Grizzly G0602 User Manual To The A1b628d1 Ddae 452d B983 Eed175bae992

User Manual: Grizzly G0602 to the manual

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#BL15556 PRINTED IN CHINA

MODEL G0602/G0752

10" X 22" BENCHTOP LATHE

OWNER'S MANUAL

(For models manufactured since 11/12)

G0602 Shown

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage

from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 3

Machine Description ...................................... 3

Contact Info.................................................... 3

Manual Accuracy ........................................... 3

Model G0602 Identification ............................ 4

Model G0752 Identification ............................ 5

Controls & Components ................................. 6

Model G0602 Control Panel ............................... 6

Model G0752 Control Panel ............................... 6

Quick Change Gearbox ...................................... 6

Carriage .............................................................. 7

Tailstock .............................................................. 7

Change Gears, Pulleys, V-Belt ........................... 7

Machine Data Sheet ...................................... 8

SECTION 1: SAFETY ..................................... 10

Safety Instructions for Machinery ................ 10

Additional Safety for Metal Lathes ............... 12

Glossary of Terms ....................................... 13

SECTION 2: POWER SUPPLY ...................... 14

Availability ......................................................... 14

Full-Load Current Rating .................................. 14

Circuit Requirements ........................................ 14

Grounding & Plug Requirements ...................... 15

Extension Cords ................................................15

SECTION 3: SETUP ....................................... 16

Unpacking .................................................... 16

Needed for Setup ......................................... 16

Inventory ...................................................... 17

Cleanup ........................................................ 18

Site Considerations ...................................... 19

Lifting & Placing ........................................... 20

Leveling & Mounting .................................... 21

Leveling ............................................................. 21

Mounting ........................................................... 21

Assembly ..................................................... 22

Lubricating Lathe ......................................... 22

Power Connection........................................ 22

Connecting Power .............................................22

Disconnecting Power ........................................ 22

Test Run ...................................................... 22

Spindle Break-In .......................................... 24

Recommended Adjustments ........................ 24

SECTION 4: OPERATIONS ........................... 25

Operation Overview ..................................... 25

Chuck & Faceplate Mounting....................... 26

Installation & Removal Devices ................... 26

Chuck Installation......................................... 27

Chuck Removal............................................ 28

Changing Jaw Set ........................................ 28

Scroll Chuck Clamping ................................ 29

4-Jaw Chuck ................................................ 30

Faceplate ..................................................... 31

Tailstock ....................................................... 32

Positioning Tailstock ......................................... 32

Using Quill .........................................................32

Installing Tooling ............................................... 32

Removing Tooling ............................................. 33

Offsetting Tailstock ........................................... 33

Aligning Tailstock to Spindle Centerline ........... 34

Centers ........................................................ 36

Dead Centers .................................................... 36

Live Centers ...................................................... 36

Mounting Dead Center in Spindle ..................... 36

Removing Center from Spindle ......................... 37

Mounting Center in Tailstock ............................ 37

Removing Center from Tailstock ...................... 37

Mounting Workpiece Between Centers ............ 38

Steady Rest ................................................. 38

Follow Rest .................................................. 39

Carriage & Slide Locks ................................ 39

Compound Rest ........................................... 39

Four-Way Tool Post ..................................... 40

Installing Tool .................................................... 40

Aligning Cutting Tool with Spindle Centerline ... 40

Manual Feed ................................................ 41

Spindle Speed.............................................. 42

Determining Spindle Speed .............................. 42

Setting Spindle Speed ...................................... 42

G0602 Configuration Examples ........................ 42

G0752 Configuration Example .......................... 43

Power Feed.................................................. 44

Setting Power Feed Rate .................................. 45

Threading ..................................................... 46

Headstock Threading Controls ......................... 46

Apron Threading Controls ................................. 47

Thread Dial Chart ............................................. 47

SECTION 5: ACCESSORIES ......................... 49

SECTION 6: MAINTENANCE ......................... 51

Schedule ...................................................... 51

Ongoing ............................................................51

Daily, Before Operations ................................... 51

Daily, After Operations ...................................... 51

Annually ............................................................ 51

Cleaning/Protecting ...................................... 51

Lubrication ................................................... 52

Quick-Change Gearbox .................................... 52

Ball Oilers ..........................................................53

Leadscrew & Carriage Rack ............................. 54

Bedways ...........................................................54

Compound Slide ............................................... 54

Change Gears ...................................................55

Machine Storage .......................................... 56

SECTION 7: SERVICE ................................... 57

Troubleshooting ........................................... 57

Operation .......................................................... 58

Backlash Adjustment ................................... 60

Compound Rest ................................................ 60

Cross Slide ........................................................60

Gib Adjustment ............................................ 61

Half Nut Adjustment ..................................... 62

Leadscrew Shear Pin Replacement ............ 62

V-Belt Tension & Replacement.................... 63

Tensioning V-Belt ..............................................63

Replacing V-Belt ............................................... 64

Timing Belt Tension & Replacement ........... 65

Tensioning Timing Belt ..................................... 65

Replacing Timing Belt ....................................... 65

SECTION 8: WIRING ...................................... 66

Wiring Safety Instructions ............................ 66

G0602 Wiring Diagram ................................ 67

G0602 Electrical Components ..................... 68

G0752 Wiring Box Diagram ......................... 69

G0752 Wiring Box Components .................. 70

G0752 Control Panel Wiring Diagram ......... 71

G0752 Control Panel Components .............. 72

G0752 Motor Wiring Diagram ...................... 73

SECTION 9: PARTS ....................................... 74

Spindle & Drive Belt ..................................... 74

Apron ........................................................... 76

Tool Post & Compound Rest ....................... 77

Tailstock ....................................................... 78

Bed & Leadscrew ......................................... 79

Steady Rest & Follow Rest .......................... 80

G0602 Motor & Electrical ............................. 81

G0752 Motor & Electrical ............................. 82

Change Gears.............................................. 83

Gearbox ....................................................... 84

Cross Slide & Carriage ................................ 86

SECTION 10: APPENDIX ............................... 89

G0602 Charts............................................... 89

G0752 Charts............................................... 90

WARRANTY AND RETURNS ........................ 93

Model G0602/G0752 (Mfg. Since 11/12) -3-

INTRODUCTION

The metal lathe is used to remove material from

a rotating workpiece, which is held in place on

the spindle with a chuck or faceplate. The cutting

tool is mounted on the carriage or tailstock and

moved against the spinning workpiece to perform

the cut.

Typical metal lathe cutting operations include fac-

ing, turning, parting, drilling, reaming, grooving,

knurling, and threading. There are a wide variety

of tools and workpiece holding devices available

for each of these operations.

Models G0602 and G0752 both require setting

gearbox dial positions and positioning V-belts to

select the spindle speed. However, the Model

G0752 features an electronic variable-speed con-

trol and digital RPM display that make it possible

to select speeds within the selected range while

the machine is running.

Machine Description

We are proud to provide a high-quality owner’s

manual with your new machine!

made every effort to be exact with the

instruc-

tions, specifications, drawings, and photographs

contained inside. Sometimes we make mistakes,

but

our policy of continuous improvement

also

means that

sometimes the machine

you receive

will be slightly different than what is shown in

the manual

If you find this to be the case, and the difference

between the manual and machine leaves you

confused about a procedure

, check our website

for an updated version. W

e post current

manuals

and

manual updates for free on our website at

www.grizzly.com

Alternatively, you can call our Technical Support

for help. Before calling, please write down the

Manufacture Date

and Serial Number

stamped

into the machine ID label (see below). This infor-

mation helps us determine if updated documenta-

tion is available for your machine.

Manufacture Date

Serial Number

Manual Accuracy

We stand behind our machines. If you have

any questions or need help, use the information

below to contact us. Before contacting, please get

the serial number and manufacture date of your

machine. This will help us help you faster.

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: manuals@grizzly.com

Contact Info

-4- Model G0602/G0752 (Mfg. Since 11/12)

L. Chip Tray

M. Thread Dial

N. Half Nut Lever

O. Cross Slide Handwheel

P. Carriage Handwheel

Q. Leadscrew

R. Alpha Gearbox Dial

S. Gearbox Oil Level Sight Glass

T. Numeric Gearbox Dial

U. Change Gear and Belt Safety Cover

A. Emergency Stop Button

B. Spindle Direction Switch

C. ON Button

D. 3-Jaw Chuck

E. Steady Rest

F. 4-Way Tool Post

G. Follow Rest

H. Compound Rest Handwheel

I. MT#3 Dead Center

J. Tailstock

K. Back Splash

Model G0602 Identification

TS R QPONM

Figure 1. G0602 identification.

Serious personal injury could occur if

you connect the machine to power before

completing the setup process. DO NOT

connect power until instructed to do so

later in this manual.

Untrained users have an increased risk

of seriously injuring themselves with this

machine. Do not operate this machine until

you have understood this entire manual

and received proper training.

Model G0602/G0752 (Mfg. Since 11/12) -5-

M. Tailstock

N. Back Splash

O. Chip Tray

P. Thread Dial

Q. Half Nut Lever

R. Cross Slide Handwheel

S. Carriage Handwheel

T. Leadscrew

U. Alpha Gearbox Dial

V. Gearbox Oil Level Sight Glass

W. Numeric Gearbox Dial

X. Change Gear and Belt Safety Cover

A. Emergency Stop Button

B. ON Button

C. OFF Button

D. Spindle Speed RPM Display

E. Spindle Speed Dial

F. Spindle Direction Switch

G. 3-Jaw Chuck

H. Steady Rest

I. 4-Way Tool Post

J. Follow Rest

K. Compound Rest Handwheel

L. MT#3 Dead Center

Model G0752 Identification

Figure 2. G0752 identification.

Serious personal injury could occur if

you connect the machine to power before

completing the setup process. DO NOT

connect power until instructed to do so

later in this manual.

Untrained users have an increased risk

of seriously injuring themselves with this

machine. Do not operate this machine until

you have understood this entire manual

and received proper training.

-6- Model G0602/G0752 (Mfg. Since 11/12)

Controls &

Components

Refer to Figures 3–8 and the following descrip-

tions to become familiar with the basic controls of

this lathe.

D. OFF Button: Stops spindle rotation.

E. Spindle Speed RPM Display: Shows a digi-

tal readout of the spindle speed.

F. Spindle Speed Dial: Controls the variable

spindle speed.

Model G0752 Control Panel

Figure 4. Model G0752 control panel.

Model G0602 Control Panel

Figure 3. Model G0602 control panel.

A. Emergency STOP Button: Cuts power to

the motor and control panel when pressed.

Remains depressed until reset by twisting

clockwise.

B. Spindle Switch: Starts, stops, and reverses

spindle rotation.

C. ON Button: Enables spindle rotation.

ABC

G. Numeric Gearbox Dial: Controls the

leadscrew for threading and feeding opera-

tions. To make a selection, rotate the dial to

the corresponding number displayed on the

threading or feed charts.

H. Alpha Gearbox Dial: Controls the leadscrew

for threading and feeding operations. To

make a selection, rotate the dial to the cor-

responding letter displayed on the threading

or feed charts.

Quick Change Gearbox

Figure 5. Gearbox dials.

G H

Model G0602/G0752 (Mfg. Since 11/12) -7-

Carriage Tailstock

I. 4-Way Tool Post: Holds up to four cutting

tools at once that can be individually indexed

to the workpiece.

J. Compound Rest Handwheel: Moves the

tool toward and away from the workpiece at

the preset angle of the compound rest.

K. Carriage Lock: Secures the carriage for

greater rigidity when it should not move.

L. Thread Dial: Indicates when to engage the

half nut during threading operations.

M. Half Nut Lever: Engages/disengages half

nut for power feed and threading operations.

N. Thread Chart: Indicates which thread dial

mark to use when engaging the half nut for

specific inch thread pitches.

O. Cross Slide Handwheel: Moves the cross

slide toward and away from the workpiece.

P. Carriage Handwheel: Moves the carriage

along the bedway.

Q. Tailstock Quill: Moves a tool or center

mounted in the tailstock toward or away from

the workpiece.

R. Tailstock Quill Lock Lever: Secures the

quill position.

S. Tailstock Lock Nut: Secures the tailstock to

the bedway.

Figure 6. Carriage controls.

NT. Tailstock Quill Handwheel: Controls the

movement of the quill.

U. Offset Scale: Indicates the relative distance

of tailstock offset from the spindle centerline.

V. Tailstock Offset Set Screw (1 of 2): Adjusts

the tailstock offset left or right from the spin-

dle centerline.

Change Gears, Pulleys, V-Belt

W. Change Gears: The configuration of the

change gears for power feed, inch, and met-

ric threading controls the leadscrew speed.

X. Pulleys: The position of the V-belt on the pul-

leys controls the spindle speed.

Y. V-Belt: Transfers power from the motor pul-

ley to the spindle pulley. Model G0602 uses

two V-belts. Model G0752 uses one V-belt.

Z. Timing-Belt: (G0602) Transfers power from

the motor to the secondary drive pulley.

Figure 7. Tailstock controls.

Figure 8. Change gears and pulleys

(Model G0602 shown).

-8- Model G0602/G0752 (Mfg. Since 11/12)

MODEL G0602, G0752

10" x 22" Bench Top Metal Lathe

Model Number G0602 G0752

Product Dimensions

Weight 330 lbs.

Width/Depth/Height 46" x 22" x 16

5⁄8" 50

1⁄2" x 22" x 16

5⁄8"

Foot Print (Width/Depth) 4 7 1⁄2" x 121⁄2"

Shipping Dimensions

Type Wood Crate

Content Machine

Weight 432 lbs. 453 lbs.

Width /Depth/Height 55" x 23" x 22"

Electrical

Power Requirement 110V, Single-Phase, 60 Hz

Minimum Circuit Size 20A 15A

Switch Forward & Reverse Button Switches

Cord Length 5 ft.

Cord Gauge 16 AWG 16 AWG

Plug Included Yes

Included Plug Type NEMA 5-15

Main Motor

Type TEFC Capacitor-Start Induction TEFC Induction

Horsepower 1 HP 1 HP

Phase Single-Phase 3-Phase

Amps 13.6A 12A

Speed 1725 RPM

Power Transfer Cogged Belt Drive

Bearings Shielded & Permanently Sealed

Operation Information

Swing Over Bed 95⁄8"

Distance Between Centers 22 in.

Swing Over Cross Slide 61⁄8 in.

Swing Over Saddle 61⁄8 in.

Maximum Tool Bit Size 1⁄2 in.

Compound Travel 31⁄2

Carriage Travel 181⁄2 in.

Cross Slide Travel 61⁄2 in.

Model G0602/G0752 (Mfg. Since 11/12) -9-

Model Number G0602 G0752

Headstock Information

Spindle Bore 1"

Spindle Size 13⁄4"

Spindle Taper MT#4

Spindle Threads 8 TPI

Number of Spindle Speeds 6 Variable

Range of Spindle Speeds 150 – 2400 RPM 100 – 800, 160 – 1300, 250 – 2000 RPM

Spindle Type Threaded

Spindle Bearings Tapered Roller

Tailstock Information

Tailstock Quill Travel 21⁄2"

Tailstock Taper MT#3

Tailstock Barrel Diameter 1.25"

Threading Information

Number of Longitudinal Feeds 9

Range of Longitudinal Feeds 0.0025 – 0.0140 in./rev.

Number of Inch Threads 33

Range of Inch Threads 8 – 72 TPI

Number of Metric Threads 26

Range of Metric Threads 0.25 – 3.50 mm

Dimensions

Bed Width 61⁄8 in.

Leadscrew Diameter 3⁄4 in.

Leadscrew TPI 12 TPI

Leadscrew Length 34"

Steady Rest Capacity 1⁄4"– 2"

Follow Rest Capacity 1⁄4"– 2"

Faceplate Size 8 in.

Construction

Base Cast Iron

Headstock Cast Iron

Headstock Gears Steel

Bed Hardened and Precision-Ground Cast Iron

Stand Cast Iron

Paint Epoxy

Other

Country of Origin China

Warranty 1 Year

Serial Number Location ID Label on Headstock

Approximate Assembly & Setup

Time 1 Hour

-10- Model G0602/G0752 (Mfg. Since 11/12)

ELECTRICAL EQUIPMENT INJURY RISKS. You

can be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow qualified

service personnel to do electrical installation or

repair work, and always disconnect power before

accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.

Always discon-

nect machine from power supply BEFORE making

adjustments, changing tooling, or servicing machine.

This prevents an injury risk from unintended startup

or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are NOT approved safety glasses.

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper-

ators have a higher risk of being hurt or killed.

Only allow trained/supervised people to use this

machine. When machine is not being used, dis-

connect power, remove switch keys, or lock-out

machine to prevent unauthorized use—especially

around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use

machinery in areas that are wet, cluttered, or have

poor lighting. Operating machinery in these areas

greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental

alertness is required for safe operation of machin-

ery. Never operate under the influence of drugs or

alcohol, when tired, or when distracted.

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures. Always use common sense and good judgment.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

Model G0602/G0752 (Mfg. Since 11/12) -11-

WEARING PROPER APPAREL. Do not wear

clothing, apparel or jewelry that can become

entangled in moving parts. Always tie back or

cover long hair. Wear non-slip footwear to avoid

accidental slips, which could cause loss of work-

piece control.

HAZARDOUS DUST. Dust created while using

machinery may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece material,

and always wear a NIOSH-approved respirator to

reduce your risk.

HEARING PROTECTION. Always wear hear-

ing protection when operating or observing loud

machinery. Extended exposure to this noise

without hearing protection can cause permanent

hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys, wrenches,

or any other tools on machine. Always verify

removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use

this tool for its intended purpose—do not force

it or an attachment to do a job for which it was

not designed. Never make unapproved modifica-

tions—modifying tool or using it differently than

intended may result in malfunction or mechanical

failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing

and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions

that make workpiece control difficult or increase

the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and

bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce

accidental contact with moving parts or flying

debris. Make sure they are properly installed,

undamaged, and working correctly.

FORCING MACHINERY. Do not force machine.

It will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury

may occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur-

ing operation greatly increases risk of injury or

loss of control. Before starting, verify machine is

stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper acces-

sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the

risk of accidental injury, turn machine OFF and

ensure all moving parts completely stop before

walking away. Never leave machine running

while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep

machine in good working condition. A machine

that is improperly maintained could malfunction,

leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect safe

operation. Immediately repair or replace damaged

or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnect-

ing cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the cord

may damage the wires inside. Do not handle

cord/plug with wet hands. Avoid cord damage by

keeping it away from heated surfaces, high traffic

areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intend-

ed operation, stop using the machine! Contact our

Technical Support at (570) 546-9663.

-12- Model G0602/G0752 (Mfg. Since 11/12)

Additional Safety for Metal Lathes

SPEED RATES. Operating the lathe at the wrong

speed can cause nearby parts to break or the

workpiece to come loose, which will result in dan-

gerous projectiles that could cause severe impact

injuries. Large or non-concentric workpieces must

be turned at slow speeds. Always use the appro-

priate feed and speed rates.

CHUCK KEY SAFETY. A chuck key left in the

chuck can become a deadly projectile when the

spindle is started. Always remove the chuck key

after using it. Develop a habit of not taking your

hand off of a chuck key unless it is away from the

machine.

SAFE CLEARANCES. Workpieces that crash

into other components on the lathe may throw

dangerous projectiles in all directions, leading to

impact injury and damaged equipment. Before

starting the spindle, make sure the workpiece has

adequate clearance by hand-rotating it through its

entire range of motion. Also, check the tool and

tool post clearance, chuck clearance, and saddle

clearance.

LONG STOCK SAFETY. Long stock can whip

violently if not properly supported, causing serious

impact injury and damage to the lathe. Reduce this

risk by supporting any stock that extends from the

chuck/headstock more than three times its own

diameter. Always turn long stock at slow speeds.

CRASHES. Aggressively driving the cutting tool or

other lathe components into the chuck may cause

an explosion of metal fragments, which can result

in severe impact injuries and major damage to

the lathe. Reduce this risk by releasing automatic

feeds after use, not leaving lathe unattended, and

checking clearances before starting the lathe.

Make sure no part of the tool, tool holder, com-

pound rest, cross slide, or carriage will contact the

chuck during operation.

SECURING WORKPIECE. An improperly secured

workpiece can fly off the lathe spindle with deadly

force, which can result in a severe impact injury.

Make sure the workpiece is properly secured in the

chuck or faceplate before starting the lathe.

CHUCKS. Chucks are very heavy and difficult to

grasp, which can lead to crushed fingers or hands

if mishandled. Get assistance when handling

chucks to reduce this risk. Protect your hands and

the precision-ground ways by using a chuck cradle

or piece of plywood over the ways of the lathe

when servicing chucks. Use lifting devices when

necessary.

CLEARING CHIPS. Metal chips can easily cut

bare skin—even through a piece of cloth. Avoid

clearing chips by hand or with a rag. Use a brush

or vacuum to clear metal chips.

STOPPING SPINDLE BY HAND. Stopping the

spindle by putting your hand on the workpiece

or chuck creates an extreme risk of entangle-

ment, impact, crushing, friction, or cutting hazards.

Never attempt to slow or stop the lathe spindle with

your hand. Allow the spindle to come to a stop on

its own or use the brake.

TOOL SELECTION. Cutting with an incorrect or

dull tool increases the risk of accidental injury due

to the extra force required for the operation, which

increases the risk of breaking or dislodging com-

ponents that can cause small shards of metal to

become dangerous projectiles. Always select the

right cutter for the job and make sure it is sharp. A

correct, sharp tool decreases strain and provides

a better finish.

Model G0602/G0752 (Mfg. Since 11/12) -13-

The following is a list of common definitions, terms and phrases used throughout this manual as they relate

to this lathe and metalworking in general. Become familiar with these terms for assembling, adjusting or

operating this machine. Your safety is VERY important to us at Grizzly!

Arbor: A machine shaft that supports a cutting

tool.

Backlash: Wear in a screw or gear mechanism

that may result in slippage, vibration, and loss

of tolerance.

Carriage: A main housing that consists of the

apron and the saddle.

Cross Slide: A fixture attached to the lathe car-

riage that holds the compound rest and can be

moved in and out.

Compound Rest: A fixture attached to the cross

slide that holds the tool holder and can be

moved in and out.

Cutting Speed: The distance a point on a cutter

moves in one minute, expressed in meters or

feet per minute.

Dial Indicator: An instrument used in setup

and inspection work that shows on a dial the

amount of error in size or alignment of a part.

Facing: In lathe work, cutting across the end of

a workpiece, usually to machine a flat surface.

Feed: The movement of a cutting tool into a

workpiece.

Fixture: A device that securely holds the

workpiece in place during cutting operation

as opposed to a jig which is used to hold and

guide a workpiece through an operation.

Gib: A tapered wedge located along a sliding

member to take up wear or to ensure a proper

fit.

Headstock: The major lathe component that

houses the spindle and motor drive system to

turn the workpiece.

Lathe Center: A lathe accessory with a 60°

point which is inserted into the headstock or

tailstock of the lathe and is used to support the

workpiece.

Leadscrew: Lathe—The long screw that is driv-

en by the change gears and supplies power to

the carriage.

Saddle: The upper portion of carriage that rides

on the lathe ways and supports the cross feed

and the follow rest.

Spindle: The revolving shaft that holds and

drives the workpiece or cutting tool.

Tailstock: A moveable fixture opposite of the

headstock on a lathe that has a spindle used

to support one end of a workpiece and for hold-

ing tools.

Tool Post: The part of the compound rest that

holds the tool holder.

Turret : Lathe—A machine fixture that holds mul-

tiple tools and can be revolved and indexed to

position.

