Grizzly G0446 G0539/G0446/G0571 Manual User To The 1c0bfa58 Be60 4cc6 859f 32e68c64f05b

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MODELS G0446, G0539,
and G0571
Manual Update

We recently made a few minor changes to the electrical system on these machines, including a new transformer, overload relay, fuses, and terminal blocks. As a result, the wiring pages and electrical parts in the
original manual no longer match what is on the machine. This manual update shows the new wiring and
parts that reflect the changes. At the top of each new section is a note that indicates which page it replaces
in the original manual. On the parts list, the new parts are designated with a "V2". All changes indicated in
this update are effective for machines manufactured September, 2010 and after.
Before operating your new machine, you MUST read and understand this manual update AND the original
manual to reduce the risk of injury from improper use or setup. Since this update covers changes made to
the machine after the owner's manual was printed, you MUST keep this update with your owner's manual
for future reference. If you have questions, contact Tech Support at (570) 546-9663 or by email at
techsupport@grizzly.com.

Replaces Page 47

Electrical Parts List
REF

PART #

DESCRIPTION

REF PART #

1
2
3
4
5
6
7
8
9
10V2

P05398101
P05398102
P05398103
P05398104
PN05
PLW02
P05398107
PS07M
P0539009
P0539010V2

15
15-1
16V2
16V2

11V2

P0571011V2

11V2

P0539011V2

12V2

P0539012V2

13V2
14

P0539013V2
P05718114

14

P05398114

ELECTRICAL CONTROL BOX
HINGE
DOOR
BASE PLATE
HEX NUT 1/4-20
LOCK WASHER 1/4
CONTROL PANEL
PHLP HD SCR M4-.7 X 8
CURRENT SENSOR
TRANSFORMER V2.03.10
(G0539/G0446)
CONTACTOR TELE LC1D50A V2.09.10
(G0571)
CONTACTOR TELE LC1D40A V2.09.10
(G0539/G0446)
OL RELAY TELE LR3D340 30-40A V2.09.10
(G0539/G0446)
FUSE 4A V2.03.10
OL RELAY TELE LR3D126 5.5-8A
(G0571)
OL RELAY TELE LR3D086 2.5-4A
(G0539/G0446)

440V CONVERSION PARTS
12-1V2 P0539012-1V2 OL RELAY TELE LR3D325 17-25A V2.09.10
14-1

P0539014-1

DESCRIPTION

P05398115
P05398115-1
P0571016V2
P05398116V2

CONTACTOR TELE LC1D096 220V
CONTACTOR 2-PC ASSY LC1D096
POWER TERMINAL BLOCK (G0571)
POWER TERMINAL BLOCK
(G0539/G0446)
17
PS51M
PHLP HD SCR M4-.7 X 30
18V2 P0571018V2 TERMINAL BLOCK (G0571)
18V2 P05398118V2 TERMINAL BLOCK (G0539/G0446)
19
PW06
FLAT WASHER 1/4
20
PLW02
LOCK WASHER 1/4
21
PS04
PHLP HD SCR 1/4-20 X 1/2
22
P05398122
PU CONNECTOR 1/2
23
P05398123
PU CONNECTOR 3/4
24
P05398124
CABLE CONNECTOR 1"
26
P05398126A DIGITAL AMP METER
27
P05398128-1 START SWITCH
28
P05398128-2 START SWITCH
29
P05398129-1 STOP SWITCH
30
P05398129-2 STOP SWITCH
31
P05398131
EMERGENCY STOP SWITCH
32
P05398132
WIRE COLUMN
33
P05398133
COMPUTER
38
P05398130
POWER INDICATION LIGHT
39
P9983627
OL RELAY TELE LT47 5-60A (G0571)

OL RELAY TELE LR3D076 1.6-2.5A

Copyright © April, 2010 By Grizzly Industrial, Inc. Revised september, 2010 (tr)
Warning: No portion of this manual may be reproduced in any shape
or form without the written approval of Grizzly Industrial, inc.
(For machines mfg Since 9/10) #TR12813 printed in taiwan

Replaces Page 46

Main Electrical Panel and Controls Diagram
2

1

24

3

22

22

23

33
7

9

26
27
28

29

38

30

15

19
20
21

31

4

8
11V2 (G0571 Only)
11V2 (G0539/G0446 220V/440V Only)

12V2 (G0539/G0446 220V Only)
12-1V2 (G0539/G0446 440V Only)
14 (G0539/G0571/G0446 220V Only)
14-1 (G0539/G0446 440V Only)

32

15-1
13V2
6

39 (G0571 Only)
5

16V2 (G0571 Only)
16V2 (G0539/G0446 Only)

10V2 (G0539/G0446 Only)

18V2 (G0571 Only)
18V2 (G0539/G0446 Only)

-2-

G0446, G0539, G0571 (Mfg. Since 9/10)

Replaces Page 13

440V Connection
(G0446/G0539)

4.	Remove the LR3D340 overload relay (Figure
8), and replace it with an LR3D325 (17-25A)
type, with the dial set to 18A.

To connect this machine to 440V three-phase,
you must purchase one LR3D076 overload relay
and one LR3D325 overload relay.

