Graco 312394V Pr70 And Pr70V Feed Systems Users Manual Systems, Instructions Parts, English
312394V to the manual 72e22847-360b-438d-8e3f-28679a501ca9
2015-04-02
: Graco Graco-312394V-Pr70-And-Pr70V-Feed-Systems-Users-Manual-685888 graco-312394v-pr70-and-pr70v-feed-systems-users-manual-685888 graco pdf
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Instructions - Parts PR70™ and PR70v™ Feed Systems 312394V EN Fixed or variable ratio systems. For accurate metering, mixing, and dispensing of two-component materials. For professional use only. Not approved for use in European explosive atmosphere locations. 3000 psi (21 MPa, 207 bar) Maximum Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure Important Safety Instructions Read all warnings and instructions in all supplied manuals. Save these instructions. ti12580b PR70v shown with Polyethylene Tanks and Advanced Display Module Related Manuals Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Polyethylene Tank Lid with Agitator . . . . . . . . . 13 Pneumatic Agitator Motor . . . . . . . . . . . . . . . . . 14 Level Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Auto-Refill Installation . . . . . . . . . . . . . . . . . . . . 16 Pressure Transducer and Flow Meter Installation 16 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 18 Models with Advanced Display Module . . . . . . . 18 Models with Standard Display Module . . . . . . . 18 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Level Sensor Calibration . . . . . . . . . . . . . . . . . . 19 Vacuum De-gas . . . . . . . . . . . . . . . . . . . . . . . . 20 Vacuum De-gas and Vacuum Auto-Fill . . . . . . . 21 Accumulator Filling . . . . . . . . . . . . . . . . . . . . . . 22 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Tank Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Ball Valve Removal from Tank . . . . . . . . . . . . . 24 Ball Valve Repair . . . . . . . . . . . . . . . . . . . . . . . 25 Agitator Fuse Replacement . . . . . . . . . . . . . . 26 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Accumulators, Assemblies LC0160 and LC0297 27 8 Liter Polyethylene Tanks . . . . . . . . . . . . . . . . 30 Polyethylene Tank Agitators . . . . . . . . . . . . . . . 32 On-Board Stainless Steel Tanks . . . . . . . . . . . . 37 Ball Valve, Assembly 255280 . . . . . . . . . . . . . . 40 Flange Assembly, 256896 . . . . . . . . . . . . . . . . 41 On-Board Stainless Steel Tank Lids . . . . . . . . . 42 Tanks for Use with Dust Covers . . . . . . . . . . . . 44 Tanks for Use with Clampdown Covers . . . . . . 44 Off-Board Stainless Steel Tanks . . . . . . . . . . . . 46 Off-Board Stainless Steel Tank Lids . . . . . . . . . 49 Vacuum Tree Manifold, 255342 . . . . . . . . . . . . 58 Vacuum Tree Manifold, 257746 . . . . . . . . . . . . 58 Stainless Steel Tank Agitators . . . . . . . . . . . . . 60 Level Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 66 2 Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Machine with On-Board Tanks . . . . . . . . . . . . . 70 Machine with Off-Board Tanks . . . . . . . . . . . . . 71 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 74 Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 74 Related Manuals PR70 and PR70v Operation and Parts Manuals Part Description 3A0429 PR70 with Standard Display Module Operation and Maintenance Manual 312759 PR70 and PR70v with Advanced Display Module Operation and Maintenance Manual 312760 PR70 and PR70v Repair and Parts Manual 312394 PR70 and PR70v Feed Systems Manual 312761 PR70v Integrated Heat Instructions - Parts Manual MD2 Dispense Valve Manual Part Description 312185 MD2 Dispense Valve Instructions and Parts Manual 312394V Product Configurator Product Configurator PR7F - - - - - - - - - - - - - I-J K L M N O P Q R S T U V Mixer Applicator Mounting Power Cord Flow Monitoring High Volume Side Tank High Volume Side Tank Cover Low Volume Side Tank Low Volume Side Tank Cover Tank Level Sensors Heat Zone Controller Off-Board Tank Stand G-H Dispense Valve F High Volume Side Hose High Volume Side Piston Air Motor D-E Low Volume Side Hose B-C Controls A Low Volume Side Piston Code: - An example of the product configurator would be the following configurator code. PR7F - J - A5 - A5 - E - A6 - A6 - 3 - 1 - 2 - A - N - 3 - N - H - N - 6 - N - N R S T U V Heat Zone Controller Off-Board Tank Stand Q Tank Level Sensors P Low Volume Side Tank Cover O Low Volume Side Tank N High Volume Side Tank Cover M High Volume Side Tank L Flow Monitoring Controls K Power Cord Low Volume Side Piston I-J Applicator Mounting High Volume Side Piston G-H Mixer F Dispense Valve D-E Low Volume Side Hose B-C High Volume Side Hose A Air Motor Code: The following part number fields apply for the PR70 and PR70v part numbering configurator fields. Shaded items listed in the configurator table below are “Super Standard” items that are typically stocked and provide the best delivery dates. Code A Part A B C LC0262 LC0264 LC0263 D LC0265 F G LC0242 LC0244 H LC0243 J LC0245 312394V Air Motor PR70 with 3.0 in. (4.56 mm) Air Motor PR70 with 4.5 in. (10.26 mm) Air Motor PR70 with 3.0 in. (4.56 mm) Air Motor and Hydracheck PR70 with 4.5 in. (10.26 mm) Air Motor and Hydracheck PR70v with 3.0 in. (4.56 mm) Air Motor PR70v with 4.5 in. (10.26 mm) Air Motor PR70v with 3.0 in. (4.56 mm) Air Motor and Hydracheck PR70v with 4.5 in. (10.26 mm) Air Motor and Hydracheck Code B Part A LC1___ B LC2___ C LC3___ Code C Part 1 2 3 High Volume Side Piston and Metering Tube Material Nylon Piston, Stainless Steel Metering Tube (last three digits of part number is the mm2 piston size) UHMWPE Piston, Stainless Steel Metering Tube (last three digits of part number is the mm2 piston size) UHMWPE Piston, Ceramic Metering Tube (last three digits of part number is the mm2 piston size) High Volume Piston Size (mm2) 80, Available in Nylon Only 100, Available in Nylon Only 120, Available in Nylon Only 3 Product Configurator 4 5 6 7 8 9 A B C F G H J L M R S T U W X Y Z 140, Available in Nylon Only 160 180 200 220 240 260 280 300 320 360 400 440 480 520 560 600 640 720 800 880 960 Custom High Volume side, consult factory (stainless steel only) Code D Part A LC1___ B LC2___ C LC3___ Code E Part 1 2 3 4 5 6 7 8 9 A B C F G H 4 Low Volume Side Piston and Metering Tube Material Nylon Piston, Stainless Steel Metering Tube (last three digits of part number is the mm2 piston size) UHMWPE Piston, Stainless Steel Metering Tube (last three digits of part number is the mm2 piston size) UHMWPE Piston, Ceramic Metering Tube (last three digits of part number is the mm2 piston size) Low Volume Side Piston Size (mm2) 80, Available in Nylon Only 100, Available in Nylon Only 120, Available in Nylon Only 140, Available in Nylon Only 160 180 200 220 240 260 280 300 320 360 400 J L M R S T U W X Y Z 440 480 520 560 600 640 720 800 880 960 Custom Low Volume side, consult factory (stainless steel only) Code F Part Controls B LC0272 D LC0274 E LC0275 Standard Display Module with 1 Fluid Control Module Advanced Display Module with 1 Fluid Control Module Advanced Display Module with 2 Fluid Control Modules Codes G-H, I-J Part A1 A2 A3 A4 A5 A6 A7 A8 A9 AA AB AC AG AH B4 B5 B6 B7 B8 B9 BA BB BC BG BH C1 LC0801 LC0802 LC0803 LC0804 LC0805 LC0806 LC0807 LC0808 LC0809 LC0810 LC0811 LC0812 LC0813 LC0814 LC0881 LC0882 LC0883 LC0884 LC0885 LC0886 LC0887 LC0888 LC0889 LC0890 LC0891 LC0161 C2 LC0162 High Volume Hose / Low Volume Hose 3/16 in. (4.8 mm) - 2.5 ft (0.6 m) 3/16 in. (4.8 mm) - 10 ft (3.0 m) 3/16 in. (4.8 mm) - 15 ft (4.6 m) 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) 1/4 in. (6.5 mm) - 10 ft (3.0 m) 1/4 in. (6.5 mm) - 15 ft (4.6 m) 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) 3/8 in. (9.5 mm) - 10 ft (3.0 m) 3/8 in. (9.5 mm) - 15 ft (4.6 m) 1/2 in. (13 mm) - 2.5 ft (0.6 m) 1/2 in. (13 mm) - 10 ft (3.0 m) 1/2 in. (13 mm) - 15 ft (4.6 m) 3/4 in. (19 mm) - 10 ft (3.0 m) 3/4 in. (19 mm) - 15 ft (4.6 m) Heated, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) Heated, 1/4 in. (6.5 mm) - 10 ft (3.0 m) Heated, 1/4 in. (6.5 mm) - 15 ft (4.6 m) Heated, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) Heated, 3/8 in. (9.5 mm) - 10 ft (3.0 m) Heated, 3/8 in. (9.5 mm) - 15 ft (4.6 m) Heated, 1/2 in. (13 mm) - 2.5 ft (0.6 m) Heated, 1/2 in. (13 mm) - 10 ft (3.0 m) Heated, 1/2 in. (13 mm) - 15 ft (4.6 m) Heated, 3/4 in. (19 mm) - 10 ft (3.0 m) Heated, 3/4 in. (19 mm) - 15 ft (4.6 m) Recirculating, On-Board Tanks, 3/16 in. (4.8 mm) - 2.5 ft (0.6 m) Recirculating, On-Board Tanks, 3/16 in. (4.8 mm) - 10 ft (3.0 m) 312394V Product Configurator C3 LC0163 C4 LC0164 C5 LC0165 C6 LC0166 C7 LC0167 C8 LC0168 C9 LC0169 CA LC0170 CB LC0171 CC LC0172 CD LC0173 CE LC0174 D1 LC0175 D2 LC0176 D3 LC0177 D4 LC0178 D5 LC0179 D6 LC0180 D7 LC0181 D8 LC0182 D9 LC0183 DA LC0184 DB LC0185 DC LC0186 DD LC0187 DE LC0188 E1 LC0190 312394V Recirculating, On-Board Tanks, 3/16 in. (4.8 mm) - 15 ft (4.6 m) Recirculating, On-Board Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) Recirculating, On-Board Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m) Recirculating, On-Board Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m) Recirculating, On-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) Recirculating, On-Board Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m) Recirculating, On-Board Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m) Recirculating, On-Board Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m) Recirculating, On-Board Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m) Recirculating, On-Board Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m) Recirculating, On-Board Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m) Recirculating, On-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m) Recirculating, Off-Board Tanks, 3/16 in. (4.8 mm) - 2.5 ft (0.6 m) Recirculating, Off-Board Tanks, 3/16 in. (4.8 mm) - 10 ft (3.0 m) Recirculating, Off-Board Tanks, 3/16 in. (4.8 mm) - 15 ft (4.6 m) Recirculating, Off-Board Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) Recirculating, Off-Board Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m) Recirculating, Off-Board Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m) Recirculating, Off-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) Recirculating, Off-Board Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m) Recirculating, Off-Board Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m) Recirculating, Off-Board Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m) Recirculating, Off-Board Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m) Recirculating, Off-Board Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m) Recirculating, Off-Board Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m) Recirculating, Off-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m) Recirculating, Heated, On-Board Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) E2 