978

TI8810a

FIG. 7: Wall Mount Package

311164M

29

Parts - Airless Xtreme Sprayer Packages

Parts - Airless Xtreme Sprayer Packages
The following table lists the major components and part numbers for each airless sprayer package. Refer to Common Parts, starting on page 35, for parts included with each airless sprayer package.
To determine your specific hopper option and package part number, see the key in Hopper Options, page 34.

Component Parts - All Airless
Sprayer Packages
Sprayer
Package

30

Sprayer
Package

Reference Number and Description
301

302

Reference Number and Description
301

302

303

Pump

Lower

Motor

(see pg 43)

(see 311762)

(see 311238)

303

X30DW4

P30DC4

L220C2

N34DN0

X30DH5

P30EC2

L220C2

N34DT0

X30DL5

P30EC2

L220C2

N34DT0

X30DH6

P30DC2

L220C2

N34DN0

X30DL6

P30DC2

L220C2

N34DN0

X35DH1

P35EC2

L115C2

N22DT0

X35DL1

P35EC2

L115C2

N22DT0

X35DH2

P35EC2

L115C2

N22DT0

X35DL2

P35EC2

L115C2

N22DT0

X35DW2

P35EC4

L115C2

N22DT0

X35DH3

P35DC2

L115C2

N22DN0

X35DL3

P35DC2

L115C2

N22DN0

X35DH4

P35DC2

L115C2

N22DN0

X35DL4

P35DC2

L115C2

N22DN0

X35DW4

P35DC4

L115C2

N22DN0

X35DH5

P35EC2

L115C2

N22DT0

X35DL5

P35EC2

L115C2

N22DT0

X35DH6

P35DC2

L115C2

N22DN0

X35DL6

P35DC2

L115C2

N22DN0

X40DH1

P40EC2

L180C2

N34DT0

X40DL1

P40EC2

L180C2

N34DT0

X40DH2

P40EC2

L180C2

N34DT0

X40DL2

P40EC2

L180C2

N34DT0

X40DW2

P40EC4

L180C2

N34DT0

X40DH3

P40DC2

L180C2

N34DN0

Pump

Lower

Motor

(see pg 43)

(see 311762)

(see 311238)

X25DH1

P25EC2

L290C2

N34DT0

X25DL1

P25EC2

L290C2

N34DT0

X25DH2

P25EC2

L290C2

N34DT0

X25DL2

P25EC2

L290C2

N34DT0

X25DW2

P25EC4

L290C2

N34DT0

X25DH3

P25DC2

L290C2

N34DN0

X25DL3

P25DC2

L290C2

N34DN0

X25DH4

P25DC2

L290C2

N34DN0

X25DL4

P25DC2

L290C2

N34DN0

X25DW4

P25DC4

L290C2

N34DN0

X25DH5

P25EC2

L290C2

N34DT0

X25DL5

P25EC2

L290C2

N34DT0

X25DH6

P25DC2

L290C2

N34DN0

X25DL6

P25DC2

L290C2

N34DN0

X30DH1

P30EC2

L220C2

N34DT0

X30DL1

P30EC2

L220C2

N34DT0

X30DH2

P30EC2

L220C2

N34DT0

X30DL2

P30EC2

L220C2

N34DT0

X30DW2

P30EC4

L220C2

N34DT0

X30DH3

P30DC2

L220C2

N34DN0

X30DL3

P30DC2

L220C2

N34DN0

X30DH4

P30DC2

L220C2

N34DN0

X30DL4

P30DC2

L220C2

N34DN0

311164M

Parts - Airless Xtreme Sprayer Packages

Sprayer
Package

Reference Number and Description
301

302

303

Sprayer
Package

Reference Number and Description
301

302

303

Pump

Lower

Motor

Pump

Lower

Motor

(see pg 43)

(see 311762)

(see 311238)

(see pg 43)

(see 311762)

(see 311238)

X40DL3

P40DC2

L180C2

N34DN0

X45LH4

P45LC2

L290C2

N65LN0

X40DH4

P40DC2

L180C2

N34DN0

X45LL4

P45LC2

L290C2

N65LN0

X40DL4

P40DC2

L180C2

N34DN0

X45LW4

P45LC4

L290C2

N65LN0

X40DW4

P40DC4

L180C2

N34DN0

X45LH5

P45MC2

L290C2

N65LT0

X40DH5

P40EC2

L180C2

N34DT0

X45LL5

P45MC2

L290C2

N65LT0

X40DL5

P40EC2

L180C2

N34DT0

X45LH6

P45LC2

L290C2

N65LN0

X40DH6

P40DC2

L180C2

N34DN0

X45LL6

P45LC2

L290C2

N65LN0

X40DL6

P40DC2

L180C2

N34DN0

X46DH1

P46EC2

L145C2

N34DT0

X45DH1

P45EC2

L290C2

N65DT0

X46DL1

P46EC2

L145C2

N34DT0

X45DL1

P45EC2

L290C2

N65DT0

X46DH2

P46EC2

L145C2

N34DT0

X45DH2

P45EC2

L290C2

N65DT0

X46DL2

P46EC2

L145C2

N34DT0

X45DL2

P45EC2

L290C2

N65DT0

X46DW2

P46EC4

L145C2

N34DT0

X45DW2

P45EC4

L290C2

N65DT0

X46DH3

P46DC2

L145C2

N34DN0

X45DH3

P45DC2

L290C2

N65DN0

X46DL3

P46DC2

L145C2

N34DN0

X45DL3

P45DC2

L290C2

N65DN0

X46DH4

P46DC2

L145C2

N34DN0

X45DH4

P45DC2

L290C2

N65DN0

X46DL4

P46DC2

L145C2

N34DN0

X45DL4

P45DC2

L290C2

N65DN0

X46DW4

P46DC4

L145C2

N34DN0

X45DW4

P45DC4

L290C2

N65DN0

X46DH5

P46EC2

L145C2

N34DT0

X45DH5

P45EC2

L290C2

N65DT0

X46DL5

P46EC2

L145C2

N34DT0

X45DL5

P45EC2

L290C2

N65DT0

X46DH6

P46DC2

L145C2

N34DN0

X45DH6

P45DC2

L290C2

N65DN0

X46DL6

P46DC2

L145C2

N34DN0

X45DH7

P45DC1

B290C1

N65DN0

X50DH1

P50EC2

L250C2

N65DT0

X45DL6

P45DC2

L290C2

N65DN0

X50DL1

P50EC2

L250C2

N65DT0

X45DL7

P45DC1

B290C1

N65DN0

X50DH2

P50EC2

L250C2

N65DT0

X45LH1

P45MC2

L290C2

N65LT0

X50DL2

P50EC2

L250C2

N65DT0

X45LL1

P45MC2

L290C2

N65LT0

X50DW2

P50EC4

L250C2

N65DT0

X45LH2

P45MC2

L290C2

N65LT0

X50DH3

P50DC2

L250C2

N65DN0

X45LL2

P45MC2

L290C2

N65LT0

X50DL3

P50DC2

L250C2

N65DN0

X45LW2

P45MC4

L290C2

N65LT0

X50DH4

P50DC2

L250C2

N65DN0

X45LH3

P45LC2

L290C2

N65LN0

X50DL4

P50DC2

L250C2

N65DN0

X45LL3

P45LC2

L290C2

N65LN0

311164M

31

Parts - Airless Xtreme Sprayer Packages

Sprayer
Package

32

Reference Number and Description
301

302

303

Sprayer
Package

Reference Number and Description
301

302

303

Pump

Lower

Motor

Pump

Lower

Motor

(see pg 43)

(see 311762)

(see 311238)

(see pg 43)

(see 311762)

(see 311238)

