Graco 311164M Xtreme Packages Users Manual Packages, Instructions Parts List, English

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Instructions - Parts

Xtreme Packages

High performance, high pressure spray packages for protective coatings. For professional

use only.

See page 4 for model information and maximum working pressures.

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

r_x25dh1_x45dl1_311164_1f

II 2 G

311164M

EN

2311164M

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Sprayer Packages . . . . . . . . . . . . . . . . . . . . . . . . 4

Specialty Sprayer Packages . . . . . . . . . . . . . . . . 5

Configurable Cart Packages . . . . . . . . . . . . . . . . 5

Pump Packages . . . . . . . . . . . . . . . . . . . . . . . . . 6

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Component Identification - Cart Mount . . . . . . . . . 9

Component Identification - Wall Mount . . . . . . . . 10

System Components . . . . . . . . . . . . . . . . . . . . . 11

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 13

Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Prime/Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Circulating Zinc Fluids . . . . . . . . . . . . . . . . . . . . 16

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Preventive Maintenance Schedule . . . . . . . . . . 18

Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . 18

Corrosion Protection . . . . . . . . . . . . . . . . . . . . . 18

Cart Maintenance . . . . . . . . . . . . . . . . . . . . . . . 18

DataTrak Controls and Indicators . . . . . . . . . . . . 19

DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . 20

Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Xtreme Lower Removal . . . . . . . . . . . . . . . . . . . . . 24

Disconnect and Reconnect Lower . . . . . . . . . . 24

Wall Mount Assembly . . . . . . . . . . . . . . . . . . . . . . 26

Hopper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 26

Airless Xtreme Sprayer Parts . . . . . . . . . . . . . . . . 28

Wall Mount Xtreme Package Parts . . . . . . . . . . . . 29

Parts - Airless Xtreme Sprayer Packages . . . . . . 30

Component Parts - All Airless Sprayer Packages 30

Common Parts . . . . . . . . . . . . . . . . . . . . . . . . . 35

Air-Assisted Xtreme Sprayer Parts . . . . . . . . . . . 37

Zinc Xtreme Sprayer Parts . . . . . . . . . . . . . . . . . . 38

Parts - Air-Assisted and Zinc Sprayer Packages 39

Dura-Flo Sprayer Parts . . . . . . . . . . . . . . . . . . . . . 40

Parts - Dura-Flo Sprayer Packages . . . . . . . . . . . 41

Cart Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Heavy Duty Cart, Model 287884 . . . . . . . . . . . . 42

Light Weight Cart, Model 287919 . . . . . . . . . . . 42

Pump Package Parts . . . . . . . . . . . . . . . . . . . . . . . 43

Pump Packages with L085C# Lowers (80:1 ratio) 44

Pump Packages with L115C# Lowers (35:1, 55:1

ratio) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Pump Packages with L145C# and L14AC1 Lowers

(31:1, 46:1, 90:1 ratio) . . . . . . . . . . . . . . . . . . . 46

Pump Packages with L180C# and L18AC1 Lowers

(24:1, 40:1, 70:1 ratio) . . . . . . . . . . . . . . . . . . . 47

Pump Packages with L220C# Lowers

(21:1, 30:1, 60:1 ratio) . . . . . . . . . . . . . . . . . . . 48

Pump Packages with L250C# Lowers (50:1 ratio) 49

Pump Packages with L290C# Lowers (16:1, 25:1,

45:1 ratio) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Mounting Hole Diagram . . . . . . . . . . . . . . . . . . . . . 54

Wall Mount Bracket . . . . . . . . . . . . . . . . . . . . . . 54

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Pump Package Performance Charts . . . . . . . . . . 57

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 60

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 60

Related Manuals

311164M 3

Related Manuals

Component Manuals in U.S. English:

The Xtreme Packages manual is available in the following languages. See the following chart for specific languages

and corresponding part numbers.

Manual Description

311762 Xtreme Lower Instructions - Parts

311238 NXT Air Motor Instructions - Parts

311239 Integrated Air Control Modules for NXT Air Motors Instructions - Parts

311486 DataTrak

™

Conversion Kit

3A0293 Air Controls for Heavy and Light Duty Carts Instructions-Parts

Manual Language

311164 English

312437 Chinese

312438 Dutch

312439 Finnish

312440 French

312441 German

312442 Greek

312443 Italian

312444 Japanese

312445 Korean

312446 Portuguese

312447 Russian

312448 Spanish

312449 Swedish

312450 Turkish

Models

4311164M

Models

Sprayer Packages

Airless Sprayers, Wall Mount Packages, and Hopper Packages

Check your sprayer, wall mount, or hopper package’s identification plate (ID) for

the 6-digit part number of your package. Use the following matrix to define the

construction of your package, based on the six digits. For example, Sprayer

Part Number X60D H 1 represents the Xtreme brand (X), pressure ratio

(60 :1), de-icing motor (D), heavy duty cart (H), and complete package (gun and

hose included) with DataTrak

™

(1). To order replacement parts, see Airless

Xtreme Sprayer Parts section starting on page 28. The digits in the matrix do

not correspond to the reference numbers in the Parts drawings and lists.

NOTE: All models have a maximum air input pressure of 100 psi (.7

MPa, 7 bar). Models with a 90:1 pressure ratio have a maximum air

input

pressure of 80 psi (0.55 MPa, 5.5 bar).

ID

X60 D H 1

First

Digit

Second and

Third Digit Fourth Digit Fifth Digit Sixth Digit

Pressure Ratio

(xx:1)

Motor /

Exhaust Mount Option

Complete

Package DataTrak Hopper

Without

Integrated

Fluid Filter

X

(Xtreme

brand)

25

D De-Icing H Heavy Duty 1

✔✔

30

L Low Noise L Light Weight 2

✔

35

WWall Mount 3

✔

40

4

45

5

✔ ✔ ✔

46

6

✔ ✔

50

7

✔ ✔

55

60

70

80

90

Models

311164M 5

Specialty Sprayer Packages

Wall Mount Package 287978

Model 287978 is a 40:1 ratio unit that includes a low

noise motor, DataTrak, external filter, and no gun or

hose.

Air-Assisted Sprayers

All air-assisted sprayers include a de-icing motor, a

heavy duty cart, G40 spray gun, and hose.

30:1 Pressure Ratio - 287975

40:1 Pressure Ratio - 287976

Zinc Sprayers

All zinc sprayers include a de-icing motor and a heavy

duty cart. Models 287973 and 287974 also include Sil-

ver spray gun and hose.

25:1 Pressure Ratio - 287971

40:1 Pressure Ratio - 287972

25:1 Pressure Ratio - 287973

40:1 Pressure Ratio - 287974

Dura-Flo

™

Sprayers

All Dura-Flo sprayers include a de-icing motor, a heavy

duty cart, and Dura-Flo pump package. Only model

287980 includes a gun and hose.

23:1 Pressure Ratio - 287979

23:1 Pressure Ratio - 287980

32:1 Pressure Ratio - 287981

Configurable Cart Packages

All models include air controls, tie rods, coupling kit, and suction hose. Use the following matrix to define the con-

struction of your cart package, based on the six digits. For example, cart package number XN3D H 2 represents the

Xtreme brand (X), motor (NXT3400), de-icing motor (D), heavy duty cart (H), and bare package with DataTrak

™

(2).

NOTE: Configurable cart packages do not

include lowers. Pair these packages with any

Xtreme lower (145cc - 290cc) for a sprayer pack-

age.

XN3 D H 2

First Digit

Second and

Third Digit Fourth Digit Fifth Digit Sixth Digit

Motor Exhaust Mount Option DataTrak

X

(Xtreme

brand)

N3

NXT3400

D De-Icing H Heavy Duty

2✔

N6

NXT6500

L Light Weight

4

Models

6311164M

Pump Packages

Check your pump package’s identification plate (ID) for the 6-digit part number

of your pump package. For example, Pump Part Number P30M C 1 rep-

resents the pump (P), pressure ratio (30 :1), low noise exhaust motor with

DataTrak

™

(M), carbon steel construction (C), and no built-in filter or air con-

trols (1). For

To order replacement parts, see Pump Package Parts section starting on

page 43. The digits in the matrix do not correspond to the reference numbers

in the Parts drawings and lists.

NOTE: Models with 16:1 - 70:1 pressure ratios have a maximum air

input pressure of 100 psi (.7 MPa, 7 bar). Models with a 90:1 pres-

sure ratio have a maximum air input pressure of 80 psi (0.55 MPa,

5.5 bar).

P30 M C 1

First

Digit

Second and

Third Digit Fourth Digit Fifth Digit Sixth Digit

Pressure Ratio

(xx:1) Exhaust Communication

Lower

Construction

Built-in

Filter

Air

Controls

P

(pumps)

16

D De-Icing none C Carbon Steel 1

21

E De-Icing DataTrak 2

✔

24

L Low Noise none 3

✔

25

M Low Noise DataTrak 4

✔✔

30

31

35

40

45

46

50

55

60

70

80

90

ID

Warnings

311164M 7

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer

back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual

where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

BATTERY HAZARD

Sparking can occur when changing batteries. The battery may cause an explosion if mishandled:

• You must use the battery type specified for use with the equipment.

• Only replace the battery in a non-hazardous location, away from flammable fluids or fumes.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just

a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

Warnings

8311164M

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco

replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating

area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic

fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

WARNING

Component Identification - Cart Mount

311164M 9

Component Identification - Cart Mount

A Air Inlet, 3/4 npt(f)

B Bleed Type Master Air Valve (required)

C Air Pressure Relief Valve

D Air Filter (hidden)

E Air Pressure Gauge

F Air Regulator Adjustment Knob

GDataTrak

™

location (see page 19; not present on all

models)

J Fluid Drain/Purge Valve (required)

K Fluid Filter

L Grounding Wire (required)

M Lower

N Suction Hose and Tube

P Fluid Outlet

R Optional Fluid Outlet, for second gun

S Packing Nut

T De-Ice Control

F

IG

. 1: Airless Sprayer

M

A

B

D

F

G

J

K

L

N

P

R

S

Hopper (288347) Option

T

TI8408a

E

C

Light Duty Cart

Heavy Duty Cart

F

C

A

D

E

B

r_x25dh1_x45dl1_311164_1f

Component Identification - Wall Mount

10 311164M

Component Identification - Wall Mount

A Air Inlet, 3/4 npt(f)

B Bleed Type Master Air Valve (required)

C Air Pressure Relief Valve

D Air Filter (hidden)

E Air Pressure Gauge

F Air Regulator Adjustment Knob

GDataTrak

™

location (see page 19; not present on all

models)

J Fluid Drain/Purge Valve (required)

K Fluid Filter

L Grounding Wire (required)

M Lower

N Suction Hose and Tube

P Fluid Outlet

R Optional Fluid Outlet, for second gun

S Packing Nut

T De-Ice Control

U Spray Gun

VHose

F

IG

. 2: Wall Mount System

M

A

B

E

C,D

F

G

J

K

L

N

P

R

T

TI8413a

V

U

S

Component Identification - Wall Mount

311164M 11

System Components

* Bleed Type Master Air Valve (B)

• Be sure the valve is easily accessible from the pump

and located downstream from the air regulator.

• Required in your system to relieve air trapped

between it and the air motor when the valve is

closed.

• Open to supply air to the motor.

• Close to shut off air to the motor, and bleed any

trapped air from the motor.

* Air Pressure Relief Valve (C)

Automatically opens to relieve air pressure if supplied

pressure exceeds preset limit.

Air Filter (D)

Removes harmful dirt from compressed air supply.

