Graco 313435T 1050 Air Operated Diaphragm Pump Users Manual 313435T, Pump, Repair/Parts, English
2015-04-02
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Repair/Parts Husky® 1050 Air-Operated Diaphragm Pump 313435T EN 1-inch pump with modular air valve for fluid transfer applications. For professional use only. See page 4 for model information, including approvals. 125 psi (0.86 MPa, 8.6 bar) Maximum Fluid Working Pressure 125 psi (0.86 MPa, 8.6 bar) Maximum Air Input Pressure 1050P Polypropylene 1050C Conductive Polypropylene 1050F PVDF Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Center Flange ti13843a 1050A Aluminum 1050S Stainless Steel 1050H Hastelloy End Flange ti13946a ti14342a ti13844a Related Manuals Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 To Find Your Nearest Distributor . . . . . . . . . . . . . . 3 To Specify the Configuration of a New Pump . . . . 3 To Order Replacement Parts . . . . . . . . . . . . . . . . . 3 Distributor Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pump Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ATEX Certifications . . . . . . . . . . . . . . . . . . . . . . . . . 5 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Pressure Relief Procedure . . . . . . . . . . . . . . . . 10 Repair or Replace Air Valve . . . . . . . . . . . . . . . 10 DataTrak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Check Valve Repair . . . . . . . . . . . . . . . . . . . . . . 14 Diaphragms and Center Section . . . . . . . . . . . . 15 Torque Instructions . . . . . . . . . . . . . . . . . . . . . . 18 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Parts/Kits Quick Reference . . . . . . . . . . . . . . . . 21 Center Section . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Air Valve and Data Monitoring . . . . . . . . . . . . . . 24 Fluid Covers and Manifolds . . . . . . . . . . . . . . . . 26 Seats and Check Ball . . . . . . . . . . . . . . . . . . . . 28 Diaphragms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Manifold O-Rings . . . . . . . . . . . . . . . . . . . . . . . . 31 DataTrak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Graco Standard Husky Pump Warranty . . . . . . . . 34 Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 34 Related Manuals 2 Manual Description 312877 Husky 1050 Air-Operated Diaphragm Pump, Operation 313597 Husky 1050A UL-Listed Diaphragm Pump, Operation 313840 DataTrak, Instructions/Parts 406824 Pulse Count Kits, Instructions 406825 Reed Switch with Solenoid Kits, Instructions 406826 Torque Instructions (Manifolds and Fluid Covers) 313435T To Find Your Nearest Distributor To Find Your Nearest Distributor 1. Visit www.graco.com. 2. Click on Where to Buy and use the Distributor Locator. To Specify the Configuration of a New Pump Please call your distributor. OR 1. Use the Online Husky Selector Tool at wwwd.graco.com/training/husky/index.html. 2. If the link does not work, you will find the selector tool on the Process Equipment page at www.graco.com. To Order Replacement Parts Please call your distributor. Distributor Note 1. To find part numbers for new pumps or kits, use the Online Husky Selector Tool. 2. To find part numbers for replacement parts: a. Use the 20-digit number from the ID plate on the pump. If you only have the Graco 6-digit part number, use the selector tool to find the corresponding 20-digit number. b. Use the Configuration Number Matrix on the next page to understand which parts are described by each digit. c. Refer to the main Parts illustration and to the Parts/Kits Quick Reference. Follow the page references on these two pages for further ordering information, as needed. 3. Please call Graco Customer Service to order. 313435T 3 Pump Matrix Pump Matrix Check the identification plate (ID) for the 20-digit Configuration Number of your pump. Use the following matrix to define the components of your pump. Sample Configuration Number 1050A A01A A1 PART NO. CONFIGURATION NO. DATE CODE SERIES MAX WPR PSI-bar SS BN BN Pump Model Center Fluid Seats Balls Section and Covers and Air Valve Manifolds SERIAL NO. MADE IN PT Diaphragms Manifold O-Rings Pump Configuration Number ti14103a Pump Model (1 inch ports, 50 gpm) Center Section and Air Valve Material Air Valve/Monitoring 1050A★ A01A Standard Aluminum A01B Pulse Count✖ 1050C★ Aluminum A01C DataTrak✖ Conductive A01D Remote Polypropylene A01E Optional FKM Seals 1050F C01A Standard PVDF Conductive C01B Pulse Count✖ Polypropylene C01C DataTrak✖ 1050H‡ Hastelloy C01D Remote 1050P P01A Standard Polypropylene P01B Pulse Count✖ Polypropylene 1050S‡ P01C DataTrak✖ Stainless Steel P01D Remote ★, ‡, or ✖: See ATEX Certifications, on page 5. Check Valve Seats Check Valve Balls Fluid Covers and Manifolds A1 A2 C1 C2 F1 F2 H1 H2 P1 P2 S1 S2 Aluminum, standard ports, inch Aluminum, standard ports, metric Conductive polypropylene, center flange Conductive polypropylene, end flange PVDF, center flange PVDF, end flange Hastelloy, standard ports, inch Hastelloy, standard ports, metric Polypropylene, center flange Polypropylene, end flange Stainless steel, standard ports, inch Stainless steel, standard ports, metric Diaphragm AC Acetal AC Acetal BN Buna-N AL Aluminum BN Buna-N CO Polychloroprene Overmolded BN Buna-N CR Polychloroprene Standard FK FKM Fluoroelastomer FK FKM Fluoroelastomer CW Polychloroprene Weighted GE Geolast GE Geolast® FK FKM Fluoroelastomer PO PTFE/EPDM Overmolded PP Polypropylene GE Geolast PT PTFE/EPDM Two-Piece PV PVDF PT PTFE SP Santoprene SP Santoprene® SP Santoprene TP TPE SS 316 Stainless Steel SS 316 Stainless Steel TP TPE TP TPE 4 Manifold O-Rings — Models with Buna-N, FKM Fluoroelastomer or TPE seats do not use o-rings. PT PTFE 313435T ATEX Certifications ATEX Certifications ★ All 1050A (Aluminum) and 1050C (Conductive Polypropylene) pumps are certified: ‡ 1050S (Stainless Steel) and 1050H (Hastelloy) pumps with aluminum or conductive polypropylene centers are certified: ✖ DataTrak and Pulse Count are certified: 0359 II 2 GD c IIC T4 II 2 GD c IIC T4 9902471 Class I, Div. 1, Group D T3A II 1 G Ex ia IIA T3 Ga ITS13ATEX27862X Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline. • Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present. • Ground all equipment in the work area. See Grounding instructions. • Use only grounded hoses. • Hold gun firmly to side of grounded pail when triggering into pail. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. • Keep a working fire extinguisher in the work area. Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable materials and gases. To help prevent fire and explosion: • Clean plastic parts in a well ventilated area. • Do not clean with a dry cloth. • Do not operate electrostatic guns in equipment work area. 313435T 5 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer. • Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not kink or over bend hoses or use hoses to pull equipment. • Keep children and animals away from work area. • Comply with all applicable safety regulations. PRESSURIZED EQUIPMENT HAZARD Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. • Tighten all fluid connections before operating the equipment. • Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury. • • Open a valve to relieve the fluid expansion during heating. Replace hoses proactively at regular intervals based on your operating conditions. PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage. • Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents. • Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility. PLASTIC PARTS CLEANING SOLVENT HAZARD Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage. See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent manufacturer’s warnings. 6 313435T Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDS’s to know the specific hazards of the fluids you are using. • Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted with air. • Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. BURN HAZARD Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns: • Do not touch hot fluid or equipment. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to: • Clothing and respirator as recommended by the fluid and solvent manufacturer • Protective eyewear, gloves, and hearing protection. 313435T 7 Troubleshooting Troubleshooting Problem Pump cycles but will not prime. Cause Solution Pump is running too fast, causing cavitation before prime Lower air inlet pressure. Check valve ball severely worn or wedged in seat or manifold. Replace ball and seat. See page 14. Seat severely worn. Replace ball and seat. See page 14. Outlet or inlet clogged. Unclog. Inlet or outlet valve closed. Open. Inlet fittings or manifolds loose. Tighten. Manifold o-rings damaged. Replace o-rings. See page 14. Pump cycles at stall or fails to hold pressure at stall. Worn check valve balls, seats, or o-rings. Replace. See page 28. Pump will not cycle, or cycles once and stops. Air valve is stuck or dirty. Disassemble and clean air valve. See page 11. Use filtered air. Check valve ball severely worn and wedged in seat or manifold. Replace ball and seat. See page 14. Pilot valve worn, damaged, or plugged. Replace pilot valve. See page 15. Air valve gasket damaged. Replace gasket. See page 10. Check valve ball is wedged into seat due to overpressurization. Install pressure relief kit. See Accessories, page 31. Dispensing valve clogged. Relieve pressure and clear valve. Air tubing is plugged (remote air control models). Clear tube. Clogged suction line. Inspect; clear. Sticky or leaking check valve balls. Clean or replace. See page 14. Pump operates erratically. 8 Diaphragm (and backup) ruptured. Replace. See page 15. Restricted exhaust. Remove restriction. Pilot valves damaged or worn. Replace pilot valves. See page 15. Air valve damaged. Replace air valve. See page 10. Air valve gasket damaged. Replace air valve gasket. See page 10. Air supply erratic. Repair air supply. Exhaust muffler icing. Use drier air supply or use low ice muffler (Graco part 102656). 313435T Troubleshooting Problem Air bubbles in fluid. Exhaust air contains fluid being pumped. Moisture in exhaust air. Cause Solution Suction line is loose. Tighten. Diaphragm (and backup) ruptured. Replace. See page 15. Loose manifolds, damaged seats or manifold o-rings. Tighten manifold bolts or replace seats or o-rings. See page 14. Diaphragm shaft bolt o-ring damaged. Replace o-ring. Pump cavitation. Reduce pump speed or suction lift. Loose diaphragm shaft bolt. Tighten. Diaphragm (and backup) ruptured. Replace. See page 15. Loose diaphragm shaft bolt. Tighten or replace. See page 15. Diaphragm shaft bolt o-ring damaged. Replace o-ring. See page 15. High inlet air humidity. Use drier air supply. Pump exhausts excessive air at stall. Worn air valve cup or plate. Replace cup and plate. See page 11. Damaged air valve gasket. Replace gasket. See page 10. Damaged pilot valve. Replace pilot valves. See page 15. Worn shaft seals or bearings. Replace shaft seals or bearings. See page 15. Air tubing is damaged or loose (remote air control models). Replace tubing or secure connection. Regulate remote pilot air pressure to Remote air pressure is higher than pump air pressure (remote air control be equal to or less than main air. models). Pump leaks air externally. Air valve or fluid cover screws loose. Tighten. Diaphragm damaged. Replace diaphragm. See page 15. Air valve gasket damaged. Replace gasket. See page 10. Remote air pressure is higher than Regulate remote pilot air pressure to pump air pressure (remote air control be equal to or less than main air. models). Pump leaks fluid externally from joints. Pump leaks fluid externally through manifold or fluid cover. 313435T Loose manifold screws or fluid cover screws. Tighten manifold screws or fluid cover screws. See page 18. Manifold o-rings worn out. Replace o-rings. See page 14. Excessive pump speed or inlet starvation. Replace manifold and reduce pump speed or improve pump feed. 9 Repair Repair WARNING WARNING SPECIAL CONDITIONS FOR SAFE USE Equipment must comply with the following conditions to avoid a hazardous condition which can cause fire or explosion. • All label and marking material must be cleaned with a damp cloth (or equivalent). • The electronic monitoring system is required to be grounded. See Grounding instructions in your pump operation manual. Pressure Relief Procedure Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing. ti14094a FIG. 1. Reed switch assembly and air line removal 4. For motors with DataTrak: Remove two screws and the solenoid bracket. Pull the solenoid out of the air valve. Aluminum Model Shown 109 1. Shut off the air supply to the pump. 2. Open the dispensing valve, if used. 3. Open the fluid drain valve to relieve fluid pressure. Have a container ready to catch the drainage. Repair or Replace Air Valve Replace Complete Air Valve 1. Stop the pump. Relieve the pressure. See Pressure Relief Procedure in previous section. 