X50DW4

P50DC4

L250C2

N65DN0

X55DL5

P55EC2

L115C2

N34DT0

X50DH5

P50EC2

L250C2

N65DT0

X55DH6

P55DC2

L115C2

N34DN0

X50DL5

P50EC2

L250C2

N65DT0

X55DL6

P55DC2

L115C2

N34DN0

X50DH6

P50DC2

L250C2

N65DN0

X60DH1

P60EC2

L220C2

N65DT0

X50DL6

P50DC2

L250C2

N65DN0

X60DL1

P60EC2

L220C2

N65DT0

X50LH1

P50MC2

L250C2

N65LT0

X60DH2

P60EC2

L220C2

N65DT0

X50LL1

P50MC2

L250C2

N65LT0

X60DL2

P60EC2

L220C2

N65DT0

X50LH2

P50MC2

L250C2

N65LT0

X60DW2

P60EC4

L220C2

N65DT0

X50LL2

P50MC2

L250C2

N65LT0

X60DH3

P60DC2

L220C2

N65DN0

X50LW2

P50MC4

L250C2

N65LT0

X60DL3

P60DC2

L220C2

N65DN0

X50LH3

P50LC2

L250C2

N65LN0

X60DH4

P60DC2

L220C2

N65DN0

X50LL3

P50LC2

L250C2

N65LN0

X60DL4

P60DC2

L220C2

N65DN0

X50LH4

P50LC2

L250C2

N65LN0

X60DW4

P60DC4

L220C2

N65DN0

X50LL4

P50LC2

L250C2

N65LN0

X60DH5

P60EC2

L220C2

N65DT0

X50LW4

P50LC4

L250C2

N65LN0

X60DL5

P60EC2

L220C2

N65DT0

X50LH5

P50MC2

L250C2

N65LT0

X60DH6

P60DC2

L220C2

N65DN0

X50LL5

P50MC2

L250C2

N65LT0

X60DH7

P60DC1

B220C1

N65DN0

X50LH6

P50LC2

L250C2

N65LN0

X60DL6

P60DC2

L220C2

N65DN0

X50LL6

P50LC2

L250C2

N65LN0

X60DL7

P60DC1

B220C1

N65DN0

X55DH1

P55EC2

L115C2

N34DT0

X60LH1

P60MC2

L220C2

N65LT0

X55DL1

P55EC2

L115C2

N34DT0

X60LL1

P60MC2

L220C2

N65LT0

X55DH2

P55EC2

L115C2

N34DT0

X60LH2

P60MC2

L220C2

N65LT0

X55DL2

P55EC2

L115C2

N34DT0

X60LL2

P60MC2

L220C2

N65LT0

X55DW2

P55EC4

L115C2

N34DT0

X60LW2

P60MC4

L220C2

N65LT0

X55DH3

P55DC2

L115C2

N34DN0

X60LH3

P60LC2

L220C2

N65LN0

X55DL3

P55DC2

L115C2

N34DN0

X60LL3

P60LC2

L220C2

N65LN0

X55DH4

P55DC2

L115C2

N34DN0

X60LH4

P60LC2

L220C2

N65LN0

X55DL4

P55DC2

L115C2

N34DN0

X60LL4

P60LC2

L220C2

N65LN0

X55DW4

P55DC4

L115C2

N34DN0

X60LW4

P60LC4

L220C2

N65LN0

X55DH5

P55EC2

L115C2

N34DT0

X60LH5

P60MC2

L220C2

N65LT0

X60LL5

P60MC2

L220C2

N65LT0

311164M

Parts - Airless Xtreme Sprayer Packages

Sprayer
Package

Reference Number and Description
301

302

303

Sprayer
Package

Reference Number and Description
301

302

303

Pump

Lower

Motor

Pump

Lower

Motor

(see pg 43)

(see 311762)

(see 311238)

(see pg 43)

(see 311762)

(see 311238)

X60LH6

P60LC2

L220C2

N65LN0

X80DH1

P80EC2

L085C2

N34DT0

X60LL6

P60LC2

L220C2

N65LN0

X80DL1

P80EC2

L085C2

N34DT0

X70DH1

P70EC2

L180C2

N65DT0

X80DH2

P80EC2

L085C2

N34DT0

X70DL1

P70EC2

L180C2

N65DT0

X80DL2

P80EC2

L085C2

N34DT0

X70DH2

P70EC2

L180C2

N65DT0

X80DW2

P80EC4

L085C2

N34DT0

X70DL2

P70EC2

L180C2

N65DT0

X80DH3

P80DC2

L085C2

N34DN0

X70DW2

P70EC4

L180C2

N65DT0

X80DL3

P80DC2

L085C2

N34DN0

X70DH3

P70DC2

L180C2

N65DN0

X80DH4

P80DC2

L085C2

N34DN0

X70DL3

P70DC2

L180C2

N65DN0

X80DL4

P80DC2

L085C2

N34DN0

X70DH4

P70DC2

L180C2

N65DN0

X80DW4

P80DC4

L085C2

N34DN0

X70DL4

P70DC2

L180C2

N65DN0

X80DH5

P80EC2

L085C2

N34DT0

X70DW4

P70DC4

L180C2

N65DN0

X80DL5

P80EC2

L085C2

N34DT0

X70DH5

P70EC2

L180C2

N65DT0

X80DH6

P80DC2

L085C2

N34DN0

X70DL5

P70EC2

L180C2

N65DT0

X80DL6

P80DC2

L085C2

N34DN0

X70DH6

P70DC2

L180C2

N65DN0

X90DH1

P90EC2

L145C2

N65DT0

X70DH7

P70DC1

B180C1

N65DN0

X90DL1

P90EC2

L145C2

N65DT0

X70DL6

P70DC2

L180C2

N65DN0

X90DH2

P90EC2

L145C2

N65DT0

X70DL7

P70DC1

B180C1

N65DN0

X90DL2

P90EC2

L145C2

N65DT0

X70LH1

P70MC2

L180C2

N65LT0

X90DW2

P90EC4

L145C2

N65DT0

X70LL1

P70MC2

L180C2

N65LT0

X90DH3

P90DC2

L145C2

N65DN0

X70LH2

P70MC2

L180C2

N65LT0

X90DL3

P90DC2

L145C2

N65DN0

X70LL2

P70MC2

L180C2

N65LT0

X90DH4

P90DC2

L145C2

N65DN0

X70LW2

P70MC4

L180C2

N65LT0

X90DL4

P90DC2

L145C2

N65DN0

X70LH3

P70LC2

L180C2

N65LN0

X90DW4

P90DC4

L145C2

N65DN0

X70LL3

P70LC2

L180C2

N65LN0

X90DH5

P90EC2

L145C2

N65DT0

X70LH4

P70LC2

L180C2

N65LN0

X90DL5

P90EC2

L145C2

N65DT0

X70LL4

P70LC2

L180C2

N65LN0

X90DH6

P90DC2

L145C2

N65DN0

X70LW4

P70LC4

L180C2

N65LN0

X90DL6

P90DC2

L145C2

N65DN0

X70LH5

P70MC2

L180C2

N65LT0

X70LL5

P70MC2

L180C2

N65LT0

X70LH6

P70LC2

L180C2

N65LN0

X70LL6

P70LC2

L180C2

N65LN0

311164M

33

Parts - Airless Xtreme Sprayer Packages

Sprayer
Package

Reference Number and Description
301

302

303

Pump

Lower

Motor

(see pg 43)

(see 311762)

(see 311238)

X90LH1

P90MC2

L145C2

N65LT0

X90LL1

P90MC2

L145C2

N65LT0

X90LH2

P90MC2

L145C2

N65LT0

X90LL2

P90MC2

L145C2

N65LT0

X90LW2

P90MC4

L145C2

N65LT0

X90LH3

P90LC2

L145C2

N65LN0

X90LL3

P90LC2

L145C2

N65LN0

X90LH4

P90LC2

L145C2

N65LN0

X90LL4

P90LC2

L145C2

N65LN0

X90LW4

P90LC4

L145C2

N65LN0

X90LH5

P90MC2

L145C2

N65LT0

X90LL5

P90MC2

L145C2

N65LT0

X90LH6

P90LC2

L145C2

N65LN0

X90LL6

P90LC2

L145C2

N65LN0

Hopper Options
If your sprayer package includes a hopper, use the following table to determine the specific hopper option. For
example, X60DH5 indicates the airless sprayer package
includes a hopper, gun, hose, and DataTrak.
Digit 6 Option
5
6
7

Hopper Package; complete package
with DataTrak
Hopper Package; complete package
without DataTrak
Lower without integrated fluid filter

Motor Key
First Digit

Motor

Second and
Third Digits

cc per stroke

Fourth Digit

Fifth Digit
Sixth Digit

34

N (NXT Air Motor)

65 = 6500
34 = 3400
22 = 2200
Exhaust Type D = De-icing
L = Low noise
R = Remote
Data
N = None
Monitoring
T = DataTrak
H = High level linear sensor
Unassigned
0 = Non assigned

311164M

Parts - Airless Xtreme Sprayer Packages

Common Parts
Airless Sprayer Packages
The following parts are included with each airless
sprayer package:
Ref.
2

