Graco 3A2894F Exactablend Agp Advanced Glazing Proportioner Users Manual Proportioner, Setup Operation, English

2015-04-02

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Setup-Operation

ExactaBlend™ AGP
Advanced Glazing
Proportioner
For dispensing two component silicone, polysulfide, and urethane materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
See page 4 for model information, including maximum working pressure and approvals.

Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.

S100 Shown

3A2894F
EN

Contents

Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Base Machines . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hose Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dispense Valves . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Important Isocyanate (ISO) Information . . . . . . . . 8
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . 8
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 8
Keep Components A and B Separate . . . . . . . . . 8
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 9
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 9
Component Identification . . . . . . . . . . . . . . . . . . . 10
S100 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
U100 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
P100 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Display Module (DM) . . . . . . . . . . . . . . . . . . . . . 14
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical Enclosure . . . . . . . . . . . . . . . . . . . . . 17
Integrated Air Controls . . . . . . . . . . . . . . . . . . . 18
Fluid Control Module (FCM) . . . . . . . . . . . . . . . 20
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Base Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 46
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Calibration Check . . . . . . . . . . . . . . . . . . . . . . . . . 49
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Adjust Packing Nuts . . . . . . . . . . . . . . . . . . . . . 52
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
DM - Battery Replacement and Screen Cleaning 53
Software Update Procedure . . . . . . . . . . . . . . . 54
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Mechanical and Electrical . . . . . . . . . . . . . . . . . 55
Display Module . . . . . . . . . . . . . . . . . . . . . . . . . 58

Accessories and Kits . . . . . . . . . . . . . . . . . . . . . . . 60
Light Tower 24R824 . . . . . . . . . . . . . . . . . . . . . . 60
Low Level Sensors, 24R935
(S100 and P100 only) . . . . . . . . . . . . . . . . . 60
USB Kit, 24R936 . . . . . . . . . . . . . . . . . . . . . . . . 61
MD2 Nose Pieces . . . . . . . . . . . . . . . . . . . . . . . 61
Catalyst (B) Hoses . . . . . . . . . . . . . . . . . . . . . . . 61
Restrictor Kit, 24R804 . . . . . . . . . . . . . . . . . . . . 61
Caster Kit, 24T091 . . . . . . . . . . . . . . . . . . . . . . . 62
Mixer Elements for MD2 . . . . . . . . . . . . . . . . . . 62
Appendix A - DM Icons Overview . . . . . . . . . . . . . 64
Setup Screen Icons . . . . . . . . . . . . . . . . . . . . . . 64
Run Screen Icons . . . . . . . . . . . . . . . . . . . . . . . 65
Appendix B - DM Setup Screens Overview . . . . . 66
Appendix C - DM Run Screens Overview . . . . . . 68
Appendix D - DM Error Codes . . . . . . . . . . . . . . . 70
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 78
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 78

3A2894F

Related Manuals

Related Manuals
Manuals are available at www.graco.com. Component manuals below are in English:
System Manuals
332452

ExactaBlend AGP Advanced Glazing Proportioner, Parts

332453

ExactaBlend AGP Advanced Glazing Proportioner - Accessory Kits, Kit Instructions

Ram Manuals
3A0233

Air-Powered Ram, Instructions-Parts

Pump Manuals
312375

Check-Mate® Displacement Pumps, Instructions-Parts

Air Motor Manuals
3A1211

SaniForce™ Air Motors, Instructions-Parts

311238

NXT® Air Motor, Instructions-Parts

333007

ExactaBlend AGP Air Motor, Instructions-Parts

Displacement Pump Manuals
309577

Displacement Pump, Repair-Parts

Dispense Valve Manuals
312185

MD2 Valve, Instructions-Parts

308253

Ultra-lite™ Pistol Grip Flo-Gun, Instructions-Parts

Flow Meter Manuals
308778

Volumetric Fluid Flow Meter, Instructions-Parts

309834

Helical Gear Fluid Flow Meters, Instructions-Parts

Fluid Filters Manuals
307273

Fluid Outlet Filter, Instructions-Parts List

Fluid Regulators Manuals
307517

Mastic Fluid Regulators, Instructions-Parts List

308647

Fluid Pressure Regulators, Instructions-Parts List

Pressure Pot Manuals
308369

5-, 10-, and 15-Gallon Pressure Tanks, Instructions-Parts List

Heated Platen Manuals
332511

ExactaBlend AGP Advanced Glazing Proportioner - Heated Platen Kit, Kit Instructions

Reference Manuals
3A1244

Graco Control Architecture™ Module Programming

Valve Manuals
313342

3A2894F

Dosing Valve, Instructions-Parts

Models

Models
Base Machines
Part No.

Chemical
Industry

24R809
Silicone

AGP-S100 System, 55 gallon/5 gallon
(200 liter/20 liter) machine

24R811

AGP-U100 System, 55 gallon/5 gallon
(200 liter/20 liter) machine with boom

24R812

AGP-U100 System, 55 gallon/5 gallon
(200 liter/20 liter) machine
Urethane*

AGP-U100 System, 55 gallon/5 gallon
(200 liter/20 liter) machine with pressure pot

24R815

AGP-P100 System, 55 gallon/5 gallon
(200 liter/20 liter) machine with boom

Polysulfide

AGP-U100 System, 55 gallon/5 gallon
(200 liter/20 liter) machine with boom
and pressure pot

24R814

24R816

Ratio
(by Weight)

Maximum Working Pressure
psi (MPa, bar)

6:1 to 14:1

MD2:
3000 (21, 207)
Ultra-lite with flexible hose mixer:
3000 (21, 207)
Ultra-lite with Tri-core mixer:
4000 (28, 276)

AGP-S100 System, 55 gallon/5 gallon
(200 liter/20 liter) machine with boom

24R810

24R813

Description

AGP-P100 System, 55 gallon/5 gallon
(200 liter/20 liter) machine

An agitator is recommended for urethane applications utilizing a pressure pot. Set the agitator to
25-50 rpm.

3A2894F

Models

Hose Kits
Hose Kit
Reference
No.
Part No.

Base Hose
in. (cm)

Catalyst Hose 1
in. (cm)

Catalyst Hose 2
in. (cm)

24R832

1/8 x 60 (0.3 x 152)

24R833

1/4 x 60 (0.6 x 152)

1/8 x 60 (0.3 x 152)

24R834

1/4 x 60 (0.6 x 152)

24T092

3/8 x 60 (1.0 x 152)

1/4 x 60 (0.6 x 152)

24T093

1/8 x 60 (0.3 x 152)

3/32 x 60 (0.2 x 152)

24T094

1/2 x 60 (1.3 x 152)

3/8 x 60 (1.0 x 152)

24U253

3/32 x 60 (0.2 x 152)

5/8 x 120 (1.6 x 305)

Dispense Valves
Part No.

Description

24P217

MD2 dispense valve with handle

24P223

Ultra-lite 6000 with 36 element flexible hose mixer

24P221

Ultra-lite 6000 with 36 element Tri-core mixer

3A2894F

Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.

3A2894F

Warnings

WARNING
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are antistatic or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted into the air.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer

3A2894F

Important Isocyanate (ISO) Information

WARNING
WARNING
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

Important Isocyanate (ISO) Information
Isocyanates (ISO) are catalysts used in some two component materials.

Isocyanate Conditions

Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.

Keep Components A and B
Separate

Cross-contamination can result in cured material in
fluid lines which could cause serious injury or damage
equipment. To prevent cross-contamination:
• Never interchange component A and component
B wetted parts.
• Never use solvent on one side if it has been contaminated from the other side.

To prevent contact with isocyanates, appropriate personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.

Material Self-ignition

Some materials may become self-igniting if applied
too thick. Read material manufacturer’s warnings and
material MSDS.

3A2894F

Important Isocyanate (ISO) Information

Moisture Sensitivity of
Isocyanates
Exposure to moisture (such as humidity) will cause ISO
to partially cure; forming small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity.
NOTICE
Partially cured ISO will reduce performance and the
life of all wetted parts.
•

Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.

•

Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and
the atmosphere.

