Graco 313997W Hfr Users Manual HFR, Setup Operation, English

2015-04-02

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Setup - Operation

HFR™

313997W
EN

Hydraulic, Plural-Component, Fixed-Ratio Proportioner.
For pouring and dispensing sealants and adhesives and polyurethane foam.
For professional use only. Not for use in explosive atmospheres.

Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
See page 4 for model information and maximum
working pressure.

ti19598a

Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 5
Whip Hose Bundles . . . . . . . . . . . . . . . . . . . . . . 7
Individual B (Blue) Heated Whip Hose . . . . . . . . 7
Individual A (Red) Heated Whip Hose . . . . . . . . 7
B (Blue) Individual . . . . . . . . . . . . . . . . . . . . . . . . 8
A (Red) Individual . . . . . . . . . . . . . . . . . . . . . . . . 9
Hose Bundling Accessories . . . . . . . . . . . . . . . . 9
Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
B (Blue) Applicator Orifice . . . . . . . . . . . . . . . . . 11
Iso A (Red) Applicator Orifice . . . . . . . . . . . . . . 13
AC Power Pack with S-Head/L-Head Hoses,
Optional Boom . . . . . . . . . . . . . . . . . . . . . . 14
Dispense Valve Interface Kit . . . . . . . . . . . . . . 14
Flow Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pump Feed Kits . . . . . . . . . . . . . . . . . . . . . . . . . 15
B (Blue) and A (Red) Feed Tanks . . . . . . . . . . 16
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Important Two-Component Material Information 20
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . 20
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . 20
Keep Components A (Red) and B (Blue) Separate
20
Moisture Sensitivity of Isocyanates . . . . . . . . . . 21
Foam Resins with 245 fa Blowing Agents . . . . . 21
Changing Materials . . . . . . . . . . . . . . . . . . . . . . 21
A (Red) and B (Blue) Components . . . . . . . . . . . . 21
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . 23
Component Identification . . . . . . . . . . . . . . . . . . . 24
Hydraulic Power Pack . . . . . . . . . . . . . . . . . . . . 27
Motor Control Module (MCM) . . . . . . . . . . . . . . 28
Advanced Display Module (ADM) . . . . . . . . . . . 30
Fluid Control Module (FCM) . . . . . . . . . . . . . . . 33
Temperature Control Module (Heated HFR Only) 34
Dispense Valves Overview . . . . . . . . . . . . . . . . . . 37
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Vacuum De-gas . . . . . . . . . . . . . . . . . . . . . . . . . 44
Vacuum De-gas and Vacuum Manual Refill . . . 45
Advanced Display Module (ADM) Operation . . . . 46
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 51
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ADM - Battery Replacement and Screen Cleaning
54
MCM and TCM - Clean Heat Sink Fins . . . . . . . 54
Install Upgrade Tokens . . . . . . . . . . . . . . . . . . . 55
Fluid Inlet Strainer Screen . . . . . . . . . . . . . . . . . 56
IsoGuard Select® System . . . . . . . . . . . . . . . . . 57
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Light Tower (Optional) . . . . . . . . . . . . . . . . . . . . 58
Common Problems . . . . . . . . . . . . . . . . . . . . . . 58
ADM Troubleshooting . . . . . . . . . . . . . . . . . . . . 61
Motor Control Module . . . . . . . . . . . . . . . . . . . . 62
Fluid Control Module . . . . . . . . . . . . . . . . . . . . . 64
Temperature Control Module . . . . . . . . . . . . . . . 65
Appendix A - ADM Icons Overview . . . . . . . . . . . 66
Setup Screen Icons . . . . . . . . . . . . . . . . . . . . . . 66
Run Screen Icons . . . . . . . . . . . . . . . . . . . . . . . 67
Appendix B - ADM Setup Screens Overview . . . . 68
Appendix C - ADM Run Screens Overview . . . . . 82
Appendix D - ADM Error Codes . . . . . . . . . . . . . . 88
Appendix E - System Events . . . . . . . . . . . . . . . 100
Appendix F - USB Operation . . . . . . . . . . . . . . . . 102
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
USB Options . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Download Log Files . . . . . . . . . . . . . . . . . . . . . 102
Log Files, Folder Structure . . . . . . . . . . . . . . . 103
Transfer System Settings . . . . . . . . . . . . . . . . . 105
Update Custom Language . . . . . . . . . . . . . . . . 106
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Motor Control Module Technical Data . . . . . . . . 109
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Graco Standard Warranty . . . . . . . . . . . . . . . . . . 112
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 112

313997W

Related Manuals

Related Manuals
Manuals are available at www.graco.com.
Component manuals in English:

Accessory Manuals
3A1149

HFR Discrete Gateway Module
Kits Manual

312864

HFR Communications Gateway
Module Instructions-Parts

3A1657

HFR Flow Meter Kits
Instructions-Parts

3A1244

Graco Control Architecture™ Module Programming Manual

3A2890

Mobile Pallet with Casters Kit Manual

System Manuals
313998

HFR Repair-Parts

Power Distribution Box Manual
3A0239

Power Distribution Boxes Instructions-Parts

Pumpline Manuals
3A0019

Z-Series Chemical Pumps Instructions-Parts

3A0020

HFR Hydraulic Actuator Instructions-Parts

Feed System Manuals
3A0238

Dispense Head Hydraulic Power
Pack Instructions-Parts

3A0235

Feed Supply Kits
Instructions-Parts

3A0395

Stainless Steel Tank Feed Systems Instructions-Parts

3A1299

Carbon Steel Tank Feed Systems
Instructions-Parts

3A0237

Heated Hoses and Applicator Kits,
Instructions-Parts

Dispense Valve Manuals
313872

EP™ Gun

313536

GX-16, Operation

312185

MD2 Valve, Instructions-Parts

312752

S-Head Operation-Parts

312753

L-Head Operation-Parts

309550

Fusion® AP Gun

309856

Fusion MP Gun

312666

Fusion CS Gun

313997W

Models

Models
See Product Configurator on page 5 for detailed product configuration information.

Full Load
Peak Amps Voltage
Per Phase* (phase)

System

HFR,
Non-Heated

55 A

230V (1)

29 A

230V (3)

Maximum
Fluid Working
Pressure ‡
System Watts † psi (MPa, bar)

Power Description

200-240VAC, 1 phase, 50/60Hz,
2 wire and PE
200-240VAC, 3 phase Δ, 50/60Hz, 3

12, 650
11,340

wire and PE
55 A ★✖

400V (3)

116 A

230V (1)

380-415VAC, 3 phase Y, 50/60Hz,
2 wire and PE
200-240VAC, 3 phase Δ, 50/60Hz, 3

3000
(20.7, 207)

12,650

26,680

wire and PE
HFR,
Heated

73 A

230V (3)

200-240VAC, 3 phase Δ, 50/60Hz, 3

28,600

wire and PE
75 A ★✖

400V (3)

380-415VAC, 3 phase Y, 50/60Hz,
2 wire and PE

3000
(20.7, 207)

28,600

Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and
mix chamber sizes may be less.

†

210 ft (64 m) maximum heated hose length, including whip hose.

★

approved.

‡ The maximum fluid working pressure for the base machine without hoses is 3000 psi (20.7 MPa, 207 bar). If
hoses rated at less than 3000 psi are installed, the system maximum fluid working pressure becomes the rating of
the hoses. If 2000 psi hoses were purchased and installed by Graco, the working pressure for the machine is
already setup for the lower 2000 psi (13.8 MPa, 138 bar) working pressure by Graco. If the machine was purchased without hoses and aftermarket hoses rated at or above 3000 psi are to be installed, see instruction manual 313998 for the procedure to setup the machine for higher rated hoses. The change in working pressure is
made by changing a rotary switch setting in the Motor Control Module. The minimum pressure rating for hoses is
2000 psi. Do not install hoses with a pressure rating lower than 2000 psi.
✖ See 400 V Power Requirements.

400 V Power Requirements
•

400 V systems are intended for International voltage
requirements. Not for voltage requirements in North
America.

•

If a 400 volt configuration is operated in North America, a special transformer rated for 400 V (“Y” configuration (4 wire)) may be required.

•

North America mostly employs a 3 wire or Delta
configuration. The two configurations are not interchangeable.

313997W

Product Configurator

Product Configurator
HFR

- A -

Voltage

B (Blue) Pump

A (Red) Pump

Primary/Hose Heat

High Volume/Low Volume
Hose Bundle Assembly

Configurator Revision

1
Base

Ref.:

An example of the product configurator would be the following configurator code.
HFR

- A - 1 - 6 - AM - AM - D - AG
3

6
High Volume/Low Volume

Primary/Hose Heat

A (Red) Pump

B (Blue) Pump

2
Voltage

Configurator Revision

1
Base

Ref.:

The following part number fields apply for the HFR part numbering configurator fields.
Ref. 1

Part

Base Unit

HFR Base Unit, Carbon Steel

HFR Base Unit, Stainless Steel

Ref. 2
1
2

Part

Voltage
230V, 1 phase;
No Heat
230V, 1 phase;
Maximum of Two 6 kW Primary Heater and One
Zone of Hose Heat

230V, 3 phase;
No Heat

230V, 3 phase;
Maximum of Two 6 kW Primary Heaters and Two
Zones of Hose Heat

5
6

313997W

400V, 3 phase;
No heat
400V, 3 phase;
Maximum of Two 6 kW Primary Heaters and Two
Zones of Hose Heat

Ref. 3

Part

L010S1

10 cc Stainless Steel

B (Blue) Pump †
15 cc Stainless Steel

L015S1

L020S1

20 cc Stainless Steel

L025S1

25 cc Stainless Steel

L030S1

30 cc Stainless Steel

L040S1

40 cc Stainless Steel

L050S1

50 cc Stainless Steel

L060S1

60 cc Stainless Steel

L080S1

80 cc Stainless Steel

L100S1

100 cc Stainless Steel

L120S1

120 cc Stainless Steel

L160S1

160 cc Stainless Steel

L005S1

5 cc Stainless Steel

L086S1

86 cc Stainless Steel

L065S1

65 cc Stainless Steel

Ref. 4

Part

A (Red) Pump †

Code, Part, and Description for Ref. 4 are the same as Ref. 3

Product Configurator

Ref. 5

Part

24E969

24D126 Single Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,
2000 psi

Single Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,
2000 psi

No Heat

A (Red) and B (Blue) Primary Heaters

A (Red) and B (Blue) Primary Heaters, One Zone
of Hose Heat

A (Red) and B (Blue) Primary Heaters, A (Red)
and B (Blue) Hose Heat

24D127 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
2000 psi

24E965

A (Red) and B (Blue) Hose Heat, Carbon Steel

Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
2000 psi

A (Red) and B (Blue) Hose Heat, Stainless Steel

24E966

B (Blue) Primary Heaters, B (Blue) Hose Heat

Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
3500 psi

24D129 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi

24D131 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi

24E967

Ref. 6

Part

Primary/Hose Heat

B (Blue) Applicator Hose or High Volume/
Low Volume Hose Bundle Assembly
No Hose

24D108 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,
3500 psi

24D109 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Stainless Steel,
3500 psi

24D110 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Stainless Steel,
3500 psi

24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,
3500 psi

24D112 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Stainless Steel,
3500 psi

24D113 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Stainless Steel,
3500 psi

24D114 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Stainless Steel,
3500 psi

24D115 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Stainless Steel,
3500 psi

24D116 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,
3500 psi

24D117 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Carbon Steel,
3500 psi

24D118 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,
3500 psi

24D119 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi

24D120 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Carbon Steel,
3500 psi

24D121 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,
3500 psi

24D122 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,
3500 psi

24D123 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi

24E968

Single Hose, 1:1, 1/4 x 1/4, 10 ft, Carbon Steel,
2000 psi

24E963

Single Hose, 1:1, 1/4 x 1/4, 25 ft, Carbon Steel,
2000 psi

24E964

Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
2000 psi

24D124 Single Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,
2000 psi

24D125 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
2000 psi

Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
3500 psi

† Pump size listed is the combined volume dispensed
in one extending stroke and one retracting stroke.

313997W

Product Configurator

Whip Hose Bundles
Part

Description

24H076 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone
24H077 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Single Zone
24H078 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone
24H079 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Dual Zone
24H080 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,
Single Zone
24H081 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone
24H082 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,
Dual Zone
24H083 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone

Individual B (Blue) Heated Whip
Hose
Part

Description

24E950

10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi

24E952

10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Single Zone, 3500 psi

24H086 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H088 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H090 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,
Single Zone, 3500 psi
24H092 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H094 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,
Dual Zone, 3500 psi
24H096 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi

24H225 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24H227 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Single Zone, 3500 psi
24H229 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H231 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Dual Zone, 3500 psi
24H233 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H235 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H237 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H239 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi

Individual A (Red) Heated Whip
Hose
Part

Description

24E949

10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi

24E951

10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Single Zone, 3500 psi

24H085 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H087 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H089 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,
Single Zone, 3500 psi
24H091 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H093 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,
Dual Zone, 3500 psi
24H095 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H224 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24H226 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Single Zone, 3500 psi
24H228 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H230 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Dual Zone, 3500 psi
24H232 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H234 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H236 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H238 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi

313997W

Product Configurator

Hoses
Part

B (Blue) Individual
Description

Description

24E902

Heated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi

24E904

Heated Hose, 10 ft, 1/4, Carbon Steel, 3500 psi

24D115 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Stainless Steel,
3500 psi

24E906

Heated Hose, 25 ft, 1/4, Carbon Steel, 3500 psi

24E908

Heated Hose, 50 ft, 1/4, Carbon Steel, 3500 psi

24D119 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi

24E910

Heated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi

24E912

Heated Hose, 10 ft, 3/8, Carbon Steel, 3500 psi

24D123 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi

24E914

Heated Hose, 25 ft, 3/8, Carbon Steel, 3500 psi

24E916

Heated Hose, 50 ft, 3/8, Carbon Steel, 3500 psi

24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,
3500 psi

24E964

Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
2000 psi

24E918

Heated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi

24D125 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
2000 psi

24E920

Heated Hose, 10 ft, 1/2, Carbon Steel, 3500 psi

24E922

Heated Hose, 25 ft, 1/2, Carbon Steel, 3500 psi

24D127 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
2000 psi

24E924

Heated Hose, 50 ft, 1/2, Carbon Steel, 3500 psi

24E926

Heated Hose, 5 ft, 1/4, Stainless Steel, 3500 psi

24E928

Heated Hose, 10 ft, 1/4, Stainless Steel, 3500 psi

24E965

Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
2000 psi

24E966

Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
3500 psi

24E930

Heated Hose, 25 ft, 1/4, Stainless Steel, 3500 psi

24E932

Heated Hose, 50 ft, 1/4, Stainless Steel, 3500 psi

24D129 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi

24E934

Heated Hose, 5 ft, 3/8, Stainless Steel, 3500 psi

24E936

Heated Hose, 10 ft, 3/8, Stainless Steel, 3500 psi

24D131 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi

24E938

Heated Hose, 25 ft, 3/8, Stainless Steel, 3500 psi

24E940

Heated Hose, 50 ft, 3/8, Stainless Steel, 3500 psi

24E942

Heated Hose, 5 ft, 1/2, Stainless Steel, 3500 psi

24E944

Heated Hose, 10 ft, 1/2, Stainless Steel, 3500 psi

24E946

Heated Hose, 25 ft, 1/2, Stainless Steel, 3500 psi

24E948

Heated Hose, 50 ft, 1/2, Stainless Steel, 3500 psi

262174

Unheated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi

262176

Unheated Hose, 10 ft, 1/4, Carbon Steel,
3500 psi

262178

Unheated Hose, 25 ft, 1/4, Carbon Steel,
3500 psi

262180

Unheated Hose, 50 ft, 1/4, Carbon Steel,
3500 psi

262182

Unheated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi

262184

Unheated Hose, 10 ft, 3/8, Carbon Steel,
3500 psi

262186

Unheated Hose, 25 ft, 3/8, Carbon Steel,
3500 psi

262188

Unheated Hose, 50 ft, 3/8, Carbon Steel,
3500 psi

262190

Unheated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi

262192

Unheated Hose, 10 ft, 1/2, Carbon Steel,
3500 psi

262194

Unheated Hose, 25 ft, 1/2, Carbon Steel,
3500 psi

262196

Unheated Hose, 50 ft, 1/2, Carbon Steel,
3500 psi

262237

Unheated Hose, 5 ft, 1/4, Stainless Steel,
3500 psi

24E967

Part

Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
3500 psi

313997W

Product Configurator

262239

Unheated Hose, 10 ft, 1/4, Stainless Steel,
3500 psi

262173

Unheated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi

262241

Unheated Hose, 25 ft, 1/4, Stainless Steel,
3500 psi

262175

Unheated Hose, 10 ft, 1/4, Carbon Steel,
3500 psi

262243

Unheated Hose, 50 ft, 1/4, Stainless Steel,
3500 psi

262177

Unheated Hose, 25 ft, 1/4, Carbon Steel,
3500 psi

262245

Unheated Hose, 5 ft, 3/8, Stainless Steel,
3500 psi

262179

Unheated Hose, 50 ft, 1/4, Carbon Steel,
3500 psi

262247

Unheated Hose, 10 ft, 3/8, Stainless Steel,
3500 psi

262181

Unheated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi

262183

Unheated Hose, 10 ft, 3/8, Carbon Steel,
3500 psi

262249

Unheated Hose, 25 ft, 3/8, Stainless Steel,
3500 psi

262185

Unheated Hose, 25 ft, 3/8, Carbon Steel,
3500 psi

262251

Unheated Hose, 50 ft, 3/8, Stainless Steel,
3500 psi

262187

Unheated Hose, 50 ft, 3/8, Carbon Steel,
3500 psi

262253

Unheated Hose, 5 ft, 3/8, Stainless Steel,
3500 psi

262189

Unheated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi

262255

Unheated Hose, 10 ft, 3/8, Stainless Steel,
3500 psi

262191

Unheated Hose, 10 ft, 1/2, Carbon Steel,
3500 psi

262257

Unheated Hose, 25 ft, 3/8, Stainless Steel,
3500 psi

262193

Unheated Hose, 25 ft, 1/2, Carbon Steel,
3500 psi

262259

Unheated Hose, 50 ft, 3/8, Stainless Steel,
3500 psi

262195

Unheated Hose, 50 ft, 1/2, Carbon Steel,
3500 psi

262236

Unheated Hose, 5 ft, 1/4, Stainless Steel,
3500 psi

262238

Unheated Hose, 10 ft, 1/4, Stainless Steel,
3500 psi

262240

Unheated Hose, 25 ft, 1/4, Stainless Steel,
3500 psi

262242

Unheated Hose, 50 ft, 1/4, Stainless Steel,
3500 psi

262244

Unheated Hose, 5 ft, 3/8, Stainless Steel,
3500 psi

262246

Unheated Hose, 10 ft, 3/8, Stainless Steel,
3500 psi

262248

Unheated Hose, 25 ft, 3/8, Stainless Steel,
3500 psi

262250

Unheated Hose, 50 ft, 3/8, Stainless Steel,
3500 psi

262252

Unheated Hose, 5 ft, 1/2, Stainless Steel,
3500 psi

262254

Unheated Hose, 10 ft, 1/2, Stainless Steel,
3500 psi

262256

Unheated Hose, 25 ft, 1/2, Stainless Steel,
3500 psi

262258

Unheated Hose, 50 ft, 1/2, Stainless Steel,
3500 psi

A (Red) Individual
Part

Description

24E901

Heated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi

24E903

Heated Hose, 10 ft, 1/4, Carbon Steel, 3500 psi

24E905

Heated Hose, 25 ft, 1/4, Carbon Steel, 3500 psi

24E907

Heated Hose, 50 ft, 1/4, Carbon Steel, 3500 psi

24E909

Heated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi

24E911

Heated Hose, 10 ft, 3/8, Carbon Steel, 3500 psi

24E913

Heated Hose, 25 ft, 3/8, Carbon Steel, 3500 psi

24E915

Heated Hose, 50 ft, 3/8, Carbon Steel, 3500 psi

24E917

Heated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi

24E919

Heated Hose, 10 ft, 1/2, Carbon Steel, 3500 psi

24E921

Heated Hose, 25 ft, 1/2, Carbon Steel, 3500 psi

24E923

Heated Hose, 50 ft, 1/2, Carbon Steel, 3500 psi

24E925

Heated Hose, 5 ft, 1/4, Stainless Steel, 3500 psi

24E927

Heated Hose, 10 ft, 1/4, Stainless Steel, 3500 psi

24E929

Heated Hose, 25 ft, 1/4, Stainless Steel, 3500 psi

24E931

Heated Hose, 50 ft, 1/4, Stainless Steel, 3500 psi

24E933

Heated Hose, 5 ft, 3/8, Stainless Steel, 3500 psi

24E935

Heated Hose, 10 ft, 3/8, Stainless Steel, 3500 psi

24E937

Heated Hose, 25 ft, 3/8, Stainless Steel, 3500 psi

24E939

Heated Hose, 50 ft, 3/8, Stainless Steel, 3500 psi

Part

24E941

Heated Hose, 5 ft, 1/2, Stainless Steel, 3500 psi

24E953

Air Hose, 5 ft

24E943

Heated Hose, 10 ft, 1/2, Stainless Steel, 3500 psi

15B280

Air Hose, 10 ft

24E945

Heated Hose, 25 ft, 1/2, Stainless Steel, 3500 psi

15C624 Air Hose, 25 ft

24E947

Heated Hose, 50 ft, 1/2, Stainless Steel, 3500 psi

15B295

313997W

Hose Bundling Accessories
Description

Air Hose, 50 ft

Product Configurator

24E900

Signal Cable, 5 pin, Male/Female, 2.0 meter

24E899

Signal Cable, 5 pin, Male/Female, 4.0 meter

24E898

Signal Cable, 5 pin, Male/Female, 8.5 meter

24E897

Signal Cable, 5 pin, Male/Female, 16.0 meter

24E896

Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 2.0 meter

24E895

Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 3.0 meter

24E894

Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 8.0 meter

24E893

Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 15.7 meter

24E954

Scuff Guard, 1.75 in. (44 mm), 200 ft (61 m) Roll

24E961

Scuff Guard, 1.75 in. (44 mm), 200 ft (61 m) Roll

261821

Wire Connector, 6AWG (4.11 mm)