Air Regulator Adjustment (F)

Adjusts air pressure to the motor and fluid outlet pres-

sure of pump. Locate it close to the pump. Read air

pressure on gauge (E).

* Fluid Drain/Purge Valve (J)

Open valve to relieve pressure and when flushing or

priming pump. Close valve when spraying.

De-Ice Control (T)

Turn knob (open) to reduce icing.

* Required system components.

Trapped air can cause the pump to cycle unexpectedly,

which could result in serious injury from splashing or

moving parts.

TI8160b

Grounding

12 311164M

Grounding

The equipment must be grounded. Grounding reduces

the risk of static and electric shock by providing an

escape wire for the electrical current due to static build

up or in the event of a short circuit.

1. Connect the ground wire (244524) (L) to the ground

stud on the air motor.

2. Connect the other end of the ground wire to a true

earth ground.

3. Ground the object being sprayed, fluid supply con-

tainer, and all other equipment in the work area. Fol-

low your local code. Use only electrically conductive

air and fluid hoses.

4. Ground all solvent pails. Use only metal pails, which

are conductive, placed on a grounded surface. Do

not place pail on a nonconductive surface, such as

paper or cardboard, which interrupts grounding con-

tinuity.

Setup

1. Ground sprayer.

2. Check packing nut (S). Fill with Throat Seal Liquid

(TSL). Torque to 25-30 ft-lb (34-41 N•m).

3. Attach electrically conductive fluid hose to pump

outlet and tighten.

4. Attach electrically conductive fluid hose (and air

hose if using an AA gun) to gun and tighten.

5. Close bleed type master air valve (B). Connect air

supply hose to 3/4 npt(f) air inlet (A).

6. Flush before using. See page 14.

7. Prime before using. See page 14.

Table 1: Tools Required

• Grounding wires and clamps for pails

• Two 5 gal. (19 liter) metal pails

F

IG

. 3

L

TI8250a

TI1102-2

TI1102-1

To avoid tip over, ensure cart is on a flat and level sur-

face. Failure to do so could result in injury or equip-

ment damage.

Table 2: Tools Required

• Two adjustable wrenches

• Non-sparking hammer or plastic mallet

• Torque wrench

S

TI8316a

A

B

Pressure Relief Procedure

311164M 13

Pressure Relief Procedure

1. Engage gun trigger lock.

2. Close bleed type master air valve (B).

3. Disengage gun trigger lock.

4. Hold gun firmly against a grounded metal pail. Trig-

ger the gun.

5. Engage gun trigger lock.

6. Drain fluid. To drain fluid, slowly open all fluid drain

valves, including drain/purge valve (J), in system

into a waste pail. If there is a return tube, open

return line ball valve.

7. If you suspect the spray tip or hose is completely

clogged, or that pressure has not been fully relieved

after following the previous steps, very slowly loosen

the tip guard retaining nut or hose end coupling and

relieve pressure gradually; then loosen completely.

With tip removed, trigger gun into bucket.

Trigger Lock

Always engage gun trigger lock when you stop spraying

to prevent gun from being triggered accidentally by hand

or if dropped or bumped.

NOTE: If using an AA gun, turn gun air regulator

counter-clockwise to relieve pressure.

TI5049a

B

TI5048a

TI8252a

TI5049a

J

TI8417a

+

Prime/Flush

14 311164M

Prime/Flush

1. Follow Pressure Relief Procedure, page 13.

2. Remove tip and tip guard from gun.

3. Flushing only: If desired, remove built-in fluid filter

(present on some models). Reinstall filter cap after

removing fluid filter.

4. Place suction tube in a compatible fluid (if priming)

or solvent (if flushing).

Zinc sprayers only: Place return tube in a compati-

ble fluid (if priming) or solvent (if flushing). Open

return line valve.

5. Turn regulator adjustment knob (G) counterclock-

wise until it stops, and gauge (E) reads zero.

6. Open bleed type master air valve (B).

Zinc sprayers only: When clean solvent or fluid flows

from return tube, close return line valve. Pump will

stall.

7. Prime or flush hose and gun:

a. Disengage gun trigger lock.

b. Trigger gun into grounded pail until a steady

stream comes from gun. If flushing, trigger gun

for 10-15 seconds.

c. Engage trigger lock.

8. If priming, equipment is now ready to spray; go to

Spray, page 16.

If flushing, proceed with step 9.

G

E

-

B

NOTE: If using an AA gun, increase air pressure

by turning gun regulator clockwise.

TI5048a

TI8727a

Prime/Flush

311164M 15

9. Place drain tube in a grounded waste pail.

Open drain/purge valve (J) slightly by rotating coun-

terclockwise.

10. Start the pump by rotating the air regulator adjust-

ment knob (G) clockwise until pump begins to move.

11. When clean solvent flows from drain tube close

drain/purge valve (J) by rotating clockwise. Pump

will stall.

12. Follow Pressure Relief Procedure, page 13. Leave

solvent in and store sprayer.

NOTE: The remaining steps are for flushing

only.

CAUTION

Do not prime pump through drain/purge valve using

two component materials. Mixed two-component

materials will harden in valve and result in clogging.

J

TI8417a

+

G

+

J

TI8417a

-

Spray

16 311164M

Spray

1. Prime. See Prime/Flush, page 14.

2. Follow Pressure Relief Procedure, page 13.

3. Install tip and tip guard on gun.

4. Open bleed type master air valve (B).

5. Turn regulator adjustment knob (G) until gauge (E)

reads desired pressure. Turn clockwise to increase

pressure, counterclockwise to decrease pressure.

6. Disengage gun trigger lock.

7. Spray a test pattern. Read fluid manufacturer’s rec-

ommendations. Adjust as necessary. If using an AA

gun, increase gun air pressure while testing spray

pattern.

8. Zinc sprayers only: When not spraying, reduce air

pressure to 30 psi (2.1 MPa, 21 bar). Open return

line and close gun valve.

9. Flush when done spraying. See Prime/Flush, page

14.

10. Follow Pressure Relief Procedure, page 13.

Circulating Zinc Fluids

1. When spraying zinc fluids, close return line valve.

Circulation is not required when spraying.

2. To circulate fluid back to supply container while you

are not spraying, open return line valve and lock gun

trigger safety. Pump will continue to run.

3. Always relieve pressure before overnight shut-

down, when changing spray tips, or when checking

or servicing any part of system. During circulation,

some fluid will be present in gun line and must be

relieved.

CAUTION

Do not allow pump to run dry. It will quickly accelerate

to a high speed causing damage.

B

G

E

+-

TI5048a

Shutdown

311164M 17

Shutdown

1. Follow Pressure Relief Procedure, page 13.

2. Remove tip and tip guard from gun.

3. Engage gun trigger lock.

4. Place siphon tube in grounded metal pail containing

cleaning fluid.

5. Open bleed type master air valve (B). Turn regulator

adjustment knob (G) counterclockwise to lowest

possible fluid pressure.

6. Hold a metal part of the gun firmly to a grounded

metal pail. Trigger the gun until clean solvent dis-

penses.

7. Follow Pressure Relief Procedure, page 13.

CAUTION

Never leave water or water-base fluid in pump over-

night. If you are pumping water-base fluid, flush with

water first, then with a rust inhibitor, such as mineral

spirits solvent (also called white spirit). Relieve pres-

sure, but leave rust inhibitor in pump to protect parts

from corrosion.

TI5049a

G

-

B

TI8727a

Maintenance

18 311164M

Maintenance

Preventive Maintenance

Schedule

The operating conditions of your particular system

determine how often maintenance is required. Establish

a preventive maintenance schedule by recording when

and what kind of maintenance is needed, and then

determine a regular schedule for checking your system.

Daily Maintenance

1. Flush. See Prime/Flush, page 14.

2. Relieve pressure. See Pressure Relief Procedure,

page 13.

3. Check packing nut (S, F

IG

. 1). Adjust packings and

replace TSL as necessary. Torque to 25-30 ft-lb

(34-41 N•m).

4. Drain water from air filter.

5. Clean suction tube using a compatible solvent. It is

recommended that you clean the outside of the

sprayer using a cloth and compatible solvent.

6. Check hoses, tubes, and couplings. Tighten all fluid

connections before each use.

7. Clean fluid line filter.

Corrosion Protection

Always flush the pump before the fluid dries on the dis-

placement rod. Never leave water or water-based fluid in

the pump overnight. First, flush with water or a compati-

ble solvent, then with mineral spirits solvent (also called

white spirit). Relieve the pressure, but leave the mineral

spirits solvent (also called white spirit) in the pump to

protect the parts from corrosion.

Cart Maintenance

Periodically lubricate the axle between points A and B

with lightweight oil. See F

IG

. 4.

Keep the cart clean by wiping up spills daily, using a

compatible solvent.

NOTE: For overnight shutdown, stop pump at

bottom of its stroke to prevent fluid from drying

on exposed displacement rod and damaging

throat packings. Follow Pressure Relief Proce-

dure, page 13.

F

IG

. 4: Cart Assembly - Heavy Duty Model Shown

r_x25dh1_x45dh1_311164_38f

A

B

DataTrak Controls and Indicators

311164M 19

DataTrak Controls and Indicators

Key for F

IG

. 5

T Runaway Limit, in cycles per minute (user settable;

00=OFF)

U Lower Displacement (user settable)

V Flow Rate Units (user settable to gpm [US], gpm

[Imperial], oz/min [US], oz/min [Imperial], l/min, or cc/min)

W LED (fault indicator when lit)

X Diagnostic Reference Card (see T

ABLE

3, page 22)

Y Display

PF Prime/Flush Key (Enables Prime/Flush mode. While in

Prime/Flush mode, runaway protection is disabled and the

batch totalizer (BT) will not count.)

RK Reset Key (Resets faults. Press and hold for 3 seconds to

clear the batch totalizer.)

CF Cycle/Flow Rate

BT Batch Totalizer

GT Grand Totalizer

RT Runaway Toggle (enable/disable)

UT E1 Error Option (enable/disable)

DT E2 Error Option (enable/disable)

ST E5 Error Option (enable/disable)

NOTE: DataTrak is included with certain mod-

els. See Models, page 4, for a list of models fea-

turing DataTrak.

/min,

F

IG

. 5. DataTrak Controls and Indicators

X

W

Y; See Details at right.

CF

BT

GT

V

RT

T

PF

RK

U

UT

DT

ST

Run Mode

Setup Mode

TI8215a

TI8622b

TI8623b

RK PF

DataTrak Operation

20 311164M

DataTrak Operation

Setup Mode

1. See F

IG

. 5. Press and hold for 5 seconds until

Setup menu appears.

2. To enter settings for runaway, lower size, and flow

rate units, and to enable runaway, E1, E2, and E5

error options, press to change the value, then

to save the value and move the cursor to the

next data field.

3. Move the cursor to the E5 error enable option field,

then press once more to exit Setup mode.

Run Mode

Runaway

1. See F

IG

. 5. If pump runaway occurs, the runaway

solenoid will actuate, stopping the pump. The LED

(W) will flash and the display (Y) will indicate a run-

away condition (see Table 3).

2. To reset runaway monitor, close master air valve (B).

Wait for air to completely bleed off the air motor

before going to step 3. The screen will change to

indicate this, as shown below.

3. Press to clear the diagnostic code and reset the

runaway solenoid.

4. Open master air valve (B) to restart pump.

NOTE: To prevent damage to the DataTrak soft

key buttons, do not press the buttons with

sharp objects such as pens, plastic cards, or

fingernails.

NOTE: DataTrak is included with certain mod-

els. See Models, page 4, for a list of models fea-

turing DataTrak.

