Graco 311283E Gh833 Sprayer Users Manual Sprayer, Repair Manual, English
2015-04-02
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Repair GH™ 833 Sprayers 311283E ENG For use with Architectural Coatings, Paints, Roof Coatings and Below Grade Coatings. For professional use only. Model: 249318, 249617, 253471, 253472 4000 psi (27.6 MPa, 275.8 bar) Maximum Working Pressure IMPORTANT SAFETY INSTRUCTIONS Read all warnings and instructions in this manual. Save these instructions. Korean patent: 10-0647761 Related Manuals 311279 311484 311485 311254 ti7107b Warning Warning The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. WARNING WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable and can ignite or explode if spilled on hot surface. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline. • Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present. • Ground all equipment in the work area. See Grounding instructions. • Use only grounded hoses. • Hold gun firmly to side of grounded pail when triggering into pail. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. • Keep a working fire extinguisher in the work area. SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point gun at anyone or at any part of the body. • Do not put your hand over the spray tip. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Do not spray without tip guard and trigger guard installed. • Engage trigger lock when not spraying. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. PRESSURIZED EQUIPMENT HAZARD Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. • Tighten all fluid connections before operating the equipment. • Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. RECOIL HAZARD Brace yourself; gun may recoil when triggered and cause you to fall, which could cause serious injury. 2 311283E Warning WARNING WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Manufacturer’s replacement parts only. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not kink or over bend hoses or use hoses to pull equipment. • Keep children and animals away from work area. • Comply with all applicable safety regulations. MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply. PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage. SUCTION HAZARD Never place hands near the pump fluid inlet when pump is operating or pressurized. Powerful suction could cause serious injury. CARBON MONOXIDE HAZARD Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death. Do not operate in an enclosed area. TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDS’s to know the specific hazards of the fluids you are using. • Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. BURN HAZARD Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to: • Protective eyewear • Clothing and respirator as recommended by the fluid and solvent manufacturer • Gloves • Hearing protection 311283E 3 Component Identification Component Identification , 2 1 8 11 3 4 9 ti7107b 6 10 ti7133b 5 Ref 4 ti7133 7 Description 1 Hydraulic pump valve 2 Pressure control 3 Lock ring 4 Drain valve 5 Engine ON/OFF switch 6 Engine controls 7 Trigger lock 8 Serial number ID label 9 Lift locations 10 Suction holder 11 Hydraulic oil fill 311283E Operation Operation Pressure Relief Procedure General Repair Information System pressure must be manually relieved to prevent it from starting or spraying accidentally. Fluid under high pressure can be injected into the skin and cause serious injury. To reduce risk of injury from injection, follow this procedure whenever you are instructed to relieve pressure, stop spraying, service equipment or install or clean spray tip. Read warnings, page 4. • Hydraulic system and engine may become very hot during operation and could burn skin if touched. Flammable materials spilled on hot, bare motor could cause fire or explosion. Have belt guard in place during operation to reduce risk of pinching or loss of fingers. • Install belt guard before operation of sprayer and replace if damaged. Belt guard reduces risk of pinching and loss of fingers. 