24E955

Hose Lacing, 1500 ft (457.2 m) Roll

15B679

Hose Safety Label

Applicator
NOTE: When selecting an applicator, if an applicator is
chosen which does not have a signal communicating to
the HFR, then the sizes of the A and B pumps added
together must be greater or equal to 120 cc. For example: A (red) pump size = 20 cc, B (blue) pump size =
100 cc, 20 cc + 100 cc = 120 cc. Since the pump sizes
combined = 120 cc, an applicator may be selected
which does not have a signal communicating to the
HFR.
Part

Description

24A084

L-Head 6/10 With Calibration Orifice

24A085

L-Head 10/14 With Calibration Orifice

24A086

L-Head 13/20 With Calibration Orifice

24A090

S-Head 6-625 With Calibration Orifice

24A092

S-Head 6-500 L/S With Calibration Orifice

24A093

S-Head 6-625 L/S With Calibration Orifice

24J187

GX-16, 24:1, Straight, Machine Mount

24K233

GX-16, 24:1, Left, Machine Mount

24K234

GX-16, No Orifice, Left, Machine Mount

24E876

GX-16, No Orifice, Straight, Machine Mount

24E877

GX-16, 24:1, Right, Machine Mount

24E878

GX-16, No Orifice, Right, Machine Mount

CS00RD

Fusion CS, 1:1 Only, 0.029

CS01RD

Fusion CS, 1:1 Only, 0.042

CS02RD

Fusion CS, 1:1 Only, 0.052

246100

Fusion AP, 1:1 Only, 0.029

247007

Fusion MP, 1:1 Only, 0.029

246101

Fusion AP, 1:1 Only, 0.042

247019

Fusion MP, 1:1 Only, 0.047

246102

Fusion AP, 1:1 Only, 0.052

247025

Fusion MP, 1:1 Only, 0.057

24D500

Applicator, MD2, 1:1, Soft, Carbon Steel

24D501

Applicator, MD2, 1:1, Soft, Carbon Steel, Electric

24D502

Applicator, MD2, 1:1, Soft, Carbon Steel, Lever

24D503

Applicator, MD2, 1:1, Soft, Stainless Steel

24D504

Applicator, MD2, 1:1, Soft, Stainless Steel, Electric

24D505

Applicator, MD2, 1:1, Soft, Stainless Steel, Lever

24D509

Applicator, MD2, 1:1, Hard, Carbon Steel

24D510

Applicator, MD2, 1:1, Hard, Carbon Steel, Electric

24D511

Applicator, MD2, 1:1, Hard, Carbon Steel, Lever

24D512

Applicator, MD2, 1:1, Hard, Carbon Steel, Pneumatic

24D513

Applicator, MD2, 1:1, Hard, Stainless Steel

24D514

Applicator, MD2, 1:1, Hard, Stainless Steel, Electric

24D515

Applicator, MD2, 1:1, Hard, Stainless Steel, Lever

313997W

Product Configurator

24D516
24D521
24D522

Applicator, MD2, 1:1, Hard, Stainless Steel,
Pneumatic

0.60

24A040

S-Head Only

0.70

24A041

S-Head Only

Applicator, MD2, 10:1, Soft, Carbon Steel

0.80

24A042

S-Head Only

0.90

24A043

S-Head Only

1.00

24A044

S-Head Only

1.10

24A045

S-Head Only

1.20

24A046

S-Head Only

1.30

24A047

S-Head Only

Applicator, MD2, 10:1, Soft, Carbon Steel, Electric

24D523

Applicator, MD2, 10:1, Soft, Carbon Steel, Lever

24D524

Applicator, MD2, 10:1, Soft, Stainless Steel

24D525

Applicator, MD2, 10:1, Soft, Stainless Steel, Electric

1.40

24A050

S-Head Only

1.50

24A051

S-Head Only

Applicator, MD2, 10:1, Soft, Stainless Steel,
Lever

1.60

24A052

S-Head Only

1.70

24A053

S-Head Only

24D530

Applicator, MD2, 10:1, Hard, Carbon Steel

1.80

24A054

S-Head Only

24D531

Applicator, MD2, 10:1, Hard, Carbon Steel, Electric

1.90

24A055

S-Head Only

2.00

24A056

S-Head Only

Applicator, MD2, 10:1, Hard, Carbon Steel, Lever

2.50

24A057

S-Head Only

Applicator, MD2, 10:1, Hard, Carbon Steel, Pneumatic

3.00

24A058

S-Head Only

3.50

24A059

S-Head Only

Applicator, MD2, 10:1, Hard, Stainless Steel

4.00

24A060

S-Head Only

Applicator, MD2, 10:1, Hard, Stainless Steel,
Electric

4.20

24A061

S-Head Only

4.50

24A062

S-Head Only

Applicator, MD2, 10:1, Hard, Stainless Steel,
Lever

5.00

24A063

S-Head Only

5.50

24A064

S-Head Only

Applicator, MD2, 10:1, Hard, Stainless Steel,
Pneumatic

6.00

24A065

S-Head Only

6.50

24A066

S-Head Only

MD2 Orifice Adapter Kit

7.00

24A067

S-Head Only

M0934A-4

L-Head Only

0.25

247761

L-Head Only

0.45

247762

L-Head Only

24D526

24D532
24D533
24D534
24D535
24D536
24D537
24E505

Calibrate

257999

EP Pour Gun, Pistol Grip, 1/4 in. Purge Rod

24C932

EP Pour Gun, Machine mount, 1/4 in. Purge Rod

24C933

EP Pour Gun, Pistol Grip, 3/8 in. Purge Rod

0.5

247763

L-Head Only

24C934

EP Pour Gun, Machine Mount, 3/8 in. Purge Rod

0.75

247764

L-Head Only

LC0058

Mixer Kit, (10) 3/8 in. x 24 Element with Shroud

0.8

247765

L-Head Only

LC0059

Mixer Kit, (10) 3/8 in. x 36 Element with Shroud

0.85

247766

L-Head Only

LC0060

Mixer Kit, (10) 3/8 in. Combo with Shroud

LC0295

Mixer Kit, (10) 1/2 in. x 24 Element with Shroud

LC0296
LC0079
LC0080
LC0081

247767

L-Head Only

1.1

247811

L-Head Only

1.2

247848

L-Head Only

Mixer Kit, (10) 1/2 in. x 36 Element with Shroud

1.25

248858

L-Head Only

Mixer Pack, (50) 3/8 in. x 24 Element

1.3

247859

L-Head Only

Mixer Pack, (50) 3/8 in. x 24 Element

1.4

247860

L-Head Only

Mixer Pack, (50) 3/8 in. Combo Element

1.5

247861

L-Head Only

1.6

247862

L-Head Only

1.65

247863

L-Head Only

LC0086

Mixer Pack, (250) 3/8 in. x 24 Element

LC0087

Mixer Pack, (250) 3/8 in. x 36 Element

LC0088

Mixer Pack, (250) 3/8 in. Combo Element

B (Blue) Applicator Orifice
S-Head and L-Head
Description

Part

For Use With Applicator:

Calibrate

24A036

S-Head Only

0.25

24A037

S-Head Only

0.35

24A038

S-Head Only

0.50

24A039

S-Head Only

313997W

1.7

247864

L-Head Only

1.75

247865

L-Head Only

1.8

247866

L-Head Only

1.9

247867

L-Head Only

247868

L-Head Only

2.4

247869

L-Head Only

3.2

247870

L-Head Only

3.6

247871

L-Head Only

4.2

247872

L-Head Only

247873

L-Head Only

5.6

247874

L-Head Only

Product Configurator

GX-16
Description

Part

1.32 mm Poly
Orifice

24C811

EP 250 Poly Side Orifice

1.40 mm Poly
Orifice

24C812

EP 250 Poly Side Orifice

1.60 mm Poly
Orifice

24C813

EP 250 Poly Side Orifice

24C815

EP 250 Poly Side Orifice

257701

0.011 in. Orifice

257702

0.013 in. Orifice

257703

0.016 in. Orifice

257704

0.018 in. Orifice

257705

0.020 in. Orifice

1.85 mm Poly
Orifice

257706

0.022 in. Orifice

Orifice Kit

24E251

EP 375, 6 Blue, 6 Red

257707

0.023 in. Orifice

24C761

EP 375 Poly Side Orifice, Std

257708

0.024 in. Orifice

0.51 mm Poly
Orifice

257709

0.025 in. Orifice

24C762

EP 375 Poly Side Orifice, Std

257710

0.026 in. Orifice

0.79 mm Poly
Orifice

257711

0.028 in. Orifice

1.19 mm Poly
Orifice

24C763

EP 375 Poly Side Orifice, Std

257712

0.029 in. Orifice

EP 375 Poly Side Orifice, Std

0.032 in. Orifice

1.52 mm Poly
Orifice

24C764

257713
257714

0.035 in. Orifice

EP 375 Poly Side Orifice, Std

0.036 in. Orifice

1.70 mm Poly
Orifice

24C765

257715
257716

0.038 in. Orifice

EP 375 Poly Side Orifice, Std

0.039 in. Orifice

2.18 mm Poly
Orifice

24C766

257717
257718

0.040 in. Orifice

24C794

EP 375 Poly Side Orifice

257719

0.042 in. Orifice

0.41 mm Poly
Orifice

257720

0.043 in. Orifice

24C795

EP 375 Poly Side Orifice

257721

0.044 in. Orifice

0.61 mm Poly
Orifice

257722

0.049 in. Orifice

0.71 mm Poly
Orifice

24C796

EP 375 Poly Side Orifice

257723

0.052 in. Orifice

EP 375 Poly Side Orifice

0.061 in. Orifice

0.89 mm Poly
Orifice

24C797

257724
24K682

0.085 in. Orifice

0.99 mm Poly
Orifice

24C798

EP 375 Poly Side Orifice

1.07 mm Poly
Orifice

24C799

EP 375 Poly Side Orifice

1.32 mm Poly
Orifice

24C800

EP 375 Poly Side Orifice

EP™ Gun
Description

Part

For Use With Applicator:

Orifice Kit

24E250

EP 250, 6 Blue, 6 Red

0.51 mm Poly
Orifice

24C751

EP 250 Poly Side Orifice, Std

1.40 mm Poly
Orifice

24C801

EP 375 Poly Side Orifice

0.79 mm Poly
Orifice

24C752

EP 250 Poly Side Orifice, Std

1.60 mm Poly
Orifice

24C802

EP 375 Poly Side Orifice

1.19 mm Poly
Orifice

24C753

EP 250 Poly Side Orifice, Std

1.85 mm Poly
Orifice

24C804

EP 375 Poly Side Orifice

1.52 mm Poly
Orifice

24C754

EP 250 Poly Side Orifice, Std

1.70mm Poly
Orifice

24C755

EP 250 Poly Side Orifice, Std

2.18 mm Poly
Orifice

24C756

EP 250 Poly Side Orifice, Std

0.41 mm Poly
Orifice

24C805

EP 250 Poly Side Orifice

0.61 mm Poly
Orifice

24C806

EP 250 Poly Side Orifice

0.71 mm Poly
Orifice

24C807

EP 250 Poly Side Orifice

0.89 mm Poly
Orifice

24C808

EP 250 Poly Side Orifice

0.99 mm Poly
Orifice

24C809

EP 250 Poly Side Orifice

1.07 mm Poly
Orifice

24C810

EP 250 Poly Side Orifice

313997W

Product Configurator

Iso A (Red) Applicator Orifice
S-Head and L-Head
The A (Red) applicator orifices for the S-Head and
L-Head are the same as the B (Blue) applicator orifices.
See page 11.

GX-16
Description

Part

257701

0.011 in. Orifice

257702

0.013 in. Orifice

257703

0.016 in. Orifice

257704

0.018 in. Orifice

257705

0.020 in. Orifice

257706

0.022 in. Orifice

257707

0.023 in. Orifice

257708

0.024 in. Orifice

257709

0.025 in. Orifice

257710

0.026 in. Orifice

257711

0.028 in. Orifice

257712

0.029 in. Orifice

257713

0.032 in. Orifice

257714

0.035 in. Orifice

257715

0.036 in. Orifice

257716

0.038 in. Orifice

257717

0.039 in. Orifice

257718

0.040 in. Orifice

257719

0.042 in. Orifice

257720

0.043 in. Orifice

257721

0.044 in. Orifice

257722

0.049 in. Orifice

257723

0.052 in. Orifice

257724

0.061 in. Orifice

24K682

0.085 in. Orifice

EP Gun

24D231

EP 250 Iso Side Orifice

0.89 mm Iso
Orifice

24D232

EP 250 Iso Side Orifice

0.99 mm Iso
Orifice

24D233

EP 250 Iso Side Orifice

1.07 mm Iso
Orifice

24D234

EP 250 Iso Side Orifice

1.32 mm Iso
Orifice

24D235

EP 250 Iso Side Orifice

1.40 mm Iso
Orifice

24D236

EP 250 Iso Side Orifice

1.60 mm Iso
Orifice

24D237

EP 250 Iso Side Orifice

1.85 mm Iso
Orifice

24D238

EP 250 Iso Side Orifice

0.51 mm Iso
Orifice

24D239

EP 375 Iso Side Orifice, Std

0.79 mm Iso
Orifice

24D240

EP 375 Iso Side Orifice, Std

1.19 mm Iso
Orifice

24D241

EP 375 Iso Side Orifice, Std

1.52 mm Iso
Orifice

24D242

EP 375 Iso Side Orifice, Std

1.70 mm Iso
Orifice

24D243

EP 375 Iso Side Orifice, Std

2.18 mm Iso
Orifice

24D244

EP 375 Iso Side Orifice, Std

0.41 mm Iso
Orifice

24D245

EP 375 Iso Side Orifice

0.61 mm Iso
Orifice

24D246

EP 375 Iso Side Orifice

0.71 mm Iso
Orifice

24D247

EP 375 Iso Side Orifice

0.89 mm Iso
Orifice

24D248

EP 375 Iso Side Orifice

0.99 mm Iso
Orifice

24D249

EP 375 Iso Side Orifice

1.07 mm Iso
Orifice

24D250

EP 375 Iso Side Orifice

1.32 mm Iso
Orifice

24D251

EP 375 Iso Side Orifice

1.40 mm Iso
Orifice

24D252

EP 375 Iso Side Orifice

Description

Part

0.51 mm Iso
Orifice

24D223

EP 250 Iso Side Orifice, Std

1.60 mm Iso
Orifice

24D253

EP 375 Iso Side Orifice

0.79 mm Iso
Orifice

24D224

EP 250 Iso Side Orifice, Std

1.85 mm Iso
Orifice

24D254

EP 375 Iso Side Orifice

1.19 mm Iso
Orifice

24D225

EP 250 Iso Side Orifice, Std

1.52 mm Iso
Orifice

24D226

EP 250 Iso Side Orifice, Std

1.70mm Iso
Orifice

24D227

EP 250 Iso Side Orifice, Std

2.18 mm Iso
Orifice

24D228

EP 250 Iso Side Orifice, Std

0.41 mm Iso
Orifice

24D229

EP 250 Iso Side Orifice

0.61 mm Iso
Orifice

24D230

EP 250 Iso Side Orifice

313997W

For Use With Applicator:

0.71 mm Iso
Orifice

Product Configurator

AC Power Pack with
S-Head/L-Head Hoses, Optional
Boom

Flow Meters
Flow Meter Electronics (Necessary)
Part

Part

Description

24J318

Description
Flow Meter Electronics Kit

24D829 230V, Boom, L-Head Hoses
24D830 230V, Boom, S-Head Hoses

“A” and “B” Side Flow Meter (One for each side)

24D834 400V, Boom, L-Head Hoses
24D835 400V, Boom, S-Head Hoses
24D831 230V, L-Head Hoses, No Boom

Part
24J319

S3000 Flow Meter Kit
(0.01 to 0.53 gpm, 50 to 2000 cc per min)
(1 to 1000 cps)

24J320

G3000 Flow Meter Kit
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
(20 to 3000 cps)

24J321

G3000HR Flow Meter Kit
(0.01 to 0.5 gpm, 38 to 1900 cc per min)
(20 to 3000 cps)

24J322

HG6000 Flow Meter Kit
(0.013 to 6.0 gpm, 50 to 22,700 cc per min)
(30 to 1,000,000 cps)

24J323

HG6000HR Flow Meter Kit
(0.007 to 2.0 gpm, 25 to 7571 cc per min)
(30 to 1,000,000,cps)

24D832 230V, S-Head Hoses, No Boom
24D836 400V, L-Head Hoses, No Boom
24D837 400V, S-Head Hoses, No Boom
24F297

230V, L-Head Application, No Boom, No Hoses

24J912

230V, S-Head Application, No Boom, No Hoses

24F298

400V, L-Head Application, No Boom, No Hoses

24J913

230V, S-Head Application, No Boom, No Hoses

257798

Power Pack GX-16 Connection Kit

24E347

Hydraulic Power Pack Level Sensor Kit

24C872 Hydraulic Power Pack Pressure Gauge Kit
24E348

Hydraulic Power Pack Temperature Sensor

124217

Power Pack Accumulator Charging kit

Description

Flow Meter Calibration Kit (per applicator)

Dispense Valve Interface Kit
Part

Description

24C757 MD2 Valve Solenoid, Machine Mount
24D160 MD2 Valve Solenoid, Remote Mount
24D161 Auto-Fusion Solenoid for Fusion Dispense Valve
24C067 Fusion Gun Pressure Adjust Kit

Part

Description

24J324

L-Head Flow Meter Calibration Kit

24J325

S-Head Flow Meter Calibration Kit

24J326

P2 Flow Meter Calibration Kit

24J357

GX-16 Flow Meter Calibration Kit

24F227

EP/Fusion Flow Meter Calibration Kit

255247

MD2 1:1 Flow Meter Calibration Kit

255245

MD2 10:1 Flow Meter Calibration Kit

313997W

Product Configurator

Pump Feed Kits
Part

Description

246081

2:1 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit

246369

H515 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit

246375

H716 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit

24D328 H1050 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit

24D102 Husky 1050 Pump with Stainless Steel Fluid
Plumbing
24D103 2:1 Supply Pump with Stainless Steel Fluid
Plumbing
24D104 5:1 Monarch Pump with Stainless Steel Fluid
Plumbing
24D105 5:1 Monarch Pump with Stainless Steel Fluid
Plumbing
24E396

One 2:1 T-2 Pump, Carbon Steel

24E397

One 2:1 T-2 Pump, Stainless Steel

24E398

One Monarch 5:1 Pump, 5G

24E399

One Monarch 5:1 Pump, 55G

246419

Carbon Steel Riser Tube Assembly

246477

Carbon Steel Return Tube

24D092 H515 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit

246483

Air Supply for Feed Pump and Gun

247616

Desiccant Dryer

24D093 H716 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit

15C381 Desiccant Dryer Cartridge

24D094 H1050 (Air/Fluid) Stainless Steel Complete Supply Pump Kit

24D106 Stainless Steel Return Tube Accessory Kit

257769

High-Flo® (Air/Fluid) Carbon Steel Complete
Supply Pump Kit

24D091 2:1 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit

24D095 5:1 Monarch 55G Stainless Steel Complete Supply Pump Kit
24D096 5:1 Monarch 5G Stainless Steel Complete Supply
Pump Kit
257777

High-Flo Stainless Steel Complete Supply Pump
Kit

246366

Husky™ 515 Pump, Drum with Riser Tube

246367

Husky 716 Pump, Drum with Riser Tube

233048

24D107 Stainless Steel Circulation Accessory
24E379

Husky 515 Diaphragm Pump, Drum with Riser
Tube

233057

Husky 716 Diaphragm Pump, Drum with Riser
Tube

26 sq. in., 60 mesh, Stainless Steel Fluid Filter

116178

26 sq. in., 30 mesh, Stainless Steel Fluid Filter
Element

116179

26 sq. in., 60 mesh, Stainless Steel Fluid Filter
Element

116180

26 sq. in., 100 mesh, Stainless Steel Fluid Filter
Element

116181

26 sq. in., 200 mesh, Stainless Steel Fluid Filter
Element

213058

36 sq. in., 60 mesh, Carbon Steel Fluid Filter

108106

36 sq. in., 30 mesh, Carbon Steel Fluid Filter Element

108107

36 sq. in., 60 mesh, Carbon Steel Fluid Filter Element

108108

36 sq. in., 100 mesh, Carbon Steel Fluid Filter
Element

108109

36 sq. in., 150 mesh, Carbon Steel Fluid Filter
Element

108110

36 sq. in., 200 mesh, Carbon Steel Fluid Filter
Element

24D097 Husky 1050 SS Pump, Drum with Riser Tube
295616

2:1 (Air/Fluid) Stainless Steel Supply Pumps with
Riser Tubes

24D098 5:1 Monarch, 5G, Stainless Steel Supply Pumps
with Riser Tubes
24D099 5:1 Monarch, 55G, Stainless Steel Supply Pumps
with Riser Tubes
246481

Husky 515 Pump with Carbon Steel Fluid Plumbing

246482

Husky 716 Pump with Carbon Steel Fluid Plumbing

Carbon Steel Circulation Accessory Kit

244053

24D329 Husky 1050 Pump, Drum with Riser Tube
233052

Drum Pump Accessory Kit

24D332 Husky 1050 Pump with Carbon Steel Fluid
Plumbing
246898

2:1 Supply Pump with Carbon Steel Fluid Plumbing

24D100 Husky 515 Pump with Stainless Steel Fluid
Plumbing
24D101 Husky 716 Pump with Stainless Steel Fluid
Plumbing