NOTE: The DataTrak display (Y) will turn off

after 1 minute to save battery life. Press any key

to wake up the display.

NOTE: When runaway, E1, E2, and E5 error

options are enabled, a ✓ will appear on the

setup screen. See F

IG

. 5. NOTE: To disable runaway monitoring, go to

setup mode and set runaway value (T) to 0

(zero) or disable (RT) (see F

IG

. 5).

B

DataTrak Operation

311164M 21

Prime/Flush

1. See F

IG

. 5. To enter Prime/Flush mode, press any

key to wake up the display, then press . The

Prime/Flush symbol will appear flashing in the dis-

play and the LED will flash .

2. While in Prime/Flush mode, runaway protection is

disabled and the batch totalizer (BT) will not count.

3. To exit Prime/Flush mode, press any key to wake up

the display, then press . The Prime/Flush sym-

bol will disappear from the display and the LED will

stop flashing.

Counter/Totalizer

See F

IG

. 5. The last digit of the batch totalizer (BT) rep-

resents tenths of gallons or liters. To reset the totalizer,

press any key to wake up the display, then press and

hold for 3 seconds.

Display

See F

IG

. 5. The display (Y) will turn off after 1 minute of

inactivity in Run mode or 3 minutes in Setup mode.

Press any key to wake up the display.

Diagnostics

DataTrak can diagnose several problems with the pump.

When the monitor detects a problem, the LED (W, F

IG

.

5) will flash and a diagnostic code will appear on the dis-

play. See Table 3.

To acknowledge the diagnosis and return to the normal

operating screen, press once to wake up the display,

and once more to clear the diagnostic code screen.

NOTE: If flow rate is set to both totaliz-

ers will display the number of pump cycles.

/min,

NOTE: DataTrak will continue to count cycles

when display is off.

DataTrak Operation

22 311164M

Table 3: Diagnostic Codes

Symbol Code Code Name Diagnosis Cause

Runaway Pump running faster than set runaway

limit.

• Increased air pressure.

• Increased fluid output.

• Exhausted fluid supply.

E-1 Diving Up Leak during upstroke. Worn piston valve or packings.

E-2 Diving Down Leak during downstroke. Worn intake valve.

E-3 Low Battery Battery voltage too low to stop

runaway.

Low battery. To replace battery, see

manual 311238.

E-4 Service

Component 1

Problem with stopping runaway. • Damaged solenoid.

• Damaged valve carriage.

E-4 Disconnected

Solenoid

Solenoid is disconnected. • Solenoid unplugged.

• Damaged solenoid wires.

E-5 Service

Component 2

Problem with sensing valve movement. • Sensors unplugged.

• Sensors mounted incorrectly.

• Damaged sensors.

• Damaged valve carriage.

E-6 Blown Fuse Fuse is blown. • Faulty solenoid or solenoid wiring.

• Extreme temperatures (above 140°F

[60°C]).

Troubleshooting

311164M 23

Troubleshooting

1. Follow Pressure Relief Procedure, page 13. 2. Check all possible causes and problems before dis-

assembling pump.

* To determine if fluid hose or gun is obstructed, follow Pressure Relief Procedure, page 13. Disconnect fluid

hose and place a container at pump fluid outlet to catch any fluid. Turn on air power just enough to start pump. If

pump starts, the obstruction is in fluid hose or gun.

Problem Cause Solution

Does not operate. Valve closed or clogged. Clear air line; increase air supply. Check that

valves are open.

Fluid hose or gun obstructed. Clean hose or gun.*

Dried fluid on displacement rod. Clean rod; always stop pump at bottom of

stroke; keep wet-cup filled with compatible

solvent.

Air motor parts dirty, worn, or damaged. Clean or repair air motor. See motor manual.

Runaway error on DataTrak tripped. See DataTrak Operation-Runaway, page

20.

Output low on both

strokes.

Air line restricted or air supply inadequate.

Valves closed or clogged.

Clear air line; increase air supply. Check that

valves are open.

Fluid hose/gun obstructed; hose ID too small. Clear hose or gun*; use hose with larger ID.

Air motor icing. Open De-Ice control; see page 11.

Output low on down

stroke.

Open or worn intake valve. Clear or service intake valve.

High viscosity fluid. Adjust intake spacers.

Output low on

upstroke.

Open or worn piston valve or packings. Clear piston valve; replace packings.

Erratic accelerated

speed.

Fluid supply exhausted, clogged suction. Refill supply and prime pump. Clean suction

tube.

High viscosity fluid. Reduce viscosity; adjust intake spacers.

Open or worn piston valve or packings. Clear piston valve; replace packings.

Open or worn intake valve. Clear or service intake valve.

Runs sluggishly. Possible icing. Stop pump. Open De-Ice control; see page

11.

Cycles or fails to hold

pressure at stall.

Worn check valves or seals. Service lower. See Xtreme Lower Removal,

page 24, and Xtreme Lowers manual

(311762).

Air bubbles in fluid. Loose suction line. Tighten. Use compatible liquid thread sealant

or PTFE tape on connections.

Poor finish or irregu-

lar spray pattern.

Incorrect fluid pressure at gun. See gun manual; read fluid manufacturer’s

recommendations.

Fluid is too thin or too thick. Adjust fluid viscosity; read fluid manufac-

turer’s recommendations.

Dirty, worn, or damaged spray gun. Service spray gun. See spray gun manual.

Xtreme Lower Removal

24 311164M

Xtreme Lower Removal

Required Tools

• Set of adjustable wrenches

• Torque wrench

• Rubber mallet

• Thread lubricant

• Anti-seize lubricant 222955

• Loctite

®

2760

™

or equivalent

Disconnect and Reconnect

Lower

1. Flush pump; see Prime/Flush, page 14. Stop pump

at bottom of its stroke. Follow Pressure Relief Pro-

cedure, page 13.

2. Tip cart back.

3. Disconnect air hose.

4. Disconnect fluid hose (103). Disconnect suction

hose (4). Hold fluid outlet fitting (6) with a wrench to

keep it from loosening while you disconnect suction

hose.

5. Note the relative position of lower’s fluid outlet (P) to

inlet (W) of motor for easier reassembly alignment. If

motor does not require service, leave it attached to

its mounting.

r_x25dh1_x45hd1_311164_24f

TI8415a

Do not lift the pump by the lift ring when the total weight

exceeds 250 kg (550 lb).

CAUTION

Use caution when disconnecting lower; they can

weigh up to 25 kg (55 lbs). Take appropriate precau-

tions.

TI8262a

6

4

103

TI8414a

W

P

Xtreme Lower Removal

311164M 25

6. Remove clip (309), and slide coupling cover (307)

up to remove coupling (305).

7. Use a wrench to hold tie rod flats to keep rods (306)

from turning. Unscrew nuts (308), and remove lower

(302).

8. Refer to the Xtreme Lower manual (311762) to ser-

vice lower. To service motor, refer to separate motor

manual.

9. Reconnect lower by following disconnect steps in

reverse order.

TI8264a

305

307

309

TI8301a

306

308

302

NOTE: Torque nuts (308) to 50-60 ft-lb (68-81

N•m).

Wall Mount Assembly

26 311164M

Wall Mount Assembly

1. Ensure the wall is strong enough to support the

weight of the pump assembly and accessories, fluid,

hoses, and stress caused during pump operation.

2. Drill four 7/16 in. (11 mm) holes using bracket as a

template. Use any of the three mounting hole group-

ings in the bracket. See Pump Packages with

L290C# Lowers (16:1, 25:1, 45:1 ratio), page 50.

3. Bolt bracket securely to wall using bolts and wash-

ers designed to hold in the wall’s construction.

4. Attach pump assembly to mounting bracket (213).

5. Connect air and fluid hoses. Refer to Setup, page

12.

Hopper Assembly

1. Hang hopper bracket (109b) on hose rack of sprayer

cart.

2. Attach hanger bracket (109c) to hopper bracket

(109b) using supplied bolts (109f) and nuts (109g).

3. Remove fitting supplied with hopper (109a) and

replace with reducer (109n).

4. Hang hopper (109a) on bracket assembly. Adjust

bracket assembly height as necessary.

5. Assemble fittings (109d, 109m, and 109e) to hop-

per.

6. Attach quick disconnect fitting (109m) to fluid inlet

on pump lower.

7. Adjust bracket assembly height as necessary.

NOTE: Before mounting any pump assembly to

the wall always follow the Pressure Relief Pro-

cedure, page 13.

TI8631a

109a

109n

109d

109m 109e

109f

109c

109b 109g

Hopper Assembly

311164M 27

Airless Xtreme Sprayer Parts

28 311164M

Airless Xtreme Sprayer Parts

F

IG

. 6: X45DL1 Model Shown

101

102

104

7

3

10

4

6

5

108

103

303

301

302

14

2

Complete Sprayer Shown (includes hose and gun)

r_x25dh1_x45dl1_311164_27f

For pumps P45DC1,

P60DC1, and P70DC1

15

16

17

18

21

22

20

19

r_x25dh1_x45dh7

Wall Mount Xtreme Package Parts

311164M 29

Wall Mount Xtreme Package Parts

F

IG

. 7: Wall Mount Package

301

303

302

207

213

208

209

211a

210

204

205

206

203

TI8423a

211b

214

215

218

217

220

For pump 287978

302

219

216

215

TI8810a

Parts - Airless Xtreme Sprayer Packages

30 311164M

Parts - Airless Xtreme Sprayer Packages

The following table lists the major components and part numbers for each airless sprayer package. Refer to Com-

mon Parts, starting on page 35, for parts included with each airless sprayer package.

To determine your specific hopper option and package part number, see the key in Hopper Options, page 34.

