Graco METERTXRX Matrix Meter User Manual Operations Manual 2
Graco Inc Matrix Meter Operations Manual 2
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Contents
- 1. Operations Manual 1
- 2. Operations Manual 2
Operations Manual 2
Troubleshooting Troubleshooting Relieve the pressure before you check or repair the meter. Be sure all other valves and controls and the pump are operating properly. A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pres- sure Flelief Procedure on page 6. Problem Cause Solution Battery icon is displayed. Battery is low. Replace battery with one that is recharged. Display does not activate. Battery is defective or dead. Electronic display is malfunction- ing. Replace battery with one that is recharged. Replace with Electronic Display Kit. See page 16. Slow or no fluid flow Filter is clogged. Pump pressure is low. Shut-oft valve is not fully open. Foreign material is jammed in the meter housing. Clean or replace filter. See Replacing the Fit- ter on page 15 Turn up pump pressure. Fully open shut-oft valve. Contact your Graco distributor for repair or replacement. Displayed dispensed amount is not accurate. Defective Meter Contact your Graco distributor for repair or replacement. Meter leaks from: Cover/Control Poor swivel (3) or hose connec- tion. Poor swivel (3) or meter housing connection. Apply Teflon tape (leave minimum 2 engaged threads uncovered for electrical continuity) or sealant to threads of hose and tighten the con- nection. See installation Procedure. Torque the fitting to 20-25 ft.|b. Contact your Graco distributor for repairs or replacement. Meter leaks from: Quick-lock nozzle NOTE: It is important to distinguish between the two causes of this prob- lem. A new nozzle will not correct a fluid leak caused by a faulty valve. Quick-lock nozzle (2c, 4a, or 5a) has a damaged seal. Valve (10) has damaged or obstructed seals. Replace the nozzle. See Replacing the Quick-lock Nozzle. Replace valve. 309497A 13 Troubleshooting Meter leaks—from: Swivel Poor swivel (3) or hose connection. Poor swivel (3) or meter housing connection. Apply Teflon tape (leave minimum 2 engaged threads uncovered lor electrical continuity) or sealant to threads of hose and tighten the con- nection. See step 9 in Installation Proce- dure. Torque the fining to 20-25 ft.lb. Meter leaks lrom: Cover/Control Poor swivel (3) or hose connec- tion. Poor swivel (3) or meter housing connection. Apply Teflon tape (leave minimum 2 engaged threads uncovered for electrical continuity) or sealant to threads of hose and tighten the con- nection. Torque the fining to 20-25 ft.lb. Contact your Graco distributor for repairs or replacement. Meter leaks trom: Quick-lock nozzle NOTE: A new nozzle will not correct a fluid leak caused by a laulty valve. Quick-lock nozzle (2c, 4a, or 5a) has a damaged seal. Valve (1 0) has damaged or obstructed seals. Replace the nozzle. See Replacing the Quick-lock Nozzle. Replace valve. Meter leaks from: Poor swivel (3) or hose connection. Apply Teflon tape (leave minimum 2 engaged Swivel threads uncovered for electrical continuity) or sealant to threads of hose and tighten the con- nection. See step 9 in Installation Proce- dure. Poor swivel (3) or meter housing Torque the fitting to 20-25 it.lb. connection. 14 309497A Service A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure. always follow the Pres- sure Relief Procedure on page 6. ACAUHON Before you begin a preset dispense cycle, make sure PRESET is displayed. if PRESET is not displayed, you are not in the Preset dispense mode. and fluid flow will not stop when the preset amount is dis- pensed. The low-battery and dead-battery displays are explained in the Troubleshooting chart on page 13. To change the battery see Removing and Replacing the Battery on page 12. Replacing the Filter The filter (9) is replaceable. To replace the filter, do the following: 1 Relieve the pressure. A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure. always follow the Pres- sure Relief Procedure on page 6. 2. Unscrew the hose from the swivel (3).See Pie. 3. 3. Remove the o-ring (6), and remove the old filter (9) from its seat in the swivel (3) with an o-ring pick. 4. Push the new filter (9) into the swivel (3), and make sure it is properly seated. Replace the o—ring (G). 309497A Service NOTE: Orient the new filter (9) so the concave side of the screen points downstream, as shown below 5. Screw the hose back into the swivel (3). Replacing the Quick-lockWI Nozzle The quick-lock nozzle (2c, 4a, or 5a) is not serviceable See Parts lists for the 246008 Electronic Meter on page 16. It the nozzle leaks, replace it as follows: 1 Relieve the pressure. A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pres- sure Relief Procedure on page 6. 2. Remove the old nozzle from the extension with an open-end adjustable wrench on the flats of the nor zle bushing. 3. Thread the new nozzle (20, 4a, 5a) onto the exten- sion and tighten it firmly with an open-end adjust- able wrench. Note: Only tighten the nozzle with the wrench on the flats of the nozzle busing. Do not disassemble the bus- ing from the nozzle. Disassembly will affect the perfor- mance of the nozzle. 15 Paris listsfor the 246008 Electronic Meter Parts lists for the 246008 Electronic Meter 151 23" 2b’ 20' Sal 5b! 50! 511! 10 11 121‘ 131 16 Part No. 246005 1 1 341 9 1 59246 246003 1 01 864 246007 246003 1 58286 1 1341 9 246006 201 540 1 87046 1 59341 1 1341 9 1 17244 1 1 7456 1 17436 1 17474 25t 141 a , 11 Description EXTENSION, rigid 45 degree includes 2a thru 2c NUT, seal SPOUT NOZZLE, quick close SCREW, cap SCH EXTENSION, flexible hose includes 4a thru 40 NOZZLE, quick close HOSE. coupled, 12" NUT. seal EXTENSION, rigid, 90 degree includes 5a thru 5d NOZZLE, non-drip TUBE, nozzle ADAPTER NUT, seal VALVE, solenoid coax BATTERY. 