313997W

Product Configurator

B (Blue) and A (Red) Feed Tanks
Part

Description

24D562 38L Tank, No Agitation, Chiller, Desiccant, 2
Level Sensors

24J209

20gal (75L) Stainless Steel Tank, 3 Level Sensors, Insulated

24J707

20gal (75L) Carbon Steel Tank, 3 Level Sensors,
Insulated

24J243

2gal (7.6L) Stainless Steel Tank

24D564 38L Tank, Agitation, Chiller, Desiccant, 2 Level
Sensors
24D565 75L Tank, No Agitation, Chiller, Desiccant, 2
Level Sensors
24C317 75L Tank, Agitation, Chiller, Desiccant, 2 Level
Sensors
24D568 38L Tank, No Agitation, No Level Sensors
24D569 38L Tank, No Agitation, 2 Level Sensors
24D570 38L Tank, Agitation, 2 Level Sensors
24D571 38L Tank, Agitation, Slinger Plate, 2 Level Sensors
24D572 38L Tank, Agitation, Slinger Plate, Heat, Insulation, 2 Level Sensors
24D573 38L Tank, Agitation, Heat, Insulation, 2 Level
Sensors
24D574 75L Tank, No Agitation, No Level Sensors
24D575 75L Tank, No Agitation, 2 Level Sensors
24D576 75L Tank, Agitation, 2 Level Sensors
24D577 75L Tank, Agitation, Slinger Plate, 2 Level Sensors
24D578 75L Tank, Agitation, Slinger Plate, Heat, Insulation, 2 Level Sensors
24D579 75L Tank, Agitation, Heat, Insulation, 2 Level
Sensors
257757

Insulator Blanket for 38L Tank

257758

Insulator Blanket for 75L Tank

257770

Refill Kit For Customer Supplied Feed System

257778

Nitrogen Kit For 1 Tank

257779

Nitrogen Kit For 2 Tanks

257916

Vacuum Pump Kit, 6.9 cfm, 1st, 230V, 1 phase

24D271 3rd Level Sensor Prox Switch Option
LC0097 Desiccant Dryer, 3/8 in. Npt With Adapter And
Cartridge
LC0098 Desiccant Dryer Refill Cartridge
24G952 20gal (75L) Carbon Steel Tank, 2 Level Sensors
24G953 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Pneumatic Agitator
24G955 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Electric Agitator
24G956 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Chiller Control Valve, Heat Exchanger
24G957 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Pneumatic Agitator, Chiller Control Valve, Heat Exchanger
24G959 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Electric Agitator, Chiller Control
Valve, Heat Exchanger

313997W

Product Configurator

Additional Accessories
Discrete Gateway Module (DGM)

Miscellaneous
Part

Description

24C871 Hydraulic Power Pack Hydraulic Tank Fluid Level
Sensor
24C873 Hydraulic Power Pack Manifold Oil Temperature
Sensor
24P090

Mobile Pallet Base with Casters

24F516

IsoGuard Select fluid, 6 quarts

121728

Extension Cable for Advanced Display Module,
4 meter,

The HFR Discrete Gateway Module allows the user to
control an HFR through multiple external control devices
such as contact blocks or relays. The DGM operates in
conjunction with the existing Advanced Display Module
(ADM) such that both devices can be used to control the
machine. See HFR Communication Gateway Module
manual for more information
Part

Description

255244

Foot Switch with Guard and 4 meter Cable

24F843

Single DGM Cube with Board

24F227

EP and Fusion Gun Ratio Check

24F844

Two DGM Cubes with Board

24F235

25 ft hose extensions for L-Head applicator;
material, hydraulic, and signal cables

24G830 Single DGM Cube

24F236

50 ft hose extensions for L-Head applicator;
material, hydraulic, and signal cables

24F237

25 ft hose extensions for S-Head applicator;
material, hydraulic, and signal cable

24F238

50 ft hose extensions for S-Head applicator;
material, hydraulic, and signal cable

24K206

Nip Sensor Kit

24H019 Air Inlet Filter for Hydraulic Power Pack
255468

Light Tower Kit

Communications Gateway Module (CGM)
The HFR Communication Gateway Module allows the
user to control an HFR through an external control
device such as a PLC. The CGM operates in conjunction with the existing Advanced Display Module (ADM)
such that both devices can be used to control the
machine. See HFR Communication Gateway Module
manual for more information
Part
24J415

Description
CGM Mounting KIt (Required)

CGMDN0 GCA Gateway Module, DeviceNet Fieldbus
CGMEP0 GCA Gateway Module, EtherNet/IP Fieldbus
CGMPB0 GCA Gateway Module, PROFIBUS Fieldbus
CGMPN0 GCA Gateway Module, PROFINET Fieldbus

313997W

Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.

WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
•
•
•

Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
Connect only to grounded power source.
All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•

Read MSDSs to know the specific hazards of the fluids you are using.

•

Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

•

Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
•

Protective eyewear, and hearing protection.

•

Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.

•

Do not point dispensing device at anyone or at any part of the body.

•

Do not put your hand over the fluid outlet.

•

Do not stop or deflect leaks with your hand, body, glove, or rag.

•

Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,
or servicing equipment.

•

Tighten all fluid connections before operating the equipment.

•

Check hoses and couplings daily. Replace worn or damaged parts immediately.

313997W

Warnings

WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•
•
•
•

Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.

•

Ground all equipment in the work area. See Grounding instructions.

•

Use only grounded hoses.

•

Hold gun firmly to side of grounded pail when triggering into pail.

•
•

If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
Keep a working fire extinguisher in the work area.

PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
•

Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.

•

Tighten all fluid connections before operating the equipment.

•

Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•

313997W

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

•

Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.

•

Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.

•

Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.

•

Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

•

Do not alter or modify equipment.

•

Use equipment only for its intended purpose. Call your distributor for information.

•

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

•

Do not kink or over bend hoses or use hoses to pull equipment.

•

Keep children and animals away from work area.

•

Comply with all applicable safety regulations.

Important Two-Component Material Information

WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
•
•
•

Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
•

Do not touch hot fluid or equipment.

Important Two-Component Material Information
Isocyanate Conditions

Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.

Keep Components A (Red) and
B (Blue) Separate

Cross-contamination can result in cured material in
fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of
the equipment’s wetted parts, never interchange
component A (Red) and component B (Blue) parts.

Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.

Material Self-ignition

Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.

313997W

A (Red) and B (Blue) Components

Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
To prevent exposing ISO to moisture:
•

Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.

•

Keep the ISO lube pump reservoir (if installed) filled
with IsoGuard Select, part 24F516. The lubricant
creates a barrier between the ISO and the atmosphere.

•

Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.

•

Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.

•

Never use solvent on one side if it has been contaminated from the other side.

•

Always lubricate threaded parts with ISO pump oil
or grease when reassembling.

Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.

Changing Materials
•

When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

•

Always clean the fluid inlet strainers after flushing.

•

Check with your material manufacturer for chemical
compatibility.

•

Most materials use ISO on the A (Red) side, but
some use ISO on the B (Blue) side. See the following section.

A (Red) and B (Blue) Components
IMPORTANT!

For all machines:

Material suppliers can vary in how they refer to plural
component materials.

•
•

Be aware that when standing in front of the manifold on
proportioner:
•
•
•

Component A (Red) is on the left side.
Component B (Blue) is on the right side.

The A (Red) side is intended for ISO, hardeners,
and catalysts.
If one of the materials being used is moisture-sensitive, that material should always be in the A (Red)
side.
The B (Blue) side is intended for polyols, resins, and
bases.

NOTE: For machines with material volume ratios other
than 1:1, the higher volume side is typically the B (Blue)
side.

313997W

A (Red) and B (Blue) Components

313997W

Typical Installation

Typical Installation
B (Blue) Side Supply Detail

A (Red) Side Supply Detail

G
L

ti7821a3
ti7821a2

A
P
J

J
E

P
C*

* Shown exposed for clarity.
Wrap with tape during operation.

ti14720a

FIG. 1
Key:
A
B
C
D
E
F
G
H
J

HFR Unit (see FIG. 2, page 25)
Hose
Fluid Temperature Sensor (FTS); 2x, 1 for each hose
Whip Hose
Dispense Gun
Gun Air Supply Hose
Feed Pump Air Supply Lines
Waste Container
Fluid Supply Lines

313997W

K
L
M
N
P

Feed Pumps
Agitator
Desiccant Dryer
Bleed Lines
Fluid Manifold

Component Identification

Component Identification
Key for FIG. 2.
AA
BA
BB
CO
FA
FB
FM
FP
FS
FT
FV
GA
GB
HA
HB
HP
HT
LR
LS
MA
MP
PA
PB
PD
PH
PI
PO
PR
PS
SA
SB
TA
TB
TC

Advanced Display Module (see page 30)
Component A (Red) Pressure Relief Outlet
Component B (Blue) Pressure Relief Outlet
Base and Casters (Optional)
Component A (Red) Fluid Manifold Inlet (on left side of
manifold block)
Component B (Blue) Fluid Manifold Inlet
HFR Fluid Manifold
Feed Inlet Pressure Gauge
Feed Inlet Strainer (standard filter size is 20 mesh)
Feed Inlet Temperature Gauge (heated models only)
Feed Inlet Valve (A (Red) side shown)
Component A (Red) Outlet Pressure Gauge
Component B (Blue) Outlet Pressure Gauge
Component A (Red) Hose Connection (from feed to gun
or mix head)
Component B (Blue) Hose Connection (from feed to gun
or mix head)
Hydraulic Power Pack Assembly
Hydraulic Tank
IsoGuard Select Fluid Reservoir
Pumpline Linear Sensor
Motor Control Module, see page 28
Main Power Switch
Component A (Red) Pump
Component B (Blue) Pump
Power Distribution Box
Primary Heater
Primary Heater Fluid Inlet
Primary Heater Fluid Outlet
Primary Heater RTD
Primary Heater Overtemperature Switch
Component A (Red) PRESSURE RELIEF/DISPENSE
Valve
Component B (Blue) PRESSURE RELIEF/DISPENSE
Valve
Component A (Red) Pressure Transducer
Component B (Blue) Pressure Transducer
High Power Temperature Control Module (not shown, see
page 34)

313997W

Component Identification

HP
FM

PD
AA

FV
FT
FS
PH
LR
FS
FP

24C352_313998_3g

Primary Heater (PH) Detail,
B (Blue) side shown

Fluid Manifold (FM) Detail
SA

GB
SB

Rear View

TB
LS

BB
HB

ti9880a1
24C327_313998_1e

24C352_313998_4e

FIG. 2: Component Identification, Heated Model shown with shrouds removed

313997W

Component Identification

Main Power Switch
Located on top of the power distribution box, see
page 25. The main power switch turns power
ON

and OFF

. The main power switch

Additional circuit breakers for protection of the secondary side of the heated hose transformer are located
inside the frame. See the parts list for the installed primary/hose heat option. See Ref. 5 of the product configurator code for your machine to determine which
primary/hose heat option is installed. See Product Configurator on page 5.

does not turn pumps or heat zones on.
B (Blue)
Left Side from Rear View

Circuit Breakers

Most circuit breakers are located inside the power distribution box. The main block of circuit breakers in the
power distribution box is shown below, with detailed
information in the following table. For more information
about items in the power distribution box, see power distribution box manual for more information.
CB1

CB3

CB579

CB2
CB7
CB6
CB9
CB8

CB4

CB5

24C332_313998_3f

A (Red)
Right Side from Rear View

24C681_313998_1e

Size
CB718

Ref.

230V/
1 phase,
400V/
3 phase

230V/
3 phase

Component

CB1

63A

30A

Motor Control Module

CB2

40A

Primary Heater A

CB3

15A

Tank Heat A

CB4

40A

Hose Heat A

CB5

Miscellaneous

CB6

Miscellaneous

CB7

40A

Hose Heat B

CB8

15A

Tank Heat B

CB9

40A

Primary Heater B

24C332_313998_6f

313997W

Component Identification

Hydraulic Power Pack
DK

DB
DF

DD
24C352_313998_2g

FIG. 3
Key:
DA 8 Gallon Hydraulic Oil Reservoir (see Technical Data on
page 108 for specifications)
DB Electric Motor
DC Dipstick (not shown, located at rear left of hydraulic tank)
DD Hydraulic Housing
DE Directional Valve

313997W

DF
DG
DH
DJ
DK

Motor Control Module (see page 28)
Fan
Oil Filter
Shroud (not shown, removed for clarity)
Air Inlet Filter

Component Identification

Motor Control Module (MCM)
For MCM location, see reference MA in FIG. 2 on
page 25. When installed, the end of the MCM with the
power input connection (12) faces down and the end
with the access cover (A) faces up.

NOTICE
If the Motor Control Module is replaced, the selector switch must be set prior to initial startup of the
Motor Control Module or damage may occur. See
HFR Repair manual for details, see Related Manuals on page 3.

The Motor Control Module uses an 8-position selector
switch to set the system maximum working pressure.

3
1A
C

r_257396_3b9905_01b

8
9

7
12
13
r_257396_3b9905_03b

5
FIG. 4: MCM Component Identification

313997W

Component Identification

Ref

Description

Access Cover

LEDs

Warning Label

1A, 1B

CAN Connections

Three-way Splitter to: Oil Low Level
Sensor, Dispense Valve Solenoid, and
Footswitch

Oil Temperature Sensor

Electric Motor Temperature Sensor

LVDT

Three-way Splitter to:
Hydraulic Directional Valve,
Oil Overtemperature Switch

Pressure Transducer B (Blue) side

Pressure Transducer A (Red) side

Not used

Motor Position Sensor

MCM Power Input Connection

Motor Power Connection

313997W

Component Identification

Advanced Display Module (ADM)
User Interface
CB

CA
CD

CE
CF

CH
CG
TI12362a1

FIG. 5: ADM Component Identification - Front

Buttons
Ref.

Button

Function

Ref.

System
enable/
disable

Enables/disables system. When system is disabled, temperature control
and dispense operation are disabled.

Soft Keys Defined by application using ADM.

Cancel

Cancel a selection or number entry
while in the process of entering a
number or making a selection.

Enter

Acknowledge changing a value or
making a selection.

Lock/Set Toggle between run and setup
up
screens. If setup screens are password protected, button toggles
between run and password entry
screen.

Navigation

System Displays system status. See System
Status Indicator (CB) Conditions on
Status
Indicator page 31 for details.
Light
Stop

Stops all system processes.

Button

Function

Navigate within a screen or to a new
screen.

313997W

Component Identification

CN
CP

r_24E451_3B9900_1a

FIG. 6: ADM Component Identification - Rear
Key:
CJ
CK
CL
CM

Flat Panel Mount
Model Number
USB Module Interface
CAN Cable Connections

CN
CP
CR
CS

Module Status LEDs
Accessory Cable Connections
Token Access Cover
Battery Access Cover

System Status Indicator (CB) Conditions
Green Solid - Run Mode, System On
Green Flashing - Setup Mode, System On
Yellow Solid - Run Mode, System Off
Yellow Flashing - Setup Mode, System Off

313997W

Component Identification

Main Display Components
The following figure calls out the navigational, status, and general informational components of each screen. For
details regarding the user interface display see Advanced Display Module (ADM) Operation, page 46.

Current date and time

Mode

Previous screen

Current screen

Next screen

Faults, Status

Enter/Exit screen
Previous
screen no.
Current
screen no.

Function display

Next
screen no.

FIG. 7: Main Display Components

313997W

Component Identification

Fluid Control Module (FCM)
A
C

ti12337a1

ti12336a1

FIG. 8:
Key:
A
B
C
D
E
F

Fluid Control Module
Base
Module Connection Screws
Access Cover
Module Status LEDs
CAN Connectors

313997W

Component Identification

Temperature Control Module (Heated HFR Only)
LED
Signals

1
7
3

ti12352a1

ti12353a1

4
FIG. 9: High Power Temperature Control Module Sensor Connections

Key:
1
2
3

Overtemperature Switch Connection (primary heaters
only)
RTD Temperature Sensor Connection
Output Power Connection

4
5
6
7

DC Output Connection
Input Power Connection
CAN Connections
Rotary Selector Switch, Token Access

1
5

ti12356a1

ti12357a1

4
7

FIG. 10: Low Power Module Cable Connections
1
2
3

Overtemperature Switch Connection
RTD Temperature Sensor Connection
Output Power Connection

4
5
6
7

DC Output Connection
Input Power Connection
CAN Connections
Base

313997W

Component Identification

Heat Control Zone Selection
(Heated models only)
The HFR unit supports 4 independent temperature control zones. The high power temperature control modules
are located inside the frame below the hydraulic power
pack.
Hose Heater B (Blue)

Primary Heater B (Blue)

Left Side from
Rear View

24C332_313998_3f

Primary Heater A (Red)

Hose Heater A (Red)

Right Side from
Rear View

24C332_313998_6f

313997W

Component Identification

Adjust Rotary Switch

High Power Module Rotary Switch Settings

The rotary switch setting indicates which zone the temperature control module will control in the system. The
high power module uses an 8-position rotary switch. The
low power module uses a16-position rotary switch.
Set the rotary switch (S) to the specific selection according to the settings listed in the following tables.
High Power Module Rotary Switch Location

Setting
0
1
2
3
4
5
6
7

Zone
Not Used
B (Blue) Primary Heat
B (Blue) Hose Heat
A (Red) Primary Heat
A (Red) Hose Heat
Not Used
Not Used
Not Used

Low Power Module Rotary Switch Settings

ti12360a

Low Power Module Rotary Switch Location

Setting
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F

Zone
Not Used
Not Used
Not Used
Not Used
Not Used
B (Blue) Tank Heater
A (Red) Tank Heater
B (Blue) Chiller
A (Red) Chiller
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used

S
ti12361a

FIG. 11

313997W

Dispense Valves Overview

Dispense Valves Overview
Three types of dispense valves can be used with the
HFR system:
•
•
•

Stall-at-pressure
Solenoid controlled
Hydraulically actuated and recirculating

The P2 Gun and Fusion Gun are examples of
stall-at-pressure dispense valves. When not dispensing,
the fluid in the chemical lines are fully pressurized.
When using a stall-to-pressure dispense valve, a footswitch cannot be used. Any signals sent from a footswitch will be ignored.
The EP Gun and MD2 Valve are examples of solenoid
controlled dispense valves. When the trigger is pulled
the signal requests the dispense to start. When the
machine sees the signal, fluid rises to dispensing pressure and the valve is opened to begin dispensing. When
the trigger is released, the solenoid signals that the dispense is finished.
The L-Head, S-Head, and GX-16 are examples of
hydraulically actuated, recirculating dispense valves.
When not dispensing, material is recirculated to maintain temperature and pressure. Opening and closing the
valve is controlled hydraulically which leads to faster
actuation and more accurate dispenses.

313997W

Setup

Setup
Perform this setup procedure to secure all necessary
machine connections for machine operation.

3. Connect electrical cord.

1. Locate HFR.
a. Locate HFR on a level surface. See Dimensions on page 110 for space requirements.
b.

Anchor the HFR to the floor (suggested
anchors: McMaster Carr anchor, 92403A400).
See Dimensions, page 110, for bolt locations. If
machine mobility is required, purchase Mobile
Pallet Base with Casters Kit, 24P090.

NOTICE
To avoid tipping the machine and personal injury, do
not attach wheels directly to the standard HFR
mounting brackets.

NOTE: See Power Line Voltage Surges information on
page 39.
NOTE: Power cord is not supplied. See the following
table.
Table 1: Power Cord Requirements

Model

Cord Requirements
AWG (mm2)

Non-Heated HFR,
230V, 1 phase

6 (13.3), 2 wire + ground

Non-Heated HFR,
230V, 3 phase

8 (8.4), 3 wire + ground

Non-Heated HFR,
400V, 3 phase

6 (13.3), 4 wire + ground †

NOTICE
Bolt HFR to original shipping pallet before lifting.

Heated HFR,
230V, 1 phase

1 (42.4), 2 wire + ground

Heated HFR,
230V, 3 phase

4 (21.2), 3 wire + ground

2. Electrical requirements. See Models on page 4

Heated HFR,
400V, 3 phase

4 (21.2), 4 wire + ground †

Do not expose HFR to rain.

for detailed electrical requirements information.

† Residual Current Device (RCD) must be rated at
300 mA if installed.
Installing this equipment requires access to parts
which may cause electric shock or other serious injury
if work is not performed properly. Have a qualified
electrician connect power and ground to main power
switch terminals, see step 3 in this setup procedure.
All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

NOTICE
Never connect to 480V, 3 phase power. Severe
equipment damage will occur.

Electrical Cord Wires by Model
230V, 1 phase: L1, L2, GND
230V, 3 phase: L1, L2, L3, GND
400V, 3 phase: L1, L2, L3, N, GND
Typical Voltage Readings
230V, 1 phase:
L1-L2: 230V
L1 or L2-G: 115V
230V, 3 phase (delta high leg):
L1-L2, L2-L3, L3-L1: 230V
L1-G, L3-G: 115V
L2-G: 208V
400V, 3 phase (Y / wye):
L1-L2, L2-L3, L3-L1: 400V
L1-N, L2-N, L3-N: 230V
L1-G, L2-G, L3-G: 230V

313997W

Setup

Use 5/32 or 4 mm hex allen wrench to connect the two
or three power leads to L1, L2, and L3, as applicable.
Connect green to ground (GND).

Press “Min Max” successively to show the peak
positive and negative DC voltages.

d. Confirm readings do not exceed 400VDC
(Motor Control Module alarm issued at
420VDC).

N L3 L2 L1

The chart below shows the permissible magnitude and
duration of temporary over-voltage events:

GND

Maximum Permissible Transient Voltage Surges
* Constructed from ITIC 1996 curve, referenced by IEC 61000-2-4

1400

r_24C686_313998_1a

FIG. 12: 400V, 3 phase shown

1200

<--1 MW Max Surge Power
1200Vac, 1697Vdc

Power Line Voltage Surges
Power conversion equipment can be sensitive to voltage
fluctuations on incoming power. The Motor Control Module falls under the category of power conversion equipment because energy is stored on a capacitive bus and
then modulated to control a brushless motor. Engineered design takes this into account and withstands a
wide range of conditions, but it is possible for supplied
power to occasionally fall outside the tolerable range in
industrial plants with high-amperage reactive pulsed
loads such as welding equipment. If the tolerable range
is exceeded, an overvoltage condition is flagged and the
system will shut down in an alarm state to protect itself
and alert the user of unstable power. Excessive or
repeated overvoltage may permanently damage hardware.