•

Use only moisture-proof hoses compatible with
ISO.

•

Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.

•

Always lubricate threaded parts with an appropriate lubricant when reassembling.

NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the
humidity, and the temperature.

Changing Materials
NOTICE
Changing the material types used in your equipment
requires special attention to avoid equipment damage
and downtime.
•

When changing materials, flush the equipment
multiple times to ensure it is thoroughly clean.

•

Always clean the fluid inlet strainers after flushing.

•

Check with your material manufacturer for chemical compatibility.

3A2894F

Component Identification

Component Identification
S100 Models
D
F
J

L
H

B
M
H
M

A
E

FIG. 1: S100 Models
Key:
A
B
C
D
E
F
G

Display Module (DM)
Boom
Ram - Base (A) Chemical*
Ram - Catalyst (B) Chemical*
Dispense Valve*
Integrated Air Controls
Electrical Enclosure

H
J
K
L
M
N
P
R
S
T
U

Flow Meters*
Fluid Regulator*
Calibration Check Assembly
Fluid Control Module (FCM)
Material Pressure Gauges
Catalyst (B) Filter
Fluid Regulator Adjustment
Controls the pressure to the base (A) fluid regulator.
Pressure Pot (U100 only)*
Air Motor (U100 only)*
Displacement Pump (U100 only)*
Dosing Valve (P100 only)*

* Refer to specific component manual for more detailed
information.

3A2894F

Component Identification

U100 Models

L
H

B
M
H
M

E
S

F
T
N

FIG. 2: U100 Models
NOTE: Refer to key found on page 10.

3A2894F

Component Identification

P100 Models

D
J
F
L
H

B
M
H

M
P
C
A

F
U
N

FIG. 3: U100 Models
NOTE: Refer to key found on page 10.

3A2894F

Component Identification

3A2894F

Component Identification

Display Module (DM)
User Interface

BD
BF

FIG. 4: DM Component Identification - Front
Key:
BA System Enable/ Disable
Enables/disables the system. When the system is
disabled, dispense operation is disabled.
BB Soft Keys
Defined by application using the DM.
BC Cancel
Cancel a selection or number entry while in the process of
entering a number or making a selection.
BD Enter
Acknowledge changing a value or making a selection.
BE Lock/Setup
Toggle between run and setup screens. If setup screens
are password protected, button toggles between run and
password entry screen.
BF Field Selection
Navigate to another field when the DM is in setup mode.
These buttons have no function when the DM is in run
mode.

BG Increase / Decrease / Field Selection
Increase or decrease the selected value. Navigate to
another field.

3A2894F

Component Identification

BL
BH

FIG. 5: DM Component Identification - Rear
BH Model Number
Identification tag for the DM.
BJ CAN Cable Connections
Electrical connection for power and communication to
other GCA devices.
BK Module Status LEDs
Visual indicators to show the status of the DM:
Green Solid - Power provided.
Green Off - No power.
Yellow Flashing - Communication with other GCA
devices occurring.
Red Solid - Bad DM or machine is in critical status
Red Flashing - Wrong program uploaded.
BL Token/Battery Access Cover
Access cover for token and battery.

3A2894F

Component Identification

Main Display Components
The following figure calls out the navigational, status, and general informational components of each screen.
Previous screen Current screen
Current date and time

Faults, Status
Next screen

Function display

Selection screen

FIG. 6: Main Display Components

3A2894F

Component Identification

Electrical Enclosure

FIG. 7: Electrical Enclosure
Key:
DA Power Switch
Turns electrical power on or off.
DB 24VDC Power Supply
Converts input power to 24 VDC.

3A2894F

Component Identification

Integrated Air Controls
Base (A) Side
All Models

Catalyst (B) Side
S100 Models

CF
CF
CE
CE
CD
CD
CC
CC
CG

CJ
CA

FIG. 8: Integrated Air Controls
Key:
CA Main Air Slider Valve
Turns air on and off to the entire system. When closed,
the valve relieves pressure downstream.
CB Ram Air Regulator
Controls the ram up and down pressure and blowoff
pressure.
CC Ram Director Valve
Controls the ram direction.
CD Exhaust Port with Muffler
CE Air Motor Regulator
Controls the air pressure to the motor.
CF Air Motor Slider Valve
Turns air on and off to the air motor. When closed, the
valve relieves air trapped between it and the motor. Push
the valve in to shutoff.

CG Blowoff Button
Turns air on and off to push the platen out of an empty
drum.
CJ Catalyst Air Slider Valve
Turns air on and off to the catalyst motor only. When
closed, the valve relieves pressure down stream.
CK Voltage to Pneumatic Regulator (V/P)
Electrically controlled air regulator.

3A2894F

Component Identification

Catalyst (B) Side
U100 Models

Catalyst (B) Side
P100 Models

CD
CC
CG

CB
CJ

FIG. 9: Integrated Air Controls
NOTE: Refer to key found on page 18.

3A2894F

Component Identification

Fluid Control Module (FCM)
EC

EB
ED

FIG. 10: FCM
Key:
EA Port 1 - Air Shut off Valve
Controls the air to the base (A) material regulator.
Port 1 - Low Level Sensors (Optional)
Low level input for the both materials. Refer to
Accessories and Kits, page 60, for more details.
Includes splitter.
EB Port 2 - Flow Meters
Base (A) and Catalyst (B) flow meter input. Includes
splitter
EC Port 3 - Solenoid Valve (P100 only)
To open and close the dosing valve.
ED Port 4 - Voltage to Pneumatic (V/P) Regulator
Controls the air to the catalyst (B) material regulator.
EE Port 5 - Audible Light Tower (Optional)
Visual and audible indicator of machine status. Refer to
Accessories and Kits, page 60, for more details.
EF Port 6 - Not Used
EG Port 7 - Not Used
20

EH CAN Connection
Supplies power and communication to GCA components.

3A2894F

Component Identification

Component Connection Reference from
FCM (S100 Model Shown)
ED

FIG. 11: Component Connection Reference from FCM

3A2894F

Installation

Installation
NOTICE
To avoid flow meter malfunction, do not use PTFE
tape on NPT threads. Only apply pipe sealant, Loctite® #565 or equivalent, to all NPT threads when
installing.

1. Locate the Machine Base.
Locate the machine on a level surface. Refer to Dimensions, page 76, for space requirements.

2. Assemble the Hose Clamps
and Swivel Assembly onto
the Boom Base.
a. Torque the swivel assembly fasteners to 24 ft-lb
(33 N•m).
b.

Hand tighten all hose clamps.

NOTE: Refer to steps 8 and 10 for visual clarity of hose
clamp placement.

S100 Shown

Swivel
Assembly

Calibration Check only

3A2894F

Installation

3. Install the Boom Base onto
the Machine Base.

5. Install the Front Boom Arm
onto the Boom Base.

Slide the boom base into the machine base mast.

Torque all fasteners to 24 ft-lb (33 N•m).

(3) Places

6. Install the Fluid Plate onto the
Front Boom Arm.
NOTICE

4. Assemble the Hose Clamps
onto the Front Boom Arm.
Hand tighten all hose clamps.
NOTE: Refer to steps 8 and 10 for visual clarity of hose
clamp placement.

Injury may occur if the fluid plate is lifted by only one
person. Use a hoist, multiple people, or remove the
fluid regulators prior to installation.

a. Torque the fluid plate fasteners to 24 ft-lb
(33 N•m).
b.

Install the fluid regulators if removed for installation.

Resin Hose Clamp

Calibration check only

3A2894F

Installation

7. Calibration Check Only:
Install the Calibration Check
Assembly and Material Tubes
onto the Boom Assembly.

8. Route and Connect the
Base (A) Material Hoses.
a. Tighten all fittings to prevent leaking.
b.

Tighten all hose clamps to secure material lines.

a. Tighten all fittings to prevent leaking.
b.

Tighten all hose clamps to secure material lines.

NOTE: For additional assembly details, refer to the
ExactaBlend AGP Advanced Glazing Proportioner Accessories, Instructions manual.