Part

3
4

287884
287919
197682
247301

5
6
7
10
11❄
12❄
13◆

116401
116402
244524
181072
100101
100133
247312

13a❄
13b❄
14
24E013
24E025
15†
16
17
18
19
20
21
22

158586
157191
15R873
162505
121433
245143
116746
116750

Description
Qty.
CART
1
Heavy duty (H); see pg. 39
Light weight (L); see pg. 39
TUBE, suction
1
HOSE, suction, 1 in., NPT x quick
1
connect, 6 ft.
ADAPTER, elbow
1
ADAPTER, quick connect
1
WIRE, ground assy. w/ clamp
1
INLET, strainer
1
SCREW, mounting, cap, hex head
4
WASHER, lock
4
PLATE, adapter kit (includes
1
13a-13b) for NXT 2200 Air Motors
NUT, lock
4
PLATE, adapter
1
AIR CONTROLS
1
CONTROL, air, heavy duty cart;
see manual 3A0293
CONTROL, air, light duty cart;
see manual 3A0293
FITTING, bushing
1
FITTING, adapter
1
FITTING, tee, 1/2
1
FITTING, union, swivel
1
FITTING, bushing, 1/2x3/8
1
VALVE, pressure, bleed
1
FITTING, barbed
1
TUBE, nylon
1

The following parts are included with only complete airless sprayer packages:
Ref.
101

Part
XTR504
XTR704

102
H42506
H52506
H72506
103

104

H43850
H53850
H73850
164856

108

162505

Description
GUN, spray
XTR5 spray gun for models with
25:1 - 50:1 ratio only
XTR7 spray gun for models with
55:1 - 90:1 ratio only
HOSE, fluid; nylon; 1/4 in. ID, 1/4
npsm(fbe); 6 ft.
Models with 25:1 - 45:1 ratio
Models with 46:1 - 55:1 ratio
Models with 60:1 - 90:1 ratio
HOSE, fluid; nylon, 3/8 in. ID; 3/8
npsm(fbe); 50 ft.
Models with 25:1 - 45:1 ratio
Models with 46:1 - 55:1 ratio
Models with 60:1 - 90:1 ratio
FITTING, nipple, reducing;
3/8 x 1/4 npt(m)
FITTING, union, swivel;
1/2 in. F x 3/8 in. M

Qty.
1

1

1

1
1

◆ X35*** models only.
† X45D*7 and X60D*7 models only.
❄ Not shown.

311164M

35

Parts - Airless Xtreme Sprayer Packages

Airless Sprayers with Hopper Packages

Wall Mount Packages

Hopper kit is shown on page 26.

Ref.
203
204

Ref.
2
5
6
7
11❄
12❄
14

Part
287884
287919
116401
116402
244524
100101
100133
24E013
24E025

101
XTR504
XTR704
102
H42506
H52506
H72506
103

104

H43850
H53850
H73850
164856

108

162505

109 288347
109a
109b
109c
109d
109e
109f
109g
109m
109n
110◆ 247312
110a❄
110b❄

Description
Qty.
CART
1
Heavy duty (H); see pg. 39
Light weight (L); see pg. 39
ADAPTER, elbow
1
ADAPTER, quick connect
1
WIRE, ground assy. w/ clamp
1
SCREW, mounting, cap, hex head
4
WASHER, lock
4
AIR CONTROLS
1
CONTROL, air, heavy duty cart;
see manual 3A0293
CONTROL, air, light duty cart;
see manual 3A0293
GUN, spray
1
XTR5 spray gun for models with
25:1 - 50:1 ratio only
XTR7 spray gun for models with
55:1 - 90:1 ratio only
HOSE, fluid; nylon; 1/4 in. ID, 1/4
1
npsm(fbe); 6 ft.
Models with 25:1 - 45:1 ratio
Models with 46:1 - 55:1 ratio
Models with 60:1 - 90:1 ratio
HOSE, fluid; nylon, 3/8 in. ID; 3/8
1
npsm(fbe); 50 ft.
Models with 25:1 - 45:1 ratio
Models with 46:1 - 55:1 ratio
Models with 60:1 - 90:1 ratio
FITTING, NIPPLE, reducing;
1
3/8 x 1/4 npt(m)
FITTING, union, swivel;
1
1/2 in. F x 3/8 in. M
HOPPER, kit (includes a - n)
1
HOPPER, fluid
1
BRACKET, hopper
1
BRACKET, hanger, hopper
1
VALVE, ball
1
FITTING, connection, hopper
1
SCREW, cap, hex head
2
NUT, hex, flanged
2
NUT, wing
1
FITTING, NIPPLE, reducing
1
PLATE, adapter kit (includes a-b)
1
for NXT 2200 Air Motors
NUT, lock
4
PLATE, adapter
1

◆ X35*** models only.
❄ Not shown.

Part
Description
Qty.
197682 TUBE, suction
1
247302 HOSE, suction,1 in.,
1
NPT x quick connect; 10 ft.
205 116401 ADAPTER, elbow
1
206 116402 ADAPTER, quick connect
1
207 244524 WIRE, ground assy. w/clamp
1
208 100101 SCREW, mounting, cap, hex head
4
209 100133 WASHER, lock
4
210 181072 INLET, strainer
1
211 245136 TUBE, intake extension
1
(includes 211a-211b)
211a
COUPLING, pipe, 1 in.
1
211b
TUBE, intake
1
213 255143 BRACKET (W), mounting
1
(includes 208-209)
214◆ 247312 PLATE, adapter kit (includes
1
214a-214b) for NXT 2200 Air
Motors
214a❄
NUT, lock
4
214b❄
PLATE, adapter
1
◆ X35*** models only.
❄ Not shown.

Wall Mount Package 287978
Ref.
203
204

Part
Description
Qty.
197682 TUBE, suction
1
247302 HOSE, suction,1 in.,
1
NPT x quick connect; 10 ft.
205 116401 ADAPTER, elbow
1
206 116402 ADAPTER, quick connect
1
207 244524 WIRE, ground assy. w/clamp
1
208 100101 SCREW, mounting, cap, hex head
4
209 100133 WASHER, lock
4
210 181072 INLET, strainer
1
211 245136 TUBE, intake extension
1
(includes 211a-211b)
211a
COUPLING, pipe, 1 in.
1
211b
TUBE, intake
1
213 255143 BRACKET (W), mounting
1
(includes 208-209)
214 218029 FILTER, fluid
1
215 100509 PLUG, pipe
2
216 150286 ADAPTER, 2 x 3/8-18 NPT
1
217 210658 VALVE, ball
1
218 157705 UNION, swivel, 3/8-18 npsm x
1
1/4-18 NPT
219 155665 UNION, adapter, 3/8-18 npsm x
1
3/8-18 NPT
220 161800 ADAPTER, 3/4 x 3/8 mbe
1
301 P40MC3 PUMP
1
NOTE: Wall Mount Package parts are shown on
page 29.

36

311164M

Air-Assisted Xtreme Sprayer Parts

Air-Assisted Xtreme Sprayer Parts
438*
(To air inlet)
To air control

436*
437*

416*

410*

440*
439*
441*

417*

431*
428*

444

430*

402

415*

427*
435*
419

429

407

434
433
403

401
404

410*

WLD

428*
443

415*

406
405

427*
435*

Side View - Air Regulator Mounting Kit 288527
FIG. 8: Model 287976
311164M

37

Zinc Xtreme Sprayer Parts

Zinc Xtreme Sprayer Parts
542
533†

532

531

519

530
TI8754a

529

544

502

541

507
543
538

540

535

536

503
501
537

505

r_x25dh1_x45dh1_311164_34

506
504

534
(Fluid Return Line)