LC0191 E3 LC0192 E4 LC0193 E5 LC0194 E6 LC0195 E7 LC0196 E8 LC0197 E9 LC0198 EA LC0199 EB LC0200 F1 LC0201 F2 LC0202 F3 LC0203 F4 LC0204 F5 LC0205 F6 LC0206 F7 LC0207 F8 LC0208 F9 LC0209 FA LC0210 FB LC0211 GA LC0400 GB LC0401 GC LC0402 GD LC0403 GE LC0404 GF LC0405 Recirculating, Heated, On-Board Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m) Recirculating, Heated, On-Board Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m) Recirculating, Heated, On-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) Recirculating, Heated, On-Board Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m) Recirculating, Heated, On-Board Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m) Recirculating, Heated, On-Board Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m) Recirculating, Heated, On-Board Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m) Recirculating, Heated, On-Board Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m) Recirculating, Heated, On-Board Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m) Recirculating, Heated, On-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m) Recirculating, Heated, Off-Board Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) Recirculating, Heated, Off-Board Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m) Recirculating, Heated, Off-Board Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m) Recirculating, Heated, Off-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) Recirculating, Heated, Off-Board Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m) Recirculating, Heated, Off-Board Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m) Recirculating, Heated, Off-Board Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m) Recirculating, Heated, Off-Board Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m) Recirculating, Heated, Off-Board Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m) Recirculating, Heated, Off-Board Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m) Recirculating, Heated, Off-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m) High Pressure, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) High Pressure, 3/8 in. (9.5 mm) - 10 ft (3.0 m) High Pressure, 3/8 in. (9.5 mm) - 15 ft (4.6 m) High Pressure, 1/2 in. (13 mm) - 2.5 ft (0.6 m) High Pressure, 1/2 in. (13 mm) - 10 ft (3.0 m) High Pressure, 1/2 in. (13 mm) - 15 ft (4.6 m) 5 Product Configurator 6 GH LC0406 GJ LC0407 GK LC0432 GL LC0433 GM LC0434 GQ LC0435 GR LC0436 GS LC0437 GT LC0438 GU LC0439 GW LC0440 GX LC0441 GY LC0442 G1 LC0443 G2 LC0444 G3 LC0445 G4 LC0446 G5 LC0447 HA LC0472 HB LC0473 High Pressure, 3/4 in. (19 mm) - 10 ft (3.0 m) High Pressure, 3/4 in. (19 mm) - 15 ft (4.6 m) High Pressure, Recirculating, On-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) High Pressure, Recirculating, On-Board Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m) High Pressure, Recirculating, On-Board Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m) High Pressure, Recirculating, On-Board Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m) High Pressure, Recirculating, On-Board Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m) High Pressure, Recirculating, On-Board Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m) High Pressure, Recirculating, On-Board Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m) High Pressure, Recirculating, On-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m) High Pressure, Recirculating, On-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) High Pressure, Recirculating, On-Board Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m) High Pressure, Recirculating, On-Board Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m) High Pressure, Recirculating, On-Board Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m) High Pressure, Recirculating, On-Board Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m) High Pressure, Recirculating, On-Board Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m) High Pressure, Recirculating, On-Board Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m) High Pressure, Recirculating, On-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m) High Pressure, Heated, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) High Pressure, Heated, 3/8 in. (9.5 mm) - 10 ft (3.0 m) HC LC0474 HF LC0475 HG LC0476 HJ LC0477 HL LC0478 HM LC0479 HQ LC0480 HR LC0481 HS LC0482 HT LC0483 HU LC0484 HX LC0485 HY LC0486 H2 LC0487 NN --- Code K Part N 2 3 4 5 6 7 N/A 255179 255181 LC0120 LC0122 LC0121 LC0123 Code L Part N 1 2 3 4 5 6 7 8 9 N/A LC0063 LC0057 LC0058 LC0059 LC0060 LC0062 LC0061 LC0295 LC0296 High Pressure, Heated, 3/8 in. (9.5 mm) - 15 ft (4.6 m) High Pressure, Heated, 1/2 in. (13 mm) - 2.5 ft (0.6 m) High Pressure, Heated, 1/2 in. (13 mm) - 10 ft (3.0 m) High Pressure, Heated, 1/2 in. (13 mm) - 15 ft (4.6 m) High Pressure, Heated, 3/4 in. (19 mm) - 10 ft (3.0 m) High Pressure, Heated, 3/4 in. (19 mm) - 15 ft (4.6 m) High Pressure, Heated, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) High Pressure, Heated, 3/8 in. (9.5 mm) - 10 ft (3.0 m) High Pressure, Heated, 3/8 in. (9.5 mm) - 15 ft (4.6 m) High Pressure, Heated, 1/2 in. (13 mm) - 2.5 ft (0.6 m) High Pressure, Heated, 1/2 in. (13 mm) - 10 ft (3.0 m) High Pressure, Heated, 1/2 in. (13 mm) - 15 ft (4.6 m) High Pressure, Heated, 3/4 in. (19 mm) - 10 ft (3.0 m) High Pressure, Heated, 3/4 in. (19 mm) - 15 ft (4.6 m) Not required Dispense Valve None MD2, Valve Only with 1:1 Nose MD2, Valve Only with 10:1 Nose MD2, Handheld with 1:1 Nose MD2, Handheld with 10:1 Nose MD2, Lever with 1:1 Nose MD2, Lever with 10:1 Nose Mixer Type None 3/16 in. (4.8 mm) x 32 1/4 in. (6.4 mm) x 24 3/8 in. (9.5 mm) x 24 3/8 in. (9.5 mm) x 36 3/8 in. (9.5 mm) Combo 1/4 in. (6.4 mm) x 24 Luer Lock 3/16 in. (4.8 mm) x 32 Luer Lock 1/2 in. (12.7 mm) x 24 1/2 in. (12.7 mm) x 36 312394V Product Configurator Code M Part Applicator Mounting Code P Part High Volume Side Tank N LC0294 1 LC0292 N 1 2 3 N/A 256896 255241 255250 2 3 LC0293 256439 4 255251 4 256438 None, Customer Mount Controls and Applicator Mast Mount, Controls & MD2 Applicator Machine Mounted Mast Mount, Controls Only Tank Stand Mount, Controls & MD2 Applicator Machine Mounted Tank Stand Mount, Controls Only 5 255281 Code N Part Power Cord Option 1 2 3 4 5 6 7 8 9 A B 121055 121054 121056 121057 121058 124864 124861 124863 124862 121060 N/A 6 255282 7 255283 8 LC0235 9 LC0236 Code O Part Flow Monitoring A B C LC0013 LC0012 255285 N 1 2 LC0041 257433 LC0302 D LC0156 E LC0157 3 LC0305 F 255284 4 LC0303 G H LC0254 LC0255 5 LC0307 6 LC0306 J K LC0054 LC0158 7 LC0304 A LC0312 L M P LC0259 LC0055 LC0159 B LC0315 C LC0313 None Pressure Transducer Two 0.5 gpm Flow Meters, No Pressure Transducers Two 1.0 gpm Flow Meters, No Pressure Transducers One 1.0 gpm Flow Meter, One 0.5 gpm Flow Meter, No Pressure Transducers Two 2.0 gpm Flow Meters, No Pressure Transducers One 2.0 gpm Flow Meter, One 1.0 gpm Flow Meter, No Pressure Transducers One 2.0 gpm Flow Meter, One 0.5 gpm Flow Meter, No Pressure Transducers Two 0.5 gpm Flow Meters, With Pressure Transducers Two 1.0 gpm Flow Meters, With Pressure Transducers One 1.0 gpm Flow Meter, One 0.5 gpm Flow Meter, With Pressure Transducers Two 2.0 gpm Flow Meters, With Pressure Transducers One 2.0 gpm Flow Meter, One 1.0 gpm Flow Meter, With Pressure Transducers One 2.0 gpm Flow Meter, One 0.5 gpm Flow Meter, With Pressure Transducers R S LC0260 LC0126 T LC0127 U LC0128 V LC0238 None No Tanks, 1 1/2 in. npt flange 8 L, Twin Polyethylene Tanks and Lids 8 L, Twin Polyethylene Tanks and Lids, One 120V Agitator 8 L, Twin Polyethylene Tanks and Lids, Two 120V Agitators 8 L, Twin Polyethylene Tanks and Lids, with Shut-Off Valves 8 L, Twin Polyethylene Tanks and Lids, One 120V Agitator, with Shut-Off Valves 8 L, Twin Polyethylene Tanks and Lids, Two 120V Agitators, with Shut-Off Valves 7.5 L, Stainless Steel, High Level Sensors 7.5 L, Stainless Steel, High Level Sensors, with Shut-Off Valve 3 L, Stainless Steel 7.5 L, Stainless Steel 3 L, Stainless Steel, with Shut-Off Valve 8 L, Twin Polyethylene Tanks and Lids, One Pneumatic Agitator 8 L, Twin Polyethylene Tanks and Lids, Two Pneumatic Agitator 7.5 L, Stainless Steel, with Shut-Off Valve 7.5 L, Stainless Steel, 240V Heat 7.5 L, Stainless Steel, 240V Heat, with Shut-Off Valve 30 L, Stainless Steel 8 L, Twin Polyethylene Tanks and Lids, One Pneumatic Agitator, with Shut-Off Valves 30 L, Stainless Steel, 240V Heat 60 L, Stainless Steel 8 L, Twin Polyethylene Tanks and Lids, Two Pneumatic Agitators, with Shut-Off Valves 60 L, Stainless Steel, 240V Heat 8 L, Twin Polyethylene Tanks and Lids, One 240V Agitator 8 L, Twin Polyethylene Tanks and Lids, Two 240V Agitators 8 L, Twin Polyethylene Tanks and Lids, One 240V Agitator, with Shut-Off Valves 7.5 L, Stainless Steel, High Level Sensors, 240V Heat, with Shut-Off Valve D LC0317 E LC0316 F 312394V LC0314 120VAC North American Cord Set 10A, 250V US Cord Set 10A, 250V Continental europe 10A, 250V U.K./Ireland 10A, 250V Israel 10A, 250V Australia 10A, 250V Italy 10A, 250V Switzerland 10A, 250V Denmark 10A, 250V India Heat Controller Option 7 Product Configurator W X Y Z --- LC0129 8 L, Twin Polyethylene Tanks and Lids, Two 240V Agitators, with Shut-Off Valves LC0160 Accumulator, Fluoroelastomer LC0297 Accumulator, EP LC0237 7.5 L, Stainless Steel, High Level Sensors, 240V Heat When ordering tanks for spare or replacement parts, refer to Parts, page 27. Code Q Part High Volume Side Tank Cover N 1 2 3 4 5 6 N/A LC0018 LC0019 LC0020 LC0021 LC0022 LC0023 7 LC0024 8 LC0025 9 LC0026 None On-Board Dust Cover On-Board Clamp Down On-Board Vacuum De-gas On-Board Agitate 120VAC 50/60 Hz On-Board Agitate 240VAC 50/60 Hz On-Board Agitate 120 VAC 50/60 Hz and De-gas On-Board Agitate 240 VAC 50/60 Hz and De-gas On-Board 120VAC 50/60 Hz, De-gas and Fill-Port On-Board 240 VAC 50/60 Hz, De-gas and Fill-Port Off-Board Clamp Down - 30L Off-Board Clamp Down - 60L Off-Board Vacuum De-gas - 30L Off-Board Vacuum De-gas - 60L Off-Board Electric Agitator - 30L Off-Board Electric Agitator - 60L Off-Board Vacuum De-gas, Pneumatic Agitator, Fill Port, Slinger - 60 L Off-Board Vacuum De-gas, Electric Agitator, Fill Port, Slinger - 30 L Off-Board Vacuum De-gas, Electric Agitator, Fill Port, Slinger - 60 L On-Board, Pneumatic Agitate On-Board, Pneumatic Agitate, De-gas On-Board, Pneumatic Agitate, De-gas, Fill Port Off-Board Pneumatic Agitator - 30 L Off-Board Pneumatic Agitator - 60 L Off-Board