9,6V NMH SCREW, mach, torx, PN, HD BOARD, PC, RF. Matrix dimi—L-L-A-L—A—A—A-‘A—l Qty. m.._._._. 201 Ref. No. Part No. Description Qty. 141 117431 SPRING, plunger 1 151: 117482 SPRING, return 201’ 15A753 HANDLE, valve right 1 211’ 15A754 HANDLE, valve left 22 15A756 RING, end cap 1 23 15A757 RING, 1r0nt 241 15A943 TRIGGER, switch 1 251 15A944 PLUNGER, trigger 261’ 153043 SWITCH, PSM two position 1 27 153103 BOOT 28 158104 BOOT 1 341 246004 MODULE, electronic, ‘These parts are included in Nozzle Kit 246005. Individ- ually listed parts cannot be ordered separately. + These parts are included in Nozzle K11246007. Individ- uaIIy listed parts cannot be ordered separately. I These parts are included in Nozzle Kit 246006. Indi- vidually listed parts cannot be ordered separately. 1'These parts are included in Electronics Repair Kit 111111. Individually listed parts cannot be ordered sep- aralely. tThese parts are included in Trigger Repair Kit 111111, Individually listed parts cannot be ordered separately. 30949“ Technical Specifications Technical Specifications Category Data Maximum Working Fluid Pressure 11500 psi (11.0 MPa, 110 bar) Operating pressure range 45 to 1600 psi (0.7 MPa, 7 bar to 11.0 MPa, 110 bar» Flow Range 0.26 to 5 gpm (1 to 18.9 Ipm) Weight 2.7 lb (1 .2 kg) Units of measurement factory-set in quarts or liters maximum totalizer amount = 99999 gallons or liters maximum recorded dispensed volume = 999.99 units maximum preset volume = 99.9 units Inlet 1/2” npt —_* Outlet 3/8" npt Operating temp10erature range 32° F to 120° F (0° C to 49° C) Storage temperature range 430° F to 120° F (-94° C to 49° 0) Battery rechargeable nickel-metal hydride 9.6 VDC Wetted parts zinc, stainless steel, carbon steel, polyurethance, nitrite rubber Fluid compatibility lubricating oils. antilreeze mixtures Meter valve assembly pressure loss 17 psi (117kPa, 1.2 bar) at 15 gpm (5.7 Ipm) with 30-weight oil at 70° F (21° C) Accuracy +/- 05 percent Repeatability +/- 0.15 percent A 14.0 in. (356 mm) outlet to end of swivel cover B 9.75 in. (95 mm) widest cross section (including impact guard) C 3.10 in. (79 mm) keypad to bottom at impact guard 30949711 Graco Standard Warranty Graco warrants all equipment manufactured by Grace and bearing its name to be tree lrem detects in material and workmanship on the date of sale by an authorized Grace distributor to the original purchaser her use, With the exception oi any special, extended, or limited warranty published by Graco. Graco will. for a period of twelve months or two thousand hours of operation from the date of sale, repair or replace any part ol the equlpment determined by Grace to be defective However, any deficiency in the gun barrel, gun body. manifold, mounting bracket, internal power supply, and alternator (excluding turbine bearings) will be repaired or replaced for thirty-six months or six thousand hours of operation from the date ot sale. This warranty applies only when the equipment is installed. operated and maintained in accordance with Grace's written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable lor malfunction, damage or wear caused by the incompatibility of Grace equipment with structures. accessories, equipment or materials not supplied by Grace, or the improper design, manulacture. installation, operation or maintenance of structures, accessories. equipment or materials not supplied by Grace, This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor lor verification of the claimed defect. lithe claimed defect is verified, Graco will repair or replace free at charge any detective parts. The equipment will be returned to the original purchaser transportation prepaidt It inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of pans, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Grace's sole obligation and buyers sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to. incidental or consequential damages tor lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available, Any action for breach of warranty must be brought within two (2) years oi the date of sale. , Graco makes no warranty, and disclaims all implied warranties of merchantability and litness fora particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Grace. These items sold, but not manufactured by Grace (such as electric motors, switches, hose, etc), are subject to the warranty, it any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Grace be liable ler indirect. incidental. special or consequential damages resulting from Grace supplying equipment hereunder. or the furnishing, performance, or use ol any products or other goods sold hereto, whether due to a breach el contract, breach of warranty, the negligence el Graco. or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la redaction du présente document sera en Anglals, ainsi que tous documents, avis et procedures judiciaires executes, donnés ou intentes a la suite de eu en rapport, directement ou indirectement, avec les procedures concernées. Graco Phone Numbers TO PLACE AN ORDER, contact your Graco distributor, or call this number to identity the distributor closest to you: 1-800-5339655 Toll Free 51 2623-6928 612-378-3590 Fax All written and visual data contained in this document reflects the blast product inlormation available at the time ofpubllcatlon. Graco reserves the right to make changes at anytime without notice, Sales Offices Minneapolis, Detroit International Offices: Belgium Korea, Hong Kong, Japan GRACO INC. PO. BOX 1441 MINNEAPOLIS, MN 55440-1441 www.gracotcom Printed in USA 309497A
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