Graco 406676D Grease Jockey Lubrisystem Repair Kit Users Manual 406676D. Kit, English
2015-04-02
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GENUINE GRACO PARTS AND ACCESSORIES Grease Jockey Lubrisystem Repair Kit 406676D Part No: 563762 EN Important Safety Instructions Read all instructions in this manual. 3 16 6 Ref. Description Qty. 1 SCREW, 3/8” x 3/4” 6 2 WASHER, flat, 3/8” 6 3 O-RING, fluoroelastomer A, 70 DURO, 1/16” 1 4 O-RING, fluoroelastomer A, 70 DURO, 1/8” 1 5 GASKET, pump 1 7 6 SPRING, check valve 1 4 7 SPRING, return, piston 1 8 PISTON, lube 1 9 DIAPHRAGM 1 10 COVER, chamber 1 14 BODY, pump 15 FITTING, coupling 3/8” x 1/4” 16 PISTON, check valve * * * 14 15 8 9 5 2 * For reference only. Not included in kit. 1 Apply Loctite® to screws (1). Torque to 15-22 ft.-lbs. Loctite® is a registered trademark of the Loctite Corporation. Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 406676 Rev, C 10/2010 - Original instructions. Copyright 2008, Graco Inc. is registered to I.S. EN ISO 9001 1 10 1 ti11523 REPAIR INSTRUCTIONS 1. Remove fill stud fitting (15) from pump body. 6. Remove pump gasket (5) and diaphragm (9). 2. Remove check valve spring (6) and check valve piston (16). Replace o-ring (3) and reinstall check valve piston. 7. Remove lube piston (8) and piston return spring (7) taking care not to scratch lube piston or bore of pump body (14). 3. Install new check valve spring (6). 8. Install new piston return spring (7). 4. Apply pipe dope to fitting (15) and reinstall. 9. Lubricate lube piston o-ring (4) on new piston (8) with grease. 5. Remove screws (1) and washers (2). Remove air chamber cover (10) from pump body (14). 10. Replace lube piston (8), again taking care not to scratch lube piston or bore of pump body (14). 11. Replace diaphragm (9) and gasket (5). 12. Reinstall air chamber cover (10). Apply Loctite® to screws (1). Replace washers (2) and screws (1). Torque cover screws (1) to 15-22 ft. lbs. (20 30 N.m).
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