S100 Shown

3A2894F

Installation

9. P100 Only: Install the Dosing
Valve.
a. Tighten all fittings to prevent leaking.
b.

Install the air supply from the catalyst integrated
air controls.

Connect the solenoid cable from port “3” of the
FCM. Refer to Fluid Control Module (FCM),
page 20. Allow enough length for lifting the ram
out of material container.

Label “100”

3A2894F

Installation

10.Route and Connect the Catalyst (B) Material Hose.
a. Tighten all fittings to prevent leaking.
b.

Tighten all hose clamps to secure material lines.

U100 Shown

S100 Shown

P100 Shown

3A2894F

Installation

11.Route and Connect the Air
Hoses and Electrical Lines.

12.Assemble the Base (A) Material Whip Hose.

Secure the electrical lines to the boom using electrical
tape or zip ties.

Tighten all fittings to prevent leaking.

NOTE: Securing the ground cable to the fluid plate is
required for the proper grounding of the machine.

Machine End

NOTE: S100 and U100 models are shown below. For
P100 models, the V/P is located on the catalyst air controls. Refer to Integrated Air Controls, page 18.
Label “102”
Dispense End

Label “103”
CAN Cable
Ground Cable

S100 Shown

3A2894F

Installation

13.Assemble the Catalyst (B) Material Whip Hose.
Refer to PKE 2863 found at http://graco.custhelp.com/app/answers/detail/a_id/2863 or by utilizing the QR code below
for recommended hose size configurations, pin sizes, and calibration numbers. Tighten all fittings to prevent leaking.

NOTE: Refer to Restrictor Kit, 24R804, page 61, for purchase. Restrictor pin size is for typical applications and are
for reference only. It may be necessary to install other pins or configurations to obtain balanced pressures.
#1 = 0.094 in. (2.4 mm) • #2 = 0.098 in. (2.5 mm) • #3 = 0.102 in. (2.6 mm)
NOTE: Refer to Catalyst (B) Hoses, page 61, for additional hose sizes available.
a. Select the fluid plate to restrictor housing hose.
Install the adapter.

Select the restrictor pin or union.
U100 with MD2: Install the union to the fluid
plate to restrictor housing hose. If utilizing the
restrictor pin assembly, the restrictor pin assembly will be installed in step d.
All other Configurations: Install the restrictor
pin assembly or union to the fluid plate to
restrictor housing hose.

Select the restrictor housing to dispense valve
hose. Install the restrictor housing to dispense
valve hose to the restrictor pin assembly or
union.

d. U100 with MD2: If utilizing the restrictor pin
assembly, replace the swivel union found on the
MD2 with the restrictor pin assembly.

Note the orientation of
pin and pin housing.

3A2894F

Installation

14.Connect the Catalyst (B) and
Base (A) Material Whip Hoses
to the Fluid Plate.

MD2: Tape sleeve 8 in. (20 cm) behind the high
volume fitting to allow adequate movement of
the gun handle.

NOTICE
Damage to the moisture-lok hoses may result in
moisture sensitive material to cure within the hose. To
avoid machine damage, avoid damaging the protective coating on the moisture-lok hoses.

8 in. (20 cm)

a. Tighten all fittings to prevent leaking.

Ultra-Lite: Tape sleeve just behind manifold
block.

Catalyst

Base

Slide protective sleeve over base and catalyst
hoses.

d. Pull the other end of the protective sleeve tightly
and secure with electrical tape.

3A2894F

Installation

15.MD2 Only: Connect the Air
Fitting and Route the Air
Hose.
a. Remove the plug located on the catalyst (B) integrated air control.

S100 Shown

P100 Shown

Install the air fitting if required. Use sealant on the threads and tighten to prevent leaking.

S100 Shown

U100 Shown

P100 Shown

Route the air line beside the other air hoses that were routed in step 11.

3A2894F

Installation

16.Ultra-lite Tri-core Only:
Replace the Relief Valve on
Both Integrated Air Controls.
Replace the standard relief valve found on both the
base (A) and catalyst (B) integrated air controls with the
relief valve for the Ultra-lite Tri-core dispense valve.

17.U100 Models Only: Locate
and Connect the Pressure
Pot
a. Locate the pressure pot on the machine base.
b.

Connect the chemical line from the pressure pot
to the fluid filter inlet using fitting provided.

Connect the air line from the Base (A) Integrated Air Controls to the pressure pot.

S100 Shown

U100 Shown

3A2894F

Installation

18.Install Accessories.

Grounding

Refer to the ExactaBlend AGP Advanced Glazing Proportioner - Accessory Kits manual for details.

19.Connect Air to the Machine.
NOTE: Air inlet port size is 3/4 npt (f).

The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
Machine: Grounded through customer supplied power
cord.
Fluid supply container: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts
grounding continuity.

20.Connect Electrical Power to
Machine.
Connect the power cord to the electrical enclosure.

To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the gun/dispense
valve firmly to the side of a grounded metal pail, then
trigger the gun/valve.

3A2894F

Setup

NOTICE
To prevent damage to soft key buttons, do not press
the buttons with sharp objects such as pens, plastic
cards, or fingernails.
When software is updated on the DM, the software is
then automatically updated on all connected GCA components. A status screen is shown while the software is
updating to indicate the progress. When the status bar is
complete, press

The DM will display an error message when initialization
is complete. This error occurs because the machine has
not been calibrated. Press
to acknowledge the
error and continue with the setup procedure.

to continue.

When the main electrical power is turned on, the splash
screen will be displayed until communication and initialization is complete.

3A2894F

Setup

1. Purge Material Lines.

d. Open the base (A) main air slider valve.

To avoid personal injury or machine damage, adjust all
air regulators counter-clockwise prior to turning the
main air on.
a. Load material.
Ram: Perform the “Change Drums” procedure
in the Air-Powered Ram manual.
Pressure Pot: Perform “Filling the Tank” procedure in the 5-, 10-, and 15-Gallon Pressure
Tanks manual. An agitator is recommended for
urethane applications utilizing a pressure pot.
Set the agitator to 25-50 rpm.
b.

Calibration Check Assembly Only: Close the
calibration check assembly.

Close the base (A) air motor slider valve.

e. Set the base (A) air motor regulators to 10 psi
(70 kPa, 0.7 bar).

To avoid personal injury or machine damage, do not
exceed 25 psi on the base (A) material until a steady
flow of material has been established.

Set the fluid regulator adjustment to 40 psi
(280 kPa, 2.8 bar).

g. Place the base (A) hose end into a waste container.

3A2894F

Setup

h. Activate

on the DM.

Deactivate

on the DM.

Open the base (A) air motor slider valve.

m. Close the base (A) air motor slider valve.

Increase the base (A) air motor regulator as
required to have material flow out of the hose.

n. Repeat steps a through m for the catalyst (B)
hose. Refer to Integrated Air Controls,
page 18, for visual clarity.
NOTE: Activate

on the DM when prompted and all

slider valves refer to the catalyst (B) air controls.

Dispense the material into the waste container
until the base (A) material hose is purged and
free of air.

3A2894F

Setup

2. Connect the dispense applicator.

Ultra-lite:
a. Connect the base (A) hose to the base (A) inlet
fitting.

MD2:
a. Connect both base (A) and catalyst (B) material
hoses to the dispense applicator.
b.

Activate both

and

on the DM.

Connect the catalyst (B) hose to the catalyst (B)
inlet fitting.

Open the catalyst (B) ball valve and dispense
material into a waste container until the dispense valve has been purged and is free of air.

d. Activate

on the DM.

d. Close the catalyst (B) ball valve and dispense
material into a waste container until only
base (A) is present.

3A2894F

Setup

3. Calibration Check Assembly
Only: Purge material lines to
the calibration check assembly.

Place a waste container underneath the calibration check assembly.

a. Open the base (A) and catalyst (B) air motor
slider valves.

d. Remove the JIC caps from the calibration check
assembly.
e. Open the calibration check assembly.

Activate both

3A2894F

and

on the DM.

Setup

Dispense the material into the waste container
until both the base (A) and catalyst (B) material
lines have been purged and are free of air.

g. Close the calibration check assembly.