Component Parts - All Airless

Sprayer Packages

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

X25DH1 P25EC2 L290C2 N34DT0

X25DL1 P25EC2 L290C2 N34DT0

X25DH2 P25EC2 L290C2 N34DT0

X25DL2 P25EC2 L290C2 N34DT0

X25DW2 P25EC4 L290C2 N34DT0

X25DH3 P25DC2 L290C2 N34DN0

X25DL3 P25DC2 L290C2 N34DN0

X25DH4 P25DC2 L290C2 N34DN0

X25DL4 P25DC2 L290C2 N34DN0

X25DW4 P25DC4 L290C2 N34DN0

X25DH5 P25EC2 L290C2 N34DT0

X25DL5 P25EC2 L290C2 N34DT0

X25DH6 P25DC2 L290C2 N34DN0

X25DL6 P25DC2 L290C2 N34DN0

X30DH1 P30EC2 L220C2 N34DT0

X30DL1 P30EC2 L220C2 N34DT0

X30DH2 P30EC2 L220C2 N34DT0

X30DL2 P30EC2 L220C2 N34DT0

X30DW2 P30EC4 L220C2 N34DT0

X30DH3 P30DC2 L220C2 N34DN0

X30DL3 P30DC2 L220C2 N34DN0

X30DH4 P30DC2 L220C2 N34DN0

X30DL4 P30DC2 L220C2 N34DN0

X30DW4 P30DC4 L220C2 N34DN0

X30DH5 P30EC2 L220C2 N34DT0

X30DL5 P30EC2 L220C2 N34DT0

X30DH6 P30DC2 L220C2 N34DN0

X30DL6 P30DC2 L220C2 N34DN0

X35DH1 P35EC2 L115C2 N22DT0

X35DL1 P35EC2 L115C2 N22DT0

X35DH2 P35EC2 L115C2 N22DT0

X35DL2 P35EC2 L115C2 N22DT0

X35DW2 P35EC4 L115C2 N22DT0

X35DH3 P35DC2 L115C2 N22DN0

X35DL3 P35DC2 L115C2 N22DN0

X35DH4 P35DC2 L115C2 N22DN0

X35DL4 P35DC2 L115C2 N22DN0

X35DW4 P35DC4 L115C2 N22DN0

X35DH5 P35EC2 L115C2 N22DT0

X35DL5 P35EC2 L115C2 N22DT0

X35DH6 P35DC2 L115C2 N22DN0

X35DL6 P35DC2 L115C2 N22DN0

X40DH1 P40EC2 L180C2 N34DT0

X40DL1 P40EC2 L180C2 N34DT0

X40DH2 P40EC2 L180C2 N34DT0

X40DL2 P40EC2 L180C2 N34DT0

X40DW2 P40EC4 L180C2 N34DT0

X40DH3 P40DC2 L180C2 N34DN0

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

Parts - Airless Xtreme Sprayer Packages

311164M 31

X40DL3 P40DC2 L180C2 N34DN0

X40DH4 P40DC2 L180C2 N34DN0

X40DL4 P40DC2 L180C2 N34DN0

X40DW4 P40DC4 L180C2 N34DN0

X40DH5 P40EC2 L180C2 N34DT0

X40DL5 P40EC2 L180C2 N34DT0

X40DH6 P40DC2 L180C2 N34DN0

X40DL6 P40DC2 L180C2 N34DN0

X45DH1 P45EC2 L290C2 N65DT0

X45DL1 P45EC2 L290C2 N65DT0

X45DH2 P45EC2 L290C2 N65DT0

X45DL2 P45EC2 L290C2 N65DT0

X45DW2 P45EC4 L290C2 N65DT0

X45DH3 P45DC2 L290C2 N65DN0

X45DL3 P45DC2 L290C2 N65DN0

X45DH4 P45DC2 L290C2 N65DN0

X45DL4 P45DC2 L290C2 N65DN0

X45DW4 P45DC4 L290C2 N65DN0

X45DH5 P45EC2 L290C2 N65DT0

X45DL5 P45EC2 L290C2 N65DT0

X45DH6 P45DC2 L290C2 N65DN0

X45DH7 P45DC1 B290C1 N65DN0

X45DL6 P45DC2 L290C2 N65DN0

X45DL7 P45DC1 B290C1 N65DN0

X45LH1 P45MC2 L290C2 N65LT0

X45LL1 P45MC2 L290C2 N65LT0

X45LH2 P45MC2 L290C2 N65LT0

X45LL2 P45MC2 L290C2 N65LT0

X45LW2 P45MC4 L290C2 N65LT0

X45LH3 P45LC2 L290C2 N65LN0

X45LL3 P45LC2 L290C2 N65LN0

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

X45LH4 P45LC2 L290C2 N65LN0

X45LL4 P45LC2 L290C2 N65LN0

X45LW4 P45LC4 L290C2 N65LN0

X45LH5 P45MC2 L290C2 N65LT0

X45LL5 P45MC2 L290C2 N65LT0

X45LH6 P45LC2 L290C2 N65LN0

X45LL6 P45LC2 L290C2 N65LN0

X46DH1 P46EC2 L145C2 N34DT0

X46DL1 P46EC2 L145C2 N34DT0

X46DH2 P46EC2 L145C2 N34DT0

X46DL2 P46EC2 L145C2 N34DT0

X46DW2 P46EC4 L145C2 N34DT0

X46DH3 P46DC2 L145C2 N34DN0

X46DL3 P46DC2 L145C2 N34DN0

X46DH4 P46DC2 L145C2 N34DN0

X46DL4 P46DC2 L145C2 N34DN0

X46DW4 P46DC4 L145C2 N34DN0

X46DH5 P46EC2 L145C2 N34DT0

X46DL5 P46EC2 L145C2 N34DT0

X46DH6 P46DC2 L145C2 N34DN0

X46DL6 P46DC2 L145C2 N34DN0

X50DH1 P50EC2 L250C2 N65DT0

X50DL1 P50EC2 L250C2 N65DT0

X50DH2 P50EC2 L250C2 N65DT0

X50DL2 P50EC2 L250C2 N65DT0

X50DW2 P50EC4 L250C2 N65DT0

X50DH3 P50DC2 L250C2 N65DN0

X50DL3 P50DC2 L250C2 N65DN0

X50DH4 P50DC2 L250C2 N65DN0

X50DL4 P50DC2 L250C2 N65DN0

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

Parts - Airless Xtreme Sprayer Packages

32 311164M

X50DW4 P50DC4 L250C2 N65DN0

X50DH5 P50EC2 L250C2 N65DT0

X50DL5 P50EC2 L250C2 N65DT0

X50DH6 P50DC2 L250C2 N65DN0

X50DL6 P50DC2 L250C2 N65DN0

X50LH1 P50MC2 L250C2 N65LT0

X50LL1 P50MC2 L250C2 N65LT0

X50LH2 P50MC2 L250C2 N65LT0

X50LL2 P50MC2 L250C2 N65LT0

X50LW2 P50MC4 L250C2 N65LT0

X50LH3 P50LC2 L250C2 N65LN0

X50LL3 P50LC2 L250C2 N65LN0

X50LH4 P50LC2 L250C2 N65LN0

X50LL4 P50LC2 L250C2 N65LN0

X50LW4 P50LC4 L250C2 N65LN0

X50LH5 P50MC2 L250C2 N65LT0

X50LL5 P50MC2 L250C2 N65LT0

X50LH6 P50LC2 L250C2 N65LN0

X50LL6 P50LC2 L250C2 N65LN0

X55DH1 P55EC2 L115C2 N34DT0

X55DL1 P55EC2 L115C2 N34DT0

X55DH2 P55EC2 L115C2 N34DT0

X55DL2 P55EC2 L115C2 N34DT0

X55DW2 P55EC4 L115C2 N34DT0

X55DH3 P55DC2 L115C2 N34DN0

X55DL3 P55DC2 L115C2 N34DN0

X55DH4 P55DC2 L115C2 N34DN0

X55DL4 P55DC2 L115C2 N34DN0

X55DW4 P55DC4 L115C2 N34DN0

X55DH5 P55EC2 L115C2 N34DT0

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

X55DL5 P55EC2 L115C2 N34DT0

X55DH6 P55DC2 L115C2 N34DN0

X55DL6 P55DC2 L115C2 N34DN0

X60DH1 P60EC2 L220C2 N65DT0

X60DL1 P60EC2 L220C2 N65DT0

X60DH2 P60EC2 L220C2 N65DT0

X60DL2 P60EC2 L220C2 N65DT0

X60DW2 P60EC4 L220C2 N65DT0

X60DH3 P60DC2 L220C2 N65DN0

X60DL3 P60DC2 L220C2 N65DN0

X60DH4 P60DC2 L220C2 N65DN0

X60DL4 P60DC2 L220C2 N65DN0

X60DW4 P60DC4 L220C2 N65DN0

X60DH5 P60EC2 L220C2 N65DT0

X60DL5 P60EC2 L220C2 N65DT0

X60DH6 P60DC2 L220C2 N65DN0

X60DH7 P60DC1 B220C1 N65DN0

X60DL6 P60DC2 L220C2 N65DN0

X60DL7 P60DC1 B220C1 N65DN0

X60LH1 P60MC2 L220C2 N65LT0

X60LL1 P60MC2 L220C2 N65LT0

X60LH2 P60MC2 L220C2 N65LT0

X60LL2 P60MC2 L220C2 N65LT0

X60LW2 P60MC4 L220C2 N65LT0

X60LH3 P60LC2 L220C2 N65LN0

X60LL3 P60LC2 L220C2 N65LN0

X60LH4 P60LC2 L220C2 N65LN0

X60LL4 P60LC2 L220C2 N65LN0

X60LW4 P60LC4 L220C2 N65LN0

X60LH5 P60MC2 L220C2 N65LT0

X60LL5 P60MC2 L220C2 N65LT0

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

Parts - Airless Xtreme Sprayer Packages

311164M 33

X60LH6 P60LC2 L220C2 N65LN0

X60LL6 P60LC2 L220C2 N65LN0

X70DH1 P70EC2 L180C2 N65DT0

X70DL1 P70EC2 L180C2 N65DT0

X70DH2 P70EC2 L180C2 N65DT0

X70DL2 P70EC2 L180C2 N65DT0

X70DW2 P70EC4 L180C2 N65DT0

X70DH3 P70DC2 L180C2 N65DN0

X70DL3 P70DC2 L180C2 N65DN0

X70DH4 P70DC2 L180C2 N65DN0

X70DL4 P70DC2 L180C2 N65DN0

X70DW4 P70DC4 L180C2 N65DN0

X70DH5 P70EC2 L180C2 N65DT0

X70DL5 P70EC2 L180C2 N65DT0

X70DH6 P70DC2 L180C2 N65DN0

X70DH7 P70DC1 B180C1 N65DN0

X70DL6 P70DC2 L180C2 N65DN0

X70DL7 P70DC1 B180C1 N65DN0

X70LH1 P70MC2 L180C2 N65LT0

X70LL1 P70MC2 L180C2 N65LT0

X70LH2 P70MC2 L180C2 N65LT0

X70LL2 P70MC2 L180C2 N65LT0

X70LW2 P70MC4 L180C2 N65LT0

X70LH3 P70LC2 L180C2 N65LN0

X70LL3 P70LC2 L180C2 N65LN0

X70LH4 P70LC2 L180C2 N65LN0

X70LL4 P70LC2 L180C2 N65LN0

X70LW4 P70LC4 L180C2 N65LN0

X70LH5 P70MC2 L180C2 N65LT0

X70LL5 P70MC2 L180C2 N65LT0

X70LH6 P70LC2 L180C2 N65LN0

X70LL6 P70LC2 L180C2 N65LN0

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

X80DH1 P80EC2 L085C2 N34DT0

X80DL1 P80EC2 L085C2 N34DT0

X80DH2 P80EC2 L085C2 N34DT0

X80DL2 P80EC2 L085C2 N34DT0

X80DW2 P80EC4 L085C2 N34DT0

X80DH3 P80DC2 L085C2 N34DN0

X80DL3 P80DC2 L085C2 N34DN0

X80DH4 P80DC2 L085C2 N34DN0

X80DL4 P80DC2 L085C2 N34DN0

X80DW4 P80DC4 L085C2 N34DN0

X80DH5 P80EC2 L085C2 N34DT0

X80DL5 P80EC2 L085C2 N34DT0

X80DH6 P80DC2 L085C2 N34DN0

X80DL6 P80DC2 L085C2 N34DN0

X90DH1 P90EC2 L145C2 N65DT0

X90DL1 P90EC2 L145C2 N65DT0

X90DH2 P90EC2 L145C2 N65DT0

X90DL2 P90EC2 L145C2 N65DT0

X90DW2 P90EC4 L145C2 N65DT0

X90DH3 P90DC2 L145C2 N65DN0

X90DL3 P90DC2 L145C2 N65DN0

X90DH4 P90DC2 L145C2 N65DN0

X90DL4 P90DC2 L145C2 N65DN0

X90DW4 P90DC4 L145C2 N65DN0

X90DH5 P90EC2 L145C2 N65DT0

X90DL5 P90EC2 L145C2 N65DT0

X90DH6 P90DC2 L145C2 N65DN0

X90DL6 P90DC2 L145C2 N65DN0

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

Parts - Airless Xtreme Sprayer Packages

34 311164M

Hopper Options

If your sprayer package includes a hopper, use the fol-

lowing table to determine the specific hopper option. For

example, X60DH5 indicates the airless sprayer package

includes a hopper, gun, hose, and DataTrak.

