Graco METERTXRX Matrix Meter User Manual Operations Manual 1

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Document ID	259314
Application ID	sVpUcGQGV1s9vOvrxmArfg==
Document Description	Operations Manual 1
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	291.62kB (3645255 bits)
Date Submitted	2002-07-27 00:00:00
Date Available	2002-09-10 00:00:00
Creation Date	2002-07-09 09:16:20
Producing Software	Hewlett-Packard Intelligent Scanning Technology 3
Document Lastmod	2002-07-27 07:16:11
Document Title	Operations Manual 1
Document Author:	duane [ COMPAQ7360 ]

Mil ' (2.
tom FLUID
"l MANAGEMENISYSTEH °"‘°°
ruction Manual
lX
Meter
309497A
6-26—02
Part No. 246008, Series A
1600 psv {11.0 MP3, 110 bar) Maximum Working Pressure
5 gpm (1119 1pm) Maximum Flow Rate
C»
m Read Warnings and |nstmctlons
imam
Factory-Set to Measure in Guam x’
Part 246005. 45° bend rigid extensnon ‘ [A /
Part 248006. 90° rigid extension 4, \ ‘l .
Part 245007. flexible extension ,.).\ "
us. Patents Pending i n ' \ 6}
ACAUTION
- This dispense valve is designed to dispense
petroleum-based lubricants and antifreeze only.
Do not dispense Windshield washer solvent with
this dispense valve.
- This dispense valve is dastgned Ior indoor use
only.
- This dispense valve is not designed lor in-Iine
installation. Do not install with a shut-o" valve on
the outlet srde oi the meter. Such installation
could result in damage to the meter housing
cover.
PROVEN QUALIIY, lEADlNG TECHNOLOGY.
Green Inc. Po. Box 1441 Minneapolis. MN 55440-1441
CWVWN 2002. Grace Inc is reqistemd to I 5 EN ISO 9001
Xi iii/mli
Contents
Operation ..... .
Symbols ............................... 2 Keypad Buiions A . A 9
Warning Symbol . . . . v , v , 2 Dipsense Flow Trigger v . . v . . 9
Caution Symbol v . , , . 2 Security . . . . . . . . . . 10
Wamlngs ...... . . 2 Pro-programmed Dispense Opiions . . . . 10
Programming the Meter ....... Dispensing Fluids . . 10
Meter Installation ........................... 6 Remowng and Replacing the Battery . 11
Pressure Reliel Procedure 1 . . . . . A . 6 QuickALock'" Nozzle A _ _ _ _ 12
Pie—Installation Procedure v . 7 Blackout Mode (no Signal) A A A A A A A , A A . A 12
installation Procedure . . . . . . . . 7 11,999, A _ A 12
Gmundlflg - - » » , , , , ~~~~~~~~ v 8 troubleshooting ........................... 12
Servlce .................................. 14
Replacing the Filter v . 14
Replacing the Ouick~lockw Nozzle i 14
Parts lists tor the 246008 Electronli: Meter ..... 14
Technical Specifications .................... 15
Graco Standard Warranty ............ 16
Grace Phone Numbers .............. 16
Symbols
Warning Symbol Caution Symbol
A WARNING
This symbol alerts you to the possibility ol serious injury This symbol alerts you to the posSiblIity oi damage to or
or death il you do not lollow the instructions. deslruction ol eqmpmenl i1 you do not lollow lhe instruc-
tions
_ JlW-l'f'xl
fill/JV". I
lltlrittriqx
AWARNING
Equipment Misuse Hazard
Equipment misuse can cause equipment to rupture or mallunction and result in serious inlury.
- This equipment lS tor prolessional use only
- Read all instruction manuals. tags. and labels belore you operate this equipment
- Use the equrpment only tor its intended purpose It you are not sure. call your Graco distributor
tor assistance
- Do not alter or modily this equipment Use only genuine Graco parts and accessories
- Do not leave this dispense valve unattended while it 15 dispensmg
- Check equipment daily Repair or replace worn or damaged parts immediately
- Do not exceed the maximum working pressure at the lowest rated system component See the
Technical Data on page 17 tor the maximum working pressure cl this component
~ Use lluids and solvents that are compatible With the equipment welted parts See the Techni-
cal Data section ol all equipment manuals, Read the llmd and solvent manulacturer's warri-
ings.