Vacuum De-gas, Pneumatic Agitator, Fill Port, Slinger - 30 L A B C F G H K LC0142 LC0101 LC0043 LC0102 LC0047 LC0048 LC0147 M LC0051 R LC0052 S T U LC0130 LC0131 LC0132 V W Z LC0142 LC0143 LC0146 Code R Part N 1 8 9 8 Low Volume Side Tank N/A None 256896 No Tanks, 1 1/2 in. npt flange LC0235 7.5 L, Stainless Steel, High Level Sensors LC0236 7.5 L, Stainless Steel, High Level Sensors, with Shut-Off Valve A B C F G H J L M R V X Y Z --- LC0013 3 L, Stainless Steel LC0012 7.5 L, Stainless Steel 255285 3 L, Stainless Steel, with Shut-Off Valve 255284 7.5 L, Stainless Steel, with Shut-Off Valve LC0254 7.5 L, Stainless Steel, 240V Heat LC0255 7.5 L, Stainless Steel, 240V Heat, with Shut-Off Valve LC0054 30 L, Stainless Steel LC0259 30 L, Stainless Steel, 240V Heat LC0055 60 L, Stainless Steel LC0260 60 L, Stainless Steel, 240V Heat LC0238 7.5 L, Stainless Steel, High Level Sensors, 240V Heat, with Shut-Off Valve LC0160 Accumulator, Fluoroelastomer LC0297 Accumulator, EP LC0237 7.5 L, Stainless Steel, High Level Sensors, 240V Heat When ordering tanks for spare or replacement parts, refer to Parts, page 27. Code S Part Low Volume Side Tank Covers N 1 2 3 4 5 6 N/A LC0018 LC0019 LC0020 LC0021 LC0022 LC0023 7 LC0024 8 LC0025 9 LC0026 A B C F G H K LC0142 LC0101 LC0043 LC0102 LC0047 LC0048 LC0147 M LC0051 R LC0052 S T LC0130 LC0131 None On-Board Dust Cover On-Board Clamp Down On-Board Vacuum De-gas On-Board Agitate 120VAC 50/60 Hz On-Board Agitate 240VAC 50/60 Hz On-Board Agitate 120 VAC 50/60 Hz and De-gas On-Board Agitate 240 VAC 50/60 Hz and De-gas On-Board 120VAC 50/60 Hz, De-gas and Fill-Port On-Board 240 VAC 50/60 Hz, De-gas and Fill-Port Off-Board Clamp Down - 30L Off-Board Clamp Down - 60L Off-Board Vacuum De-gas - 30L Off-Board Vacuum De-gas - 60L Off-Board Electric Agitator - 30L Off-Board Electric Agitator - 60L Off-Board Vacuum De-gas, Pneumatic Agitator, Fill Port, Slinger - 60 L Off-Board Vacuum De-gas, Electric Agitator, Fill Port, Slinger - 30 L Off-Board Vacuum De-gas, Electric Agitator, Fill Port, Slinger - 60 L On-Board, Pneumatic Agitate On-Board, Pneumatic Agitate, De-gas 312394V Product Configurator U LC0132 V W Z LC0142 LC0143 LC0146 Code T Part Tank Level Sensors N 2 N/A LC0278 3 LC0279 4 LC0282 5 LC0281 6 LC0280 7 LC0283 9 LC0284 A LC0287 B LC0286 C LC0289 D LC0285 E LC0288 G N/A None Polyethylene Tanks - Low Level Sensors Only Two 7.5 L Stainless Steel Tanks - Low Level Sensors Only Two 30 L or 60 L Stainless Steel Tanks - Low Level Sensors Only 7.5 L Stainless Steel - Low Level Sensors Only, and 30 L or 60 L Stainless Steel - Low Level Sensors Only Accumulator Sensors, and 7.5 L Low Level Sensors Accumulator Sensors, and 30 L or 60 L Low Level Sensors Two 7.5 L Stainless Steel Tanks - High and Low Level Sensors with Refill Logic Two 30 L or 60 L Stainless Steel Tanks - High and Low Level Sensors with Refill Logic 7.5 L Stainless Steel - Low Level Sensors, and 30 L or 60 L Stainless Steel - High and Low Level Sensors with Refill Logic 7.5 L Stainless Steel - High and Low Level Sensors with Refill Logic, and 30 L or 60 L Stainless Steel - High and Low Level Sensors with Refill Logic Accumulator Sensors, and 7.5 L High and Low Level Sensors Accumulator Sensors, and 30 L or 60 L High and Low Level Sensors Two Sets of Accumulator Sensors Code U Part Heat Zone Controller N C D N/A LC0250 LC0251 E LC0252 F LC0253 None 1 Tank or 1 Hose 2 Tanks, 1 Tank and 1 Hose, or 2 Hoses 2 Tanks and 1 Hose, or 1 Tank and 2 Hoses 2 Tanks and 2 Hoses Code V Part Off-Board Tank Stands N 2 3 N/A LC0103 LC0247 312394V On-Board, Pneumatic Agitate, De-gas, Fill Port Off-Board Pneumatic Agitator - 30 L Off-Board Pneumatic Agitator - 60 L Off-Board Vacuum De-gas, Pneumatic Agitator, Fill Port, Slinger - 30 L None PR70 Tank Stand PR70v Tank Stand 9 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING ELECTRIC SHOCK HAZARD Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power cord before servicing equipment. • Use only grounded electrical outlets. • Use only 3-wire extension cords. • Ensure ground prongs are intact on power and extension cords. • Do not expose to rain. Store indoors. SKIN INJECTION HAZARD High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point dispense valve at anyone or at any part of the body. • Do not put your hand over the end of the dispense nozzle. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDS’s to know the specific hazards of the fluids you are using. • Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. • Always wear impervious gloves when spraying or cleaning equipment. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to: • Protective eyewear • Clothing and respirator as recommended by the fluid and solvent manufacturer • Gloves • Hearing protection 10 312394V Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline. • Do not plug or unplug power cords or turn lights on or off when flammable fumes are present. • Ground all equipment in the work area. See Grounding instructions. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. • Keep a working fire extinguisher in the work area. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not kink or over bend hoses or use hoses to pull equipment. • Keep children and animals away from work area. • Comply with all applicable safety regulations. BURN HAZARD Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely. 312394V 11 Grounding Grounding Products that include electric agitators, heated hoses, or heated tanks must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. Improper installation of the grounding plug is able to result in a risk of electric shock. When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire. Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician. Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product. 12 312394V Installation Installation Polyethylene Tank Lid with Agitator 7. Attach appropriate hoses and cables. The polyethylene tank lid o-ring is installed with Krytox. Contact with Krytox can lead to flu-like symptoms. The MSDS for this material is available upon request. • For electric agitator models, plug the agitator power cable into one of the outlets in the incoming power bracket then turn on the power switch located on the agitator. Power Outlets to Electric Agitator 213 222 224 214 ti12583a ti12558a 1. Remove tethered quick-release pin (213) from both sides of tank support beam (224). 2. Slide the clamp (222) out of each side of the support beam (224) until it hits the stop. 3. Rotate the clamp (222) 180 degrees about the shoulder screw (214) so it is hanging freely. 4. The tank lid assembly can now be removed or installed as required. Install tank lid assembly onto tank body. 5. Rotate the clamp (222) 180 degrees about the shoulder screw (214) so it is in position to secure the tank lids. 6. With the clamps in position, slide the tethered quick-release pin (213) into place. 312394V 13 Installation Pneumatic Agitator Motor Level Sensors Polyethylene Tanks Always maintain a minimum of one inch clearance between rotating agitator parts and container to prevent sparks caused by contact. 1. Install sensor (2001) using two screws (2003). The cable (2002) for the sensor should be pointing towards the center of the machine base. Air Line Lubricator Agitator Motor 2001 2003 2002 Air Line Filter Mix Tank (reference only) * Air Regulator and Gauge * Do not use an air regulator and gauge with pneumatic air motor 01/0368-1/11. FIG. 1: Typical Installation Ground Pneumatic Agitator Motor ti12493b 2. Plug the sensor cable (2002) into the connector on the Fluid Control Module as shown in FIG. 3. Each machine will have either one or two Fluid Control Modules, each labeled as #1 or #2. Fluid Control Module #1 is always used for the low level sensors. Fluid Control Module #2 is always used for the high level sensors. See FIG. 3. The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit. High Volume Side To ground the agitator connect one end of the ground wire (A) to the ground connector (B) on the agitator mounting bracket. Connect the other end of the wire to a true earth ground. For a replacement ground wire and clamp, order Part 237569. Low Volume Side ti12337a FIG. 3: Fluid Control Module 3. Calibrate the sensors. See Level Sensor Calibration, page 19. B A FIG. 2: Ground Agitator Motor 14 312394V Installation Stainless Steel Tanks Accumulators The accumulator level sensors (144) can be installed on any side of the main cylinder (123). However, the sensor must be the specified distance from the pump flange. 2102 2101 2103 ti12494a 2104 CAUTION To prevent machine damage, if the material being cycled through the accumulator is moisture sensitive, a dryer must be installed in the air supply line before the accumulator. 1. Place the main sensor body (144a) against the side of the main cylinder (123) wall. 1. Empty the tank. 144a 2. Insert the PTFE proximity sensor well (2102) into the tank and turn until flush with the flat face of the tank. 3. Insert the proximity sensor (2101) into the proximity sensor well (2102). 123 4. Hand tighten the well cap (2103) into the proximity sensor well. 111 5. Plug the sensor connector (2104) into the connector on the Fluid Control Module as shown in FIG. 3. Each machine will have either one or two Fluid Control Modules, each labeled as #1 or #2. Fluid Control Module #1 is always used for the low level sensors. Fluid Control Module #2 is always used for the high level sensors. See FIG. 3. 6. Calibrate the sensor. See Level Sensor Calibration, page 19. 144b 144c ti12592a FIG. 4 2. Line up the bolt holes of the clamp (144b) and the main sensor body (144a). Lightly clamp the two together around the nearest tie rod by finger tightening the socket head cap screw (144c) provided. 3. For accumulator low level sensors, once the screw (144c) is finger-tight, slide the sensor (144) so it is located 1/2 in. (13 mm) above the bottom pump flange (111). For accumulator high level sensors, once the screw (144c) is finger-tight, slide the sensor (144) so it is located 1-1/2 in. (38 mm) below the top pump flange (111). 4. Plug the sensor connector into the connector on the Fluid Control Module as shown in FIG. 3. Each machine will have either one or two Fluid Control Modules, each labeled as #1 or #2. Fluid Control Module #1 is always used for the low level sensors. Fluid Control Module #2 is always used for the high level sensors. See FIG. 3. 312394V 15 Installation Auto-Refill Installation The Auto-Refill assembly is shipped uninstalled. The Auto-Refill assembly can be installed in multiple places on the tanks. See FIG. 5. 1 1 ti12393a 1 Possible locations for Auto-Refill installation. FIG. 5: Auto-Refill Installation Locations Pressure Transducer and Flow Meter Installation See manual 312760. 