1. Set pump valve OFF. Turn engine OFF. To reduce risk of serious injury,: TIA • 2. Turn pressure to lowest setting. Trigger gun into pail to relieve pressure. • • • Keep all screws, nuts, washers, etc. removed during repair procedures. These parts usually are not provided with replacement kits. Test repairs after problems are corrected. If sprayer does not operate properly, review repair procedure to verify you did it correctly. See Troubleshooting, page 7. Do not touch moving parts with fingers or tools while testing repair. Grounding 3. Open prime valve (vertical). Ground sprayer with grounding clamp to earth ground for safe sprayer operation. If you suspect that the spray tip or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, VERY SLOWLY, loosen tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely. Then clean tip and hose. 311283E 5 Maintenance Maintenance Spark Plug: • Use BPR6ES (NGK) or W20EPR-U (NIPPONDENSO) plug, only. For detailed engine maintenance and specifications, refer to separate Honda Engines Owner’s Manual, supplied. Frequency • Gap plug to 0.028 to 0.031 in. (0.7 to 0.8 mm). • Use spark plug wrench when installing and removing plug. Procedure Daily Check engine oil level and fill as necessary. Daily Check hydraulic oil level and fill as necessary. Daily Check hose for wear and damage. Daily Check gun safety for proper operation. Daily Check pressure drain valve for proper operation. Daily Check and fill gas tank. Daily Check that displacement pump is tight. Daily Check level of TSL in displacement pump packing nut. Fill nut, if necessary. Keep TSL in nut to help prevent fluid build up on piston rod and premature wear of packings and pump corrosion. After first 20 hours of operation Drain engine oil and refill with clean oil. Reference Honda Engines Owner’s Manual for correct oil viscosity. Weekly Remove engine air filter cover and clean element. Replace element, if necessary. If operating in an unusually dusty environment; check filter daily and replace, if necessary. Replacement elements can be purchased from your local Honda dealer. Weekly/Daily Remove and debris or media from hydraulic rod. After each 100 Change engine oil. Reference Honda Engines Owner’s Manual for corhours of operation rect oil viscosity. 6 Semi-annually Check belt wear; replace if necessary. Yearly or 2000 hours Replace hydraulic oil and filter element with Graco ISO 46 Hydraulic Oil 169236; 5 gallon/20 liter or 207428; 1 gallon/3.8 liter) and filter element 287871. 311283E Troubleshooting Troubleshooting PROBLEM CAUSE SOLUTION Gas engine pulls hard (won't start) Hydraulic pressure is too high Turn hydraulic pressure knob counterclockwise to lowest setting Gas engine does not start Switch OFF, low oil, no gasoline Consult engine manual, supplied Gas engine doesn't work properly Faulty engine Consult engine manual, supplied Gas engine operates, but displacement pump doesn't operate Pump valve is OFF Set pump valve ON Pressure setting too low Increase pressure Displacement pump outlet filter (if used) is dirty or clogged Clean the filter Tip or tip filter (if used) is clogged Remove tip and/or filter and clean Hydraulic fluid too low Shut off sprayer. Add fluid*. Belt worn, broken or off Replace belt. Hydraulic pump worn or damaged Bring sprayer to Graco distributor for repair Dried paint seized paint pump rod Service pump. See manual 311485 Hydraulic motor not shifting Set pump valve OFF. Turn pressure down. Turn engine OFF. Pry rod up or down until hydraulic motor shifts. Displacement pump operates, but output is low on upstroke Displacement pump operates but output is low on downstroke and/or on both strokes Piston ball check not seating properly Service piston ball check. See manual 311485 Piston packings worn or damaged Replace packings. See manual 311485 Piston packings worn or damaged Tighten packing nut or replace packings. See manual 311485 Intake valve ball check not seating properly Service intake valve ball check. See manual 311485 Suction tube air leak Paint leaks and runs over side of wet- Loose wet-cup cup Tighten wet-cup enough to stop leakage Throat packings worn or damaged Replace packings. See manual 311485 Excessive leakage around hydraulic motor piston rod wiper Piston rod seal worn or damaged Replace these parts. Fluid delivery is low Pressure setting too low Increase pressure Displacement pump outlet filter (if used) is dirty or clogged Clean filter Intake line to pump