Motor Key

X90LH1 P90MC2 L145C2 N65LT0

X90LL1 P90MC2 L145C2 N65LT0

X90LH2 P90MC2 L145C2 N65LT0

X90LL2 P90MC2 L145C2 N65LT0

X90LW2 P90MC4 L145C2 N65LT0

X90LH3 P90LC2 L145C2 N65LN0

X90LL3 P90LC2 L145C2 N65LN0

X90LH4 P90LC2 L145C2 N65LN0

X90LL4 P90LC2 L145C2 N65LN0

X90LW4 P90LC4 L145C2 N65LN0

X90LH5 P90MC2 L145C2 N65LT0

X90LL5 P90MC2 L145C2 N65LT0

X90LH6 P90LC2 L145C2 N65LN0

X90LL6 P90LC2 L145C2 N65LN0

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

Digit 6 Option

5 Hopper Package; complete package

with DataTrak

6 Hopper Package; complete package

without DataTrak

7 Lower without integrated fluid filter

First Digit Motor N (NXT Air Motor)

Second and

Third Digits

cc per stroke 65 = 6500

34 = 3400

22 = 2200

Fourth Digit

Exhaust Type D = De-icing

L = Low noise

R = Remote

Fifth Digit

Data

Monitoring

N = None

T = DataTrak

H = High level linear sensor

Sixth Digit Unassigned 0 = Non assigned

Parts - Airless Xtreme Sprayer Packages

311164M 35

Common Parts

Airless Sprayer Packages

The following parts are included with each airless

sprayer package:

◆ X35*** models only.

† X45D*7 and X60D*7 models only.

❄ Not shown.

The following parts are included with only complete air-

less sprayer packages:

Ref. Part Description Qty.

2CART 1

287884 Heavy duty (H); see pg. 39

287919 Light weight (L); see pg. 39

3 197682 TUBE, suction 1

4 247301 HOSE, suction, 1 in., NPT x quick

connect, 6 ft.

1

5 116401 ADAPTER, elbow 1

6 116402 ADAPTER, quick connect 1

7 244524 WIRE, ground assy. w/ clamp 1

10 181072 INLET, strainer 1

11❄100101 SCREW, mounting, cap, hex head 4

12❄100133 WASHER, lock 4

13◆247312 PLATE, adapter kit (includes

13a-13b) for NXT 2200 Air Motors

1

13a❄NUT, lock 4

13b❄PLATE, adapter 1

14 AIR CONTROLS 1

24E013 CONTROL, air, heavy duty cart;

see manual 3A0293

24E025 CONTROL, air, light duty cart;

see manual 3A0293

15† 158586 FITTING, bushing 1

16 157191 FITTING, adapter 1

17 15R873 FITTING, tee, 1/2 1

18 162505 FITTING, union, swivel 1

19 121433 FITTING, bushing, 1/2x3/8 1

20 245143 VALVE, pressure, bleed 1

21 116746 FITTING, barbed 1

22 116750 TUBE, nylon 1

Ref. Part Description Qty.

101 GUN, spray 1

XTR504 XTR5 spray gun for models with

25:1 - 50:1 ratio only

XTR704 XTR7 spray gun for models with

55:1 - 90:1 ratio only

102 HOSE, fluid; nylon; 1/4 in. ID, 1/4

npsm(fbe); 6 ft.

1

H42506 Models with 25:1 - 45:1 ratio

H52506 Models with 46:1 - 55:1 ratio

H72506 Models with 60:1 - 90:1 ratio

103 HOSE, fluid; nylon, 3/8 in. ID; 3/8

npsm(fbe); 50 ft.

1

H43850 Models with 25:1 - 45:1 ratio

H53850 Models with 46:1 - 55:1 ratio

H73850 Models with 60:1 - 90:1 ratio

104 164856 FITTING, nipple, reducing;

3/8 x 1/4 npt(m)

1

108 162505 FITTING, union, swivel;

1/2 in. F x 3/8 in. M

1

Parts - Airless Xtreme Sprayer Packages

36 311164M

Airless Sprayers with Hopper Packages

Hopper kit is shown on page 26.

◆ X35*** models only.

❄ Not shown.

Wall Mount Packages

◆ X35*** models only.

❄ Not shown.

Wall Mount Package 287978

Ref. Part Description Qty.

2CART 1

287884 Heavy duty (H); see pg. 39

287919 Light weight (L); see pg. 39

5 116401 ADAPTER, elbow 1

6 116402 ADAPTER, quick connect 1

7 244524 WIRE, ground assy. w/ clamp 1

11❄100101 SCREW, mounting, cap, hex head 4

12❄100133 WASHER, lock 4

14 AIR CONTROLS 1

24E013 CONTROL, air, heavy duty cart;

see manual 3A0293

24E025 CONTROL, air, light duty cart;

see manual 3A0293

101 GUN, spray 1

XTR504 XTR5 spray gun for models with

25:1 - 50:1 ratio only

XTR704 XTR7 spray gun for models with

55:1 - 90:1 ratio only

102 HOSE, fluid; nylon; 1/4 in. ID, 1/4

npsm(fbe); 6 ft.

1

H42506 Models with 25:1 - 45:1 ratio

H52506 Models with 46:1 - 55:1 ratio

H72506 Models with 60:1 - 90:1 ratio

103 HOSE, fluid; nylon, 3/8 in. ID; 3/8

npsm(fbe); 50 ft.

1

H43850 Models with 25:1 - 45:1 ratio

H53850 Models with 46:1 - 55:1 ratio

H73850 Models with 60:1 - 90:1 ratio

104 164856 FITTING, NIPPLE, reducing;

3/8 x 1/4 npt(m)

1

108 162505 FITTING, union, swivel;

1/2 in. F x 3/8 in. M

1

109 288347 HOPPER, kit (includes a - n) 1

109a HOPPER, fluid 1

109b BRACKET, hopper 1

109c BRACKET, hanger, hopper 1

109d VALVE, ball 1

109e FITTING, connection, hopper 1

109f SCREW, cap, hex head 2

109g NUT, hex, flanged 2

109m NUT, wing 1

109n FITTING, NIPPLE, reducing 1

110◆247312 PLATE, adapter kit (includes a-b)

for NXT 2200 Air Motors

1

110a❄NUT, lock 4

110b❄PLATE, adapter 1

Ref. Part Description Qty.

203 197682 TUBE, suction 1

204 247302 HOSE, suction,1 in.,

NPT x quick connect; 10 ft.

1

205 116401 ADAPTER, elbow 1

206 116402 ADAPTER, quick connect 1

207 244524 WIRE, ground assy. w/clamp 1

208 100101 SCREW, mounting, cap, hex head 4

209 100133 WASHER, lock 4

210 181072 INLET, strainer 1

211 245136 TUBE, intake extension

(includes 211a-211b)

1

211a COUPLING, pipe, 1 in. 1

211b TUBE, intake 1

213 255143 BRACKET (W), mounting

(includes 208-209)

1

214◆247312 PLATE, adapter kit (includes

214a-214b) for NXT 2200 Air

Motors

1

214a❄NUT, lock 4

214b❄PLATE, adapter 1

Ref. Part Description Qty.

203 197682 TUBE, suction 1

204 247302 HOSE, suction,1 in.,

NPT x quick connect; 10 ft.

1

205 116401 ADAPTER, elbow 1

206 116402 ADAPTER, quick connect 1

207 244524 WIRE, ground assy. w/clamp 1

208 100101 SCREW, mounting, cap, hex head 4

209 100133 WASHER, lock 4

210 181072 INLET, strainer 1

211 245136 TUBE, intake extension

(includes 211a-211b)

1

211a COUPLING, pipe, 1 in. 1

211b TUBE, intake 1

213 255143 BRACKET (W), mounting

(includes 208-209)

1

214 218029 FILTER, fluid 1

215 100509 PLUG, pipe 2

216 150286 ADAPTER, 2 x 3/8-18 NPT 1

217 210658 VALVE, ball 1

218 157705 UNION, swivel, 3/8-18 npsm x

1/4-18 NPT

1

219 155665 UNION, adapter, 3/8-18 npsm x

3/8-18 NPT

1

220 161800 ADAPTER, 3/4 x 3/8 mbe 1

301 P40MC3 PUMP 1

NOTE: Wall Mount Package parts are shown on

page 29.

Air-Assisted Xtreme Sprayer Parts

311164M 37

Air-Assisted Xtreme Sprayer Parts

F

IG

. 8: Model 287976

WLD

444

433

404

403

419

434

429

406

405

401

407

402

431*

436*

410*

416*

417*

427*

435*

415*

430*

428*

438*

441*

410*

415*

435*

428*

427*

Side View - Air Regulator Mounting Kit 288527

To air control

(To air inlet)

443

439*

440*

437*

Zinc Xtreme Sprayer Parts

38 311164M

Zinc Xtreme Sprayer Parts

F

IG

. 9: Model 287973 Shown

r_x25dh1_x45dh1_311164_34

TI8754a

501

505 506 534

507

502

538

535

544

543

537

503

540

519

541

542

532

531 530

529

536

(Fluid Return Line)

533†

504

Parts - Air-Assisted and Zinc Sprayer Packages

311164M 39

Parts - Air-Assisted and Zinc Sprayer Packages

Air-Assisted Sprayer Packages

Models 287975 and 287976

❄ Not shown.

* Included in Air Regulator Mounting Kit 288527.

Zinc Sprayer Packages

Models 287971, 287972, 287973, 287974

❄ Not shown.

† Quantity of two for Models 287971 and 287973;

quantity of one for Models 287972 and 287974.

✓Models 287973 and 287974 only.

Ref. Part Description Qty.

401 P30DC2 PUMP, assy. 287975 1

P40DC2 PUMP, assy. 287976 1

402 287884 CART, heavy duty; see pg. 39 1

403 197682 TUBE, suction 1

404 247301 HOSE, suction, 1 in.,

NPT x quick connect, 6 ft.

1

405 116401 ADAPTER, elbow 1

406 116402 ADAPTER, quick connect 1

407 244524 WIRE, ground assembly w/ clamp 1

410* 288523 BRACKET, air controls 1

415* 116513 REGULATOR, air, gun 1

416* 100101 SCREW, mounting, cap, hex hd 6

417* 116514 NUT, regulator mount 1

418❄100133 WASHER, lock 4

419 24C857 GUN, spray 1

427* 108190 GAUGE, pressure, gun 1

428* 116473 VALVE, ball, vented, 2 way 1

429 210868 HOSE, air, coupled, 50 ft. 1

430* 156971 NIPPLE, short 1

431* 114128 ELBOW, male, swivel 1

433 H52550 HOSE, fluid; nylon, 1/4 in. ID; 1/4

npsm(fbe); 50 ft.

1

434 189018 SWIVEL 1

435* 111763 ELBOW, 1/4 npt 1

436* 100023 WASHER, flat 2

437* 112958 NUT, hex, flanged 2

438* 111337 FITTING, tee, street 1

439* 114129 CONNECTOR, male 1

440* 100505 BUSHING, pipe 1

441* TUBE 1

443 159842 ADAPTER, bushing, 1/4 npt(m) x

1/2 npt(f)

1

444 24E013 CONTROLS, air, heavy duty cart 1

Ref. Part Description Qty.

501 P25DC1 PUMP, assy. 287971 and 287973 1

P40DC1 PUMP, assy. 287972 and 287974 1

502 287884 CART, heavy duty; see pg. 39 1

503 197682 TUBE, suction 1

504 247301 HOSE, suction, 1 in.,

NPT x quick connect, 6 ft.