Voltage (Volts RMS)

1000
800
600
480Vac, 679Vdc

400

<--150 KW Max Surge Power

336Vac, 475Vdc

<--50 KW Max Surge Power
288Vac, 407Vdc

200

<--No Power Limit
264Vac, 373Vdc

0
0.000001

0.00001

0.0001

0.001

0.01

0.1

Time (seconds)

The MAX-HOLD feature on a multimeter can be used to
determine peak DC voltage on the line. DC is the proper
setting, as opposed to AC, because peak voltage is the
critical parameter that affects the DC voltage level
stored on the capacitive bus in power conversion equipment. Reading should not regularly exceed approximately 400VDC to avoid tripping the 420VDC alarm
level in the Motor Control Module. If power quality is suspect, power conditioning or isolation of the device(s)
causing poor power quality is recommended. Consult a
qualified electrician if there are any concerns about the
available power supply.
Power Line Test Steps with Multimeter
a. Set multimeter to “DC voltage”.
b.

Connect multimeter probes to supplied power
line.

313997W

Setup

4. Connect feed lines

5. Connect pressure relief lines

a. Install feed pumps (K) in component A (Red)
and B (Blue) supply drums. See FIG. 1 and FIG.
2, pages 23 and 25.
NOTE: A minimum feed pressure of 50 psi (0.35 MPa,
3.5 bar) is required at both feed inlet pressure gauges
(FP). Maximum feed pressure is 250 psi (1.75 MPa,
17.5 bar). Maintain A (Red) and B (Blue) feed pressures
within 10% of each other.

Do not install shutoffs downstream of the PRESSURE
RELIEF/DISPENSE valve outlets (BA, BB). The
valves function as overpressure relief valves when set
to DISPENSE
. Lines must be open so valves
can automatically relieve pressure when machine is
operating.
If circulating fluid back to the supply drums, use high
pressure hose rated to withstand the maximum working pressure of this equipment.
a. Recommended: Connect high pressure hose
(R) to relief fittings (BA, BB) of both PRESSURE RELIEF/DISPENSE valves. Route hose
back to component A (Red) and B (Blue) drums.
See FIG. 1, page 23.

ti10006a1

Seal component A (Red) drum and use desiccant dryer (M) in vent.

Install agitator (L) in component B (Blue) drum,
if necessary.

d. Ensure A (Red) and B (Blue) inlet valves (FV)
are closed.

SB
SA

R
BA
R

FV
ti9883a1

NOTE:
Supply hoses from feed pumps should be 3/4 in.
(19 mm) ID minimum.
e. Connect and tighten component B (Blue) supply
hose to the 3/4 npt(f) swivel on the component B
(Blue) inlet valve.
f.

ti9880a1

Alternately: Secure supplied bleed tubes (N) in
grounded, sealed waste containers (H). See
FIG. 1, page 23.

6. For Heated HFR models only, install Fluid Temperature Sensor (FTS)
a. Install FTS between main hose and whip hose.
See Heated Hose manual for instructions.

Connect and tighten component A (Red) supply
hose to the 1/2 npt(f) swivel on the component A
(Red) inlet valve.

313997W

Setup

7. Connect heated hose monitor zones
NOTE: For Heated HFR models only, see Heated Hose
manual for detailed instructions on connecting heated
hoses.
NOTICE
For Heated HFR models only, the FTS (C) and
whip hose (D) must be used with heated hose. See
step 6 on page 40 for FTS installation. Hose length,
including whip hose, must be 10 ft (3 m) minimum.

d. For Heated HFR Models only, connect
cables (Y). Connect electrical connectors (V).
Be sure cables have slack when hose bends.
Wrap cable and electrical connections with electrical tape. See Heated Hose manual for heated
hose connection details and illustrations for the
various types of heated hoses.

Y
a. Turn main power OFF
b.

For Heated HFR Models only, assemble
heated hose sections, FTS, and whip hose. See
Heated Hose manual 3A0237 for heated hose
connection details and illustrations for the various types of heated hoses.
For Non-Heated HFR Models only, assemble
fluid supply hose sections and whip hose.

ti9881a1

8. For systems with a gun fluid manifold, close gun
fluid manifold valves A (Red) and B (blue).

Connect A (Red) and B (Blue) hoses to A (Red)
and B (Blue) outlets on HFR fluid manifold (FM).
Hoses are color coded: red for component A,
blue for component B. Fittings are sized to prevent connection errors.
ti2411a1

NOTE: Gun fluid manifold hose adapters allow use of
1/4 in. and 3/8 in. ID fluid hoses. To use 1/2 in. (13 mm)
ID fluid hoses, remove adapters from gun fluid manifold
and install as needed to connect hose.

313997W

Setup

9. For models with an MD2 valve, connect whip
hose to MD2 valve component A (Red) and component B (Blue) fluid inlets.
For models with a dispense gun, connect whip
hose to gun fluid manifold. Do not connect manifold to gun. See FIG. 13.

pense gun firmly to the side of a grounded
metal pail, then trigger gun.

12. Check hydraulic fluid level
Hydraulic reservoir is filled at the factory. Check fluid
level before operating the first time, and weekly thereafter. See Technical Data on page 108 for specifications.

13. IsoGuard Select Fluid system setup
ti2417a1

FIG. 13

Component A (Red) Pump: Fill IsoGuard Select reservoir (LR) with IsoGuard Select fluid (24F516).
a. Lift the reservoir (LR) out of the bracket (RB)
and remove the container from the cap.

10. Pressure check hose
See hose manual. Pressure check for leaks. If no leaks,
wrap hose and electrical connections to protect from
damage.

11. Ground system
LR

This equipment must be grounded.
24C352_312998_8g

a. HFR: grounded through power cord. See step 3
on page 38.
b.

EP Gun or Dispense Valve: If supplied, connect
whip hose ground wire to FTS, see step 6 on
page 40. Do not disconnect wire or dispense
without whip hose.
Fluid supply containers: follow your local code.

Fill with fresh fluid. Thread the reservoir onto
the cap assembly and place it in the
bracket (RB).

Push the supply tube approximately 1/3 of the
way into the reservoir. The supply tube is the
tube with the check valve with an arrow pointing
in the direction of flow towards the IsoGuard
Select fluid cylinder.

d. Object being dispensed: follow your local code.
e. Solvent pails used when flushing: follow your
local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not
place pail on a nonconductive surface, such as
paper or cardboard, which interrupts grounding
continuity.
f.

To maintain grounding continuity when flushing
or relieving pressure, hold a metal part of dis-

d. Push the return tube into the reservoir until it
reaches the bottom. The return tube is the tube
with the check valve with an arrow pointing in
the direction of flow away from the IsoGuard
Select fluid cylinder.
NOTE: The return tube must reach the bottom of the
reservoir to ensure that isocyanate crystals will settle to
the bottom and not be siphoned into the supply tube and
returned to the pump.

313997W

Setup

14. Prime IsoGuard Select fluid cylinder

g. Press

The IsoGuard Select fluid cylinder must be primed when
replacing IsoGuard Select fluid. See IsoGuard Select®
System on page 57 for instructions.

to enable system. LED should be

solid green.
h. Check that heat zones are on and temperatures
are on target, see Status Screen on page 85.

15. Install dispense valve

a. Navigate to System Screen 2 and select the
appropriate dispense valve from the “Dispense
Valve” dropdown menu. See System Screen 2
on page 73.
b.

Set pressure relief valves (SA, SB) to RELIEF.

If dispense valve has a trigger safety lock,
engage the trigger safety lock.

Check fluid pressure display and adjust as necessary.

For MD2 and Auto-Fusion dispense valves, perform Connect Solenoid Kit procedure. See
Heated Hoses and Applicator Kits manual for
procedure.

Check fluid pressure gauges (GA, GB) to
ensure proper pressure balance. If imbalanced,
reduce pressure of higher component by
slightly turning PRESSURE RELIEF/DISPENSE valve for that component toward PRESSURE RELIEF/CIRCULATION
, until
gauges show balanced pressures.
GA

LOCKED

In this example, B (Blue)
side pressure is higher,
so use the B (Blue) side
valve to balance pressures.

ti10442a1

d. Connect gun to machine. Verify gun is ready for
operation. See appropriate gun manual listed in
Related Manuals on page 3 for detailed
instructions.
e. If gun has pneumatics, verify air line is connected then open bleed-type master air line
valve.
f.

Set PRESSURE RELIEF/DISPENSE valves
(SA, SB) to DISPENSE

ti9877a1

For MD2 and Auto-Fusion dispense valves, perform Connect Solenoid Kit procedure. See
Heated Hoses and Applicator Kits manual for
procedure.

m. If dispense valve has a trigger safety lock, dis-

engage the trigger safety lock.
SA
SB

ti9877a1

313997W

UNLOCKED

ti10441a1

Setup

n. For EP Gun and GX-16, perform a test pour into
a waste container. Adjust pressure and temperature to get desired results. Equipment is ready
to dispense.
o.

For all dispense valves other than the EP Gun,
perform mix ratio test using two tared cups.
Weigh the cups and divide the weights to verify
the mix ratio by weight. See Ratio Checking
section in the dispense valve manual for more
information.
For Fusion dispense valves, perform DC Power
Pack Hydraulic Pressure Setup. See HFR
Repair manual for procedure.

q. Equipment is ready to dispense.

Vacuum De-gas

NOTE: This procedure is for assemblies with vacuum
tree manifold and no agitator or auto-refill.
1. Disable machine movement by pressing the
Machine Disable Mode key (

2. Close the shut-off ball valves at the base of the
tanks.
3. If the tank lid has a fill port, turn off any systems that
might refill the tank during the vacuum de-gas procedure.
4. Close the fill port ball valve.
5. If the tank lid requires a desiccant dryer or nitrogen
pump installed, install one into the top ball valve of
the vacuum tree manifold.
6. Close the top ball valve of the vacuum tree manifold.
7. Attach vacuum pump to the bottom ball valve of the
vacuum tree manifold then open the ball valve.
8. Turn on the vacuum pump.
9. Continue to de-gas for sufficient time to de-gas the
material.
10. Close bottom ball valve of the vacuum tree manifold.
11. Turn off the vacuum pump.
12. Open the top ball valve of the vacuum tree manifold.
NOTICE
Operating the tank after the vacuum de-gas procedure without the top ball valve open will result in
pump cavitation, off-ratio conditions, and possible
collapse of the tank.
13. Open the shutoff valves at the base of the tanks.

313997W

Setup

Vacuum De-gas and Vacuum
Manual Refill

12. Close bottom ball valve of the vacuum tree manifold).
13. Turn off the vacuum pump.

NOTE: This procedure is for assemblies with a vacuum
tree manifold, agitator, and auto-refill.
1. Press the Select Operating Mode button (

14. Open the top ball valve of the vacuum tree manifold.
NOTICE
Operating the tank after the vacuum de-gas procedure without the top ball valve open will result in
pump cavitation, off-ratio conditions, and possible
collapse of the tank.

)

repeatedly to select Shot, Sequence, or Operator
(Manual) mode.
2. Close the shut-off ball valves at the base of the
tanks.

15. Open the shutoff valves at the base of the tanks.
3. If the tank lid requires a desiccant dryer or nitrogen
pump installed, install one into the top ball valve of
the vacuum tree manifold).
4. Close the top ball valve of the vacuum tree manifold.
5. Attach vacuum pump to the bottom ball valve of the
vacuum tree manifold then open the ball valve.
6. Turn on the vacuum pump.
7. Turn on agitator.
8. Select Manual Refill mode. See operation manual
referenced at the beginning of this manual for more
information.
9. Press the appropriate Auto-Refill Tank Select button
or buttons (
refill.

and/or

) to select the tanks to

10. If necessary, press the Abort/Cancel button (

)

to cancel auto-refill.
If an auto-refill is aborted or times out, the software
will not initiate a new auto-refill until a manually initiated auto-refill has completed. To complete a manually initiated auto-refill after an aborted or timed
out auto-refill, restart at step 2.
NOTICE
If an auto-refill is stopped and not restarted as
described in the previous note, the pumps may be
run dry and chemical crossover at the valve may
occur.
11. Continue to de-gas for sufficient time to de-gas the
material.

313997W

Advanced Display Module (ADM) Operation

Advanced Display Module (ADM) Operation
When main power is turned on by turning the main
power switch (MP) to the ON position, the splash screen
will be displayed until communication and initialization is
complete.

7. If L-Head is installed, define L-Head control
details. See Mix Head Operating Details Screen,
page 74.
8. Define level sensors and refill settings. See Supply
Screen, page 76.
9. Enable/disable temperature conditioning components. See Conditioning Screen 1, page 77.
10. Define temperature conditioning setpoints. See
Conditioning Screen 2, page 78.
11. If Night mode will be used, define Night mode settings. See Conditioning Screen 3, page 79.
12. Calibrate machine. See Calibration Screen, Main,
page 72.

To begin using the ADM, the machine must be on and
enabled. To verify the machine is enabled, verify the
System Status Indicator Light (CB) is illuminated green,
see FIG. 5 on page 30. If the System Status Indicator
Light is not green, press the ADM Power On/Off (CA)
button
. The System Status Indicator Light will illuminate yellow if the machine is disabled.

13. Define shots. See Shots Screen, page 69.
14. Define sequences. See Sequences Screen,
page 71.
15. If desired, view/reset counters. See Maintenance
Screen, page 76.

If the machine is in the Disabled mode screen press
repeatedly to select a different operating mode.

Perform the following tasks to fully setup your system.
1. Set general system settings. See Advanced
Screen 1, page 80.
2. Set units of measure. See Advanced Screen 2,
page 80.
3. Enable/disable system features. See Advanced
Screen 3, page 81.
4. Define control mode, dispense mode, and pump
information. See System Screen 1, page 73.
5. Define dispense valve and other system settings.
See System Screen 2, page 73.
6. Define labels and other system settings. See System Screen 3, page 75.

313997W

Startup

Startup
g. Open fluid inlet valves (FV). Check for leaks.

Do not operate HFR without all covers and shrouds in
place.
FV

1. Use feed pumps to load fluid
ti10002a1

NOTE:
The HFR is tested with oil at the factory. Flush out the oil
with a compatible solvent before dispensing. See Flushing on page 52.

Keep Components A (Red) and B (Blue) Separate
a. Check that all machine connections are setup.
See Setup procedure, page 38.
b.

Check that inlet screens are clean before daily
startup, see page 56.

Check level and condition of ISO lube daily, see

Cross-contamination can result in cured material in
fluid lines which could cause serious injury or damage
equipment. To prevent cross-contamination of the
equipment’s wetted parts, never interchange component A (Red) and component B (Blue) parts.
h. Use feed pumps to load system.

IsoGuard Select® System on page 57.
d. Turn on component B (Blue) and component A
(Red) agitators, if used.

e. Turn both PRESSURE RELIEF/DISPENSE
valves (SA, SB) to DISPENSE

.
SB

ti9877a1

For models with an EP, Fusion, or P2 gun
only, hold gun fluid manifold over two grounded
waste containers. Open gun fluid valves A (Red)
and B (Blue) until clean, air-free fluid comes
from valves. Close valves.

Start feed pumps.

313997W

ti2484a1

For models with an MD2 Valve only, hold
MD2 valve nose piece, without a mixer installed,
over two grounded waste containers. Leave
mixer off and trigger gun until both fluids flow
freely from the nose piece without any air.

To prime the pump, cycle the pump a few times
or until air-free fluid dispenses.

Startup

2. Calibrate HFR
The HFR calibration procedure is a two step process.
The first step, Learn Mode, must be performed whenever the pump line is rebuilt or if any other maintenance
is performed that may affect the mechanical tolerances
in the pump line. If the machine does not appear to be
utilizing the full extent of the pump stroke, or if the
machine appears to be contacting the end of the
hydraulic cylinder, follow the Learn Mode procedure.
The Learn Mode procedure will teach the system the
mechanical limits of travel.

NOTE: During this process, the system learned the
mechanical limits of travel. If the pump did not reach
both the left and right extreme limits for any reason,
repeat the procedure.
If the system is to be used in a Time or Volume Dispense Mode, system calibration is complete after the
Learn Mode procedure described above. However, if the
system is to be used in Weight Dispense mode and the
application requires that the dispense amount be accurate and consistent then the weight calibration procedure below must be followed.

Learn Mode Procedure:
a. Navigate to the Calibration screen.

Press the Learn Mode Calibration button
and set the mode to run as the dispense applicator that is installed on the system.

NOTE: For circulation systems, set the mode as either
EP or MD2 valves. These settings will not dispense
material.
c.

Place a waste container below the dispense
valve. The next steps will cause the machine to
dispense material for all other settings.

d. Press the go right button

and then the dis-

pense button
. The pump will travel to the
right most extreme position.
e. After the pump stops moving, press the go left
button

and then press the dispense

button
. The pump will travel to the left most
extreme position.
f.

After the pump stops moving, press the continue button

to go on to the next step in the

calibration process or the page back button
to return to the main Calibration screen.

313997W

Startup

3. Set temperatures (Heated models only)

This equipment is used with heated fluid, which can
cause equipment surfaces to become very hot. To
avoid severe burns:
• Do not touch hot fluid or equipment.
• Allow equipment to cool completely before touching it.
• Wear gloves if fluid temperature exceeds 110°F
(43°C).
For detailed temperature adjustments, including alarm
levels, or upon initial machine configuration, see Conditioning Screen 2 on page 78 for details. For minor
adjustments to the temperature setpoint once the
machine has been initially configured, see the Status
Screen on page 85.

4. Set system control and dispense modes: See

7. Change pressure imbalance setting (optional)
The pressure imbalance function detects conditions that
can cause off-ratio dispense, such as loss of feed pressure/supply, pump seal failure, clogged fluid inlet filter, or
a fluid leak.
The pressure imbalance default is factory-set at 500 psi
(3.5 MPa, 35 bar). For tighter ratio error detection, select
a lower value. For looser detection or to avoid nuisance
alarms, input a higher value.
a. Navigate to System Screen 3.

Press

to enter the screen.

Navigate to the pressure imbalance field.

d. Type the desired pressure imbalance setting
then press Enter

System Screen 1 on page 73.

5. Set pump sizes: See System Screen 1 on
page 73.

6. Define Shot Recipes
a. Navigate to the Shots screen.

Press

to enter the screen.

Use the directional keypad to navigate to the
shot detail column for the desired shot number.

d. Type the desired setting for that item then
press

e. Repeat the previous two steps for all desired
shot numbers.

313997W

Shutdown

1. Park pumps.

a. From the Home screen, press
Standby mode.

and select

Press
. Material will dispense for non circulation systems. Pump will park automatically.
Once pump is parked, pump will stop moving.
If a dispense gun with a trigger is installed,
pulling the trigger will begin a park operation.
Material will dispense for non circulation systems.

For models with an EP, Fusion, or P2 gun
only, turn diversion valves to tank then press
Park
. Pressure must be below 400 psi
(2.8 MPa, 28 bar).

2. Press the enable/disable key on the ADM
disable the ADM.

3. Turn main power switch (MP) to OFF position.
4. Close A (Red) and B (Blue) fluid supply valves (FV).

FV
ti9883a1

5. Perform Pressure Relief Procedure on page 51.
6. Shut down feed pumps as required. See feed pump
manual.

313997W

Pressure Relief Procedure

1. Shut off feed pumps and agitator, if used.
2. Turn PRESSURE RELIEF/DISPENSE valves (SA,
SB) to PRESSURE RELIEF/CIRCULATION
.
Route fluid to waste containers or supply tanks.
Ensure gauges drop to 0.

SA
SB

ti9879a1

3. For models with an dispense valve with a safety
lock, engage gun safety lock.
4. Relieve pressure in dispense valve. See dispense
valve manual.

313997W

Flushing

Flushing
•

Flush equipment only in a well-ventilated area. Do not
dispense flammable fluids. Do not turn on heaters
while flushing with flammable solvents.
•

Flush out old fluid with new fluid, or flush out old
fluid with a compatible solvent before introducing
new fluid.

•

Use the lowest possible pressure when flushing.

•

All fluid components are compatible with common
solvents. Use only moisture-free solvents. See
Technical Data on page 108 for list of wetted components to verify compatibility of solvent with wetted
materials. See solvent manufacturers information for
material compatibility.

•

To flush feed hoses, pumps, and heaters separately
from heated hoses, set PRESSURE RELIEF/DISPENSE valves (SA, SB) to PRESSURE
RELIEF/CIRCULATION
lines (N).

To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of dispense
gun firmly to the side of a grounded metal pail, then
trigger gun.

. Flush through bleed

SA
SB
N
N
ti9880a1

•

To flush entire system, circulate through gun fluid
manifold (with manifold removed from gun).

•

To prevent moisture from reacting with isocyanate,
always leave the system dry or filled with a moisture-free plasticizer or oil. Do not use water. See
Important Two-Component Material Information
on page 20.

•

Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place pail on
a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

313997W

Maintenance

Maintenance
Change Break-in Oil
After initial break-in, see Table 5 for recommended frequency of oil changes.
Task
Change break-in oil in a new unit

Table 2: Frequency of Oil Changes

Schedule
After first 250
hours of operation or within 3
months, whichever comes first

Inspect hydraulic and fluid lines
for leaks

Daily

Inspect fluid inlet strainer
screens, page 56

Daily

Inspect IsoGuard Select fluid
level and condition, refill or
replace as needed, page 57

Daily

Check hydraulic fluid level

Weekly

Grease circulation valves with
Fusion grease (117773)

Weekly

Verify operation of air drying system to prevent isocyanate crystallization

Weekly

Verify vent holes on bottom of
electrical cabinet are clear and
unobstructed

Weekly

Inspect air filter (part 24H018),
clean or replace as necessary,

Daily

Use compressed air to remove
dust buildup on control boards,
fan, motor (under shield), and
hydraulic oil coolers

Monthly

Ambient
Temperature

Recommended
Frequency

0 to 90°F
(-17 to 32°C)

1000 hours or 12 months,
whichever comes first

90°F and above
(32°C and above)

500 hours or 6 months,
whichever comes first

Grease Circulation Valves With Fusion
Grease (117773)

ti9879a1

Check Hydraulic Fluid Level

Clean up all hydraulic leaks; identify and repair cause of leak

As needed

Clean dispense valve mix chamber ports regularly, see dispense
valve manual

See dispense
valve manual

Clean dispense valve check valve
screens, see dispense valve
manual

See dispense
valve manual

Check hydraulic fluid level on dipstick (DS). Fluid level
must be between indent marks (IM) on dipstick. Refill as
required with approved hydraulic fluid; see Technical
Data on page 108. If fluid is dark in color, change fluid
and filter.