4. Calibrate the machine.
Perform the following procedure during initial setup of
the machine, if the flow meters were replaced, or if the
machine needs to be recalibrated.
a. Engage the trigger lock.
b.

Open the base (A) and catalyst (B) air motor
slider valves.

Set the base (A) and catalyst (B) air motor regulators.

h. Clean the nozzles of the calibration check
assembly and install the JIC caps.
i.

Activate

on the DM.

MD2 or Ultra-lite with flexible hose:
70 psi (480 kPa, 4.8 bar).
Ultra-lite with Tri-core:
85 psi (586 kPa, 5.9 bar)

3A2894F

Setup

d. Set the fluid regulator adjustment to 40 psi
(280 kPa, 2.8 bar).

g. Activate

to signal the machine of the fol-

lowing calibration shot.
h. MD2: Install the calibration nozzle onto the dispense applicator.

e. Place two separate containers on two separate
scales and zero the scales. These containers
will be used in step j.
NOTE: Weight units of the scales are to be set as
grams.
f.

Disengage the trigger lock.

Navigate to setup Screen 2.

NOTE: Screen 2 is already shown if this procedure is
performed during the initial setup of the machine.
Screen 2 - Recalibration

Screen 2 - Initial Calibration

3A2894F

Setup

Dispense the chemicals into two separate containers.
MD2: Chemical will be dispensed through the
applicator.
Ultra-lite: Chemical will be dispensed through
the calibration check assembly.

Weigh both containers separately and input the
values of both chemicals into setup Screen 2.

NOTE: To change a value in a desired field, perform the
following.
•

Press

to highlight the

desired field to be changed.
•

Press
to activate the desired field or to
activate/deactivate an option.

•

Press

to change the value of the

selected field.
•

Press

to set the value.

NOTE: Weight units are in grams.

Continue to dispense the chemical into the containers until both status bars are complete.

NOTE: If the light tower is installed, a green light will be
illuminated when the status bars are complete.

3A2894F

Setup

m. Press

to signal the machine that the cali-

bration procedure is complete. The machine will
automatically calculate the K factor of both
materials.
n. Engage the trigger lock.
o.

MD2: Remove the calibration nozzle and install
a static mixer on the dispense valve.

5. Set the Display Module (DM).
Perform the following tasks to fully setup the DM. Refer
to Appendix A - DM Icons Overview, page 64, for clarity.
a. Define general system settings. See Screen 3,
page 66.
b.

Define specific system settings. See Screen 1,
page 66.

P100 with Ultra-Lite Tri-core Mixer: Select the
85 psi (5.9 bar) option box. See Screen 1,
page 66.

Navigate to the Home screen.

3A2894F

Startup

3. Turn the power on at the electrical enclosure.

Do not operate machine without all covers and
shrouds in place.

1. Engage the trigger lock.
2. Install the static mixer or nozzle onto the dispense
applicator. See specific applicator manual for
details.

4. Open the base (A) and catalyst (B) main air slider
valves.

NOTE: Cutting more than two outlet steps on the static
mixer may increase the chance of the mixing elements
being pushed out of the static mixer.
NOTE: If using the mixer element kit 24T035, assemble
the sleeve onto the MD2 dispense applicator prior to fastening the 1/4 NPT outlet adapter. Hand tighten the 1/4
NPT outlet adapter.

5. Open the base (A) and catalyst (B) air motor slider
valves.

3A2894F

Startup

6. Verify the base (A) and catalyst (B) air motor regulators are set to the correct pressure.

NOTE: The Home screen will indicate “Not OK” and the
light tower, if installed, will illuminate red until the next
step is completed.

MD2 or Ultra-lite with flexible hose:
70 psi (480 kPa, 4.8 bar).
Ultra-lite with Tri-core:
85 psi (586 kPa, 5.9 bar)

10. Disengage the trigger lock.
NOTE: If a new static mixer has been installed, a base
purge is recommended to prevent side walling. Perform
Base Purge, page 44.

7. P100 with Ultra-Lite Tri-core Mixer: Verify that the
85 psi (5.9 bar) option box is selected. Refer to
Screen 1, page 66.

11. Hold a metal part of the gun firmly to a grounded
metal pail. Trigger the gun until the Display Module
shows “OK” and the light tower, if installed, illuminates green.

r_255179_purge

8. Verify the ram director valve is set to lower the ram.
9. The DM will show a standby screen when power is
first supplied to the machine. Press
the Home screen.

3A2894F

NOTE: Additional dispensing may be required in order
to ensure a good mixture.

to go to

Base Purge

Base Purge
Base purge results in the purging of the base (A) chemical through the dispense valve. Base purging prevents
mixed material within the dispense applicator from curing. The machine will remain pressurized and electrically connected.
1. Navigate to the Purge/Prime screen.
NOTE: Verify both pumps are activate.

2. Close the catalyst (B) ball valve located near the
dispense applicator.

3. Dispense material into a waste container until only
the base (A) chemical is present.
4. Engage the trigger lock.

3A2894F

Base Purge

3A2894F

Pressure Relief Procedure

Pressure Relief
Procedure

MD2:
a. Remove the static mixer.

This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure when you stop dispensing and before
cleaning, checking, or servicing the equipment.
1. If electrical power is supplied to the machine,
perform Base Purge, page 44.

Open the catalyst (B) ball valve located near the
dispense applicator.

Disengage the trigger lock.

If electrical power is not supplied to the
machine, continue to the next step.
2. S100 and P100: Close the base (A) and catalyst (B)
air motor slider valves.
U100: Close the base (A) air motor slider valve and
the supply ball valve on the pressure pot. Bleed the
air from the pressure pot by opening the manual
bleed valve.

d. Trigger the gun to relieve pressure into a waste
container.
e. Verify the pressure gauges display “0”.

3A2894F

Pressure Relief Procedure

Close the base (A) and catalyst (B) main air
slider valves.

Ultra-lite:
a. Remove the JIC caps from the calibration check
assembly.
b.

Place a waste container underneath the calibration check assembly.

Open the calibration check assembly to relieve
pressure into a waste container.

g. If electrical power is not supplied to the
machine, place a waste container underneath
the pump bleed valves. Open the pump bleed
valves.
NOTE: For U100 systems, the catalyst bleed valve is
located on the pump outlet filter.

h. Clean the nose of the dispense valve or bleed
valve.
i.

Install the night cap onto the MD2.
d. Verify the pressure gauges display “0”.

3A2894F

Shutdown

e. Close the calibration check assembly.

Shutdown

1. Perform Pressure Relief Procedure, page 46.
2. Turn the power off at the electrical enclosure.

Clean the nozzles of the calibration check
assembly and install the JIC caps.

g. Close the base (A) and catalyst (B) main air
slider valves.

h. If electrical power is not supplied to the
machine, place a waste container underneath
the pump bleed valves. Open the pump bleed
valves. Clean the pump bleed valves once complete.
NOTE: For U100 systems, the catalyst bleed valve is
located on the pump outlet filter.

3A2894F

Calibration Check

Calibration Check
Perform the calibration check procedure to verify the calibration of the flow meters are correct.

5. MD2 Only: Install the calibration nozzle onto the
dispense applicator.

1. Perform Base Purge, page 44.
2. Navigate to the Home screen.

6. Open the catalyst (B) ball valve located near the dispense applicator.
3. Activate

on the DM.

4. Remove the static mixer.

3A2894F

Calibration Check

7. Calibration Check Assembly Only: Dispense
material into a waste container at the calibration
check assembly to verify the V/P shown on the DM
is at the correct value.

9. Hold a metal part of the gun firmly to a grounded
metal pail. Trigger the gun until the Display Module
shows “OK”.

NOTE: A restrictor pin for the catalyst (B) restrictor
housing may be required to obtain 5 psi (35 kPa,
0.3 bar) or above for the V/P shown on the DM.

10. Place two separate containers on two separate
scales and zero the scales. These containers will be
used in step 11.
8. Disengage the trigger lock.

NOTE: Weight units of the scales are to be set as
grams.