inlet is not tight Tighten Hydraulic motor is worn or damaged Bring sprayer to Graco distributor for repair Large pressure drop in fluid hose Use larger diameter or shorter hose 311283E 7 Troubleshooting PROBLEM The sprayer overheats Spitting from gun Excessive hydraulic pump noise CAUSE SOLUTION Paint buildup on hydraulic components Clean Oil level is low Fill with oil. Air in fluid pump or hose Check for loose connections on siphon assembly, tighten, then reprime pump. Loose intake suction Tighten. Fluid supply is low or empty Refill supply container. Low hydraulic fluid level Turn sprayer OFF. Add fluid*. *Check hydraulic fluid level often. Do not allow it to become too low. Use only Graco approved hydraulic fluid, page 6. 8 311283E Compensator Seal Replacement Compensator Seal Replacement Removal 4. Install new gaskets and torque screws. Torque 50 in-lbs 4 plcs Compensator Assembly O-Ring Lubricate before installation 1. Relieve pressure, page 5. Allow hydraulic system to cool before beginning the service procedure. Gasket Note Gasket Orientation Adapter Block 3 2. Remove screw(197) and pump handle cover (196). Remove four cover bolts (79) and cover (140). NOTE: It is not necessary to remove the hydraulic lines before removing the cover. The cover is designed to provide ample room for the cover to fit over the hose. 197 196 79 1 O-Ring 2 4 Gasket Torque 50 in-lbs 4 plcs 140 Torque sequence: 1-2-3-4-1 All cap screws must be tightened When compensator assembled to Gasket Adaptor Block. Do not ti17601a pre-tighten cap screws. 5. Install cover (140) with four screws (79). Torque to 25-30 in-lb (2.8 - 3.4 Nzm). Install pump handle cover (196) with screw (197). 197 196 79 ti7805b 3. Remove compensator screws and seperate compensator and adapter block. 140 ti7111b 311283E 9 Displacement Pump Replacement Displacement Pump Replacement See manual 311485 for pump repair instructions. 5. Remove clip (121). Removal 1. Flush pump (36). Stop pump on down stroke if possible. 121 2. Relieve pressure, page 5. 3. Remove suction set (147) from pump (36). ti7789 6. Slide cover up (124). 36 124 147 ti7816 7. Separate coupling (125) and remove. 4. Remove filter housing (110), page 16. 125 110 ti7119 10 ti7814 311283E Displacement Pump Replacement 8. Loosen jam nut (122) with a hammer. Unscrew pump (36) from power head. 3. Hand tighten jam nut (122). Then tighten securely 1/8 to 1/4 turn with hammer or torque to 330 ft-lb (447.4 N•m). 122 122 36 ti7782 9. Remove pump (36). ti7817 4. Slide cover (124) up over pump rod. With engine in OFF position, pull recoil starter to move rod until it contacts pump rod. 5. Install coupling (125) around pump rod. 125 36 ti7804 Installation ti7771 1. Screw jam nut (122) to bottom of pump threads (36). 2. Slide cover (124) up over pump rod. Screw pump completely up into power head. 6. Slide cover (124) over coupling (125). 122 124 ti7815 36 125 ti7779 311283E 11 Displacement Pump Replacement 7. Install clip pin (121) to secure. 8. Install filter housing (110), page 16. 110 121 125 ti7809 ti7772 9. Connect suction hose (147) to pump outlet (36). 36 147 12 311283E Pump Power Head Replacement Pump Power Head Replacement Removal 4. Remove power head from unit. 1. Relieve pressure, page 5. 2. Remove hydraulic lines (100, 101) from head (75). 100 101 75 ti7847 Installation 1. Install power head on unit. ti7803 3. Loosen (4) mounting bolts (7) on the adapter enough to lift and remove assembly. ti7851 7 ti7841 311283E 13 Pump Power Head Replacement 2. Tighten power head bolts (7). Torque bolts to 400 + 10 in-lb (45 + 1 N•m). 3. Attach hoses (100, 101) to head (75). Torque to 450 + 10 in-lb (50.84 N•m). 101 100 75 ti7853 ti7777 4. To purge air from hydraulic lines, increase pressure enough to start hydraulic motor stroking and allow fluid to circulate for 15 seconds.Turn pressure down. Turn prime valve horizontal (closed). 14 311283E Hydraulic Motor Hydraulic Motor 2 1 450 in-lb (51 N.m) 2 600 in-lb (68 N.m) 3 60 in-lb (7 N.m) 4 930 in-lb (105 N.m) Torqued in 3 steps 4 3 1 ti7868 311283E 15 Filter Housing Replacement Filter Housing Replacement Installation 1. Install filter housing (110) in pump opening. Removal 1. Relieve pressure, page 5. 2. Remove paint and drain lines from filter housing. 