Ways: The precision machined and flat tracks

on a lathe on which the carriage and tailstock

slide.

Glossary of Terms

-14- Model G0602/G0752 (Mfg. Since 11/12)

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the avail-

ability and proximity of the required power supply

circuit. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimize the risk of electrocution,

fire, or equipment damage, installation work and

electrical wiring must be done by an electrican or

qualified service personnel in accordance with all

applicable codes and standards.

Electrocution, fire, or

equipment damage may

occur if machine is not

correctly grounded and

connected to the power

supply.

Full-Load Current Rating

The full-load current rating is the amperage a

machine draws at 100% of the rated output power.

On machines with multiple motors, this is the

amperage drawn by the largest motor or sum of all

motors and electrical devices that might operate

at one time during normal operations.

G0602 Full-Load Rating ...........................13.6A

G0752 Full-Load Rating ..............................12A

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the requirements in the following section.

For your own safety and protection of

property, consult an electrician if you are

unsure about wiring practices or electrical

codes in your area.

Note: The circuit requirements listed in this man-

ual apply to a dedicated circuit—where only one

machine will be running at a time. If this machine

will be connected to a shared circuit where mul-

tiple machines will be running at the same time,

consult a qualified electrician to ensure that the

circuit is properly sized for safe operation.

A power supply circuit includes all electrical

equipment between the main breaker box or fuse

panel in your building and the incoming power

connections inside the machine. This circuit must

be safely sized to handle the full-load current that

may be drawn from the machine for an extended

period of time.

Circuit Requirements

This machine is prewired to operate on a 110V

power supply circuit that has a verified ground and

meets the following requirements:

Nominal Voltage ...............................110V/120V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Minimum Circuit Size (G0602) .......... 20 Amps

Minimum Circuit Size (G0752) .......... 15 Amps

Model G0602/G0752 (Mfg. Since 11/12) -15-

Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without yellow

stripes) is the equipment-grounding wire. If repair

or replacement of the power cord or plug is nec-

essary, do not connect the equipment-grounding

wire to a live (current carrying) terminal.

Check with a qualified electrician or service per-

sonnel if you do not understand these grounding

requirements, or if you are in doubt about whether

the tool is properly grounded. If you ever notice

that a cord or plug is damaged or worn, discon-

nect it from power, and immediately replace it with

a new one.

Extension Cords

We do not recommend using an extension cord

with this machine.

If you must use an extension

cord, only use it if absolutely necessary and only

on a temporary basis.

Extension cords cause voltage drop, which may

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must

contain a ground wire, match the required plug

and receptacle, and meet the following require-

ments:

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Figure 9. Included 5-15 plug and receptacle.

Grounding Prong

Neutral Hot

5-15 PLUG

GROUNDED

5-15 RECEPTACLE

Serious injury could occur if you connect

the machine to power before completing the

setup process. DO NOT connect to power

until instructed later in this manual.

SHOCK HAZARD!

Two-prong outlets do not meet the grounding

requirements for this machine. Do not modify

or use an adapter on the plug provided—if

it will not fit the outlet, have a qualified

electrician install the proper outlet with a

verified ground.

Grounding & Plug Requirements

This machine MUST be grounded. In the event

of certain malfunctions or breakdowns, grounding

reduces the risk of electric shock by providing a

path of least resistance for electric current.

This machine is equipped with a power cord that

has an equipment-grounding wire and a ground-

ing plug (similar to the figure below). The plug

must only be inserted into a matching receptacle

(outlet) that is properly installed and grounded in

accordance with all local codes and ordinances.

-16 - Model G0602/G0752 (Mfg. Since 11/12)

SECTION 3: SETUP

Your machine was carefully packaged for safe

transportation. Remove the packaging materials

from around your machine and inspect it. If you

discover any damage, please call us immediately

at (570) 546-9663

for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

Unpacking

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials shipped with this

machine. Discard immediately.

The following are needed to complete the setup

process, but are not included with your machine.

Description Qty

• Additional People ....................................... 1

• Safety Glasses ............... 1 For Each Person

• Cleaner/Degreaser (Page 18) .... As Needed

• Quality Metal Protectant ............. As Needed

• Disposable Shop Rags ............... As Needed

• Precision Level ........................................... 1

• Lifting Straps (rated for at least 500 lbs.) ... 2

• Forklift/Power Lifting Device (rated for at least

500 lbs.) ...................................................... 1

• Bench Mounting Hardware ........ As Needed

Needed for Setup

Model G0602/G0752 (Mfg. Since 11/12) -17-

Inventory

The following is a list of items shipped with your

machine. Before beginning setup, lay these items

out and inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

Installed Components (Figure 10) Qty.

A. 5" Three-Jaw Chuck ................................... 1

B. Steady Rest ................................................ 1

C. Follow Rest ................................................. 1

D. 4-Way Tool Post ......................................... 1

E. Compound Rest ......................................... 1

F. Tailstock ...................................................... 1

Figure 11. Packaged components.

OPQ

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

Figure 10. Installed components.

D EA B C F

Packaged Components (Figure 11) Qty.

G. Chip Pan (Not Shown) ................................ 1

H. Hex Wrench Set (2.5, 3, 4, 5, 6 mm) .....1 Ea

I. Toolbox ....................................................... 1

J. 8" Faceplate ............................................... 1

K. 61⁄2" 4-Jaw Independent Chuck .................. 1

L. Low Range Belt 271⁄2" (G0602) .................. 1

High Range Belt 33" (Installed, G0602) ..... 1

V-Belt 33" (Installed, G0752) ...................... 1

M. #2 Phillips and Standard Screwdriver ...1 Ea

N. Wrench Set (8/10, 12/14, 19/17mm) .......1 Ea

O. 3-Jaw Chuck Internal Jaw Set .................... 1

P. 3-Jaw Chuck Key ....................................... 1

Q 4-Jaw Chuck Key ....................................... 1

R. Oil Bottle for Oil .......................................... 1

S. Cross Slide Handwheel Handle ................. 1

T. Carriage Handwheel Handle ...................... 1

U. Dead Centers MT#3 .................................. 2

V. Dead Center MT#4 ..................................... 1

W. Change Gear Set ....................................... 1

— Change Gear (27-tooth, Installed) ......... 1

— Change Gear (36-tooth) ......................... 1

— Change Gear (40-tooth) ......................... 1

— Change Gear (44-tooth) ......................... 1

— Change Gear (45-tooth) ......................... 1

— Change Gear (46-tooth) ......................... 1

— Change Gear (48-tooth) ......................... 1

— Change Gear (52-tooth) ......................... 1

— Change Gear (56-tooth, Installed) ......... 1

— Change Gear (60-tooth) ......................... 1

— Plastic Drive Gear (60-tooth, Installed) . . 1

— Change Gear (104-tooth, Installed) ....... 1

— Change Gear (120-tooth) ....................... 1

— Change Gear (127-tooth, Installed) ........ 1

X. Frequency Drive Manual VFD-E (G0752, Not

Shown) ....................................................... 1

-18- Model G0602/G0752 (Mfg. Since 11/12)

The unpainted surfaces of your machine are

coated with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it

will take a little time to clean.

Be patient and do a thorough job cleaning your

machine. The time you spend doing this now will

give you a better appreciation for the proper care

of your machine's unpainted surfaces.

There are many ways to remove this rust preven

tative, but the following steps work well in a wide

variety of situations. Always follow the manufac

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated

area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

•

Disposable Rags

•

Cleaner/degreaser (WD•40 works well)

•

Safety glasses & disposable gloves

•

Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak

for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe

off easily. If you have a plastic paint scraper,

scrape off as much as you can first, then wipe

off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

metal protectant to prevent rust.

Gasoline or products

with low flash points can

explode or cause fire if

used to clean machin-

ery. Avoid cleaning with

these products.

Many cleaning solvents

are toxic if concentrat-

ed amounts are inhaled.

Only work in a well-venti-

lated area.

NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces. Test all cleaners

in an inconspicuous area before using to

make sure they will not damage paint.

Cleanup

T23692—Orange Power Degreaser

A great product for removing the waxy shipping

grease from your machine during clean up.

Figure 12. T23692 Orange Power Degreaser.

Model G0602/G0752 (Mfg. Since 11/12) -19-

12.5" 30"

47.5"

65"

Keep

Workpiece

Loading Area

Unobstructed

Access

Door Lathe

110V

Supply

Footprint

18"

Wall

Min. 30"

for Maintenance

Figure 13. Minimum working clearances.

Site Considerations

Weight Load

Refer to the Machine Data Sheet for the weight

of your machine. Make sure that the surface upon

which the machine is placed will bear the weight

of the machine, additional equipment that may be

installed on the machine, and the heaviest work-

piece that will be used. Additionally, consider the

weight of the operator and any dynamic loading

that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation of

auxiliary equipment. With permanent installations,

leave enough space around the machine to open

or remove doors/covers as required by the main-

tenance and service described in this manual.

See below for required space allocation.

Physical Environment

The physical environment where the machine is

operated is important for safe operation and lon-

gevity of machine components. For best results,

operate this machine in a dry environment that is

free from excessive moisture, hazardous chemi-

cals, airborne abrasives, or extreme conditions.

Extreme conditions for this type of machinery are

generally those where the ambient temperature

range exceeds 41°–104°F; the relative humidity

range exceeds 20–95% (non-condensing); or the

environment is subject to vibration, shocks, or

bumps.

Electrical Installation

Place this machine near an existing power source.

Make sure all power cords are protected from

traffic, material handling, moisture, chemicals,

or other hazards. Make sure to leave access to

a means of disconnecting the power source or

engaging a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate

enough that operations can be performed safely.

Shadows, glare, or strobe effects that may distract

or impede the operator must be eliminated.

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

-20- Model G0602/G0752 (Mfg. Since 11/12)

Lifting & Placing

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

Do not attempt to lift or move this lathe without

using the proper lifting equipment (such as forklift

or crane) or the necessary assistance from other

people. Refer to Needed for Setup on Page 16

for details.

To lift and move the lathe:

1. Remove the shipping crate top and sides,

then remove the chip pan, 4-jaw chuck, face-

plate, and toolbox from the shipping pallet.

2. Position the chip pan on the selected mount-

ing surface and use it as a template to mark

the hole locations for the mounting hardware

(refer to Leveling & Mounting on Page 21).

3. Unbolt the lathe from the shipping pallet.

5. Wrap the lifting straps around the bed and

between the leadscrew and the bedway, as

shown in Figure 14, to help prevent bending

the leadscrew during lifting.

6. Attach the lifting straps to the power lifting

equipment, have an assistant steady the

load, then lift it just enough to clear any

obstacles and move it to its mounting posi-

tion.

7. Properly mount the lathe as instructed in the

Mounting subsection on Page 21.

Figure 14. Example of lifting strap positions.

4. To balance the load for lifting, move the

tailstock and carriage to the extreme right

end of the bedway, then lock them in place.

Note: Before attempting to move the car-

riage, make sure the carriage lock is loose

and the half nut is disengaged.

Only use lifting straps and power lifting

equipment rated for at least 500 lbs. and in

good working condition. If the lathe falls or

tips over while moving it, serious personal

injury and property damage could result.

Model G0602/G0752 (Mfg. Since 11/12) -21-

The chip pan and the base of the lathe have

holes that allow the machine to be mounted to

a workbench. You MUST mount your machine

to a workbench to prevent it from unexpectedly

moving during operation, which could lead to

personal injury or property damage.

Follow these guidelines when mounting your

lathe to ensure safe and accurate cutting

results:

• Make sure that the workbench can adequate-

ly support the weight of the machine and

materials and that it will not move or vibrate

during operation.

• Use a silicon sealant between the lathe and

the chip pan to prevent coolant or other fluids

from leaking through onto the bench or floor.

To mount the lathe and chip pan to the workbench,

drill holes all the way through the workbench, and

use hex bolts, washers, and hex nuts to secure

the lathe to the workbench, as illustrated in

Figure 16.

Leveling & Mounting

Figure 15. Grizzly Model H2683 12" Master

Machinist's Level.

Leveling machinery helps precision components,

such as bedways, remain straight and ﬂat during

the lifespan of the machine. Components on a

machine that is not level may slowly twist due to

the dynamic loads placed on the machine during

operation.

For best results, use a precision level that is at

least 12" long and sensitive enough to show a

distinct movement when a 0.003" shim (approxi-

mately the thickness of one sheet of standard

newspaper) is placed under one end of the level.

See the ﬁgure below for an example of a high

precision level.

Leveling

Mounting

Chip Pan

Workbench

Hex Bolt

Flat Washer

Silicon

Lock Washer

Hex Nut

Lathe

Figure 16. Example of a through mount setup.

For accurate turning results and to prevent

warping the cast iron bed and ways, the lathe

bedways MUST be leveled from side-to-side

and from front-to-back on both ends.

Re-check the bedways 24 hours after

installation, two weeks after that, and then

annually to make sure they remain level.

-22- Model G0602/G0752 (Mfg. Since 11/12)

Power Connection

Lubricating Lathe

The lathe must be properly lubricated before it can

be operated for the first time.

Damage caused to the bearings and gears from

running the lathe without oil in the reservoirs

will not be covered under warranty. Refer to the

Lubrication section, beginning on Page 52, for

details on how to lubricate the lathe.

GEARBOX MUST

BE FILLED WITH OIL!

LATHE MAY NOT

HAVE OIL INCLUDED!

Refer to the Lubrication

Section in this Manual

for Recommended

Oil Type.

Assembly

With the exception of the handwheel handles, the

lathe is shipped fully assembled.

To install the handwheel handles, thread the large

handle into the carriage handwheel and the small

handle into the cross slide handwheel, as shown

in Figure 17.

Figure 17. Handwheel handles installed.

Before the machine can be connected to the

power source, an electrical circuit and connec-

tion device must be prepared per the POWER

SUPPLY section in this manual, and all previ-

ous setup instructions in this manual must be

completed to ensure that the machine has been

assembled and installed properly.

Connecting Power

Always make sure the spindle direction switch on

the front of the headstock is turned OFF (middle

position) before connecting power.

Insert the power cord plug into a matching power

supply receptacle.

Disconnecting Power

If you need to disconnect the machine from power

for maintenance, service, or adjustments, turn the

machine off and pull the plug completely out of

the receptacle.

Once the assembly is complete, test run your

machine to make sure it runs properly and is

ready for regular operation.

The test run consist of verifying the following: 1)

The motor powers up and runs correctly, 2) the

emergency STOP button safety feature works

correctly.

If, during the test run, you cannot easily locate

the source of an unusual noise or vibration, stop

using the machine immediately, then review

Troubleshooting on Page 57.

If you still cannot remedy a problem, contact our

Tech Support at (570) 546-9663 for assistance.

Test Run

Large

Handle

Small

Handle

Model G0602/G0752 (Mfg. Since 11/12) -23-

7. Reset the emergency STOP button by twist-

ing it clockwise until it pops out.

To test run your machine:

1. Make sure the spindle direction switch (see

Figure 18) is turned to STOP, and press the

emergency STOP button.

5. Set lathe spindle speed for 150 RPM, (refer

to Setting Spindle Speed on Page 42).

6. Disengage the half nut with the lever shown

in Figure 19.

Figure 18. Headstock and gearbox controls.

3. Clear away all tools and objects used during

assembly, lubrication, and preparation.

4. Make sure chuck and jaws, if installed, are

secure (see Chuck Installation on Page 27).

Note: If a chuck is not installed on the lathe,

you do not need to install one for this test.

2. Read and follow the safety instructions at the

beginning of the manual, take all required

safety precautions, and make sure all pre-

vious preparation steps discussed in this

manual have been followed and completed.

Emergency

Stop Button

Spindle Direction Switch

Pointing to STOP

8. G0752 Only: Ensure the spindle speed dial is

turned all the way counterclockwise.

Push the green ON button, then turn the

spindle direction switch to FWD. Turn the

spindle speed dial until the spindle speed

display shows 150 RPM. The spindle should

be rotating counterclockwise—down and

toward you as you face the lathe.

G0602: Push the green ON button, then turn

the spindle direction switch to FWD. The

spindle should be rotating counterclockwise—

down and toward you as you face the lathe.

9. Push the emergency STOP button to turn the

lathe OFF, then, without resetting the STOP

button, try to restart spindle rotation. The

spindle should not start.

— If spindle rotation does start with the

emergency STOP button pressed in, the

button is not operating correctly. This

safety feature must operate properly

before continuing operation. Use the

spindle direction switch to stop the lathe,

disconnect it from power, and call Tech

Support for help.

Congratulations! The test run is complete. Turn

the lathe OFF and perform the following Spindle

Break-In procedure.

Button

Figure 19. Half nut lever in the disengaged

position.

Engaged

Halfnut

Lever

Disengaged

Half Nut

Lever

-24- Model G0602/G0752 (Mfg. Since 11/12)

Before subjecting the lathe to full loads, it is essen-

tial to complete the spindle break-in process. This

will ensure the best results and maximum life of

the precision components inside the lathe.

The break-in procedure must be performed in

succession with the Test Run procedure because

many of the test run steps prepare the lathe con-

trols for the break-in process.

Important: Do not perform the break-in procedure

independently from the Test Run section—seri-

ous damage could occur to the lathe if the controls

are set differently than instructed in that section.

Spindle Break-In

To perform the spindle break-in:

1. Operate the lathe at 150 RPM for 10 minutes.

2. G0602: Repeat Step 1 at each of the following

speeds 300, 560, 720, 1200, and 2400.

G0752: Repeat Step 1 at each of the following

approximate speeds: 800, 1300, and 2000.

3. When the spindle has come to a complete

stop, run the spindle in reverse at 2400 RPM

(Model G0602) or 2000 RPM (Model G0752)

for another 10 minutes, then press the

emergency STOP button and DISCONNECT

THE LATHE FROM POWER!

4. Check, and if necessary, re-tension the drive

belts (refer to V-Belt Tension & Replacement

Page 64 on page for detailed instructions.)

5. While the oil is still warm and any metal par-

ticles are still suspended in the oil, change

the gearbox oil (refer to Lubrication on Page

52 for detailed instructions).

Congratulations! The spindle break-in is com-

plete. Continue with the following Recommended

Adjustments subsection.

Recommended

Adjustments

For your convenience, the adjustments listed

below have been performed at the factory.

However, because of the many variables involved

with shipping, we recommend that you at least

verify the following adjustments to ensure the best

possible results from your new machine. Step-

by-step instructions for these adjustments can be

found on the pages referenced below.

Factory adjustments that should be verified:

• Tailstock alignment (Page 33)

• Gib adjustments (Page 61)

• Backlash adjustment (Page 60)

Model G0602/G0752 (Mfg. Since 11/12) -25-

Complete the Test Run & Break-In proce-

dure on Pages 22– 24 before using this lathe

for any cutting or threading operations; oth-

erwise, gear box damage will occur.

SECTION 4: OPERATIONS

Operation Overview

The purpose of this overview is to provide the nov-

ice machine operator with a basic understanding

of how the machine is used during operation, so

the

machine controls/components

discussed later

in this manual

are easier to understand.

Due to the generic nature of this overview, it is

not intended to be an instructional guide. To learn

more about specific operations, read this entire

manual and

seek additional training from expe

rienced

machine operators, and do additional

research outside of this manual by reading "how-

to" books, trade magazines, or websites.

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

If you are not experienced with this type

of machine, WE STRONGLY RECOMMEND

that you seek additional training outside of

this manual. Read books/magazines or get

formal training before beginning any proj-

ects. Regardless of the content in this sec-

tion, Grizzly Industrial will not be held liable

for accidents caused by lack of training.

To reduce risk of eye injury

from flying chips always

wear safety glasses or face

shield when operating.

To complete a typical operation, the operator

does the following:

1. Puts on safety glasses, rolls up sleeves,

removes jewelry, and secures any clothing,

jewelry, or hair that could get entangled in

moving parts.

2. Examines the workpiece to make sure it is

suitable for turning, then securely mounts the

workpiece in a chuck, between centers, or on

the faceplate.

3. Mounts the tooling, aligns it with the workpiece,

then backs it away to establish a safe startup

clearance.

4. Clears all setup tools from the lathe.

5. Checks for safe clearances by rotating the

workpiece by hand at least one full revolution.

6. Sets the correct spindle speed for the opera-

tion.

7. If using power feed, selects the proper feed

rate for the operation.

8. Starts spindle rotation, then engages the half

nut.

9. Uses various carriage controls to move the

tooling into the workpiece for operations.

10. When finished cutting, disengages the half

nut (power feed only), moves the spindle

direction switch to the OFF position, waits for

the spindle to completely stop, then removes

the workpiece.

-26- Model G0602/G0752 (Mfg. Since 11/12)

This lathe ships with the 3-jaw chuck installed.

This is a scroll-type chuck where all three jaws

move in unison when the chuck key is used.

The included 4-jaw chuck features independent

jaws, which are used for square or unevenly-

shaped stock, and to mount work that needs to be

adjusted to near zero total indicated runout.

If neither chuck can hold your workpiece, the

cast iron faceplate has slots for T-bolts that hold

standard or custom clamping hardware. With the

correct clamping hardware, a faceplate offers a

wide range of uses, including machining non-

concentric workpieces, straight turning between

centers, off-center turning, and boring.

This lathe is equipped with a threaded spindle

nose. With this type of spindle, a chuck or face-

plate is screwed directly onto the spindle nose.

Never use spindle speeds faster than the

chuck RPM rating or the safe limits of

your workpiece. Excessive spindle speeds

greatly increase the risk of the workpiece or

chuck being thrown from the machine with

deadly force!

Chuck & Faceplate

Mounting

Installation &

Removal Devices

Pre-Threaded Hole

for Lifting Eye

Way Slot

Jaw Slot

Plywood & 2x4

Chuck Cradle

Plywood Chuck Cradle

(Straight Cuts)

Plywood Chuck Cradle

(Curved Cuts)

Fabricated Steel

Lifting Hook

Solid Block

Chuck Cradle

Plywood Protection

Plate for Chucks

Installed by Hand

MEDIUM-SIZE, HEAVY CHUCKS

LARGE, VERY HEAVY CHUCKS

SMALL, LIGHTWEIGHT CHUCKS

Figure 20. Examples of common devices used

during chuck installation and removal.

A dropped chuck can cause amputation,

serious crushing injuries, or property dam-

age. Always use a support or protective

device to reduce this risk when installing or

removing a chuck.

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away

from moving parts at all

times to reduce this risk.

Because chucks are heavy and often awkward to

hold, some kind of support or protective device

should be used during installation or removal. The

weight and size of the chuck will determine the

appropriate device to use (refer to the following

figure for examples).

Model G0602/G0752 (Mfg. Since 11/12) -27-

Chuck Installation 5. Insert the chuck wrenches as shown in

Figure 22, and tighten the chuck until it is

seated snug against the spindle shoulder.

Figure 22. Location to insert chuck keys when

installing chuck.

To ensure accurate work, it is extremely important

to make sure the spindle nose and chuck mating

surfaces are clean. Even a small amount of lint or

debris can affect accuracy.

The chuck is properly installed when it threads

all the way onto the spindle nose (see Figure 21

below) and is seated against the spindle shoulder.

6. Install the chuck locks with the cap screws

(see Figure 23).

Figure 23. Chuck lock installed on spindle nose

and chuck.

Chuck Lock

Cap Screw

4. Thread the chuck onto the spindle nose and

hand-tighten it.

3. Thoroughly clean, inspect, deburr, and lightly

oil all threads and mating surfaces.

To install the chuck:

1. DISCONNECT LATHE FROM POWER!

2. Use an appropriate device to protect the ways

and support the chuck during the installation

process (refer to Installation & Removal

Devices on Page 26).