3A2894F

Calibration Check

11. Dispense the chemicals into two separate containers.
MD2: Chemical will be dispensed through the applicator.
Ultra-lite: Chemical will be dispensed through the
calibration check assembly.

13. Weigh both containers separately and calculate the
ratio (A/B) of the two chemicals.
14. Compare the ratio calculated from the weighed containers with the ratio shown on the DM.
15. If the ratio comparison is acceptable, activate

on the DM or repeat steps 10 through 14

twice if more verification is required. Press
clear all values if more than three samples are
required.

16. If the ratio comparison is unacceptable, perform
Calibrate the machine. page 38.

12. Continue to dispense the chemical into the containers until a 400 gram shot has been dispensed.
NOTE: A value will be shown on the DM when a dispense is complete. This is the value the machine was
running at based on the flow meter values.

3A2894F

Maintenance

Task

Schedule

Refer to specific component manual for more detailed information.

As Required

Check catalyst (B) filter assembly
to prevent crystallization.

Weekly

Verify calibration check assembly
outlets are clear and unobstructed.

Weekly

Check desiccant.

Weekly

Check restrictor housing and pin
assembly to prevent crystallization.

Weekly

U100: Check iso lube bottle for
discoloration.

Daily

Perform Shutdown and install
nightcap.

Daily

Adjust packing nuts.

When TSL has
seeped through
the packing nut

Adjust Packing Nuts

NOTE: There must be no pressure when adjusting the
packing nuts. Air pressure in the feed tanks is too much.
1. Follow Pressure Relief Procedure, page 46,
including relieving air pressure in the tanks.
2. Fill metering pump packing nuts with throat seal liquid (TSL).
3. After TSL is added, torque metering pump packing
nuts to 50 ft-lb (67.5 N•m). Follow instructions in
Xtreme Lowers manual 311762.

5. After TSL is added, tighten dosing valve packing
nuts 1/4 turn after nut contacts packings; about
145-155 in-lb (16-18 N•m).

TSL

Filters
Once a week check, clean, and replace (if needed) the
following filters.
•

S100 and U100 Models:
Catalyst pump outlet filter comes with a 60 mesh filter. Two pack 60 mesh filter replacement kit,
224459, is available.

•

P100 Models:
Catalyst pump outlet filter comes with a 30 mesh filter. Two pack 30 mesh filter replacement kit,
224458, is available.

Seals
Once a week, check and tighten throat seals on the
pumps and dosing valve.

4. Fill dosing valve packing nut with throat seal liquid
(TSL).

3A2894F

Maintenance

DM - Battery Replacement and Screen Cleaning

Battery Replacement
A lithium battery maintains the DM clock when power is
not connected.

3. Remove the old battery and replace with a new
CR2032 battery.
4. Properly dispose the old lithium battery according to
local codes.

To replace the battery:
5. Replace rear access panel.
1. Disconnect power to the DM.
NOTE: This can be done by removing the CAN cable
from the bottom of the DM.

6. Connect the power to the DM and reset the clock
through Screen 3. Refer to Appendix B - DM
Setup Screens Overview for more detail.

2. Remove rear access panel.

Cleaning
Use any alcohol-based household cleaner, such as
glass cleaner, to clean the DM. Spray on the rag then
wipe DM. Do not directly spray the DM. Replaceable
screen protectors, 15M483, are available.

3A2894F

Maintenance

Software Update Procedure
When software is updated on the DM, the software is
then automatically updated on all connected GCA components. A status screen is shown while the software is
updating to indicate the progress.
Refer to PKE 2823 found at
http://graco.custhelp.com/app/answers/detail/a_id/2823/
or by utilizing the QR code below for software version
history.

6. Turn the power switch to ON.
NOTICE
A status is shown while software is updating to indicate progress. To prevent corrupting the software
load, do not remove token until the status screen disappears.

NOTE: When the screen turns on, the following screen
will appear.

1. Turn the power switch to OFF.
2. Remove the DM from the bracket.
3. Remove the token access panel.
Icon

Description
Update successful.

Update unsuccessful.

Update complete, no changes necessary
Update was successful/complete but one
or more GCA modules did not have a
CAN boot-loader, so the software was not
updated in that module.
7. Remove the token.
FIG. 12: Remove Access Cover

8. Replace the token access panel.

4. Insert and press software upgrade token (Token
part no.16V853) firmly into the slot.

9. Press

to continue.

5. Install the DM onto the bracket.

3A2894F

Troubleshooting

1. Follow Pressure Relief Procedure, page 46, before checking or repairing a dispense valve.
2. Check all possible problems and causes before disassembling the dispense valve.

Mechanical and Electrical
PROBLEM
No flow of catalyst (B).

CAUSE
Dispense Applicator
Clogged gun nose.
Clogged injector housing (Ultra-lite
only).
Clogged restrictor housing
Ball valve is closed.
V/P is off.

No air to catalyst (B) pump.
No catalyst ram down pressure.
Dosing valve leaking at rod.
Dosing valve between main
housing and outlet housing.
Dosing valve not cycling

Loose or worn packings.

Clean or replace the injector housing.
Clean or replace the restrictor housing
and pin.
Open the ball valve.
Ensure the power is on.
Ensure the machine is in dispense
mode.
Ensure V/P is turned on when machine
enters Purge/Prime mode.
Turn air on.
Ensure that there is pressure to the
catalyst ram and that the control lever
is in the down position.
Tighten packing nut. If leak continues,
replace the packings.
Replace both o-rings on the seat.

Bad cable.
Bad power valve.

Replace the cable.
Replace the power valve.
Disengage the trigger lock.

Clogged mixer.
Ultra-lite has cured material in it.

Connect air to the MD2.
Turn on the air.
Clean or replace Tri-core or Flex mixer.
Clean or replace.

No air to MD2.

Connect air to the MD2.

Bad seal in MD2.

Turn on the air.
Repair the MD2. Refer to the MD2 for
more details
Replace the seal.

Ultra-lite seal is worn

3A2894F

Clean or replace the gun nose.

Bad o-ring.

Dispense valve will not dispense
Trigger lock engaged.
material.
No air to MD2.

Dispense valve will not stop
material dispense.

SOLUTION

Troubleshooting

PROBLEM
No material flow.

CAUSE
Material supply is off.

Clogged mixer.

Clogged restrictor
Fluid Plate

SOLUTION
Ensure the base (A) solenoid valve is
on and has pressure.
Ensure the catalyst (B) V/P is on and
has pressure.
Ensure the motor(s) have air pressure.
Ensure there is sufficient down pressure and the control lever is in the
down position.
Replace the static mixer.
Clean or replace the Tri-core or hose
mixer.
Clean or replace the restrictor.

V/P won't turn on.
NOTE: The V/P turns off after 30
seconds of no activity. It will turn Bad cable.
on during dispense or when
entering Purge/Prime mode.
Disconnected cable.
V/P reads “0”.
Air supply to V/P shut off.
V/P does not match information
Air supply is restricted.
on the information screen.
Faulty V/P.
V/P obtains 85 psi (586 kPa,
Flow rate is too high.
5.86 bar) and then alarms.
Too much restriction in the catalyst (B)
hose.
Flowmeter clogged.
Bad flowmeter.
Catalyst (B) air motor pressure is too
low.
Clogged restrictor housing.
Abnormal pressures during operPressures not balanced.
ation or after dispense
Ball/seat not seating properly in fluid
regulator(s).
Restrictor pin not seating in housing.

Replace the cable.

Connect the cable.
Turn on the air supply to the V/P.
Replace with a minimum 3/4 in. ID
hose.
Replace V/P
Reduce the flow rate.
Resize the hoses to reduce restriction.
Clean or replace the flow meter.
Replace the flowmeter.
Catalyst (B) air motor pressure is too
low.
Clean or replace restrictor housing and
pin.
Change catalyst hose size.
Clean or replace ball/seat.
Use a fitting behind the restrictor housing with an inner diameter that will not
allow the pin to back out.

3A2894F

Troubleshooting

PROBLEM
Abnormal pump pressures during operation.

CAUSE
Pump

SOLUTION

Worn or damaged packings.