110 ti7772 ti7845 2. Tighten fitting. 3. Attach paint and drain lines. 3. Loosen filter housing fitting (110) until housing and remove housing from pump. ti7850 ti7119 Torque to 225 + 10 in-lb. (25.4+ 1.1 N.m) 110 16 311283E Hydraulic Pump Replacement Hydraulic Pump Replacement Changing Hydraulic Oil Draining Oil a. Place drain pan under oil tank and drain plug. b. Unscrew reservoir (64) drain plug and drain oil from reservoir. 3. Remove screw (197) and pump handle cover (196). Remove four cover bolts (79) and cover (140). (It is not necessary to remove the hydraulic lines before removing cover. The cover is designed to provide ample room for the cover to fit over the hose.) 196 197 79 140 ti7805b drain plug 4. Unscrew suction line connections to hydraulic pump. Place a container under hoses to catch any dripping oil. ti7784 Refilling Oil a. Replace drain plug. b. Fill tank with Graco Hydraulic Oil, ISO 46. Tank holds approximately 4 gallons. Removal ti7790 1. Relieve pressure, page 5. Allow hydraulic system to cool before beginning the service procedure. 2. Drain oil, Changing Hydraulic Oil procedure, page 17. 311283E ti7801 17 Hydraulic Pump Replacement 5. Remove (4) belt cover screws (79), washers (78) and grommets (80) (2 each side). 7. Remove belt (19), page 21. 8. Loosen set-screws (87) on front of large pulley (4). 80 78 4 79 87 67 ti7796 6. Remove belt cover (67). 67 ti7783 9. Remove pulley (4) from hydraulic pump shaft. 4 ti7807 ti7795 10. Remove nuts (10) and screws (9) holding pump to frame. 9 10 ti7788 18 311283E Hydraulic Pump Replacement 2. Install new pump (3) in frame. 11. Remove hydraulic pump (3). 3. Install screws (9) and nuts (10). Torque to 225 + 10 in-lb (25.42 N.m). 3 3 9 ti7800 12. Remove fittings (30, 34, 35) from pump (3) and set aside to use on the new pump. 10 34 ( ti7778 3 4. Replace large pulley (4) on hydraulic pump shaft. 35 4 ti7816 30 Installation 1. Install fittings (30, 34, 35) from old pump on new pump. Torque fitting 30 and 35 to 600 + 10 in-lb (67.8 N.m). Torque fitting 34 to 450 in-lb (50.8 N.m). 34 ti7813 5. Align pulley (4) on shaft. When properly positioned approximately 1/8 inch of shaft (139) will protrude. 3 1/8 inch 35 30 ti7816 NOTE: Fill pump casing with hyraulic oil before installing fitting (34). 4 139 ti7835 311283E 19 Hydraulic Pump Replacement 6. Replace set-screws (87). Tighten and torque to 60 + 2 in-lb (6.8 + 0.2 N•m). NOTE: Tighten set-screw on shaft before tightening set-screw on pump shaft. 7. Position belt (19) over pulleys (4, 6); Installing Belt, page 21. 9. Install suction lines. Tighten fittings. Torque fitting A to 225 + 10 in-lb (25.4 + 1.1 N.m). Fitting B to 450 +10 in-lb (50.1 + 1.1. N.m). Fitting C to 225 in-lb (25.4 N.m). A B 8. Replace belt cover (67) and grommets (80), washers (78) and screws (79), (2 each side). Torque screws to 25-30 in-lb (2.8 -3.4 N•m). ti7767 C 67 ti7889 10. Install cover (140) and with four screws (79). Torque to 25-30 in-lb (2.8 - 3.4 N•m). Install pump handle cover (196) with screw (197). 80 78 ti7810 197 196 79 79 140 ti7812 ti7111b 11. Fill oil tank following Refilling Oil procedure on page 17. 20 311283E Hydraulic Pump Replacement Belt Removal and Replacement (recommended method) Removing Belt Installing Belt a. Put belt over lower pulley (6) and align correctly. b. Line up belt over top left side of large pulley (4). a. Place a ziptie around belt (19). 19 ziptie ti7869 ti7843 c. Moving parts can pinch or amputate fingers and other body parts. To avoid serious injury be sure engine is in OFF position before pulling engine recoil. b. Slowly pull ziptie toward you while at the same time slowly pulling engine recoil to rotate pulleys. It may be necessary to reposition zip tie and repeat this procedure a few times to completely remove belt from pulley. With the palm of your hand, hold the belt snug to large pulley while at the same time slowly pull engine recoil to rotate pulleys. d. Check belt (19) alignment on both large (4) and small pulley (6). When properly positioned over pulleys, belt is centered on pulleys and completely over all grooves. ti7834 Properly Aligned ti7842 311283E ti7837 Not Aligned Properly NOTE: If belt is not aligned properly, to adjust belt, slowly pull engine recoil while at the same time pushing or pulling belt to reposition over pulley. 