Transformer

If you do not have three-phase power available to
the G0446/G0539 sander, you will have to install a
phase converter such as the Grizzly H3741 Phase
Converter.
When using a phase converter, the power from
the manufactured power leg (sometimes called
the wild wire) can fluctuate. Connect the manufactured power leg to the S terminal to prevent
damage to the transformer. The wire from the S
terminal can handle some fluctuation because it
goes directly to the motor. The power going to the
R and T terminals goes to the transformer and
must be consistent to prevent damage.
To wire the Model G0446/G0539 to 440V:
1.

Disconnect the sander from the power
source!

2.	Open the electrical box located on the back of
the machine.
3.	Remove the wire labeled “1” at the 220V
terminal of the control power transformer
(Figure 7) and connect it to the 440V terminal.

TRANSFORMER
0

440V

0

200V

LR3D076

LR3D325

Figure 8. Overload relay.
5.	Remove the LR3D086 overload relay (Figure
8), and replace it with an LR3D076 (1.6-2.5A)
type, with the dial set to 1.7A.
6.	Wire the sanding belt, conveyor belt, and
table elevation motors as shown on the
diagrams on the inside of each motor wire
cover.
	Note: The circled references on the diagrams
represent labels on the wires. Also, Figure 9
below has been provided for your reference
and is current at the time of writing. However,
always use the diagram on the wire cover
that comes with your motor!

SANDING MOTOR

CONVEYOR MOTOR
U2

V2

W2

W2

U5

V5

W5

V5

W5

U1

V1

W1

V1

W1

W5

U5

V5

W2

U2

V2

U2

V2

W6

U6

V6

U5

U1

V1

W1

U1

TABLE UP/DOWN MOTOR

220V

440V
440V

440V

Figure 9. 440V motor wiring connection.
0

2

3

1

Figure 7. The “1” wire should be connected to
the 440V terminal.

G0446, G0539, G0571 (Mfg. Since 9/10)

-3-

-4-

NO 21 NC

5L3

T

4T2

98

V

95

NC

6T3

96

W

A2

A1

2

EMERGENCY
BRAKE SOLENOID VALVE

97

NO

6T3

NO 22 NC

4T2

14

SANDING BELT
CONTACTOR

13

3L2

S

OVERLOAD

U

2T1

2T1

1L1

R

9

8

10

4T2

14 NO

5L3

11

U1

9

95

10

8

V1

2T1 4T2

98

NO

6T3

96

NC

6T3

22 NC

OVERLOAD

2

THERMAL

2T1

97

3L2
13 NO 21 NC
A1

W1

S

11

T

13
12

U1 V1 W1

A2

COVEYOR
CONTACTOR

1L1

R

E

2T1

1L1

U2

A1

V2

6T3

22 NC

W2

A2

17

W2

2

20

S

U2

2T1

1L1

V2

T

U2 V2 W2 16 17 18

4T2

T

T

5L3
A1

6T3

22 NC

19 13 12

19

4T2

14 NO

2

15

11 10 9

A2

CONTACTOR

21

13 NO 21 NC

3L2

R

TABLE UP/DOWN
R

CONTACTOR

14 NO

2

5L3

13 NO 21 NC

3L2

S

S

AMP METER CURRENT SENSOR

R

R

5L3

S

3

13 NO 21 NC

3L2

12

6

5

A2

3

A1

2

5 3 3

6T3

22 NC

13

4T2

14 NO

2

0

440
0

200 220

0

1

3

2 14 15

2

FUSE

S

0

T

1

L1 L2 L3

R

FUSE

CONTROL POWER TRANSFORMER
220V CONNECTION

3

EMG BRAKE

2T1

1L1

3

8 6 5

14

R
R

S
S

T
T

2010.09.16

15

E

14

Replaces Some Content on Page 40

Wiring Box Electrical Diagram (G0446/G0539)

G0446, G0539, G0571 (Mfg. Since 9/10)

Replaces Some Content on Page 42

Wiring Box Electrical Diagram (G0571)

G0446, G0539, G0571 (Mfg. Since 9/10)

-5-

Replaces Page 41

Wiring Box Components (G0446/G0539)

Replaces Page 43

Wiring Box Components (G0571)

-6-

G0446, G0539, G0571 (Mfg. Since 9/10)