16 312394V Startup Startup 1. Locate power switch at rear of machine and turn power on. The display module will automatically turn on and begin to load. 2. Slide the system air pressure relief switch up. It is the yellow tab located at the rear, left of the machine. The hole in the tab should not be showing. 3. For systems with an Advanced Display Module: if the machine is in Disabled Mode, press the Select Operating Mode button ( ) repeatedly to exit Disabled mode and to select a new operating mode. Press the Enter button ( operating mode. ) to accept the new FIG. 6: Advanced Display Module - Disabled Mode 312394V 17 Pressure Relief Procedure Pressure Relief Procedure Models with Advanced Display Module Models with Standard Display Module 1. Place a waste container below the dispense valve. With the machine in an idle state: 2. Navigate to the Manual screen. 1. If the machine pistons are not fully retracted, retract 3. Press the Open Dispense Valve button on the Manual screen to relieve chemical pressure. the pistons by pressing in the M1 screen. See manual 3A0429 for more information. 2. Manually open the dispense valve by pressing the 4. Press the Machine Disable Mode button ( ). 5. Press the system air pressure relief switch down to stop air supply and to vent air pressure in the machine. It is the yellow tab at the left, rear of the machine. The hole in the tab should be visible. 6. If necessary, run a lock through the hole to lock the tab in place. This prevents the system air pressure from being inadvertently enabled. 18 third M1 soft key until the “ ” ICON is shown in the Current DV field. See manual 3A0429 for more information. 3. Press the system air pressure relief switch down to stop air supply and to vent air pressure in the machine. It is the yellow tab at the left, rear of the machine. The hole in the tab should be visible. 4. If necessary, run a lock through the hole to lock the tab in place. This prevents the system air pressure from being inadvertently enabled. 312394V Setup Setup Level Sensor Calibration Stainless Steel Tanks Polyethylene Tanks 2102 2001 2101 2103 ti12494a 2002 2104 Teach Element 2003 ti12493b 1. Empty tanks by executing multiple shots. 2. Relieve pressure. See Pressure Relief Procedure, page 18. 3. With the level sensor installed, locate the “[OUT OFF]” button. Activate teach mode by holding the button down for at least two seconds but no more than six seconds. 4. The LED will flash once and then go out. This signals that the sensor is now in standard operating mode. 1. Locate the calibration button on the sensor (2101) closest to the electrical connector through one of the four holes of the sensor well (2102). 2. If the calibration button cannot be seen through one of the four holes in the sensor well, rotate the sensor. a. Loosen the sensor well cap (2103). b. Rotate sensor until the calibration button can be seen through one of the four holes in the sensor well. c. 5. Using appropriate protective wear, check the sensor for proper operation by reaching inside the tank and placing hand in the area of the sensor. If the LED lights up with your hand next to the sensor, it is functioning properly. Tighten sensor well cap (2103). d. Press and hold the button down with the ball end of an allen wrench for two seconds. The light will flash slowly and then go out. 3. Test for proper sensor function. a. Loosen the sensor well cap (2103). b. Back the sensor out of the well. The sensor should sense the tank wall. Accumulators The accumulator low level sensors cannot be calibrated. To ensure proper accumulator sensor operation ensure the sensor is located in the correct location as described in the Level Sensors installation section, page 14. 312394V 19 Setup Vacuum De-gas 10. Close bottom ball valve of the vacuum tree manifold (1015). 11. Turn off the vacuum pump. 12. Open the top ball valve of the vacuum tree manifold (1015). This procedure is for assemblies with Vacuum Tree Manifold and No Agitator or Auto-Refill. See FIG. 7. 1034 1015 CAUTION Operating the tank after the vacuum de-gas procedure without the top ball valve open will result in pump cavitation, off-ratio conditions, and possible collapse of the tank. 13. Open the shutoff valves at the base of the tanks. ti12560a FIG. 7 1. Models with ADM: To prevent machine movement, press the Machine Disable Mode key ( ). Models with SDM: To prevent machine movement, press the Red button . 2. Close the shut-off ball valves at the base of the tanks. 3. If the tank lid has a fill port, turn off any systems that might refill the tank during the vacuum de-gas procedure. 4. Close the fill port ball valve (1034). 5. If the tank lid requires a desiccant dryer or nitrogen pump installed, install one into the top ball valve of the vacuum tree manifold (1015). 6. Close the top ball valve of the vacuum tree manifold (1015). 7. Attach vacuum pump to the bottom ball valve of the vacuum tree manifold (1015) then open the ball valve. 8. Turn on the vacuum pump. 9. Continue to de-gas for sufficient time to de-gas the material. 20 312394V Setup Vacuum De-gas and Vacuum Auto-Fill 12. If necessary, press the Abort/Cancel button ( to cancel auto-refill. This procedure is for assemblies with a Vacuum Tree Manifold, Agitator, and Auto-Refill. See FIG. 7 on page 20 for part references. 1. Press the Select Operating Mode button ( ) ) repeatedly to select Shot, Sequence, or Operator (Manual) mode. 2. Close the shut-off ball valves at the base of the tanks. If an auto-refill is aborted or times out, the software will not initiate a new auto-refill until a manually initiated auto-refill has completed. To complete a manually initiated auto-refill after an aborted or timed out auto-refill, restart at step 2. CAUTION If an auto-refill is stopped and not restarted as described in the previous note, the pumps may be run dry and chemical crossover at the valve may occur. 3. If the tank lid requires a desiccant dryer or nitrogen pump installed, install one into the top ball valve of the vacuum tree manifold (1015). 13. Continue to de-gas for sufficient time to de-gas the material. 4. Close the top ball valve of the vacuum tree manifold (1015). 14. Close bottom ball valve of the vacuum tree manifold (1015). 5. Attach vacuum pump to the bottom ball valve of the vacuum tree manifold (1015) then open the ball valve. 15. Turn off the vacuum pump. 16. Open the top ball valve of the vacuum tree manifold (1015). 6. Turn on the vacuum pump. 7. Turn on agitator. 8. Select Manual Auto-Refill mode. See operation manual referenced at the beginning of this manual for more information. 9. Press the Initiate Auto-Refill button ( Active Shot/Sequence button ( Operating Mode button ( ). The CAUTION Operating the tank after the vacuum de-gas procedure without the top ball valve open will result in pump cavitation, off-ratio conditions, and possible collapse of the tank. 17. Open the shutoff valves at the base of the tanks. ) and Select ) will each change to the Auto-Refill Tank Select button ( or ) if a valid Auto-Refill mode is enabled for both tanks. 10. Press the appropriate Auto-Refill Tank Select button or buttons ( refill. and/or ) to select the tanks to 11. Press the Initiate Auto-Refill button ( Enter button ( 312394V ) or the ) to confirm. 21 Setup Accumulator Filling 7. Use accumulator air pressure regulator (106) to adjust to desired accumulator air pressure. Accumulator air pressure should be set to the lowest possible setting to adequately run the accumulator. 106 8. See the PR70 and PR70v Operation manual referenced at the beginning of this manual to adjust display module run settings for the accumulator. 109 ti12561a 1. Relieve accumulator air pressure to zero using accumulator air pressure regulator (106). 2. Install material feed line to accumulator material inlet (143a) on refill valve (143). CAUTION The refill valve has an open port on one side and a closed port on the other. Do not remove the plug opposite the material inlet (143a). The valve will not function properly if the plugged side of the valve is changed. 143 143a ti12629a 3. Place a waste container below the ball valve (109). 4. Open the ball valve (109). 5. Slowly increase air pressure until the accumulator begins filling slowly. 6. Close the ball valve (109) when material begins to spill into the waste container. The vent tube is now full. The accumulator will finish filling and it will stop when the fluid level reaches the high level sensor. 22 312394V Shutdown Shutdown If the machine is to remain idle for an extended period of time, perform the following steps. 1. Place a waste container below the dispense valve. 2. If installed, remove static mixer from the end of the dispense valve. 3. Place a container below the dispense valve and activate a small shot to flush mixed material out of the valve. 4. Relieve pressure. See Pressure Relief Procedure on page 18. 5. With a clean rag and cotton swabs, clean the end of the dispense valve. 6. Install nightcap on the dispense valve. 312394V 23 Repair Repair Tank Removal 5. On models without ball valves, remove the tanks. 1. On models without ball valves, empty tanks by executing multiple shots. On models with ball valves, close the ball valves. • For polyethylene tank models, rotate the lock ring (218) for each tank counter clockwise and lift the tanks off of the base. 2. Relieve pressure. See Pressure Relief Procedure, page 18. • For stainless steel tank models, rotate the tank counter clockwise and lift the tank off of the base. 3. For polyethylene tank models, remove the two screws (211) that attach the tank T-beam support to the pump sub-assembly. Ball Valve Removal from Tank CAUTION Disassembly of the ball valve is not recommended. Ensure the ball valve does not accidentally disassemble when detaching the ball valve from the tank. Polyethylene Tanks 211 ti12566a 4. On models without ball valves, loosen but do not remove the six socket head cap screws (204) that hold the tank to the pump housing. On models with ball valves, remove the six socket head cap screws (204) that hold the ball valve to the pump housing. The tanks can now be pulled off of the pump housing. 215 ti12566a 1. Remove polyethylene tank assembly from the base. 2. Remove the six M5 screws (215) holding the two ball valves to the polyethylene tank assembly. 218 204 ti12567a 24 312394V Repair Stainless Steel Tanks 503 506a 3. Reassemble and install the four screws that hold the ball valve assembly together. Follow ball valve removal from tank procedure in reverse order. 