Graco 333488A G3 Lubrication Pump Food And Beverage Kit Users Manual Kit, Instructions, English

24V837 to the manual e8817261-67c3-4bcf-a611-a3774925ea69

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Instructions

G3 Lubrication Pump

Food and Beverage

Kit 333488A

EN

Converts a G3 Pump for use in food and beverage applications. For professional use only.

Model: 24V837

Maximum Working Pressure: 5100 psi (35.1 MPA,

351.6 bar)

Parts Included in Kit

*Note the grooves (1a) around the surface of the hex head of

the pump element (1) included in the kit. These grooves are

added to help the user differentiate between the original pump

element and the new pump element for use with food and bev-

erage applications.

Warnings

The following warnings are for the setup, use, grounding,

maintenance, and repair of this equipment. The exclamation

point symbol alerts you to a general warning and the hazard

symbols refer to procedure-specific risks. When these symbols

appear in the body of this manual or on warning labels, refer

back to these Warnings. Product-specific hazard symbols and

warnings not covered in this section may appear throughout

the body of this manual where applicable.

Important Safety Instructions

Read all warnings and instructions in this manual

and the G3 Pump manual. Save all instructions.

Ref Description Qty

1* ELEMENT, pump 1

2 FITTING, zerk 1

3PLUG 2

1

23

3

1a

SKIN INJECTION HAZARD

High-pressure fluid from dispense device, hose

leaks, or ruptured components will pierce skin. This

may look like just a cut, but it is a serious injury that

can result in amputation. Get immediate surgical

treatment.

Follow Pressure Relief Procedure in this manual

when you stop dispensing and before cleaning,

checking, or servicing equipment.

WARNING

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 333488

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

May 2014

Instructions

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever you

see this symbol.

To relieve pressure in the system, use two wrenches working

in opposite directions on pump outlet fitting to slowly loosen

fitting only until fitting is loose and no more lubricant or air is

leaking from fitting as shown in FIG. 1.

NOTE: When loosening pump element fitting do NOT loosen

pump element. Loosening pump element will change the out-

put volume.

Technical Data

Disassembly

The following instructions are for removing the pump element

currently installed in the G3 Pump. Reference numbers used

in these instructions correspond to parts included in the kit and

are provided on page 1. Parts identified with an alpha charac-

ter are user provided or already installed components.

1. Disconnect power source.

2. Relieve pressure following Pressure Relief Procedure

provided.

3. Disconnect anything installed to pump element such as

pressure relief valves, output union or other fittings.

4. Use a wrench to loosen pump element (1) and completely

remove pump element (FIG. 2).

NOTE: Make sure spring (a) retainer (b) and piston (not

shown) are removed with pump element.

5. Remove zerk fitting (2) and plugs (3) as shown in FIG. 2.

Installation

1. Examine new pump element (1). Make sure spring (a),

retainer (b) and piston are installed (FIG. 2).

2. Slide pump element into housing. Be careful not to cross

thread the pump element during installation.

3. Hand tighten pump and then torque to 50 in.-lbs (5.6 N•m)

(FIG. 1).

4. Apply thread sealant to stainless steel zerk fitting (2) and

install zerk fitting as shown in FIG. 2. Torque to 50 in.-lbs

(5.6 N•m).

5. Apply thread sealant to stainless steel plugs (3) and install

plugs as shown in Fig. 2. Torque to 50 in.-lbs (5.6 N•m).

This equipment stays pressurized until pressure is

manually relieved. To help prevent serious injury from

pressurized fluid, such as skin injection, splashing fluid and

moving parts, follow the Pressure Relief Procedure when

you stop dispensing and before cleaning, checking, or

servicing the equipment.

FIG. 1

US Metric

Maximum Working

Pressure

5100 psi 35.1 MPa, 351.6 bar

Wetted Parts

nylon 6/6 (PA), zinc plated steel, alloy

steel, stainless steel, nitrile rubber

(buna-N), PTFE

FIG. 2

1

a

b

3

2

3