Tools Needed: Qty

Chuck Wrenches ............................................... 2

Hex Wrench 5mm .............................................. 1

Figure 21. Spindle nose.

Threads

Inside

Taper

Spindle

Shoulder

-28- Model G0602/G0752 (Mfg. Since 11/12)

Figure 25. Location to insert chuck keys when

removing chuck.

Figure 24. Location of chuck lock and cap

screws.

Chuck Lock

Cap Screw

4. Insert the chuck wrenches, as shown in

Figure 25, then while holding the spindle,

unthread the chuck in a counterclockwise

direction.

5. Support the chuck, unscrew it, and remove.

To remove the chuck:

1. DISCONNECT LATHE FROM POWER!

2. Use an appropriate device to protect the ways

and support the chuck (refer to Installation &

Removal Devices on Page 26).

3. Remove the cap screws and chuck locks

(see Figure 24).

Chuck Removal Changing Jaw Set

The 3-jaw scroll chuck included with the lathe fea-

tures inside and outside hardened steel jaw sets

(see Figure 26), which move in unison to center

a concentric workpiece.

When installing the jaws, it is important to make

sure they are installed correctly. Incorrect installa-

tion will result in jaws that do not converge evenly

and are unable to securely clamp a workpiece.

Jaws are numbered from 1–3 (see Figure 27).

They are designed to be installed in numerical

order in the jaw guides so they will hold a concen-

tric workpiece evenly.

Figure 26. Chuck and jaw selection.

Inside

Set

Insert Keys

Here

Tools Needed: Qty

Chuck Wrenches ............................................... 2

Hex Wrench 5mm .............................................. 1

Tools Needed: Qty

Chuck Wrench ................................................... 1

Figure 27. Jaw guide and jaw numbers.

Jaw Numbers

Outside

Set

Jaw

Guides

Model G0602/G0752 (Mfg. Since 11/12) -29-

4. Use mineral spirits to clean the debris and

grime from the jaws and chuck jaw guides.

5. Apply a thin coat of white lithium grease to

the surfaces of the removed jaw set. Store

in a safe place free from moisture and abra-

sives.

6. Rotate the chuck key clockwise until you see

the tip of the scroll-gear lead thread just begin

to enter a jaw guide (see Figure 28).

9. Install the remaining jaws in numerical order,

in the same manner.

— If installed correctly, the jaws will converge

evenly at the center of the chuck.

— If the jaws do not converge evenly, remove

them. Re-install the jaws sequentially 1–3,

and make sure each one engages with the

scroll-gear lead thread during its first rota-

tion.

To change the jaw set:

1. DISCONNECT LATHE FROM POWER!

2. Place a piece of plywood over the bedways to

protect them from potential damage.

3. Insert the chuck key and turn it counterclock-

wise to back the jaws out and remove them.

Figure 28. Lead thread on scroll gear.

Lead Thread

7. Insert jaw #1 into the jaw guide and hold the

jaw against the scroll-gear.

8. Rotate the chuck key clockwise one turn to

engage the tip of the scroll-gear lead thread

into the jaw. Pull the jaw; it should be locked

into the jaw guide.

The 3-jaw scroll-type chuck has an internal

scroll-gear

that moves all jaws in unison when

djusted with the chuck key. The chuck will hold

cylindrical parts on-center with the axis of spindle

rotation and can be

rotated at high speeds if the

workpiece is properly clamped and balanced.

Never mix jaw types or

positions to

accommodate an odd-shaped workpiece.

The

chuck will spin out of balance an

d may throw

the workpiece

! Instead, use an independent jaw

chuck or a faceplate.

Insufficient

Jaw Clamping Unstable

Workpiece

Bar Stock

Cylinder

Unsafe Jaw Position

Poor Scroll

Gear Engagement

Safer Inside

Jaw Use

Unsafe Inside

Jaw Use

Unsafe Jaw

Position

Safer Outside

Jaw Use

Poor Scroll Gear Engagement

Unsafe Jaw Position and

Poor Scroll

Gear

Engagement

Poor Grip

Unstable

Workpiece

Shallow

Bar Stock

Shallow

Bar Stock

Safer Outside

Jaw Use

Safer Inside

Jaw Use

CORRECT

INCORRECT

Scroll Chuck

Clamping

Figure 29. Jaw selection and workpiece holding.

-30- Model G0602/G0752 (Mfg. Since 11/12)

Refer to the Chuck Installation (see Page 27)

and Chuck Removal (see Page 28) instructions

to install or remove the 4-jaw chuck.

The 4-jaw chuck features independently adjust-

able hardened steel jaws for holding non-con-

centric or off-center workpieces. Each jaw can

be independently removed from the chuck body

and reversed for a wide range of work holding

versatility.

To mount the workpiece:

1. DISCONNECT LATHE FROM POWER!

2. Place a chuck cradle or plywood on the

bedway below the chuck to protect the

bedway surfaces.

3. Use the chuck key to open each jaw so the

workpiece will lay flat against the chuck face,

jaw steps, or into the spindle opening.

4. With help from another person or a holding

device, position the workpiece so it is cen-

tered in the chuck.

Because of the dynamic forces involved in

machining a non-concentric or off-center

workpiece, always use a low spindle speed

to reduce risk of the workpiece coming loose

and being thrown from the lathe, which could

cause death or serious personal injury.

4-Jaw Chuck

Figure 30. 4-jaw tightening sequence.

Workpiece

Center Point

5. Tighten each jaw in small increments. After

you have adjusted the first jaw, continue

tightening the remaining jaws in an opposing

sequence, as shown by the sequential order

in Figure 30.

6. After the workpiece is held in place by the

jaws, use a dial indicator to make sure the

workpiece is centered in the chuck.

— If the workpiece is not correctly centered,

make fine adjustments by slightly loosen-

ing one jaw and tightening the opposing

jaw until the workpiece is correctly posi-

tioned (see Figure 31 for an example).

Figure 31. Generic picture of non-cylindrical

workpiece correctly mounted on the 4-jaw chuck.

Tools Needed: Qty

4-Jaw Chuck Key .............................................. 1

Dial Indicator ..................................................... 1

Model G0602/G0752 (Mfg. Since 11/12) -31-

Faceplate

Refer to the Chuck Installation (see Page 27)

and Chuck Removal (see Page 28) instructions

to install or remove the faceplate.

The faceplate included with your lathe can be

used for a wide range of operations, including

machining non-concentric workpieces, straight

turning between centers, off-center turning, and

boring.

The tools needed for mounting a workpiece will

vary depending on the type of setup you have.

Machining non-concentric workpieces at a

high speed could cause the workpiece to be

thrown from the spindle with deadly force

at the operator or bystanders. To reduce

this risk, only machine non-concentric

workpieces at low speeds and clamp

counter-weights to the faceplate to balance

it.

Failure to properly secure a workpiece to

the faceplate could cause the workpiece to

be thrown from the lathe with deadly force at

the operator or bystanders. Use a minimum

of THREE independent clamping devices to

hold the workpiece onto the faceplate.

To mount a non-concentric workpiece to the

faceplate:

1. DISCONNECT LATHE FROM POWER!

2. Protect the bedway with a piece of plywood.

3. With help from another person or a holding

device to support the workpiece, position it

onto the faceplate and clamp it in place with

a minimum of three independent clamping

devices (see Figure 32 for an example).

Be sure to take into account the rotational

and cutting forces that will be applied to the

workpiece when clamping it to the faceplate.

If necessary, use counter-weights to balance

the assembly and use a dial indicator to make

sure that the workpiece is properly positioned

for your operation.

Figure 32. Generic picture of workpiece clamped

in a faceplate.

Faceplate

Non-Cylindrical

Workpiece

Clamp

-32- Model G0602/G0752 (Mfg. Since 11/12)

The tailstock (see Figure 33) is typically used to

support long workpieces by means of a live or

dead center (refer to Centers on Page 36). It can

also be used to hold a drill or chuck to bore holes

in the center of a part. Custom arbors and tapers

can also be cut on your lathe by using the offset

tailstock adjustment.

Tailstock

Figure 33. Tailstock and quill lock handles in

locked position.

Tailstock

Lock Nut

Quill Lock

Lever

Quill Handwheel

Graduated Dial

Increments ................................................. 0.001"

One Full Revolution ................................... 0.060"

Increments on Quill

Inch ..............................0"-2

1⁄2" in 1⁄8" Increments

Metric ..................... 0–65mm in 1mm Increments

Positioning Tailstock

1. Loosen the tailstock lock nut to unlock the

tailstock from the bedway.

2. Slide the tailstock to the desired position.

3. Tighten the tailstock lock nut to lock the

tailstock against the bedway.

Using Quill

1. Loosen the quill lock lever.

2. Turn the quill handwheel clockwise to move

the quill toward the spindle or counterclock-

wise to move it away from it.

3. Tighten the quill lock lever.

Installing Tooling

This tailstock uses a quill with an MT#3 taper that

accepts a variety of tapered arbors and tooling,

including tang arbors and drill bits (see Figures

34–35 for examples).

Figure 34. Types of tapered arbors and tooling.

Solid

End

Open

End

Solid

End

Screw

End

Tang

Figure 35. Example photos of inserting MT#3

tools with tangs into a typical tailstock.

Tang

Note: If the tooling has an open hole in the end,

then a screw can be threaded into the end of the

tool to provide a solid surface for the quill pin to

push against when the quill is retracted for tool

removal. Otherwise, removal of such tooling may

be difficult.

Model G0602/G0752 (Mfg. Since 11/12) -33-

To install tooling in the tailstock:

1. With the tailstock locked in place, unlock the

quill, then use the handwheel to extend it

approximately 1".

2. Thoroughly clean and dry the tapered mating

surfaces of the quill and the center, making

sure that no lint or oil remains on the tapers.

Removing Tooling

1. Use a shop rag to hold the tool.

2. Rotate the quill handwheel counterclockwise

until the tool is forced out of the quill.

Offsetting Tailstock

The tailstock can be offset from the spindle cen-

terline for turning tapers. Move the tailstock top

casting toward the front of the lathe to machine a

taper at the tailstock end. Conversely, position the

tailstock top casting toward the back of the lathe

to machine a taper at the spindle end.

Note: The marks on the offset indicator are arbi-

trary. For a precise offset, use a dial indicator to

check quill movement while adjusting the screws.

Tools Needed Qty

Hex Wrench 4mm .............................................. 1

Open-End Wrench 19mm .................................. 1

3. With a firm and quick motion, insert the tool

into the quill, as shown in Figure 35 on Page

32. Check to see if it is firmly seated by

attempting to twist it—a firmly seated tool will

not twist.

4. Unlock the tailstock and move it until the tip

of the tool is close to, but not touching, the

workpiece, then re-lock the tailstock.

5. Start spindle rotation, unlock the quill lock

lever, then turn the quill handwheel clockwise

to feed the tool into the workpiece.

To offset the tailstock:

1. Loosen the tailstock lock nut (see Figure 36).

2. Rotate the adjustment set screws in opposite

directions for the desired offset (see the illus-

tration in Figure 37).

Turn

CCW

Turn

CCW

Turn

Figure 37. Set screw adjustment in relation to

tailstock movement.

3. Retighten the tailstock lock nut to secure the

offset.

Figure 36. Left offset adjustment.

Tailstock

Lock Nut

Adjustment

Set Screw

(1 of 2)

Offset

Indicator

-34- Model G0602/G0752 (Mfg. Since 11/12)

This is an essential adjustment that should be ver-

ified or performed each time the tailstock is used

to turn concentric workpieces between centers

or immediately after offsetting the tailstock when

turning a taper. If the tailstock is not aligned with

the spindle centerline when it is supposed to be,

turning results will be inaccurate along the length

of the workpiece.

Items Needed Qty

Hex Wrench 4mm .............................................. 1

Open-End Wrench 19mm .................................. 1

Round Stock 2" x 6" .......................................... 2

Precision Level .................................................. 1

Precision Calipers ............................................. 1

Dial Indicator ..................................................... 1

To align the tailstock to the spindle center-

line:

1. Use the precision level to make sure the

bedway is level from side-to-side and from

front-to-back.

— If the bedway is not level, correct this con-

dition before continuing (refer to Leveling

& Mounting on Page 21).

2. Center drill both ends of one piece of round

stock, then set it aside for use in Step 5.

3. Use the other piece of round stock to make

a dead center, and turn it to a 60° point, as

illustrated in Figure 38.

Figure 38. Turning a dead center.

Aligning Tailstock to Spindle

Centerline

Note: As long as this dead center remains in

the chuck, the point of the center will remain

true to the spindle centerline. The point will

have to be refinished whenever the center is

removed and then returned to the chuck.

4. Install a center in the tailstock.

5. Attach a lathe dog to the test stock from Step

2, then mount it between the centers (see

Figure 39 for an example).

Figure 39. Example photo of stock mounted

between the centers.

6. Turn 0.010" off the stock diameter.

7. Mount a test or dial indicator so that the

plunger is on the tailstock quill.

Note: If necessary in the following step,

refer to Offsetting Tailstock on Page 33 for

detailed instructions.

Model G0602/G0752 (Mfg. Since 11/12) -35-

8. Use calipers to measure both ends of the

workpiece.

— If the test stock is thicker at the tailstock

end, move the tailstock toward the front of

the lathe 1⁄2 the distance of the amount of

taper (see Figure 40).

9. Repeat Steps 6–8 until the desired accuracy

is achieved.

Move the tailstock toward

the front of the machine half

the distance of the taper

Looking down from above

Figure 40. Adjust tailstock toward the operator.

— If the test stock is thinner at the tailstock

end, move the tailstock toward the back of

the lathe 1⁄2 the distance of the amount of

taper (see Figure 41).

Move tailstock toward the

back of the machine half

the distance of the taper

Looking down from above

Figure 41. Adjust tailstock away from the

operator.

-36- Model G0602/G0752 (Mfg. Since 11/12)

Figure 42 shows one of the two included MT#3

dead centers and the MT#4 dead center.

Centers

Figure 42. Dead centers.

MT#3 Dead

Center

MT#4 Dead

Center

Dead Centers

A dead center is a one-piece center that does not

rotate with the workpiece and is used to support

long, slender workpieces in the tailstock.

A carbide-tipped dead center (not included) can

better withstand the effects of friction than a typi-

cal dead center and is best used in the tailstock

where the workpiece will rotate against it. The tip

of a dead center must be generously lubricated

during the operation to avoid premature wear and

maximize smooth operation. Using low spindle

speeds will also reduce the heat and wear from

friction.

Use the dead center in the spindle for operations

where the workpiece rotates with the center and

does not generate friction.

The spindle taper is an MT#4 and will only receive

the MT#4 dead center. The tailstock quill taper

is an MT#3 and will only receive the MT#3 dead

centers.

Live Centers

A live center (not included) has bearings that

allow the center tip and the workpiece to rotate

together; it can be installed in the tailstock quill for

higher speeds.

Mounting Dead Center in Spindle

1. DISCONNECT LATHE FROM POWER!

2. Thoroughly clean and dry all threads and

mating surfaces of the spindle bore and the

center, making sure that no lint or oil remains

on these surfaces.

Note: This will prevent the tapered surfaces

from seizing due to operational pressures,

which could make it very difficult to remove

the center.

3. Mount a chuck or faceplate onto the spindle,

whichever is correct for your operation.

4. Insert the center into the spindle bore through

the chuck or faceplate.

Figure 43 shows an example photo of a dead

center installed in the spindle, using a lathe

dog and faceplate for turning between cen-

ters.

Figure 43. Example photo of using a dead

center with a faceplate and lathe dog.

Dead Center

Lathe

Dog

Model G0602/G0752 (Mfg. Since 11/12) -37-

Removing Center from Spindle

To remove the center from the spindle, insert a

piece of round bar stock or similar tool through the

outboard end (on the left side of the headstock).

Have another person hold onto the center with

a gloved hand or shop rag, then tap the center

loose.

To mount a center in the tailstock:

1. DISCONNECT LATHE FROM POWER!

2. Thoroughly clean and dry the tapered mating

surfaces of the tailstock quill bore and the

center, making sure that no lint or oil remains

on the tapers.

Mounting Center in Tailstock

The included dead center or a live center can be

used in the tailstock. Mounting instructions are

the same for both. Figure 44 shows an example

photo of a dead center mounted in a tailstock.

Figure 44. Example photo of using a dead

center installed in the tailstock.

To avoid premature wear of the dead center

or damage to the workpiece, use low spindle

speeds and keep the tip of the dead center

mounted in the tailstock well lubricated.

3. Use the quill handwheel to feed the quill out

of the casting approximately 1" (see Figure

1).

Note: The maximum quill travel is 21⁄2", but

we do not recommend extending the quill

more than 2" or stability and accuracy will be

reduced.

Figure 1. Dead center inserted into tailstock.

4. Insert the center into the tailstock quill.

5. Seat the center firmly into the quill during

workpiece installation by rotating the quill

handwheel clockwise to apply pressure, with

the center engaged in the center hole in the

workpiece.

Note: Only apply enough pressure with the

tailstock quill to securely mount the workpiece

between centers. Avoid overtightening the

center against the workpiece, or it may

become difficult to remove later, and it will

result in excessive friction and heat, which

may damage the workpiece and center.

6. Secure the quill lock lever and tailstock lock

nut.

Removing Center from Tailstock

To remove the center from the quill, hold onto it

with a gloved hand or shop rag, then rotate the

quill handwheel counterclockwise to draw the quill

back into the casting until the center releases.

Dead Center

-38- Model G0602/G0752 (Mfg. Since 11/12)

Mounting Workpiece Between

Centers

1. DISCONNECT LATHE FROM POWER!

2. Drill center holes in both ends of the workpiece.

3. Install a dead center in the spindle with a

lathe dog and a chuck or faceplate, then

install a live center or carbide-tipped dead

center in the tailstock.

4. Lubricate the workpiece center holes, then

mount the workpiece between the centers

and hold it in place with light pressure from

the tailstock center.

5. Seat the center firmly into the quill by rotating

the quill handwheel clockwise to apply pres-

sure against the workpiece (see the example

in Figure 45).

Note: Only apply enough pressure to secure-

ly mount the workpiece between centers.

Avoid over-tightening the center against the

workpiece, or it may become difficult to

remove later. Also, over-tightening will result

in excessive friction and heat, which may

damage the workpiece or center.

The steady rest supports long shafts and can

be mounted anywhere along the length of the

bedway.

Familiarize yourself with the steady rest compo-

nents shown in Figure 46 to better understand its

operation.

To install and use the steady rest:

1. DISCONNECT LATHE FROM POWER!

2. Thoroughly clean all mating surfaces, then

place the steady rest base on the bedways

so the triangular notch fits over the bedway

prism.

3. Loosen the finger lock nuts shown in

Figure 46, turn the finger adjustment knobs,

and adjust the fingers as required for the

workpiece.

4. Loosen the steady rest lock nut, position the

steady rest where required to properly sup-

port the workpiece, then secure the lock nut.

5. Turn the finger adjustment knobs so the fin-

gers are barely touching the workpiece, then

tighten the finger lock nuts.

6. Lubricate the finger tips with an anti-seize

lubricant during operation.

Note: Mill or file the tips if they show wear.

Figure 46. Steady rest components.

Steady Rest

Finger

Lock

Nut

Figure 45. Example photo of a workpiece

mounted between the centers.

6. Secure the quill lock lever and tailstock lock

nut.

Finger

Adjustment

Knob

Finger

Lock Nut

Model G0602/G0752 (Mfg. Since 11/12) -39-

The follow rest mounts to the saddle with two cap

screws (see Figure 47). It is used on long, slender

parts to prevent workpiece deflection from cutting

tool pressure during operation. Adjust the follow

rest fingers in the same manner as the those on

the steady rest.

Note: To reduce the effects of friction, lubricate

the finger tips with generous anti-sieze lubricant

during operation.

Figure 47. Follow rest attachment.

Cap

Screws

Follow Rest

The carriage and cross slide have locks that can

be tightened to provide additional rigidity during

operation, especially during heavy cuts.

See Figure 48 to identify the locations of the

locks for each device.

Carriage & Slide

Locks

Figure 48. Carriage and cross slide locks.

Cross Slide

Lock

Carriage

Lock

The compound rest handwheel has an indirect-

read graduated scale. This means the distance

shown on the scale represents the actual distance

the tool moves. The base of the compound rest

has another graduated scale used for setting the

cutting tool to a specific angle.

Graduated Dial

Increments ............................... 0.001" (0.025mm)

One Full Revolution ..................... 0.04" (1.02mm)

Tool Needed Qty

Open-End Wrench 14mm .................................. 1

To set the compound rest at a certain angle:

1. Loosen the two hex nuts at the base of the

compound rest (1 of 2 shown in Figure 49).

Compound Rest

2. Rotate the rest to the desired angle, as

indicated by the scale at the base,

then retighten the two hex nuts.

Tip: The first time you set the angle of the

compound rest for cutting threads, mark the

location on the cross slide as a quick refer-

ence point. This will allow you to quickly

return the compound rest to that exact angle

the next time you need to cut threads.

Figure 49. Compound rest.

Compound

Rest

Angle Scale

Hex Nut

(1 of 2)

-40- Model G0602/G0752 (Mfg. Since 11/12)

The four-way tool post is mounted on top of the

compound rest and allows a maximum of four 1⁄2"

tools to be loaded simultaneously.

Each tool can be quickly indexed to the workpiece

by loosening the top handle, rotating the tool post

to the desired position, then re-tightening the

handle to lock the tool into position.

Four-Way Tool Post

Tool Needed Qty

Hex Wrench 6mm .............................................. 1

To install a tool in the tool post:

1. Adjust the tool post screws so that the cutting

tool can fit underneath them (see Figure 50).

Installing Tool

2. Firmly secure the cutting tool with at least two

tool post screws.

3. Check and adjust the cutting tool to the

spindle centerline, as instructed in the next

subsection.

Figure 50. Example of tool mounted in tool post.

Cutting

Tool

Tool Post

Screw

Over-extending a cutting tool from the post

will increase the risk of tool chatter, breakage,

or tool loosening during operation, which

could cause metal pieces to be thrown at

the operator or bystanders with great force.

DO NOT extend a cutting tool more than 2.5

times the width of its cross-section (e.g.,

2.5 x 0.5" = 1.25").

Aligning Cutting Tool with Spindle

Centerline

For most operations, the cutting tool tip should be

aligned with the spindle centerline, as illustrated

in Figure 51.

There are a number of ways to check and align

the cutting tool to the spindle centerline. If nec-

essary, you can raise the cutting tool by placing

steel shims underneath it. The shims should be

as long and as wide as the cutting tool to properly

support it.

Below are two common methods:

• Move the tailstock center over the cross slide

and use a dial indicator to measure the dis-

tance from the surface of the cross slide to

the tip of the center. Adjust the cutting tool

height so it is the same distance above the

cross slide as the tailstock center.

• Align the tip of the cutting tool with a tailstock

center, as instructed in the following pro-

cedure. For this to work, the tailstock must

be aligned to the spindle centerline (refer to

Aligning Tailstock To Spindle Centerline

on Page 34 for detailed instructions).

Cutting

Tool

Spindle

Center

Line

Figure 51. Cutting tool aligned with spindle

centerline (viewed from tailstock).

Model G0602/G0752 (Mfg. Since 11/12) - 41-

Tools Needed Qty

Hex Wrench 6mm .............................................. 1

Steel Shims ....................................... As Needed

Cutting Tool ....................................................... 1

Tailstock Center ................................................. 1

To align the cutting tool with the tailstock

center:

1. Mount the cutting tool in the tool post, then

secure the post so the tool faces the tailstock.

2. Install a center in the tailstock, and position

the center tip near the cutting tool tip.