FIG. 9: Model 287973 Shown

38

311164M

Parts - Air-Assisted and Zinc Sprayer Packages

Parts - Air-Assisted and Zinc Sprayer Packages
Air-Assisted Sprayer Packages

Zinc Sprayer Packages

Models 287975 and 287976

Models 287971, 287972, 287973, 287974

Ref.
401

Ref.
501

402
403
404

Part
P30DC2
P40DC2
287884
197682
247301

405
406
407
410*
415*
416*
417*
418❄
419
427*
428*
429
430*
431*
433

116401
116402
244524
288523
116513
100101
116514
100133
24C857
108190
116473
210868
156971
114128
H52550

434
435*
436*
437*
438*
439*
440*
441*
443

189018
111763
100023
112958
111337
114129
100505

444

24E013

159842

Description
Qty.
PUMP, assy. 287975
1
PUMP, assy. 287976
1
CART, heavy duty; see pg. 39
1
TUBE, suction
1
HOSE, suction, 1 in.,
1
NPT x quick connect, 6 ft.
ADAPTER, elbow
1
ADAPTER, quick connect
1
WIRE, ground assembly w/ clamp
1
BRACKET, air controls
1
REGULATOR, air, gun
1
SCREW, mounting, cap, hex hd
6
NUT, regulator mount
1
WASHER, lock
4
GUN, spray
1
GAUGE, pressure, gun
1
VALVE, ball, vented, 2 way
1
HOSE, air, coupled, 50 ft.
1
NIPPLE, short
1
ELBOW, male, swivel
1
HOSE, fluid; nylon, 1/4 in. ID; 1/4
1
npsm(fbe); 50 ft.
SWIVEL
1
ELBOW, 1/4 npt
1
WASHER, flat
2
NUT, hex, flanged
2
FITTING, tee, street
1
CONNECTOR, male
1
BUSHING, pipe
1
TUBE
1
ADAPTER, bushing, 1/4 npt(m) x
1
1/2 npt(f)
CONTROLS, air, heavy duty cart
1

502
503
504
505
506
507
516❄
518❄
519✓
529
530
531
532

Part
P25DC1
P40DC1
287884
197682
247301
116401
116402
244524
100101
100133
238591
238612
100081
103475

100380
157191
533† 158491
534 235148
535 100896
536 157785
537 165767
538✓ H43850
540✓ H42506
541✓ 189018
542 102646
543✓ 164856
544

24E013

Description
Qty.
PUMP, assy. 287971 and 287973
1
PUMP, assy. 287972 and 287974
1
CART, heavy duty; see pg. 39
1
TUBE, suction
1
HOSE, suction, 1 in.,
1
NPT x quick connect, 6 ft.
ADAPTER, elbow
1
ADAPTER, quick connect
1
WIRE, ground assembly w/ clamp
1
SCREW, mounting, cap, hex hd
4
WASHER, lock
4
GUN, spray
1
VALVE, ball
1
BUSHING, pipe
1
FITTING, tee, pipe
1
BUSHING, pipe
Model 287973
1
Model 287974
1
FITTING, nipple
HOSE, coupled, 6 ft
1
FITTING, bushing, pipe
1
FITTING, swivel
1
TUBE, suction
1
HOSE, fluid; nylon, 3/8 in. ID; 3/8
1
npsm(fbe); 50 ft.
HOSE, fluid; nylon; 1/4 in. ID, 1/4
1
npsm(fbe); 6 ft.
FITTING, swivel, 1/4-18 npsm(f) x
1
1/4-18 npsm(m)
VALVE, ball
1
FITTING, nipple, reducing;
1
3/8 x 1/4 npt(m)
CONTROLS, air, heavy duty cart
1

❄ Not shown.

❄ Not shown.

*

† Quantity of two for Models 287971 and 287973;
quantity of one for Models 287972 and 287974.

Included in Air Regulator Mounting Kit 288527.

✓ Models 287973 and 287974 only.

311164M

39

Dura-Flo Sprayer Parts

Dura-Flo Sprayer Parts
641

617, 618

629†

630†

642†
632†
631†

602

TI9162a

601
603

616

634†

636†

645

637†
635†
633†
604, 605

638† 639†

631†

614

640†
615

610 611

612
613

r_287979_311164_36f

FIG. 10: Model 287980

40

311164M

Parts - Dura-Flo Sprayer Packages

Parts - Dura-Flo Sprayer Packages
Model 287979, 287980, and 287981
NOTE: Model 287980 is the only model that
includes a gun and hose.

Ref.
601

Part
Description
Qty.
P23DCD PUMP, Dura-Flo,6500/580
1
★P32DCD PUMP, Dura-Flo, 6500/430
1
602 287884 CART, heavy duty, see pg. 42
1
603 24E013 CONTROL, air, heavy duty cart;
1
see manual 3A0293
604 15K296 SPACER
1
605❄ 120465 SPACER, mounting, threaded
4
606❄ 100133 WASHER, lock
4
610 100088 ELBOW, street, pipe, 90 degrees
1
611 109505 BUSHING
1
612 113864 UNION, swivel,1 1/2 npt
1
613 222914 HOSE, coupled
1
614 109475 ELBOW, pipe, female, 90 degrees
1
615 184475 TUBE, suction
1
616 244524 WIRE, ground assembly w/ clamp
1
617 109213 PACKING, o-ring
1
618 184470 FITTING, outlet
1

311164M

Ref.
629†
630†
631†
632†
633†
634†
635†
636†
637†
638†
639†
640†
641†
642†
644❄
645

Part
103475
102646
235148
158256
240797
164856
239984
189018
238591
100896
157785
165767
113344
158491
100131
15J277

Description
FITTING, tee, pipe
VALVE, ball
HOSE, coupled, 6 ft
UNION, swivel
HOSE, coupled, 3/8 x 50
FITTING, nipple, reducing
HOSE, coupled, 1/4 in. x 25
SWIVEL, 5800 psi
GUN, spray
FITTING, bushing, pipe
FITTING, swivel
TUBE, suction
SWIVEL, union assy
FITTING, nipple
NUT, full hex
CONTROL, de-ice, assembly

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1

† Model 287980 only.
★ Model 287981 only.
❄ Not shown.

41

Cart Parts

Cart Parts
Heavy Duty Cart, Model 287884

Light Weight Cart, Model 287919

2

3
4
5

r_x25dh1_x45dh1_311164_38f

2

Ref.
2
3
4
5

42

Part
Description
113361 CAP, tube, round
113362 WHEEL, semi-pneumatic
WASHER
113436 RING, retaining

Qty.
2
2
2
2

Ref.
2
3

3

Part
Description
116406 WHEEL, semi-pneumatic
113436 RING, retaining

TI8409a

Qty.
2
2

311164M

Pump Package Parts

Pump Package Parts
Pump Package

Parts List Page

Pump Packages with L085C# Lowers (80:1 ratio)

pg 44

Pump Packages with L115C# Lowers (35:1, 55:1 ratio)

pg 45

Pump Packages with L145C# and L14AC1 Lowers (31:1, 46:1, 90:1 ratio)

pg 46

Pump Packages with L180C# and L18AC1 Lowers (24:1, 40:1, 70:1 ratio)

pg 47

Pump Packages with L220C# Lowers (21:1, 30:1, 60:1 ratio)

pg 48

Pump Packages with L250C# Lowers (50:1 ratio)

pg 49

Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio)

pg 50

303

311
304 (NXT021)

306

2

307
3

310

TI8416a

305
309
4

1

Torque to 25-30 ft-lb
(34-41 N•m)

2

Torque to 50-60 ft-lb
(68-81 N•m)

3

4

1

TI8405a

308

2

302
(lower without
built-in filter)

Torque to 145-155 ft-lb
(196-210 N•m)
Torque to 27-29 ft-lb
(36-39 N•m)

302
(lower with built-in filter)
TI8308a

311164M

43

Pump Packages with L085C# Lowers (80:1 ratio)

Pump Packages with L085C# Lowers (80:1 ratio)
Reference Number and Description
302

303

Lower
(see 311762)

P80DC1

L085C1

P80DC2

L085C2

P80DC3

L085C1

P80DC4

L085C2

P80EC1

L085C1

P80EC2

L085C2

P80EC3

L085C1

P80EC4

L085C2

P80LC1

L085C1

P80LC2

L085C2

P80LC3

L085C1

P80LC4

L085C2

P80MC1

L085C1

P80MC2

L085C2

P80MC3

L085C1

P80MC4

L085C2

44

305

306

307

308

309

310

311

Coupling,
assy.

Rod,
tie

Cover,
coupler

Nut,
lock

Clip,
hairpin w/
lanyard

Adapter,
rod

De-ice
Control
Knob

257150

197340

101712

244820

15H392

NXT112
(5-pack)

3

1

3

1

1

1

Air
Control

Pump
Package

Qty.