2. Disconnect the air line to the motor. 3. For motors with Pulse Count or DataTrak: Remove screw to disconnect the reed switch assembly from the air valve. ti14095a FIG. 2. Solenoid removal 5. Remove screws (109, metal pumps) or nuts (112, plastic pumps). Remove the air valve and gasket (108). 6. To repair the air valve, go to Disassemble the Air Valve, step 1, in next section. To install a replacement air valve, continue with step 7. 7. Align the new air valve gasket (108) on the center housing, then attach the air valve. See Torque Instructions, page 18. 10 313435T Repair 8. For motors with DataTrak: Remember to reattach the solenoid bracket and the solenoid. 9. For motors with Pulse Count or DataTrak: Use screw to attach the reed switch assembly to the new air valve. Reconnect cable. 10. Reconnect the air line to the motor. Replace Seals or Rebuild Air Valve NOTE: Repair kits are available. See page 25 to order the correct kit(s) for your pump. Air Valve Seal Kit parts are marked with a †. Air Valve Repair Kit parts are marked with a ◆. Air Valve End Cap Kit parts are marked with a ✠. Disassemble the Air Valve 1. Perform steps 1-5 under Replace Complete Air Valve, page 10. 2. See FIG. 4. Use a Torx screwdriver (T8 for aluminum centers, T9 for plastic centers) to remove two screws (209). Remove the valve plate (205), cup assembly (212-214), spring (211), and detent assembly (203). 3. Pull the cup (213) off of the base (212). Remove the o-ring (214) from the cup. 4. See FIG. 4. Remove the retaining ring (210) from each end of the air valve. Use the piston (202) to push the end caps (207, 217) out of the ends. Remove end cap o-rings (206). If pump model is equipped with a runaway protection solenoid, also remove the solenoid release button (218) and o-ring (219). 5. Remove the u-cup seals (208) from each end of the piston (202), then remove the piston. Remove the detent cam (204) from the air valve housing (201). Reassemble the Air Valve NOTE: Apply lithium-based grease whenever instructed to grease. 1. Use all parts in the repair kits. Clean other parts and inspect for damage. Replace as needed. 2. Grease the detent cam (204) and install into housing (201). 3. Grease the u-cups (208) and install on the piston with lips facing toward the center of the piston. 208◆† Lips face down 202◆ 208◆† Lips face up ti12754a FIG. 3. Air valve u-cup installation 4. Grease both ends of the piston (202) and install it in the housing (201), with the flat side toward the cup (212). Be careful not to tear u-cups (208) when sliding piston into housing. 5. Standard or Pulse Count models (no runaway protection solenoid): Grease new o-rings (206) and install on the end caps (207). Install the end caps into the housing. DataTrak models (with runaway protection solenoid): Orient the air valve so the air inlet faces forward. Grease and install new o-ring (206) on right-side end cap (207). Grease and install new o-ring (206) and the solenoid release button (218) and o-ring (219) on left-side end cap (217). Install the end caps into the housing. 6. Install a retaining ring (210) on each end to hold end caps in place. 313435T 11 Repair 209◆† 205◆ 3 212◆ 3 210✠ 206◆†✠ 1 207✠ 214◆ 1 213◆ 211◆ 203◆ 1 204◆ 1 air inlet 210✠ 206◆†✠ 1 208◆† 1 2 217✠ 219✠ DataTrak Models 218✠ 202◆ 1 with Runaway Protection 208◆† 1 2 207✠ 206◆†✠ 1 210✠ 201 1 Apply lithium-based grease. 2 U-cup lips must face piston. Apply lithium-based grease to 3 contact surface. ti14026b FIG. 4. Air valve assembly 7. Grease and install the detent assembly (203) into the piston. Install the o-ring (214) on the cup (213). Apply a light film of grease to the outside surface of the o-ring and the inside mating surface of the base (212). Orient the end of the base that has a magnet toward the end of the cup that has the larger cutout. Engage the opposite end of the parts. Leave the end with the magnet free. Tilt the base toward the cup and fully engage the parts, using care so that the o-ring remains in place. Install the spring (211) onto the protrusion on the cup. Align the magnet in the base with the air inlet and install the cup assembly. 8. Grease the cup side and install the valve plate (205). Align the small hole in the plate with the air inlet. Tighten the screws (209) to hold it in place. 205 212 small hole magnet ti14097b FIG. 6. Air valve cup and plate installation 211 213 214 212 ti19675a FIG. 5 12 313435T Repair DataTrak NOTE: See DataTrak manual, 313840, for all DataTrak service and repair information. Replace DataTrak Battery or Fuse WARNING WARNING To reduce the risk of fire and explosion, the battery and fuse must be replaced in a non-hazardous location. Follow all instructions in your pump operation manual. Use only an approved replacement battery, and an approved fuse (see pump operation manual). Use of an unapproved battery or fuse will void Graco’s warranty and Intertek and Ex approvals. 313435T 13 Repair Check Valve Repair 1 Torque to 100 in-lb (11.3 N•m). See Torque Instructions, page 18. 2 Arrow (A) must point toward outlet manifold. 3 Not used on some models. NOTE: Kits are available for new check valve balls and seats in a range of materials. See page 28 to order kits in the material(s) desired. An o-ring kit and fastener kits also are available. Aluminum pump shown NOTE: To ensure proper seating of the check balls, always replace the seats when replacing the balls. Also, on models with manifold o-rings, replace the o-rings. 6 1 4 Disassembly 11 1. Follow the Pressure Relief Procedure on page 10. Disconnect all hoses. 12 3 2. Remove the pump from its mounting. 10 NOTE: For plastic pumps (1050P, 1050C, and 1050F), use hand tools only until thread-locking adhesive patch releases. 12 3 3. Use a 10 mm socket wrench to remove the outlet manifold fasteners (6). See FIG. 7. 3 4. Remove the o-rings (12, not used on some models), seats (10), and balls (11). A 2 5. Turn the pump over and remove the inlet manifold. Remove the o-rings (12, not used on some models), seats (10), and balls (11). 7 Reassembly 11 1. Clean all parts and inspect for wear or damage. Replace parts as needed. 