3. Lock the tailstock and quill in place.

4. Adjust the height of the cutting tool so that the

tool tip is aligned vertically and horizontally

with the center tip, as shown in Figure 52.

Cutting

Tool Tailstock

Center

(Side View)

Figure 52. Cutting tool aligned to the tailstock

center.

Cutting

Tool

Tailstock

Center

(Top View)

Carriage Handwheel

Use the carriage handwheel to move the carriage

left or right along the bed. This control is help-

ful when setting up the machine for turning or

when manual movement is desired during turning

operations.

Cross Slide Handwheel

Graduated Dial

Increments ............................... 0.001" (0.025mm)

One Full Revolution ..................... 0.06" (1.52mm)

Use this handwheel to move the tool toward and

away from the work. Adjust the position of the

graduated scale by holding the handwheel with

one hand and turning the dial with the other.

The cross slide handwheel has an indirect-read

graduated dial. This means the distance shown

on the scale represents the actual distance the

tool moves.

Compound Rest Handwheel

Graduated Dial

Increments .............................. 0.001" (0.025mm)

One Full Revolution ..................... 0.04" (1.02mm)

Use this handwheel to move the cutting tool lin-

early along the set angle of the compound rest.

Set the compound rest angle by hand-rotating it

and securing in place with two hex nuts. The com-

pound rest has an indirect-read graduated dial.

The handwheels shown in Figure 53 allow the

operator to manually move the cutting tool.

Manual Feed

Figure 53. Manual handwheel controls.

Carriage

Handwheel

Cross Slide

Handwheel

Compound Rest

Handwheel

-42- Model G0602/G0752 (Mfg. Since 11/12)

Use a low RPM when machining

heavy eccentric workpieces;

securely clamp your workpiece

and remove the chuck key!

Objects thrown from a lathe can

cause serious injury or death to

the operator or bystanders.

Use a minimum of three independent clamping

devices when turning eccentric workpieces

on the faceplate. Failure to provide adequate

clamping will cause workpiece to eject.

Spindle Speed

Using the correct spindle speed is important for

safe and satisfactory results, as well as maximiz-

ing tool life.

To set the spindle speed for your operation, you

will need to: 1) Determine the best spindle speed

for the cutting task, and 2) configure the lathe

controls to produce the required spindle speed.

Determining Spindle Speed

Many variables affect the optimum spindle speed

to use for any given operation, but the two most

important are the recommended cutting speed

for the workpiece material and the diameter of

the workpiece, as noted in the formula shown in

Figure 54.

Cutting speed, typically defined in feet per minute

(FPM), is the speed at which the edge of a tool

moves across the material surface.

A recommended cutting speed is an ideal speed

for cutting a type of material in order to produce

the desired finish and optimize tool life.

The books Machinery’s Handbook or Machine

Shop Practice, and some internet sites, pro-

vide excellent recommendations for which cutting

speeds to use when calculating the spindle speed.

These sources also provide a wealth of additional

information about the variables that affect cutting

speed and they are a good educational resource.

Also, there are a large number of easy-to-use

spindle speed calculators that can be found on

the internet. These sources will help you take into

account the applicable variables in order to deter-

mine the best spindle speed for the operation.

Cutting Speed (FPM) x 12

*Recommended

Dia. of Cut (in inches) x 3.14

Spindle

Speed

(RPM)

*Double if using carbide cutting tool

Figure 54. Spindle speed formula for lathes.

Setting Spindle Speed

Selecting one of the available six spindle speeds

(Model G0602) or one of the three spindle speed

ranges (Model G0752) is performed by reposition-

ing the V-belt(s) between the pulleys.

Tools Needed Qty

Hex Wrench 5mm .............................................. 1

Hex Wrench 8mm .............................................. 1

Open-End Wrench 17mm .................................. 1

G0602 Configuration Examples

The 271⁄2" belt is used on pulleys B and C (see

Figure 55) with the tensioner for 50, 300, and

560 RPM.

Figure 55. Positioning belt for low speed.

Tensioner

Used

Model G0602/G0752 (Mfg. Since 11/12) -43-

3. Open the change gear cover, then loosen the

tensioner lock nut located on the other side of

the gear cover plate and the headstock.

The 33" belt is used on pulleys A and C (see

Figure 56) without the tensioner for 720, 1200,

and 2400 RPM.

Figure 58. Location of tensioner lock nut.

4. Move the tensioner to install the 271⁄2" belt

between pulleys B and C, and in sheave 1,

as shown in Figure 55 on Page 42.

5. Re-tension the belt (refer to "Tensioning

V-Belt" on Page 63), then close the change

gear cover and secure it. The lathe is now set

for a spindle speed of 150 RPM.

Locking Nut

Figure 57. G0602 RPM chart.

RPM

Pulley

Combination

RPM Chart

To set the spindle speed to 150 RPM:

1. DISCONNECT LATHE FROM POWER!

2. Refer to the RPM chart in Figure 57 to deter-

mine the pulley combination you need to

achieve a spindle speed of 150 RPM—it is

BC1.

Follow along with the examples below for setting

the Model G0602 spindle speed to gain a better

understanding of this task.

Figure 56. Positioning belt for high speed.

Tensioner

Not Used

G0752 Configuration Example

The V-belt is positioned on the spindle and motor

pulleys with the tensioner (see Figure 59) to select

between low (100-800 RPM), medium (160-1300

RPM), and high (250–2000 RPM) speed ranges.

Figure 59. Positioning belt for low speed.

Tensioner

L M H

Motor

Pulley

Spindle

Pulley

Bolt

-44- Model G0602/G0752 (Mfg. Since 11/12)

The carriage has power feed capability when it

is engaged with the lead screw. The rate that the

carriage moves (feed rate) is controlled by V-belt,

change gear, and gearbox dial configurations.

Feed rate and spindle speed must be considered

together when determining the proper cutting

speed for a given workpiece. The sources you

use to determine the optimum spindle speed for

an operation will also provide the optimal feed rate

to use with that spindle speed.

Often, the experienced machinist will use the

feeds and speeds given in their reference charts

or web calculators as a starting point, then make

minor adjustments to the feed rate (and some-

times spindle speed) to achieve the best results.

The carriage can alternately be driven by the

leadscrew for threading operations. However, this

section only covers using the power feed option

for the carriage for non-threading operations. To

learn how to power the carriage for threading

operations, refer to Threading on Page 46.

Power Feed

Tools Needed Qty

Hex Wrench 5mm .............................................. 1

Hex Wrench 6mm .............................................. 1

Follow along with this example for setting the

spindle speed for the Model G0752 to gain a bet-

ter understanding of this task.

To set the spindle speed to 150 RPM:

1. DISCONNECT LATHE FROM POWER!

2. Open the change gear cover, use an 8mm

hex wrench to loosen the tensioner bolt, then

move the tensioner out of the way.

3. Move the V-belt to the outer pulley sheaves

to select the low speed range (100-800

RPM), as shown in Figure 59.

4. Re-tension the belt (refer to "Tensioning

V-Belt" on Page 63) and secure the tension-

er.

5. Turn the spindle direction switch to FWD, and

press the ON button.

6. Adjust the spindle speed dial until the spindle

speed display reads 150 RPM.

Model G0602/G0752 (Mfg. Since 11/12) -45-

The feed rate chart on the headstock displays the

settings for the feed controls for inch feed rates.

Using the controls on the lathe, follow along with

the example below to better understand how to

set the lathe for the desired power feed rate.

Setting Power Feed Rate of 0.0120 in/rev

1. DISCONNECT LATHE FROM POWER!

2. Turn the feed dials to the numeral and letter

indicated by the chart in Figure 61.

Note: You may have to rock the chuck by

hand to get the gearbox gears to mesh.

3. Gather the required change gears, based

upon the chart in Figure 61.

4. Remove the cap screw that secures the

change gear cover, open the cover, then

loosen the lash adjuster cap screw (see

Figure 61) and swing the change gear

assembly out of the way.

5. Remove the E-clips and cap screw from the

change gears.

6. Lubricate the change gears (refer to Page 55

for detailed instructions) and swap them out

in the order shown on the chart in Figure 61,

then re-install the E-clips and cap screw.

Setting Power Feed Rate

7. Move the lash adjuster so the gear backlash

is between 0.003" to 0.008", tighten the lash

adjuster cap screw, then close and secure

the change gear cover.

8. Loosen the carriage lock (see Figure 60),

and push down on the half nut lever to

engage the power feed.

Figure 60. Carriage lock and feed control.

Carriage Lock

Cap Screw

Half Nut

Lever

The lathe is now set up for a power feed rate of

0.0120 in/rev.

To avoid potential carriage/chuck crash,

disengage the half-nut lever immediately

after completing power feeding operations.

Note: All change gears are stamped with the

number of teeth they have.

Figure 61. Power feed setup.

= 0.012" Feed

Feed Dials

Feed Chart

Change Gears

E-Clips

Cap

Screw

Lash Adjuster Cap Screw

104

127

27 60

-46- Model G0602/G0752 (Mfg. Since 11/12)

The following subsections describe how to use

the threading controls and charts to set up the

lathe for a threading operation. If you are unfamil-

iar with the process of cutting threads on a lathe,

we strongly recommend that you read books,

review industry trade magazines, or get formal

training before attempting any threading projects.

Headstock Threading Controls

The threading charts on the headstock face dis-

play the settings for metric and inch threading.

Using the controls on the lathe, complete the fol-

lowing examples to better understand how to set

up the lathe for the desired threading operation.

Threading 4. Open the change gear cover, loosen the lash

adjuster (Figure 61 on Page 45) and swing

the change gear assembly out of the way.

5. Remove the E-clips and cap screw from the

change gears.

6. Lubricate the change gears (refer to Page 55

for detailed instructions) and swap them out

in the order shown on the chart in Figure 62,

then secure the change gears with the E-clips

and cap screw.

Note: All change gears are stamped with the

number of teeth they have.

7. Move the lash adjuster so the gear backlash

is between 0.003" to 0.008", tighten the lash

adjuster cap screw, and close the cover.

8. Loosen the carriage lock (see Figure 60 on

Page 45).

The lathe is now set up to cut 64 TPI threads.

When threading keep your hand on the half-

nut lever ready to disengage the half nut to

avoid potential carriage/chuck crash.

To set the lathe to cut 64 TPI threads:

1. DISCONNECT LATHE FROM POWER!

2. Turn the feed dials to the numeral and letter

indicated by the chart in Figure 62.

Note: You may have to rock the chuck by

hand to mesh the gearbox gears.

3. Gather the required change gears based

upon the chart.

Figure 62. Threading setup for 64 TPI.

= 64 TPI

Lash Adjuster

E-Clips

Inch

Thread

Chart

Cap

Screw

Model G0602/G0752 (Mfg. Since 11/12) -47-

To set the lathe to cut 0.45 TPmm threads:

The steps for setting up the lathe for threading metric threads are the same as those for inch threads. Follow

the instructions on Page 46 for setting the thread pitch to 64 TPI, and refer to the chart below.

Note: Since this lathe has an inch leadscrew,

do not use the thread dial when cutting metric

threads. Instead you must leave the half nut

engaged from the beginning until the threading

operation is complete.

Apron Threading Controls

The half nut lever engages the carriage with the

leadscrew, which moves the carriage and cutting

tool along the length of the workpiece for thread-

ing and power feed operations (see Figure 64).

The numbers on the thread dial are used with the

thread dial chart to show when to engage the half

nut during inch threading. The thread dial num-

bers are not used when cutting metric threads,

since this lathe has an inch leadscrew.

When threading, we recommend using the

slowest speed possible and avoiding deep

cuts, so you are able to disengage the half

nut when required and prevent an apron

crash!

Figure 64. Half nut lever and thread dial.

Thread Dial

Half Nut

Lever

Thread Dial Chart

Find the TPI (threads per inch) that you want

to cut in the left column of the thread dial chart

(see Figure 65), then reference the dial number

to the right of it. The dial numbers indicate when

to engage the half nut for a specific thread pitch.

The thread dial chart can also be found on the

carriage beside the half nut lever.

Indicator Table

TPI SCALE

9½,11½, ,13½

1-12

1.7

1.4.7.10

Other TPI

Figure 65. Thread dial chart.

Figure 63. Metric threading setup.

= 0.45 TPmm

Metric Thread Chart

-48- Model G0602/G0752 (Mfg. Since 11/12)

The following examples explain how to use the

thread dial chart.

9, 12, 18, 24, 36, 48, 72 TPI

For these threading TPI's, use any of the lines on

the thread dial (see Figure 66).

All Other TPI

For all other TPI's, use numbered lines 1 or 7 or

non-numbered lines 4 or 10 on the thread dial

(see Figure 68).

All Other TPI

POSITION

1,4, 7, 10

TPI

91/2 ,111/2 ,131/2

POSITION

1,7

TPI

ANY

POSITION

9, 12, 18, 24, 36, 48, 72

TPI

Figure 66. 9, 12, 18, 24, 36, 48, 72 TPIs.

91⁄2, 111⁄2 ,131⁄2 Fractional TPI

For threading these TPIs, use the numbered lines

1 or 7 on the thread dial (see Figure 67).

All Other TPI

POSITION

1,4, 7, 10

TPI

91/2 ,111/2 ,131/2

POSITION

1,7

TPI

ANY

POSITION

9, 12, 18, 24, 36, 48, 72

TPI

Figure 67. 91⁄2, 111⁄2 131⁄2 TPIs.

All Other TPI

POSITION

1,4, 7, 10

TPI

91/2 ,111/2 ,131/2

POSITION

1,7

TPI

ANY

POSITION

9, 12, 18, 24, 36, 48, 72

TPI

Figure 68. All other TPIs.

Model G0602/G0752 (Mfg. Since 11/12) -49-

SECTION 5: ACCESSORIES

Installing unapproved accessories may

cause machine to malfunction, resulting in

serious personal injury or machine damage.

To reduce this risk, only install accessories

recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for

additional recommended accessories.

Figure 70. H6204 Drill Chuck.

H6204—High Precision Drill Chuck 5/8" x JT3

Unlike most keyed drill chucks, this one is made

to very tight tolerances on CNC equipment and is

one of the finest drill chucks on the market today.

It has very high gripping strength and is suitable

for heavy-duty, high-speed drilling. Each chuck

includes a high visibility chuck key. Specifications:

1⁄32"- 5⁄8" x JT #3.

Figure 72. G9849 Magnetic Base/Dial Indicator.

G9849—Magnetic Base/Dial Indicator Combo

Precision measurements and set-ups have never

been so easy. Magnetic base engages with just

the turn of a switch and allows pinpoint adjust-

ment. The dial indicator features 0–1" travel and

has a resolution of 0.001". Set includes a molded

case for protection and convenience.

Figure 71. G1677 Drill Chuck Arbor.

G1677—Drill Chuck Arbor - MT3/JT3

This Drill Chuck Arbor is used to adapt drill chucks

to your drill press, milling machine or lathe. Long

end: MT #3, Short end: J.T. #3.

SBCE3450—How to Run a Lathe

First printed in 1907 by South Bend Lathe, this

56th edition is an exact reprint from 1966. Well

illustrated with vintage photos and drawings, this

128-page book is written specifically about the

care and operation of a metal lathe. “This book is

to aid the beginner or apprentice in the machine

shop and the student in the school shop to secure

a better understanding of the fundamental opera-

tions of modern lathe practice in use in modern

industries in the United States.”

Figure 69. SBCE3450 South Bend Lathe~How

to Run a Lathe book.

H2987—½" Bent Lathe Dog

H2988—1" Bent Lathe Dog

H2989—1½" Bent Lathe Dog

H2990—2" Bent Lathe Dog

H2991—3" Bent Lathe Dog

-50- Model G0602/G0752 (Mfg. Since 11/12)

T10255—Mini Lathe Tooling Kit

This convenient Mini Lathe Tool Kit includes right,

left and straight turning tool holders with 1⁄8" HSS

tool bits, boring bar with holder and 1⁄8" HSS tool

bit, cut off tool holder with 3⁄32" HSS blade and

3⁄8" shank, mini cut off tool holder with 1⁄16" HSS

blade and 5⁄16" shank, knurling tool holder with

pivoting head, single horizontal/vertical knurling

tool holder and assorted hex wrenches. Maximum

shank size is 1⁄2".

Figure 74. T10255 Mini Lathe Tooling Kit.

T23962—ISO 68 Moly-D Machine Oil, 5 gal.

T23963—ISO 32 Moly-D Machine Oil, 5 gal.

Moly-D oils are some of the best we've found for

maintaining the critical components of machinery

because they tend to resist run-off and maintain

their lubricity under a variety of conditions—as

well as reduce chatter or slip. Buy in bulk and

save with 5-gallon quantities.

Figure 76. ISO 68 and ISO 32 machine oil.

T23963

T23962

Figure 75. High-pressure oil cans for ball oilers.

H7616—Oil Can w/Plastic Nozzle

H7617—Oil Can w/Flexible Plastic Nozzle

These high-pressure oil cans are perfect for lubri-

cating the ball oilers found on your machine. Each

can holds 5 ounces of oil.

H7616

H7617

Figure 73. G5639 5 Pc. Indexable Tool Set.

G5640—5-Pc. 1⁄2" Indexable Carbide Tool Set

G6706—Replacement TiN Carbide Inserts

Five-piece turning tool set features indexable car-

bide inserts with "spline" type hold-down screw

that allow indexing without removing the screw.

Each set includes AR, AL, BR, BL, and E style

tools with carbide inserts, hex wrench, extra hold-

down screws and a wooden case.

H5930—4-Pc Center Drill Set 60°

H5931—4-Pc Center Drill Set 82°

Double ended HSS Center Drills are precision

ground. Includes sizes 1-4.

order online at www.grizzly.com or call 1-800-523-4777

Model G0602/G0752 (Mfg. Since 11/12) -51-

SECTION 6: MAINTENANCE

Always disconnect power

to the machine before

performing maintenance.

Failure to do this may

result in serious person-

al injury.

Schedule

Ongoing

To help reduce the risk of injury and ensure proper

machine operation, if you ever observe any of the

items below, shut down the machine immediately

and fix the problem before continuing operations:

• Loose mounting bolts or fasteners.

• Worn, frayed, cracked, or damaged wires.

• Guards or covers removed.

• Emergency STOP button not working cor-

rectly or not requiring you to reset it before

starting the machine again.

• Damaged or malfunctioning components.

Daily, Before Operations

• Check/add gearbox oil (Page 52).

• Add oil to the ball oilers (Page 53).

• Clean/lubricate the leadscrew and carriage

rack (Page 54).

• Lubricate the bedways (Page 54).

• Compound slide (Page 54).

• Disengage the half nut on the carriage (to

prevent crashes upon startup).

• Ensure carriage lock bolt is loose.

Daily, After Operations

• Turn the spindle direction switch to STOP,

and press the Emergency STOP button (to

prevent accidental startup).

• Vacuum/clean all chips and swarf from bed

and slides.

• Wipe down all unpainted or machined sur-

faces with an oiled rag.

• Add oil to the ball oilers (Page 53).

Annually

• Change the gearbox oil (Page 52).

• Lubricate the change gears (Page 55).

• Check/level bedway (Page 21).

Cleaning/Protecting

Because of its importance, we recommend that

the cleaning routine be planned into the workflow

schedule.

Typically, the easiest way to clean swarf from the

machine is to use a wet/dry shop vacuum that is

dedicated for this purpose. The small chips left

over after vacuuming can be wiped up with a

slightly oiled rag. Avoid using compressed air to

blow off chips, as this may drive them deeper into

the moving surfaces or cause sharp chips to fly

into your face or hands.

All unpainted and machined surfaces should be

wiped down daily to keep them rust free and in top

condition. This includes any surface that is vulner-

able to rust if left unprotected (especially parts

that are exposed to water soluble cutting fluid).

Use a quality rust protectorate such as SLIPIT® or

Boeshield® to prevent corrosion.

-52- Model G0602/G0752 (Mfg. Since 11/12)

The lathe has numerous metal-to-metal sliding

surfaces that require regular lubrication to main-

tain smooth movement and ensure long-lasting

operation.

Other than the lubrication points covered in this

section, all other bearings are internally lubricated

and sealed at the factory. Simply leave them

alone unless they need to be replaced.

Before performing any lubrication task,

DISCONNECT LATHE FROM POWER!

Important: Before adding lubricant to ball oilers

and grease fittings, clean off entry points to pre-

vent contamination of lubricant.

Use the schedule and information in the chart

below as a daily guide for lubrication tasks.

We recommend using Grizzly Model T23962 or

T23963 lubricants (see Accessories, Page 50) for

most of the lubrication tasks.

Lubrication

Lubrication Task Frequency Page

Ref.

Quick-Change Gearbox Daily This

page

Ball Oilers Daily 53

Leadscrew & Carriage

Rack Daily 54

Bedways Daily 54

Compound Slide Daily 54

Change Gears Annually 55

NOTICE

The recommended lubrication is based on

light-to-medium usage. Keeping in mind

that lubrication helps to protect the value

and operation of the lathe, these lubrication

tasks may need to be performed more fre-

quently than recommended here, depend-

ing on usage.

Failure to follow reasonable lubrication

practices as instructed in this manual could

lead to premature failure of lathe compo-

nents and will void the warranty.

Checking Oil Level

The gearbox reservoir has the proper amount of

oil when the oil level in the sight glass is approxi-

mately 3⁄4 full. The oil sight glass is located below

the gearbox control dials, as shown in Figure 77.

Quick-Change Gearbox

Oil Type .... Grizzly T23962 or ISO 68 Equivalent

Reservoir Capacity ..................................... 1 Pint

Check/Add Frequency ................................. Daily

Change Frequency ................................ Annually

Figure 77. Headstock oil level sight glass.

Gearbox

Oil Level

Sight Glass

Gearbox Fill Plug

After break-in, change the oil in the gearbox, then

again after three months. Afterwards, change

the oil on an annual basis or more frequently if

extreme machine use requires it.

Adding Oil

Use an 8mm hex wrench to remove the gearbox

fill plug (see Figure 77), then add the oil until the

level is approximately 3⁄4 full in the oil sight glass.

Draining Oil

Remove the fill plug (Figure 77), place a catch

pan under the quick-change gearbox drain plug

(see Figure 78). Use an 8mm hex wrench to

loosen the drain plug, remove it, then allow the

reservoir to empty. Re-install the drain plug.

Figure 78. Location of the quick-change gearbox

drain plug.

Drain

Plug

Model G0602/G0752 (Mfg. Since 11/12) -53-

Figure 80. Change gear ball oilers.

Ball Oilers

Oil Type .... Grizzly T23963 or ISO 32 Equivalent

Oil Amount ................................ 1 or 2 Squirts/Fill

Lubrication Frequency ................................. Daily

This lathe has 10 ball oilers that should be oiled

on a daily basis before beginning operation.

Proper lubrication of ball oilers is done with a

pump-type oil can that has a plastic or rubber-

ized cone tip. We do not recommend using metal

needle or lance tips, as they can push the ball too

far into the oiler, break the spring seat, and lodge

the ball in the oil galley.

Lubricate the ball oilers before and after machine

use, and more frequently under heavy use. When

lubricating ball oilers, first clean the outside sur-

face to remove any dust or grime. Push the tip of

the oil can nozzle against the ball oiler to create

a hydraulic seal, then pump the oil can once or

twice. If you see sludge and contaminants coming

out of the lubrication area, keep pumping the oil

can until the oil runs clear. When finished, wipe

away any excess oil.

Refer to Figures 79–83 to identify the location of

each ball oiler.

Figure 79. Spindle bearing ball oilers.

Ball Oilers

Ball

Oilers

Figure 83. Leadscrew end bearing ball oilers.