304

Built-in
Filter

Motor
(see 311238)

(NXT021)
(see
311239)

N34DN0
✔
✔

N34DN0
N34DN0

✔

N34DN0

✔

N34DT0
✔
✔

N34DT0
N34DT0

✔

N34DT0

✔

247167

N34LN0

✔

(different
from all
other packages)

N34LN0

✔

N34LN0
✔
✔

N34LN0

N34LT0
✔
✔
1

N34LT0
N34LT0

✔

N34LT0

✔

1

1

1

311164M

Pump Packages with L115C# Lowers (35:1, 55:1 ratio)

Pump Packages with L115C# Lowers (35:1, 55:1 ratio)
Reference Number and Description
302

303

Lower
(see 311762)

P35DC1

L115C1

P35DC2

L115C2

P35DC3

L115C1

P35DC4

L115C2

P35EC1

L115C1

P35EC2

L115C2

P35EC3

L115C1

P35EC4

L115C2

P35LC1

L115C1

P35LC2

L115C2

P35LC3

L115C1

P35LC4

L115C2

P35MC1

L115C1

P35MC2

L115C2

P35MC3

L115C1

P35MC4

L115C2

P55DC1

L115C1

P55DC2

L115C2

P55DC3

L115C1

P55DC4

L115C2

P55EC1

L115C1

P55EC2

L115C2

P55EC3

L115C1

P55EC4

L115C2

P55LC1

L115C1

P55LC2

L115C2

P55LC3

L115C1

P55LC4

L115C2

P55MC1

L115C1

P55MC2

L115C2

P55MC3

L115C1

P55MC4

L115C2

311164M

305

306

307

308

309

310

311

Coupling,
assy.

Rod,
tie

Cover,
coupler

Nut,
lock

Clip,
hairpin w/
lanyard

Adapter,
rod

De-ice
Control
Knob

257150

197340

101712

244820

15H392

NXT112
(5-pack)

3

1

3

1

1

1

Air
Control

Pump
Package

Qty.

304

Built-in
Filter

Motor
(see 311238)

(NXT021)
(see
311239)

N22DN0
✔
✔

N22DN0
N22DN0

✔

N22DN0

✔

N22DT0
✔
✔

N22DT0
N22DT0

✔

N22DT0

✔

N22LN0
✔
✔

N22LN0
N22LN0

✔

N22LN0

✔

N22LT0
✔
✔

N22LT0
N22LT0

✔

247167

N22LT0

✔

(different
from all
other packages)

N34DN0
✔
✔

N34DN0
N34DN0

✔

N34DN0

✔

N34DT0
✔
✔

N34DT0
N34DT0

✔

N34DT0

✔

N34LN0
✔
✔

N34LN0
N34LN0

✔

N34LN0

✔

N34LT0
✔
✔
1

N34LT0
N34LT0

✔

N34LT0

✔

1

1

1

45

Pump Packages with L145C# and L14AC1 Lowers (31:1, 46:1, 90:1 ratio)

Pump Packages with L145C# and L14AC1 Lowers
(31:1, 46:1, 90:1 ratio)
Reference Number and Description
302

303

305

306

307

308

309

310

311

Coupling,
assy.

Rod,
tie

Cover,
coupler

Nut,
lock

Clip,
hairpin w/
lanyard

Adapter,
rod

De-ice
Control
Knob

244819

257150

197340

101712

244820

15H392

NXT112
(5-pack)

1

3

1

3

1

1

1

Air
Control

Pump
Package
Built-in
Motor
Filter (see 311238)
(see 311762)
Lower

P31LC1

L14AC1

N22LN0

P31MC1

L14AC1

N22LT0

P31DC1

L14AC1

N22DN0

P31EC1

L14AC1

N22DT0

P46DC1

L145C1

P46DC2

L145C2

P46DC3

L145C1

P46DC4

L145C2

P46EC1

L145C1

P46EC2

L145C2

P46EC3

L145C1

P46EC4

L145C2

P46LC1

L145C1

P46LC2

L145C2

P46LC3

L145C1

P46LC4

L145C2

P46MC1

L145C1

P46MC2

L145C2

P46MC3

L145C1

P46MC4

L145C2

P90DC1

L145C1

P90DC2

L145C2

P90DC3

L145C1

P90DC4

L145C2

P90EC1

L145C1

P90EC2

L145C2

P90EC3

L145C1

P90EC4

L145C2

P90LC1

L145C1

P90LC2

L145C2

P90LC3

L145C1

P90LC4

L145C2

P90MC1

L145C1

P90MC2

L145C2

P90MC3

L145C1

P90MC4

L145C2

Qty.

*304

(NXT021)
(see
311239)

N34DN0
✔

N34DN0
N34DN0

✔

✔

N34DN0

✔

✔

N34DT0
N34DT0

✔

✔

N34DT0

✔

✔

N34LN0
N34LN0

✔

✔

N34LN0

✔

✔

N34LT0
N34LT0

✔

✔

N34LT0

✔

✔

N65DN0
N65DN0

✔

✔

N65DN0

✔

✔

N65DT0
N65DT0

✔

✔

N65DT0

✔

✔

N65LN0
N65LN0

✔

✔

N65LN0

✔

✔

N65LT0
N65LT0

✔

✔

N65LT0

✔

1

1

N34DT0

N34LN0

N34LT0

N65DN0

N65DT0

N65LN0

N65LT0

1

* NXT021 Air Control assemblies for P90xxx model pumps are equipped with safety relief valve 116643. Reorder this part number.

46

311164M

Pump Packages with L180C# and L18AC1 Lowers (24:1, 40:1, 70:1 ratio)

Pump Packages with L180C# and L18AC1 Lowers
(24:1, 40:1, 70:1 ratio)
Reference Number and Description
302
Pump
Package

303

Built-in
Motor
Filter (see 311238)
(see 311762)

P24LC1

L18AC1

N22LN0

P24MC1

L18AC1

N22LT0

P24DC1

L18AC1

N22DN0

P24EC1

L18AC1

N22DT0

P40DC1

L180C1

P40DC2

L180C2

P40DC3

L180C1

P40DC4

L180C2

P40EC1

L180C1

P40EC2

L180C2

P40EC3

L180C1

P40EC4

L180C2

P40LC1

L180C1

P40LC2

L180C2

P40LC3

L180C1

P40LC4

L180C2

P40MC1

L180C1

P40MC2

L180C2

P40MC3

L180C1

P40MC4

L180C2

P70DC1

L180C1

P70DC2

L180C2

P70DC3

L180C1

P70DC4

L180C2

P70EC1

L180C1

P70EC2

L180C2

P70EC3

L180C1

P70EC4

L180C2

P70LC1

L180C1

P70LC2

L180C2

P70LC3

L180C1

P70LC4

L180C2

P70MC1

L180C1

P70MC2

L180C2

P70MC3

L180C1

P70MC4

L180C2

311164M

305

306

307

308

309

310

311

Coupling,
assy.

Rod,
tie

Cover,
coupler

Nut,
lock

Clip,
hairpin w/
lanyard

Adapter,
rod

De-ice
Control
Knob

244819

257150

197340

101712

244820

15H392

NXT112
(5-pack)

1

3

1

3

1

1

1

Air
Control
Lower

Qty.

304

(NXT021)
(see
311239)

N34DN0
✔

N34DN0
N34DN0

✔

✔

N34DN0

✔

✔

N34DT0
N34DT0

✔

✔

N34DT0

✔

✔

N34LN0
N34LN0

✔

✔

N34LN0

✔

✔

N34LT0
N34LT0

✔

✔

N34LT0

✔

✔

N65DN0
N65DN0

✔

✔

N65DN0

✔

✔

N65DT0
N65DT0

✔

✔

N65DT0

✔

✔

N65LN0
N65LN0

✔

✔

N65LN0

✔

✔

N65LT0
N65LT0

✔

✔

N65LT0

✔

1

1

N34DT0

N34LN0

N34LT0

N65DN0

N65DT0

N65LN0

N65LT0

1

47

Pump Packages with L220C# Lowers (21:1, 30:1, 60:1 ratio)

Pump Packages with L220C# Lowers
(21:1, 30:1, 60:1 ratio)
Reference Number and Description
302
Pump
Package

303

Built-in
Filter
(see 311762)

Motor
(see 311238)

P21DC1

L22AC1

N22DN0

P21EC1

L22AC1

N22DT0

P21LC1

L22AC1

N22LN0

P21MC1

L22AC1

N22LT0

P30DC1

L220C1

P30DC2

L220C2

P30DC3

L220C1

P30DC4

L220C2

P30EC1

L220C1

P30EC2

L220C2

P30EC3

L220C1

P30EC4

L220C2

P30LC1

L220C1

P30LC2

L220C2

P30LC3

L220C1

P30LC4

L220C2

P30MC1

L220C1

P30MC2

L220C2

P30MC3

L220C1

P30MC4

L220C2

P60DC1

L220C1

P60DC2

L220C2

P60DC3

L220C1

P60DC4

L220C2

P60EC1

L220C1

P60EC2

L220C2

P60EC3

L220C1

P60EC4

L220C2

P60LC1

L220C1

P60LC2

L220C2

P60LC3

L220C1

P60LC4

L220C2

P60MC1

L220C1

P60MC2

L220C2

P60MC3

L220C1

P60MC4

L220C2

48

305

306

307

308

309

310

311

Coupling,
assy.