S
IM
ti7861a1

313997W

24C352_313998_1

Maintenance

ADM - Battery Replacement and
Screen Cleaning

MCM and TCM - Clean Heat Sink
Fins

Battery Replacement

Keep heat sink fins clean at all times. Clean them using
compressed air.

A lithium battery maintains the ADM clock when power
is not connected.
To replace the battery:

NOTE: Do not use conductive cleaning solvents on the
module.

1. Disconnect power to the ADM.
NOTE: This can be done by removing the CAN cable
from the bottom of the ADM.
Heat
Sink Fins

2. Remove rear access panel.

r_257396_3b9905_02b

ti12364a1

3. Remove the old battery and replace with a new
CR2032 battery.

ti12353a1

Heat Sink Fins

4. Properly dispose the old lithium battery according to
local codes.
5. Replace rear access panel.
6. Connect the power to the ADM and reset the clock
through Advanced Screen 1. Refer to Appendix B
- ADM Setup Screens Overview for more detail.

Cleaning
Use any alcohol-based household cleaner, such as
glass cleaner, to clean the ADM. Spray on the rag then
wipe ADM. Do not directly spray the ADM.

ti12357a1

FIG. 14: Clean Heat Sink Fins

313997W

Maintenance

Install Upgrade Tokens
NOTE: The Motor Control Module, Fluid Control Module, and Temperature Control Module connection to the
system is temporarily disabled during the installation of
upgrade tokens.
To install software upgrades:
1. Use correct software token stated in the table. See
Graco Control Architecture™ Module Programming
manual for instructions.

r_257396_3b9905_04b

ti12334a1

NOTE: Upgrade all modules in the system to the
software version on the token, even if you are
replacing only one or two modules. Different software versions may not be compatible.
All data in the module (System Settings, USB Logs,
Recipes, Maintenance Counters) may be reset to
factory default settings. Download all settings and
user preferences to a USB before the upgrade, for
ease of restoring them following the upgrade.
See manuals for locations of specific GCA components.

ti12358a1

ti12354a1

FIG. 15: Remove Access Cover

The software version history for each system can be
viewed in the technical support section at
www.graco.com.
Token

Application

16H821 HFR:
- Advanced Display Module
- Motor Control Module
- High Power Temperature Control Module
- Fluid Control Module (AC Power Pack)
- Discrete Gateway Module
- Communication Gateway Module
16G584 Tank Stand:
- Fluid Control Module
- Low Power Temperature Control Module
16G407 Ratio Monitoring (Flow Meters):
- Fluid Control Module

313997W

Maintenance

Fluid Inlet Strainer Screen

6. Open the fluid inlet valve, ensure that there are no
leaks, and wipe the equipment clean. Proceed with
operation.
59d

The inlet strainers filter out particles that can plug the
pump inlet check valves. Inspect the screens daily as
part of the startup routine, and clean as required. The
standard strainer is 20 mesh.

59g*
59h
59j

Use clean chemicals and follow proper storage, transfer,
and operating procedures, to minimize contamination of
the A-side screen.
NOTE:

59k
ti9886a1

FIG. 16. Fluid Inlet Strainer

Clean the A-side screen only during daily startup. This
minimizes moisture contamination by immediately flushing out any isocyanate residue at the start of dispensing
operations.
1. Perform Pressure Relief Procedure on page 51.
2. Close the fluid inlet valve at the pump inlet and shut
off the appropriate feed pump. This prevents material from being pumped while cleaning the screen.
3. Place a container under the strainer manifold (59d)
to catch fluid. Remove the strainer plug (59j).
4. Remove the screen (59g) from the strainer manifold.
Thoroughly flush the screen with compatible solvent
and shake it dry. Inspect the screen. If more than
25% of the mesh is blocked, replace the screen.
Inspect the gasket (59h) and replace as required.
5. Ensure the pipe plug (59k) is screwed into the
strainer plug (59j). Install the strainer plug with the
screen (59g) and gasket (59h) in place and tighten.
Do not overtighten. Let the gasket make the seal.

313997W

Maintenance

IsoGuard Select® System

9. Push the return tube (RT) into the reservoir until it
reaches the bottom.
NOTE:

Check the condition of the A (Red) pump IsoGuard
Select fluid daily. Change the fluid if it becomes a gel, its
color darkens, or it becomes diluted with isocyanate.

The return tube must reach the bottom of the reservoir,
to ensure that isocyanate crystals will settle to the bottom and not be siphoned into the supply tube and
returned to the pump.

Gel formation is due to moisture absorption by the pump
IsoGuard Select fluid (24F516). The interval between
changes depends on the environment in which the
equipment is operating. The pump lubrication system
minimizes exposure to moisture, but some contamination is still possible.
Fluid discoloration is due to continual seepage of small
amounts of isocyanate past the pump packings during
operation. If the packings are operating properly, IsoGuard Select fluid (24F516) replacement due to discoloration should not be necessary more often than every 3
or 4 weeks.
To change pump IsoGuard Select fluid (24F516):

24C352_313998_8e

FIG. 17: IsoGuard Select Fluid System

1. Perform Pressure Relief Procedure on page 51.
2. Remove fittings from IsoGuard Select fluid cylinder
inlet and outlet ports. Keep supply tube (ST), return
tube (RT), and leak management tube (LT) connected to the fittings.

Prime IsoGuard Select Fluid Cylinder

3. Carefully place ends of tubes with fittings still connected into an empty pail to drain IsoGuard Select
fluid.

1. Install IsoGuard Select fluid cylinder inlet fitting and
inlet tube into bottom of cylinder. The inlet tube is
the tube with a check valve installed in it which
points in the direction of flow towards the IsoGuard
Select fluid cylinder.

4. Lift the IsoGuard Select fluid reservoir (LR) out of
the bracket (RB) and remove the container from the
cap. Holding the cap over a suitable container,
remove the inlet check valve and allow the IsoGuard
Select fluid to drain. Reattach the check valve to the
inlet hose. See FIG. 17.

Ensure that the IsoGuard Select fluid cylinder outlet
faces upward for air to exhaust.

2. Install IsoGuard Select fluid cylinder outlet fitting
and outlet tube into top of cylinder. The outlet tube is
the tube with a check valve installed in it which
points in the direction of flow away from the IsoGuard Select fluid cylinder.

5. Drain the reservoir and flush it with clean IsoGuard
Select fluid (24F516).

3. Remove check valve from end of outlet tube.

6. When the reservoir is flushed clean, fill with fresh
IsoGuard Select fluid (24F516).

4. Use funnel to pour IsoGuard Select fluid (24F516)
into tube to fill cylinder.

7. Thread the reservoir onto the cap assembly and
place it in the bracket (RB).

5. With check valve arrow pointing away from the IsoGuard Select fluid cylinder, install check valve in end
of outlet tube.

8. Push the supply tube (ST) approximately 1/3 of the
way into the reservoir.

313997W

6. Install tubes into reservoir and install reservoir into
holder.

Troubleshooting

Troubleshooting
Light Tower (Optional)
Signal

Description

Green on only

System is powered up and there are
no error conditions present

Yellow on

An advisory exists

Red flashing

A deviation exists

Red on

The system is shut down due to an
alarm occurring.

Before performing any troubleshooting procedure:
1. Perform Pressure Relief Procedure on page 51.
2. Turn main power OFF.
3. Allow equipment to cool.
Try the recommended solutions in the order given for
each problem, to avoid unnecessary repairs. Also,
determine that all circuit breakers, switches, and controls are properly set and wiring is correct before assuming there is a problem.

Errors include advisories, deviations, or alarms, so
green will only be on when none of these occur. A yellow
light can be on at the same time as red (flashing or solid
on) when an advisory exists at the same time as a deviation or alarm.

Common Problems
Problem
General
Display Module completely
dark

Cause

No Power
Thrown Breaker
Loose Connection
Bad Display Module
No or incorrect amount of
Ball Valve closed (if Installed)
material dispensed from
Tank Empty
either side
Tank Clogged
Air In Material
Significant material leaking
Pump shaft worn and/or shaft seal
from pump seal
worn
Material dispensed not cor- Specific gravity of one or more of the
rect weight
two materials has changed since calibration
Check valve malfunction
Piston worn or broken
A (Red) and B (Blue) Primary Heaters
Control of primary heat is
Dirty RTD connection
abnormal; high temperature RTD not contacting heater element
overshoots
Failed heater element
Signal failure from RTD
RTD wired incorrectly

Solution
Verify AC Power switch is ON
Check Machines Breakers and Reset
Tighten 5-pin cable on Advanced Display Module
Replace Advanced Display Module
Open tank ball valve.
Add fluid
Clean tank
Prime the machine
Remove pump shaft assembly and reinstall read
pump rebuild kit
Run calibration

Remove check valve; clean or replace as necessary
Replace Piston
Unplug and re-plug RTD wires.
Loosen ferrule nut, push in RTD so tip contact heater
element. Holding RTD tip against heater element,
tighten ferrule nut 1/4 turn past tight.
Replace
Check connections
Check connections. Power up zones one at a time
and verify that temperature for each zone rises.

313997W

Troubleshooting

Problem
Cause
Hose Heat System
Hose heats but heats slower Ambient temperature is too cold
than usual or it does not
FTS failed or not installed correctly
reach temperature
Low supply voltage

Solution

Use auxiliary hose system.
Check FTS
Verify line voltage. Low line voltage significantly
reduces power available to hose heat system, affecting longer hose lengths.
Hose does not maintain tem- A and B setpoints too low
Increase A (Red) and B (Blue) setpoints. Hose is
perature while spraying
designed to maintain temperature, not to increase it.
Ambient temperature is too cold
Increase A (Red) and B (Blue) setpoints to increase
fluid temperature and keep it steady
Flow too high
Use smaller mix chamber. Decrease pressure.
Hose was not fully preheated
Wait for hose to heat to correct temperature before
spraying
Low supply voltage
Verify line voltage. Low line voltage significantly
reduces power available to hose heat system, affecting longer hose lengths.
Hose temperature exceeds
A (Red) and/or B (Blue) primary heat- Check primary heaters for either an RTD problem or a
setpoint
ers are overheating material
failed element attached to thermocouple
Faulty RTD connections
Verify that all FTS connections are snug and that pins
of connectors are snug and that pins of connects are
clean. Examine connection of thermocouples to long
green plug on heater control board. Unplug and
re-plug RTD wires, cleaning off any debris. Unplug
and re-plug long green connector on heater control
board.
Erratic hose temperature
Faulty RTD connection
Verify that all FTS connections are snug and that pins
of connectors are clean. Examine connection of RTD
to long green plug on heater control board. Unplug
and re-plug RTD wires, cleaning off any debris.
Unplug and re-plug long green connector.
FTS not installed correctly
FTS should be installed close to end of hose in same
environment as gun. Verify FTS installation.
Hose does not heat
FTS failed or is not contacting corCheck FTS
rectly
FTS not installed correctly
FTS should be installed close to end of hose in same
environment as gun. Verify FTS installation.
Temperature control alarm
See Appendix D - ADM Error Codes on page 88
Hoses near system are
Shorted connection or failed hose
With hose heat on and temperature setpoint above
warm, but hoses downheating element
displayed hose zone temperature, verify voltage
stream are cold
between connectors at each section of hose.
Voltage should drop incrementally for each section of
hose further from the system. Use safety precautions
when hose heat is turned on.
Proportioning System
Proportioning pump does not Pump piston or intake valve leaking
hold pressure when stalled

313997W

Observe gauges to determine which pump is losing pressure.

Determine in which direction the pump has
stalled by observing which directional valve indicator light is on.

Repair the valve.

Troubleshooting

Problem
Material imbalance.

Cause
Solution
Inadequate flow from pump; cavitation Increase fluid supply to proportioning pump:

•
•

Erratic pump movement
Pump output low

Pressure relief/circulation valve leaking back to supply
Pump cavitation
Obstructed fluid hose or gun; fluid
hose ID too small
Worn piston valve or intake valve in
displacement pump
Inadequate feed pump pressure

Use 2:1 supply pump
Use minimum 3/4 in. (19 mm) ID supply hose, as
short as practical
Fluid is too thick. Consult your material supplier for
the recommended fluid temperature to maintain a viscosity of 250 to 1500 centipoise.
Clean inlet strainer screen
Worn pump inlet valve ball/seat or gasket
Remove return line and determine if flow is present
while in SPRAY mode
Feed pump pressure is too low. Adjust pressure to
maintain 100 psi (0.7 MPa, 7 bar) minimum.
Open, clear; use hose with larger ID
See pump manual
Check feed pump pressure and adjust to 100 psi (0.7
MPa, 7 bar) minimum.

313997W

Troubleshooting

ADM Troubleshooting
CJ

CN
CP

r_24E451_3B9900_1a

FIG. 18: ADM Component Identification - Rear

ADM Module Status LEDs (CN) Conditions
Module Status LED Signal

Description

Green on

System is powered up.

Yellow on

Communication in progress.

Red solid

ADM hardware failure.

Red flashing

Uploading software.

USB Module Status LEDs (CL) Conditions
Module Status LED Signal

Description

Green flashing

System is powered up.

Yellow on

Downloading information to USB

Green/Yellow Flashing

ADM is busy, USB cannot transfer
information when in this mode

313997W

Troubleshooting

Motor Control Module
For MCM location, see reference MA in FIG. 2 on
page 25.

Diagnostic Information
7

Table 3: LED Status Signal
Module Status LED Signal

Description

Green on

System is powered up.

Yellow on

Internal communication in progress.

Red solid

MCM hardware failure. Replace MCM.

Red flashing fast

Uploading software.

Red flashing slow

Token error. Remove token and upload
software token again.

LED
Signals

r_257396_3b9905_07b

FIG. 19: LED Signals

313997W

Troubleshooting

Acceptable Size and Duration of Power Line Voltage Fluctuations
The Motor Control Module is designed to withstand voltage fluctuations from the incoming power supply. If the
incoming power supply goes outside of the tolerable
range, an over-voltage condition is flagged and the system shuts down in an alarm state. Excessive or
repeated over-voltage may permanently damage hardware. The chart below shows the permissible magnitude
and duration of temporary over-voltage events. Consult
a qualified electrician if there are any concerns about
the available power supply.

Maximum Permissible Transient Voltage Surges
* Constructed from ITIC 1996 curve, referenced by IEC 61000-2-4

1400
1200

<--1 MW Max Surge Power
1200Vac, 1697Vdc

Voltage (Volts RMS)

1000
800
600
480Vac, 679Vdc

400

<--150 KW Max Surge Power

336Vac, 475Vdc

<--50 KW Max Surge Power
288Vac, 407Vdc

200

<--No Power Limit
264Vac, 373Vdc

0
0.000001

0.00001

0.0001

0.001

0.01

0.1

Time (seconds)

313997W

Troubleshooting

Fluid Control Module
Diagnostic Information
Module Status LED Signal

Diagnosis

Green on

System is powered up

Yellow

Internal communication in progress

Red solid

FCM hardware failure. Replace FCM.

Red flashing fast

Uploading software

Red flashing slow

Token error. Remove token and
upload software token again.

Module Status LEDs

ti12337a1

FIG. 20:

313997W

Troubleshooting

Temperature Control Module
Diagnostic Information
Module Status LEDs
Signal

Description

Green on

Temperature control module is
powered up.

Yellow on

Internal communication in progress.

Red solid

Temperature control module failure.
See Troubleshooting table.

Red flashing

Software is updating.

Blue light off
(High Power
Module only)

Temperature control module is off.
See Troubleshooting table.

Blue flashing
(High Power
Module only)

Length of flashes indicates amount
of power running through temperature control module.

LED
Signals
LED
Signals

ti12353a1

ti12357a1

FIG. 21: LED Signals

313997W

Appendix A - ADM Icons Overview

Appendix A - ADM Icons Overview
Setup Screen Icons
Icon

Description

Icon

Description

Enter Screen

Erase All Counters on Page

Exit Screen

Access Flowmeter Calibration

On Learn Mode Calibration screen:
Move pump

Valve Details

All other screens:
Begin Dispense

Selects all shots to be changed to the
same user specific value

Stop Dispense
Abort Changing the Label

Pressure
Shot Number
Sequence Position

Select left direction
Flow
Select right direction

Time (Duration)

Backspace

Tank Blanket Heater

Back to main calibration screen from
learn mode calibration screen
or
Back to system screen 2 from mix
head operating details screen
Access Learn Mode Calibration
screen

Primary Heater
Heated Hose
Chiller

Run MCM Learn Mode
Move Cursor to the Left
Proceed to next step in calibration
procedure
On Main Calibration screen:
Calibrate Weight Dispense or Enter
Specific Gravity Information
On Flow Meter Calibration screen:
Use Dispensed Material Weight to
Calibrate Flow Meters. If pressed,
icon will change and units are
changed to volume units.

Move Cursor to the Right

Upper/Lower Case Letters

Positive / Negative

Erase Selected Item or Control Data

313997W

Appendix A - ADM Icons Overview

Run Screen Icons
Icon

Description

Select mode.

Sets machine to low pressure

Set system in park (icon will be
selected when system is parked)

Sets machine to high pressure

Open, Close Valve
A (Red) and B (Blue) refill button
(Press to start/abort refill)
With a mix head installed: Turns on
the mix head hydraulics and puts the
machine in low pressure circulation.
Press a second time to turn off instigated system action.
If Green:
Allowed to Dispense
If Red:
Not Allowed to Dispense
Stop Dispense
OR

Icon

Jump in and use the key pad to select
a shot number.
Skip the next shot in selected
sequence. Only available when the
system is not dispensing.
Abort sequence and reset to first valid
position
Edit Operator Dispense Setting
Press to enter the Conditioning Control screen

Current and setpoint temperature for
primary heater. Not displayed if heat
zone is not enabled.
Current and setpoint temperatures for
heated hose. Not displayed if heat
zone is not enabled.
Current temperatures for heated hose
monitor. Not displayed if heat zone is
not enabled.
Current and setpoint temperatures for
tank blanket. Not displayed if heat
zone is not enabled.
Current temperatures for tank blanket
monitor. Not displayed if heat zone is
not enabled.
Current and setpoint temperatures for
chiller. Not displayed if heat zone is
not enabled.
Current temperatures for chiller monitor. Not displayed if heat zone is not
enabled.
Amount of material moved through
pump (volume tracking)
Cycles

Turn on or off the highlighted zone.
Turn on or off all zones.
Erase a single batch
Erase all batch data points

313997W

Appendix B - ADM Setup Screens Overview

Appendix B - ADM Setup Screens Overview
The ADM will start in the Run screens at the “Home”
screen. From the Run screens, press
to access the
Setup screens. If the Setup screens password is turned
on, use the ADM keypad to enter the password then
press

From the Setup screens, press
to access the Run
screens. For Run screens information, see Appendix C
- ADM Run Screens Overview on page 82. FIG. 22
shows the flow of the Setup screens.

Shot #1

Sequences #1

Shot #2

Sequences #2

Shot #...

Sequences #...

Calibration

System #1

Conditioning #1

Advanced #1

System #2

Conditioning #2

Advanced #2

System #3

Conditioning #3

Advanced #...

Maintenance

Supply

FIG. 22: Setup Screens Navigation Diagram

313997W

Appendix B - ADM Setup Screens Overview

Shots Screen
This screen allows the user to edit shot definitions. The
contents of this screen change based on the Dispense
and Control Mode selections. Shots may be defined by
pressure or flow rate depending upon the Control Mode
selection and by time (duration), volume, or weight
depending upon the Dispense Mode selection. See System Screen #1 for Control and Dispense Mode options.
See Home Screen, Shot Mode on page 83 for information on how to use predefined shots.
NOTE: 100 shot definition are available across ten
pages.

Due to variation in material properties, the Δ column
gives the ability to adjust the shot time/volume/weight for
each defined shot.
NOTE: If the Δ column is used, it is recommended that
a minimum of 5 shots are dispensed, measured and
averaged for each dispense before entering a value for
the Δ column.
Time Based Example:
A 75 cc/s shot is defined to dispense for 2 seconds.

To edit a shot definition:
1. Press
then use the arrow keys to navigate to the
desired value.

1. Dispense 5 shots into 5 separate containers.
2. Measure the dispensed amount and record the
data.

2. Type the new value then press
new value.

to accept the

Shot

Example 1
Dispensed Volume
(cc)

Example 2
Dispensed Volume
(cc)

146.2

156.2

146.4

156.4

145.6

155.6

145.8

155.8

146.0

156.0

3. Calculate the average of the 5 shots.
Example 1 = 146cc
Example 2 = 156cc

3. If desired, press
to quickly enter the same value
for the rate and time/volume/weight.
4. Repeat step 2 as required.

313997W

Appendix B - ADM Setup Screens Overview

4. Use the following formula to calculate the Δ column
value.

Volume/Weight Based Example:
A 75 cc/s shot is defined to dispense for 75 cc.

((Flow Rate x Time) - Average Volume)
Flow Rate
Example 1:
((75cc/sec x 2sec) - 146cc)
75 cc/sec

= 0.053 sec

Example 2:
((75cc/sec x 2sec) - 156cc)
75 cc/sec

= -0.08 sec

5. Enter the calculated value in the Δ column.
Example 1:

1. Dispense 5 shots into 5 separate containers.
2. Measure the dispensed amount and record the
data.

Shot

Example 3
Dispensed Volume
(cc)

72.2

72.4

72.6

72.8

72.5

Example 2:
3. Calculate the average of the 5 shots.
Example 3 = 72.5cc
4. Use the following formula to calculate the Δ column
value.
(Requested Amount - Actual Amount)
Example 3:
(75cc - 72.5cc = 2.5cc)

NOTE: Depending on the dispensed volume average,
the Δ column may be either a positive or negative value.

313997W

Appendix B - ADM Setup Screens Overview

5. Enter the calculated value in the Δ column.
Example 3:

Sequences Screen
This screen allows the user to edit sequence information. The contents of this screen change based on the
Dispense and Control Mode selections.
Dispense detail is shown as volume, time, or weight
depending on which Dispense Mode is selected. See
System Screen 1 on page 73 for Dispense Mode
options. See Home Screen, Sequence Mode on
page 84 for information on how to use predefined
sequences.
NOTE: Five sequences with 20 positions each are available across 10 pages.
To edit a sequence:
1. Press the Enter screen button
then use the
arrow keys to navigate to the desired value.
2. Type the new value then press the Enter button
to accept the new value.