21 Hydraulic Pump Replacement Alternate Belt Removal and Installation b. Tighten engine bolts (21). Torque to 225 + 10 in-lb (25.4 + 1.1 N.m). c. Check belt (19) alignment on both large (4) and small pulley (6). When properly positioned over pulleys, belt should be centered on pulleys and completely over all grooves. Removing Belt a. Loosen engine bolts (21) to relieve tension on belt. b. Slide belt off pulleys. Installing Belt a. Install belt (19) over small (6) and large (4) pulleys. ti7834 ti7837 Properly Aligned Not Aligned Properly NOTE: If belt is not aligned properly, to adjust belt, slowly pull engine recoil while at the same time pushing or pulling belt to reposition over pulley. 4 19 21 6 ti7870 22 311283E Hydraulic Pump Replacement Replacing Oil Reservoir Removal 4. Loosen and remove suction hose (153). 1. Relieve pressure, page 5. 32 2. Drain oil from reservoir (64) following Draining Oil procedure, page 17. Keep plug for use on new reservoir. 153 ti7785 5. Remove and keep suction fitting (32) for use on new reservoir. 6. Loosen and remove return lines (100, 101). Drain Plug 100 ti 7784 101 3. Remove fill cap (27) and filter assembly (111). Keep for use on new reservoir. 111 27 ti7785 ti7803 311283E 23 Hydraulic Pump Replacement 7. Remove cooler line from reservoir (64). 9. Lift reservoir (64) out of frame. 64 ti7791 8. Remove (2) top bolts (86) and 2 bottom nuts (84) securing reservoir (64) to frame. ti7806 Installation 1. Install plug (102), return elbow (31), suction fitting (32), inlet screen (89) and filter assembly (111) in new reservoir (64). ti7846 111 27 31 ti7786 89 102 32 24 311283E Hydraulic Pump Replacement 5. Reattach return lines (100, 101). Torque to 450 + 10 in-lb (51 + 1.1 N•m). 2. Install new reservoir (64) in frame. 64 100 101 ti7781 3. Replace bolts (86) and nuts (84). Tighten bolts. Torque to 125 + 10 in-lb 14 + 1.1 N•m). 4. Connect coolant line to reservoir (64). Torque to 225 in-lb (14.1 N.m). ti7777 6. Reattach suction hose (153). Toque to 600 + 10 in-lb (68 + 1.1 N•m). 153 ti7766 ti7785 311283E 25 Hydraulic Pump Replacement 7. Verify drain plug has been replaced. Fill oil reservoir with oil to high mark on dip stick (approximately 3.5 gallons). ti7784 Drain Plug 8. Replace cap (27). 27 ti7785 26 311283E Changing Hydraulic Fluid Filter Changing Hydraulic Fluid Filter Removal Installation 1. Install new o-ring (113) from kit. 2. Install new filter (108) over cap (155). 1. Relieve pressure, page 5. 2. Loosen and remove hose (101) from fitting (103). 3. Remove filter housing (111) from reservoir (64). 4. Remove bottom filer cap (155) from housing (111). 5. Pull filter (108) off cap (155). 3. Install cap (155) and filter (108) in filter housing (111). Hand tighten cap till snug. Then torque to 375 + 10 in-lb (42 + 1.1 N•m). 4. Install filter housing (111) into reservoir. 5. Install fitting (103) in filter housing (111). Torque to 600 + 10 in-lb (67.8 + 1.1 N.m). 6. Reattach hose (101) to fitting (103). Torque to 450 + 10 in-lbs (51 + 1.1 N•m). 101 103 111 108 113 155 ti7763 311283E 27 Cooler Replacement Cooler Replacement 4. Remove screws (79), washers (78) and support bar (77) from cooling coil (72). 72 Removal 1. Relieve pressure, page 5. 77 2. Loosen ground screw and remove ground clamp (95) from sprayer. 79 78 ti7794 5. Remove coil (72) from sprayer frame. 95 ti7799 3. Loosen and remove return line to oil tank and hydraulic line to cooler. 72 ti7792 ti7802 28 311283E Cooler Replacement Installation 1. Install new coil (72). Replace support bar (77), washers (78) and screws (79). Tighten screws. 3. Replace ground wire (95) and tighten screw. Torque to 25-30 in-lbs (2.8 - 3.4 N.m). 95 72 ti7774 ti776 8 2. Reconnect return line to oil tank and hydraulic line to cooler. Torque to 225 in-lb (25.4 N.m). 4. Replace bar and screws. Torque to 25-30 in-lb (2.8-3.4 N.m). 77 79 78 ti7776 311283E 29 Motor Replacement Motor Replacement Removing Pulley (6) NOTE: This procedure is only necessary if you are replacing the motor. When you install a new motor you reuse the existing pulley. Removal 1. Relieve pressure, page 5. 2. Remove screws (79) and washers (78) and belt cover (67). Removal a. Loosen set screw (87) located on the side of the pulley (6). b. Remove large bolt (24) in the center of pulley (6). c. Pull pulley (6) off motor (5). 