12 3 2. Reassemble in the reverse order, following all notes in FIG. 7. Be sure the ball checks (10-12) and manifolds (4, 5) are assembled exactly as shown. The arrows (A) on the fluid covers must point toward the outlet manifold (4). 10 12 3 5 1 6 FIG. 7. Ball check valve assembly 14 ti14098a 313435T Repair Diaphragms and Center Section b. Plastic Pumps: Use a 1-1/4 socket or box end wrench on the hex of a fluid side diaphragm plate to remove. Then remove all parts of the diaphragm assembly. See FIG. 8. Metal Pumps: Remove the bolt (304) from one side of the diaphragm shaft, then remove all parts of that diaphragm assembly. See FIG. 8. c. Follow the same procedure to disassemble the other diaphragm assembly. Disassembly NOTE: Diaphragm kits are available in a range of materials and styles. See page 29 to order the correct diaphragms for your pump. A Center Rebuild Kit also is available. See page 23. Parts included in the Center Rebuild Kit are marked with an *. For best results, use all kit parts. 5. Inspect the diaphragm shaft (104) for wear or scratches. If it is damaged, inspect the bearings (105) in place. If they are damaged, use a bearing puller to remove them. 1. Follow the Pressure Relief Procedure on page 10. NOTE: Do not remove undamaged bearings. 2. Remove the manifolds and disassemble the ball check valves as explained on page 14. 6. Use an o-ring pick to remove the u-cup packings (106) from the center housing. Bearings (105) can remain in place. 3. Overmolded Diaphragms a. Orient the pump so one of the fluid covers faces up. Use a 10 mm socket wrench to remove the fluid cover screws (7), then pull the fluid cover (3) up off the pump. b. The exposed diaphragm (15) will screw off by hand from the diaphragm shaft (104). The diaphragm shaft bolt will remain attached to the diaphragm. Remove the air side diaphragm plate (14). c. Turn the pump over and remove the other fluid cover. Pull the diaphragm and shaft up through the center housing. 7. If necessary, use a socket wrench to remove the pilot valves (101) or pilot inserts (113, remote air control models). 8. Remove the pilot valve cartridges only if necessary due to a known or suspected problem. After removing pilot valves, use a hex to remove the cartridges (102), then remove cartridge o-rings (103). If stripped, use two screwdrivers to screw out the cartridge. NOTE: Do not remove undamaged pilot valve cartridges. d. Grasp the diaphragm firmly and use a wrench on the flats of the shaft to remove. Also remove the air side diaphragm plate (14). Continue with Step 5. 4. All Other Diaphragms a. Orient the pump so one of the fluid covers faces up. Use a 10 mm socket wrench to remove the fluid cover screws (7), then pull the fluid cover up off the pump. Turn the pump over and remove the other fluid cover. 313435T 15 Repair 104* 2 14 1 303 5 14 1 15 4 15 4 13 1 301 104* 2 TP, SP, BN, FK, and GE models 304 3 PO and CO models (Metal pumps) 3 13 ti14037b (Plastic pumps) ti14022b 1 Rounded side faces diaphragm. 305 4 2 Apply lithium-based grease. 15 4 3 Torque to 20-25 ft-lb (27-34 N•m) 13 1 at 100 rpm maximum. 4 AIR SIDE markings on diaphragm must face center housing. 5 2 104* If screw comes loose or is replaced, apply permanent (red) Loctite® or equivalent to diaphragm side threads. Apply primer and medium-strength (blue) Loctite® or equivalent to shaft side threads. 301 1 14 304 3 PT models (Plastic pumps) 6 Lips must face out of housing. (Metal pumps) ti14021b 7 Cartridges (102) must be installed before pilot valves (101) or inserts (113, for remote air controls). 3 13 8 Torque to 20-25 in.-lb (2.3-2.8 N•m). 2 105* 6 2 106* 7 2 102* 2 103* 103* 2 106* 2 113 2 7 6 8 (remote air control) 2 7 8 101* 110 7 2 102* 2 105* 2 104* ti14025b FIG. 8. Assemble diaphragms and center section 16 313435T Repair Reassembly All Other Diaphragms - Metal Pumps: Follow all notes in FIG. 8. These notes contain important information. a. Install the o-ring (301) on the shaft bolt (304). b. Assemble the fluid side plate (13), the diaphragm (15), the backup diaphragm (305, if present), and the air side diaphragm plate (14) on the bolt exactly as shown in FIG. 8. c. Apply medium-strength (blue) Loctite or equivalent to the bolt (304) threads. Screw the bolt into the shaft hand tight. NOTE: Apply lithium-based grease whenever instructed to grease. 1. Clean all parts and inspect for wear or damage. Replace parts as needed. 2. If removed, grease and install the new pilot valve cartridges (102) and cartridge o-rings (103). Screw in until seated. NOTE: Cartridges (102) must be installed before pilot valves (101). 3. Grease and install the pilot valves (101). Torque to 20-25 in.-lb (2.3-2.8 N•m). Do not over-torque. d. Grease the shaft u-cups (106) and the length and ends of the diaphragm shaft (104). Slide the shaft into the housing. e. Repeat Steps a-c for the other diaphragm assembly. f. 4. Grease and install the diaphragm shaft u-cup packings (106) so the lips face out of the housing. Hold one shaft bolt with a wrench and torque the other bolt to 20-25 ft-lb (27-34 N•m) at 100 rpm maximum. Do not over-torque. 5. If removed, insert the new bearings (105) into the center housing. Use a press or a block and rubber mallet to press-fit the bearing so it is flush with the surface of the center housing. g. Reattach the first fluid cover (3). See Torque Instructions, page 18. Go to Step 7. 6. Overmolded Diaphragms: a. Assemble the diaphragm (15), the backup diaphragm (305, if present), and the air side diaphragm plate (14) on the fluid side plate (13) exactly as shown in FIG. 8. a. Clamp the shaft flats in a vise. b. c. If diaphragm setscrew comes loose or is replaced, apply permanent (red) Loctite® or equivalent to diaphragm side threads. Screw into diaphragm until tight. Assemble the air side plate (14) onto the diaphragm. The rounded side of the plate must face the diaphragm. d. Apply medium-strength (blue) Loctite or equivalent to the threads of the diaphragm assembly. Screw the assembly into the shaft as tight as possible by hand. e. Grease the shaft u-cups (106) and the length and ends of the diaphragm shaft (104). Slide the shaft into the housing. f. All Other Diaphragms - Plastic Pumps: b. Apply medium-strength (blue) Loctite or equivalent to the threads of the screw on the fluid side plate. Screw the assembly into the shaft hand-tight. c. Grease the shaft u-cups (106) and the length and ends of the diaphragm shaft (104). Slide the shaft into the housing. d. Repeat for the other diaphragm assembly e. Hold one of the plates with a wrench, and torque the other plate to 20-25 ft-lb (27-34 N•m) at 100 rpm maximum. Do not over-torque. f. Reattach the first fluid cover (3). See Torque Instructions, page 18. Reattach the first fluid cover (3). See Torque Instructions, page 18. g. Repeat Steps b and c for the other diaphragm assembly. Go to Step 7. 