Figure 82. Tailstock ball oiler.

Figure 81. Carriage and cross slide ball oilers.

Ball

Oilers

Ball Oiler

-54- Model G0602/G0752 (Mfg. Since 11/12)

Leadscrew & Carriage Rack

Oil Type .... Grizzly T23962 or ISO 68 Equivalent

Oil Amount ......................................... As Needed

Lubrication Frequency ................................. Daily

Before lubricating the leadscrew and carriage

rack (see Figure 84), clean them first with min-

eral spirits. Use a stiff brush to help remove any

debris or grime. Apply a thin coat of oil along

the length of the carriage rack. Use a stiff brush

to make sure oil is applied into the leadscrew

threads.

Note: In some environments, abrasive material

can become caught in the leadscrew lubricant and

drawn into the half nut. In this case, lubricate the

leadscrew with a quality dry lubricant.

Figure 85. Compound bottom slide.

Compound Slide

Oil Type .... Grizzly T23962 or ISO 68 Equivalent

Oil Amount ............................................Thin Coat

Lubrication Frequency ................................. Daily

Use the handwheel to move the compound slide

all the way toward you (see Figure 85), then wipe

clean the bottom slide with a rag and mild solvent.

Apply the lubricant and move the compound slide

back and forth to distribute the oil.

Figure 84. Leadscrew, rack and bedways.

Rack

Leadscrew

Bedways

Oil Type .... Grizzly T23962 or ISO 68 Equivalent

Oil Amount ......................................... As Needed

Lubrication Frequency ................................. Daily

Before lubricating the bedways (see Figure 84),

clean it with mineral spirits. Apply a thin coat

of oil along the length of the bedway. Move the

steady rest, carriage, and tailstock to access the

entire length of the bedways.

Bottom Slide

Model G0602/G0752 (Mfg. Since 11/12) -55-

Change Gears

Grease Type ............................................NLGI#2

Oil Amount ............................................Thin Coat

Frequency ............... Annually or When Changing

The change gears, shown in Figure 86, should

always have a thin coat of heavy grease to

minimize corrosion, noise, and wear. Wipe away

excess grease that could be thrown onto the

V-belts and reduce optimal power transmission

from the motor.

Figure 86. Change gears.

To handle and care for the change gears:

Make sure to clean and lubricate any gears you

install or change. Be very careful during handling

and storage—the grease coating on the gears will

easily pickup dirt or debris, which can then spread

to the other gears and increase the rate of wear.

Make sure the change gear cover remains installed

whenever possible to keep the gears free of dust

or debris from the outside environment.

To lubricate the change gears:

1. DISCONNECT LATHE FROM POWER!

2. Open the change gear cover and remove all

the change gears shown in Figure 86.

3. Clean the change gears thoroughly with min-

eral spirits to remove the old grease. Use a

small brush if necessary to clean between the

teeth.

4. Clean the shafts, and wipe away any grease

splatters in the vicinity and on the inside of

the change gear cover.

5. Using a clean brush, apply a thin layer of

grease on the gears. Make sure to get grease

between the gear teeth, but do not fill the

teeth valleys.

6. Install the change gears and mesh them

together with 0.003"–0.008" backlash. Once

the gears are meshed together, apply a small

dab of grease between them where they

mesh together—this grease will be distrib-

uted when the gears rotate and re-coat any

areas scraped off during installation.

7. Close the change gear cover before re-con-

necting the lathe to power.

-56- Model G0602/G0752 (Mfg. Since 11/12)

To prevent the development of rust and corrosion,

the lathe must be properly prepared if it will be

stored for a long period of time. Doing this will

ensure the lathe remains in good condition for

later use.

To prepare the lathe for storage:

1. Run the lathe and bring the gearbox reservoir

to operating temperature, then drain and refill

with clean oil.

2. DISCONNECT LATHE FROM POWER!

3. Thoroughly clean all unpainted, bare metal

surfaces, then apply a liberal coat of way oil,

heavy grease, or rust preventative. Take care

to ensure these surfaces are completely cov-

ered but that the rust preventative or grease

is kept off of painted surfaces.

4. Lubricate the machine as outlined in the

Lubrication section beginning on Page 52.

Be sure to use an oil can to purge all ball oil-

ers and oil passages with fresh oil.

Machine Storage 5. Loosen or remove all belts so they do not

become stretched during the storage period.

(Be sure to place a maintenance note near

the power button as a reminder that the belts

have been loosened or removed.)

6. Cover the lathe and place it in a dry area that

is out of direct sunlight and away from haz-

ardous fumes, paint, solvents, or gas. Fumes

and sunlight can bleach or discolor paint.

7. Every few months do the following:

• Rotate by hand all gear-driven components

a few times in several gear selections. This

will keep the bearings, bushings, gears,

and shafts well lubricated and protected

from corrosion—especially during the win-

ter months.

• Slide the carriage, tailstock, and steady

rest down the lathe bed to make sure that

way spotting is not beginning to occur.

Model G0602/G0752 (Mfg. Since 11/12) -57-

Motor & Electrical

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you

need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.

Note: Please gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Symptom Possible Cause Possible Solution

Machine does not

start or a circuit

breaker trips.

1. Emergency stop button engaged or at fault.

2. Spindle direction switch turned OFF or at

fault.

3. Start capacitor at fault.

4. Wall fuse/circuit breaker is blown/tripped;

short in electrical system; start-up load too

high for circuit.

5. Wiring is open/has high resistance.

6. Contactor not getting energized/has poor

contacts.

7. Motor connection wired wrong.

8. Motor spindle direction switch at fault.

9. Inverter/control box at fault (G0752 only).

10. Motor at fault.

1. Rotate button clockwise until it pops out to reset it

for operation; replace if not working properly.

2. Turn spindle direciton switch to FWD or REV.

Ensure switch has correct voltage. Replace if faulty.

3. Test/replace if faulty.

4. Verify circuit is rated for machine amp load;

troubleshoot and repair cause of overload; replace

weak breaker; ﬁnd/repair electrical short.

5. Check for broken wires or disconnected/corroded

connections, and repair/replace as necessary.

6. Test for power on all legs and contactor operation.

Replace unit if faulty.

7. Correct motor wiring connections (Page 67).

8. Replace switch.

9. Inspect inverter/controller box; replace if faulty.

10. Test/repair/replace.

Loud, repetitious

noise coming from

lathe at or near the

motor.

1. Pulley set screws or keys are missing or

loose.

2. Motor fan is hitting the cover.

1. Inspect keys and set screws. Replace or tighten if

necessary.

2. Tighten fan, shim cover, or replace items.

Motor overheats. 1. Motor overloaded. 1. Allow motor to cool; reduce load on motor.

Motor is loud when

cutting, or bogs

down under load.

1. Excessive depth of cut or feed rate.

2. Spindle speed or feed rate wrong for

cutting operation.

3. Cutting tool is dull.

1. Decrease depth of cut or feed rate.

2. Refer to the feeds and speed charts in Machinery's

Handbook or a speeds and feeds calculator on the

internet.

3. Sharpen or replace the cutting tool.

-58- Model G0602/G0752 (Mfg. Since 11/12)

Operation

Symptom Possible Cause Possible Solution

Entire machine

vibrates upon

startup and while

running.

1. Workpiece is unbalanced.

2. Workpiece is hitting stationary object.

3. Loose or damaged V-belt(s).

4. V-belt pulleys are not properly aligned.

5. Chuck or faceplate is unbalanced or not

installed properly.

6. Change gears not aligned or no backlash.

7. Worn or broken gear present.

8. Broken gear or bad bearing.

9. Spindle bearings at fault.

1. Re-install workpiece as centered with the spindle

bore as possible.

2. Stop lathe immediately and correct interference

problem.

3. Re-tension/replace the V-belt(s) as necessary (see

Page 64).

4. Align the V-belt pulleys.

5. Check installation; re-balance chuck or faceplate;

contact a local machine shop for help.

6. Adjust change gears and establish backlash.

7. Inspect gears, and replace if necessary.

8. Replace broken gear or bearing.

9. Reset spindle bearing preload or replace worn

spindle bearings.

Bad surface ﬁnish. 1. Wrong spindle speed or feed rate.

2. Dull tooling or poor tool selection.

3. Tool height not at spindle centerline.

4. Too much play in gibs.

1. Adjust for appropriate spindle speed and feed rate.

2. Sharpen tooling or select a better tool for the

intended operation.

3. Adjust tool height to spindle centerline (see Page

40).

4. Tighten gibs (see Page 61).

Tapered tool difﬁcult

to remove from

tailstock quill.

1. Quill is not retracted all the way back into

the tailstock.

2. Contaminants not removed from taper

before inserting into quill.

1. Turn the quill handwheel until it forces the tapered

tool out of quill.

2. Clean the taper and bore, then re-install tool.

Cross slide,

compound rest, or

carriage feed has

sloppy operation.

1. Gibs are out of adjustment.

2. Handwheel is loose or backlash is high.

1. Adjust gibs (see Page 61).

2. Tighten handwheel fasteners, adjust handwheel

backlash to a minimum (see Page 60).

Cross slide,

compound, or

carriage feed

handwheel hard to

move.

1. Dovetail ways loaded with shavings, dust,

or grime.

2. Gib screws are too tight.

3. Backlash setting too tight.

4. Bedways are dry.

1. Clean ways and re-lubricate.

2. Loosen gib screw(s) slightly (see Page 61).

3. Slightly loosen backlash setting (see Page 60).

4. Lubricate bedways/ball oilers.

Cutting tool

or machine

components vibrate

excessively during

cutting.

1. Tool holder not tight enough.

2. Cutting tool sticks too far out of tool holder;

lack of support.

3. Gibs are out of adjustment.

4. Dull cutting tool.

5. Incorrect spindle speed or feed rate.

1. Check for debris, clean, and re-tighten.

2. Re-install cutting tool so no more than 1⁄3 of the total

length is sticking out of tool holder.

3. Adjust gibs at affected component (see Page 61).

4. Replace or resharpen cutting tool.

5. Use the recommended spindle speed and feed rate.

Model G0602/G0752 (Mfg. Since 11/12) -59-

Symptom Possible Cause Possible Solution

Workpiece is

tapered.

1. Headstock and tailstock are not properly

aligned with each other.

1. Re-align the tailstock to the headstock spindle

centerline (see Page 34).

Chuck jaws will

not move or do not

move easily.

1. Chips lodged in the jaws or scroll plate. 1. Remove jaws, clean and lubricate scroll plate and

jaws, then replace jaws.

Carriage will not

feed or is hard to

move.

1. Quick-change gears are not all engaged.

2. Half nut lever engaged.

3. Carriage lock is tightened down.

4. Chips have loaded up on bedways.

5. Bedways are dry and in need of lubrication.

6. Gibs are too tight.

7. Gears or shear pin broken.

1. Adjust gear dials.

2. Disengage half nut lever for manual feeding.

3. Check to make sure the carriage lock bolt is fully

released.

4. Frequently clean away chips that load up during

turning operations and re-lubricate.

5. Lubricate bedways/ball oilers.

6. Loosen gibs screw(s) slightly (see Page 61).

7. Replace gears or shear pin (see Page 62).

Quick-change gear

change dials will not

shift into position.

1. Gears not aligned inside headstock/quick

change gearbox.

1. Rotate spindle by hand with light pressure on the

dial until gear falls into place.

-60- Model G0602/G0752 (Mfg. Since 11/12)

Backlash Adjustment

Backlash is the amount of free play felt while

changing rotation directions with the handwheel.

This can be adjusted on the compound rest and

cross slide leadscrews. Before beginning any

adjustment, make sure all associated compo-

nents are cleaned and lubricated, and the locks

are loose.

Reducing backlash to less than 0.002" is

impractical and can lead to accelerated wear

to the leadscrew and other components.

Avoid the temptation to overtighten the

backlash nut or screw while adjusting.

Compound Rest

Tools Needed: Qty

Hex Wrench 5mm .............................................. 1

Open-End Wrench 10mm .................................. 1

The compound rest backlash is adjusted by loos-

ening or tightening the nut and set screw shown in

Figure 87 to remove play between the handwheel

and the leadscrew collar.

To adjust the backlash, loosen the compound rest

nut and set screw, turn the handwheel counter-

clockwise until the compound rest moves, then

tighten the nut until the backlash is approximately

0.002"–0.003", as indicated on the graduated dial.

Tighten the set screw to secure the setting.

Figure 87. Compound rest backlash adjustment

set screws.

Cross Slide

Tools Needed: Qty

Hex Wrench 4mm .............................................. 1

Hex Wrench 5mm ............................................. 1

Open-End Wrench 14mm .................................. 1

The cross slide backlash is adjusted by loos-

ening the cap screw shown in Figure 88. The

screw pushes down on a wedge and forces the

leadscrew nut apart, taking up lash between the

nut and leadscrew.

To adjust the backlash, remove the compound

rest. Then, rock the cross slide handwheel back

and forth, and tighten the cap screw slowly until

the backlash is approximately 0.002"–0.003" as

indicated on the graduated dial.

If you end up adjusting the nut too tight, loosen

the cap screw, turn the handwheel back and forth

until it turns freely—then try again.

Re-install the compound rest when you are fin-

ished.

Figure 88. Cross slide backlash adjustment cap

screw.

Cap Screw

Nut

Set Screw

Model G0602/G0752 (Mfg. Since 11/12) -61-

Gib Adjustment

3. Make adjustments in small and equal incre-

ments to the three set screws, then test

the movement of the slide by rotating the

handwheel.

Note: Turning the set screws clockwise will

tighten the gib, and turning them counter-

clockwise will loosen the gib.

4. When you are satisfied with the gib adjust-

ment, keep the set screws from moving and

re-tighten the hex nuts to secure the settings.

5. Re-check the movement of the slide and, if

necessary, repeat Steps 2–4.

Figure 90. Compound slide gib adjustment hex

nuts and set screws.

The goal of adjusting the cross slide and com-

pound slide gibs is to remove sloppiness or "play"

from the ways without making them overly stiff

and difficult to move.

In general, loose gibs cause poor finishes and

tool chatter; however, over-tightened gibs cause

premature wear and make the handwheels dif-

ficult to turn.

Tools Needed Qty

Open-End Wrench 8mm.................................... 1

Hex Wrench 2.5mm ........................................... 1

To adjust the cross slide and compound slide

gibs:

1. DISCONNECT LATHE FROM POWER!

2. Loosen the three hex nuts on the side of the

slide (see Figures 89–90).

Figure 89. Cross slide gib adjustment hex nuts

and set screws.

Cross Slide

Adjustment

Fasteners

Compound Slide

Adjustment

Fasteners

-62- Model G0602/G0752 (Mfg. Since 11/12)

The clamping pressure of the half nut is fully

adjustable with a gib that can be loosened or

tightened by two set screws. Use this procedure

to adjust the half nut if it becomes loose from

wear, or it is too tight for your preferences. A half

nut that is too loose will make it difficult to produce

accurate work; one that is too tight will increase

the rate of wear on itself and the leadscrew.

Tools Needed Qty

Open-End Wrench 8mm.................................... 1

Hex Wrench 5mm .............................................. 1

Hex Wrench 2.5mm ........................................... 1

To adjust the half nut:

1. DISCONNECT LATHE FROM POWER!

2. Disengage the half nut, then remove the

thread dial.

3. Loosen the two adjustment hex nuts shown

in Figure 91, then adjust the set screws in

small, even increments so one end of the gib

does not become tighter than the other.

Half Nut Adjustment

Half-Nut

4. Engage/disengage the half nut several times

and notice how it feels. The adjustment is

correct when the half nut has a slight drag

while opening and closing. The movement

should not be too stiff or too sloppy.

5. Repeat Steps 3–4, if necessary, until you are

satisfied with the half nut pressure.

6. While keeping the set screws from moving,

re-tighten the hex nuts, then re-install the

thread dial.

Figure 91. Typical half nut gib adjustment.

Adjustment

Fasteners

Leadscrew Shear Pin

Replacement

The longitudinal leadscrew is secured to the feed

rate gearing in the headstock with the use of a

soft-metal shear pin (see Figure 92). The shear

pin is designed to break and disengage power

to the leadscrew to help protect more expensive

lathe components if you crash your carriage or

take too large of a cut and overload the lathe.

Contact Grizzly Customer Service at (570) 546-

9663 to order a replacement shear pin (Part #

P0602815).

Tools Needed Qty

Hammer ............................................................. 1

Punch 2.5mm .................................................... 1

To replace the shear pin:

1. DISCONNECT LATHE FROM POWER!

2. Rotate the leadscrew so the shear pin faces

up and down. If the connecting collar rotates

independently from the leadscrew, then

rotate the collar so the shear pin holes align

with those in the leadscrew.

3. Use the punch and hammer to drive out the

pieces of the old shear pin.

4. Make sure the holes in the collar and

leadscrew are aligned, then tap the new

shear pin completely through the holes in the

collar and leadscrew.

Figure 92. Longitudinal leadscrew shear pin.

Shear Pin

Connecting

Collar

Model G0602/G0752 (Mfg. Since 11/12) -63-

V-Belt Tension &

Replacement

V-Belts stretch and wear with use, so check the

tension on a monthly basis to ensure optimal

power transmission. Replace the V-belts if they

become cracked, frayed, or glazed.

On the Model G0602, the low range V-belt ten-

sion is controlled by a tensioner between the

secondary drive pulley (B) and spindle (C) pulley.

The high range V-belt between the spindle (C)

and motor (A) pulleys is tensioned by the motor.

On the Model G0752, V-belt tension is controlled

by a tensioner between the spindle and motor

pulleys.

Tools Needed Qty

Open-End Wrench 17mm .................................. 1

Hex Wrench 5mm .............................................. 1

Hex Wrench 8mm .............................................. 1

Tensioning V-Belt

To tension the Model G0602 low range V-belt

or Model G0752 V-belt:

1. DISCONNECT LATHE FROM POWER!

2. Open the change gear cover.

3. Loosen the tensioner lock nut (Model G0602)

or tensioner lock bolt (Model G0752) shown

in Figures 93–94.

4. Push the tensioner against the V-belt to ten-

sion it, then secure the tensioner.

The V-belt is correctly tensioned when there

is approximately 1⁄4" deflection when it is

pushed with moderate pressure, as shown in

Figure 95.

Figure 94. Model G0752 tensioner and lock bolt.

—If there is more than 1⁄4" deflection when the

V-belt is pushed with moderate pressure,

loosen the tensioner, adjust it so the ten-

sion is correct, then secure the tensioner.

5. Secure the change gear cover.

Pulley

Deflection

Pulley

Figure 95. Correct V-belt deflection.

1⁄4"

Figure 93. Model G0602 tensioner and lock nut.

Tensioner

Lock Nut

Lock Bolt

Tensioner

-64- Model G0602/G0752 (Mfg. Since 11/12)

Figure 97. Model G0602 low-range belt.

Model G0752:

Loosen the tensioner lock bolt, then pivot the

tensioner to the left and secure it temporarily.

Remove the V-belt (see Figure 98) and re-install

the new one. Follow Steps 4-5 on Page 63 to ten-

sion the belt.

Figure 98. Model G0752 V-Belt.

V-Belt

Tensioner

To tension the Model G0602 high range

V-belt:

1. Follow Steps 1–3 in "Tensioning Timing Belt"

on Page 65.

2. Lower the motor and re-tighten the mounting

hex nuts. The high range V-belt is correctly

tensioned when there is approximately 1⁄4"

deflection when it is pushed with moderate

pressure, as shown in Figure 95 on Page 63.

—If there is more than 1⁄4" deflection when

the V-belt is pushed with moderate pres-

sure, loosen the motor mount nuts, lower

the motor as needed, then tighten the nuts.

3. Check the timing belt tension (refer to Step 5

of "Tensioning Timing Belt" on Page 65).

4. Secure the change gear cover.

Replacing V-Belt

1. DISCONNECT LATHE FROM POWER!

2. Open the change gear cover.

3. Model G0602:

—If the high range belt (Figure 96) needs to

be replaced, loosen the motor mount hex

nuts, (see Figure 99 on Page 65), raise

the motor, and carefully roll the belt off of

pulleys A and C. Install a new V-belt, then

follow the steps in "To tension the Model

G0602 high range V-belt" above.

Figure 96. Model G0602 high-range belt.

High

Range Belt

—If the low range belt between pulleys B and

C (see Figure 97) needs to be replaced,

loosen the tensioner lock nut (see Figure

93 on Page 63), move the tensioner down,

roll the belt off the pulleys, then re-install

the new V-belt. Follow Steps 4-5 on Page

63 to tension the belt.

Lock Bolt

Tensioner

Model G0602/G0752 (Mfg. Since 11/12) -65-

Figure 99. Timing belt and motor mount hex

nuts.

Timing Belt Tension

& Replacement

On the Model G0602 the timing belt transfers

power from the motor to the secondary drive pul-

ley (see Figure 99). If the timing belt becomes

excessively worn or damaged, you will need to

replace it.

Tools Needed Qty

Hex Wrench 5mm .............................................. 1

Open-End Wrench 14mm .................................. 1

Tensioning Timing Belt

1. DISCONNECT LATHE FROM POWER!

2. Open the change gear cover.

3. Loosen the motor mount hex nuts (see

Figure 99).

Note: It may be more convenient to access

the motor mount hex nuts if you first remove

the rear splash guard.

—If there is more than 1⁄4" deflection when

the belt is pushed with moderate pressure,

loosen the motor mount nuts, lower the

motor, adjust belt tension as required, then

tighten the nuts.

—If the high range V-belt is installed, check

the V-belt tension. Refer to "To tension the

Model G0602 high range V-belt" instruc-

tions on Page 64.

6. Secure the change gear cover.

Replacing Timing Belt

1. DISCONNECT LATHE FROM POWER!

2. Open the change gear cover.

3. Loosen the four motor mount hex nuts (see

Figure 99) then remove the low or high range

V-belt (refer to Replacing V-Belt on Page

64).

Note: It may be more convenient to access

the motor mount hex nuts if you first remove

the rear splash guard.

4. Raise the motor up, roll the old timing belt

off the pulleys and replace it with a new one,

making sure that the belt teeth are seated in

the pulley indents.

5. Re-install the high or low range V-Belt—

depending upon your setup (refer to

Replacing V-Belt on Page 64).

6. Tension the timing belt and V-belt. Refer to

Tensioning Timing-Belt on this page, and

the instructions for tensioning the applicable

V-belt on Pages 63– 64.

Pulley

Deflection

Pulley

Figure 100. Correct timing-belt deflection.

1⁄4"

4. Lower the motor and re-tighten the mounting

hex nuts.

Timing

Belt

Motor

Mount

Hex Nuts

(2 of 4)

5. Check the timing belt tension: It is correctly

tensioned when there is approximately 1⁄4"

deflection when it is pushed with moderate

pressure, as shown in Figure 100.

-66- Model G0602/G0752 (Mfg. Since 11/12)

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous.

Touching electrified parts will result in personal

injury including but not limited to severe burns,

electrocution, or death. Disconnect the power

from the machine before servicing electrical com-

ponents!

MODIFICATIONS. Modifying the wiring beyond

what is shown in the diagram may lead to unpre-

dictable results, including serious injury or fire.

This includes the installation of unapproved after-

market parts.

WIRE CONNECTIONS. All connections must

be tight to prevent wires from loosening during

machine operation. Double-check all wires dis-

connected or connected during any wiring task to

ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow

the requirements at the beginning of this man-

ual when connecting your machine to a power

source.

WIRE/COMPONENT DAMAGE. Damaged wires

or components increase the risk of serious per-

sonal injury, fire, or machine damage. If you notice

that any wires or components are damaged while

performing a wiring task, replace those wires or

components.