Replaces Page 44

General Electrical Diagram (G0446/G0539)
E

R

S

T
14
15

A

AM

U

V1

S

V

W1

FUSE
4A
440V

1

F

W
U

V2

S

V

W2

T

W

R

U

S

V
M3

MOTOR

CONVEYOR
BELT

U2

R

T

S

U1

R
T

R

OL1

M1

W

OL 3

MOTOR

T A B L E L I F T I NG
& L O WE RI NG

U

R

U

V

S

V

W

T

W

MOTOR

SANDI NG
BELT

0
0V

220V 200V
2
2
POWER SOURCE

WL
A Emer gency Brake
3

SOL

12

AMP METER POWER

A

13

R U

V

S

BRAKE

PC

5

BRAKE

a b
Emergency Stop

LS1

A

EMERGENCY

A

LS2

6

LS3
LS4
PCR1
PCR2

7

STOP

8

16

LS

17

R

20

18

LS

19

F

21

START

9

STOP

10

START
M3

G0446, G0539, G0571 (Mfg. Since 9/10)

R

b

CONVEYOR BEL T

GL
11

OL3

M3
a
GL

T ABL E L I F T I NG
& L OWERI NG

OL1

M1
a

M1

F

b

SANDI NG BELT

-7-

Replaces Page 45

General Electrical Diagram (G0571)
E

R

S
14
A

15

AM
OL 1

M1

U1

U

R
S

V

S

V2

R

U3

R

U2
F

LT47

S

CONV E Y OR
BELT

V2

S

V2

U3

S

U3

U2

R

U2
OL 3

M3

R

MOTOR

V1

R

U

S

V

MOTOR

T A B L E L I F T I NG
& L OW E R I N G

U
MOTOR

V

S A NDI NG
BELT

FUSE
4A
2
2
LT47
WL

P OWE R S OURCE
AMP METER

A

3
R

Emergenc y Brak e

SOL

12

A

13

U

V

B RA K E
S

PC

5

B RA K E

a b
Emergenc y Stop

L S1

A

E ME RGE NCY

A

L S2
6

L S3
L S4
PCR1

16
PCR2

7

STOP

8

18

START

LS

17

LS

19
9

10

START
M3

-8-

20

F

21

F
R

b

OL 3

M3
a
GL

& L OWE RI NG

CONV E YOR B E L T

GL
11

T A B L E L I F T I NG

OL 1

M1
a

M1
STOP

R

b

S A NDI NG B E LT

G0446, G0539, G0571 (Mfg. Since 9/10)

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

401
402
403
404
405
406
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
422
423
424
425
426
427
428
431
432
433
434
434
435
436

UPPER ROLLER BRACKET
UPPER ROLLER
UPPER ROLLER BRACKET
BEARING UCC205
SET SCREW M6-1 X 6
FILTER
CAP SCREW 3/8-16 X 3/4
LOCK WASHER 3/8
THROTTLE VALVE
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PHLP HD SCR M4-.7 X 20
ALUMINUM DISC
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PLATE
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FRAME SEAL, (R) (G0446)
LOCK WASHER 1/2
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AIR NOZZLE (FEMALE)
AIR CYLINDER BRACKET
AIR RECEIVER (MALE)
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LIMIT SWITCH TUBE
LIMIT SWITCH W/CERAMIC TIP
SQUARE FRAME (G0446)
SQUARE FRAME (G0539/G0446)
HOLDER (L TYPE)
LIMIT SWITCH

437
441
442
443
445
447
448
449
450
451
452
453
455
456
457
458
463
463
464
465
466
467
468
469
498
499
499-1
499-2
499-3
499-4
499-5
499-6
499-7
499-8

PLASTIC LIMIT SWITCH ROD
AIR CYLINDER
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HEX NUT 10-24
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HEX NUT M10-1.5
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FRAME
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DIAPHRAM ASSY
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PUSHROD
PLATE
SPECIAL SCREW
DIAPHRAM
REAR HOUSING
CAP SCREW 10-24 x 3/4

P0539401
P0539402
P0539403
P0539404
P0539405
P0539406
PSB16
PLW04
P0539410
P0539411
PSB33
PS52M
P0539414
P0539415
P0539416
PN07
P0539418
P0539419
P0539420
PS04
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PLW07
PB53
PN11
P0539426
P0539427
P0539428
P0539431
P0539432
P0539433
P0446434
P0539434
P0539435
P0539436

G0446/G0539/G0571 37" Wide Belt Sander

P0539437
P0539441
PSB07
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PN07
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P0539450
P0539451
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PSB79
P0539455
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P0539458
P0446463
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PB18
PLW04
P05396128
PB07
PLW01
PW07
PN06
P0539499
P0539499-1
P0539499-2
P0539499-3
P0539499-4
P0539499-5
P0539499-6
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PSB33

-55-

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Title                           : G0539/G0446/G0571 Manual .indd
Creator                         : Eric
Has XFA                         : No
Page Count                      : 80
Author                          : Eric
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