Replace the packings.

Pump moves during stall.

Bad check valves.
Malfunctioning check valves.

Pump does not run.

No air supply to the pump.

Clean or replace the check valves.
Clean or replace the check valves.
Turn on the air or increase the air pressure.
Open the ball valve.
Replace or clean the mixer.
Clean or replace.
Clean or replace the restrictor.

Catalyst (B) ball valve is closed.
Clogged mixer.
Ultra-lite has cured material in it.
Clogged restrictor

3A2894F

Troubleshooting

Display Module
CODE
F6A3-A

F6B3-A

F5D0-A
F9D4-A

F9D5-A

R4D0-A

R1D0-A

R9CX-A

L1C1-D

N/A

PROBLEM
Base Flow Meter Error

CAUSE
Flow meter signal is not detected.
Flow meter is clogged.
Flow rate is too low.
Flow meter signal is not detected.
Flow meter is clogged.
Flow rate is too low.

SOLUTION
Check the base flow-meter cable.
Replace sensor.
Clean the flow meter.
Catalyst Flow Meter Error
Check the catalyst flow-meter cable.
Replace sensor.
Clean out the flow meter.
Increase system flow rate.
Calibration sequence has not been Perform Calibration procedure or
Machine not calibrated
performed.
enter known calibration values.
Flow rate is too low for accurate
System Flow Rate too Low
Increase the system flow rate.
measurement by flow meters.
Reduce the restriction in the catalyst
flow path.
Flow rate is too high for accurate
System Flow Rate too High
Decrease the system flow rate.
measurement.
Increase the restriction in the catalyst flow path.
High Ratio Alarm
Ratio is too high.
Re-calibrate the machine.
Catalyst material line is plugged.
Check the material supply.
The flow for the base is too high
The flow could be turned down or a
and the flow for the catalyst is too larger size hose could be used for
the catalyst.
low.
Adjusted flowrate between disRun until machine status states
penses.
“OK.”
Low Ratio Alarm
Ratio is too low.
Re-calibrate the machine.
Base flow rate is too low.
Check the material supply.
Adjusted flowrate between disIncrease the base flow rate.
penses.
Run until machine status states
“OK.”
Insufficient Restrictions /
The restrictor pin is missing or
Install a restrictor pin of the correct
Unbalanced Pressure
under sized.
size.
Hoses are not sized to properly
Size the hoses so that the pressures
balance the pressures.
are balanced.
Check Pump Base/CataCheck drum base or catalyst mateLow level drum.
lyst Drum
rial level and replace if necessary.
Check the drum level sensor cable.
Purge Timer Expired
Gel timer has expired.
Use machine. (Normal operation).
Dispense material into a waste container.
Base purge the machine.

3A2894F

Troubleshooting

CODE
CUCX-V

PROBLEM
Duplicate Node Found

CAUSE
Unknown Software Error.
Unintended module plugged into
the system.

CACX-A

FCM Missing

FCM unplugged from CAN bus.
Damaged FCM.
Damaged FCM Base.

CAUX-A

USB Disconnected

USB unplugged from CAN bus.
Damaged USB.
Damaged USB Base.

3A2894F

SOLUTION
Cycle the system power.
Verify that only necessary GCA modules are plugged into system.
Verify the FCM CAN cable is
plugged in.
Replace the FCM.
Replace the FCM base.
Verify the USB CAN cable is plugged
in.
Replace the USB.
Replace the USB base.

Accessories and Kits

Accessories and Kits
Light Tower 24R824
Visual and audible indicator of machine status.
Status

Description

Red - Solid

An error has occurred and
requires maintenance.

Low Level Sensors, 24R935
(S100 and P100 only)
Alerts the user when material drums are empty.

Red and Green - Solid Allows a dispense but notifies
the user of an uncleared error
(e.g. low level).
Green - Solid

Machine is ready to dispense

Green - Flashing

Machine is okay. Gel timer
has expired.

Calibration Check Assembly,
24R777
Allows the user to watch the DM while performing the
Calibration Check procedure. Kit is required for all
Ultra-lite dispense valve applications.

3A2894F

Accessories and Kits

USB Kit, 24R936

Catalyst (B) Hoses

Allows the user to monitor and download information of
the machine status.

Allows the user to balance material pressure in the catalyst (B) line by changing the hose diameter.
Part

Description

16W047

HOSE, assy, 3/32”x60”, 6k, nylon

16V531

HOSE, assy, 1/8”x60”, 6k, nylon

16V219

HOSE, assy, 1/4”x60”, 5k, ss, braid

16V220

HOSE, assy, 3/8”x60”, 5k, ss, braid

16V221

HOSE, assy, 1/2”x60”, 5k, ss, braid

Restrictor Kit, 24R804
Allows the user to balance material pressure in the catalyst (B) line by changing the pin size.

MD2 Nose Pieces
204

202
105
201

101

203
105

Ref

Part

Description

201
202
203
204

15V628
15K688
24P850
256793

10:1 Nightcap
Retaining Nut
10:1 Ratio Check
Assembly Tool

3A2894F

102,
103,
104

Ref

Part

Description

101
102
103
104
105

16V360
16V356
16V359
16V357
124961

HOUSING, restrictor, 1/4npt
PIN, restrictor, #1, 0.094 in.
PIN, restrictor, #2, 0.098 in.
PIN, restrictor, #3, 0.102 in.
FITTING, 04jic x 1/4npt

Accessories and Kits

Caster Kit, 24T091

Mixer Elements for MD2

Includes four casters.

001
002
003

10 mm Mixer Elements
Ref

Part

Description

001

127160

MIXER, assy, 10mm x 12 element

24T250

MIXER, assy, 10mm x 12 element 25 count

24T251

MIXER, assy, 10mm x 12 element 50 count

002

16V841

SLEEVE, mixer, no front thread

003

24T035

SLEEVE, mixer, thread x 1/4 NPT
outlet

1/2 in. Mixer Elements
Ref

Part

Description

001

512288

MIXER, assy, 1/2 x 24 element

512289

MIXER, assy, 1/2 x 30 element

512286

MIXER, assy, 1/2 x 36 element

16T001

SLEEVE, mixer, 24 element

16T002

SLEEVE, mixer, 30 element

16T003

SLEEVE, mixer, 36 element

002

3A2894F

Accessories and Kits

3A2894F

Appendix A - DM Icons Overview

Appendix A - DM Icons Overview
Setup Screen Icons
Icon

Description
Return to Home Screen
Left Navigation
Navigates to the previous
screen.
Right Navigation
Navigates to the next
screen.
Set Purge Timer
Allow the machine to
remind the operator to take
a shot before the chemical
hardens in the gun. Timer
starts once a dispense is
complete.
Lock Ratio Setpoint
Lock the current ratio setpoint. Ratio setpoint will not
be able to be adjusted
when activated. Icon shown
represents that it is not
locked.
Low Level Sensor Option
Toggle if a low level sensor
is installed or not installed
on the machine. Icon shown
represents not installed.

Icon

Description
Calendar / Date
Set the date format and current date.
Time
Set the current time in 24
hour format.
Password
Set a password to lock system settings. Password
“0000” disables the lock.
Backlight Time
Set how long the screen will
illuminate when idle before
darkening. Entering “0” disables the timer.
Audible Alarm
Allow the machine to sound
an alarm when an error
occurs.
Download Depth
Set how many hours of data
the system will download.
Log Intervals
Set the time interval that the
system will record the
machine status.
Display Module

Base (A) Pump

Advanced Fluid Control
Module

Catalyst (B) Pump

Ultra-Lite Tri-core Mixer
(P100 Model Only)
Toggle if an ultra-lite tri-core
mixer is installed on a P100
machine.