1

505 116401 ADAPTER, elbow 1

506 116402 ADAPTER, quick connect 1

507 244524 WIRE, ground assembly w/ clamp 1

516❄100101 SCREW, mounting, cap, hex hd 4

518❄100133 WASHER, lock 4

519✓238591 GUN, spray 1

529 238612 VALVE, ball 1

530 100081 BUSHING, pipe 1

531 103475 FITTING, tee, pipe 1

532 BUSHING, pipe

100380 Model 287973 1

157191 Model 287974 1

533† 158491 FITTING, nipple

534 235148 HOSE, coupled, 6 ft 1

535 100896 FITTING, bushing, pipe 1

536 157785 FITTING, swivel 1

537 165767 TUBE, suction 1

538✓H43850 HOSE, fluid; nylon, 3/8 in. ID; 3/8

npsm(fbe); 50 ft.

1

540✓H42506 HOSE, fluid; nylon; 1/4 in. ID, 1/4

npsm(fbe); 6 ft.

1

541✓189018 FITTING, swivel, 1/4-18 npsm(f) x

1/4-18 npsm(m)

1

542 102646 VALVE, ball 1

543✓164856 FITTING, nipple, reducing;

3/8 x 1/4 npt(m)

1

544 24E013 CONTROLS, air, heavy duty cart 1

Dura-Flo Sprayer Parts

40 311164M

Dura-Flo Sprayer Parts

F

IG

. 10: Model 287980

TI9162a

r_287979_311164_36f

631†

642†

638† 639†

631†

633†

634†

640†

635†

636†

637†

630†

629†

632†

641

617, 618

615

614

612

613

611610

602

604, 605

616

601

645

603

Parts - Dura-Flo Sprayer Packages

311164M 41

Parts - Dura-Flo Sprayer Packages

Model 287979, 287980, and 287981

† Model 287980 only.

★ Model 287981 only.

❄ Not shown.

NOTE: Model 287980 is the only model that

includes a gun and hose.

Ref. Part Description Qty.

601 P23DCD PUMP, Dura-Flo,6500/580 1

★P32DCD PUMP, Dura-Flo, 6500/430 1

602 287884 CART, heavy duty, see pg. 42 1

603 24E013 CONTROL, air, heavy duty cart;

see manual 3A0293

1

604 15K296 SPACER 1

605❄120465 SPACER, mounting, threaded 4

606❄100133 WASHER, lock 4

610 100088 ELBOW, street, pipe, 90 degrees 1

611 109505 BUSHING 1

612 113864 UNION, swivel,1 1/2 npt 1

613 222914 HOSE, coupled 1

614 109475 ELBOW, pipe, female, 90 degrees 1

615 184475 TUBE, suction 1

616 244524 WIRE, ground assembly w/ clamp 1

617 109213 PACKING, o-ring 1

618 184470 FITTING, outlet 1

629† 103475 FITTING, tee, pipe 1

630† 102646 VALVE, ball 1

631† 235148 HOSE, coupled, 6 ft 1

632† 158256 UNION, swivel 1

633† 240797 HOSE, coupled, 3/8 x 50 1

634† 164856 FITTING, nipple, reducing 1

635† 239984 HOSE, coupled, 1/4 in. x 25 1

636† 189018 SWIVEL, 5800 psi 1

637† 238591 GUN, spray 1

638† 100896 FITTING, bushing, pipe 1

639† 157785 FITTING, swivel 1

640† 165767 TUBE, suction 1

641† 113344 SWIVEL, union assy 1

642† 158491 FITTING, nipple 1

644❄100131 NUT, full hex 4

645 15J277 CONTROL, de-ice, assembly 1

Ref. Part Description Qty.

Cart Parts

42 311164M

Cart Parts

Heavy Duty Cart, Model 287884 Light Weight Cart, Model 287919

Ref. Part Description Qty.

2 113361 CAP, tube, round 2

3 113362 WHEEL, semi-pneumatic 2

4WASHER 2

5 113436 RING, retaining 2

2

3

5

4

r_x25dh1_x45dh1_311164_38f

Ref. Part Description Qty.

2 116406 WHEEL, semi-pneumatic 2

3 113436 RING, retaining 2

TI8409a

23

Pump Package Parts

311164M 43

Pump Package Parts

TI8308a

302

302

308

310

309

304 (NXT021)

(lower without

built-in filter)

(lower with built-in filter)

306

307

Pump Package Parts List Page

Pump Packages with L085C# Lowers (80:1 ratio)

pg 44

Pump Packages with L115C# Lowers (35:1, 55:1 ratio)

pg 45

Pump Packages with L145C# and L14AC1 Lowers (31:1, 46:1, 90:1 ratio)

pg 46

Pump Packages with L180C# and L18AC1 Lowers (24:1, 40:1, 70:1 ratio)

pg 47

Pump Packages with L220C# Lowers (21:1, 30:1, 60:1 ratio)

pg 48

Pump Packages with L250C# Lowers (50:1 ratio)

pg 49

Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio)

pg 50

TI8405a

TI8416a

Torque to 25-30 ft-lb

(34-41 N•m)

Torque to 50-60 ft-lb

(68-81 N•m)

Torque to 145-155 ft-lb

(196-210 N•m)

Torque to 27-29 ft-lb

(36-39 N•m)

3

2

2

2

1

3

303

305

311

4

4

1

Pump Packages with L085C# Lowers (80:1 ratio)

44 311164M

Pump Packages with L085C# Lowers (80:1 ratio)

Pump

Package

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Lower

(see 311762)

Built-in

Filter

Motor

(see 311238)

Air

Control

(NXT021)

(see

311239)

Coupling,

assy.

Rod,

tie

Cover,

coupler

Nut,

lock

Clip,

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

P80DC1 L085C1 N34DN0

247167

(different

from all

other pack-

ages)

257150 197340 101712 244820 15H392 NXT112

(5-pack)

P80DC2 L085C2

✔

N34DN0

P80DC3 L085C1 N34DN0

✔

P80DC4 L085C2

✔

N34DN0

✔

P80EC1 L085C1 N34DT0

P80EC2 L085C2

✔

N34DT0

P80EC3 L085C1 N34DT0

✔

P80EC4 L085C2

✔

N34DT0

✔

P80LC1 L085C1 N34LN0

P80LC2 L085C2

✔

N34LN0

P80LC3 L085C1 N34LN0

✔

P80LC4 L085C2

✔

N34LN0

✔

P80MC1 L085C1 N34LT0

P80MC2 L085C2

✔

N34LT0

P80MC3 L085C1 N34LT0

✔

P80MC4 L085C2

✔

N34LT0

✔

Qty. 1 111313111

Pump Packages with L115C# Lowers (35:1, 55:1 ratio)

311164M 45

Pump Packages with L115C# Lowers (35:1, 55:1 ratio)

Pump

Package

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Lower

(see 311762)

Built-in

Filter

Motor

(see 311238)

Air

Control

(NXT021)

(see

311239)

Coupling,

assy.

Rod,

tie

Cover,

coupler

Nut,

lock

Clip,

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

P35DC1 L115C1 N22DN0

247167

(different

from all

other pack-

ages)

257150 197340 101712 244820 15H392 NXT112

(5-pack)

P35DC2 L115C2

✔

N22DN0

P35DC3 L115C1 N22DN0

✔

P35DC4 L115C2

✔

N22DN0

✔

P35EC1 L115C1 N22DT0

P35EC2 L115C2

✔

N22DT0

P35EC3 L115C1 N22DT0

✔

P35EC4 L115C2

✔

N22DT0

✔

P35LC1 L115C1 N22LN0

P35LC2 L115C2

✔

N22LN0

P35LC3 L115C1 N22LN0

✔

P35LC4 L115C2

✔

N22LN0

✔

P35MC1 L115C1 N22LT0

P35MC2 L115C2

✔

N22LT0

P35MC3 L115C1 N22LT0

✔

P35MC4 L115C2

✔

N22LT0

✔

P55DC1 L115C1 N34DN0

P55DC2 L115C2

✔

N34DN0

P55DC3 L115C1 N34DN0

✔

P55DC4 L115C2

✔

N34DN0

✔

P55EC1 L115C1 N34DT0

P55EC2 L115C2

✔

N34DT0

P55EC3 L115C1 N34DT0

✔

P55EC4 L115C2

✔

N34DT0

✔

P55LC1 L115C1 N34LN0

P55LC2 L115C2

✔

N34LN0

P55LC3 L115C1 N34LN0

✔

P55LC4 L115C2

✔

N34LN0

✔

P55MC1 L115C1 N34LT0

P55MC2 L115C2

✔

N34LT0

P55MC3 L115C1 N34LT0

✔

P55MC4 L115C2

✔

N34LT0

✔

Qty. 1 111313111

Pump Packages with L145C# and L14AC1 Lowers (31:1, 46:1, 90:1 ratio)

46 311164M

Pump Packages with L145C# and L14AC1 Lowers

(31:1, 46:1, 90:1 ratio)

* NXT021 Air Control assemblies for P90xxx model pumps are equipped with safety relief valve 116643. Reorder this part number.

Pump

Package

Reference Number and Description

302 303 *304 305 306 307 308 309 310 311

Lower

(see 311762)

Built-in

Filter

Motor

(see 311238)

Air

Control

(NXT021)

(see

311239)

Coupling,

assy.

Rod,

tie

Cover,

coupler

Nut,

lock

Clip,

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

P31LC1 L14AC1 N22LN0

244819 257150 197340 101712 244820 15H392 NXT112

(5-pack)

P31MC1 L14AC1 N22LT0

P31DC1 L14AC1 N22DN0

P31EC1 L14AC1 N22DT0

P46DC1 L145C1 N34DN0

P46DC2 L145C2

✔

N34DN0

P46DC3 L145C1 N34DN0

✔

P46DC4 L145C2

✔

N34DN0

✔

P46EC1 L145C1 N34DT0

P46EC2 L145C2

✔

N34DT0

P46EC3 L145C1 N34DT0

✔

P46EC4 L145C2

✔

N34DT0

✔

P46LC1 L145C1 N34LN0

P46LC2 L145C2

✔

N34LN0

P46LC3 L145C1 N34LN0

✔

P46LC4 L145C2

✔

N34LN0

✔

P46MC1 L145C1 N34LT0

P46MC2 L145C2

✔

N34LT0

P46MC3 L145C1 N34LT0

✔

P46MC4 L145C2

✔

N34LT0

✔

P90DC1 L145C1 N65DN0

P90DC2 L145C2

✔

N65DN0

P90DC3 L145C1 N65DN0

✔

P90DC4 L145C2

✔

N65DN0

✔

P90EC1 L145C1 N65DT0

P90EC2 L145C2

✔

N65DT0

P90EC3 L145C1 N65DT0

✔

P90EC4 L145C2

✔

N65DT0

✔

P90LC1 L145C1 N65LN0

P90LC2 L145C2

✔

N65LN0

P90LC3 L145C1 N65LN0

✔

P90LC4 L145C2

✔

N65LN0

✔

P90MC1 L145C1 N65LT0

P90MC2 L145C2

✔

N65LT0

P90MC3 L145C1 N65LT0

✔

P90MC4 L145C2

✔

N65LT0

✔

Qty. 1 1113131 11

Pump Packages with L180C# and L18AC1 Lowers (24:1, 40:1, 70:1 ratio)

311164M 47

Pump Packages with L180C# and L18AC1 Lowers

(24:1, 40:1, 70:1 ratio)

Pump

Package

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Lower

(see 311762)

Built-in

Filter

Motor

(see 311238)

Air

Control

(NXT021)

(see

311239)

Coupling,

assy.