313997W

Appendix B - ADM Setup Screens Overview

Calibration Screen, Main

Calibration Screen, Learn Mode

This screen shows calibration information for the system
and provides access to other calibration screens. See
Calibrate HFR on page 48 for how to use the calibration
screens to calibrate the machine.

This screen allows the user to calibrate piston position.
The piston can be moved to the left and right to obtain
the full range of motion. See Calibrate HFR on page 48
for how to use this screen to calibrate the machine.
Current position

The date next to each key represents the last time that
calibration was performed.
The “Cal. Min” and “Cal. Max” values are the system
recognized extreme ends of piston travel. See Calibration Screen, Learn Mode.

Previously saved left
position

Previously saved right
position

Press
and then
to the left.

to move the pump all the way

Press
and then
to the right.

to move the pump all the way

Press
to go to the Calibration Screen, Learn
Mode screen.

Press
to erase the motor control database in the
motor control module.
Press
to return to the Calibration Screen, Main.
This saves the new left and right numbers.

313997W

Appendix B - ADM Setup Screens Overview

System Screen 1

System Screen 2

NOTE: Not all of the following modes may be available
depending on the dispense valve selected.

This screen allows the user to set the Gel Timer properties and set which items are installed on the machine.

This screen allows the user to set important system settings specific to what dispense applicator has been
selected. Control Mode can be set to Pressure or Flow.
With Control Mode set to Pressure, the machine will
adjust dispense flow rate in order to maintain the
requested pressure. With Control Mode set to Flow, the
machine will dispense at a continuous flow rate regardless of pressure fluctuations unless pressure alarm conditions occur.

When enabling the Gel Timer, the user must select one
of the 100 available shot definitions to use as the Gel
Shot. This shot will be dispensed when the Idle Period
expires. The Idle Period will begin after a dispense is
completed. Any dispense operation in the middle of the
timer countdown will reset the Idle Period counter. The
system will generate an audible alarm based upon the
user Alarm setting. The alarm will sound the
user-entered number of seconds before the Idle Period
expires.

Dispense Mode can be set to Time, Volume, or Weight.
Dispense Mode controls how displayed amounts are
measured. If Dispense Mode is set to Weight, then the
machine dispenses until the desired weight of material
is dispensed. See Calibrate HFR on page 48 for more
information.

The hydraulic level sensor and hydraulic RTD for both
the pump line and mix head must be marked as enabled
when installed in the system. If the sensors are not
marked as enabled, they will be ignored by the machine
controls.

Pump sizes and inlet pressures must be entered on this
screen.

Select the dispense valve installed in the system. This
selection is critical to ensure proper operation of the

If pump sizes and inlet pressures are not entered properly, system performance will be affected. The inlet pressure must be set to the maximum feed pressure that will
be seen by that side of the machine.
The maximum working pressure for the machine is displayed on this screen. The maximum working pressure
is dependent on the installed hoses and dispense valve.
The maximum working pressure is set to the lowest
rated system component. If 2000 psi hoses are installed
and the maximum working pressure displayed is not
2000 psi, see HFR repair/parts manual for instructions
to set the maximum working pressure for hoses. If the
installed dispense valve rating is below the maximum
working pressure shown here, verify the correct dispense valve is selected on System Screen 2.

machine. When a mix head is selected,

button will

become active when the
is pressed. When active,
pressing this button will open a screen used to define
the mix head operating parameters. See the Mix Head
Operating Details Screen on page 74.
Selecting the dispense valve will limit the system maximum working pressure to the maximum working pressure of the dispense valve. See System Screen 1 on
page 73.

Post Dispense Shot Disable is a feature where the user
can disable shot requests for zero to five seconds after
the completion of a dispense. This feature is not applicable for P2/Fusion Dispense Valves. This feature can not
be active if the Pre Dispense Delay feature is active.

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Appendix B - ADM Setup Screens Overview

Pre Dispense Delay is a feature where the HFR can
delay the start of a dispense until the user has pressed
and held the foot switch for the duration entered. For
example, if the user enters a five second duration, the
footswitch must be held on continuously for five seconds
before the HFR will start a dispense. This feature is not
available for recirculation systems or applicable for
P2/Fusion Dispense Valve applications. This feature can
not be active if the Post Dispense Shot Disable feature
is active.

Mix Head Operating Details Screen
This screen allows the user to define the mix head operating parameters.
•

•

•
•

•

Low Pressure Circulation: The percentage of setpoint at which the system will run during low pressure circulation.
Pre-Dispense Circulation: The time for which the
system will circulate at high pressure prior to dispensing when the dispense command is triggered
while the system is in low pressure circulation.
Post-Dispense Circulation: The time duration that
the system will remain in high pressure circulation
after a dispense before dropping into low pressure
circulation.
Idle Position: Applies to an L-Head only. The position of the clean out rod when the mix head is idle.
Clean Out Open: Applies to an L-Head only. The
amount of time the clean out rod will remain open
immediately after the completion of a dispense.
Clean Out Closed: Applies to an L-Head in a Normally Open configuration only. The amount of time
the clean out rod will remain closed when it closes
after the completion of a dispense (after the clean
out open time delay).
Anti-Seize Delay: Applies to an L-Head in a Normally Closed configuration only. After a shot occurs
and the cleanout piston closes, the first anti-seize
delay will count down then the cleanout piston will
open and close to break loose from any curing
material. The second anti-seize timer will then begin
counting down and the cleanout piston will open and
close again to break loose from any remaining curing material. If a shot occurs before both anti-seize
timers elapse, the anti-seize timers restart.

Press

to go back to the System Screen 2.

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Appendix B - ADM Setup Screens Overview

System Screen 3

Keyboard Screen

This screen allows the user to edit the labels for the A
(Red) and B (Blue) sides of the machine. The labels set
for the A (Red) and B (Blue) sides of the machine are
displayed throughout the screens. Labels are limited to
five characters.

This screen is used to edit the A (Red) and B (Blue)
labels on the ADM. Use arrow keys to select the desired
letter and press

to accept the letter.

To edit a label:
1. Press

2. To edit the A (Red) label, press
.
To edit the B (Blue) label, press the down arrow
then press
. The keyboard will appear on the
screen. See Keyboard Screen on page 75.
3. Use arrow keys to select the desired letter and
press
to accept the letter. To erase all text, press
the Eraser softkey. To go back one letter, press the
Back Arrow softkey.
4. When finished entering the new label, press
the

button twice.

1. Use arrow keys to select the desired letter and
press

to accept the letter. To erase all text, press

. To delete one letter, press
cursor one letter to the left, press
cursor one letter to the right, press

The pressure imbalance setting may be set from this
screen. Pressure imbalance is the allowable difference
in pressure between the two materials before an alarm
is triggered. The input range is 250-2000 psi (2-14 MPa,
17-138 bar).
The flowmeter types are defined on this screen. The
ratio deviation value is the allowable percentage before
the machine displays a pop-up notification. The ratio
alarm value is the allowable percentage difference
before the machine will stop a dispense.

. To move the
. To move the
. To toggle

the letters from upper/lower case, press
2. When finished entering the new label, press

.
.

Flow Meter Calibration
Refer to the HFR Flow Meter Kits manual for instructions
on how to calibrate the flow meters.

This screen allows the user to enter material specific
gravities.
Pressure
Imbalance
Setting

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Appendix B - ADM Setup Screens Overview

Maintenance Screen

Supply Screen

This screen shows shot number, sequence position, and

This screen allows the user to specify the operating
parameters for off-board, integrated tanks and indicate
which positions have level sensors installed. See the
Tank Feed Systems manual for information about installing level sensors, see Related Manuals on page 3. The
user may select from the following refill settings: Disabled, Monitor, Manual, Auto Top-Off, Auto Full-Volume.

dispense valve counters. Press
drop down box. Press

and navigate to the

and scroll to a range of coun-

ters to view. Press
again to select the range of
counters and display them on the screen.

NOTE: Use the “Disabled” setting if off-board tanks are
not installed.

Counters may be erased individually. Navigate to the
counter you want to erase and press
. Alternatively,
each counter displayed on the page may be erased
simultaneously by pressing

The following describes system operation when each
tank mode is selected.
•
•

•

Disabled
• Disables tank operation
Monitor
• The top sensor generates a high level deviation
and the bottom sensor generates a low level
alarm
• Refill is not supported, no button is provided on
the run screens to initiate refill
• Errors will clear when the corresponding condition clears
Manual
• The low level sensor will generate a low level
alarm
• A button is provided to the user on the run
screens to instigate a manual refill operation at
any time
• Manual refill will run until either the high level
sensor sees material, the user aborts the refill
via the refill button on the run screens, or the
refill time-out expires
• The low level alarm will clear when the condition
clears
Auto Top-Off
• The low level sensor will generate a low level
alarm

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Appendix B - ADM Setup Screens Overview

•

When the high level sensor does not see material, automatic refill will begin and continue until
either the high level sensor sees material or
until the refill time-out expires
• The low level alarm will clear when the condition
clears
• A button is provided to the user on the run
screens to instigate an automatic refill operation
at any time, this button can also be used to
abort a refill operation
Auto Full-Volume
• The low level sensor will initiate an automatic
refill when it does not see material
• Automatic refill will continue until either the high
level sensor sees material or until the refill
time-out expires
• The low level alarm will clear when the condition
clears
• A button is provided to the user on the run
screens to instigate an automatic refill operation
at any time, this button can also be used to
abort a refill operation

Refill Sensor Type
The Low-Temp Sensor setting limits tank temperatures
to 150°F (66°C). And the High-Temp Sensor setting limits tank temperatures to 190°F (88°C).
NOTICE
If you are using low temperature sensors and
select the High-Temp Sensor setting and set the
temperature above 150°F (66°C), damage to the
level sensors will occur.
Conditioning Screen 1
This screen allows the user to select which temperature
conditioning components are installed in the system.
Check the box next to the component type for the appropriate side of the system to indicate that a component is
installed. A maximum of four components may be
selected. A maximum of four components and two monitoring zones may be selected.

Refill Setting
If a refill setting other than Disabled is selected, the user
must set at least two level sensor locations as installed
by checking the check box on the screen. If all three
locations are set to installed, the system will default to
the Auto-Top Off refill setting and operate as follows:
•
•
•

•
•

The low level sensor will generate a low level alarm.
The high level sensor will generate a high level deviation and abort any automatic refill operation.
When the middle sensor is not satisfied, automatic
refill will begin and will run until either the middle
sensor is satisfied, the high level sensor generates a
deviation (if the middle sensor fails), or the refill
time-out expires.
The low level alarm and the high level deviation will
clear when the condition clears.
A button is provided to the user on the Run screens
to instigate an automatic refill operation at any time.
This button can also be used to abort a refill operation.

Refill Timeout
The refill time-out setting may be set by the user as a
means to abort the refill in the case of a high level sensor failure. When an automatic refill begins, the time-out
counter will begin to count down. If the timer expires
before the high level sensor is satisfied, the refill will
abort.

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Appendix B - ADM Setup Screens Overview

Conditioning Screen 2
This screen shows the fluid path for the temperature
conditioning components and temperature setpoints for
each component.

2. Press
to display the setpoint and alarm values
associated with that component.

NOTE: If tank blanket heaters or inline heaters are
installed along with hose heat, the hose heat setting will
be limited to at or below the inline or tank heat setting.

3. Edit the setpoint and alarm values and then press
to return to Conditioning Screen 2.
NOTE: All components are shown installed for reference only. Only 4 components can be installed at one
time.

NOTE: The high alarm and low alarm values must be at
least +/-9°F (5°C) than the material temperature value.

To edit the temperature setpoint and alarms for a particular component:

1. Press
then use the arrow keys to navigate to
the component you wish to edit.

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Appendix B - ADM Setup Screens Overview

Conditioning Screen 3
This screen allows the user to configure Night Mode
operation. In Night Mode, the system will cycle on and
off periodically or turn on at a preset time. Press
and select periodic or time schemes.
When the system is in Night Mode and in an “On” cycle,
the system will circulate in low pressure. The installed
conditioning zones will be on and controlling to their
respective setpoints. When the system is in Night Mode
and in an “Off” cycle, the system will be idle. The system
will not be circulating, and the conditioning zones will not
be actively controlling temperature. When in Night
Mode, supply tanks will not fill.

Time Based Night Mode Conditioning Screen
This screen allows the user to set a specific time each
day to turn the machine on or off. The times can be set
on or off by either each day separately, Monday through
Friday where each day has the same on or off times, or
Sunday through Saturday where each day has the same
on or off times. The days can be selected by pressing
the left or right arrow keys once entered into the screen.

To set the on/off machine times:

1. Press

to enter the screen

2. Press left or right arrow keys to highlight the day
selection column. Continue to press the left or right
arrow keys to select the desired day, work week
(Monday thru Friday), or full week (Sunday thru Saturday) duration.
3. Press the up or down arrow keys to select the
desired hour to schedule the on or off machine
times.

4. Press
to enter the selected hour and select the
desired time (15 minute increments) for either
machine on or off to occur.

5. Press
and select either on or off for the time
duration selected.
Bar Color
Green
Red

Description
Machine is ON
Machine is OFF

6. To erase times, repeat steps 1 thru 3 and press
once the desired time duration has been selected.

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Appendix B - ADM Setup Screens Overview

NOTE: If times are entered in the weekly schedule, individual days can not be erased.
Cold Start Up Mode

Advanced Screen 1
This screen allows the user to set the language, date
format, current date, time, setup screens password,
screen saver delay, and turn on or off silent mode.

Allows the user to select what mode the machine will
enter once the cold start-up is complete. Selecting no
change will leave the machine in either standby or night
modes circulating at the set low pressure percentage.
Auto High Pressure
Changes the machine to high pressure circulation when
the mode is changed from either standby or night
modes.
Calender Time Based Night Mode Conditioning
Screen
This screen shows a summary of Time Based Night
Mode on or off times that were set by the Time Based
Night Mode Conditioning Screen.

•

•
•

•

Language: Available languages are English, Spanish, French, German, Chinese, Japanese, Korean,
Russian, and Italian.
Time: formatted in 24 hour time.
Password: Enables the setup screens to be password protected. Entering “0000” disables the feature.
Screen Saver: Enter the amount of time until the
backlight turns off. Entering “0” leave it constantly
on.
Silent Mode: Check this box to turn off the buzzer
for key presses.

Advanced Screen 2
This screen allows the user to set the units of measure.

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Appendix B - ADM Setup Screens Overview

Advanced Screen 3

Advanced Screen 4

This screen allows the user to control the availability of
some key system features.

•

Limit Rate on Stall to Pressure: Check this box to
allow the HFR to increase to stalling pressure at a
slower, more controlled rate.

•

Enable Diagnostic Screen: Check this box to
enable the optional ADM screens, enabling USB log
downloading, and erasing USB logs. For more information about USB operation, see Appendix F USB Operation on page 102. For more information
about the optional screens, see Diagnostic screen
on page 87.

•

Low Material Disables Dispense: When this box is
checked, the current dispense will terminate and
prevent additional dispenses when the supply system indicates a low level.

•

Disable Dispensing From Display: Check this box
to disable dispensing from the ADM. A footswitch,
dispense valve trigger, or other external signal will
be the only way to initiate a dispense.
Disable Modifying Temp Setpoint: Check this box
to disable modifying temperature setpoints from the
Run screens. This is only applicable if temperature
control items are installed and enabled.
Disable Operator Mode Adjustments: When this
box is checked, the user will not be able to adjust
the dispense settings in Operator Mode.
Low Heater Temp Disables Dispense: When this
box is checked, the system will reject dispense
requests when any enabled heat zones are below
their setpoint.
High Chiller Temp Disables Dispense: When this
box is checked, the system will disable dispensing
when any enabled chiller zones are above their setpoint.
Operator Mode Cavitation Alarm: Check this box
to enable cavitation alarms in Operator Mode. Clear
this box to disable cavitation alarms in Operator
Mode.
Complete Dispense with Setpoint Error: When
this box is checked, the shot will continue dispensing even if the system never reaches the desired
setpoint.
Enable Shot Aborted Notification: When this box
is checked, a pop-up notification will be displayed
when a shot is aborted.
Enable Ratio Check Weight Mode Entry: This
option is for machines without flow meters. When
this box is checked, after any ratio check shot a
popup window will appear asking the user to enter
the dispensed weights. Press the Cancel button to
abort the entry or press the Enter button to record
the new values.

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Advanced Screen 5

Numbers shown are for reference only and may
be different on your system.

This screen displays software information.

Appendix C - ADM Run Screens Overview

Appendix C - ADM Run Screens Overview
Run screens are divided into five major sections: status,
errors, events, and maintenance. The following diagram
demonstrates the flow of the Run screens beginning
with the Home screen.

Home

Status

Errors #1

Events #1

Errors #2

Events #2

Errors #...

Events #...

Maintenance

FIG. 23: Run Screens Navigation Diagram
Home Screen

Home Screen, Disabled Mode

The Home screen is the first screen that displays in the
Run screens. It shows the current fluid pressure on the
A (Red) and B (Blue) fluid outlets of the pump and if
there are any active errors. If tanks are installed in the
system, the fill level is shown on each tank. The ratio is
also displayed as either Red:1 or Blue:1 depending on
which display has been setup.

When this mode is selected, the machine will not be
able to dispense or condition (heat/cool) material. The
setup screens cannot be accessed while in Disabled
mode. Use the Select mode button to exit Disabled
mode.

To select an operating mode, press the Select Mode
button

repeatedly until the desired mode is shown

then press the Enter button
to select the mode.
Alternately, press the Select Mode button and use the
up and down arrow keys until the desired mode is
shown, then press the Enter button
to select the
mode. The available operating modes are operator,
sequence, shot, standby, night, and disabled.

* Supply tanks shown for reference only. Your system may not include supply tanks.

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Appendix C - ADM Run Screens Overview

Home Screen, Standby Mode

Home Screen, Shot Mode

In Standby Mode, the user can enable heating, park the
pumps, refill the tanks, circulate materials.

This mode allows the user to select one of 100 predefined shot numbers. See Shots Screen on page 69
for information about editing shot definitions.
To use a predefined shot:
1. Enter shot mode.
2. Press

and use the numeric keypad to enter

the desired shot number.
3. Press

Press

to change operating modes.

Press
to move the pumps all the way to the left and
turns the hydraulic power pack off.

to select the shot number.

4. Press
to initiate a dispense. The system will go
to high pressure mode and dispense a shot after the
pre-dispense timer, see Mix Head Operating
Details Screen on page 74, expires.
NOTE: There is a three second delay after a dispense
before another dispense can be initiated

Press
or
to initiate a tank refill. If a tank is filling, pressing either button will abort the filling operation.

Press
to stop or start the hydraulic power pack and
run the start-up process.

Target Flow
Target recipe time
Ratio

5. Press
to switch between low and high pressure
modes without dispensing.

6. During a dispense, press

to abort the dispense.

7. See Home Screen, Standby Mode on page 83 for
other button functions.

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Appendix C - ADM Run Screens Overview

Home Screen, Sequence Mode

Home Screen, Operator Mode

This mode allows the user to select one of five
sequences (A-E). The progress bar on the bottom of the
screen shows the progress of a shot dispensing from
the selected sequence. See Sequences Screen on
page 71 for information about editing sequence definitions.

This mode allows users to set a pressure or flow rate to
dispense material without using predefined shot information. Pressure or flow rate availability is dependent
on the Control Mode selection, see System Screen 2
on page 73.

To use a predefined sequence:
1. Enter Sequence Mode.
2. Press the sequence letter/position selection button.
3. Use the left and right arrows to toggle between letter
and position selection. When selecting a sequence
letter (A-E), use the up and down arrow keys to
scroll through the available letters. When selecting a
sequence position, type in the desired position with
the numeric keypad. The system will reject invalid
letter/position selections.

4. Press

1. To edit the flow rate, press
. The value to
change will now be highlighted. Type the new value
then press

to accept it.

Ratio
Operator
Setting

to accept the sequence letter/position.

5. Press the Dispense button to begin dispensing.
A (Red) resettable material
counter

B (Blue) resettable material
counter

Total of resettable material
counters

2. Press
to initiate a dispense. The system will go
to high pressure mode and dispense a shot after the
pre-dispense timer, see Mix Head Operating
Details Screen on page 74, expires. Press the
to stop the dispense.
Target
Flow/Pressure

Ratio

NOTE: There is a three second delay after a dispense
before another dispense can be initiated.
Target dispense amount (time/volume/weight depending on Dispense Mode)

3. If an external trigger is used, press an hold the trigger to initiate a dispense. Release the trigger to stop
the dispense.
4. See Home Screen, Shot Mode on page 83 for
other button functions.

6. Press

to skip to the next sequence position.

7. Press

to abort the sequence.

8. See Home Screen, Shot Mode on page 83 for
other button functions.

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Appendix C - ADM Run Screens Overview

Home Screen, Night Mode
In Night Mode, the system will cycle on and off
periodically. The recirculation on/off cycle begins
automatically upon entering Night Mode. See
Conditioning Screen 3 on page 79.

Status Screen
The status screen provides all of the operational functionality of the Home screen except for operating mode
selection. Refer to the Home screen and operating
mode descriptions for information on this functionality.
In addition to the functionality provided by the Home
screen, the Status screen also provides material conditioning information and control.

Home Screen, Disabled Mode
When this mode is selected, the machine will not be
able to dispense or condition (heat/cool) material. The
setup screens cannot be accessed while in Disabled
mode. Use the Select mode button to exit Disabled
mode.

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◆ No setpoint box will be displayed if selected as monitor zone.

Appendix C - ADM Run Screens Overview

Status Screen, Conditioning Control

Errors Screens

This screen allows users to turn on and off heat zones
individually or all at once. When a zone is on it is actively
controlling temperature. Refer to the table below for
color code definitions.

This screen shows users a list of errors that have
occurred in the system. Each error entry includes a
description and error code along with a date and time
stamp. There are 5 pages, each holding 10 errors. The
50 most recent errors are shown.