- Route hoses away lrom traffic areas, sharp edges. movmg parts. and hot surlaces. Do not
expose Graco noses to temperatures above 180“ F (82' C) or below 40" F l-AO Cl
- Comply With all applicable local. state. and national lire. electrical. and salety regulations
- Do not point the dispense valve at anyone or at any part at the body
- Do not put your hand or lingers over the end at the dispense valve
- Do not stop or dellect leaks With your hand, body. glove. or rag
- Use only extenSions and nozzles that are designed lor use With this dispense valve
- Follow the Pressure Hellel Procedure on page 6 Delete you clean. check. or service this
Erwipmenl
- Tighten all lluid connections belore you operate this equipment
~ Check the hoses. tubes. and couplings dailyi Replace worn or damaged parts immediately. Do
not repair high pressure couplings: you must replace the entire hose,
ll WWW
AWARNING
Fire, Explosion, and Electric Shock Hazard
m ‘ Improper grounding poor air ventilation, open flames, or sparks can cause a hazardous condition
and result in a tire or explosron
Ti?
Poor ventilation, open llamesr or sparks can cause a hazardous condition and result in a lire m
explosmn and serious rniury
It there lS any static sparking or you leel an electric shock while using this equipment stop dis-
pensmg immedlalely Do not use the equipment until you identify and correct the problem
Prowde lresn air ventilation to avoid the buildup of flammable tumes tram solvents or tne tluid
herng dispensed
Keep the dispensing area tree at debris. lncluding solvent. rags. and spilled gasoline
Do not smoke while dispansmg flammable fluids,
You must use the battery type provrded With the Matrix Fluid Management System Use at any
other batteries than those specmed could allect the sarety 01 (NS unit,
Only replace the battery in a non-hazardous location, away tram flammable lluids or lumes
To reduce the risk of 3 hrs, explosion. electric shock and serious burns to the body. handle
and dispose 01 a used battery properly
Do nai snort crrcuit, charge, torce over discharge, disassemble, crush penetrate, incmeraie or
heat the battery to a temperature exceeding 185 F (85 C)
Any misuse or abuse 0! the battery may cause it to leak or explode
trli/M‘r
I'r'trxrtrmnri/tt' Uh' Arr-m
Programming the Meter
Grace recommends that meters be programmed prlor
to installation or betore connecting them tn the tluld dis-
pense hose To program the meters. both the Matrix PC
software and transceiver must first be inste|led on a per~
sonat computer PC).
NOTE: electronic meter programming should be com-
pleted at the same location as the PC.
NOTE: the electronic meter batteries need to be
charged prior to user Follow the charging instructions
listed in Manual 309502.
Meter Programmlng
1 v
insert the battery. See Removing and Replaclng
the Battery on page 12,
When the battery is first inserted the display shwm
in FIG 1 erI appear
NOTE: The Matrix PC software must also be at the
meter setup screen tor programming. See Instruction
Manual 309501 tor details.
3, To program the meter wtth the PC software. hold
own both the leit up arrow and right down arrow
(See Fits, 5) simultaneously until both the ACTIVATE
words on the screen become PROGRAM.
Push either the Iett up arrow button or the right
arrow down button to program the rniormation into
the electronic meter that was prevrously entered into
the Matnx soltware program.
Once this mtormation has been "learned“ by the
electronic meter. the meter can be connected to the
dispensing hose m the corresponding bay, See
Meter Inltetlatlon on page 6,
5 "1/4 U 7A
NOTE it the electronic meter is unabte to communicate
With the PC the message NO SIGNAL LEARN MODE
wtll appear.
Fit}. 1
Meter Installation
The typical meter installation shown in Fit:- 2 ts only a
guide The components shown are typtcal. however, it IS
not a complete system design. Contact your Grace dis~
tributor lot ass>stance in deslgning a system to suit your
particular needs
KEY DESCRIPTION
Thermal reliel kit (required) Part No 235998
lrisla/I downstream Irom pump.