505 506b 506c 506d 503 504 Assembly 255284 Shown ti12453a 1. Remove the stainless steel tanks from the base. 2. Remove four long screws (506d) holding the ball valve assembly together. 3. Remove three screws (505) holding the tank to the top plate of the ball valve assembly. Ball Valve Repair CAUTION Disassembly of the ball valve is not recommended. 1. Remove ball valve from tank. When the ball valve is removed from the tank, it is disassembled. 2. Check o-rings and replace as necessary. 2204 2202 2201 2203 2206 2204 ti12564a 2205 312394V 25 Repair Agitator Fuse Replacement 707 706 ti12559a 1. Slide open the fuse drawer (706). 2. Remove old fuse (707) and replace with new fuse. 26 312394V Parts Parts Accumulators, Assemblies LC0160 and LC0297 126 1 128 Apply thread sealant tape to male npt threads prior to installation. 127 129 124 136 130 131 132 133 144 127 111, 121 143 112 122 142 123 113 116 141 118 144 119 114 116 117 115 ti12449a 312394V 27 Parts Accumulators, continued 135 135 106 105 108 135 125 103 120 108 140 102 139 109 138 103 137 107 134 101 ti12472a 1 28 Apply thread sealant tape to male npt threads prior to installation. 312394V Parts Ref 101 Part 15T679 102 01/1449/99 103 96/0282/98 104 84/1460-1/11 105 82/0053/11 106 82/0052/11 107 94/0070/96 108 94/0642/96 109 94/0809/96 110 15T686 111 01/1454/98 112 121307 113 94/0616/98A 114 94/0360-2/98 115 116 94/0348/11 95/0223/02 95/0223/00 117 120904 118 119 15M849 96/0304-4/98 120 94/3201/96 121 94/0545/98 122 123 01/1453/99 01/1455/98 124 01/1451/98 125 94/0702/96 126 01/1456/97 312394V Description Qty COVER, front, accumulator, 1 mild steel, PR70 COVER, back, accumulator, 1 mild steel FASTENER, screw, button 6 head cap screw, 8-32 x 0.38, stainless steel LABEL, accumulator, air 1 pressure GAUGE, 0-30psi, 2 in., 1/8 1 npt, back REGULATOR, air, 1/8 npt, 1 3-30 psig, 10 scfm FITTING, nipple, 1/8 npt x 1 1.50, brass FITTING, elbow, 1/8 npt, 2 female, 90deg, brass VALVE, ball, 2w, 1/8 npt, 1 male, lp, brass LABEL, accumulator, plant 1 air in FLANGE, pump, accumula1 tor, 1.5, stainless steel FITTING, nipple, 1/2 npt x 1 3.00, male / male, 304 FITTING, tee, 1/2 npt, 1 female, 3000 psi, 316 ss VALVE, check, 1/2 npt, 1 male, fluoroelastomer, stainless steel, adj CAP, valve, check, 1/2 1 O-RING 2 (assembly LC0297 only) O-RING, fluoroelastomer 2 (assembly LC0160 only) SCREW, socket head cap, 3 M5 x 0.8 x 18 mm ADAPTER, accumulator 1 NUT, hex, lock, 10-24, stain- 8 less steel FITTING, union, bulkhead, 1 1/4 tube PLUG, socket head, 1/8npt, 1 18-8 stainless steel ROD, tie, accumulator, 1.5 4 CYLINDER, accumulator, 1 1.5, stainless steel TUBE, vent, accumulator, 1 1.5, stainless steel FITTING, 1/4tube x 1/8 npt, 1 male, brass CAP, end, cylinder, accumu- 1 lator, 1.5 Ref 127 Part 95/0913/02 Description Qty O-RING, ep, jbh 2 (assembly LC0297 only) 95/0913/00 O-RING, fluoroelastomer, 2 jbh (assembly LC0160 only) 128 95/0605/01 SEAL, u-cup, 1/2 ID x 3/4 1 OD, NIT 129 96/0611-08/98 NUT, jam, 1/2-20, stainless 1 steel 130 96/0556-08/99 WASHER, Sealing, 1/2, mild 1 steel 131 95/0601/02 SEAL, u-cup, 1-3/16 ID x 1 1-1/2OD, EP (assembly LC0297 only) 95/0601/00 SEAL, u-cup, 1-3/16 ID x 1 1-1/2 OD, fluoroelastomer (assembly LC0160 only) 132 16M909 MAGNET, accumulator, 1.5 1 133 16M880 PISTON, accumulator, 1.5 1 134 94/0527/96 FITTING, elbow, str, 1/8 npt, 1 90 deg, brass 135 94/0705-1/96 FITTING, elbow, swivel, 1/4 3 tube x 1/8 npt 136 96/0514/98 WASHER, flat, 1/2, 0.53 x 1 1.06 x 0.097, stainless steel 137 94/0463/96 FITTING, bushing, 1/8 npt x 1 10-32, brass 138 82/0171/11 FITTING, elbow, street, 1 10-32, adjustable, brass 139 82/0241/11 VALVE, qck exh, 10-32, mini 1 140 94/0102/96 CONNECTOR, 1 1/4tubex10-32, brass 141 94/0301-1/98 FITTING, elbow, strt, 90, 1 1/2 npt, stainless steel 142 94/0568/98 BUSHING, 1/2x1/4npt, 1 male/female, stainless steel, 6K, 316 143 256179 VALVE, assy, on-board tank 1 refill 144 LC0310 HARNESS, reed sw, QC, 2 assy 145 121684 CABLE, M12 x M8, 4P, 2 female/male, straight/right angle, 2 m 146 121686 CABLE, M8 x M8, 4P, 1 female/male, straight/right angle, 2 m 147✖ 94/1063/11 FITTING, tee, union, 1/4 1 tube 148✖ 84/0130-27/11 LABEL, hand crush 1 149✖ 23526-01 WASHER, nylon 1 ✖ Not shown. 29 Parts 8 Liter Polyethylene Tanks CAUTION The electric agitators used with on-board tanks will fail prematurely when material viscosity exceeds 24,000 cps. Use pneumatic agitators if material viscosity exceeds 24,000 cps. 216 209 220 210 2 202 2 215 203 218 207 219 2 2 201 223 213 212 217 201 204 214 222 205 221 206 208 224 Assembly 255282 Shown 30 211 1 Apply thread sealant tape to male npt threads prior to installation. 2 Do not attempt to remove from tank. Disassembling will damage tank. ti12450a 312394V Parts †* 255281, Tank with Ball Valves Part 255241, Tank Ref 201 2 4 4 4 2 2 2 2 4 4 2 2 4 4 O-RING SCREW, button head cap screw, M5 x 0.8 x 40 mm SCREW, socket head cap, M5 x 0.8 x 18 mm NUT, HEX, lock M5 X 0.8 NUT, HEX, lock M8 X 1.25 WASHER, plain #10 WASHER, plain M8 BREATHER 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 6 6 6 6 6 6 6 6 6 6 6 6 6 2 2 4 4 2 2 2 4 2 2 2 4 2 2 2 4 2 2 2 4 2 2 2 4 2 2 2 4 2 2 2 4 2 2 2 4 2 2 2 4 2 2 2 4 2 2 2 4 2 2 2 4 2 2 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 CLAMP, gap-free pinch hose SCREW RETAINER, lanyard with tab FASTENER, quick-release pin SCREW, shoulder, M5 x 0.8 x 6 mm SCREW, M5 x 0.8 x 25 mm, socket head cap, stainless steel AGITATOR, 120V, assembly AGITATOR, 240V, assembly AGITATOR, pneumatic, assembly VALVE, ball RING, lock FITTING, flange O-RING 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 6 6 6 6 6 6 1 2 2 1 2 1 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 Description O-RING, fluoroelastomer, bbc 95/0223/00 †* 202 203 120902 204 †* 205 206 207 208 209 120904 120905 120906 120907 120908 †* 120909 210 211 212 213 214 215 216 217 218 219 220 221 222 223 †* 120913 120925 120927 120929 121013 255246 255503 255730 255280 †* †* †* 15K840 15K882 15K883 † * 224 225 * 15M226 15K842 **120915 255282, Tank with Ball Valves and One 120V Agitator 255283, Tank with Ball Valves and Two 120V Agitators 255250, Tank with One 120V Agitator 255251, Tank with Two 120V Agitators LC0126, Tank with One 240V Agitator LC0127, Tank with Two 240V Agitators LC0128, Tank with Ball Valves and One 240V Agitator LC0129, Tank with Ball Valves and Two 240V Agitators LC0156, Tank with One Pneumatic Agitator LC0157, Tank with Two Pneumatic Agitators LC0158, Tank with Ball Valves and One Pneumatic Agitator LC0159, Tank with Ball Valves and Two Pneumatic Agitators Quantity RETAINER, slide, clamp, 8L PE tank CLAMP, dual 8L PE tank TANK, assembly TANK, assembly TANK, assembly BALLAST BALLAST CAP, plug, square 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Parts included in kit 255481. † Parts included in kit 255479. Parts included in kit 255480. ** Part not shown. 312394V 31 Parts Polyethylene Tank Agitators Electric Agitator Assemblies 255246 and 255503 701 1 Shown for reference only. 704 718 706 1 707 705 717 702 712 715 703 715 716 719 720 710 720 724 708 709 708 711 717 723 715 714 716 713 725 721 Assembly 255246 Shown 32 ti12456a 312394V Parts Ref 701 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 723 724 725 726 Part 01/2218/97 01/2219/97 81/2218-1/11 Description Qty ENCLOSURE, agitator, electric, prmv/f, hd 1 PLATE, adapter, electric agitator, hd, prm 1 MOTOR, 50 rpm, 60 in-lb, 120V, 1.2A 1 (assembly 255246 only) 256613 MOTOR, 50 rpm, 60 in-lb, 230V 1 (assembly 255503 only) 81/1040/11 MODULE, ac, 2p, 250V, 10a, double pull sin- 1 gle throw, w/fuse 81/1040-1/11 MODULE, ac connector, 2P, 250V, 10A, with 1 bar 81/1053-1.6/11 FUSE, 5 x 20 mm, 1.6A, time delay 1 84/2215-A/11 COUPLING, alignment, 1 in. OD, hub, 3/8 ID 2 84/2215-B/11 COUPLING, alignment, 1 in. OD, disk, nylon 1 95/0842/11 SEAL, posipak, 3/8ID x 7/8OD, P/fluoroelas1 tomer 95/0864/00 O-RING, fluoroelastomer, ada 1 96/0271/99 FASTENER, button head cap screw, 8-32 x 8 0.31, mild steel 96/0817/99 RING, retaining, external, 0.375, mild steel 1 120905 NUT, hex, lock M5 x 0.8 3 120907 WASHER, plain #10 11 120928 SCREW, button head cap screw, M5 x 0.8 x 7 25 mm 120930 WASHER, seal, fluoroelastomer 7 120960 SCREW, button head cap screw, M5 x 0.8 x 4 20 mm, stainless steel 120961 SCREW, button head cap screw, 10-32 x 4 1.25 in., stainless steel 121173 BEARING, ball, 2 3/8 in. ID x 7/8 in. OD x 9/32 in. 255724 AGITATOR, shaft and blade assy 1 15K884 HOUSING, bearing 1 15K885 SPACER, agitator standoff 4 15K886 DISK, bearing 1 † 121599 CORD, power, v-lock, C14/C13, 10A 1 † Part not shown. 312394V 33 Parts Pneumatic Agitator Assembly 255730 801 1 1 802 808 2 813 817 823 805 815 816 818 809 824 818 810 804, 811 821 807 806 817 815 814 816 822 812 819 1 Apply thread sealant tape to male npt threads prior to installation. 2 Shown for reference only. ti12457a 34 312394V Parts Ref 801 802 Part 82/0216/11 94/0838/96 804 805 806 01/1189/98 5-01-0510 84/2215-A/11 807 808 809 84/2215-B/11 94/0702/96 95/0842/11 810 811 95/0864/00 96/0029/99 812 813 814 815 816 96/0817/99 120904 120905 120907 120928 817 818 120930 121173 819 821 822 823 824 255724 15K884 15K886 15R363 15R364 312394V Description MOTOR, motor, pneumatic, agitator, 0.32 hp VALVE, needle, 1/8 npt x 1/8 npt, male / female ADAPTER, coupling, air motor, agitator SCREW, socket head cap, 10-32 x 5/8 in. COUPLING, alignment, 1 in. OD, hub, 3/8 in. ID COUPLING, alignment, 1 in. OD, disk, nylon FITTING, 1/4 tube x 1/8 npt, male, brass SEAL, posipak, 3/8ID x 7/8OD, P/fluoroelastomer O-RING, fluoroelastomer, ADA SCREW, socket head, 5/16-24 x 0.25, cup point RING, retaining, external, 0.375, mild steel SCREW, socket head cap, M5 x 0.8 x 18 mm NUT, hex, lock M5 x 0.8 WASHER, plain #10 SCREW, button head cap screw, M5 x 0.8 x 25 mm WASHER, seal, fluoroelastomer BEARING, ball, 3/8 in. ID x 7/8 in. OD x 9/32 in. AGITATOR, shaft and blade assy HOUSING, Bearing DISK, bearing ADAPTER, plate, pneumatic agitator SPACER, standoff, pneumatic agitator 1 1 1 3 1 1 1 1 1 1 1 4 3 7 7 7 2 1 1 1 1 4 35 Parts Agitator Shaft, 255724 906 905 907 902 901 905 901 903 904 ti12458a Ref 901 902 903 Part 01/2230-1/98 01/2230-2/98 96/0097/98 904 96/0125/98 905 96/0129/98 906 907 96/0304-4/98 15R307 36 Description Qty PADDLE, agitator, tfm tank, stainless steel 2 SUPPORT, mount, paddle, agitator 1 FASTENER, screw, socket head cap, 10-24 2 x 1.25, stainless steel FASTENER, screw, socket head cap, 1 10-24 x 0.50, stainless steel WASHER, flat, SAE, #10, stainless steel, 4 1/2 in. OD, 0.049 NUT, hex, lock, 10-24, stainless steel 2 SHAFT, agitator, 8L polyethylene tanks 1 312394V Parts On-Board Stainless Steel Tanks Tank Assemblies LC0237, LC0238, LC0254, and LC0255 Right hand tank shown, left hand tank is mirror image. 