Rod,
tie

Cover,
coupler

Nut,
lock

Clip,
hairpin w/
lanyard

Adapter,
rod

De-ice
Control
Knob

244819

257150

197340

101712

244820

15H392

NXT112
(5-pack)

1

3

1

3

1

1

1

Air
Control
Lower

Qty.

304

(NXT021)
(see
311239)

N34DN0
✔

N34DN0
N34DN0

✔

✔

N34DN0

✔

✔

N34DT0
N34DT0

✔

✔

N34DT0

✔

✔

N34LN0
N34LN0

✔

✔

N34LN0

✔

✔

N34LT0
N34LT0

✔

✔

N34LT0

✔

✔

N65DN0
N65DN0

✔

✔

N65DN0

✔

✔

N65DT0
N65DT0

✔

✔

N65DT0

✔

✔

N65LN0
N65LN0

✔

✔

N65LN0

✔

✔

N65LT0
N65LT0

✔

✔

N65LT0

✔

1

1

N34DT0

N34LN0

N34LT0

N65DN0

N65DT0

N65LN0

N65LT0

1

311164M

Pump Packages with L250C# Lowers (50:1 ratio)

Pump Packages with L250C# Lowers (50:1 ratio)
Reference Number and Description
302

Lower
(see 311762)

P50DC1

L250C1

P50DC2

L250C2

P50DC3

L250C1

P50DC4

L250C2

P50EC1

L250C1

P50EC2

L250C2

P50EC3

L250C1

P50EC4

L250C2

P50LC1

L250C1

P50LC2

L250C2

P50LC3

L250C1

P50LC4

L250C2

P50MC1

L250C1

P50MC2

L250C2

P50MC3

L250C1

P50MC4

L250C2

311164M

304

305

306

307

308

309

310

311

Coupling,
assy.

Rod,
tie

Cover,
coupler

Nut,
lock

Clip,
hairpin w/
lanyard

Adapter,
rod

De-ice
Control
Knob

244819

257150

197340

101712

244820

15H392

NXT112
(5-pack)

1

3

1

3

1

1

1

Air
Control

Pump
Package

Qty.

303

(NXT021)
(see
311239)

Built-in
Filter

(see 311238)

✔

N65DN0
N65DN0

✔

✔

N65DN0

✔

✔

N65DT0
N65DT0

✔

✔

N65DT0

✔

✔

N65LN0
N65LN0

✔

✔

N65LN0

✔

✔

N65LT0
N65LT0

✔

✔

N65LT0

✔

1

1

Motor
N65DN0

N65DT0

N65LN0

N65LT0

1

49

Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio)

Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio)
Reference Number and Description
302

303

Lower
(see 311762)

Built-in
Motor
Filter (see 311238)

P16DC1

L29AC1

N22DN0

P16EC1

L29AC1

N22DT0

P16LC1

L29AC1

N22LN0

P16MC1

L29AC1

N22LT0

P25DC1

L290C1

P25DC2

L290C2

P25DC3

L290C1

P25DC4

L290C2

P25EC1

L290C1

P25EC2

L290C2

P25EC3

L290C1

P25EC4

L290C2

P25LC1

L290C1

P25LC2

L290C2

P25LC3

L290C1

P25LC4

L290C2

P25MC1

L290C1

P25MC2

L290C2

P25MC3

L290C1

P25MC4

L290C2

P45DC1

L290C1

P45DC2

L290C2

P45DC3

L290C1

P45DC4

L290C2

P45EC1

L290C1

P45EC2

L290C2

P45EC3

L290C1

P45EC4

L290C2

P45LC1

L290C1

P45LC2

L290C2

P45LC3

L290C1

P45LC4

L290C2

P45MC1

L290C1

P45MC2

L290C2

P45MC3

L290C1

P45MC4

L290C2

50

305

306

307

308

309

310

311

Coupling,
assy.

Rod,
tie

Cover,
coupler

Nut,
lock

Clip,
hairpin w/
lanyard

Adapter,
rod

De-ice
Control
Knob

244819

257150

197340

101712

244820

15H392

NXT112
(5-pack)

1

3

1

3

1

1

1

Air
Control

Pump
Package

Qty.

304

(NXT021)
(see
311239)

N34DN0
✔

N34DN0
N34DN0

✔

✔

N34DN0

✔

✔

N34DT0
N34DT0

✔

✔

N34DT0

✔

✔

N34LN0
N34LN0

✔

✔

N34LN0

✔

✔

N34LT0
N34LT0

✔

✔

N34LT0

✔

✔

N65DN0
N65DN0

✔

✔

N65DN0

✔

✔

N65DT0
N65DT0

✔

✔

N65DT0

✔

✔

N65LN0
N65LN0

✔

✔

N65LN0

✔

✔

N65LT0
N65LT0

✔

✔

N65LT0

✔

1

1

N34DT0

N34LN0

N34LT0

N65DN0

N65DT0

N65LN0

N65LT0

1

311164M

Dimensions

Dimensions
Sprayer (Cart Mounted) Packages
Model X60DH3 Shown

Top View - Heavy Duty Cart Shown

E

A

C
D

B

r_x25dh1_x45dh1_311164_47f2

KEY:
HD = Heavy Duty Cart
LW = Light Weight Cart

r_x25dh1_x45dh1_311164_47f

All Xtreme Sprayer (Cart Mounted) Packages
Mount

A

B

C

D

E

HD

43.69 in.
(1109.73 mm)

46.0 in.
(1168.4 mm)

32.0 in.
(812.8 mm)

35.0 in.
(889 mm)

25.72 in.
(653.3 mm)

LW

44.86 in.
(1139.44 mm)

45.5 in.
(1115.7 mm)

31.3 in.
(795 mm)

34.0 in.
(863.6 mm)

27.09 in.
(688.1 mm)

HD with Hopper

43.69 in.
(1109.73 mm)

46.0 in.
(1168.4 mm)

32.0 in.
(812.8 mm)

45.0 in.
(1143 mm)

25.72 in.
(653.3 mm)

LW with Hopper

44.86 in.
(1139.44 mm)

45.5 in.
(1115.7 mm)

31.3 in.
(795 mm)

44.0 in.
(1117.6 mm)

27.09 in.
(688.1 mm)

311164M

51

Dimensions

Wall Mount Packages and Pump Packages
Front View

Side View

F
D

G

A

E

C

B

TI8424a

TI8425a

Wall Mount Dimensions
NOTE: Dimensions based on largest air motor
and lower combination.

52

A

B

C

D

E

F

G

14.0 in.
(355.6 mm)

17.75 in.
(450.6 mm)

29.0 in.
(736.6 mm)

19.25 in.
(489 mm)

43.0 in.
(1092.2 mm)

18.9 in.
(480 mm)

16.2 in.
(410 mm)

311164M

Dimensions

Weights
NOTE: Weights are approximate and do not
include hoses or guns.