MOTOR WIRING. The motor wiring shown in

these diagrams is current at the time of printing

but may not match your machine. If you find this

to be the case, use the wiring diagram inside the

motor junction box.

CAPACITORS/INVERTERS. Some capacitors

and power inverters store an electrical charge for

up to 10 minutes after being disconnected from

the power source. To reduce the risk of being

shocked, wait at least this long before working on

capacitors.

EXPERIENCING DIFFICULTIES. If you are expe-

riencing difficulties understanding the information

included in this section, contact our Technical

Support at (570) 546-9663.

Wiring Safety Instructions

The photos and diagrams

included in this section are

best viewed in color. You

can view these pages in

color at www.grizzly.com.

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-

es to the electrical systems of future machines. Compare the manufacture date of your machine to the one

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at

(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated

wiring diagram may be available. Note: Please gather the serial

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

SECTION 8: WIRING

machine

Model G0602/G0752 (Mfg. Since 11/12) -67-

READ ELECTRICAL SAFETY

ON PAGE 66!

G0602 Wiring Diagram

Ground

Motor 1HP 110V

Ground

Front

View

6 102

8 124

Rear

View

7 113

5 91

13NO 21NC 31NC

14NO 22NC 32 NC

4T2

3L2

Siemens

3TB41

22E KM1

CANSEN LW26-20

Start

Button

Switch

E-Stop

Button

Switch

Rotary

Switch

U2 V1 W1

Neutral

Hot

Ground

1 NC

MINGER

LA125H-BE101C

Gnd

Start Capacitor

150 MFD 250VAC

Run Capacitor

20MFD 450VAC

44 NO

6T32T1

43NO

1L1

5L3

110 VAC

5-15 Plug

(As Recommended)

Control Panel

Wiring Box

(Shown from behind)

MINGER

LA125H-BE101C

4 NO

-68- Model G0602/G0752 (Mfg. Since 11/12)

READ ELECTRICAL SAFETY

ON PAGE 66!

Figure 103. Motor connection detail.

G0602 Electrical Components

Figure 101. Spindle direction switch and ON

button.

Figure 102. Electrical box.

Figure 105. Magnetic contactor.

Figure 104. Spindle direction switch and

emergency stop switch.

Model G0602/G0752 (Mfg. Since 11/12) -69-

READ ELECTRICAL SAFETY

ON PAGE 66!

G0752 Wiring Box Diagram

21NC 31NC

14NO 22NC 32 NC

4T2

3L2

Siemens

3TB41

22E KM1

44 NO

6T32T1

43NO

5L3

Contactor

OMRON

MY2N-J 220V

L1 N1

L N

14 13

Relay

MI1 MI3

MI2 MI4

MI5 DCM 24V AC1

10V RS-485

Port

MI6 DCM ACM

AFM

AVI

M01

MCM

RA RC

AVI

ACI

NPN

PNP

R/L1

READY RUN FAULT ON

1 2 3

U/T1 V/T2 W/T3 +/B1 B2

S/L2 T/L3

Delta

VFD007E11A

VS Drive

Transformer

BEIJING AOHENGDA ELECTRICAL

JBK5-40VA

PE 0

110 220

024

DCM

10V

AVI

ACM

1L1

U1 V1 W1

Wiring Box

M2 DCM

13NO

DCM

To Left Motor

Junction Box

Page 73

To Circuit Board

Page 71

To Variable Speed

Switch Page 71

To Spindle Direction

Switch Page 71

To Control Panel

Page 71

To Right Motor

Junction Box

Page 73

To Power

Supply

Page 73

-70- Model G0602/G0752 (Mfg. Since 11/12)

READ ELECTRICAL SAFETY

ON PAGE 66!

Figure 106. G0752 electrical box.

G0752 Wiring Box Components

Model G0602/G0752 (Mfg. Since 11/12) -71-

READ ELECTRICAL SAFETY

ON PAGE 66!

G0752 Control Panel Wiring Diagram

1 NC

LA252HBE102C

23 NO

LA252HBE101C

LA252HBE102C

VS Switch

RPM Display

Spindle

Speed

Sensor

Spindle Speed

Circuit Board

Spindle

Direction

Switch

OFF Button

Switch

ON Button

Switch

E-Stop

Button Switch

(Viewed from Behind)

Control Panel

WX14-12

4K7

3 NO

1 NC

(Bottom)(Top)

COM

Ground

10V

AVI

ACM

1 NC

LA252HBE102C

DCM

See Figure 107, on Page 72

See Figure 110,

Page 72

See Figure 108, Page 72

See

Figure 109,

Page 72

To Wiring Box

Page 69

To Wiring Box

Page 69

To Wiring Box

Page 69

See Figure 112,

on Page 72

-72- Model G0602/G0752 (Mfg. Since 11/12)

READ ELECTRICAL SAFETY

ON PAGE 66!

G0752 Control Panel Components

Figure 107. Control panel.

Figure 108. RPM display.

Figure 111. Right junction box.

Figure 109. Variable speed potentiometer.

Figure 110. Spindle speed circuit board.

Figure 112. Spindle speed sensor.

E-Stop

Button

Switch

ON Button

Switch

OFF

Button

Switch

Spindle

Direction

Switch

Model G0602/G0752 (Mfg. Since 11/12) -73-

Figure 114. Right motor junction box.Figure 113. Left motor junction box.

G0752 Motor Wiring Diagram

Motor 1HP 220V 3PH

Motor Fan

110V 30W 1PH

Ground

Neutral

Hot

Ground

110 VAC

5-15 Plug

(As Recommended)

U1 W1

N1 L1

To Wiring

Box

Page 69

To Wiring

Box

Page 69

To Wiring

Box

Page 69

-74- Model G0602/G0752 (Mfg. Since 11/12)

Spindle & Drive Belt

SECTION 9: PARTS

10 11

19-1

20 21

55-1

37 37

42 42

43 40

54-4

55-2

54-3

54-2

69 70

54-1

LEFT REAR VIEW

(G0602)

(G0752)

(G0602)

(G0602) (G0752)

(G0602)

(G0752)

55-3

Model G0602/G0752 (Mfg. Since 11/12) -75-

Spindle & Drive Belt Parts

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0602001 HEADSTOCK REAR COVER 37 P0752037 MOTOR PULLEY (G0752)

2 P0602002 PHLP HD SCR M4-.7 X 6 38 P0602038 KEY 6 X 6 X 40

3 P0602003 DEAD CENTER MT#4 39 P0602039 SPACER

5 P0602005 CAP SCREW M6-1 X 25 40 P0602040 STANDOFF STUD M10-1.5 X 50, 15, 25 (G0602)

6 P0602006 FLAT WASHER 6MM 40 P0752040 CAP SCREW M10-1.5 X 20 (G0752)

7 P0602007 COMPRESSION SPRING 41 P0602041 MOUNTING PLATE

8 P0602008 CLAMP 42 P0602042 FLAT WASHER 10MM

10 P0602010 CAP SCREW M6-1 X 25 43 P0602043 HEX NUT M10-1.5 (G0602)

11 P0602011 SPINDLE 44 P0602044 TENSIONER ROLLER SHAFT

12 P0602012 KEY 10 X 10 X 55 45 P0602045 BALL BEARING 6001-2RS

13 P0602013 SPACER 46 P0602046 TENSIONER ROLLER

14 P0602014 TAPERED ROLLER BEARING 32009 48 P0602048 EXT RETAINING RING 12MM

15 P0602015 HEADSTOCK 49 P0602049 CHANGE GEAR COVER

16 P0602016 CAP SCREW M8-1.25 X 20 51 P0602051 HEX NUT M5-.8

17 P0602017 TAPERED ROLLER BEARING 32009 52 P0602052 SPINDLE COVER

18 P0602018 CAP SCREW M6-1 X 20 53 P0602053 PHLP HD SCR M5-.8 X 12

19 P0602019 SPACER 54 P0602054 3-JAW CHUCK 5"

19 P0752019 SPEED SENSOR RING W/MAGNETS 54-1 P0602054-1 3-JAW CHUCK JAW INT 3-PC SET

20 P0602020 GEAR 40T PLASTIC 54-2 P0602054-2 CHUCK BACKPLATE

21 P0602021 V-BELT M-27.5 3L275 (G0602) 54-3 P0602054-3 3-JAW CHUCK KEY

22 P0602022 PULLEY C 54-4 P0602054-4 3-JAW CHUCK JAW EXT 3-PC SET

23 P0602023 V-BELT M-33 3L330 55 P0602055 4-JAW CHUCK 6.5"

24 P0602024 SPANNER NUT 37MM 55-1 P0602055-1 4-JAW CHUCK JAWS 4-PC SET

25 P0602025 BRACKET PLATE 55-2 P0602055-2 4-JAW CHUCK KEY

26 P0602026 LOCK WASHER 10MM 55-3 P0602055-3 4-JAW CHUCK BACKPLATE

27 P0602027 HEX NUT M10-1.5 56 P0602056 FACEPLATE 8"

28 P0602028 FLAT WASHER 10MM 57 P0602057 DEAD CENTER MT#3

29 P0602029 CAP SCREW M5-.8 X 10 60 P0602060 TOOL BOX, EMPTY

30 P0602030 FLAT WASHER 5MM 62 P0602062 HEX WRENCH SET (2.5,3,4,5,6MM)

31 P0602031 GEAR SHAFT 63 P0602063 WRENCH SET (8-10, 12-14, 17-19MM)

32 P0602032 TIMING BELT 263L (G0602) 64 P0602064 BOTTLE FOR OIL

33 P0602033 BALL BEARING 6001ZZ (G0602) 69 P0602069 STANDARD SCREWDRIVER #1

34 P0602034 TIMING PULLEY (G0602) 70 P0602070 PHILLIPS SCREWDRIVER #1

35 P0602035 INT RETAINING RING 12MM (G0602) 71 P0602071 SPINDLE CLAMP

36 P0602036 SPACER 72 P0602072 CAP SCREW M6-1 X 20

37 P0602037 PULLEY A (G0602)

Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here

are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.

-76- Model G0602/G0752 (Mfg. Since 11/12)

Apron

101

102

103

104

105

106

107

108 109

110

111

112

113

114

115 116 117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

126-1

G0602 Only

132

133

143

144

145

134

146

136

G0752 Only

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 PRP19M ROLL PIN 4 X 14 126 P0602126 THREAD DIAL BODY

102 P0602102 HALF-NUT 2-PC 126-1 P0602126-1 THREAD DIAL ASSY

103 P0602103 DOWEL PIN 5 X 12 127 P0602127 SIDE GEAR 48T

104 P0602104 GEAR SHAFT 128 PW01M FLAT WASHER 8MM

105 P0602105 GEAR 129 PN03M HEX NUT M8-1.25

106 PRP73M ROLL PIN 4 X 30 130 PSS02M SET SCREW M6-1 X 6

107 P0602107 APRON CASTING 131 P0602131 COMPRESSION SPRING

108 PCAP23M CAP SCREW M4-.7 X 12 132 P0602132 CARRIAGE HANDWHEEL HANDLE

109 P0602109 HALF-NUT GIB 133 P0602133 CARRIAGE HANDWHEEL (G0602)

110 P0602110 DOWEL PIN 4 X 16 133 P0752133 CARRIAGE HANDWHEEL (G0752)

111 PSS34M SET SCREW M5-.8 X 16 134 PRP04M ROLL PIN 4 X 24 (G0602)

112 PSS12M SET SCREW M6-1 X 25 134 PSS04M SET SCREW M6-1 X 12 (G0752)

113 PN06M HEX NUT M5-.8 135 PSS131M SET SCREW M6-1 X 12 CONE-PT

114 PSS04M SET SCREW M6-1 X 12 136 P0602136 GEAR SHAFT (G0602)

115 P0602115 HALF-NUT LEVER HUB 136 P0752136 GEAR SHAFT (G0752)

116 P0602116 HALF-NUT LEVER STUD 137 PFH29M FLAT HD SCR M6-1 X 10

117 P0602117 HALF-NUT LEVER HANDLE 138 PW03M FLAT WASHER 6MM

118 PSTB004M STEEL BALL 5MM 139 P0602139 HALF-NUT INDICATOR PLATE

119 PCAP85M CAP SCREW M6-1 X 6 140 P0602140 LOCK CAM SHAFT

120 P0602120 THREAD DIAL 141 P0602141 THREADED DIAL PLATE

121 PRIV001M RIVET 2 X 5MM STEEL FLUTED 142 P0602142 HALF-NUT BRACKET

122 P0602122 POINTER 143 P0752143 PLATE SPRING (G0752)

123 P0602123 SHAFT 144 P0752144 GRADUATED DIAL (G0752)

124 PK39M KEY 3 X 3 X 10 145 PRP59M ROLL PIN (G0752)

125 PCAP83M CAP SCREW M6-1 X 55 146 PK103M KEY 3 X 3 X 12 (G0752)

Model G0602/G0752 (Mfg. Since 11/12) -77-

201

202

203

204

205

206

207

208

209

210

211

212

213

214

215

216

217

218

219

220

221

222

223

224

225

226

227

228

229

230 231

208

220A

Tool Post & Compound Rest

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P0602201 COMPOUND REST 217 PB26M HEX BOLT M8-1.25 X 30

202 P0602202 SWIVEL BASE 218 P0602218 TOOL POST HANDLE

203 P0602203 COMPOUND REST GIB 219 P0602219 TOOL POST HANDLE HUB

204 P0602204 CLAMPING RING 220A P0602220A 4-WAY TOOL POST ASSEMBLY

205 P0602205 GRADUATED DIAL 220 P0602220 TOOL REST

206 P0602206 BARREL NUT 221 P0602221 HUB SPACER

207 P0602207 DOWEL PIN 222 P0602222 TOOL REST SLIDE PLATE

208 P0602208 TOOL POST BOLT 223 P0602223 COMPOUND REST LEADSCREW

209 PW01M FLAT WASHER 8MM 224 P0602224 LEADSCREW MOUNT

210 P0602210 DOWEL PIN 225 P0602225 GRADUATED DIAL

211 P0602211 COMPRESSION SPRING 226 P0602226 COMPOUND REST HANDWHEEL

212 PCAP13M CAP SCREW M8-1.25 X 30 227 P0602227 COMPOUND HANDWHEEL HANDLE

213 PCAP31M CAP SCREW M8-1.25 X 25 228 PK03M KEY 3 X 3 X 8

214 PCAP26M CAP SCREW M6-1 X 12 229 P0602229 POINTER

215 PSS34M SET SCREW M5-.8 X 16 230 P0602230 THREADED COLLAR

216 PN06M HEX NUT M5-.8 231 PSS17M SET SCREW M8-1.25 X 6

-78- Model G0602/G0752 (Mfg. Since 11/12)

Tailstock

301

302

303

304

305

306

307

308

309

310

311

312

314

315

316 317

318

319

320

321

322

323

324 325

326

313

314

319

300

REF PART # DESCRIPTION REF PART # DESCRIPTION

300 P0602300 COMPLETE TAILSTOCK ASSY 314 PSS21M SET SCREW M8-1.25 X 25

301 P0602301 TAILSTOCK QUILL 315 P0602315 TAILSTOCK HANDWHEEL HANDLE

302 P0602302 TAILSTOCK LEADSCREW 316 P0602316 UPPER OFFSET PLATE

303 P0602303 BUSHING 317 PK39M KEY 3 X 3 X 10

304 P0602304 HANDWHEEL SCALE PLATE 318 PLN05M LOCK NUT M10-1.5

305 P0602305 TAILSTOCK HANDWHEEL 319 PRIV001M RIVET 2 X 5MM STEEL FLUTED

306 P0602306 LEVER BOLT M12-1.75 X 50 320 P0602320 BALL OILER 10MM

307 P0602307 BARREL NUT M12-1.75 321 P0602321 CLAMPING PLATE

308 PSS04M SET SCREW M6-1 X 12 322 PN09M HEX NUT M12-1.75

309 P0602309 GRADUATED DIAL 323 PB158M HEX BOLT M12-1.75 X 90

310 P0602310 TAILSTOCK HANDWHEEL POINTER 324 PW06M FLAT WASHER 12MM

311 P0602311 HANDWHEEL BUSHING 325 PSS26M SET SCREW M5-.8 X 6

312 P0602312 TAILSTOCK BODY 326 P0602326 LOWER OFFSET PLATE

313 P0602313 TAILSTOCK BASE

Model G0602/G0752 (Mfg. Since 11/12) -79-

Bed & Leadscrew

401

402

403

404 405

406

407 408

409

410

411

412

413 414

415

REF PART # DESCRIPTION REF PART # DESCRIPTION

401 P0602401 BED 409 P0602409 BACK SPLASH

402 P0602402 RACK 410 P0602410 STUD-SE M10-1.5 X 45, 35

403 PCAP33M CAP SCREW M5-.8 X 12 411 PN02M HEX NUT M10-1.5

404 P0602404 LONGITUDINAL LEADSCREW 412 PSS44M SET SCREW M8-1.25 X 40

405 P0602405 LEADSCREW END BRACKET 413 PW01M FLAT WASHER 8MM

406 P0602406 BALL OILER 6MM 414 PN03M HEX NUT M8-1.25

407 PCAP02M CAP SCREW M6-1 X 20 415 P0602415 CHIP PAN

408 PLN05M LOCK NUT M10-1.5

-80- Model G0602/G0752 (Mfg. Since 11/12)

Steady Rest & Follow Rest

501

502

503

504

505

506

507 508

509

511

512

513

514

511A

515

516

517

518

510 501A

REF PART # DESCRIPTION REF PART # DESCRIPTION

501A P0602501A STEADY REST ASSEMBLY 510 PN09M HEX NUT M12-1.75

501 P0602501 STEADY REST CASTING 511A P0602511A FOLLOW REST ASSEMBLY

502 P0602502 FINGER 511 P0602511 FOLLOW REST CASTING

503 P0602503 SHOULDER T-BOLT 512 P0602502 FINGER

504 PLW03M LOCK WASHER 6MM 513 P0602503 SHOULDER T-BOLT

505 PN01M HEX NUT M6-1 514 P0602506 ADJUSTING SCREW

506 P0602506 ADJUSTING SCREW 515 PN01M HEX NUT M6-1

507 P0602507 CLAMPING PLATE 516 PLW03M LOCK WASHER 6MM

508 PB125M HEX BOLT M12-1.75 X 65 517 PCAP40M CAP SCREW M8-1.25 X 35

509 PW06M FLAT WASHER 12MM 518 PW01M FLAT WASHER 8MM

Model G0602/G0752 (Mfg. Since 11/12) -81-

G0602 Motor & Electrical

601

602

603

604

607

608

610

611V2

611V2-2

611V2-3

611V2-4

611V2-6

612

615

617

616

611V2-5

611V2-7

611V2-1

618

620

619

621

REF PART # DESCRIPTION REF PART # DESCRIPTION

601 P0602601 ELECTRICAL CABINET 611V2-5 P0602611V2-5 CAPACITOR COVER

602 PCAP06M CAP SCREW M6-1 X 25 611V2-6 P0602611V2-6 POWER CORD 14G 3W 60" 5-15P

603 PLW03M LOCK WASHER 6MM 611V2-7 P0602611V2-7 MOTOR JUNCTION BOX

604 P0602604 ELECTRICAL CABINET COVER 612 PW05M FLAT WASHER 4MM

607 P0602607 STRAIN RELIEF NUT 615 P0602615 STRAIN RELIEF M20-1.5

608 P0602608 STRAIN RELIEF M25-1.5 616 P0602616 STRAIN RELIEF NUT

610 PS17M PHLP HD SCR M4-.7 X 6 617 P0602617 CONTACTOR SIEMENS 3TB41 22E 110V

611V2 P0602611V2 MOTOR 1HP 110V 1-PH ALUM BDY V2.09.08 618 P0602618 E-STOP BUTTON MINGER LA125H-BE102C

611V2-1 P0602611V2-1 MOTOR FAN 619 P0602619 ON PUSH BUTTON MINGER LA125H-BE101C

611V2-2 P0602611V2-2 MOTOR FAN COVER 620 P0602620 ROTARY SWITCH CANSEN LW26-20 M09T/3

611V2-3 PC150 S CAPACITOR 150M 125V 621 P0602621 G0602 CONTROL PANEL

611V2-4 P0602611V2-4 R CAPACITOR 20M 400V

-82- Model G0602/G0752 (Mfg. Since 11/12)

G0752 Motor & Electrical

611

611-1

611-2

611-3 611-4

611-6

602

601

604

603

607

617

618

619

630

631

632

633

620

634

621 608

610

612

622

623

624

627

628

629

626

625

KAI

DYF08A

REF PART # DESCRIPTION REF PART # DESCRIPTION

601 P0752601 ELECTRICAL CABINET 619 P0752619 TERMINAL POST

602 PCAP06M CAP SCREW M6-1 X 25 620 P0752620 VS DRIVE DELTA VFD007E11A

603 PLW03M LOCK WASHER 6MM 621 P0752621 VFD-E USER MANUAL

604 P0752604 ELECTRICAL CABINET COVER 622 P0752622 E-STOP BUTTON MINGER LA125H-BE101C-102C

607 P0602607 STRAIN RELIEF NUT 623 P0752623 ON PUSH BUTTON MINGER LA125H-BE102C

608 P0602608 STRAIN RELIEF M25-1.5 624 P0752624 SPINDLE DIRECTION SWITCH LA125H-BE102C

610 PS17M PHLP HD SCR M4-.7 X 6 625 P0752625 G0752 CONTROL PANEL

611 P0752611 MOTOR 1HP 220V 3-PH 626 P0752626 OFF PUSH BUTTON MINGER LA125H-BE101C

611-1 P0752611-1 MOTOR FAN 627 P0752627 RPM DISPLAY UNIT

611-2 P0752611-2 MOTOR FAN COVER 628 P0752628 POTENTIOMETER WX14-12 4K7

611-3 P0752611-3 RIGHT MOTOR JUNCTION BOX COVER 629 P0752629 SPINDLE SPEED SENSOR

611-4 P0752611-4 LEFT MOTOR JUNCTION BOX COVER 630 P0752630 RELAY OMRON MY2N-J 220V

611-6 P0602611-6 POWER CORD 16G 3W 60" 5-15P 631 P0752631 FUSE 2A 250V

612 PW05M FLAT WASHER 4MM 632 P0752632 FUSE HOLDER

617 P0602617 CONTACTOR SIEMENS 3TB41 22E 110V 633 P0752633 TERMINAL POST MOUNTING BRACKET

618 P0752618 TRANSFORMER BAEEC JBK5-40VA 634 P0752634 GROUNDING BAR

Model G0602/G0752 (Mfg. Since 11/12) -83-

701

702

703

704

706

707

708

711

712

713

714 715

716

717

718

719

720

723

724

725

726

727

729

728

730

731

732

733

734

735

736

737

739

740

741

721

722

REF PART # DESCRIPTION REF PART # DESCRIPTION

701 PSS01M SET SCREW M6-1 X 10 723 P0602723 GEAR 104T

702 P0602715 KEYED BUSHING 724 PW03M FLAT WASHER 6MM

703 P0602703 GEAR 60T PLASTIC 725 PCAP85M CAP SCREW M6-1 X 6

704 P0602704 GEAR 27T CAST-IRON 726 PLW04M LOCK WASHER 8MM

706 P0602706 GEAR SHAFT 727 PCAP12M CAP SCREW M8-1.25 X 40

707 PEC10M E-CLIP 9MM 728 P0602728 GEAR 36T

708 P0602708 BALL OILER 6MM 729 P0602729 GEAR 36T

711 P0602711 BRACKET 730 P0602730 GEAR 40T

712 P0602712 T-NUT 731 P0602731 GEAR 44T

713 P0602713 SPACER WASHER 732 P0602732 GEAR 46T

714 P0602714 GEAR SHAFT 733 P0602733 GEAR 48T

715 P0602715 KEYED BUSHING 734 P0602734 GEAR 52T

716 P0602716 GEAR 127T 735 P0602735 GEAR 45T

717 P0602717 GEAR 56T 736 P0602736 GEAR 56T

718 P0602718 GEAR SHAFT CLIP 737 P0602737 GEAR 60T

719 P0602708 BALL OILER 6MM 738 P0602703 GEAR 60T PLASTIC

720 P0602720 BUSHING 739 P0602739 GEAR 104T

721 PK97M KEY 4 X 4 X 14 740 P0602740 GEAR 120T

722 P0602722 SPACER RING 741 P0602741 GEAR 127T

Change Gears

-84- Model G0602/G0752 (Mfg. Since 11/12)