3 2 304 304a 302 306 4 309 301 Assembly LC0237 Shown 307 303 312394V 308 1 305 1 4 ti12451a 4 1 Use glass cloth tape to secure ground strap, thermal switch, and RTD to tank wall before adding heat blanket. 2 Secure heat blanket to tank with string laced through eyelets. 3 Insulation blanket should cover heat blanket completely. Secure insulation blanket to tank with 2 in. wide velcro strap. 4 The RTD sensor assembly (308) should always be connected to side one of the M8 splitter harness (306). Side one is on the female/female end of connector and is marked with a molded imprint of the number “1”. The RTD sensor assembly (305) should always be connected to side two of the M8 splitter harness (306). 37 Parts Ref 301 Part --- 302 303 304 304a 305 306 307 308 309 LC0861 256558 LC0056 121208 256611 121615 121478 256612 121682 310 † 121633 Description Qty Refer to Tanks for Use with Dust Covers and 1 Tanks for Use with Clampdown Covers, page 44, for replacement or spare parts. BLANKET, heat, 7.5L tank, 220V 1 SWITCH, assy, thermal, 125C, 3P, M8 1 BLANKET, insulation 1 LABEL, hot surface SENSOR, assy, 1.5 in. rtd, 4-pin M8 1 HARNESS, splitter, M8, 4-pin, female/male, 3 m 1 FITTING, compression, 3/16 x 1/4 npt 1 SENSOR, assy, 4.25 in. rtd, 4-pin M8 1 CABLE, M8, 3-pin, male / female, 3 meter, 1 molded CIRCUIT, breaker, 2-pole, 4A, C type 1 † Not shown. See Integrated Heat manual referenced at beginning of this manual. ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. 38 312394V Parts Tank Assemblies 255284, 255285, LC0235, LC0236, LC0012, and LC0013 It is recommended that the flat face of the tank faces the back of the base machine. Right hand tank shown, left hand tank is mirror image. 503 506a 507 505 506b 506c 506d 501 502 503 504 ti12453a Assembly 255284 Shown Ref 501 502 503 504 505 Part Description Qty 94/0370/98 PLUG, socket head, 1/4 npt, 2 stainless steel 94/0372/98 PLUG, socket head, 3/4 npt, 1 stainless steel 95/0223/00 O-RING, fluoroelastomer, bbc 2 120904 SCREW, socket head cap, M5 x 3 0.8 x 18mm 121011 SCREW, M5 x 0.8 x 14mm, 3 socket head cap, stainless steel (assemblies 255284, 255285, LC0235, and LC0236 only) Ref 506 Part † 255280 507 --- Description Qty VALVE, ball, shutoff (assemblies 1 255284, 255285, LC0235, and LC0236 only) Refer to Tanks for Use with 1 Dust Covers and Tanks for Use with Clampdown Covers, page 44, for replacement or spare parts. † See Ball Valve, Assembly 255280, page 40 for parts information. 312394V 39 Parts Ball Valve, Assembly 255280 2204a 2204b 2204c 2202 2201 2204h 2203 2204j 2205 2204d 2206 2204e 2204f ti12564a 2204g Ref 2201 2202 2203 Part 96/0075-1/99 96/0075/99 121012 2204 121111 2205 15M224 2206 15M225 40 Description Qty WASHER, flat, sae, 7/16, mild steel, n series 1 WASHER, lock, split, 7/16, mild steel 1 SCREW, M8 x 1.25 65 mm, socket head cap 4 screw, stainless steel VALVE, ball, 3 piece, 1-1/4 in. fp 1 FLANGE, plate, top 1 FLANGE, plate, bottom 1 312394V Parts Flange Assembly, 256896 The flange assembly can be installed if no tanks or accumulators are installed. It allows for other feed system options to be installed onto the pump subassembly. 2701 ti12455a Ref 2701 2702 2703 * Part Description Qty 15M237 Flange, 1-1/2 in. npt 1 * 95/0223/00 O-RING, fluoroelastomer, bbc 1 * 120904 SCREW, socket head cap, M5 3 x 0.8 x 18 mm Part not shown. 312394V 41 Parts On-Board Stainless Steel Tank Lids Lid Assemblies LC0019 to LC0026 and LC0130 to LC0132 CAUTION The electric agitators used with on-board tanks will fail prematurely when material viscosity exceeds 24,000 cps. Use pneumatic agitators if material viscosity exceeds 24,000 cps. 1017 Assembly LC0025 Shown 1018 1019 1027 1020 1028 1021 1015 1023 1008 1021 1034 1024 1009 1006 1 1007 1033 1025 1016 1026 1030 1029 1016 1016 1035 1011 1010 1022 1005 (Tank shown for reference only. Tanks sold separately.) 1036 1031 1032 ti12459a 1 42 Secure screw inside tank with hex wrench and turn until secure. Do not over tighten, o-ring will extrude. 312394V Parts Description Reference Only. Tank sold separately.‡ O-RING, fluoroelastomer, JJF FASTENER, screw, button head cap screw, 8-32 x 0.38, stainless steel 1008 96/0820/98 CLAMP, over the center, stainless steel 1009 96/0176-1/98 NUT, lock, 8-32, nylock, stainless steel 1010 15M320 LID, 7L, 2 npt, 1 9/16-32 15M321 LID, 7L, 2 npt, 1 9/16-32, agitator 15M322 LID, 7L, 2 npt, 9/16-32, agitator, fill port 1011 94/0752-D/97 VALVE, relief, 9/16-32, 5 psi 1012 †94/0736/96 VALVE, drain cock, 1/4 npt, male, brass 1013 †94/0370/98 PLUG, socket head, 1/4 npt, stainless steel 1014 †121090 FITTING, 1/4 npt expander 1015 255342 MANIFOLD, vacuum tree 1016 94/0299/98 FITTING, elbow, str, 1/4 npt, 45, 3K 1017 255337 AGITATOR, motor assembly, 120V 255338 AGITATOR, motor assembly, 240V 02/1116/50 AGITATOR, assembly, pneumatic, TFM, 0.32 HP, 15:1 1018 95/0849/11 SEAL, posipak, 3/8 ID x 5/8 OD 1019 96/0733/87 WASHER, 3/8 x 7/8 x 0.062, PTFE 1020 97/2215/98 SPRING, wave, 0.86 x 0.65 x 0.010, stainless steel 1021 84/0120/98 BEARING, ball, 0.375ID, DS 1022 255339 AGITATOR, blade assembly 1023 96/0817/99 RING, retaining, external, 0.375, mild steel 1024 01/2212/70 HOUSING, bearing, electric agitator 1025 96/0005/98 WASHER, lock, #10, stainless steel 1026 96/0125/98 FASTENER, screw, socket head cap, 10-24X0.50, stainless steel 1027 84/2215-B/11 COUPLING, alignment, 1 in. OD, disk, nylon 1028 84/2215-A/11 COUPLING, alignment, 1 in. OD, hub, 3/8 ID 1029 95/0117/00 O-RING, fluoroelastomer, jai 1030 01/1174-3/97 BULKHEAD, 1/4 npt, tank lid, thin, tfm 1031 96/0056/98 NUT, hex, jam, 3/4-16, stainless steel 1032 94/0300-1/98A FITTING, elbow, STRT, 90, 1/4 npt, male / female 1033 94/0320-1/99 FITTING, nipple, hex, 1/4npt, 5K, mild steel 1034 94/0900-R2/98 VALVE, ball, 2W, 1/4npt, female, 2000 psi 1035 87/0220-2/98 PLATE, slinger, tfm, 3/8ID, 5-1/2OD 1036 95/0524/01 GASKET, lid, tfm, nit LC0020, Lid assembly Part --95/0518/00 96/0282/98 LC0019, Lid assembly with Relief Ref 1005 1006 1007 LC0021, Lid assembly, 120 V Agitator LC0022, Lid assembly, 240 V Agitator LC0023, Lid assembly, Agitator, De-gas LC0024, Lid assembly, Agitator, De-gas LC0025, Lid assembly, Agitator, De-gas, Fill Port LC0026, Lid assembly, Agitator, De-gas, Fill Port LC0130, Lid Assembly, Pneumatic Agitator LC0131, Clamp Down Lid, Pneumatic Agitator, De-gas LC0132, Clamp Down Lid, Pneumatic Agitator, Fill Port Quantity 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 3 6 1 3 6 1 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 3 1 1 1 1 1 2 1 3 1 1 1 1 2 1 2 1 3 1 1 1 2 1 2 1 3 1 1 1 2 1 2 1 3 1 1 1 2 1 2 1 3 1 1 1 2 1 2 1 3 1 1 1 2 1 2 1 3 1 1 1 1 2 1 2 1 3 1 1 1 1 2 1 2 1 3 1 1 1 1 2 1 2 1 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 † Part not shown. ‡ Spare clamps will be provided with all clamp-down lid assemblies. 312394V 43 Parts Tanks for Use with Dust Covers LC0012 7.5 L stainless steel LC0235 7.5 L stainless steel with high level port LC0013 3 L stainless steel Tanks for Use with Clampdown Covers 24U714 7.5 L stainless steel with clamps 24U713 7.5 L stainless steel with high level port and clamps 24U715 3 L stainless steel with clamps Ball valve shutoff assemblies and mounting hardware must be ordered separately. 44 312394V Parts Lid Assembly LC0018 1303 1301 1304 1302 ti12461a 1 Ref Part 1301 15M956 1302 96/0127/98 1303 96/0148/11 1304 96/0311/98 312394V Apply thread sealant tape to male npt threads prior to installation. Description Qty LID, mod, 7.5L & 3L, stainless steel 1 FASTENER, socket head cap screw, 1/4-20 x 1 0.37, stainless steel KNOB, 1/4-20, female, plastic 1 WASHER, lock, 1/4, hc, stainless steel 1 45 Parts Off-Board Stainless Steel Tanks Tank Assemblies LC0054 and LC0055 601 1 606 601 1 1 601 602 1 Apply thread sealant tape to male npt threads prior to installation. 605 1 603 604 ti12454a Assembly LC0054 Shown Ref 601 602 603 604 605 606 Part 111384 103778 108832 120904 255391 † Description Qty PLUG, pipe 5 PLUG, pipe, headless 1 O-RING 1 SCREW, socket head cap, M5 x 0.8 x 18 mm 3 SYSTEM, pipe and tube, 1-1/2 in. 1 TANK, 30 L, stainless steel 1 (assembly LC0054 only) TANK, 60 L, stainless steel 1 (assembly LC0055 only) † Parts can be purchased in Tank Kit 255389 which includes the tank body, a basic tank lid with clamps, and a tank lid gasket. Parts can be purchased in Tank Kit 256633 which includes the tank body, a basic tank lid with clamps, and a tank lid gasket. 46 312394V Parts Tank Assemblies LC0259 and LC0260 408 403 3 5 2 407 402 401 404 1 5 406 1 405 Assembly LC0259 Shown 312394V 4 ti12452a 1 Use glass cloth tape to secure ground strap, thermal switch, and RTD to tank wall before adding heat blanket. 2 Secure heat blanket to tank with string laced through eyelets. 3 Insulation blanket should cover heat blanket completely. Secure insulation blanket to tank with 2 in. wide velcro strap. 4 Apply thread sealant tape to male npt threads prior to installation. 5 The RTD sensor assembly (404) should always be connected to side one of the M8 splitter harness (407). Side one is on the female/female end of connector and is marked with a molded imprint of the number “1”. 47 Parts Pipe and Tube System, 255391 Ref 401 Description Qty TANK, assy, 30 L, stainless steel 1 (assembly LC0259 only) LC0055 TANK, assembly, 60 L, stainless steel (assembly LC0260 only) 402 LC0257 BLANKET, assy, heat, 30L, 240V, 1 GCA (assembly LC0259 only) LC0258 BLANKET, assy, heat, 60L, 240V, GCA (assembly LC0260 only) 403 257757 INSULATOR, blanket assy, 38 L 1 (assembly LC0259 only) 257758 INSULATOR, blanket assy, 75 L (assembly LC0260 only) 403a 1 121208 LABEL, hot surface 404 257759 SENSOR, thermowell assy, RTD 1 405 256611 SENSOR, assy, 1.5 in. rtd, 4-pin 1 M8 406 256558 SWITCH, assy, thermal, 125C, 1 3P, M8 407 121615 HARNESS, splitter, M8, 4-pin 1 female/female/male, 3M 408 121682 CABLE, M8, 3-pin, male/female, 1 3 meter, molded 410 †121635 CIRCUIT, breaker, 2-pole, 13A, C 1 type † Not shown. See Integrated Heat manual referenced at the beginning of this manual. ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. 