313435T 17 Repair 7. To ensure proper seating and extend diaphragm life, attach the second fluid cover with air pressure on the pump. a. See FIG. 9. Place the supplied tool (302) where the air valve gasket (108) normally goes. Arrows (A) must face toward the fluid cover that is already attached. Torque Instructions NOTE: Fluid cover and manifold fasteners have a thread-locking adhesive patch applied to the threads. If this patch is worn, the screws may loosen during operation. Replace screws with new ones, or apply mediumstrength (blue) Loctite or equivalent to the threads. If fluid cover or manifold fasteners have been loosened, it is important to torque them using the following procedure to improve sealing. 302 A NOTE: Always completely torque fluid covers before torquing manifolds. Start all fluid cover screws a few turns. Then turn down each screw just until head contacts cover. Then turn each screw by 1/2 turn or less working in a crisscross pattern to specified torque. Repeat for manifolds. Fluid cover and manifold fasteners: 100 in-lb (11.3 N•m) Retorque the air valve fasteners (V) in a crisscross pattern to specified torque. ti14120a FIG. 9. Fluid cover tool b. Reattach the air valve. c. Supply a minimum of 20 psi (0.14 MPa, 1.4 bar) air pressure to the air valve. Shop air may be used. The diaphragm will shift so the second fluid cover will seat properly. Keep air pressure on until the second fluid cover is attached. Air valve fasteners: 55 in-lb (6.2 N•m) for plastic center sections 80 in-lb (9.0 N•m) for metal center sections d. Attach the second fluid cover (3). See Torque Instructions, page 18. e. Remove the air valve and the tool (302), replace the gasket (108), and reattach the air valve. See Torque Instructions, page 18. NOTE: If you are replacing the diaphragms but not the air valve, you must remove the air valve and gasket, put the tool in place of the gasket, and put the air valve back on to get the air pressure needed for proper installation of the second fluid cover. Remember to remove the tool and replace the gasket when finished. 8. Reassemble the ball check valves and manifolds as explained on page 14. 18 313435T Repair ti18448a 9 ti18449a FIG. 10. Torque sequence 313435T 19 Parts Parts 8 9 1 6 see page 27 see page 27 4 see page 26 18 11 see page 28 1 see page 22 10 see page 28 2 see page 24 3 see page 26 15 see page 29 13 7 see page 30 see page 27 12 1 see page 31 5 see page 26 1 Not used on some models. 20 ti14023a 313435T Parts Parts/Kits Quick Reference Use this table as a quick reference for parts/kits. See pages indicated in table for full description of kit contents. Ref. Part/Kit Description Qty. Ref. Part/Kit Description Qty. 1 1 10 4 2 3 Varies Varies 24B653 24C051 24D347 24C050 24C052 24C061 4 24B649 24B650 24C039 24C042 24D343 24D344 24C038 24C041 24C040 24C043 24C057 24C058 5 24B651 24B652 24C045 24C048 24D345 24D346 24C044 24C047 24C046 24C049 24C059 24C060 6 24B654 24C056 24C064 7 24B654 24C055 24C063 24C056 8 9 24C617 24B910 313435T Center Section; not sold separately, see page 22 Aluminum Conductive Polypropylene Polypropylene Air Valve; see page 24 Fluid Cover Kits; see page 26 Aluminum Conductive Polypropylene Hastelloy Polypropylene PVDF Hastelloy Outlet Manifold Kits; see pages 26-27 Aluminum, npt Aluminum, bspt Conductive Poly, center flange Conductive Poly, end flange Hastelloy, npt Hastelloy, bspt Polypropylene, center flange Polypropylene, end flange PVDF, center flange PVDF, end flange Stainless Steel, npt Stainless Steel, bspt Inlet Manifold Kits; see page 26-27 Aluminum, npt Aluminum, bspt Conductive Poly, center flange Conductive Poly, end flange Hastelloy, npt Hastelloy, bspt Polypropylene, center flange Polypropylene, end flange PVDF, center flange PVDF, end flange Stainless Steel, npt Stainless Steel, bspt Manifold Fasteners; 8-pack, see page 27 Aluminum Conductive Poly, Poly, and PVDF Stainless Steel and Hastelloy Fluid Cover Fasteners; 8-pack, see page 27 Aluminum Conductive Poly, Poly, and PVDF Stainless Steel or Hastelloy, aluminum center Stainless Steel or Hastelloy, plastic center Plug; 6-pack, aluminum pumps only Pressure Relief Valve; fuel dispense model only, see page 27 24B630 24B631 24B632 24B638 24B633 24B635 24C721 24B636 24B637 24B634 1 2 11 1 12 1 24B639 24B640 24B643 24B644 24B648 24B641 24B645 24B646 24B647 24B642 24B655 13 14 24C035 24C036 24D342 24C036 24C037 24C062 ----- 15 16 16 18 19 6 1 24B622 24B629 24B623 24B628 24B624 24B625 24B626 24B627 24F926 24D642 116343 116344 20▲ 188621 Seats; 4-pack, includes 8 o-rings where needed, see page 28 Acetal Aluminum Buna-N FKM Fluoroelastomer Geolast Polypropylene PVDF Santoprene Stainless Steel TPE Check Balls; 4-pack, includes 8 o-rings, see page 28 Acetal Buna-N Polychloroprene Polychloroprene with SST core FKM Fluoroelastomer Geolast PTFE Santoprene Stainless Steel TPE Manifold O-Ring (not used on some models); ptfe, 8-pack, see page 31 Fluid Side Diaphragm Plate; included in Air and Fluid Plate Kits, see page 30 Aluminum Conductive Polypropylene Hastelloy Polypropylene PVDF Stainless Steel Air Side Diaphragm Plate (not visible); included in Air and Fluid Plate Kits, see Part 13 or page 30 Diaphragm Kits; see page 29 Buna-N Standard FKM Fluoroelastomer Standard Geolast Standard Santoprene Standard TPE Standard Polychloroprene Overmolded PTFE Overmolded PTFE/EPDM Two-Piece PTFE/Santoprene Two-Piece Muffler; 3/4 npt, polypropylene Screw, ground, M5 x 0.8; not shown Pumps with aluminum air valve Pumps with conductive poly air valve Label, warning (not shown) 4 8 2 2 2 1 1 1 ▲Replacement Warning labels, signs, tags, and cards are available at no cost. 21 Parts Center Section Pump Size and Material Center Section Fluid Covers and Manifolds Seats Check Balls Diaphragm Manifold O-Rings 1050A A01A A2 AL BN TP PT Sample