Weight
System units are in grams
Flow Meter
Shows the calibration factor (K) after calibration has
been performed.
Start Calibration
Confirmation

3A2894F

Appendix A - DM Icons Overview

Run Screen Icons
Icon

Description
Return to Home Screen
Navigate to Purge/Prime Screen
Navigate to Alarm Log Screen
Navigate to Information Screen
Calibration Check
Changes the machine status to not
okay in order to perform the calibration check procedure.
Calibration Reset
Clears all data and resets all samples to “0”.
Purge Timer Counter
Visual indicator to show the user the
remaining idle time before another
shot needs to be taken. The timer
will begin to flash when expired.
Base (A) Pump Select
Icon will appear white when not activated, black when activated.
Catalyst (B) Pump Select
Icon will appear white when not activated, black when activated.
Error Number / Event Number
Date
Time
Error / Event Code
Navigate to Totalizer Screen

3A2894F

Appendix B - DM Setup Screens Overview

Appendix B - DM Setup Screens Overview
If the DM is showing a Run screen, press

access the Setup screens, which have a black header.

Screen 1

Screen 2
This screen allows the user to calibrate the machine.
See Calibrate the machine. page 38, for more details.

Screen 3

This screen allows the user to set the purge timer, lock
the ratio setpoint, toggle if low level sensors are
installed, and to toggle if an Ultra-lite with Tri-core mixer
is installed on a P100 machine.

This screen allows the user to format and set the current
date and time, reset the password, adjust the backlight
timer, and toggle sound/silent operation.

S100 and U100 Models

P100 Models

3A2894F

Appendix B - DM Setup Screens Overview

Screen 4
This screen is only displayed when the USB option is
installed. The screen allows the user to enable downloading of USB logs, set log intervals, and set how many
hours of data to download.

Screen 5
This screen is displayed as Screen 4 when the USB
option is not installed. The screen displays information
of part numbers and software versions that are currently
found within the system. The USB information is only
displayed when the USB option is installed.

3A2894F

Appendix C - DM Run Screens Overview

Appendix C - DM Run Screens Overview
If the DM is showing a Setup screen, press

Purge/Prime
This screen allows the pumps to be run independently.

access the Run screens.

NOTE: All machine alarms are disabled when this
screen is displayed on the DM.

Home
This screen shows the current ratio and allows the user
to access other screens.

•

Press the corresponding

to deactivate or acti-

vate the desired pump for operation.
NOTE: The screen below shows only the catalyst (B)
pump selected.

•

Press

to increase or decrease the

ratio.
•

Press the corresponding

to access another

screen or to toggle an option.
•

Shows the current state of the machine (okay/not
okay).

3A2894F

Appendix C - DM Run Screens Overview

Alarm Log

Calibration Check

This screen displays the last 70 errors that have
occurred.

This screen displays the ratio after a calibration check
dispense.
NOTE: Production material cannot be dispensed
from this screen.

•

Press

to show other errors.

Totalizer
This screen displays the total amount of material (in kilograms) dispensed for each pump.

Information
This screen displays diagnostic information useful in
troubleshooting.

3A2894F

Appendix D - DM Error Codes

Appendix D - DM Error Codes
Error Code Error Name
0000-0
No Active Errors
CA00-A
Unrecognized Error
F6A3-A
Pump A Check Flow Meter
F6B3-A
Pump B Check Flow Meter
F5D0-A
Machine has not been calibrated
F9D4-A
System Flow Rate is too Low
F9D5-A
System Flow Rate is too High
R4D0-A
High Ratio Alarm
R1D0-A
Low Ratio Alarm
L1C1-D
Check Pump A Drum
EHD0-R
Purge Timer Expired
E9D0-R
System not ok for dispense
ELM0-R
System Power On
EMM0-R
System Power Off
ENB6-R
Begin Flowmeter Calibration, Pump A
ENA6-R
Begin Flowmeter Calibration, Pump B
ENB7-R
End Flowmeter Calibration, Pump A
ENA7-R
End Flowmeter Calibration, Pump B
ENB8-R
Abort Flowmeter Calibration, Pump A
ENA8-R
Abort Flowmeter Calibration, Pump B
EGC6-R
Enter Purge/Prime Screen
EGB9-R
Purge On, Pump A
EGBA-R
Purge Off, Pump A
EGA9-R
Purge On, Pump B
EGAA-R
Purge Off, Pump B
EGC7-R
Exit Purge/Prime Screen
ECCX-R
Ratio Changed
EADX-R
Start Dispense
EBDX-R
End Dispense
CUCX-V
Duplicate Node Found
CACX-A
FCM Missing
CAUX-A
USB Disconnected
ECB3-R
Pump A K-factor Changed
ECA3-R
Pump B k-factor Changed
ECDC-R
Gel Timer Changed
ECFB-R
Pressure Transducer Installed
EQU0-R
USB Logs Downloaded
EQU0-D
No Configuration
EQU8-D
Disk Removed Too Early
R9CX-A
Insufficient Restriction / Unbalanced Pressures

Error Type
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Alarm
Deviation
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Record Only
Advisory
Alarm
Alarm
Record Only
Record Only
Record Only
Record Only
Record Only
Deviation
Deviation
Alarm

3A2894F

Appendix D - DM Error Codes

3A2894F

100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165

HARNESS
16V094

160

V+ V+

V- V-

24VDC OUTPUT

161

L
N GRD
120V/240V INPUT

135

136

GND

220V/
1PH/
50-60HZ

PS148
126453

BLK

RED

M12 5 PIN
CAN CABLE

HARNESS
16U012
2.5M

TO GROUND
LUG

HARNESS
16V096

TO GROUND
LUG

HARNESS
16V096

TO GROUND
LUG

1 2 3 4 5

CAN COM 2

CAN COM 1

DISPLAY MODULE
24F493

FCM SELECTOR SWITCH
FOR SILICONE MACHINES: 24R809 AND 24R810 SET DIAL TO "1"
FOR POLYURETHANE MACHINES: 24R811 AND 24R812 SET DIAL TO "2"
FOR POLYSULFIDE MACHINES: 24R815 AND 24R816 SET DIAL TO "3"

HARNESS
16V097

FUSES
4A
114835

SW125
120910

CORDSET
121598
(USA)