48 2806 Part LC0054 2805 2808 2802 2804 2801 2804 2802 ti12574a 2803 2807 1 Apply thread sealant tape to all male npt threads. Ref Part Description Qty 2801 61/0056/88 HOSE, chemical, polyethyl1 ene,1-1/2 in. 2802 94/0910/98 FITTING, barb, 1-1/2 x 1-1/2 2 NPT, male, stainless steel 2803 94/1081/98 FITTING, elbow, 1-1/2 in., 1 female, 45 deg, stainless steel 2804 94/0414/99 CLAMP, hose, 2-1/4 in. - 1-5/16 2 in., mild steel 2805 121135 VALVE, ball, 1-1/2 NPT full port 1 2806 121136 BUSHING, hex, 2 in. NPT x 1 1-1/2 in. NPT 2807 15M237 FLANGE,1-1/2 in. NPT 1 2808 15R536 FITTING, nipple, 1.5 NPT x 3 in., 1 stainless steel 312394V Parts Off-Board Stainless Steel Tank Lids Lid Assembly LC0101 1101 1103 1105 1102 1102 1101 ti14656a 1 Ref 1101 1102 1103 1104 1105 Part 111384 122767 94/0736/96 15M578 15R145 312394V 1104 Apply thread sealant tape to all pipe threads. Description PLUG, pipe BUSHING, 1/2 npt x 1/4 npt, stainless steel VALVE, drain cock, 1/4 npt, male, brass LID, stainless steel VALVE, relief, 1/4 npt, male, 40 psi, sil Qty 2 2 1 1 1 49 Parts Lid Assembly LC0102 1204 1202 1207 1203 1205 1206 1201 ti14722a 1202 1 Ref 1201 1202 1203 Description GAUGE, pressure, fluid BUSHING, 1/2 npt x 1/4 npt, stainless steel FITTING, reducer, pipe, 3/4 x 1/4, stainless steel 1204 94/0736/96 VALVE, drain cock, 1/4 npt, male, brass 1205 257746 FITTING, vacuum tree 1206 15M578 LID 1207 15R145 VALVE, relief, 1/4 npt, male, 40 psi, sil 50 Part 187875 122767 15M861 Apply thread sealant tape to male npt threads prior to installation. Qty 1 2 1 1 1 1 1 312394V Parts 312394V 51 Parts Lid Assemblies LC0050, LC0144, LC0145, LC0146, LC0147 CAUTION The electric agitators used with off-board tanks will fail prematurely when material viscosity exceeds 48,000 cps. Use pneumatic agitators if material viscosity exceeds 48,000 cps. 1401 Assembly LC0147 Shown 1406 1408 1403 1405 1407 1409 1404 1402 1411 1410 ti12460b 1 52 Apply thread sealant tape to male npt threads prior to installation. 312394V Parts Quantity Ref Part 1401 24J183 256822 1402 1403 15M621 122776 1404 257607 257608 1405 122767 1406 15R145 1407 1408 1409 187875 257746 257602 1410 1411 111384 255747 257606 Description AGITATOR MOTOR, single phase, 50/60 hz LID, agitator RING, retaining, external, 0.750, mild steel AGITATOR, blade assembly AGITATOR, blade assembly BUSHING, 1/2 x 1/4 npt, male / female, stainless steel, 6K, 316 VALVE, relief, 1/4 npt, male, 40 psi, sil GAUGE, pressure, fluid FITTING, vacuum tree VALVE, assembly, ball, fill, lid, 3/4, stainless steel PLUG, pipe FITTING PLATE, slinger LC0050, 60 L, Agitator, Vacuum De-gas LC0145, LC0146, LC0147, LC0144, Pneumatic Pneumatic Pneumatic Pneumatic Agitator, Agitator, Agitator, Agitator, De-gas, De-gas, Fill De-gas, Fill De-gas 60 L Port, 30 L Port, 60 L 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Previous versions of these lid assemblies include agitator 255670 but that agitator is no longer available. Agitator kit 24J182 is the replacement for 255670. 312394V 53 Parts Lid Assemblies LC0042, LC0043, LC0142, and LC0143 CAUTION The electric agitators used with off-board tanks will fail prematurely when material viscosity exceeds 48,000 cps. Use pneumatic agitators if material viscosity exceeds 48,000 cps. 1504 1503 1505 1501 1508 1507 1506 1506 1502 ti12464b Assembly LC0143 Shown 1 54 Apply thread sealant tape to male npt threads prior to installation. 312394V Parts Quantity Ref 1501 1502 1503 Part 255607 255608 15M621 15M578 122776 1504 24J183 1505 187875 15M861 111384 1506 122767 1507 94/0736/96 1508 15R145 1509 † 255746 Description BLADE, assy, agitator BLADE, assy, agitator LID LID RING, retaining, external, 0.750, mild steel AGITATOR GAUGE, pressure, fluid FITTING, 3/4 npt x 1/4 npt PLUG, pipe BUSHING, 1/2 x 1/4 npt, male/female, stainless steel, 6K, 316 VALVE, drain cock, 1/4 npt, male, brass VALVE, relief, 1/4 npt, male, 40 psi, sil FITTING, vacuum tree LC0042 30 L Lid Assembly 1 LC0043 30 L Lid Assembly with De-gas LC0142 30 L Lid Assembly with Pneumatic Agitator 1 LC0143 60 L Lid Assembly with Pneumatic Agitator 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 † Part not shown. Previous versions of these lid assemblies include agitator 255670 but that agitator is no longer available. Agitator kit 24J182 is the replacement for 255670. 312394V 55 Parts Lid Assemblies LC0047, LC0048, LC0051, LC0052 CAUTION The electric agitators used with off-board tanks will fail prematurely when material viscosity exceeds 48,000 cps. Use pneumatic agitators if material viscosity exceeds 48,000 cps. 1602 1608 1605 1606 1604 1609 1607 1603 1601 1611 1610 1607 Assembly LC0051 Shown ti17647a 1 56 Apply thread sealant tape to male npt threads prior to installation. 312394V Parts Quantity Ref Part Description LC0047, LID, assy, 7.5 gal, agit LC0051, LID, assy, LC0048, 7.5 gal, LID, assy, agit, vac, 15 gal, agit fill LC0052, LID, assy, 15 gal, agit, vac, fill 1601 15M621 LID, agitator 1 1 1 1 1602 256822 MOTOR, assy, single phase, 50/60hz 1 1 1 1 1603 257608 BLADE, assy agitator, 75l 257607 BLADE, assy, agitator, 38l 1604 257602 125009 1605 124400 94/0736/96 1 1 1 VALVE, assy, ball, fill, lid, 3/4, ss PLUG, pipe 2 1 1 1 1 1 1 1 2 GAUGE, pressure VALVE, drain cock, 1/4npt, m, brs 1 1 1606 257606 PLATE, slinger, 38l/75l 1607 122767 BUSHING, 1/2x1/4npt, mf, ss, 6k, 316 2 2 2 2 1608 122776 RING, ret, ext, 0.750, ms 1 1 1 1 1609 257746 FITTING, vacuum tree assy 1 1 1610 257747 FITTING, inner fill port assy 1 1 1611 15R145 VALVE, relief, 1/4npt, m, 40psi, sil 1 1 1 1 1612 U90331 TAPE, PTFE 1/2" wide 1 1 1 1 1613 070408 SEALANT, pipe 1 1 1614 070445 SEALANT, thread 1 1 312394V 57 Parts Vacuum Tree Manifold, 255342 Vacuum Tree Manifold, 257746 3004 2901 2902 2904 2905 3003 3002 3001 2903 2902 ti12576a ti12575a 1 Apply thread sealant tape to male npt threads prior to installation. Ref Part 2901 82/0220-1/11 Description Qty GAUGE, 30 in. hg, 30 psi, 1 liquid filled 2902 94/0900-R2/99 VALVE, ball, 2-way, 1/4 npt, 2 female, 2K, mild steel 2903 121087 FITTING, tee, 1 male-male-male, 1/4 in. NPT 1 2904 121088 FITTING, tee, male-male-female, 1/4 in. npt 2905 121089 FITTING, nipple, hex, 1 female-female, 1/4 in. npt 58 Ref Part 3001 1228444 3002 122770 3003 122769 3004 121116 Description Qty FITTING, tee, 3/4 1 npt, male, 3k VALVE, ball, 3/4 npt, 2 female COUPLING, 3/4 npt 1 FITTING, elbow, 1 3/4 npt, male/male, right angle 312394V Parts 312394V 59 Parts Stainless Steel Tank Agitators Electric Agitator Motor Assembly, 256822 1705 1707 1706 1701h 1701a 1701j 1701k 1701i 1701f 1701j 1701b 1701g 1701z 1701af 1701l 1701m 1701n 1701z 1701e, 1701t 1701v, 1701w, 1701ab, 1701ac, 1701ad, 1701ae, 1702, 1701r, 1701s 1701o 1701c, 1701d 1701p 1701q 1703, 1701x, 1701y, 1701aa 1704 1701u 1701ag ti17646a 60 312394V Parts Ref 1701 . 1701a . 1701b Part 257605 124741 16K267 . 1701c . 1701d . 1701e . 1701f . 1701g . 1701h . 1701i . 1701j . 1701k . 1701l . 1701m . 1701n . 1701o . 1701p . 1701q 158223 108803 100021 122775 15Y358 15V746 122760 122761 101885 122774 15Y360 122772 15Y357 15Y363 15Y355 Description Qty HOUSING, agitator 1 MOTOR, agitator 1 ADAPTER, plate, agitator 1 motor WASHER 4 SCREW, hex 4 SCREW, cap 2 NUT, eye, 1/4-20 2 HOUSING, upper, agitator 1 SPACER, agitator 1 COUPLING, alignment 1 HOSE, alignment 2 SCREW, cap 4 BEARING, ball 2 SPACER, seal, shaft 1 SEAL 1 HOUSING, lower 1 GASKET 1 NUT, shaft 1 Ref . 1701r . 1701s . 1701t . 1701u Part 105510 112222 100985 15R328 . 1701v . 1701w . 1701x . 1701y . 1701z . 1701aa . 1701ab▲ . 1701ac . 1701ad . 1701ae . 1701af .1701ag▲ 1702 1703 1704 1705 1706 1707 111307 102598 120910 120916 121172 115142 125008 121013 120993 24H375 24H376 15X092 124442 124437 124436 24K356 116876 102598 Description WASHER, lock SCREW, cap WASHER, lock JUNCTION BOX, motor switch WASHER, lock SCREW, cap SOCKET, electrical SCREW GRIP, cord FUSE, 5.0 amp, time lag LABEL, earth ground SCREW, socket head NUT, hex HARNESS, ground HARNESS, power LABEL, 240 volts TERMINAL, ring CAP, splice CONNECTOR, splice COVER, motor WASHER SCREW, cap Qty 4 4 2 1 2 2 1 2 2 2 1 1 3 1 1 1 1 4 4 1 4 4 ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. 312394V 61 Parts Electric Agitator Motor, Assemblies 255337 and 255338 2507 2508 2506 2511 2501 2513 2502 2509 2505 ti12584a 2503 2512 2504 2511 Assembly 255337 Shown Ref 2501 2502 2504 2505 Part 01/1198-2/97 01/2218/97 01/2219/97 81/2218-1/11 Description Qty FASTENER, standoff, agitator, hd, elec, alu 4 ENCLOSURE, agitator, electric, prmv/f, hd 1 PLATE, adapter, electric agitator, hd, prm 1 MOTOR, 50 rpm, 60 in-lb, 120V, 1.2A 1 (assembly 255337 only) 256613 MOTOR, assembly, 50 rpm, 60 in-lb, 230V 1 (assembly 255338 only) 2506 81/1040/11 MODULE, AC, 2P, 250V, 10A, double pull sin- 1 gle throw, with fuse 2507 81/1040-1/11 MODULE, AC conn, 2p, 250V, 10A, with bar 1 2508 81/1053-1.6/11 FUSE, 5 x 20 mm, 1.6A, time delay 1 2509 84/2215-A/11 COUPLING, alignment, 1 in. OD, HUB, 1 3/8 in. ID 2510 96/0212/99 FASTENER, button head cap screw, 4 10-24 x 0.50, mild steel 2511 96/0271/99 FASTENER, button head cap screw, 8-32 x 8 0.31, mild steel 2512 120907 WASHER, plain #10 4 2513 120961 SCREW, button head cap screw, 10-32 x 4 1.25 in., stainless steel 2514 † 121599 CORD, power, v-lock, C14/C13, 10A 1 † Part not shown. 62 312394V Parts Pneumatic Agitator Motor Assembly, 02/1116/50 2605 2604 2601 2602 2606 2603 ti12585a Ref 2601 2602 2603 Part 82/0216/11 01/1189/98 01/1168/98 2604 94/0838/96 2605 94/0702/96 2606 01/1179/98 312394V Description MOTOR, pneumatic, agitator, 0.32 hp ADAPTER, coupling, air motor, agitator SHAFT, mount, pneumatic gear, agitator, stainless steel VALVE, needle, 1/8 npt x 1/8 npt, male/female FITTING, 1/4 tube x 1/8 npt, male, brass ADAPTER, shaft, mounting, air motor Qty 1 1 3 1 1 3 63 Parts Pneumatic Agitator Motor, 255670 Pneumatic Agitator Motor, 24J183 NOTE: This agitator assembly is no longer available. Piece parts from the assembly can be ordered but if the entire assembly is needed then agitator kit 24J182 must be ordered. 