Zone
Setting
OFF
ON

Color

Definition

Black

Dispense Disabled

Grey

Dispense Allowed

Yellow

Dispense Disabled

Green

Dispense Allowed

Refer to the Troubleshooting section on page 58 for a
detailed description of all of the system errors.

To turn a single zone on/off:
1. Press

to enter the Conditioning Control screen.

2. Use the arrows keys to navigate to the desired zone.
3. Press
to turn the selected zone on. When a
zone is on, the button will be selected. Press the
button again to turn the zone off.
To turn all zones on/off:
1. Press

to enter the Conditioning Control screen.

2. Press the
to turn on all zones. When one or
more zones are on, the button will be selected.
Press the button again to turn all zones off.

Events Screens
This screen shows users a list of events that have
occurred in the system. Each event includes a description and event code along with a date and time stamp.
There are 20 pages, each holding 10 events. The 200
most recent events are shown.
Refer to the Troubleshooting section on page 58 for a
detailed description of all of the system events.

All zones shown for reference. Only four zones may
be active at one time.
◆ No setpoint box will be displayed if selected as monitor zone.

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Appendix C - ADM Run Screens Overview

Maintenance Screen 1

Optional Screens

This screen displays historical information for each
pump in the system. The Batch counters are resettable
and count both material usage and pump cycles. The
Total counters are not resettable by the user. They also
count both material usage and pump cycles. For material usage counters, units are displayed next to the volume/weight indicator icons.

The optional Diagnostic screen can be enabled in the
Advanced Screen 4 screen, see page 81.
Diagnostic

To erase a batch counter, press the Enter Screen button
and navigate to the field to be erased. Press the Erase
Single button to erase that data point. Alternatively, the
Erase All button may be pressed to erase all of the batch
data points simultaneously.

The Diagnostic screen shows status information for various system components.

NOTE: In a circulation system, the pumpline must be
stopped to erase counters.

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Appendix D - ADM Error Codes

Appendix D - ADM Error Codes
Error
Code
A4H3
DEH3
MBH3

P1H3

P4H3

T4H3
WDF3
WDD3

0500

02D0
A4A6
A4B5
A4A3
A4B1
A4A2
A4B4
A4A7
A4B8

A4H1

A4M1

Error
Error Name Error Description
Type
Cause
Solution
Mix Head
Motor
Overload
Soft Stop
Asserted
Low Mix
Head Oil
Level
Low
Accumulator
Pressure
Refer to AC Power Pack manual
High
Accumulator
Pressure
High Mix
Head Oil
Temp.
M1 Material
Rod Shift Fail
M1 Cleanout
Rod Shift Fail
The three point calibration data
is invalid, system will operate
in weight mode but will attempt
Invalid
to volumetrically calculate
Deviation Invalid data
Re-calibrate the machine
Weight Cal.
weight. This will lead to
Data
consistent shots which will be
offset for the desired dispense
amount.
Pump flow setpoint is
Low Flow
Pump velocity is too low.
Advisory lower than one eighth of Increase the pump flow setpoint
Advisory
the total pump volumes
Red Blanket
Overcurrent
Blue Blanket
Overcurrent
Red Inline
Overcurrent
Bad heaters
Measure resistance of heater
Blue Inline
Overcurrent An over current was detected
Alarm
on the output
Red Hose
Overcurrent
Blue Hose
Overcurrent
Measure voltage across the disconnect switch.
Red Chiller
High voltage
Voltage should measure between 190 and 264 Vac.
Overcurrent
Blue Chiller
Shorted Temperature
If temperature rises for a zone that has been disabled,
Overcurrent
Control Module
replace Temperature Control Module
Bad internal wiring of the
High current has been
Replace motor
motor
Motor Over detected on a phase and has
Alarm
been shutdown to prevent
Current
Short circuit of motor
Check wiring to the motor to ensure no bare wires are
damage
wiring
touching and that no wires are shorted to ground
Low voltage from the wall Make sure the supply line is properly sized for the
Motor Over Too much current is being
Alarm
during load
load and is above the minimum voltage requirements
Current
drawn from the wall

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Appendix D - ADM Error Codes

Error
Code

A4N1

A7A6
A7B5
A7A3
A7B1
A7A2
A7B4
A7A7
A7B8
A8A6

A8B5
A8A3
A8B1
A8A2
A8B4

A8B7

A8B8
A9C1

Error
Type

Error Name

Error Description

Motor Over
Current

A hardware current fault has
occurred causing a system
shutdown

Alarm

Unexpected current to
heater/chiller

Alarm

Red Blanket
Control Fault
Blue Blanket
Control Fault
Red Inline
Control Fault
Blue Inline
Control Fault
Red Hose
Control Fault
Blue Hose
Control Fault
Red Chiller
Control Fault
Blue Chiller
Control Fault
No Red
Blanket
Current
No Blue
Blanket
Current
No Red Inline
Current
No Blue Inline
Current
No Red Hose
Current

B9C0
Small Shot
Request
B9C1

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Solution
Check wiring to the motor to ensure no bare wires are
touching and that no wires are shorted to ground
Unplug the directional valve (so pressure will not
build) and try to move the motor again. If this
Motor rotor has become succeeds then the power pack may need to be
replaced. If the motor is still unable to move, the
locked
bearings or hydraulic pump have likely failed in the
motor and will need to be replaced.

Shorted Temperature
Control Module

If temperature rises for a zone that has been disabled,
replace Temperature Control Module

Tripped circuit breaker

Visually check circuit breaker for a tripped condition

Low power

Measure voltage across input terminals on power line
filter. Voltage should measure between 190 and 264
Vac

Cable unplugged/loose
power

Check for loose or disconnected wires or plugs

Bad heater(s)

Measure resistance of heater(s)

No current to the conditioning
Alarm
zone

No Blue Hose
Current
No Red
Chiller
Current
No Blue
Chiller
Current
Motor Over
Current

Cause
Short circuit of motor
wiring

A software error has occurred
Alarm
commanding too much current

Bad Motor Control
Module code

Check for MCM software update, load latest MCM
software, if problem persists contact Graco
On the ADM go into the Setup screens to the System
Pumps are defined with
The requested dispense
screens then make sure that the pump sizes are
the wrong size
amount is below the minimum
defined correctly
amount of the system (25% of
Requested shot is below
the combined pump volumes is
If the user has to be able to take the shot the system
the capabilities of the
the minimum)
must be fitted with smaller pumps
Deviation current pump setup
The requested dispense
amount (time/volume/weight)
is below the minimum amount
of the system

Short shot size

Increase the time/volume/weight of the shot

Appendix D - ADM Error Codes

Error
Code
CAA2
CAA3
CAA6
CAA7
CAB1
CAB4
CAB5
CAB8
CAC1
CAC2
CAC3
CAC4
CAC5
CAC6
CAC7
CACN
CACP
CACR

Error Name Error Description
Comm. Error
Red Hose
Comm. Error
Red Inline
Comm. Error
Red Blanket
Comm. Error
Red Chiller
Comm. Error
Blue Inline
Comm. Error
Blue Hose
Comm. Error
Blue Blanket
Comm. Error
Blue Chiller
Comm. Error
Motor
Comm. Error Communication error
MCM
Comm. Error
Red Tank
Comm. Error
Blue Tank
Comm. Error
Mix Head
Comm. Error
Mix Head 2
Comm. Error
Ratio Monitor
Comm. Error
Gateway
Comm. Error
DGM
Comm. Error
Remote
Pendant

Error
Type

Cause

Solution

Module missing power

Check power supply connection

Module not programmed Program the module

Alarm
Module bad

PLC is not maintaining
heartbeat
Module missing power
Heartbeat Error
Alarm
Module not programmed
Module Bad
Material restriction too
Setpoint Not The set point was not reached
Deviation
high for requested flow
Reached
and the pump was shutdown
The maximum cycles per
Restriction for the pump
Setpoint
minute of the pump has been Deviation
is not sufficient
Exceeded
exceeded
Pump cannot reach the
requested pressure
Setpoint Not
The set point was not reached Deviation
Reached
Pump cannot reach the
requested flow
System underwent a
change that caused a
large drop in restriction
Setpoint
The set point was exceeded
Deviation
(such as new orifices)
Exceeded

Gateway
CUCN Heartbeat
Error

D1A1
D4A1

D2A1

D3A1

No material in pumps

Replace module

Ensure PLC is triggering the heartbeat
Check power supply connection
Program the module
Replace module
Reduce flow request
Increase the restriction or lower the set point
Increase restriction in the system
Decrease restriction in the system
Erase learned System Data, found in the setup
screens under calibration
Make sure the material lines are open and have
proper feed pressure

313997W

Appendix D - ADM Error Codes

Error
Code

D5A1

Error
Error Description
Type
This calibration lets the MCM
know where the ends of the
pump are. If the data gathered
Invalid Learn
during this process is outside Deviation
Mode Data
of normal parameters the
machine will operate with a
greatly reduced stroke.
Error Name

Cause
Solution
Recalibrate the machine Rerun the learn mode calibration
Check to ensure the pressure transducer is properly
Loose/bad connection
installed and all wires are properly connected
Bad linear position
sensor

Loose/bad connection to
linear position sensor
Bad linear position
The linear position sensor is
sensor
returning data that should not
Position
Alarm
D6A1
Sensor Fault be possible during normal
Linear position sensor
operation
may be loose where
attached to pump
housing
Insufficient material
Red Pump
DDA1
being supplied or
Cavitation
insufficient material
Cavitation was detected on the
Deviation
pressure on feed system
given pump
Blue Pump
DDB2
Cavitation
Debris or packout in the
incoming fluid filter
Orifices blocked
Hose blocked
Pump Not
The pump failed to reach the
Deviation
DFA1
Parked
park position
Dispense valve failed to
open
Cogs in flow meter are
Check Flow
DR6A
not turning
Meter Red
Flow Meter has caused a fault Deviation
Check Flow
Cable unplugged/loose
DR6B
Meter Blue
power
The type or size of the Red or
Properly setup the
Pumps Not
Blue material pumps have not Alarm
DSC0
system
Defined
been defined
F1A0 Low Flow
Alarm
Cogs in flow meter are
F2A0 Red
Flow is below the defined low Deviation not turning
limit
F1B0 Low Flow
Alarm
Cable unplugged/loose
F2B0 Blue
Deviation power
F4A0 High Flow
Alarm
F3A0 Red
Flow is above the defined low Deviation Cogs in flow meter are
limit
turning rapidly
Alarm
F4B0 High Flow
F3B0 Blue
Deviation
Failure of the dispense
When the pump tried to stall to
valve
pressure the pump traveled
Pump Failed
more than it should in normal Deviation
F7D1
Material leak
to Stall
operation (only applies to
dead-headed system)
Out of material
Red Low
Tanks low on material
L111
Material Level
L122

L311
L322
L6A1
L6B2

Blue Low
Material Level

Low material level in tanks

Deviation

Check to ensure the linear position sensor is properly
installed and all wires are properly connected
Replace linear position sensor

Re-tighten the sensor and re-calibrate the machine

Verify that incoming ball valves are open
Verify that feed pumps are supplying material
Inspect filter for debris of filler packout and clean or
replace as necessary
Clear blockage
Clear or replace hose as necessary
Check to make sure the dispense valve is properly
configured and connected to the MCM
Check that flow meter is matched to nominal pump
output
check of loose or disconnected wires or plugs
On the ADM go into the setup screens -> System->
then make sure that the pump type and size are set
(not --)
Check that flow meter is matched to nominal pump
output
Check for loose or disconnected wires or plugs

Check that flow meter is matched to nominal pump
output
Ensure the valve has a proper air supply and seals
properly. If not, service the valve as necessary.
Visually inspect the machine and hoses for sign of
leakage. NOTE: This error will display after 2 full
piston strokes so the leak will be substantial.
Fill tanks
Fill tanks with material

If the tanks appear to have plenty of material check to
Loose/broken connection make sure the level sensor is connected to the proper
port and that the cord is not damaged
Bad level sensor
Replace level sensor

Red High
Material Level
High material level in tanks
Deviation Defective fill valve
Blue High
Material Level
No material is actually
Red Auto
being fed
Refill Timeout The tank stand has been filing
for a time greater than
Deviation Loose level sensor
Blue Auto
connection
expected
Refill Timeout
Bad level sensor

313997W

Verify pump moves to limits, if problem persists
replace linear position sensor

If the tanks appear to have plenty of material check to
make sure the level sensor is connected to the proper
port and that the cord is not damaged
Make sure the feed pumps are operating properly
Check for loose or disconnected wires or plugs
Replace level sensor

Appendix D - ADM Error Codes

Error
Code

Error Name
Red Tank
L8A1 Sensor
Failure
Blue Tank
DR6B Sensor
Failure

Error Description

A level sensor had ceased
working

Error
Type

Cause

Deviation Bad level sensor

Solution

Replace level sensor

Low oil level

Check oil level and if low add more hydraulic fluid
Check to ensure the hydraulic oil level sensor is
Loose/bad connection
properly connected to the MCM and that the wire has
not been damaged
The volume of oil in the tank is
Bad level sensor
Replace sensor
below the minimum level
Alarm
MBH1 Low Oil Level
Inspect hydraulic driver end seals and early leak
needed for the system to
Leak in hydraulic driver detection tubing. Replace seals as necessary and
properly operate
replace lost oil.
Inspect the hydraulic reservoir fittings and filter for
Leak in the hydraulic
leaks. Repair or replace as necessary and replace
reservoir, heat
lost oil.
exchanger
If error persists and performance can no longer
The motor magnetism has
Prolonged exposure to
Low Motor
satisfy the user requirements the motor will need to
decreased to the point where Advisory
MBN1
heat or high voltage
Performance
be replaced
performance is greatly reduced
Download USB logs to a memory stick
USB logs have not been
USB Logs
USB log has reached the
Advisory
MMUX
Uncheck the Enable USB errors on Advanced screen
downloaded
Full
maximum entries
4
Material
Alarm
N1D0 Dispense
Below Alarm
Material dispense is below the
Cogs in flow meter are Check that flow meter is matched to nominal pump
Material
defined limit
not turning
output
Dispense
Deviation
N2D0
Below
Deviation
Material
Dispense
Deviation
N3D0
Above
Material dispense is above the
Cable unplugged/loose
Deviation
check for loose or disconnected wires or plugs
defined limit
power
Material
N4D0 Dispense
Alarm
Above Alarm
Visually check to ensure the pump is moving, if not
Motor failure
ensure the motor is wired properly
If motor is moving but pump is not and pressure is not
Hydraulic power pack
building they hydraulic power pack may need
failure
servicing
Check to ensure the linear position sensor is properly
Loose/bad connection to
connected to the MCM and the wiring has not be
the linear position sensor
damaged
Failure of the linear
Replace the linear position sensor
The MCM attempted to move
position sensor
Pump Failed
the pump but no movement
Deviation
N4A1
to Move
Motor no longer coupled Reset coupler per specifications and retighten set
was detected
to hydraulic pump
screws
Supply tube from
hydraulic pump to
Retighten or replace supply tube
manifold is loose or
broken
Broken motor shaft
Replace motor
Verify that no outside forces are stopping the pump
Over-pressure valve
from moving, then inspect over-pressure valve for
dumping to tank
damage or debris
Pressure has risen to an
unsafe level due to thermal
Thermal
Open the dispense valve manually or open the valves
Deviation High pressure
expansion of materials. All
P400 Pressure
to bleed pressure
conditioning zones have
Rise
automatically been turned off.

313997W

Appendix D - ADM Error Codes

Error
Code
P4A1

Error Name Error Description
Red Pressure
Shutdown

P4B2

Blue
Pressure
Shutdown

P4D0

Pressure
Imbalance

P6A1
P6B2
R1D0
R4D0
R2D0
R3D0

Red Pressure
Sensor Fault
Blue
Pressure
Sensor Fault
Low Ratio
Alarm
High Ratio
Alarm
Low Ratio
Deviation
High Ratio
Deviation

313997W

Error
Type

The material pump pressure
exceeded the maximum
Alarm
operating pressure as defined
in the setup screens

The pressure difference
between the Red and Blue
material is greater than the
defined amount

The pressure sensor is
providing invalid/no pressure
readings

Alarm

Alarm
Alarm

Cause
Dispense valve failed to
open
Bad dispense valve
Restriction in the
material lines

Solution
Check to make sure the dispense valve is properly
configured and connected to the MCM
Replace dispense valve
Check to ensure there is no blockage

Make sure the requested pressure is within the max
operating pressure, which can be found on the setup
screen System 1
Orifices blocked
Clear blockage
Hose blocked
Clear blockage or replace hose as necessary
Dispense valve failed to Check to make sure the dispense valve is properly
open
configured and connected to the MCM
Ensure the material flow is equally restricted on both
Dispense line is clogged
material lines
On the ADM go into the setup screens -> System->
and ensure the pressure imbalance value is the
Pressure imbalance is
maximum acceptable to prevent unnecessary alarms
defined too low
which will abort dispenses
Orifice blocks closed off Verify that one or both of the orifice blocks dispense
too much on one or both when adjusted to the fully open position then adjust
accordingly
sides
Relieve system pressure then remove the orifice from
Debris in the orifice block
the orifice block and inspect for debris in the cavity
Relieve system pressure and remove the orifice from
Material fillers may have
the orifice block and inspect for pack out. Clean or
packed out in an orifice
replace as necessary.
Out of material
Fill tanks with material
Feed system defective Replace defective item
Check to ensure the pressure transducer is properly
Loose/bad connection
installed and all wires are properly connected
Bad sensor
Replace pressure transducer
Invalid maximum
pressure defined

No material in pump

Fill tanks

Material A to Material B
is out of ratio

Check feed system

Alarm
Ratio monitor has detected an
out of ratio condition
Deviation

Appendix D - ADM Error Codes

Error
Code
T1A6

T1B5

T1A3

T1B1

T1A2

T1B4

T1A7

T1B8

T20X

T30X

Error Name
Red Tank
Low Fluid
Temp.
Blue Tank
Low Fluid
Temp.
Red Inline
Low Fluid
Temp.
Blue Inline
Low Fluid
Temp.
Red Hose
Low Fluid
Temp.
Blue Hose
Low Fluid
Temp.
Red Chiller
Low Fluid
Temp.
Blue Chiller
Low Fluid
Temp.
Dispensing
Disabled Low
Temp
Dispensing
Disabled High
Temp

Error Description

Error
Type

Cause

Solution

Tripped circuit breaker

Visually check circuit breaker for a tripped condition

Low power

Measure voltage across input terminals on power line
filter. Voltage should measure between 190 and 264
Vac

Cable unplugged/loose
power

Check for loose or disconnected wires or plugs

Bad heater(s)

Measure resistance of heater(s)

Fluid temperature is below the
Alarm
defined low alarm limit

Temperature is out of
Dispensing disabled because
Advisory
alarm limits
of temperature

Check temperature alarm limits

313997W

Appendix D - ADM Error Codes

Error
Code

Error Name
Red Hose
T2AA Low Fluid
Temp.
Red Tank
T2AE Low Fluid
Temp.
Red Chiller
T2AF Low Fluid
Temp.
Blue Hose
T2BC Low Fluid
Temp.
Blue tank Low
T2BD
Fluid Temp.
Blue Chiller
T2BG Low Fluid
Temp.
Red Hose
T3AA High Fluid
Temp.
Red Tank
T3AE High Fluid
Temp.
Red Chiller
T3AF High Fluid
Temp.
Blue Hose
T3BC High Fluid
Temp.
Blue Tank
T3BD High Fluid
Temp.
Blue Chiller
T3BG High Fluid
Temp.

T3H1

Oil Temp.
Cutback

Error Description

Error
Type

Cause

Solution

Temperature is out of
alarm limits

Check temperature alarm limits

Cable unplugged/loose
power

Check for loose or disconnected wires or plugs

Fluid temperature for a monitor
zone is below the defined low
alarm limit

Deviation

Fluid temperature for a monitor
zone is above the defined high
alarm limit
Inline heater is not turned
Turn on inline heater
on

The hydraulic oil temperature
is approaching a level where
damage is possible so the
Motor Control Module is
limiting the output to a safe
level

No power to fan
Debris is fan or fan grill
Deviation

Check cord to make sure fan has power
Clear debris from fan/fan grill

Try to stop fan by lightly pressing on the center with a
Low air volume from fan pencil eraser. If the fan slows down easily it will need
to be replaced
No power to fan
Debris is fan or fan grill

T3N1

Check cord to make sure fan has power
clear debris from fan/fan grill
Try to stop fan by lightly pressing on the center with a
Motor temperature is
Low air volume from fan pencil eraser. If the fan slows down easily it will need
approaching a level where
to be replaced
Motor Temp.
Advisory
damage is possible so the
Cutback
Ambient
environmental
motor control module is limiting
Move machine to an area below 120°F
conditions are too hot
the output to a safe level
Motor/pump coupler may
Reset coupler per specifications and retighten set
be rubbing on hydraulic
screws
pump

313997W

Appendix D - ADM Error Codes

Error
Code
T4A2

T4A3

T4A6

T4A7

T4B1

T4B4

T4B5

T4B8

T4C1

Error Name
Red Hose
High Fluid
Temp.
Red Inline
High Fluid
Temp.
Red Tank
High Fluid
Temp.
Red Chiller
High Fluid
Temp.
Blue Inline
High Fluid
Temp.
Blue Hose
High Fluid
Temp.
Blue Tank
High Fluid
Temp.
Blue Chiller
High Fluid
Temp.