M12 5 PIN
FEMALE
120952
4M

LABEL SOLXM

SOL
3

HARNESS
127399
4.5M

PWR VALVE
127356

HARNESS
123395
1.5M

POLYSULFIDE OPTION

LABEL SOL410

SOL

LABEL J3

1
2
3
4

M8 4 PIN
MALE

LABEL J1

1
2
3
4
5
1

1
2
3
4
5

M12 5 PIN
FEMALE

TO GROUND LUG
ON FLUID PLATE

1 2 3 4 5

CAN COM 1

1
2
3
4

M8 4 PIN
FEMALE

1
2
3
4

M12 5 PIN
FEMALE

1
2
3
4
5

1
2
3
4

LABEL
EP370

BLK

AGENCY: CE,ETL

1
2
3
4
5

M12 5 PIN
FEMALE

HARNESS
16U014
.5M

A
B
C

1
2
3
4
5

LV FLOWMETER
289814

HV FLOWMETER
246652

LABEL J2B

1
2
3

1
2
3
4
5

LABEL J2A

1
2
3
4
5

M12 5 PIN
MALE

1
2
3
4
5

M12 5 PIN
FEMALE

HARNESS
123657
4M

POLYSULFIDE OPTION

HARNESS
122030
.5M

LABEL J2A

COMPLIANCE DOCUMENT

LABEL J4

1
2
3
4
5

LABEL J2B

HARNESS
126996
M8 4 PIN
0.5M
MALE

1
2
3
4
5

126520
SPL335

CHANGING THIS DOCUMENT MAY AFFECT
AGENCY APPROVAL AND/OR TECHNICAL FILE
SEE GRACO ENGINEERING STD. 2.7001

1 2 3 4 5

CAN COM 2

M8 4 PIN
FEMALE

FLUID CONTROL
MODULE FRONT VIEW
FCM232

1
2
3
4
5

M12 5 PIN
FEMALE

HARNESS
16U132

M12 5 PIN
MALE

TO GROUND LUG
ON FLUID PLATE

TO GROUND LUG
ON RAM BOX

DV320
HV AIR DUMP
127032

HARNESS
16V151

Schematics

3A2894F

200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265

3A2894F

LIGHT TREE
24R824

1
2
3
4

M12 4 PIN
MALE

1
2
3
4

M12 4 PIN
FEMALE

HARNESS
127184
0.5M

1
2
3
4
5
6
7
8

M12 8 PIN
MALE

1
2
3
4
5

M12 5 PIN
FEMALE

1
2
3
4
5

M12 5 PIN
FEMALE

FLUID CONTROL
MODULE BACK VIEW

1
2
3
4
5
6
7
8

M12 8 PIN
FEMALE

OPTIONAL
LOW LEVEL
SENSOR
24R935

LOW LEVEL
DRUM SENSOR
LV RAM

PX353

LOW LEVEL
DRUM SENSOR
HV RAM

1
2
3
4
5
1
2
3
4
5
LABEL J1BB

1
2
3
4
5
1
2
3
4
5

M12 5 PIN
MALE

LABEL J1BA

OPTIONAL
USB ADAPTER
24R936

HARNESS
127137

HARNESS
120952

ADAPTER
16T072

1 2 3 4 5

CAN COM 1

USB MODULE
289900

CAN COM 2

LABEL J1B

1
2
3
4
5

1 2 3 4 5

1
2
3
4
5

126520
SPL335

M12 5 PIN
FEMALE

1
2
3
4
5

118 TO J1

Schematics

300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370

100

MAIN AIR
SHUT-OFF

PLANT AIR
80 PSIG MIN

100

MAIN AIR
SHUT-OFF

100

102

REGULATOR
LV MATERIAL
REGULATOR

REGULATOR
LV AIR MOTOR

100

AIR MOTOR
SHUT-OFF

RAM UP/DOWN

E/P
REG VALVE
127029

EP370

SAFETY VALVE
85 PSI

AIR MOTOR
SHUT-OFF
SAFETY VALVE
75 PSI FOR 3000 PSI SYSTEM
90 PSI FOR 4000 PSI SYSTEM

103

SAFETY VALVE
85 PSI

RAM UP/DOWN

ON/OFF
3-WAY VALVE
127032

SOL320

SAFETY VALVE
75 PSI FOR 3000 PSI SYSTEM
90 PSI FOR 4000 PSI SYSTEM

LV RAM PRESSURE

REGULATOR
HV MATERIAL
REGULATOR

REGULATOR
HV AIR MOTOR

100

HV RAM PRESSURE

SILICONE MD2 PNUEMATIC GUN

LV FLUID REGULATOR

LV AIR MOTOR

LV RAM CYLINDER

MD2 PNEUMATIC GUN
(DELETE THIS LINE FOR 6K GUN)

LV RAM / PUMP (BLUE)

HV FLUID REGULATOR

HV AIR MOTOR

HV RAM CYLINDERS

HV RAM / PUMP (RED)

100
MAIN AIR
SHUT-OFF

PLANT AIR
80 PSIG MIN

100

100
MAIN AIR
SHUT-OFF

100

SOLXM
127356

REGULATOR
LV AIR MOTOR

100

RAM UP/DOWN

OPEN

CLOSED

HV FLUID REGULATOR

XM VALVE

E/P
REG VALVE
127396

EP370

LV RAM CYLINDER

LV AIR MOTOR

LV RAM / PUMP (BLUE)

SAFETY VALVE
85 PSI

HV AIR MOTOR

HV RAM CYLINDERS

HV RAM / PUMP (RED)

MD2 PNEUMATIC GUN
(DELETE THIS LINE FOR 6K GUN)

ON/OFF
3-WAY VALVE
127032

SOL320

AIR MOTOR
SHUT-OFF
SAFETY VALVE
75 PSI FOR 3000 PSI SYSTEM
90 PSI FOR 4000 PSI SYSTEM

102

QUICK
EXHAUST
127415

AIR MOTOR
SHUT-OFF
SAFETY VALVE
75 PSI FOR 3000 PSI SYSTEM
90 PSI FOR 4000 PSI SYSTEM

LV RAM PRESSURE

REGULATOR
HV MATERIAL
REGULATOR

REGULATOR
HV AIR MOTOR

100

HV RAM PRESSURE

POLYSULFIDE OPTION

Schematics

3A2894F

400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470

3A2894F
100
MAIN AIR
SHUT-OFF

PLANT AIR
80 PSIG MIN

100

AIR MOTOR
SHUT-OFF

RAM UP/DOWN

104
LV PRESSURE POT

LV AIR MOTOR

LV RAM / PUMP (BLUE)

SAFETY VALVE
100 PSI

PRESSURE RELIEF

HV FLUID REGULATOR

SAFETY VALVE
85 PSI

HV AIR MOTOR

HV RAM CYLINDERS

HV RAM / PUMP (RED)

MD2 PNEUMATIC GUN
(DELETE THIS LINE FOR 6K GUN)

ON/OFF
3-WAY VALVE
127032

SOL320

AIR MOTOR
SHUT-OFF
SAFETY VALVE
75 PSI FOR 3000 PSI SYSTEM
90 PSI FOR 4000 PSI SYSTEM

103

102

QUICK
EXHAUST
127415

SAFETY VALVE
75 PSI FOR 3000 PSI SYSTEM
90 PSI FOR 4000 PSI SYSTEM

REGULATOR
LV AIR MOTOR

PRESSURE POT
SHUT-OFF

REGULATOR
LV AIR MOTOR

100

REGULATOR
HV MATERIAL
REGULATOR

REGULATOR
HV AIR MOTOR

100

HV RAM PRESSURE

POLYURETHANE OPTION

Schematics

Dimensions

S100 Shown

Dimension

US
(ft)

Metric
(m)

A (Length)

3.3

1.0

B (Width)

3.5

1.1

C (Height)

9.0
(with boom)

2.7

5.3
(without boom)

1.6

3A2894F

Technical Data

Technical Data
ExactaBlend AGP Advanced Glazing Proportioner
Maximum fluid working pressure :
MD2 or
Ultra-lite with flexible hose mixer Installed
Maximum fluid working pressure :
Ultra-lite with Tri-core mixer Installed
Incoming Air pressure required*
Maximum operating temperature
Voltage range
Maximum amperage
Sound pressure**
Wetted parts ★

US
3000 psi

Metric
21 MPa, 207 bar

4000 psi

28 MPa, 276 bar

80-100 psi
0.6-0.7 MPa, 6.0-7.0 bar
120° F
50° C
90-264 VAC 50/60 Hz 1 phase
4
82 dB(A)
Zinc-plated carbon steel, aluminum ram plate, nitrile rubber
wipers, chrome, stainless steel, UHMW polyethylene, PTFE,
nylon, Buna-N

Inlet/Outlet Sizes
Fluid outlet base

1/2 npt (f)

Fluid outlet catalyst

1/4 npt (f)

Air inlet size

3/4 npt (f)

Weight
All models
865 lb.
392 kg
Notes
*
Startup pressures and displacement per cycle may vary based on suction condition, discharge head, air
pressure, and fluid type.
**

Sound pressure measured 3.3 feet (1 meter) from equipment.

★

Refer to specific component manual for more details.

3A2894F

Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

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Original instructions. This manual contains English. MM 3A2894

Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised July 2014

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Copyright                       : 2013, Rev F July 2014
Marked                          : True
Web Statement                   : 3A2894F - ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation, English
Keywords                        : "silicone, polysuflide, 3A2894, MM 3A2894, 3A2894F, 3A2894F-EN, 3A2894EN"
Modify Date                     : 2014:08:06 16:24:53-05:00
Creator Tool                    : FrameMaker 9.0
Create Date                     : 2009:12:15 10:08:57Z
Metadata Date                   : 2014:08:06 16:24:53-05:00
Format                          : application/pdf
Description                     : For dispensing two component silicone and polysulfide
Title                           : 3A2894F - ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation, English
Creator                         : Heath McCartney
Subject                         : silicone, polysuflide, 3A2894, MM 3A2894, 3A2894F, 3A2894F-EN, 3A2894EN
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Page Count                      : 78
Author                          : Heath McCartney

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Graco 3A2894F Exactablend Agp Advanced Glazing Proportioner Users Manual Proportioner, Setup Operation, English

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