2224 2211 2209 1801 2212 1809 1810 1806 1805 2203 2215 2201 2210 2214 2208 1804 2222 2221 1808 1811 1803 1807 1808 1802 1811 ti12466a 2215 2216 2217 2218 1802 1803 1804 1805 1806 1807 1808 1809 1810 1811 Description Qty MOTOR, pneumatic, agitator, 1 0.5 hp, 15:1 15Y355 NUT, agitator, 1.75-16, 7/8 1 shaft 01/1487/01 GASKET, mating, agitator 1 housing, asme, buna 01/1492/98 SHAFT, extension, air motor 1 coupler 15Y358 HOUSING, agitator, pneumatic 1 5-06-0706 SCREW, shs, 5/16-18 x 0.38, 1 cup point 84/1480/11 COUPLING, alignment, 1 2.11 OD, disk, TPE 84/1481/11 COUPLING, alignment, 2 2.11 in. OD, hub, 3/4 ID 96/0038/99 SCREW, hex head cap, 3/8-16 2 x 1.00, mild steel, grade 5 96/0046/99 WASHER, lock, split, 3/8, mild 2 steel 96/0455-1/99 SCREW, socket head cap, 2 5/16-18 x 0.75, cup point --- Not available for sale. 64 2204 2223 2207 2205 2206 2219 2220 Ref Part 1801 --- 2202 2213 ti15109a Ref Part Description Qty 2201 121953 GEAR REDUCER, 56c, 27.8 ratio, 1 2 stage 2202 106115 WASHER, lock, hi-collar 4 2203 C19837 SCREW, cap, socket head 4 2204 15V745 ADAPTER, plate, agitator motor 1 2205 112600 WASHER, lock, spring, hi-collar 4 2206 125012 SCREW, socket head, 7/16-14 x 4 1.25 2207 100021 SCREW, hex head cap 2 2208 122775 NUT, eye, 1/4-20, mild steel 2 2209 121963 COUPLER, agitator motor, 1 in. 1 2210 15Y358 HOUSING, upper, agitator, electric 1 2211 15V746 SPACER, agitator motor 1 2212 122760 COUPLING, alignment, disk, TPE 1 2213 122761 HOSE, alignment, hub 1 2214 101885 SCREW, cap, sch 4 2215 122774 BEARING, ball, 3/4 bore x 2 1-3/4 dia. x 1/2 2216 15Y360 SPACER, seal, shaft, agitator 1 2217 122772 SEAL, 0.875 x 1.125, ptfe 1 2218 15Y357 HOUSING, lower, agitator, electric 1 2219 15Y363 GASKET, mating, agitator housing 1 2220 15Y355 NUT, agitator, shaft, 1.75-16 1 2221 105510 WASHER, lock, spring hi-collar 4 2222 112222 SCREW, cap, sch 4 2223 100985 WASHER, lock 2 2224 24J181 MOTOR, air 1 2225 070269 SEALANT, anaerobic 1 312394V Parts Agitator Blade Assemblies 257607 and 257608 1902 1901 ti12468a Assembly 257607 Shown 1901c 1901b 1901b 1901a 1901c 1901d ti12474a Ref Part 1901 257604 1901a 15Y362 1901b 15Y361 1901c 551903 1901d 122778 1902 15M624 15M625 312394V Description BLADE, assy, electric agitator BLOCK, blade, coupler, 1 in. diameter BLADE, agitator FASTENER, socket head cap screw, 1/4-20 x 0.50, stainless steel FASTENER, square head, 1/4-20 x 0.75, stainless steel SHAFT, blade assy (assembly 257607 only) SHAFT, blade assy (assembly 257608 only) Qty 2 1 2 4 1 1 1 65 Parts Level Sensors Polyethylene Tanks Level Sensors, Assembly LC0278 2002 2001 ti12470b 2003 Ref Part 2001 123549 2002 121686 2003 96/1000/99 66 Description Qty SENSOR, level, quick disconnect 2 CABLE, M8 x M8, 4P, female / male, 2 straight/right angle, 2 m FASTENER, screw, socket head cap, 4 M3 x 8, mild steel 312394V Parts Stainless Steel Tanks Level Sensors 2103 2102 2101 2104 ti12469a Reference Number, Description, Quantity 2101 Sensor Package LC0279 LC0280 LC0281 LC0282 LC0283 LC0284 LC0285 LC0286 LC0287 LC0288 LC0289 312394V 2102 2103 121511 01/0025-EF/87 15U978 Description Level Sensor Level Sensor Well Sensor Well Cap Low level sensor for two 7.5 L tanks 2 2 2 Low level sensor for one 7.5 L tank 1 1 1 Low level sensor for one 7.5 L tank and one low level sensor for one 30 L or 60 L 2 2 2 tank Low level sensor for two 30 or 60 L tanks 2 2 2 Low level sensor for one 30 or 60 L tank 1 1 1 High and low level sensors for two 7.5 L 4 4 4 tanks High and low level sensors for one 7.5 L 2 2 2 tank High and low level sensors for one 30 or 3 3 3 60 L, Low level sensors for one 7.5 L tank High and low level sensors for two 30 or 4 4 4 60 L tanks High and low level sensors for one 30 or 2 2 2 60 L tank High and low level sensors for one 30 or 60 L tank, high and low level sensors for 4 4 4 one 7.5 L tank 2104 121684 CABLE, 2 m 121694 CABLE, 3 m 2 1 1 1 2 1 4 2 1 2 4 2 2 2 67 Kits Kits Mixer and Shroud Options Part LC0063 LC0057 LC0058 LC0059 LC0060 LC0061 LC0062 LC0077 LC0078 LC0079 LC0080 LC0081 LC0083 LC0082 LC0084 LC0085 LC0086 LC0087 LC0088 LC0089 LC0090 Description Mixer, 3/16 in. (6.5 mm) x 32, 10 Mixers with shroud Mixer, 1/4 in. (6.5 mm) x 24, 10 Mixers with shroud Mixer, 3/8 in. (9.8 mm) x 24, 10 Mixers with shroud Mixer, 3/8 in. (9.8 mm) x 36, 10 Mixers with shroud Mixer, 3/8 in. (9.8 mm) Combo, 10 Mixers with shroud Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, 10 Mixers with shroud Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 10 Mixers with shroud Mixer, 3/16 in. (4.8 mm) x 32, 50 Mixers Mixer, 1/4 in. (6.5 mm) x 24, 50 Mixers Mixer, 3/8 in. (9.8 mm) x 24, 50 Mixers Mixer, 3/8 in. (9.8 mm) x 36, 50 Mixers Mixer, 3/8 in. (9.8 mm) combo, 50 Mixers Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 50 Mixers Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, 50 Mixers Mixer, 3/16 in. (4.8 mm) x 32, 250 Mixers Mixer, 1/4 in. (6.5 mm) x 24, 250 Mixers Mixer, 3/8 in. (9.8 mm) x 24, 250 Mixers Mixer, 3/8 in. (9.8 mm) x 36, 250 Mixers Mixer, 3/8 in. (9.8 mm) combo, 250 Mixers Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, 250 Mixers Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 250 Mixers Machine Rebuild Kits See the PR70 and PR70v Repair - Parts manual referenced at the beginning of this manual for parts included in each kit. Part LC0091 LC0092 LC0093 LC0318 LC0094 Description 3.0 in. Air Cylinder rebuild kit 4.5 in. Air Cylinder rebuild kit Check Valve rebuild kit, Stainless Steel Ball Check Valve rebuild kit, Carbide Ball Rear Pump Seal rebuild kit Tank Accessories Part LC0097 LC0098 LC0095 LC0096 †LC0099 †LC0100 † Description Desiccant Dryer, 3/8 in. NPT with adapter and cartridge Desiccant Dryer refill cartridge Nitrogen Harness Kit for 30 L and 60 L tank, 1 tank Nitrogen Harness Kit for 30 L and 60 L tank, 2 tanks Vacuum Transfer Pump, 120V, down to 25 Torr Vacuum Transfer Pump, 240V, down to 25 Torr Item includes only the pump. A vacuum kit must be purchased to install the pump onto the tank. Kit includes all parts needed to connect a nitrogen tank to the material tank. MD2 Valve Kits See MD2 Dispense Valve instruction manual referenced at the beginning of this manual for installation instructions or for more information. Part 255217 255218 255219 255220 68 Description MD2, kit rebuild, air cylinder MD2, kit rebuild, back-end of wet section (no needle or seat) MD2, Soft Seat rebuild, needle and nose MD2, convert Soft Seat nose to Hard Seat (Hard Seat rebuild), needle and nose 312394V Kits Vacuum Kits Refill Kits These vacuum kits contain the parts necessary to attach a vacuum pump to the tanks. Refill Kits 256659 and 256660 are designed to turn on and off a transfer pump as needed to keep the tanks at the proper fluid level. Tank Refill Kit 256577 is designed to open and close a valve to allow fluid to flow into the tank from an always-on transfer pump. Tank Refill Kit 256577 includes the parts necessary to install on the base or lid of a 7.5 L, 30 L, or 60 L tank. On-Board Vacuum Kits ti12589a ti12588a ti12590a Assembly 256206 Shown Part 256205 256206 256207 256209 Off-Board Vacuum Kits Assembly 256207 Shown Description Vacuum Kit, Single On-Board Tank Vacuum Kit, Two On-Board Tanks Vacuum Kit, Single Off-Board Tank Vacuum Kit, Two Off-Board Tanks Assembly 256659 Shown ti12591a Assembly 256577 shown installed on tank for reference Part 256659 256660 256577 Description Refill Kit, 1/4 npt, solenoid, 24V Refill Kit, 1/2 npt, solenoid, 24V Tank Refill Kit External Control Interface Connection Kit Part LC0008 312394V Description Cord, I/O interface and splitter 69 Dimensions Dimensions Machine with On-Board Tanks A D ti12621b ti12622b C B PR70 † Assembly Dimensions, in. (mm) Stainless Steel Tanks Polyethylene Tanks Ref A B C D No Agitators With Agitators 3L 7.5 L, No Agitators 7.5 L, with Agitators 26.4 (670) 18.5 (470) 30.6 (778) 13.4 (340) 38.6 (980) 18.5 (470) 30.6 (778) 13.4 (340) 28.2 (716) 15.5 (394) 30.6 (778) 13.4 (340) 38.2 (970) 15.5 (394) 30.6 (778) 13.4 (340) 39.9 (1013) 15.5 (394) 30.6 (778) 13.4 (340) PR70v † Assembly Dimensions, in. (mm) Polyethylene Tanks Ref A B C D † 70 Stainless Steel Tanks No Agitators With Agitators 3 L, No Agitators 7.5 L, No Agitators 7.5 L, with Agitators 30.0 (762) 20.9 (531) 38.6 (980) 14.3 (363) 39.4 (1001) 20.9 (531) 38.6 (980) 14.3 (363) 29.0 (737) 20.9 (531) 38.6 (980) 14.3 (363) 39.0 (991) 20.9 (531) 38.6 (980) 14.3 (363) 40.6 (1031) 20.9 (531) 38.6 (980) 14.3 (363) Assembly dimensions listed are maximum for all assemblies under the given title. On-board stainless steel tank dimensions include ball valves and vacuum de-gas in maximum height calculation. 312394V Dimensions Machine with Off-Board Tanks A D ti12624c ti12623c C B PR70 † Assembly Dimensions, in. (mm) 30 L Tank Ref A B C D 60 L Tank No Agitators With Agitators No Agitators With Agitators 55.7 (1415) 32.1 (815) 29.3 (236) 16.0 (406) 83.4 (2118) 32.1 (815) 29.3 (236) 16.0 (406) 64.9 (1648) 32.1 (815) 29.3 (236) 16.0 (406) 89.5 (2273) 32.1 (815) 29.3 (236) 16.0 (406) PR70v † Assembly Dimensions, in. (mm) 30 L Tank Ref A B C D 60 L Tank No Agitators With Agitators No Agitators With Agitators 55.7 (1415) 32.1 (815) 40.1 (1019) 17.0 (432) 83.4 (2118) 32.1 (815) 40.1 (1019) 17.0 (432) 64.9 (1648) 32.1 (815) 40.1 (1019) 17.0 (432) 89.5 (2273) 32.1 (815) 40.1 (1019) 17.0 (432) † Assembly dimensions listed are maximum for all assemblies under the given title. 312394V 71 Technical Data Technical Data Metering Pump Effective Area . . . . . . . . . . . . . . . . . . . . . 80 to 960 mm2 (0.124 to 1.49 in.2) per side Small Air Cylinder Effective Area . . . . . . . . . . . . . . . . . . . 4560 mm2 (7.07 in.2) Large Air Cylinder Effective Area . . . . . . . . . . . . . . . . . . 10260 mm2 (15.9 in.2) Maximum Stroke Length . . . . . . . . . . . . . . . . . . . . . . . . . 38.1 mm (1.50 in.) Minimum Stroke Length . . . . . . . . . . . . . . . . . . . . . . . . . 5.8 mm (0.23 in.) Volume per Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 to 70 cc (0.12 to 4.3 in.3) Pump Cycles per 1 L (0.26 gal) . . . . . . . . . . . . . . . . . . . . 14.3 to 500 cycles (varies by piston size) Ratios (fixed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1 to 12:1 (depending upon cylinders selected) Maximum Fluid Working Pressure . . . . . . . . . . . . . . . . . . 3000 psi (20.7 MPa, 207 bar) Maximum Air Input Pressure . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar) Maximum Cycle Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 cpm Maximum Operating Temperature . . . . . . . . . . . . . . . . . . 70°C (160°F), nylon pistons 50°C (120°F) UHMWPE pistons or PE Tanks Air Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 NPT female Pump Fluid Outlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . -03, -04, -06, -08 or –12 JIC fittings for 3/16 in. (4.8 mm), 1/4 in. (6.4 mm), 3/8 in. (9.5 mm), 1/2 in. (12.7 mm), 3/4 in. (19.1 mm) hoses Wetted Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303/304, 17-4 PH, hard chrome, Chromex™, carbide, Chemical Resistant O-rings, PTFE, nylon, UHMWPE Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 kg (120 lb) typical with two 7.5 L tanks 150 kg (330 lb) typical with two 60 L tanks Sound Pressure Level (at typical operator station for machine mounted Dispense Valve . . . . . . . . . . . . . . . . . 82 dBA Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 10 scfm typical (varies with cycle times) Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • • • 312394V 100-240 V 50/60Hz, 1 phase for machine – 80 Watts 208-240V 50/60Hz, 1 phase for heat – 11 kW max 120 or 240 VAC 50/60Hz 1 phase for on-board agitators, 80 Watts 240 VAC 50/60Hz 1 phase for off-board agitators, 600 Watts 73 Graco Standard Warranty Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Toll Free: 1-800-746-1334 or Fax: 330-966-3006 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. )RUSDWHQWLQIRUPDWLRQVHHZZZJUDFRFRPSDWHQWV Original instructions. This manual contains English. MM 312394 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revised February 2014 74 312394V
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