Gearbox

801

802 803

804

806

807

808

809

810

811

812

813

814

815

816

817

818

819

820

821

822

823

824

825

826

828

829

830

831

832

833

834

835

836

837

838

839

840

841 842

843

844 845

846 847 848

849

850

805

802

827

822

820

822

823

Model G0602/G0752 (Mfg. Since 11/12) -85-

REF PART # DESCRIPTION REF PART # DESCRIPTION

801 P0602801 PLUG 826 P0602826 COLLAR

802 P0602802 O-RING 827 PK132M KEY 4 X 4 X10

803 P0602803 BUSHING 828 P0602828 GEAR SHAFT

804 P0602804 CLUSTER GEAR 30/36/33T 829 P0602829 GEAR 33T

805 PK133M KEY 4 X 4 X 50 830 P0602830 GEAR 30T

806 P0602806 GEAR SHAFT 831 P0602831 GEAR 35T

807 P0602807 BUSHING 832 P0602832 FLANGE

808 P0602808 CLUSTER GEAR 22/44/33T 833 PCAP01M CAP SCREW M6-1 X 16

809 P0602809 CLUSTER GEAR PLUG 834 P0602834 SHIFT FORK

810 PCAP50M CAP SCREW M5-.8 X 10 835 P0602835 FRONT GEARBOX COVER

811 P0602811 REAR GEARBOX COVER 836 PRP05M ROLL PIN 5 X 30

812 P0602812 FILL PLUG 3/8" NPT 837 P0602837 COMPRESSION SPRING

813 P0602813 GEAR BOX CASE 838 P0602838 SIGHT GLASS A16

814 P0602814 DRAIN PLUG 3/8" NPT 839 P0602839 POINTER DISC

815 P0602815 SHEAR PIN 5 X 20 840 PSS01M SET SCREW M6-1 X 10

816 P0602816 LEADSCREW CONNECTING COLLAR 841 PSTB004M STEEL BALL 5MM

817 P0602817 SHEAR PIN 5 X 20 842 P0602842 SHIFT HUB

818 PCAP26M CAP SCREW M6-1 X 12 843 PSS01M SET SCREW M6-1 X 10

819 P0602819 FLANGE 844 PCAP37M CAP SCREW M6-1 X 50

820 P6202-OPEN BALL BEARING 6202-OPEN 845 PCAP02M CAP SCREW M6-1 X 20

821 P0602821 GEAR 33T 846 P0602846 O-RING 1.8 X 6.7

822 PR05M EXT RETAINING RING 15MM 847 P0602847 SHAFT

823 PK65M KEY 4 X 4 X 8 848 PRP03M ROLL PIN 5 X 20

824 P0602824 GEAR SHAFT 22T 849 P0602849 SHIFT LEVER

825 P0602825 GEAR 44T 850 P0602850 SHIFT FORK

Gearbox Parts List

-86- Model G0602/G0752 (Mfg. Since 11/12)

Cross Slide & Carriage

901

902A

903

904

905

906

907

908

909

910

911

912

913

914

915

916 917

918

919

920

921

922

923

924

925

926

927

928

929

930

931

932

933

934

935

936 937

938

939

REF PART # DESCRIPTION REF PART # DESCRIPTION

901 P0602901 SADDLE 921 P0602921 DOWEL PIN

902A P0602902A CROSS SLIDE W/O T-SLOTS V2.08.07 922 PSS34M SET SCREW M5-.8 X 16

903 P0602903 CROSS SLIDE GIB 923 PN06M HEX NUT M5-.8

904 P0602904 CROSS SLIDE LEADSCREW NUT 924 P0602924 SADDLE TENSION BAR

905 P0602905 CROSS SLIDE LEADSCREW 925 PW03M FLAT WASHER 6MM

906 P0602906 LEADSCREW BRACKET 926 PCAP01M CAP SCREW M6-1 X 16

907 PCAP31M CAP SCREW M8-1.25 X 25 927 P0602927 SADDLE CLAMP PLATE

908 P0602908 INDICATOR PLATE 928 PSS25M SET SCREW M6-1 X 20

909 PRIV001M RIVET 2 X 5MM STEEL FLUTED 929 PN01M HEX NUT M6-1

910 P0602910 GRADUATED DIAL 930 PCAP48M CAP SCREW M6-1 X 35

911 PK105M KEY 3 X 3 X 6 931 P0602931 V-WAY WIPER

912 P0602912 SPRING PLATE 932 P0602932 V-WAY WIPER COVER

913 P0602913 CROSS SLIDE HANDWHEEL 933 PS07M PHLP HD SCR M4-.7 X 8

914 P0602914 HANDWHEEL HEX NUT 934 P0602934 STRAIGHT WAY WIPER

915 PSS17M SET SCREW M8-1.25 X 6 935 P0602935 STRAIGHT WAY WIPER COVER

916 P0602916 CROSS SLIDE HANDWHEEL HANDLE 936 P0602936 BALL OILER 6MM

917 P0602917 SLIDE BLOCK 937 PCAP40M CAP SCREW M8-1.25 X 35

918 P0602918 CHIP GUARD 938 PCAP48M CAP SCREW M6-1 X 35

919 PCAP26M CAP SCREW M6-1 X 12 939 P0602939 HANDLE SCREW

920 PSS11M SET SCREW M6-1 X 16

Model G0602/G0752 (Mfg. Since 11/12) -87-

G0602 Labels & Cosmetic

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REF PART # DESCRIPTION REF PART # DESCRIPTION

66 P0602066 SAFETY GLASSES LABEL ALUMINUM 947 P0602947 DISCONNECT POWER LABEL ALUM

855 P0602855 READ MANUAL LABEL ALUMINUM 948 P0602948 CARRIAGE FEED DAMAGE LABEL ALUM

940 P0602940 MACHINE ID LABEL ALUMINUM 949 PPAINT-1 GRIZZLY TOUCH-UP PAINT

941 P0602941 ENTANGLEMENT LABEL ALUMINUM 950 PPAINT-11 PUTTY TOUCH-UP PAINT

946 P0602946 SHIFT NOTICE LABEL ALUMINUM

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4IEBACKLONGHAIRROLLUP

LONGSLEEVESANDREMOVE

LOOSECLOTHINGJEWELRYOR

GLOVESTOPREVENTGETTING

CAUGHTINMOVINGPARTS

-88- Model G0602/G0752 (Mfg. Since 11/12)

G0752 Labels & Cosmetic

940 941

946

947

G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

OILRESISTANTMATERIAL

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

MODEL G0752

6!2)!",%30%%$,!4(%

-OTOR(063INGLE0HASE

&ULL,OAD!MP$RAW!

3WING/VER"ED

$ISTANCE"ETWEEN#ENTERS

3WING/VER#ROSS3LIDE

#OMPOUND4RAVEL

#ROSS3LIDE4RAVEL

3PINDLE4YPE4HREADED40)

3PINDLE4APER-4

3PINDLE"ORE

4AILSTOCK4APER-4

4AILSTOCK1UILL4RAVEL

7EIGHTLBS

3PECIFICATIONS

$ATE

3ERIAL.UMBER

4OREDUCETHERISKOFSERIOUSINJURYWHENUSINGTHISMACHINE

  2EADANDUNDERSTANDENTIREMANUAL

  !LWAYSWEAR!.3)APPROVEDSAFETYGLASSES!.$FACESHIELD

  !VOIDGETTINGENTANGLEDINROTATINGSPINDLEORWORKPIECETIE

BACKLONGHAIRROLLUPSLEEVESAND$/./4WEARLOOSECLOTHING

GLOVESORJEWELRY

  $ISCONNECTPOWERBEFOREMOUNTINGWORKPIECESETTINGUP

ADJUSTINGORSERVICING

  -AKESUREWORKPIECEISPROPERLYANDSECURELYHELDANDHASSAFE

CLEARANCETHROUGHFULLROTATIONBEFORESTARTINGLATHE

  !LWAYSUSETHEPROPERSPINDLESPEEDFORCHUCKRATINGAND

WORKPIECEMATERIAL

  7HENFIRSTSTARTINGSPINDLEROTATIONWITHANEWWORKPIECESETUP

USESLOWESTSPINDLESPEEDANDSTANDTOSIDEOFSPINDLEAREA

UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

 .EVERTOUCHROTATINGCHUCKORWORKPIECEWITHHANDS

 $/./4REVERSESPINDLEROTATIONWHILESPINDLEISINMOTION

 .EVERLEAVELATHERUNNINGUNATTENDED

 $ONOTOPERATEUNDERINFLUENCEOFDRUGSORALCOHOLORWHEN

EXCESSIVELYTIRED

 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

 0ROPERLYSUPPORTLONGWORKPIECESWITHANAPPROPRIATEREST

 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

%.4!.',%-%.4

(!:!2$

4IEBACKLONGHAIRROLLUP

LONGSLEEVESANDREMOVE

LOOSECLOTHINGJEWELRYOR

GLOVESTOPREVENTGETTING

CAUGHTINMOVINGPARTS

2EMOVECHUCKKEY

ANDALLADJUSTMENT

TOOLSBEFORESTARTING

LATHE

)-0!#4).*529

(!:!2$

$ISCONNECTPOWER

BEFOREOPENINGTHIS

DOOR3TAYCLEAROF

OUTBOARDSPINDLEWHEN

LATHEISRUNNING

0).#(%.4!.',%-%.4

(!:!2$

5SINGASPINDLESPEED

THATISTOOFASTFORTHE

CHUCKORANINSTALLED

WORKPIECECANRESULT

INSERIOUSIMPACT

INJURIESORDEATH5SE

SLOWSPINDLESPEEDS

WITHLARGEORBULKY

WORKPIECES.EVER

EXCEED20-RATINGOF

CHUCK

30).$,%30%%$

(!:!2$

$)3#/..%#4

0/7%2

BEFORE

!$*534-%.43

-!).4%.!.#%

/23%26)#%

G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

OILRESISTANTMATERIAL

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

MODEL G0752

6!2)!",%30%%$,!4(%

-OTOR(063INGLE0HASE

&ULL,OAD!MP$RAW!

3WING/VER"ED

$ISTANCE"ETWEEN#ENTERS

3WING/VER#ROSS3LIDE

#OMPOUND4RAVEL

#ROSS3LIDE4RAVEL

3PINDLE4YPE4HREADED40)

3PINDLE4APER-4

3PINDLE"ORE

4AILSTOCK4APER-4

4AILSTOCK1UILL4RAVEL

7EIGHTLBS

3PECIFICATIONS

$ATE

3ERIAL.UMBER

4OREDUCETHERISKOFSERIOUSINJURYWHENUSINGTHISMACHINE

  2EADANDUNDERSTANDENTIREMANUAL

  !LWAYSWEAR!.3)APPROVEDSAFETYGLASSES!.$FACESHIELD

  !VOIDGETTINGENTANGLEDINROTATINGSPINDLEORWORKPIECETIE

BACKLONGHAIRROLLUPSLEEVESAND$/./4WEARLOOSECLOTHING

GLOVESORJEWELRY

  $ISCONNECTPOWERBEFOREMOUNTINGWORKPIECESETTINGUP

ADJUSTINGORSERVICING

  -AKESUREWORKPIECEISPROPERLYANDSECURELYHELDANDHASSAFE

CLEARANCETHROUGHFULLROTATIONBEFORESTARTINGLATHE

  !LWAYSUSETHEPROPERSPINDLESPEEDFORCHUCKRATINGAND

WORKPIECEMATERIAL

  7HENFIRSTSTARTINGSPINDLEROTATIONWITHANEWWORKPIECESETUP

USESLOWESTSPINDLESPEEDANDSTANDTOSIDEOFSPINDLEAREA

UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

 .EVERTOUCHROTATINGCHUCKORWORKPIECEWITHHANDS

 $/./4REVERSESPINDLEROTATIONWHILESPINDLEISINMOTION

 .EVERLEAVELATHERUNNINGUNATTENDED

 $ONOTOPERATEUNDERINFLUENCEOFDRUGSORALCOHOLORWHEN

EXCESSIVELYTIRED

 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

 0ROPERLYSUPPORTLONGWORKPIECESWITHANAPPROPRIATEREST

 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

%.4!.',%-%.4

(!:!2$

4IEBACKLONGHAIRROLLUP

LONGSLEEVESANDREMOVE

LOOSECLOTHINGJEWELRYOR

GLOVESTOPREVENTGETTING

CAUGHTINMOVINGPARTS

2EMOVECHUCKKEY

ANDALLADJUSTMENT

TOOLSBEFORESTARTING

LATHE

)-0!#4).*529

(!:!2$

$ISCONNECTPOWER

BEFOREOPENINGTHIS

DOOR3TAYCLEAROF

OUTBOARDSPINDLEWHEN

LATHEISRUNNING

0).#(%.4!.',%-%.4

(!:!2$

5SINGASPINDLESPEED

THATISTOOFASTFORTHE

CHUCKORANINSTALLED

WORKPIECECANRESULT

INSERIOUSIMPACT

INJURIESORDEATH5SE

SLOWSPINDLESPEEDS

WITHLARGEORBULKY

WORKPIECES.EVER

EXCEED20-RATINGOF

CHUCK

30).$,%30%%$

(!:!2$

$)3#/..%#4

0/7%2

BEFORE

!$*534-%.43

-!).4%.!.#%

/23%26)#%

G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

OILRESISTANTMATERIAL

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

MODEL G0752

6!2)!",%30%%$,!4(%

-OTOR(063INGLE0HASE

&ULL,OAD!MP$RAW!

3WING/VER"ED

$ISTANCE"ETWEEN#ENTERS

3WING/VER#ROSS3LIDE

#OMPOUND4RAVEL

#ROSS3LIDE4RAVEL

3PINDLE4YPE4HREADED40)

3PINDLE4APER-4

3PINDLE"ORE

4AILSTOCK4APER-4

4AILSTOCK1UILL4RAVEL

7EIGHTLBS

3PECIFICATIONS

$ATE

3ERIAL.UMBER

4OREDUCETHERISKOFSERIOUSINJURYWHENUSINGTHISMACHINE

  2EADANDUNDERSTANDENTIREMANUAL

  !LWAYSWEAR!.3)APPROVEDSAFETYGLASSES!.$FACESHIELD

  !VOIDGETTINGENTANGLEDINROTATINGSPINDLEORWORKPIECETIE

BACKLONGHAIRROLLUPSLEEVESAND$/./4WEARLOOSECLOTHING

GLOVESORJEWELRY

  $ISCONNECTPOWERBEFOREMOUNTINGWORKPIECESETTINGUP

ADJUSTINGORSERVICING

  -AKESUREWORKPIECEISPROPERLYANDSECURELYHELDANDHASSAFE

CLEARANCETHROUGHFULLROTATIONBEFORESTARTINGLATHE

  !LWAYSUSETHEPROPERSPINDLESPEEDFORCHUCKRATINGAND

WORKPIECEMATERIAL

  7HENFIRSTSTARTINGSPINDLEROTATIONWITHANEWWORKPIECESETUP

USESLOWESTSPINDLESPEEDANDSTANDTOSIDEOFSPINDLEAREA

UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

 .EVERTOUCHROTATINGCHUCKORWORKPIECEWITHHANDS

 $/./4REVERSESPINDLEROTATIONWHILESPINDLEISINMOTION

 .EVERLEAVELATHERUNNINGUNATTENDED

 $ONOTOPERATEUNDERINFLUENCEOFDRUGSORALCOHOLORWHEN

EXCESSIVELYTIRED

 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

 0ROPERLYSUPPORTLONGWORKPIECESWITHANAPPROPRIATEREST

 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

%.4!.',%-%.4

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G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

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OILRESISTANTMATERIAL

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FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

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ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

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#OMPOUND4RAVEL

#ROSS3LIDE4RAVEL

3PINDLE4YPE4HREADED40)

3PINDLE4APER-4

3PINDLE"ORE

4AILSTOCK4APER-4

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7EIGHTLBS

3PECIFICATIONS

$ATE

3ERIAL.UMBER

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  2EADANDUNDERSTANDENTIREMANUAL

  !LWAYSWEAR!.3)APPROVEDSAFETYGLASSES!.$FACESHIELD

  !VOIDGETTINGENTANGLEDINROTATINGSPINDLEORWORKPIECETIE

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  $ISCONNECTPOWERBEFOREMOUNTINGWORKPIECESETTINGUP

ADJUSTINGORSERVICING

  -AKESUREWORKPIECEISPROPERLYANDSECURELYHELDANDHASSAFE

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  !LWAYSUSETHEPROPERSPINDLESPEEDFORCHUCKRATINGAND

WORKPIECEMATERIAL

  7HENFIRSTSTARTINGSPINDLEROTATIONWITHANEWWORKPIECESETUP

USESLOWESTSPINDLESPEEDANDSTANDTOSIDEOFSPINDLEAREA

UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

 .EVERTOUCHROTATINGCHUCKORWORKPIECEWITHHANDS

 $/./4REVERSESPINDLEROTATIONWHILESPINDLEISINMOTION

 .EVERLEAVELATHERUNNINGUNATTENDED

 $ONOTOPERATEUNDERINFLUENCEOFDRUGSORALCOHOLORWHEN

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 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

 0ROPERLYSUPPORTLONGWORKPIECESWITHANAPPROPRIATEREST

 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

%.4!.',%-%.4

(!:!2$

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LOOSECLOTHINGJEWELRYOR

GLOVESTOPREVENTGETTING

CAUGHTINMOVINGPARTS

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)-0!#4).*529

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THATISTOOFASTFORTHE

CHUCKORANINSTALLED

WORKPIECECANRESULT

INSERIOUSIMPACT

INJURIESORDEATH5SE

SLOWSPINDLESPEEDS

WITHLARGEORBULKY

WORKPIECES.EVER

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CHUCK

30).$,%30%%$

(!:!2$

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0/7%2

BEFORE

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-!).4%.!.#%

/23%26)#%

G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

OILRESISTANTMATERIAL

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

MODEL G0752

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-OTOR(063INGLE0HASE

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#OMPOUND4RAVEL

#ROSS3LIDE4RAVEL

3PINDLE4YPE4HREADED40)

3PINDLE4APER-4

3PINDLE"ORE

4AILSTOCK4APER-4

4AILSTOCK1UILL4RAVEL

7EIGHTLBS

3PECIFICATIONS

$ATE

3ERIAL.UMBER

4OREDUCETHERISKOFSERIOUSINJURYWHENUSINGTHISMACHINE

  2EADANDUNDERSTANDENTIREMANUAL

  !LWAYSWEAR!.3)APPROVEDSAFETYGLASSES!.$FACESHIELD

  !VOIDGETTINGENTANGLEDINROTATINGSPINDLEORWORKPIECETIE

BACKLONGHAIRROLLUPSLEEVESAND$/./4WEARLOOSECLOTHING

GLOVESORJEWELRY

  $ISCONNECTPOWERBEFOREMOUNTINGWORKPIECESETTINGUP

ADJUSTINGORSERVICING

  -AKESUREWORKPIECEISPROPERLYANDSECURELYHELDANDHASSAFE

CLEARANCETHROUGHFULLROTATIONBEFORESTARTINGLATHE

  !LWAYSUSETHEPROPERSPINDLESPEEDFORCHUCKRATINGAND

WORKPIECEMATERIAL

  7HENFIRSTSTARTINGSPINDLEROTATIONWITHANEWWORKPIECESETUP

USESLOWESTSPINDLESPEEDANDSTANDTOSIDEOFSPINDLEAREA

UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

 .EVERTOUCHROTATINGCHUCKORWORKPIECEWITHHANDS

 $/./4REVERSESPINDLEROTATIONWHILESPINDLEISINMOTION

 .EVERLEAVELATHERUNNINGUNATTENDED

 $ONOTOPERATEUNDERINFLUENCEOFDRUGSORALCOHOLORWHEN

EXCESSIVELYTIRED

 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

 0ROPERLYSUPPORTLONGWORKPIECESWITHANAPPROPRIATEREST

 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

%.4!.',%-%.4

(!:!2$

4IEBACKLONGHAIRROLLUP

LONGSLEEVESANDREMOVE

LOOSECLOTHINGJEWELRYOR

GLOVESTOPREVENTGETTING

CAUGHTINMOVINGPARTS

2EMOVECHUCKKEY

ANDALLADJUSTMENT

TOOLSBEFORESTARTING

LATHE

)-0!#4).*529

(!:!2$

$ISCONNECTPOWER

BEFOREOPENINGTHIS

DOOR3TAYCLEAROF

OUTBOARDSPINDLEWHEN

LATHEISRUNNING

0).#(%.4!.',%-%.4

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THATISTOOFASTFORTHE

CHUCKORANINSTALLED

WORKPIECECANRESULT

INSERIOUSIMPACT

INJURIESORDEATH5SE

SLOWSPINDLESPEEDS

WITHLARGEORBULKY

WORKPIECES.EVER

EXCEED20-RATINGOF

CHUCK

30).$,%30%%$

(!:!2$

$)3#/..%#4

0/7%2

BEFORE

!$*534-%.43

-!).4%.!.#%

/23%26)#%

G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

OILRESISTANTMATERIAL

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

MODEL G0752

6!2)!",%30%%$,!4(%

-OTOR(063INGLE0HASE

&ULL,OAD!MP$RAW!