Sprayer (Cart Mounted)
Packages

Wall Mount
Packages

Ratio

Heavy Duty Cart
lbs (kg)

Light Weight Cart
lbs (kg)

25:1

228.4 (103.6)

196.1 (89.0)

30:1

227.4 (103.1)

195.1 (88.5)

35:1

209.9 (95.2)

177.6 (80.6)

40:1

223.4 (101.3)

191.1 (86.7)

45:1

247.4 (112.2)

215.1 (97.6)

46:1

223.4 (101.3)

191.1 (86.7)

50:1

246.4 (111.8)

214.1 (97.1)

55:1

211.4 (95.9)

179.1 (81.2)

60:1

246.4 (111.8)

214.1 (97.1)

70:1

242.4 (109.9)

210.1 (95.3)

80:1

211.4 (95.9)

179.1 (81.2)

90:1

242.4 (109.9)

210.1 (95.3)

Pump Assembly
Packages

Ratio

lbs (kg)

Ratio

No Filter, No Air
Controls❄
lbs (kg)

25:1

159.0 (72.1)

16:1

99.4 (45.1)

30:1

158.0 (71.7)

21:1

98.4 (44.6)

35:1

140.5 (63.7)

24:1

94.4 (42.8)

40:1

154.0 (69.9)

25:1

103.4 (46.9)

45:1

178.0 (80.8)

30:1

102.4 (46.4)

46:1

154.0 (69.9)

31:1

94.4 (42.8)

50:1

177.0 (80.3)

35:1

84.4 (38.3)

55:1

142.0 (64.4)

40:1

98.4 (44.6)

60:1

177.0 (80.3)

45:1

122.4 (55.5)

70:1

173.0 (78.5)

46:1

98.4 (44.6)

80:1

142.0 (64.4)

50:1

121.4 (55.1)

90:1

173.0 (78.5)

55:1

88.4 (40.1)

60:1

121.4 (55.1)

70:1

117.4 (53.3)

80:1

88.4 (40.1)

90:1

117.4 (53.3)

❄ Add 10 lbs (4.54 kg) for built-in filter. Add 5 lbs (2.27 kg)
for air controls.

311164M

53

Mounting Hole Diagram

Mounting Hole Diagram
Wall Mount Bracket

17.8 in.
(450.9 mm)
14.5 in.
(368.3 mm)

2.0 in.
(50.8 mm)

5.4 in.
(136.5 mm)

7.4 in.
(187.3 mm)

5.3 in.
(133.4 mm)

1.0 in.
(25.4 mm)
9.0 in.
(228.6 mm)
1.6 in.
(41.4 mm)

12.4 in.
(314.3 mm)

7/16 in. (11 mm)
diameter holes for
mounting to wall

1/2 in. (12.7 mm) diameter
holes for mounting to stand

TI8614a

54

311164M

Accessories

Accessories
Adapter Plate 247312
Adapter plate is required to mount pump assemblies
with an NXT2200 air motor to cart or wall mount bracket.

NXT021 Air Control Module
Includes Safety Relief Valve 113498 (pressure relief at
110 psi (7.7 MPa, 77 bar)). If you have a 90:1 pump
package, also order Safety Relief Valve 116643 (pressure relief at 90 psi (6.3 MPa, 63 bar)).

DataTrak Upgrade Kits
NXT206 kit for NXT2200 air motors
NXT306 kit for NXT3400 air motors
NXT606 kit for NXT6500 air motors

Hopper Kit 288347
Hopper kit attaches to cart mounted sprayers. See Hopper Assembly, page 26, for illustration of kit and kit
parts.

311164M

55

Technical Data

Technical Data
Maximum air inlet pressure

Models with 16:1 - 80:1 pressure ratios: 100 psi (0.7 MPa, 7 bar).
Models with a 90:1 pressure ratio: 80 psi (0.55 MPa, 5.5 bar).

Air motor piston diameter

NXT Model 6500: 10.375 in. (264 mm)
NXT Model 3400: 7.5 in. (191 mm)
NXT Model 2200: 6.0 in. (152 mm)

Stroke length

4.75 in. (120 mm)

Air Inlet Size

3/4 npt(f)

Fluid Inlet Size

1-1/4 npt(m)

Fluid Outlet Size

All pumps with built-in filters (2 outlet ports): 1/2 npt(m)
Pumps without built-in filters (1 outlet port):
85cc and 115cc pumps: 1/2 npt(f)
145cc and 180cc pumps: 3/4 npt(f)
220cc, 250cc, and 290cc pumps: 1 npt(f)

Maximum pump speed
60 cycles per minute
(Do not exceed maximum recommended speed
of fluid pump, to prevent premature pump wear)
NOTE: See NXT Motor manual (311238) for
sound data.

Maximum Working Pressure and Flow Rate at Full Air Pressure (100 psi)
Ratio

Maximum Working
Pressure psi (MPa, bar)

16:1

Flow Rate gpm (lpm)

NXT Air Motor

Lower
(cc per cycle)

30 cpm

60 cpm

1520 (10.5, 105)

2200

290

2.3 (8.7)

4.6 (17.0)

21:1

2025 (14.0, 140)

2200

220

1.74 (6.6)

3.4 (12.9)

24:1

2400 (16.5, 165)

2200

180

1.43 (5.4)

2.9 (11.0)

25:1

2375 (16.4, 164)

3400

290

2.3 (8.7)

4.6 (17.0)

30:1

3150 (21.7, 217)

3400

220

1.74 (6.6)

3.4 (12.9)

31:1

3000 (20.7, 207)

2200

145

1.15 (4.4)

2.3 (8.7)

35:1

3800 (26.2, 262)

2200

115

0.95 (3.6)

2.0 (7.6)

40:1

3800 (26.2, 262)

3400

180

1.43 (5.4)

2.9 (11.0)

45:1

4500 (31.0, 310)

6500

290

2.3 (8.7)

4.6 (17.0)

46:1

4750 (32.7, 327)

3400

145

1.15 (4.4)

2.3 (8.7)

50:1

5000 (34.5, 345)

6500

250

2.0 (7.6)

4.0 (15.2)

55:1

5600 (38.6, 386)

3400

115

0.95 (3.6)

2.0 (7.6)

60:1

6000 (41.7, 417)

6500

220

1.74 (6.6)

3.4 (12.9)

70:1

7250 (50.0, 500)

6500

180

1.43 (5.4)

2.9 (11.0)

80:1

7250 (50.0, 500)

3400

85

0.8 (3.0)

1.5 (5.7)

90:1

7250 (50.0, 500)

6500

145

1.15 (4.4)*

2.3 (8.7)*

* At 80 psi (0.55 MPa, 5.5 bar)

56

311164M

Pump Package Performance Charts

Pump Package Performance Charts
Calculate Fluid Outlet Pressure

Calculate Pump Air Flow/Consumption

To calculate fluid outlet pressure (psi/MPa/bar) at a specific fluid flow (gpm/lpm) and operating air pressure
(psi/MPa/bar), use the following instructions and pump
data charts.

To calculate pump air flow/consumption (scfm or
m3/min) at a specific fluid flow (gpm/lpm) and air pressure (psi/MPa/bar), use the following instructions and
pump data charts.

1. Locate desired flow along bottom of chart.

1. Locate desired flow along bottom of chart.

2. Follow vertical line up to intersection with selected
fluid outlet pressure curve. Follow left to scale to
read fluid outlet pressure.

2. Follow vertical line up to intersection with selected
air flow/consumption curve. Follow right to scale to
read air flow/consumption.

Key: Air Pressure
A
B
C

100 psi (0.7 MPa, 7 bar)
70 psi (0.5 MPa, 7.8 bar)
40 psi (0.3 MPa, 2.8 bar)

16:1 Xtreme Pumps

A
B

800
(5.6, 56)

B
C

400
(2.8, 28)

0

40
(1.1)
20
(0.6)

C

1.0
(3.8)

2.0
(7.6)

60
(1.7)

3.0
(11.4)

4.0
(15.2)

Fluid Pressure in psig (MPa, bar)

A

1200
(8.4, 84)

21:1 Xtreme Pumps
80
(2.2)

80
(2.2)

2500
(17.5, 175)

A
1500
(10.5, 105)

B
C

B

1500
(10.5, 105)

B
C
C

500
(3.5, 35)
0

1.0
(3.8)

2.0
(7.6)

Fluid Flow in gpm (lpm)

311164M

25:1 Xtreme Pumps
80
(2.2)
60
(1.7)
40
(1.1)
20
(0.6)

3.0
(11.4)

Fluid Pressure in psig (MPa, bar)

A

3.0
(11.4)

2500
(17.5, 175)

1500
(10.5, 105)

160
(4.5)

A
A

B
B

C
C

500
(3.5, 35)

0

1.0
(3.8)

3.0
(11.4)

120
(3.4)
80
(2.2)
40
(1.1)

Air Flow in SCFM (m3/min)

A

2.0
(7.6)

1.0
(3.8)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m3/min)

Fluid Pressure in psig (MPa, bar)

24:1 Xtreme Pumps

20
(0.6)

C

0

60
(1.7)
40
(1.1)

B

500
(3.5, 35)

Fluid Flow in gpm (lpm)

2500
(17.5, 175)

A

Air Flow in SCFM (m3/min)

1600
(11.2, 112)

Air Flow in SCFM (m3/min)

Fluid Pressure in psig (MPa, bar)

Dashed lines indicate low noise motors.