Configuration Number Aluminum Center Section (A01x, AC1x, AU1x, and AU3x) air valve detail, see page 24 109* 2 108* *105 *106 *102 *103 113 (remote air control) *101 103* 110 Ref. Description Qty. 101* 102* 103* 104* 105* 106* 108* 109* 2 2 2 1 2 2 1 4 110 112* 113 VALVE, pilot CARTRIDGES, pilot valve receiver O-RING, receiver cartridge SHAFT, center BEARING, center shaft U-CUP, center shaft GASKET, air valve SCREW, M6 x 25, stainless steel, (for aluminum center section models, Axxx) HOUSING, center, not sold separately NUTS (for plastic center section models, C01x and P01x) INSERT, remote pilot (for remote air control models, xxxD) *102 *106 *105 *104 ti14025a Plastic Center Section (C01x and P01x) *112 2 *108 1 4 2 110 * Included in Center Section Rebuild Kit 24B621 22 ti14104a 313435T Parts Center Section Rebuild Kits (*) Center Shaft Kits A01A-A01D, AU1A, AU3A, AC1A, C01A-C01D, P01A-P01D 24B621 A01A-A01D, AU1A, AU3A, AC1A, C01A-C01D, P01A-P01D 24B656 A01E 24D730 A01E 24D731 Kits include: • • • • • • • • • • Kit includes: • 1 center shaft (104) • 2 center shaft bearings (105) • 2 center shaft u-cups (106) All models 2 pilot valves (101) 2 pilot cartridges (102) 2 cartridge o-rings, buna-N (103) 1 center shaft (104) 2 center shaft bearings (105) 2 center shaft u-cups (106) 1 air valve gasket (108) 4 bolts, M6 x 25, for A01x pumps (109) 4 nuts, for P01x and C01x pumps (112) 8 o-rings, PTFE (12) Center Shaft Bearing Kits A01A-A01D, AU1A, AU3A, AC1A, C01A-C01D, P01A-P01D 24B658 A01E 24D732 Kit includes: • 2 center shaft bearings (105) • 2 center shaft u-cups (106) All models Pilot Valve Assembly Kits A01A-A01D, AU1A, AU3A, AC1A, C01A-C01D, P01A-P01D 24B657 A01E 24C825 Ground Screws (Ref. 19) Kits include: • • • The center housing (110) is not sold separately. 2 pilot valve assemblies (101) 2 pilot valve receiver cartridges (102) 2 receiver cartridge o-rings (103) Ground Screw Kits A01A-A01E, AU1A, AU3A, and AC1A C01A-C01D P01A-P01D 116343 116344 None NOTE: xxxD models also require insert kit, shown below. Kit 24D043, Remote Pilot Inserts xxxD (Remote Air Control) Kit includes: • 2 remote pilot inserts (113) 313435T 23 Parts Air Valve and Data Monitoring 201 Standard (no reed switch) or 208◆† Pulse Count (with reed switch) 202◆ 220 208◆† 210✠ 207✠ 206◆†✠ 210✠ 206◆†✠ 207✠ 201 (Compatible with DataTrak with runaway protection) 219◆†✠ ◆204 206◆†✠ ◆203 ◆211 ◆213 218✠ ◆214 217✠ ◆212 210✠ ◆205 ◆†209 ti14027b Ref. Description Qty. Ref. Description 201 202◆ 203◆ 204◆ 205◆ 206◆†✠ 207✠ HOUSING, not sold separately PISTON DETENT PISTON ASSEMBLY CAM, detent PLATE, air valve O-RING CAP, end Standard (xxxA), Pulse Count (xxxB), or Remote (xxxD) DataTrak (xxxC) U-CUP SCREW RETAINING RING DETENT SPRING BASE, cup CUP O-RING, cup CAP, end (for DataTrak models with runaway protection, xxxC) BUTTON, solenoid release (for DataTrak models with runaway protection, xxxC) 1 1 1 1 1 2 219◆†✠ O-RING (for DataTrak models with runaway 1 protection, xxxC) REED SWITCH ASSEMBLY (for Pulse 1 Count models, xxxB, includes fastener) 208◆† 209◆† 210◆✠ 211◆ 212◆ 213◆ 214◆ 217✠ 218✠ 24 2 1 2 2 2 1 1 1 1 1 1 220 Qty. ◆ Parts included in Air Valve Repair Kit. See page 25. † Parts included in Air Valve Seals Kit. See page 24. ✠ Parts included in Air Valve End Cap Kit. See page 25. Air Valve Seal Kits (†) A01A-A01D, AU1A, AU3A, AC1A, C01A-C01D, P01A-P01D 24B769 A01E 24C983 Kit includes: • 2 end cap o-rings (206) • 2 piston u-cups (208) • 2 screws, M3, shorter (209, for metal pumps) • 2 screws, #4, longer (209, for plastic pumps) • 1 solenoid release button o-ring (219) • 1 air valve gasket (108) All Models 313435T Parts Air Valve Repair Kits (◆) Air Valve End Cap Kits (✠) A01A-A01C, AU1A, 24B768 AU3A, AC1A, C01A-C01C, P01A-P01C A01D, C01D, P01D 24D044 A01E 24D699 AxxA, A01B, or A01D A01E C01A, C01B, or C01D P01A, P01B, or P01D A01C C01C P01C Kits include: • 1 air valve piston (202) • 1 detent piston assembly (203) • 1 detent cam (204) • 1 air valve plate (205) • 2 end cap o-rings (206) • 2 piston u-cups (208) • 2 screws, M3, shorter (209, for metal pumps) • 2 screws, #4, longer (209, for plastic pumps) • 1 detent spring (211) • 1 air cup base (212) • 1 air cup (213) • 1 air cup o-ring (214) • 1 solenoid release button o-ring (219) • 1 air valve gasket (108) Standard or Pulse Count (no runaway protection solenoid) kits include: • 2 end caps (207) • 2 retaining rings (210) • 2 o-rings (206) DataTrak (runaway protection solenoid) Kits include: • 1 standard end cap (207) • 1 end cap with opening (217) • 2 retaining rings (210) • 2 o-rings (206) • solenoid release button (218) • o-ring for button (219) Air Valve Replacement Kits Remote Air Control Conversion Kits AxxA A01B A01C A01D A01E C01A C01B C01C C01D P01A P01B P01C P01D Axxx Cxxx Pxxx 24B766 24B766 24B767 24D040 24C826 24B775 24B775 24B776 24D042 24B773 24B773 24B774 24D041 Kits include: • 1 air valve assembly (2) • 1 air valve gasket (108) • 4 screws (109; models with aluminum centers) OR • 4 nuts (112; models with plastic centers) 313435T 24A361 24D734 24C053 24C053 24A363 24C054 24C054 24D037 24D039 24D038 Kits include: • • • • • 1 air valve assembly (2) with restrictor 1 air valve gasket (108) 4 screws (109; models with aluminum centers) OR 4 nuts (112; models with plastic centers) 2 remote pilot inserts Pulse Count Kits Axxx Cxxx or Pxxx 24B798 24B796 Kit includes: • reed switch module (220) • mounting screw 25 Parts Fluid Covers and Manifolds Pump Size and Material Air Valve and Center Section Fluid Covers and Manifolds Seats Check Balls Diaphragm Manifold O-Rings 1050A A01A A1 AL BN TP PT Sample Configuration Number 12 Fluid Cover Kits A1, A2 C1, C2 H1, H2 P1, P2 F1, F2 S1, S2 24B653 24C051 24D347 24C050 24C052 24C061 Hastelloy and Stainless Steel Outlet Manifold Kits 3 H1 H2 S1 S2 Kits include: • 1 fluid cover (3) • 4 o-rings, ptfe (12) 20 12 ti14313a ti14307a 5 24D345 24D346 24C059 24C060 5 12 ti14314a Kits include: • 1 inlet manifold (5) • 4 o-rings, ptfe (12) 12 24B651 24B652 Kits include: • 1 inlet manifold (5) • 3 pipe plugs (8) • 4 o-rings, ptfe (12) 26 H1 H2 S1 S2 4 Aluminum Inlet Manifold Kits A1 A2 Hastelloy and Stainless Steel Inlet Manifold Kits 8 24B649 24B650 Kits include: • 1 outlet manifold (4) • 3 pipe plugs (8) 12 • 4 o-rings, ptfe (12) • 1 warning label (20▲) 4 Kits include: • 1 outlet manifold (4) • 4 o-rings, ptfe (12) • 1 warning label (20▲) Aluminum Outlet Manifold Kits A1 A2 24D343 24D344 24C057 24C058 8 ti14308a 313435T Parts Kit 24B910, Fluid Pressure Relief Valve Fuel Dispense Model only Plastic Outlet Manifold Kits C1 C2 P1 P2 F1 F2 24C039 24C042 24C038 24C041 24C040 24C043 Kits include: • 1 outlet manifold (4) • 4 o-rings, ptfe (12) • 1 warning label (20▲) Kit includes: • 1 valve, 3/8 nptf (9) 12 NOTE: See page 31 for manifold o-rings (12). ti14309a Manifold Fasteners (Ref. 9) Manifold Fastener Fastener Kits Description 12 4 A1, A2 ti14311a 12 Plastic Inlet Manifold Kits C1 C2 P1 P2 F1 F2 4 24C045 24C048 24C044 24C047 24C046 24C049 5 ti14310a 12 Kits include: • 1 inlet manifold (5) • 4 o-rings, ptfe (12) C1, C2 P1, P2, F1, F2 S1, S2, H1, H2 with any center (Axxx, Cxxx, or Pxxx) BOLT, hex head, steel, M8 x 25 24C056 BOLT, flange head, M8 x 32, stainless steel, includes nuts 24C064 BOLT, hex head, M8 x 20, stainless steel, includes nuts A1, A2 ti14312a ▲ Replacement Danger and Warning tags, labels, and cards are available at no cost. 8 8 8 Fluid Cover Fasteners (Ref. 7) Fluid Cover Fastener Kits 5 313435T 24B654 Qty. Description 24B654 BOLT, hex head, steel, M8 x 25 24C055 BOLT, flange head, C1, C2 P1, P2, M8 x 45, stainless steel, includes nuts F1, F2 24C063 BOLT, flange head, S1, S2, M8 x 25, stainless H1, H2 steel aluminum center (Axxx) 24C056 BOLT, flange head, S1, S2, M8 x 32, stainless H1, H2 steel, includes nuts plastic center (Cxxx or Pxxx) Qty. 8 8 8 8 27 Parts Seats and Check Ball Pump Size and Material Air Valve and Center Section Fluid Covers and Manifolds 1050A A01A A2 Seats Check Balls Diaphragm Manifold O-Rings TP PT AL BN Sample Configuration Number Seat Kits AC AL BN (no o-rings) FK (no o-rings) GE PP PV SP SS TP (no o-rings) Check Ball Kits 24B630 24B631 24B632 24B638 24B633 24B635 24C721 24B636 24B637 24B634 Kits include: • 4 seats, material indicated in table (10) • 8 o-rings, PTFE, included unless table says “no o-rings” (12) NOTE: Some kits may not be available for your model. See the selector tool at www.graco.com or speak with your distributor. 28 AC BN CR CW FK GE PT SP SS TP 24B639 24B640 24B643 24B644 24B648 24B641 24B645 24B646 24B647 24B642 Kits Include: • 4 balls, material indicated in table (11) • 8 o-rings, PTFE (12) NOTE: Some kits may not be available for your model. See the selector tool at www.graco.com or speak with your distributor. 313435T Parts Diaphragms Pump Size and Material Air Valve and Center Section Fluid Covers and Manifolds Seats Check Balls Diaphragm Manifold O-Rings 1050A A01A A2 AL BN TP PT Sample Configuration Number NOTE: Some kits may not be available for your model. See the selector tool at www.graco.com or speak with your distributor. . Standard Diaphragm Kits Overmolded Diaphragm Kits BN FK GE SP TP CO PO 24B622 24B629 24B623 24B628 24B624 Kits include: • 8 o-rings, ptfe (12) • 2 diaphragms (15, material indicated in table) • 2 o-rings for the bolt (301, used only on metal pumps) • 1 diaphragm install tool (302) NOTE: Fluid plates (13, 14) and diaphragm shaft bolts (304) are sold separately. See page 30. The shaft (104) is part of Kit 24B621, the Center Section Rebuild Kit. 24B625 24B626 Kits include: • 8 o-rings, ptfe (12) • 2 overmolded diaphragms (15, material indicated in table) • 2 diaphragm set screws, stainless steel (303) • 1 diaphragm install tool (302) NOTE: Fluid plates (14) are sold separately. See page 30. The shaft (104) is part of Kit 24B621, the Center Section Rebuild Kit. 104 14 15 104 13 14 301 ti14037a 303 304 15 (Metal pumps) 302 (not to scale) 13 (Plastic pumps) 302 (not to scale) ti14022a 313435T 29 Parts Diaphragms (continued) Pump Size and Material Air Valve and Center Section Fluid Covers and Manifolds Seats Check Balls Diaphragms Manifold O-Rings 1050A A01A A2 AL BN TP PT Sample Configuration Number Two-Piece Diaphragm Kits Air and Fluid Plate Kits PT n/a 1050A 1050C 1050H 1050P 1050F 1050S 24B627 24F926 Kits include: • 8 o-rings, PTFE (12) • 2 diaphragms, PTFE (15) • 2 backup diaphragms (305, material indicated in table) • 2 o-rings for the bolt (301, used only on metal pumps) • 1 diaphragm install tool (302) NOTE: Fluid plates (13, 14) and diaphragm shaft bolts (304) are sold separately. See page 30. The shaft (104) is part of Kit 24B621, the Center Section Rebuild Kit. 104 14 24C035 24C036 24D342 24C036 24C037 24C062 Kits for aluminum, hastelloy, and stainless steel pumps include: • air side diaphragm plate (14) • fluid side diaphragm plate (13) • o-ring (301) • bolt (304) Kits for polypropylene, conductive polypropylene, and PVDF pumps include: • air side diaphragm plate (14) • fluid side diaphragm plate (13, includes bolt) 305 15 13 Diaphragm Shaft Bolt (Metal Pumps) 301 304 (Metal pumps) 13 (Plastic pumps) Kit 24C099 includes: • • 1 bolt, stainless steel, M12 x 35 (304) 1 o-ring (301) ti14021a 302 (not to scale) 30 313435T Parts Manifold O-Rings Pump Size and Material Air Valve and Center Section Fluid Covers and Manifolds Seats Check Balls Diaphragm Manifold O-Rings 1050A A01A A2 AL BN TP PT Sample Configuration Number O-Ring Kit PT -- Qty. 24B655 Model includes no o-rings 8 0 Kit Includes: • 8 o-rings, PTFE (12) DataTrak NOTE: See DataTrak manual, 313840, for all DataTrak related part numbers and kit information, including the reed switch and solenoid. Accessories Fluid Pressure Relief Kit 238428 (for aluminum pumps) Includes pipe bushings, hose adapter, relief valve, and tubing. Fluid Pressure Relief Kit 112119 (for plastic pumps) Includes fluid pressure relief valve. Wall Mount Kit 24C637 Includes bracket, 4 dampeners, 8 washers, and 8 lock nuts. Air Controls Kit 246947 Includes 1/2 npt air filter/regulator with 40 micron element and air pressure gauge. Standard Pipe Flange Kits 239005 - Polypropylene 239008 - Stainless steel 239009 - PVDF Each kit includes the pipe flange, a PTFE gasket, bolts, spring lock washers, flat washers and nuts. Optional Muffler Part No. 102656, 3/4 npt, aluminum. Wall Bracket Dampener Kit 24E769 Includes 4 dampeners. Rubber Foot Mounting Kit 236452 Includes washers, nuts, and rubber feet. Grounding Wire Assembly Kit 238909 Includes ground wire and clamp. Air Controls Kit 246946 Includes 1/4 npt air filter/regulator with 40 micron element and air pressure gauge. 