Rod,

tie

Cover,

coupler

Nut,

lock

Clip,

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

P24LC1 L18AC1 N22LN0

244819 257150 197340 101712 244820 15H392 NXT112

(5-pack)

P24MC1 L18AC1 N22LT0

P24DC1 L18AC1 N22DN0

P24EC1 L18AC1 N22DT0

P40DC1 L180C1 N34DN0

P40DC2 L180C2

✔

N34DN0

P40DC3 L180C1 N34DN0

✔

P40DC4 L180C2

✔

N34DN0

✔

P40EC1 L180C1 N34DT0

P40EC2 L180C2

✔

N34DT0

P40EC3 L180C1 N34DT0

✔

P40EC4 L180C2

✔

N34DT0

✔

P40LC1 L180C1 N34LN0

P40LC2 L180C2

✔

N34LN0

P40LC3 L180C1 N34LN0

✔

P40LC4 L180C2

✔

N34LN0

✔

P40MC1 L180C1 N34LT0

P40MC2 L180C2

✔

N34LT0

P40MC3 L180C1 N34LT0

✔

P40MC4 L180C2

✔

N34LT0

✔

P70DC1 L180C1 N65DN0

P70DC2 L180C2

✔

N65DN0

P70DC3 L180C1 N65DN0

✔

P70DC4 L180C2

✔

N65DN0

✔

P70EC1 L180C1 N65DT0

P70EC2 L180C2

✔

N65DT0

P70EC3 L180C1 N65DT0

✔

P70EC4 L180C2

✔

N65DT0

✔

P70LC1 L180C1 N65LN0

P70LC2 L180C2

✔

N65LN0

P70LC3 L180C1 N65LN0

✔

P70LC4 L180C2

✔

N65LN0

✔

P70MC1 L180C1 N65LT0

P70MC2 L180C2

✔

N65LT0

P70MC3 L180C1 N65LT0

✔

P70MC4 L180C2

✔

N65LT0

✔

Qty. 1111313111

Pump Packages with L220C# Lowers (21:1, 30:1, 60:1 ratio)

48 311164M

Pump Packages with L220C# Lowers

(21:1, 30:1, 60:1 ratio)

Pump

Package

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Lower

(see 311762)

Built-in

Filter

Motor

(see 311238)

Air

Control

(NXT021)

(see

311239)

Coupling,

assy.

Rod,

tie

Cover,

coupler

Nut,

lock

Clip,

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

P21DC1 L22AC1 N22DN0

244819 257150 197340 101712 244820 15H392 NXT112

(5-pack)

P21EC1 L22AC1 N22DT0

P21LC1 L22AC1 N22LN0

P21MC1 L22AC1 N22LT0

P30DC1 L220C1 N34DN0

P30DC2 L220C2

✔

N34DN0

P30DC3 L220C1 N34DN0

✔

P30DC4 L220C2

✔

N34DN0

✔

P30EC1 L220C1 N34DT0

P30EC2 L220C2

✔

N34DT0

P30EC3 L220C1 N34DT0

✔

P30EC4 L220C2

✔

N34DT0

✔

P30LC1 L220C1 N34LN0

P30LC2 L220C2

✔

N34LN0

P30LC3 L220C1 N34LN0

✔

P30LC4 L220C2

✔

N34LN0

✔

P30MC1 L220C1 N34LT0

P30MC2 L220C2

✔

N34LT0

P30MC3 L220C1 N34LT0

✔

P30MC4 L220C2

✔

N34LT0

✔

P60DC1 L220C1 N65DN0

P60DC2 L220C2

✔

N65DN0

P60DC3 L220C1 N65DN0

✔

P60DC4 L220C2

✔

N65DN0

✔

P60EC1 L220C1 N65DT0

P60EC2 L220C2

✔

N65DT0

P60EC3 L220C1 N65DT0

✔

P60EC4 L220C2

✔

N65DT0

✔

P60LC1 L220C1 N65LN0

P60LC2 L220C2

✔

N65LN0

P60LC3 L220C1 N65LN0

✔

P60LC4 L220C2

✔

N65LN0

✔

P60MC1 L220C1 N65LT0

P60MC2 L220C2

✔

N65LT0

P60MC3 L220C1 N65LT0

✔

P60MC4 L220C2

✔

N65LT0

✔

Qty. 1111313111

Pump Packages with L250C# Lowers (50:1 ratio)

311164M 49

Pump Packages with L250C# Lowers (50:1 ratio)

Pump

Package

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Lower

(see 311762)

Built-in

Filter

Motor

(see 311238)

Air

Control

(NXT021)

(see

311239)

Coupling,

assy.

Rod,

tie

Cover,

coupler

Nut,

lock

Clip,

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

P50DC1 L250C1 N65DN0

244819 257150 197340 101712 244820 15H392 NXT112

(5-pack)

P50DC2 L250C2

✔

N65DN0

P50DC3 L250C1 N65DN0

✔

P50DC4 L250C2

✔

N65DN0

✔

P50EC1 L250C1 N65DT0

P50EC2 L250C2

✔

N65DT0

P50EC3 L250C1 N65DT0

✔

P50EC4 L250C2

✔

N65DT0

✔

P50LC1 L250C1 N65LN0

P50LC2 L250C2

✔

N65LN0

P50LC3 L250C1 N65LN0

✔

P50LC4 L250C2

✔

N65LN0

✔

P50MC1 L250C1 N65LT0

P50MC2 L250C2

✔

N65LT0

P50MC3 L250C1 N65LT0

✔

P50MC4 L250C2

✔

N65LT0

✔

Qty. 1 1 1 1 313 1 1 1

Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio)

50 311164M

Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio)

Pump

Package

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Lower

(see 311762)

Built-in

Filter

Motor

(see 311238)

Air

Control

(NXT021)

(see

311239)

Coupling,

assy.

Rod,

tie

Cover,

coupler

Nut,

lock

Clip,

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

P16DC1 L29AC1 N22DN0

244819 257150 197340 101712 244820 15H392 NXT112

(5-pack)

P16EC1 L29AC1 N22DT0

P16LC1 L29AC1 N22LN0

P16MC1 L29AC1 N22LT0

P25DC1 L290C1 N34DN0

P25DC2 L290C2

✔

N34DN0

P25DC3 L290C1 N34DN0

✔

P25DC4 L290C2

✔

N34DN0

✔

P25EC1 L290C1 N34DT0

P25EC2 L290C2

✔

N34DT0

P25EC3 L290C1 N34DT0

✔

P25EC4 L290C2

✔

N34DT0

✔

P25LC1 L290C1 N34LN0

P25LC2 L290C2

✔

N34LN0

P25LC3 L290C1 N34LN0

✔

P25LC4 L290C2

✔

N34LN0

✔

P25MC1 L290C1 N34LT0

P25MC2 L290C2

✔

N34LT0

P25MC3 L290C1 N34LT0

✔

P25MC4 L290C2

✔

N34LT0

✔

P45DC1 L290C1 N65DN0

P45DC2 L290C2

✔

N65DN0

P45DC3 L290C1 N65DN0

✔

P45DC4 L290C2

✔

N65DN0

✔

P45EC1 L290C1 N65DT0

P45EC2 L290C2

✔

N65DT0

P45EC3 L290C1 N65DT0

✔

P45EC4 L290C2

✔

N65DT0

✔

P45LC1 L290C1 N65LN0

P45LC2 L290C2

✔

N65LN0

P45LC3 L290C1 N65LN0

✔

P45LC4 L290C2

✔

N65LN0

✔

P45MC1 L290C1 N65LT0

P45MC2 L290C2

✔

N65LT0

P45MC3 L290C1 N65LT0

✔

P45MC4 L290C2

✔

N65LT0

✔

Qty. 1 1113131 11

Dimensions

311164M 51

Dimensions

Sprayer (Cart Mounted) Packages

All Xtreme Sprayer (Cart Mounted) Packages

Model X60DH3 Shown

KEY:

HD = Heavy Duty Cart

LW = Light Weight Cart

Top View - Heavy Duty Cart Shown

B

C

D

E

r_x25dh1_x45dh1_311164_47f

A

r_x25dh1_x45dh1_311164_47f2

Mount A B C D E

HD

43.69 in.

(1109.73 mm)

46.0 in.

(1168.4 mm)

32.0 in.

(812.8 mm)

35.0 in.

(889 mm)

25.72 in.

(653.3 mm)

LW

44.86 in.

(1139.44 mm)

45.5 in.

(1115.7 mm)

31.3 in.

(795 mm)

34.0 in.

(863.6 mm)

27.09 in.

(688.1 mm)

HD with Hopper

43.69 in.

(1109.73 mm)

46.0 in.

(1168.4 mm)

32.0 in.

(812.8 mm)

45.0 in.

(1143 mm)

25.72 in.

(653.3 mm)

LW with Hopper

44.86 in.

(1139.44 mm)

45.5 in.

(1115.7 mm)

31.3 in.

(795 mm)

44.0 in.

(1117.6 mm)

27.09 in.

(688.1 mm)

Dimensions

52 311164M

Wall Mount Packages and Pump Packages

Wall Mount Dimensions

TI8424a TI8425a

Front View Side View

A

C

D

B

EE

F

G

NOTE: Dimensions based on largest air motor

and lower combination.

ABCDEFG

14.0 in.

(355.6 mm)

17.75 in.

(450.6 mm)

29.0 in.

(736.6 mm)

19.25 in.

(489 mm)

43.0 in.

(1092.2 mm)

18.9 in.

(480 mm)

16.2 in.

(410 mm)

Dimensions

311164M 53

Weights

Sprayer (Cart Mounted)

Packages

❄ Add 10 lbs (4.54 kg) for built-in filter. Add 5 lbs (2.27 kg)

for air controls.

NOTE: Weights are approximate and do not

include hoses or guns.

Ratio

Heavy Duty Cart

lbs (kg)

Light Weight Cart

lbs (kg)

25:1 228.4 (103.6) 196.1 (89.0)

30:1 227.4 (103.1) 195.1 (88.5)

35:1 209.9 (95.2) 177.6 (80.6)

40:1 223.4 (101.3) 191.1 (86.7)

45:1 247.4 (112.2) 215.1 (97.6)

46:1 223.4 (101.3) 191.1 (86.7)

50:1 246.4 (111.8) 214.1 (97.1)

55:1 211.4 (95.9) 179.1 (81.2)

60:1 246.4 (111.8) 214.1 (97.1)

70:1 242.4 (109.9) 210.1 (95.3)

80:1 211.4 (95.9) 179.1 (81.2)

90:1 242.4 (109.9) 210.1 (95.3)

Wall Mount

Packages

Pump Assembly

Packages

Ratio lbs (kg) Ratio

No Filter, No Air

Controls❄

lbs (kg)

25:1 159.0 (72.1) 16:1 99.4 (45.1)

30:1 158.0 (71.7) 21:1 98.4 (44.6)

35:1 140.5 (63.7) 24:1 94.4 (42.8)

40:1 154.0 (69.9) 25:1 103.4 (46.9)

45:1 178.0 (80.8) 30:1 102.4 (46.4)

46:1 154.0 (69.9) 31:1 94.4 (42.8)

50:1 177.0 (80.3) 35:1 84.4 (38.3)

55:1 142.0 (64.4) 40:1 98.4 (44.6)

60:1 177.0 (80.3) 45:1 122.4 (55.5)

70:1 173.0 (78.5) 46:1 98.4 (44.6)

80:1 142.0 (64.4) 50:1 121.4 (55.1)

90:1 173.0 (78.5) 55:1 88.4 (40.1)

60:1 121.4 (55.1)

70:1 117.4 (53.3)

80:1 88.4 (40.1)

90:1 117.4 (53.3)

Mounting Hole Diagram

54 311164M

Mounting Hole Diagram

Wall Mount Bracket

TI8614a

9.0 in.