3WING/VER"ED

$ISTANCE"ETWEEN#ENTERS

3WING/VER#ROSS3LIDE

#OMPOUND4RAVEL

#ROSS3LIDE4RAVEL

3PINDLE4YPE4HREADED40)

3PINDLE4APER-4

3PINDLE"ORE

4AILSTOCK4APER-4

4AILSTOCK1UILL4RAVEL

7EIGHTLBS

3PECIFICATIONS

$ATE

3ERIAL.UMBER

4OREDUCETHERISKOFSERIOUSINJURYWHENUSINGTHISMACHINE

  2EADANDUNDERSTANDENTIREMANUAL

  !LWAYSWEAR!.3)APPROVEDSAFETYGLASSES!.$FACESHIELD

  !VOIDGETTINGENTANGLEDINROTATINGSPINDLEORWORKPIECETIE

BACKLONGHAIRROLLUPSLEEVESAND$/./4WEARLOOSECLOTHING

GLOVESORJEWELRY

  $ISCONNECTPOWERBEFOREMOUNTINGWORKPIECESETTINGUP

ADJUSTINGORSERVICING

  -AKESUREWORKPIECEISPROPERLYANDSECURELYHELDANDHASSAFE

CLEARANCETHROUGHFULLROTATIONBEFORESTARTINGLATHE

  !LWAYSUSETHEPROPERSPINDLESPEEDFORCHUCKRATINGAND

WORKPIECEMATERIAL

  7HENFIRSTSTARTINGSPINDLEROTATIONWITHANEWWORKPIECESETUP

USESLOWESTSPINDLESPEEDANDSTANDTOSIDEOFSPINDLEAREA

UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

 .EVERTOUCHROTATINGCHUCKORWORKPIECEWITHHANDS

 $/./4REVERSESPINDLEROTATIONWHILESPINDLEISINMOTION

 .EVERLEAVELATHERUNNINGUNATTENDED

 $ONOTOPERATEUNDERINFLUENCEOFDRUGSORALCOHOLORWHEN

EXCESSIVELYTIRED

 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

 0ROPERLYSUPPORTLONGWORKPIECESWITHANAPPROPRIATEREST

 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

%.4!.',%-%.4

(!:!2$

4IEBACKLONGHAIRROLLUP

LONGSLEEVESANDREMOVE

LOOSECLOTHINGJEWELRYOR

GLOVESTOPREVENTGETTING

CAUGHTINMOVINGPARTS

2EMOVECHUCKKEY

ANDALLADJUSTMENT

TOOLSBEFORESTARTING

LATHE

)-0!#4).*529

(!:!2$

$ISCONNECTPOWER

BEFOREOPENINGTHIS

DOOR3TAYCLEAROF

OUTBOARDSPINDLEWHEN

LATHEISRUNNING

0).#(%.4!.',%-%.4

(!:!2$

5SINGASPINDLESPEED

THATISTOOFASTFORTHE

CHUCKORANINSTALLED

WORKPIECECANRESULT

INSERIOUSIMPACT

INJURIESORDEATH5SE

SLOWSPINDLESPEEDS

WITHLARGEORBULKY

WORKPIECES.EVER

EXCEED20-RATINGOF

CHUCK

30).$,%30%%$

(!:!2$

$)3#/..%#4

0/7%2

BEFORE

!$*534-%.43

-!).4%.!.#%

/23%26)#%

L100

M160

H250

L800

M1300

H2000

START

SPINDLE SPEED

STOP FWD REV

M H

MOTOR

SPINDLE

G0752

READ and UNDERSTAND

instruction manual to

avoid serious injury. If a

manual is not available,

DO NOT use machine. Go

to www.grizzly.com or

call (800) 523-4777.

EYE/FACE

INJURY HAZARD!

Always wear safety

glasses and face

shield when using

this machine. Change spindle direction

ONLY when spindle rotation

is stopped.

G0752 Machine Labels A

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

oil-resistant material

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

artwork changes are required, contact us immediately at manuals@grizzly.com.

Note: Make the background color of this label

match that of the chart to the left of it.

948

949

950

951

625

REF PART # DESCRIPTION REF PART # DESCRIPTION

625 P0752625 G0752 CONTROL PANEL 948 P0752948 IMPACT INJURY HAZARD LABEL

940 P0752058 MACHINE ID LABEL 949 P0752949 SPINDLE SPEED HAZARD LABEL

941 PLABEL-55A ENTANGLEMENT LABEL 950 PPAINT-11 PUTTY TOUCH-UP PAINT

946 PLABEL-62C DISCONNECT POWER LABEL 951 PPAINT-1 GRIZZLY GREEN TOUCH-UP PAINT

947 P0752068 ENTANTANGLEMENT-GEARS LABEL

G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

OILRESISTANTMATERIAL

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

MODEL G0752

6!2)!",%30%%$,!4(%

-OTOR(063INGLE0HASE

&ULL,OAD!MP$RAW!

3WING/VER"ED

$ISTANCE"ETWEEN#ENTERS

3WING/VER#ROSS3LIDE

#OMPOUND4RAVEL

#ROSS3LIDE4RAVEL

3PINDLE4YPE4HREADED40)

3PINDLE4APER-4

3PINDLE"ORE

4AILSTOCK4APER-4

4AILSTOCK1UILL4RAVEL

7EIGHTLBS

3PECIFICATIONS

$ATE

3ERIAL.UMBER

4OREDUCETHERISKOFSERIOUSINJURYWHENUSINGTHISMACHINE

  2EADANDUNDERSTANDENTIREMANUAL

  !LWAYSWEAR!.3)APPROVEDSAFETYGLASSES!.$FACESHIELD

  !VOIDGETTINGENTANGLEDINROTATINGSPINDLEORWORKPIECETIE

BACKLONGHAIRROLLUPSLEEVESAND$/./4WEARLOOSECLOTHING

GLOVESORJEWELRY

  $ISCONNECTPOWERBEFOREMOUNTINGWORKPIECESETTINGUP

ADJUSTINGORSERVICING

  -AKESUREWORKPIECEISPROPERLYANDSECURELYHELDANDHASSAFE

CLEARANCETHROUGHFULLROTATIONBEFORESTARTINGLATHE

  !LWAYSUSETHEPROPERSPINDLESPEEDFORCHUCKRATINGAND

WORKPIECEMATERIAL

  7HENFIRSTSTARTINGSPINDLEROTATIONWITHANEWWORKPIECESETUP

USESLOWESTSPINDLESPEEDANDSTANDTOSIDEOFSPINDLEAREA

UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

 .EVERTOUCHROTATINGCHUCKORWORKPIECEWITHHANDS

 $/./4REVERSESPINDLEROTATIONWHILESPINDLEISINMOTION

 .EVERLEAVELATHERUNNINGUNATTENDED

 $ONOTOPERATEUNDERINFLUENCEOFDRUGSORALCOHOLORWHEN

EXCESSIVELYTIRED

 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

 0ROPERLYSUPPORTLONGWORKPIECESWITHANAPPROPRIATEREST

 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

%.4!.',%-%.4

(!:!2$

4IEBACKLONGHAIRROLLUP

LONGSLEEVESANDREMOVE

LOOSECLOTHINGJEWELRYOR

GLOVESTOPREVENTGETTING

CAUGHTINMOVINGPARTS

2EMOVECHUCKKEY

ANDALLADJUSTMENT

TOOLSBEFORESTARTING

LATHE

)-0!#4).*529

(!:!2$

$ISCONNECTPOWER

BEFOREOPENINGTHIS

DOOR3TAYCLEAROF

OUTBOARDSPINDLEWHEN

LATHEISRUNNING

0).#(%.4!.',%-%.4

(!:!2$

5SINGASPINDLESPEED

THATISTOOFASTFORTHE

CHUCKORANINSTALLED

WORKPIECECANRESULT

INSERIOUSIMPACT

INJURIESORDEATH5SE

SLOWSPINDLESPEEDS

WITHLARGEORBULKY

WORKPIECES.EVER

EXCEED20-RATINGOF

CHUCK

30).$,%30%%$

(!:!2$

$)3#/..%#4

0/7%2

BEFORE

!$*534-%.43

-!).4%.!.#%

/23%26)#%

G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

OILRESISTANTMATERIAL

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

MODEL G0752

6!2)!",%30%%$,!4(%

-OTOR(063INGLE0HASE

&ULL,OAD!MP$RAW!

3WING/VER"ED

$ISTANCE"ETWEEN#ENTERS

3WING/VER#ROSS3LIDE

#OMPOUND4RAVEL

#ROSS3LIDE4RAVEL

3PINDLE4YPE4HREADED40)

3PINDLE4APER-4

3PINDLE"ORE

4AILSTOCK4APER-4

4AILSTOCK1UILL4RAVEL

7EIGHTLBS

3PECIFICATIONS

$ATE

3ERIAL.UMBER

4OREDUCETHERISKOFSERIOUSINJURYWHENUSINGTHISMACHINE

  2EADANDUNDERSTANDENTIREMANUAL

  !LWAYSWEAR!.3)APPROVEDSAFETYGLASSES!.$FACESHIELD

  !VOIDGETTINGENTANGLEDINROTATINGSPINDLEORWORKPIECETIE

BACKLONGHAIRROLLUPSLEEVESAND$/./4WEARLOOSECLOTHING

GLOVESORJEWELRY

  $ISCONNECTPOWERBEFOREMOUNTINGWORKPIECESETTINGUP

ADJUSTINGORSERVICING

  -AKESUREWORKPIECEISPROPERLYANDSECURELYHELDANDHASSAFE

CLEARANCETHROUGHFULLROTATIONBEFORESTARTINGLATHE

  !LWAYSUSETHEPROPERSPINDLESPEEDFORCHUCKRATINGAND

WORKPIECEMATERIAL

  7HENFIRSTSTARTINGSPINDLEROTATIONWITHANEWWORKPIECESETUP

USESLOWESTSPINDLESPEEDANDSTANDTOSIDEOFSPINDLEAREA

UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

 .EVERTOUCHROTATINGCHUCKORWORKPIECEWITHHANDS

 $/./4REVERSESPINDLEROTATIONWHILESPINDLEISINMOTION

 .EVERLEAVELATHERUNNINGUNATTENDED

 $ONOTOPERATEUNDERINFLUENCEOFDRUGSORALCOHOLORWHEN

EXCESSIVELYTIRED

 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

 0ROPERLYSUPPORTLONGWORKPIECESWITHANAPPROPRIATEREST

 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

%.4!.',%-%.4

(!:!2$

4IEBACKLONGHAIRROLLUP

LONGSLEEVESANDREMOVE

LOOSECLOTHINGJEWELRYOR

GLOVESTOPREVENTGETTING

CAUGHTINMOVINGPARTS

2EMOVECHUCKKEY

ANDALLADJUSTMENT

TOOLSBEFORESTARTING

LATHE

)-0!#4).*529

(!:!2$

$ISCONNECTPOWER

BEFOREOPENINGTHIS

DOOR3TAYCLEAROF

OUTBOARDSPINDLEWHEN

LATHEISRUNNING

0).#(%.4!.',%-%.4

(!:!2$

5SINGASPINDLESPEED

THATISTOOFASTFORTHE

CHUCKORANINSTALLED

WORKPIECECANRESULT

INSERIOUSIMPACT

INJURIESORDEATH5SE

SLOWSPINDLESPEEDS

WITHLARGEORBULKY

WORKPIECES.EVER

EXCEED20-RATINGOF

CHUCK

30).$,%30%%$

(!:!2$

$)3#/..%#4

0/7%2

BEFORE

!$*534-%.43

-!).4%.!.#%

/23%26)#%

G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

OILRESISTANTMATERIAL

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

MODEL G0752

6!2)!",%30%%$,!4(%

-OTOR(063INGLE0HASE

&ULL,OAD!MP$RAW!

3WING/VER"ED

$ISTANCE"ETWEEN#ENTERS

3WING/VER#ROSS3LIDE

#OMPOUND4RAVEL

#ROSS3LIDE4RAVEL

3PINDLE4YPE4HREADED40)

3PINDLE4APER-4

3PINDLE"ORE

4AILSTOCK4APER-4

4AILSTOCK1UILL4RAVEL

7EIGHTLBS

3PECIFICATIONS

$ATE

3ERIAL.UMBER

4OREDUCETHERISKOFSERIOUSINJURYWHENUSINGTHISMACHINE

  2EADANDUNDERSTANDENTIREMANUAL

  !LWAYSWEAR!.3)APPROVEDSAFETYGLASSES!.$FACESHIELD

  !VOIDGETTINGENTANGLEDINROTATINGSPINDLEORWORKPIECETIE

BACKLONGHAIRROLLUPSLEEVESAND$/./4WEARLOOSECLOTHING

GLOVESORJEWELRY

  $ISCONNECTPOWERBEFOREMOUNTINGWORKPIECESETTINGUP

ADJUSTINGORSERVICING

  -AKESUREWORKPIECEISPROPERLYANDSECURELYHELDANDHASSAFE

CLEARANCETHROUGHFULLROTATIONBEFORESTARTINGLATHE

  !LWAYSUSETHEPROPERSPINDLESPEEDFORCHUCKRATINGAND

WORKPIECEMATERIAL

  7HENFIRSTSTARTINGSPINDLEROTATIONWITHANEWWORKPIECESETUP

USESLOWESTSPINDLESPEEDANDSTANDTOSIDEOFSPINDLEAREA

UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

 .EVERTOUCHROTATINGCHUCKORWORKPIECEWITHHANDS

 $/./4REVERSESPINDLEROTATIONWHILESPINDLEISINMOTION

 .EVERLEAVELATHERUNNINGUNATTENDED

 $ONOTOPERATEUNDERINFLUENCEOFDRUGSORALCOHOLORWHEN

EXCESSIVELYTIRED

 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

 0ROPERLYSUPPORTLONGWORKPIECESWITHANAPPROPRIATEREST

 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

%.4!.',%-%.4

(!:!2$

4IEBACKLONGHAIRROLLUP

LONGSLEEVESANDREMOVE

LOOSECLOTHINGJEWELRYOR

GLOVESTOPREVENTGETTING

CAUGHTINMOVINGPARTS

2EMOVECHUCKKEY

ANDALLADJUSTMENT

TOOLSBEFORESTARTING

LATHE

)-0!#4).*529

(!:!2$

$ISCONNECTPOWER

BEFOREOPENINGTHIS

DOOR3TAYCLEAROF

OUTBOARDSPINDLEWHEN

LATHEISRUNNING

0).#(%.4!.',%-%.4

(!:!2$

5SINGASPINDLESPEED

THATISTOOFASTFORTHE

CHUCKORANINSTALLED

WORKPIECECANRESULT

INSERIOUSIMPACT

INJURIESORDEATH5SE

SLOWSPINDLESPEEDS

WITHLARGEORBULKY

WORKPIECES.EVER

EXCEED20-RATINGOF

CHUCK

30).$,%30%%$

(!:!2$

$)3#/..%#4

0/7%2

BEFORE

!$*534-%.43

-!).4%.!.#%

/23%26)#%

G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

OILRESISTANTMATERIAL

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

MODEL G0752

6!2)!",%30%%$,!4(%

-OTOR(063INGLE0HASE

&ULL,OAD!MP$RAW!

3WING/VER"ED

$ISTANCE"ETWEEN#ENTERS

3WING/VER#ROSS3LIDE

#OMPOUND4RAVEL

#ROSS3LIDE4RAVEL

3PINDLE4YPE4HREADED40)

3PINDLE4APER-4

3PINDLE"ORE

4AILSTOCK4APER-4

4AILSTOCK1UILL4RAVEL

7EIGHTLBS

3PECIFICATIONS

$ATE

3ERIAL.UMBER

4OREDUCETHERISKOFSERIOUSINJURYWHENUSINGTHISMACHINE

  2EADANDUNDERSTANDENTIREMANUAL

  !LWAYSWEAR!.3)APPROVEDSAFETYGLASSES!.$FACESHIELD

  !VOIDGETTINGENTANGLEDINROTATINGSPINDLEORWORKPIECETIE

BACKLONGHAIRROLLUPSLEEVESAND$/./4WEARLOOSECLOTHING

GLOVESORJEWELRY

  $ISCONNECTPOWERBEFOREMOUNTINGWORKPIECESETTINGUP

ADJUSTINGORSERVICING

  -AKESUREWORKPIECEISPROPERLYANDSECURELYHELDANDHASSAFE

CLEARANCETHROUGHFULLROTATIONBEFORESTARTINGLATHE

  !LWAYSUSETHEPROPERSPINDLESPEEDFORCHUCKRATINGAND

WORKPIECEMATERIAL

  7HENFIRSTSTARTINGSPINDLEROTATIONWITHANEWWORKPIECESETUP

USESLOWESTSPINDLESPEEDANDSTANDTOSIDEOFSPINDLEAREA

UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

 .EVERTOUCHROTATINGCHUCKORWORKPIECEWITHHANDS

 $/./4REVERSESPINDLEROTATIONWHILESPINDLEISINMOTION

 .EVERLEAVELATHERUNNINGUNATTENDED

 $ONOTOPERATEUNDERINFLUENCEOFDRUGSORALCOHOLORWHEN

EXCESSIVELYTIRED

 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

 0ROPERLYSUPPORTLONGWORKPIECESWITHANAPPROPRIATEREST

 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

%.4!.',%-%.4

(!:!2$

4IEBACKLONGHAIRROLLUP

LONGSLEEVESANDREMOVE

LOOSECLOTHINGJEWELRYOR

GLOVESTOPREVENTGETTING

CAUGHTINMOVINGPARTS

2EMOVECHUCKKEY

ANDALLADJUSTMENT

TOOLSBEFORESTARTING

LATHE

)-0!#4).*529

(!:!2$

$ISCONNECTPOWER

BEFOREOPENINGTHIS

DOOR3TAYCLEAROF

OUTBOARDSPINDLEWHEN

LATHEISRUNNING

0).#(%.4!.',%-%.4

(!:!2$

5SINGASPINDLESPEED

THATISTOOFASTFORTHE

CHUCKORANINSTALLED

WORKPIECECANRESULT

INSERIOUSIMPACT

INJURIESORDEATH5SE

SLOWSPINDLESPEEDS

WITHLARGEORBULKY

WORKPIECES.EVER

EXCEED20-RATINGOF

CHUCK

30).$,%30%%$

(!:!2$

$)3#/..%#4

0/7%2

BEFORE

!$*534-%.43

-!).4%.!.#%

/23%26)#%

G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

OILRESISTANTMATERIAL

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

MODEL G0752

6!2)!",%30%%$,!4(%

-OTOR(063INGLE0HASE

&ULL,OAD!MP$RAW!

3WING/VER"ED

$ISTANCE"ETWEEN#ENTERS

3WING/VER#ROSS3LIDE

#OMPOUND4RAVEL

#ROSS3LIDE4RAVEL

3PINDLE4YPE4HREADED40)

3PINDLE4APER-4

3PINDLE"ORE

4AILSTOCK4APER-4

4AILSTOCK1UILL4RAVEL

7EIGHTLBS

3PECIFICATIONS

$ATE

3ERIAL.UMBER

4OREDUCETHERISKOFSERIOUSINJURYWHENUSINGTHISMACHINE

  2EADANDUNDERSTANDENTIREMANUAL

  !LWAYSWEAR!.3)APPROVEDSAFETYGLASSES!.$FACESHIELD

  !VOIDGETTINGENTANGLEDINROTATINGSPINDLEORWORKPIECETIE

BACKLONGHAIRROLLUPSLEEVESAND$/./4WEARLOOSECLOTHING

GLOVESORJEWELRY

  $ISCONNECTPOWERBEFOREMOUNTINGWORKPIECESETTINGUP

ADJUSTINGORSERVICING

  -AKESUREWORKPIECEISPROPERLYANDSECURELYHELDANDHASSAFE

CLEARANCETHROUGHFULLROTATIONBEFORESTARTINGLATHE

  !LWAYSUSETHEPROPERSPINDLESPEEDFORCHUCKRATINGAND

WORKPIECEMATERIAL

  7HENFIRSTSTARTINGSPINDLEROTATIONWITHANEWWORKPIECESETUP

USESLOWESTSPINDLESPEEDANDSTANDTOSIDEOFSPINDLEAREA

UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

 .EVERTOUCHROTATINGCHUCKORWORKPIECEWITHHANDS

 $/./4REVERSESPINDLEROTATIONWHILESPINDLEISINMOTION

 .EVERLEAVELATHERUNNINGUNATTENDED

 $ONOTOPERATEUNDERINFLUENCEOFDRUGSORALCOHOLORWHEN

EXCESSIVELYTIRED

 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

 0ROPERLYSUPPORTLONGWORKPIECESWITHANAPPROPRIATEREST

 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

%.4!.',%-%.4

(!:!2$

4IEBACKLONGHAIRROLLUP

LONGSLEEVESANDREMOVE

LOOSECLOTHINGJEWELRYOR

GLOVESTOPREVENTGETTING

CAUGHTINMOVINGPARTS

2EMOVECHUCKKEY

ANDALLADJUSTMENT

TOOLSBEFORESTARTING

LATHE

)-0!#4).*529

(!:!2$

$ISCONNECTPOWER

BEFOREOPENINGTHIS

DOOR3TAYCLEAROF

OUTBOARDSPINDLEWHEN

LATHEISRUNNING

0).#(%.4!.',%-%.4

(!:!2$

5SINGASPINDLESPEED

THATISTOOFASTFORTHE

CHUCKORANINSTALLED

WORKPIECECANRESULT

INSERIOUSIMPACT

INJURIESORDEATH5SE

SLOWSPINDLESPEEDS

WITHLARGEORBULKY

WORKPIECES.EVER

EXCEED20-RATINGOF

CHUCK

30).$,%30%%$

(!:!2$

$)3#/..%#4

0/7%2

BEFORE

!$*534-%.43

-!).4%.!.#%

/23%26)#%

G0752 Machine Labels B

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

OILRESISTANTMATERIAL

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FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

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ARTWORKCHANGESAREREQUIREDCONTACTUSIMMEDIATELYATmanuals@grizzly.com

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WORKPIECEMATERIAL

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UNTILYOUVERIFYTHATWORKPIECESAFELYROTATES

  +EEPALLGUARDSANDCOVERSINPLACEDURINGOPERATION

  2EMOVECHUCKKEYANDALLADJUSTMENTTOOLSBEFORESTARTING

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 #HANGECOOLANTREGULARLYANDAVOIDCONTACTWITHSKIN

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 0REVENTUNAUTHORIZEDUSEBYCHILDRENORUNTRAINEDUSERS

RESTRICTACCESSORDISABLEMACHINEWHENUNATTENDED

Manufactured for Grizzly in China

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVELS BEFORE USING!

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L100

M160

H250

L800

M1300

H2000

START

SPINDLE SPEED

STOP FWD REV

M H

MOTOR

SPINDLE

G0752

READ and UNDERSTAND

instruction manual to

avoid serious injury. If a

manual is not available,

DO NOT use machine. Go

to www.grizzly.com or

call (800) 523-4777.

EYE/FACE

INJURY HAZARD!

Always wear safety

glasses and face

shield when using

this machine. Change spindle direction

ONLY when spindle rotation

is stopped.

G0752 Machine Labels A

(11/06/12)

s,ABELISACTUALSIZE

s,ABELMUSTBEMADEOF

oil-resistant material

8DENG><=I<G>OOAN>C9JHIG>6A!>C8#

FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL! 'RIZZLYWILLNOTACCEPTLABELSCHANGEDWITHOUTAPPROVAL)F

artwork changes are required, contact us immediately at manuals@grizzly.com.

Note: Make the background color of this label

match that of the chart to the left of it.

Model G0602/G0752 (Mfg. Since 11/12) -89-

SECTION 10: APPENDIX

machine

G0602 Charts

G0752 Charts

CUT ALONG DOTTED LINE

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

WARRANTY CARD

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop

better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?

____ Advertisement ____ Friend ____ Catalog

____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

3. What is your annual household income?

____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000

____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

4. What is your age group?

____ 20-29 ____ 30-39 ____ 40-49

____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker?

____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years

6. How many of your machines or tools are Grizzly?

____ 0-2 ____ 3-5 ____ 6-9 ____ 10+

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area?

Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

____ Cabinetmaker & FDM

____ Family Handyman

____ Hand Loader

____ Handy

____ Home Shop Machinist

____ Journal of Light Cont.

____ Live Steam

____ Model Airplane News

____ Old House Journal

____ Popular Mechanics

____ Popular Science

____ Popular Woodworking

____ Precision Shooter

____ Projects in Metal

____ RC Modeler

____ Rie

____ Shop Notes

____ Shotgun News

____ Today’s Homeowner

____ Wood

____ Wooden Boat

____ Woodshop News

____ Woodsmith

____ Woodwork

____ Woodworker West

____ Woodworker’s Journal

____ Other:

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

Place

Stamp

Here

Name_______________________________

Street_______________________________

City______________State______Zip______

Send a Grizzly Catalog to a friend:

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. Proof of purchase must accompany the

merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

WARRANTY AND RETURNS

Grizzly G0602 User Manual To The A1b628d1 Ddae 452d B983 Eed175bae992

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