313435T 31 Technical Data Technical Data Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air pressure operating range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid displacement per cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air consumption at 70 psi (0.48 MPa, 4.8 bar), 20 gpm (76 lpm) . . . . . . . . Maximum values with water as media under submerged inlet conditions at ambient temperature: Maximum air consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum free-flow delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum pump speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum suction lift (varies widely based on ball/seat selection and wear, operating speed, material properties, and other variables . . . . . . . Maximum size pumpable solids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended cycle rate for continuous use . . . . . . . . . . . . . . . . . . . . . . . Recommended cycle rate for circulation systems . . . . . . . . . . . . . . . . . . . . Sound Power* at 70 psi (0.48 MPa, 4.8 bar) and 50 cpm . . . . . . . . . . . . . . . . . . . . . . . . at 100 psi (0.7 MPa, 7.0 bar) and full flow . . . . . . . . . . . . . . . . . . . . . . . . Sound Pressure** at 70 psi (0.48 MPa, 4.8 bar) and 50 cpm . . . . . . . . . . . . . . . . . . . . . . . . at 100 psi (0.7 MPa, 7.0 bar) and full flow . . . . . . . . . . . . . . . . . . . . . . . . Fluid temperature range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid inlet size Aluminum (1050A), Hastelloy (1050H) or Stainless Steel (1050S) . . . . . Conductive Poly (1050C), Polypropylene (1050P), or PVDF (1050F) . . . Fluid outlet size Aluminum (1050A), Hastelloy (1050H) or Stainless Steel (1050S) . . . . . Conductive Poly (1050C), Polypropylene (1050P), or PVDF (1050F) . . . Weight Aluminum (1050A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conductive Polypropylene (1050C) and Polypropylene (1050P) . . . . . . . Hastelloy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PVDF (1050F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless Steel (1050S) with conductive polypropylene center . . . . . . . . . . . . . . . . . . . . . . . with polypropylene center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . with aluminum center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wetted parts include material(s) chosen for seat, ball, and diaphragm options, plus the pump’s material of construction 1050A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050C and 1050P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 125 psi (0.86 MPa, 8.6 bar) 20-125 psi (0.14-0.86 MPa, 1.4-8.6 bar) 0.17 gal. (0.64 liters) 25 scfm 67 scfm 50 gpm (189 lpm) 280 cpm 16 ft (4.9 m) dry, 29 ft (8.8 m) wet 1/8 in. (3.2 mm) 93 - 140 cpm 20 cpm 78 dBa 90 dBa 84 dBa 96 dBa see page 33 1/2 npt(f) 1 in. npt(f) or 1 in. bspt 1 in. raised face ANSI/DIN flange 1 in. npt(f) or 1 in. bspt 1 in. raised face ANSI/DIN flange 23 lb. (10.5 kg) 18 lb. (8.2 kg) 41 lb. (18.6 kg) 26 lb (11.8 kg) 36.3 lb. (16.5 kg) 37.3 lb. (16.9 kg) 41.4 lb. (18.8 kg) Aluminum Hastelloy Polypropylene PVDF Stainless Steel 313435T Technical Data Non-wetted external parts Aluminum (1050A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . aluminum, coated carbon steel Hastelloy (1050H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hastelloy, stainless steel, polypropylene or aluminum (if used in center section) Plastic (1050P, 1050C, and 1050F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . stainless steel, polypropylene Stainless Steel (1050S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . stainless steel, polypropylene or aluminum (if used in center section) Reference Information Maximum Storage Time (varies with conditions) . . . . . . . . . . . . . . . . . . . 2 years Maximum Lifetime (varies with operating conditions and maintenance) . 10 years Power Efficiency Factor (varies based on pump configuration, operating parameters, and material) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.61 gal. air consumed/1 gal. fluid pumped at 70 psi (1.61 liter air consumed/1 liter fluid pumped at 4.8 bar) * Sound power measured per ISO-9614-2. ** Sound pressure was tested 3.28 ft (1 m) from equipment. All trademarks mentioned in this manual are the property of their respective owners. Fluid Temperature Range NOTICE Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid operating temperature range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid temperature that is too high or too low for the components of your pump may cause equipment damage. Fluid Temperature Range Aluminum, Hastelloy, or Stainless Steel Pumps Diaphragm/Ball/Seat Material Acetal (AC) Buna-N (BN) FKM Fluoroelastomer (FK)* Geolast® (GE) Polychloroprene overmolded diaphragm (CO) or Polychloroprene check balls (CR or CW) Polypropylene (PP) PTFE overmolded diaphragm (PO) PTFE check balls or two-piece PTFE/EPDM diaphragm (PT) PVDF (PV) ® Santoprene (SP) TPE (TP) Polypropylene or Conductive Polypropylene Pumps PVDF Pumps Fahrenheit Celsius Fahrenheit Celsius Fahrenheit Celsius 10° to 180°F 10° to 180°F -40° to 275°F -40° to 150°F -12° to 82°C -12° to 82°C -40° to 135°C -40° to 66°C 32° to 150°F 32° to 150°F 32° to 150°F 32° to 150°F 0° to 66°C 0° to 66°C 0° to 66°C 0° to 66°C 10° to 180°F 10° to 180°F 10° to 225°F 10° to 150°F -12° to 82°C -12° to 82°C -12° to 107°C -12° to 66°C 0° to 180°F -18° to 82°C 32° to 150°F 0° to 66°C 10° to 180°F -12° to 82°C 32° to 150°F 40° to 180°F 0° to 66°C 4.0° to 82°C 32° to 150°F 40° to 150°F 0° to 66°C 4° to 66°C 32° to 150°F 40° to 180°F 0° to 66°C 4.0° to 82°C 40° to 220°F 4° to 104°C 40° to 150°F 4° to 66°C 40° to 220°F 4° to 104°C 10° to 225°F -40° to 180°F -12° to 107°C -40° to 82°C 32° to 150°F 32° to 150°F 0° to 66°C 0° to 66°C 10° to 225°F 10° to 180°F -12° to 107°C -12° to 82°C -20° to 150°F -29° to 66°C 32° to 150°F 0° to 66°C 10° to 150°F -12° to 66°C * The maximum temperature listed is based on the ATEX standard for T4 temperature classification. If you are operating in a non-explosive environment, FKM fluoroelastomer’s maximum fluid temperature in aluminum or stainless steel pumps is 320°F (160°C). 313435T 33 Graco Standard Husky Pump Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within six (6) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 313435 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revision T - November 2014
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