(228.6 mm)

1.6 in.

(41.4 mm) 12.4 in.

(314.3 mm)

1.0 in.

(25.4 mm)

7.4 in.

(187.3 mm)

5.3 in.

(133.4 mm)

14.5 in.

(368.3 mm)

17.8 in.

(450.9 mm)

2.0 in.

(50.8 mm)

5.4 in.

(136.5 mm)

7/16 in. (11 mm)

diameter holes for

mounting to wall

1/2 in. (12.7 mm) diameter

holes for mounting to stand

Accessories

311164M 55

Accessories

Adapter Plate 247312

Adapter plate is required to mount pump assemblies

with an NXT2200 air motor to cart or wall mount bracket.

NXT021 Air Control Module

Includes Safety Relief Valve 113498 (pressure relief at

110 psi (7.7 MPa, 77 bar)). If you have a 90:1 pump

package, also order Safety Relief Valve 116643 (pres-

sure relief at 90 psi (6.3 MPa, 63 bar)).

DataTrak Upgrade Kits

NXT206 kit for NXT2200 air motors

NXT306 kit for NXT3400 air motors

NXT606 kit for NXT6500 air motors

Hopper Kit 288347

Hopper kit attaches to cart mounted sprayers. See Hop-

per Assembly, page 26, for illustration of kit and kit

parts.

Technical Data

56 311164M

Technical Data

Maximum Working Pressure and Flow Rate at Full Air Pressure (100 psi)

* At 80 psi (0.55 MPa, 5.5 bar)

Maximum air inlet pressure Models with 16:1 - 80:1 pressure ratios: 100 psi (0.7 MPa, 7 bar).

Models with a 90:1 pressure ratio: 80 psi (0.55 MPa, 5.5 bar).

Air motor piston diameter NXT Model 6500: 10.375 in. (264 mm)

NXT Model 3400: 7.5 in. (191 mm)

NXT Model 2200: 6.0 in. (152 mm)

Stroke length 4.75 in. (120 mm)

Air Inlet Size 3/4 npt(f)

Fluid Inlet Size 1-1/4 npt(m)

Fluid Outlet Size All pumps with built-in filters (2 outlet ports): 1/2 npt(m)

Pumps without built-in filters (1 outlet port):

85cc and 115cc pumps: 1/2 npt(f)

145cc and 180cc pumps: 3/4 npt(f)

220cc, 250cc, and 290cc pumps: 1 npt(f)

Maximum pump speed

(Do not exceed maximum recommended speed

of fluid pump, to prevent premature pump wear)

60 cycles per minute

NOTE: See NXT Motor manual (311238) for

sound data.

Ratio

Maximum Working

Pressure psi (MPa, bar) NXT Air Motor

Lower

(cc per cycle)

Flow Rate gpm (lpm)

30 cpm 60 cpm

16:1 1520 (10.5, 105) 2200 290 2.3 (8.7) 4.6 (17.0)

21:1 2025 (14.0, 140) 2200 220 1.74 (6.6) 3.4 (12.9)

24:1 2400 (16.5, 165) 2200 180 1.43 (5.4) 2.9 (11.0)

25:1 2375 (16.4, 164) 3400 290 2.3 (8.7) 4.6 (17.0)

30:1 3150 (21.7, 217) 3400 220 1.74 (6.6) 3.4 (12.9)

31:1 3000 (20.7, 207) 2200 145 1.15 (4.4) 2.3 (8.7)

35:1 3800 (26.2, 262) 2200 115 0.95 (3.6) 2.0 (7.6)

40:1 3800 (26.2, 262) 3400 180 1.43 (5.4) 2.9 (11.0)

45:1 4500 (31.0, 310) 6500 290 2.3 (8.7) 4.6 (17.0)

46:1 4750 (32.7, 327) 3400 145 1.15 (4.4) 2.3 (8.7)

50:1 5000 (34.5, 345) 6500 250 2.0 (7.6) 4.0 (15.2)

55:1 5600 (38.6, 386) 3400 115 0.95 (3.6) 2.0 (7.6)

60:1 6000 (41.7, 417) 6500 220 1.74 (6.6) 3.4 (12.9)

70:1 7250 (50.0, 500) 6500 180 1.43 (5.4) 2.9 (11.0)

80:1 7250 (50.0, 500) 3400 85 0.8 (3.0) 1.5 (5.7)

90:1 7250 (50.0, 500) 6500 145 1.15 (4.4)* 2.3 (8.7)*

Pump Package Performance Charts

311164M 57

Pump Package Performance Charts

Calculate Fluid Outlet Pressure

To calculate fluid outlet pressure (psi/MPa/bar) at a spe-

cific fluid flow (gpm/lpm) and operating air pressure

(psi/MPa/bar), use the following instructions and pump

data charts.

1. Locate desired flow along bottom of chart.

2. Follow vertical line up to intersection with selected

fluid outlet pressure curve. Follow left to scale to

read fluid outlet pressure.

Calculate Pump Air Flow/Consumption

To calculate pump air flow/consumption (scfm or

m

3

/min) at a specific fluid flow (gpm/lpm) and air pres-

sure (psi/MPa/bar), use the following instructions and

pump data charts.

1. Locate desired flow along bottom of chart.

2. Follow vertical line up to intersection with selected

air flow/consumption curve. Follow right to scale to

read air flow/consumption.

16:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

800

1200

1600

400

02.0

3.01.0

(3.8) (7.6) (11.4)

4.0

(15.2)

21:1 Xtreme Pumps

Fluid Flow in gpm (lpm)

Fluid Pressure in psig (MPa, bar)

Air Flow in SCFM (m

3

/min)

02.0 3.0

1.0

(3.8) (7.6) (11.4)

(11.2, 112)

(8.4, 84)

(5.6, 56)

(2.8, 28)

24:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Air Flow in SCFM (m

3

/min)

Fluid Flow in gpm (lpm)

02.0 3.0

1.0

(3.8) (7.6) (11.4)

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

0

5.03.0

Air Flow in SCFM (m

3

/min)

25:1 Xtreme Pumps

(11.4) (19.0)

1.0

(3.8)

Key: Air Pressure

A 100 psi (0.7 MPa, 7 bar)

B 70 psi (0.5 MPa, 7.8 bar)

C 40 psi (0.3 MPa, 2.8 bar)

Dashed lines indicate low noise motors.

80

(2.2)

60

(1.7)

40

(1.1)

20

(0.6)

80

(2.2)

60

(1.7)

40

(1.1)

20

(0.6)

500

1500

2500

(17.5, 175)

(10.5, 105)

(3.5, 35)

500

1500

2500

(17.5, 175)

(10.5, 105)

(3.5, 35)

80

(2.2)

60

(1.7)

40

(1.1)

20

(0.6) 500

1500

2500

(17.5, 175)

(10.5, 105)

(3.5, 35)

160

(4.5)

120

(3.4)

80

(2.2)

40

(1.1)

A

C

A

A

B

B

C

C

A

A

A

A

A

BB

B

B

B

C

C

C

C

C

B

Pump Package Performance Charts

58 311164M

Pump Package Performance Charts (cont.)

01.0 2.0 3.0 4.0

30:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

(3.8) (7.6) (11.4) (15.2)

3500

(24.5, 245)

2500

(17.5, 175)

1500

(10.5, 105)

500

(3.5, 35)

31:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

02.0 3.0

1.0

(3.8) (7.6) (11.4)

01.0 2.0

35:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

(3.8) (7.6)

0

2.0

3.01.0

40:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

(3.8)

(7.6)

(11.4)

02.0 3.0

1.0

46:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

(3.8) (7.6) (11.4)

45:1 Xtreme Pumps

Air Flow in SCFM (m

3

/min)

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

0

5.03.0

(11.4) (19.0)

1.0

(3.8)

160

(4.5)

120

(3.4)

80

(2.2)

40

(1.1)

120

(3.4)

80

(2.2)

40

(1.1)

2000

3000

(21.0, 210)

(14.0, 140)

1000

(7.0, 70)

1.5

(5.7)

0.5

(1.9)

120

(3.4)

80

(2.2)

40

(1.1)

2000

3000

4000

1000

(28.0, 280)

(21.0, 210)

(14.0, 140)

(7.0, 70)

2000

3000

4000

1000

(28.0, 280)

(21.0, 210)

(14.0, 140)

(7.0, 70)

160

(4.5)

120

(3.4)

80

(2.2)

40

(1.1)

250

(7.0)

150

(4.2)

50

(1.4)

2000

3000

4000

1000

(28.0, 280)

(21.0, 210)

(14.0, 140)

(7.0, 70)

5000

(35.0, 350)

250

(7.0)

150

(4.2)

50

(1.4)

2000

3000

4000

1000

(28.0, 280)

(21.0, 210)

(14.0, 140)

(7.0, 70)

5000

(35.0, 350)

A

C

B

A

A

A

A

A

B

B

B

B

B

B

C

C

C

C

C

C

A

A

A

A

A

A

B

B

B

B

B

C

C

C

C

C

Pump Package Performance Charts

311164M 59

Pump Package Performance Charts (cont.)

00.5 1.0 1.5 2.0

55:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

(1.9) (5.7)

(3.8) (7.6)

01.0 2.0 3.0 4.0

60:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

(3.8) (7.6) (11.4) (15.2) 02.03.01.0

70:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

(3.8) (7.6) (11.4)

90:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

0

Key: 90:1 Pumps Air Pressure

B 80 psi (0.56 MPa, 5.6 bar)

C 40 psi (0.28 MPa, 2.8 bar)

01.0 4.02.0 3.0

50:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

(3.8) (7.6) (11.4) (15.2)

A

A

C

B

250

(7.0)

150

(4.2)

50

(1.4)

200

(5.6)

100

(2.8)

2000

3000

4000

1000

(28.0, 280)

(21.0, 210)

(14.0, 140)

(7.0, 70)

6000

(42.0, 420)

B

B

B

B

C

C

C

C

C

C

5000

(35.0, 350)

7000

(49.0, 490)

160

(4.5)

80

(2.2)

120

(3.4)

40

(1.1)

A

A

B

B

AA

250

(7.0)

150

(4.2)

50

(1.4)

200

(5.6)

100

(2.8)

3000

1000

(21.0, 210)

(7.0, 70)

5000

(35.0, 350)

7000

(49.0, 490)

A

A

B

B

C

C

250

(7.0)

150

(4.2)

50

(1.4)

200

(5.6)

100

(2.8)

4000

2000

(28.0, 280)

(14.0, 140)

6000

(42.0, 420)

8000

(56.0, 560)

B

C

1.0 2.0 3.0

(7.6)

(3.8) (11.4)

250

(7.0)

150

(4.2)

50

(1.4)

200

(5.6)

100

(2.8)

4000

2000

(28.0, 280)

(14.0, 140)

6000

(42.0, 420)

8000

(56.0, 560)

0

80:1 Xtreme Pumps

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

Air Flow in SCFM (m

3

/min)

160

(4.5)

120

(3.4)

80

(2.2)

40

(1.1)

A

A

B

B

C

C

4000

2000

(28.0, 280)

(14.0, 140)

6000

(42.0, 420)

8000

(56.0, 560)

0.5 1.0 1.5 2.0

(1.9) (5.7)

(3.8) (7.6)

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

This manual contains English. MM 311164

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2006, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision M, July 2014

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in

material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty

published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco40

s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty

installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of

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structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or

maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of

the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned

to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will

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