J Fluid shut-oft valve l
K Hose ‘
L Hose reel lluid inlet hose
M Hose reel ‘
N Electronic metered dispense valve l
H “ A L
4 .
A ,
l ‘ M
K I l I
N L
k‘ Ll
Fist 2
\I|'IlI,’.'\!1Ir/l’illlr/H
Pressurized Equipment Hazard
The equipment stays pressurized untrl pressure is
manually relteved To reduce the rlsk ol serious intury
tram pressurized llutd, accrdental spray item the dis-
pense valve, or splashing tluidr tollow the Pressure
Relief Procedure on page 6 whenever you
- Are instructed to relieve pressure
' Check, clean. or servrce any system equipment
- Install or clean lluid nozzles or litter
Pressure Relief Procedure
1. Turn oil the power supply to the pump
2 Trigger the dispense valve into a waste container to
relieve pressure
3 Open any bleedAtype master air valves and Hunt!
drain valves in the system
4 Leave the drain valve open until you are ready to
pressurize the system
A WARNING
Fire and Explosion Hazard r
The movement at lluids through the dispensing sys-
tem generates static electricny The static electriclty
can cause volatile tumes to ignrte. resulting in explo-
sion and tire. The dispensing system must be
grounded See Grounding on page 8 whenever you
- Are instructed to telleve pressure
- Check, clean. or servtce any system equipment
- install or clean tluio nozzles or ttlter
i/I’N‘I'vl
Meier Installation
Pre-lnstallation Procedure 6. Relieve the pressure-
1. Relieve the pressure.
A WARNING
A WARNING
To reduce the risk of serious injury whenever you are
instructed to relieve pressure. always follow the Pres-
To reduce the risk of serious injury whenever you are sure Relief Procedure on page 6.
instructed to relieve pressure, always follow the Pres-
sure Fleliel Procedure on page 6.
7. Slide the swivel cover (4) of the electronic meter
onto the hose, small end first. See FIG. 3.
2. Close the shut-off valve (J). See FIG. 2.
3. Ground the hose and reel or console. See Ground-
Ingonpages. A WARN'NG
Leave a minimum two engaged threads bare when
using Teflon tape. The bare threads ensure a ground
is maintained.
Installation Procedure
ACAUTION
8. Apply thread sealant to the male threads of the hose
fitting, thread the hose fitting into the swivel (3) of
the meter, and tighten it firmly See FIG. 3.
0 If this is a new installation or if the fluid in the
lines is contaminated, flush the lines before you
install the metered valve. Contaminated lines
could cause the valve to leak. Follow steps 1
through 6 of the Flushing Procedure below.
NOTE: Make sure you let the sealant cure to the manu-
facturer's recommendations before you let fluid into the
system.
If this is an existing installation, go to step 6. 9- Thread the sealing "U1 (2a, “2 0’ 5“) onto the
extension or adapter (50). adapter is used only for
Steps 1 through 6 are the F|ushing Procedure. nozzle kit 246006. Thread the extension or adapter
in at least three full turns, position it for proper align-
1 Close the fluid shut-off valve (J) at each dispense ment, and tighten the sealing “UL The T9"°" seal
position. See FIG. 2, 2n the sealing nut must lace the valve housing. See
IG. .
2. Make sure the main fluid outlet valve at the pump is
closed, the air pressure to the pump motor is 10. Thread the new nozzle (20, 4a. or 5a) onto the
adjusted, and the air valve is open. Slowly open the extension, and, With an open-end adjustable
main fluid yak/e. wrench, tighten it firmly. See FIG. 4.