3. Remove belt (19), page 21. 4. Remove screws (21), washers (70) and nuts (10) securing motor (5) to frame. 5. Remove motor (5) from frame. Installation a. Position new pulley (6) on motor (5). Replacing Motor Fan b. Install large bolt (24) and washer (65) in center of pulley (6). Torque to 125 + 10 in-lb (14.1 + 1.1 N.m). c. Tighten set screw (87). Torque to 60 + 2 in-lb (25.4 N.m). Removal a. Loosen and remove bolts (86) on front of fan (14). b. Pull fan (14) off small pulley (6). Installation a. Position new fan (14) over small pulley (6). Installation 1. Install motor (5) in frame. b. Replace bolts (86) and tighten securely.Torque to 125 + 10 in-lb (14.1 + 1.1 N.m). 2. Replace all screws (21), washers (70) and nuts (10). Tighten securely. 3. Install belt (19) over pulleys (4, 6), page 21. 4. Replace belt cover (67) and screws (79) and washers (78) (2 each side). Using a wrench tighten bolts. Torque to 25-30 in-lb (2.8-3.4 N.m). 30 311283E Motor Replacement 67 4 79 78 19 87 86 14 5 80 21 6 65 24 10 ti7797 70 311283E 31 Removing Handle Removing Handle 3. Remove frame tube plugs (120) located behind the wheels. Fixed Mounting (optional) To prevent damaging the unit when transporting it in a truck or on a trailer, Graco recommends fixed mounting to the vehicle. 120 Repositioning Handle Before you can secure the unit to a truck or trailer bed, you must reposition the handle. 4. Insert plugs (120) in upper frame handle tubes (a). (a) 1. Remove the 4 handle sleeve screws (143). 143 120 5. Insert handle assembly (25) into lower frame tubes (b). The hose bracket should face down. Adjust to appropriate in/out location. 2. Remove handle assembly (25) by pulling it out of upper frame tubes (1). (b) 25 25 25 1 (b) 6. Install sleeve screws (143) in lower frame tubes. 143 32 311283E Removing Handle Securing Unit to Vehicle Bed For fixed mounting, fasten U-bolts over sprayer frame as indicated in the following illustration. 2. Place U-bolts over sprayer frame and through holes in vehicle bed. Place a washer and nut over bolt end. Using a wrench, tighten nut securely. 1. Reposition handle, steps 1-5, page 32. Reposition Handle U-bolts U-bolts 311283E 33 Technical Data Technical Data Sprayer Hydraulic Pressure psi (bar) Hydraulic Reservoir Capacity Gallon (liters) Motor HP (kW) Maximum Delivery gpm (lpm) Maximum Tip Size • 1 gun • 2 guns • 3 guns • 4 guns • 5 guns • 6 guns Fluid Inlet inches Fluid Outlet inches GH833 Gas 2750 (19.0) 4.0 (15.1) Honda 13 (9.7) 4.0 (15.1) .065 .046 .037 .032 .028 .026 1-1/2 to 11-1/2 NPT (m) 1 to 11-1/2 NPT (f) Dimensions Weight lb (kg) Height inch (cm) Width inch (cm) Length inch (cm) 360 (163) 40 (101.6) 27 (68.6) 47 (119.3) Sound Levels* Sound Pressure Sound Power 91 dB(A) 106 dB(A) *measured at maximum normal load conditions Graco-Approved Hydraulic Oil 169236 - 5 gallons (19 liters) 207428 - 1 gallon (3.8 liters) 34 311283E Notes Notes 311283E 35 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 311283 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 Copyright 2006, Graco Inc. is registered to ISO 9001 www.graco.com Revised 06/2011
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes Page Mode : UseOutlines XMP Toolkit : 3.1-701 Marked : True Web Statement : 311283E - GH833 Sprayer, Repair Manual, English Copyright : 2006, Rev E, 06/2011 Job Ref : Z061307 Producer : Acrobat Distiller 7.0.5 (Windows) Keywords : 311283, GH833 Sprayer, Models 249318, 249617, 253471, 253472 Creator Tool : FrameMaker 9.0 Modify Date : 2011:07:15 22:06:23-05:00 Create Date : 2004:07:16 09:55:20Z Metadata Date : 2011:07:15 22:06:23-05:00 Format : application/pdf Title : 311283E - GH833 Sprayer, Repair Manual, English Creator : Michelle Oliveira Description : GH833 Sprayer Repair Manual. Gas sprayer for architectural coatings, paints, roofing coating and below grade coating Document ID : uuid:6d51991e-65f6-482a-9bfe-6f5595e778cf Instance ID : uuid:838ed9d7-6571-4c60-901a-20d10530f301 Page Count : 36 Subject : GH833 Sprayer Repair Manual. Gas sprayer for architectural coatings, paints, roofing coating and below grade coating Author : Michelle OliveiraEXIF Metadata provided by EXIF.tools