Error Description

Error
Type

The temperature the MCM has
reached a level where product
Motor Control
Alarm
life will be decreased
High Temp.
drastically and has been
shutdown for protection

The hydraulic oil is at a
temperature where
performance is impacted
significantly and has resulted
in a system shutdown

Oil Temp.
Shutdown

T4N1

Motor temperature is too high
Motor Temp. and system has been
Alarm
shutdown to prevent possible
Shutdown
damage

T6B5
T6A3
T6B1
T6A2
T6B4
T6A7
T6B8

Red Tank
RTD Fault
Blue Tank
RTD Fault
Red Inline
RTD Fault
Blue Inline
RTD Fault
Red Hose
FTS Fault
Blue Hose
FTS Fault
Red Chiller
RTD Fault
Blue Chiller
RTD Fault

Solution

Defective Temperature
Control Module

Replace Power Temperature Control Module

Defective RTD

Replace RTD

Loose connections

Tighten connections

Fluid temperature is above the
Alarm
defined high alarm limit

T4H1

T6A6

Cause

RTD 1 is giving no or invalid
data

Alarm

No power to fan
Check cord to make sure fan has power
Debris is fan or heatsink Clear debris from fan or heatsink
Try to stop fan by lightly pressing on the center with a
Low air volume from fan pencil eraser. If the fan slows down easily it will need
to be replaced
Motor may be damaged Replace motor
Debris is packed in the
Clear debris from MCM heat sink fins
MCM’s heat sink fins
No Power to Fan
Check cord to make sure fan has power
Debris in fan or fan grill Clear debris from fan/fan grill
Try to stop fan by lightly pressing on the center with a
Low air volume from fan pencil eraser. If the fan slows down easily it will need
to be replaced
No power to fan
Check cord to make sure fan has power
Debris is fan or fan grill Clear debris from fan/fan grill
Try to stop fan by lightly pressing on the center with a
Low air volume from fan pencil eraser. If the fan slows down easily it will need
to be replaced
Ambient environmental
Move machine to an area below 120°F
conditions are too hot
Motor may be damaged Motor may need to be replaced

Loose or bad connection Check RTD wiring
Alarm

Bad RTD

Replace RTD

313997W

Appendix D - ADM Error Codes

Error
Code
T6C6
T6C5
T6C7
T6C8
T8A6
T8B5
T8A3
T8B1
T8A2
T8B4
T8A7

T8B8

T9A6
T9B5
T9A3
T9B1
T9C6

T9C5

T9C3

T9C1
T9C2
T9C4

T9C7

T9C8

Error Name Error Description
Red Blanket
RTD Fault
Blue Blanket
RTD Fault
RTD 2 is giving no or invalid
data
Red Chiller
RTD Fault
Blue Chiller
RTD Fault
No Heat Red
Tank
No Heat Blue
Tank
No Heat Red
Inline
No temperature rise
No Heat Blue
Inline

Error
Type

No temperature decline

Loose or bad connection Check RTD wiring

Alarm

Heater overtemperature cutoff Alarm

Blue Inline
Temp. Cutoff
Red Blanket
Ctrl
Shutdown
Blue Blanket
Ctrl
Shutdown
Red Inline
Ctrl
Shutdown
Blue Inline
Ctrl
Shutdown
PCB over temperature
Red Hose Ctrl
Shutdown
Blue Hose
Ctrl
Shutdown
Red Chiller
Ctrl
Shutdown
Blue Chiller
Ctrl
Shutdown

313997W

Bad RTD

Replace RTD

Tripped circuit breaker

Visually check circuit breaker for a tripped condition

Low Power

Measure voltage across input terminals on power line
filter. Voltage should measure between 190 and 264
Vac

Cable unplugged/loose
power

Check for loose or disconnected wires or plugs

Bad heater(s)

Measure resistance of heater(s)

Tripped circuit breaker

Visually check circuit breaker for a tripped condition

Alarm

Red Blanket
Temp. Cutoff
Blue Blanket
Temp. Cutoff
Red Inline
Temp. Cutoff

Solution

Alarm

No Heat Red
Hose
No Heat Blue
Hose
No Cooling
Red Chiller

No Cooling
Blue Chiller

Cause

Alarm

Disconnect the valve and measure the voltage across
the wires when the chiller is running to ensure 24V is
Defective cooling valve
being delivered to the valve. If so, the cooling valve
will likely need replacing.
Chilled water supply off Turn on chilled water supply
Loose or bad connection Check RTD wiring
Defective RTD

Replace RTD

Defective High Power
Temperature Control
Module

Replace High Power Temperature Control Module

Loose connections

Tighten connections

Overheated
Temperature Control
Module

Turn conditioning zone off. Wait a few minutes. If the
condition does not clear or regenerates consistently,
replace heater module

Appendix D - ADM Error Codes

Error
Code
V1H1
V4A6
V4B5
V4A3
V4B1
V4A2
V4B4
V4A7
V4B8

V4H0

W0U0

Error
Error Description
Type
The voltage to the MCM has
Motor Control
dropped to a level where
Alarm
Undervoltage
performance is greatly affected
Red Blanket
Overvoltage
Blue Blanket
Overvoltage
Red Inline
Overvoltage
Blue Inline
Overvoltage
High line voltage
Alarm
Red Hose
Overvoltage
Blue Hose
Overvoltage
Red Chiller
Overvoltage
Blue Chiller
Overvoltage
The voltage to the MCM has
Motor Control reached an unsafe level and
Alarm
Overvoltage has been shutdown in an
attempt to prevent damage
Error Name

USB Update The ADM tried to upload a
Failed
system settings file but failed

Alarm

WBH1

Motor
An error has been detected on
Alarm
Encoder Fault the motor position sensor

WDF1

M1 Material The material rod failed to move
Alarm
Rod Shift Fail on a straight head

Cause
Tripped circuit breaker
Supply lines providing
low voltage

Solution
Visually check circuit breaker for a tripped condition
Check incoming voltage to ensure it is above the
minimum operating voltage

Incoming line voltage is
too high

Measure voltage across disconnect switch. Voltage
should measure between 190 and 264 Vac.

Supply lines providing
high voltage

Check incoming voltage to ensure it is below the
maximum operating voltage

System Settings file is
corrupt

Replace the system settings file with a backup or new
file
Ensure that the first line in the settings.txt file contains

System Settings file is
intended for another
system
Failing sensors
Loose connection
Stuck material rod
No power to directional
valve
No power to directional
valve
Bad directional valve
connection

WKH1

High Motor
Speed

The motor has reached a
speed that should not be
Alarm
reached in normal operation
and was shutdown to prevent
possible damage

Directional valve failure
Hydraulic power pack
failure
Defective encoder
Motor no longer coupled
to hydraulic pump
Supply tube from
hydraulic pump to
manifold is loose or
broken
Broken motor shaft

the text GMS™. If not replace the file with the proper
system update file.
If error persists the motor will need to be replaced
Ensure the d-sub connector to the motor is connected
and the wiring is intact
Check that material rod is able to freely move
Make sure the directional valve has power
Make sure the directional valve has power
Make sure the cord to the directional valve is
connected to the correct port and the cord is not
damaged
The directional valve will need to be replaced
The hydraulic power pack will need repair
Replace encoder
Reset coupler per specifications and retighten set
screws
Retighten or replace supply tube
Replace motor

313997W

Appendix D - ADM Error Codes

Error
Code
WM06
WM05
WM03
WM01
WM02
WM04
WM07
WM08
WMA6

Error Name
Red Tank
Con. Fault
Blue Tank
Con. Fault
Red Inline
Con. Fault
Blue Inline
Con. Fault
Red Hose
Con. Fault
Blue Hose
Con. Fault
Red Chiller
Con. Fault
Blue Chiller
Con. Fault
Red Blanket
High Temp.

Error Description

Error
Type

Cause

Solution

High current to relay 1

Alarm

Broken contactor

Replace contactor

Defective RTD

Replace RTD

Tank blanket is above the
Blue Blanket defined high alarm limit
WMB5
High Temp.
WMC6
WMC5
WMC3
WMC1
WMC2
WMC4
WMC7
WMC8
WMH1

Red Tank
Con. Fault
Blue Tank
Con. Fault
Red Inline
Con. Fault
Blue Inline
Con. Fault
Red Hose
Con. Fault
Blue Hose
Con. Fault
Red Chiller
Con. Fault
Blue Chiller
Con. Fault
Motor
Controller
Fault
Invalid
Setpoint
Request

WSC0
Invalid Gel
Timer
Definition

313997W

Alarm

Unexpected current to relay 1 Alarm

A general fault has occurred
within the MCM

Defective High Power
Temperature Control
Module
Loose connections

Shorted module

Deviation Internal hardware failure

Replace High Power Temperature Control Module
Tighten connections

If temperature is being affected by a zone that has
been disabled, replace heat module

Cycle power, if the error persists the MCM will need to
be replaced

On the ADM go into the setup screens -> System->
System incorrectly setup and ensure that all pages have properly defined
The requested controlling
values
value (pressure or flow) is
Deviation
outside the limits of the system
Redefine shot with control parameters within the limits
Shot incorrectly defined
of the system
Gel timer shot is below
the minimum dispense
Select a different shot or modify existing shot data
amount or set for a
invalid pressure/flow
The shot that was entered for
the gel timer is not a valid shot.
The MCM has
Deviation
This must be fixed before the
determined that the gel If you are certain that the shot is within parameters,
gel timer will function properly
timer shot will not be able try running the Learn Mode routine found in the setup
screen Calibration. If the error persists, a gel shot with
to be executed based
reduced control parameters is required.
parameters entered in
the ADM

Appendix E - System Events

Appendix E - System Events
Event Code and
String
REL00: System Powered On
REM00: System Powered Off
REB00: Stop Button
Pressed
RECH0: Learn Mode
Executed
RENN0: Automatic
Cal. Performed
RECA1: Red Material SG Modified
RECB2: Blue Material
SG Modified
RENC1: Cal. Point 1
Weight Entered
RENC2: Cal. Point 2
Weight Entered
RENC4: Cal. Point 1
Weight Erased
RENC5: Cal. Point 2
Weight Erased
REND0: Ratio Check
Dispense

Triggers
The System was powered on.
The System was powered off.

The Red stop button was pressed on
the Advanced Display Module.
A learn mode calibration was successfully completed.
The system was successfully characterized with the Automatic calibration.
The Red materials specific gravity
was modified.
The Blue materials specific gravity
was modified.
A value for the first point in the three
point calibration was entered.
A value for the second point in the
three point calibration was entered.
The running average for point one of
the three point calibration was erased.
The running average for point two of
the three point calibration was erased.
A ratio check shot was dispensed
from the ratio check calibration
screen.
REA00: Disp.
A dispense has occurred of the given
Occurred (Shot #)
shot number.
REH00: Gel Timer
The gel timer expired and the system
Dispense
automatically took the gel shot.
RER01: Shot Count A counter from the shot counters
Reset
maintenance page was erased
RER02: Seq. PosiA counter from the sequence counters
tion Count Reset
maintenance page was erased
RERA1: Red MateThe resettable totalizer for the Red
rial Volume Reset
material volume was reset to zero.
RERB1: Blue Material The resettable totalizer for the Blue
Volume Reset
material volume was reset to zero.
RERA2: Red MateThe resettable totalizer for the Red
rial Weight Reset
material weight was reset to zero.
RERB2: Blue Material The resettable totalizer for the Blue
Weight Reset
material weight was reset to zero.
RERA3: Red Cycle
The resettable cycle counter for the
Count Reset
Red pump was reset to zero.
RERB3: Blue Cycle
The resettable cycle counter for the
Count Reset
Blue pump was reset to zero.
REQU1: Settings
The system settings were successDownloaded
fully transferred from the ADM to a
USB drive.

100

Event Code and
String
REQU2: Settings
Uploaded

Triggers
The system settings file was successfully transferred from the USB drive to
the ADM.
REQU3: Language
The custom language file was sucDownloaded
cessfully transferred from the ADM to
a USB drive.
REQU4: Language
The custom language file was sucUploaded
cessfully transferred from the USB
drive to the ADM.
REQU5: Logs Down- The Error/Event and Shot data logs
loaded
were successfully transferred from the
ADM to a USB drive.
REAR0: Night Mode While in night mode the system has
Recirc On
automatically entered a low recirculation mode and attempted to turn on all
enabled conditioning zones.
REBR0: Night Mode While in night mode the system has
Recirc Off
automatically stopped the low recirculation mode and turned off all conditioning zones.

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Appendix E - System Events

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101

Appendix F - USB Operation

Appendix F - USB Operation
Overview

Download Log Files

There are 3 main uses for the USB on a GMS™ system

If the “Enable Downloading of USB Logs” is checked,
the user can use a USB stick-drive to download the log
files.

•

•
•

Ability to download a log of up to the past 50,000
errors, events, or jobs that can contain over 150,000
snapshots of critical dispense information.
Ability to download, modify, and upload custom language files
Ability to download and upload system configurations
• This data includes most user selectable and
user configurable settings.
• This data does not include pump counters, error
and event logs, shot and sequence counters

USB Options

NOTICE
Low-quality USB stick drives may lead to burning
out the USB port on the ADM. Use only high-quality
USB stick-drives with the ADM USB port.
To download the log files, insert a high-quality USB
stick-drive into the USB port in the bottom of the ADM.
The ADM will automatically begin downloading the log
files as well as the custom language file (DISPTEXT.TXT) and the system settings (SETTINGS.TXT).
The status of the download will be shown in the Status
bar.

The only options for USB on the ADM are in Advanced
Screen 4, see page 81.

The first option is a checkbox that enables or disables
the downloading of the Error Event and Shot Data log
files. The Shot Data log runs during all recirculation,
shots, and operator modes.
The second option is the Erase icon which will reset the
last download date to a time where all logs can be
downloaded. This will allow the user to download all the
USB log entries, which may take over 2 hours if the log
files are full. Currently the ADM does not monitor the
USB logs and alert the user when data may be overwritten so in order to minimize download times and the risk
of losing data it is recommended that the user download
the logs every 2 weeks or more often if the machine is
used during more than one full shift a day.

102

313997W

Appendix F - USB Operation

Log Files, Folder Structure

FIG. 24: DOWNLOAD, DATAxxxx Folders
Each time a stick-drive is inserted into the ADM USB port, a new folder named DATAxxxx is created. The number at
the end of the folder name is incremented each time a stick-drive is inserted and data is downloaded or uploaded. In
each DATAxxxx folder there is three log files. They are formatted as .csv (comma separated value) files and can be
opened by most text editors or data processing programs such as Excel.

Example 1-ERROR File
The 1-ERROR file is the Errors and Events log file.

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103

Appendix F - USB Operation

Example 2-JOB File
The 2-JOB file is the Shot Data Log file.

Example 3-SYSTEM File
The 3-SYSTEM file is the Software Version log file.

104

313997W

Appendix F - USB Operation

Transfer System Settings

NOTICE
Low-quality USB stick drives may lead to burning
out the USB port on the ADM. Use only high-quality
USB stick-drives with the ADM USB port.
Use the following process to transfer system settings
from one machine to another.
1. Insert a high-quality USB stick-drive into the USB
port on the system with the settings to be transferred. Once the download is complete the SETTINGS.TXT file will be located in the “DOWNLOAD”
folder.
NOTICE
The user should never attempt to modify the SETTINGS.TXT file in any way. Graco is not responsible
for damages caused by an improperly modified
setup file.

NOTE: Before the update begins the ADM automatically
shuts down the system, aborting any in-progress dispensing. When the software is updating the system a
pop-up box will appear to inform the user of the update
and the system will lock. Once the update is complete
the ADM will tell the user to cycle power to apply the
updates. Once this box appears it is safe to remove the
drive before cycling power.
6. When the software is done updating, remove the
USB stick-drive from the ADM USB port and install
in a computer.
7. Navigate to the UPLOAD folder and remove the
SETTINGS.TXT file.
NOTE: Immediately after uploading the settings, remove
the SETTINGS.TXT file from the UPLOAD folder to prevent accidental loss of data the next time the USB
stick-drive is inserted into the ADM USB port. If there is
a SETTINGS.TXT file in the UPLOAD folder when the
USB stick-drive is inserted into the ADM USB port the
software will try to update the ADM.

2. Plug the USB stick-drive into a computer.
3. Navigate to the DOWNLOAD folder.
4. Copy the SETTINGS.TXT file from the DOWNLOAD
folder into the UPLOAD folder.
5. Remove the USB stick-drive from the computer and
install it into the ADM USB port for the second
machine. The software will automatically begin
updating.

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105

Appendix F - USB Operation

Update Custom Language
NOTICE
Low-quality USB stick drives may lead to burning
out the USB port on the ADM. Use only high-quality
USB stick-drives with the ADM USB port.
Use the following process to customize the text on the
ADM. The language file DISPTEXT.TXT can be modified in Excel but must be saved as a Unicode Text file
with the extension .TXT in order for it to properly import.
1. Insert a high-quality USB stick-drive into the USB
port on the system with the settings to be transferred. Once the download is complete the DISPTEXT.TXT file will be located in the “DOWNLOAD”
folder.

8. When the software is done updating, remove the
USB stick-drive from the ADM USB port and install
in a computer.
9. Navigate to the UPLOAD folder and remove the
DISPTEXT.TXT file.
NOTE: Immediately following uploading the language
file, remove the DISPTEXT.TXT file from the UPLOAD
folder to prevent accidental loss of data the next time the
USB stick-drive is inserted into the ADM USB port. If
there is a DISPTEXT.TXT file in the UPLOAD folder
when the USB stick-drive is inserted into the ADM USB
port the software will try to update the ADM.

2. Plug the USB stick-drive into a computer.
3. Navigate to the DOWNLOAD folder.
4. Copy the DISPTEXT.TXT file from the DOWNLOAD
to your computer.
5. Use any data processing software such as Excel to
edit the DISPTEXT.TXT file. When done editing
save the file as the “Unicode Text” format. See
Example DISPTEXT.TXT File on page 107.
a. In the first column, locate the string to change.
b.

In the second column of the same row, enter the
new string.

Save the file as a Unicode Text file. The name
must remain “DISPTEXT.TXT”.

6. Copy the edited DISPTEXT.TXT file into the
UPLOAD folder.
7. Remove the USB stick-drive from the computer and
install it into the ADM USB port. The software will
automatically begin updating.
NOTE: Before the update begins the ADM automatically
shuts down the system, aborting any in-progress dispensing. When the software is updating the system a
pop-up box will appear to inform the user of the update
and the system will lock. Once the update is complete
the ADM will tell the user to cycle power to apply the
updates. Once this box appears it is safe to remove the
drive before cycling power.

106

313997W

Appendix F - USB Operation

Example SETTINGS.TXT File

Example DISPTEXT.TXT File

NOTICE
The user should never attempt to modify the SETTINGS.TXT file in any way. Graco is not responsible
for damages caused by an improperly modified
setup file.

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107

Technical Data

Technical Data
Maximum Fluid Working Pressure . . .
Maximum Fluid Temperature . . . . . . .
Fluid Inlet Feed Pressure Range . . . .
Fluid Inlets . . . . . . . . . . . . . . . . . . . . .
Fluid Outlets. . . . . . . . . . . . . . . . . . . .
Fluid Circulation Ports . . . . . . . . . . . .
Line Voltage Requirement . . . . . . . . .
Amperage Requirement. . . . . . . . . . .
Sound Power . . . . . . . . . . . . . . . . . . .
Heater Power
(A (Red) and B (Blue) heaters total,
no hose, Heated HFR Models only). .
Hydraulic reservoir capacity. . . . . . . .
Recommended hydraulic fluid . . . . . .
Weight . . . . . . . . . . . . . . . . . . . . . . . .

3000 psi (20.7 MPa, 207 bar)
190°F (88°C)
50 psi (0.35 MPa, 3.5 bar) to 250 psi (1.75 MPa, 17.5 bar)
Component A (Red): 1/2 npt(f)
Component B (Blue): 3/4 npt(f)
Component A (Red): #8 (1/2 in.) JIC (3/4-16 unf), with #5 (5/16 in.) JIC adapter
Component B (Blue): #10 (5/8 in.) JIC (7/8-14 unf), with #6 (3/8 in.) JIC adapter
1/4 npsm(m), with plastic tubing, 250 psi (1.75 MPa, 17.5 bar) maximum
230V / 1 phase and 230V / 3 phase Models: 195-264V, 50/60 Hz
400V / 3 phase: 360-440V, 50/60 Hz; see 400 V Power Requirements, page 4
See Models on page 4
93 dB

12 kW
9 gal. (34 liters)
Citgo A/W Hydraulic Oil, ISO Grade 46
Units with 12 kW Heaters: 868 lb (394 kg)
Units without heaters: 634 lb (288 kg)
Wetted Parts . . . . . . . . . . . . . . . . . . . Aluminum, stainless steel, zinc-plated carbon steel, brass, carbide, chrome,
fluoroelastomer, PTFE, ultra-high molecular weight polyethylene, chemically
resistant o-rings
All other brand names or marks are used for identification purposes and are trademarks of their respective owners.

108

313997W

Motor Control Module Technical Data

Motor Control Module Technical Data
Input Specifications
Input Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Line Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Line Frequency . . . . . . . . . . . . . . . . . . . . . . . . .
Input Current per Phase. . . . . . . . . . . . . . . . . . . . . . .
Maximum Branch Circuit Protection Rating: . . . . . . .
Short Circuit Current Rating. . . . . . . . . . . . . . . . . . . .

0-264 Vac, line-to-line
Single or Three Phase
50/60 Hz
25A (three-phase), 50A (single-phase)
30A (three-phase), 63A (single-phase)
5 kA

Output Specifications
Output Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Line Phasing . . . . . . . . . . . . . . . . . . . . . . . . .
Output Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Overload. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0-264 Vac
Three Phase
0-30A
200% for 0.2 seconds

DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Max Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . .

24 Vdc, Class 2, Graco-provided power supply
Type 1
50°C (122°F)

Overtemperature protection is provided to protect from motor overload.
Current limit, set via the software, is provided as a secondary protection from motor overload.
All installations and wiring must comply with NEC and local electrical codes.

313997W

109

Motor Control Module Technical Data

Dimensions

34.1 in.
(870 mm)

47.5 in.
(1210 mm)

59.8 in.
(1520 mm)

Bolt Mounting Pattern and
Dimensions
Type of Base

Right

Front

110

Ref

No Pallet

Pallet

24 in.
32.4 in.
(610 mm) (823 mm)

15 in.
30.3 in.
(381 mm) (770 mm)

313997W

Motor Control Module Technical Data

313997W

111

Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 313997

Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised September 2014

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Web Statement                   : 313997W - HFR, Setup - Operation, English
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Metadata Date                   : 2014:10:07 15:31:16-05:00
Format                          : application/pdf
Description                     : HFR Setup-Operation, hydraulic, plural-component, fixed-ratio proportioner
Title                           : 313997W - HFR, Setup - Operation, English
Creator                         : Heath McCartney
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