3. Place the hose end (with no dispense valve con< NOTE: Only tighten the nozzle with the wrench on the
nected) into a container fo, waste oil. Secure the llats ol the nozzle bushing. Do not disassemble the
hose in the container so it will not come out during bushing from the nozzle. Disassembly Wi" affect the
flushing. If you have multiple dispense positions, performance 0’ the ”OZZ|9~
first flush the dispense position farthest from the
pump, and work your way toward the pump. 11. Open all dispense position shut-off valves, and start
the pump to pressurize the system. See the Opera-
4. Slowly open the shut-off valve (J) at the dispense tian section for proper operation of meter.
position. Flush out a sufficient amount of oil to _ _ .
ensure that the entire system is clean, and close the 12' T0 ensure dispensing accuracy, purge all a" from
valve. the fluid lines and dispense valve before you use it.
Set the system flow to the desired flow rate. which is
5. Repeat step 4 at all other dispense positions. typically 15 gpm. Do not exceed a 5-gpm flow rate.
309497A
hose fitting 3
g)
slide onto
hose belore
connectm ,
4 g ‘fx‘i
r l I. “
FIG.3
2b
2a, 40. 5d
model shown has .
45° bend rigid extenslon %
/ ‘7 2c
f, “ i/ ,/ nozzle is not
}, ’ serviceable.
FIG. 4
Meterlnstallaubn
Grounding
A WARNING
Fire, Explosion, and Electric Shock Hazard 3
it
When operating the Electronic Meter any
ungrounded objects in the spray area (peo-
ple, containers, tools, etc.) can become
electrically charged. Improper grounding
can result in static sparking, which can
cause a fire, explosion, or electric shock.
Follow the grounding instructions below.
Proper grounding is an essential part of maintaining a
sale system.
To reduce the risk of static sparking, ground all system
components according to local and national electrical
codes. Reler to the user manuals for the pump and other
system components. and ground the lollowing:
Pump: Follow the manulacturer's recommendations
Air and Fluid hoses: Use only grounded hoses.
Air compressor: Follow the manufacturer's recom-
mendations.
Fluid supply container: Follow the local code.
To maintain grounding continuity when flushing or reliev-
ing pressure, always hold a metal part of the valve firmly
to the side of a grounded metal pail, then trigger the
valve.
A WARNING
Leave a minimum two engaged threads bare when
using Teflon tape. The bare threads ensure a ground
is maintained.
309497A
Setup
Keypad Buttons
The buttons on the keypad are used to select meter tun-
tions and enter PIN codes, See Hat 5:
- left arrow up (A)
0 right arrow down (B)
' center arrow up (C)
0 center arrow down (D)
NOTE: Asleep / Awake - Asleep is a battery-saving
mode in which the display goes blank after 2 minutes of
inactivity during normal operation. The display comes
awake from sleep mode when any button is pressed, or
when the trigger is pulled.
U. [JUDGE
ACTIVATE
i09497A
Setup
Dispense Flow Trigger
The electronic meter dispenses fluids at two ditferent
rates. As the trigger is pulled the first stage dispenses at
a slow rate and is indicated on the meter display with
two bars under FLOWA
FIG. 5
As the trigger continues to be pulled the meter dis-
penses at a higher rate which is indicated on the display
with tour bars under FLOW.
FIG. 7
Battery Charge Indicator
On the right side of the display is a series of four bars
under the word BA'I'I'. See FIG. 9. The presence oi all
four bars indicates a fully charged battery The bars
decline in number as the battery discharges when the
meter is used. When one bar is shown the battery needs
to be recharged,
BATT \
Secu rity
When the meters were originally programmed one of the
following security choices was entered:
. Tracking mode
. PIN Code
- Parts Ftoom Security mode.
Depending on the security mode selected. prior to dis-
pensing it may be necessary to complete one of the tol-
Iowing security procedures.
Tracking Mode
When set for tracking mode no security authorization is
required.
10
Setup
Pin Code Security Dispense Mode
Pin Code Security can be used with either the manual or
preset dispense modes.To use a meter with Pin code
security:
PIN CODE
2123456789
QELECT
FIG. 9
1 Enter the operator 4-digit pin code using the left
arrow and right arrow buttons. The clear button
erases the last selection and allows a new selection
to be made. The meter displays an asterisk for each
digit that is entered. See FIG. 9.
2. When the pin code is complete, press “Enter" to
send the signal for authorization to dispense from
the PC.