5.0
(19.0)

Fluid Flow in gpm (lpm)

57

Pump Package Performance Charts

31:1 Xtreme Pumps

A
A

2500
(17.5, 175)

120
(3.4)

B

1500
(10.5, 105)

80
(2.2)

B

C

40
(1.1)

C

500
(3.5, 35)
1.0
(3.8)

0

3.0
(11.4)

2.0
(7.6)

4.0
(15.2)

3000
(21.0, 210)

2000
(14.0, 140)

A

B
B

C

1000
(7.0, 70)

40
(1.1)

C
0.5
(1.9)

0

80
(2.2)

1.0
(3.8)

2.0
(7.6)

1.5
(5.7)

Fluid Pressure in psig (MPa, bar)

2000
(14.0, 140)

A

B
1000
(7.0, 70)

C
1.0
2.0
(3.8)
(7.6)
Fluid Flow in gpm (lpm)

0

40:1 Xtreme Pumps
4000
(28.0, 280)

2000
(14.0, 140)

B

150
(4.2)

B

C
C

1000
(7.0, 70)

0

1.0
(3.8)

50
(1.4)
3.0
(11.4)

Fluid Flow in gpm (lpm)

58

5.0
(19.0)

Fluid Pressure in psig (MPa, bar)

Fluid Pressure in psig (MPa, bar)

3000
(21.0, 210)

160
(4.5)

A

3000
(21.0, 210)

A

B

2000
(14.0, 140)

80
(2.2)

B

C

1000
(7.0, 70)

40
(1.1)

C
1.0
(3.8)

0

120
(3.4)

3.0
(11.4)

2.0
(7.6)

46:1 Xtreme Pumps
5000
(35.0, 350)
4000
(28.0, 280)
3000
(21.0, 210)
2000
(14.0, 140)

250
(7.0)

A
B
A
C

B

1000
(7.0, 70)
0

150
(4.2)

50
(1.4)

C
1.0
(3.8)

2.0
(7.6)

Air Flow in SCFM (m3/min)

A

Air Flow in SCFM (m3/min)

250
(7.0)

4000
(28.0, 280)

3.0
(11.4)

Fluid Flow in gpm (lpm)

45:1 Xtreme Pumps
A

40
(1.1)

C

Fluid Flow in gpm (lpm)

5000
(35.0, 350)

80
(2.2)

Air Flow in SCFM (m3/min)

3000
(21.0, 210)

120
(3.4)

Air Flow in SCFM (m3/min)

Fluid Pressure in psig (MPa, bar)

35:1 Xtreme Pumps

A

B

Fluid Flow in gpm (lpm)

4000
(28.0, 280)

120
(3.4)

A

Air Flow in SCFM (m3/min)

160
(4.5)

Fluid Pressure in psig (MPa, bar)

30:1 Xtreme Pumps
3500
(24.5, 245)

Air Flow in SCFM (m3/min)

Fluid Pressure in psig (MPa, bar)

Pump Package Performance Charts (cont.)

3.0
(11.4)

Fluid Flow in gpm (lpm)

311164M

Pump Package Performance Charts

Pump Package Performance Charts (cont.)

55:1 Xtreme Pumps

4000
(28.0, 280)

A

200
(5.6)
150
(4.2)

B
B

100
(2.8)

C

2000
(14.0, 140)

C

0

1.0
(3.8)

50
(1.4)

2.0
(7.6)

3.0
(11.4)

4.0
(15.2)

Fluid Pressure in psig (MPa, bar)

A

7000
(49.0, 490)

160
(4.5)

A

5000
(35.0, 350)

B

3000
(21.0, 210)

0.5
(1.9)

0

200
(5.6)

B

150
(4.2)

B

100
(2.8)

C

1000
(7.0, 70)
1.0
(3.8)

0

50
(1.4)

2.0
(7.6)

2.0
(7.6)

3.0
(11.4)

70:1 Xtreme Pumps

4.0
(15.2)

Fluid Pressure in psig (MPa, bar)

Fluid Pressure in psig (MPa, bar)

A

C

1.5
(5.7)

8000
(56.0, 560)
6000
(42.0, 420)
4000
(28.0, 280)

A

250
(7.0)

A

B

150
(4.2)

B

C

2000
(14.0, 140)

100
(2.8)

C

0

50
(1.4)

1.0
(3.8)

Fluid Flow in gpm (lpm)

200
(5.6)

2.0
(7.6)

Air Flow in SCFM (m3/min)

3000
(21.0, 210)

250
(7.0)

Air Flow in SCFM (m3/min)

5000
(35.0, 350)

1.0
(3.8)

Fluid Flow in gpm (lpm)

60:1 Xtreme Pumps

A

40
(1.1)

C

1000
(7.0, 70)

120
(3.4)
80
(2.2)

B

C

Fluid Flow in gpm (lpm)

7000
(49.0, 490)

A

Air Flow in SCFM (m3/min)

250
(7.0)

Air Flow in SCFM (m3/min)

Fluid Pressure in psig (MPa, bar)

50:1 Xtreme Pumps
6000
(42.0, 420)

3.0
(11.4)

Fluid Flow in gpm (lpm)

120
(3.4)

B

4000
(28.0, 280)

B

C
C

2000
(14.0, 140)

0

0.5
(1.9)

1.0
(3.8)

40
(1.1)

1.5
(5.7)

Fluid Flow in gpm (lpm)

311164M

80
(2.2)

2.0
(7.6)

90:1 Xtreme Pumps
8000
(56.0, 560)

250
(7.0)

B
B

6000
(42.0, 420)
4000
(28.0, 280)

150
(4.2)

C

100
(2.8)

C

2000
(14.0, 140)

0

200
(5.6)

1.0
(3.8)

50
(1.4)
2.0
(7.6)

Air Flow in SCFM (m3/min)

A

A

6000
(42.0, 420)

160
(4.5)

Fluid Pressure in psig (MPa, bar)

80:1 Xtreme Pumps
8000
(56.0, 560)

Air Flow in SCFM (m3/min)

Fluid Pressure in psig (MPa, bar)

Key: 90:1 Pumps Air Pressure
B 80 psi (0.56 MPa, 5.6 bar)
C 40 psi (0.28 MPa, 2.8 bar)

3.0
(11.4)

Fluid Flow in gpm (lpm)

59

Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco40
s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 311164
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2006, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision M, July 2014



---

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Subject                         : Xtreme Packages, English, Xtreme Airless Sprayers, Xtreme Air-Assisted Airless Sprayers, Xtreme Zinc Sprayers, Xtreme Wall Mount Sprayers, Xtreme Pump Packages, Xtreme Packages, English, MM 311164, 311164, 311164M, 311164EN-M, 311164EN, Xtreme Airless Sprayers, Xtreme Air-Assisted Airless Sprayers, Xtreme Zinc Sprayers, Xtreme Wall Mount Sprayers, Xtreme Pump Packages
Description (x-repair)          : Xtreme Packages, English, Xtreme Airless Sprayers, Xtreme Air-Assisted Airless Sprayers, Xtreme Zinc Sprayers, Xtreme Wall Mount Sprayers, Xtreme Pump Packages
Modified                        : 2015:01:05 15:30:56.43-06:00
Creator                         : Emily Bringle
Title (x-repair)                : 311164M - Xtreme Packages, Instructions-Parts List, English
Modify Date                     : 2014:08:05 09:14:07-05:00
Create Date                     : 2005:04:27 06:19:54-05:00
Metadata Date                   : 2014:08:05 09:14:07-05:00
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Sha 1                           : f4d494f1078c8deecfaed2b034ee2c2dc92eda53
Author                          : Emily Bringle
Keywords                        : "Xtreme Packages, English, MM 311164, 311164, 311164M, 311164EN-M, 311164EN, Xtreme Airless Sprayers, Xtreme Air-Assisted Airless Sprayers, Xtreme Zinc Sprayers, Xtreme Wall Mount Sprayers, Xtreme Pump Packages"
Job Ref                         : Z090677
Copyright                       : 2006, Rev M July 2014
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Web Statement                   : 311164M - Xtreme Packages, Instructions-Parts List, English
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Title                           : 311164M - Xtreme Packages, Instructions-Parts List, English

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