3. The PC authorizes the dispense.
Parts Room Security Mode
This mode provides high level security and requires a
Parts Room administrator to authorize each dispense
from the PC.
( AUTHORIZATION
REQUIRED
REQUEST REOLIES'
APPRow»
APPROVAL
FIG. 10
1. Press Request Approval. This sends the request to
Paris Room Administrator‘s PC lor authorization.
2. The administrator grants authorization at PC which
then authorizes the meter to dispense.
30949711
Operation
Pre-programmed Dispense Options
The meter dispense options were programmed using
the Matrix software at the time the meter(s) were lirst set
up. The meter is programmed tor either:
Manual Dispense Mode
Preset Dispense Mode
NOTE: To change the meter trom one mode to another it
is necessary to reprogram the meter. See Program-
ming the Meter on page 5.
Dispensing FIui in Manual Mode
This mode provides meter operators with the greatest
level of simplicityTo dispense fluids in this mode:
If necessary enter the PIN code or Parts Room
Authorization request.
2. Press the left down arrow button under activate the
meter to begin communications with the PC. Both
ACTIVATE words on the display screen will change
to END.
3. Pull the meter trigger to dispense. The meter counts
up to desired amount.
4. Release the trigger to complete dispense.
5. Press the right arrow down button to end the job.
This logs the dispense to the PC and returns the
meter to the cleared “Activate" screen.
Note: it “End" is not pressed, the meter will time out and
log dispense to the PC.
Dispensing Fluid in Preset Mode
This mode provides meter operators with the ability to
preset the amount to be dispensed. The meter automat-
ically shuts off when the preset amount is dispensed.
309497A
Operation
1 Il necessary enter the PIN code or Parts Ftoom
Authorization request. The preset default amount
entered into the PC will appear on the meter,
BATT ‘
0.0005.-
DEFAULT
AMT 4’30
FIG. 11
2. Press the center up arrow button or center down
arrow button to change the preset amount.
OH
Press the right arrow down button under the word
CLEAFl to zero out the preset amount. The center
arrow buttons can then be used to adjust the
amount of lluid to be dispensed. See FIG. 11.
4. Pull the meter trigger to start dispense. The meter
dispenses the preset amount and shuts ott.
Note: flow can be stopped at any time during this dis-
pense by pressing any button on the meter.
Note: Once the preset amount is dispensed the meter
display automatically changes to read “Top Ott“. This
allows the operator to add a small amount oi additional
fluid it necessary.
5. Press END to complete the job. See FIG. 12. This
logs the dispense to the PC and returns the meter to
the cleared Operating screen.
Operation
Note: it “End" is not pressed the meter will time out and
- 7”
log the dispense to the P04 QU|Ck'|-°Ck NOZZ|e
1 To close the nozzle to prevent dripping, rotate lett
(counter clockwise) until tight (approximately 1/4
turn). See Free 14.
2. To open the nozzle for dispensing, rotate right
(clockwise) until fully open (approximately 1/4 turn).
\ Open 114mm
Close 1/4 Turn
FIG. 12
Removing and Replacing the Battery
1. Remove the battery by pressing in on both battery
lock buttons (E) and pulling the battery (F) out and
awa t m the meter. See Fia. 13. .
y '° Blackout Mode (no Signal)
2. Place the battery in the battery chargerfollowing the
Recharging Batteries procedure in manual 309502 It for any reason the communication link to the computer
is lost. the meter will enter a saiety back-up mode.
3. Replace the battery by pressing in on both battery _ _ ‘
lock buttons (E) and pushing the battery (F) in 10 the The meter wrll continue to operate and store data which
meter. See FIG. 13} will be transmitted when the communication link is
restored.
FIG. 13
12 M949“

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PDF Version                     : 1.3
Linearized                      : No
Producer                        : Hewlett-Packard Intelligent Scanning Technology.3
Author                          : duane [ COMPAQ7360 ]
Create Date                     : 2002:07:09 09:16:20
Modify Date                     : 2002:07:27 07:16:11-05:00
Page Count                      : 12

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