Grizzly G0602 User Manual To The A1b628d1 Ddae 452d B983 Eed175bae992
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MODEL G0602/G0752 10" X 22" BENCHTOP LATHE OWNER'S MANUAL (For models manufactured since 11/12) G0602 Shown COPYRIGHT © MARCH, 2013 BY GRIZZLY INDUSTRIAL, INC. REVISED MARCH, 2015 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL15556 PRINTED IN CHINA This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • • • Lead from lead-based paints. Crystalline silica from bricks, cement and other masonry products. Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Table of Contents INTRODUCTION................................................ 3 Machine Description....................................... 3 Contact Info.................................................... 3 Manual Accuracy............................................ 3 Model G0602 Identification............................. 4 Model G0752 Identification............................. 5 Controls & Components.................................. 6 Model G0602 Control Panel................................ 6 Model G0752 Control Panel................................ 6 Quick Change Gearbox....................................... 6 Carriage............................................................... 7 Tailstock............................................................... 7 Change Gears, Pulleys, V-Belt............................ 7 Machine Data Sheet....................................... 8 SECTION 1: SAFETY...................................... 10 Safety Instructions for Machinery................. 10 Additional Safety for Metal Lathes................ 12 Glossary of Terms........................................ 13 SECTION 2: POWER SUPPLY....................... 14 Availability.......................................................... 14 Full-Load Current Rating................................... 14 Circuit Requirements......................................... 14 Grounding & Plug Requirements....................... 15 Extension Cords................................................. 15 SECTION 3: SETUP........................................ 16 Unpacking..................................................... 16 Needed for Setup.......................................... 16 Inventory....................................................... 17 Cleanup......................................................... 18 Site Considerations....................................... 19 Lifting & Placing............................................ 20 Leveling & Mounting..................................... 21 Leveling.............................................................. 21 Mounting............................................................ 21 Assembly...................................................... 22 Lubricating Lathe.......................................... 22 Power Connection........................................ 22 Connecting Power.............................................. 22 Disconnecting Power......................................... 22 Test Run....................................................... 22 Spindle Break-In........................................... 24 Recommended Adjustments......................... 24 SECTION 4: OPERATIONS............................ 25 Operation Overview...................................... 25 Chuck & Faceplate Mounting....................... 26 Installation & Removal Devices.................... 26 Chuck Installation......................................... 27 Chuck Removal............................................ 28 Changing Jaw Set......................................... 28 Scroll Chuck Clamping................................. 29 4-Jaw Chuck................................................. 30 Faceplate...................................................... 31 Tailstock........................................................ 32 Positioning Tailstock.......................................... 32 Using Quill.......................................................... 32 Installing Tooling................................................ 32 Removing Tooling.............................................. 33 Offsetting Tailstock............................................ 33 Aligning Tailstock to Spindle Centerline............ 34 Centers......................................................... 36 Dead Centers..................................................... 36 Live Centers....................................................... 36 Mounting Dead Center in Spindle...................... 36 Removing Center from Spindle.......................... 37 Mounting Center in Tailstock............................. 37 Removing Center from Tailstock....................... 37 Mounting Workpiece Between Centers............. 38 Steady Rest.................................................. 38 Follow Rest................................................... 39 Carriage & Slide Locks................................. 39 Compound Rest............................................ 39 Four-Way Tool Post...................................... 40 Installing Tool..................................................... 40 Aligning Cutting Tool with Spindle Centerline.... 40 Manual Feed................................................. 41 Spindle Speed.............................................. 42 Determining Spindle Speed............................... 42 Setting Spindle Speed....................................... 42 G0602 Configuration Examples......................... 42 G0752 Configuration Example........................... 43 Power Feed.................................................. 44 Setting Power Feed Rate................................... 45 Threading...................................................... 46 Headstock Threading Controls.......................... 46 Apron Threading Controls.................................. 47 Thread Dial Chart.............................................. 47 SECTION 5: ACCESSORIES.......................... 49 SECTION 6: MAINTENANCE.......................... 51 Schedule....................................................... 51 Ongoing............................................................. 51 Daily, Before Operations.................................... 51 Daily, After Operations....................................... 51 Annually............................................................. 51 Cleaning/Protecting....................................... 51 Lubrication.................................................... 52 Quick-Change Gearbox..................................... 52 Ball Oilers........................................................... 53 Leadscrew & Carriage Rack.............................. 54 Bedways............................................................ 54 Compound Slide................................................ 54 Change Gears.................................................... 55 Machine Storage........................................... 56 SECTION 7: SERVICE.................................... 57 Troubleshooting............................................ 57 Operation........................................................... 58 Backlash Adjustment.................................... 60 Compound Rest................................................. 60 Cross Slide......................................................... 60 Gib Adjustment............................................. 61 Half Nut Adjustment...................................... 62 Leadscrew Shear Pin Replacement............. 62 V-Belt Tension & Replacement.................... 63 Tensioning V-Belt............................................... 63 Replacing V-Belt................................................ 64 Timing Belt Tension & Replacement............ 65 Tensioning Timing Belt...................................... 65 Replacing Timing Belt........................................ 65 SECTION 8: WIRING....................................... 66 Wiring Safety Instructions............................. 66 G0602 Wiring Diagram................................. 67 G0602 Electrical Components...................... 68 G0752 Wiring Box Diagram.......................... 69 G0752 Wiring Box Components................... 70 G0752 Control Panel Wiring Diagram.......... 71 G0752 Control Panel Components............... 72 G0752 Motor Wiring Diagram....................... 73 SECTION 9: PARTS........................................ 74 Spindle & Drive Belt...................................... 74 Apron............................................................ 76 Tool Post & Compound Rest........................ 77 Tailstock........................................................ 78 Bed & Leadscrew.......................................... 79 Steady Rest & Follow Rest........................... 80 G0602 Motor & Electrical.............................. 81 G0752 Motor & Electrical.............................. 82 Change Gears.............................................. 83 Gearbox........................................................ 84 Cross Slide & Carriage................................. 86 SECTION 10: APPENDIX................................ 89 G0602 Charts............................................... 89 G0752 Charts............................................... 90 WARRANTY AND RETURNS......................... 93 INTRODUCTION Machine Description Manual Accuracy The metal lathe is used to remove material from a rotating workpiece, which is held in place on the spindle with a chuck or faceplate. The cutting tool is mounted on the carriage or tailstock and moved against the spinning workpiece to perform the cut. We are proud to provide a high-quality owner’s manual with your new machine! Typical metal lathe cutting operations include facing, turning, parting, drilling, reaming, grooving, knurling, and threading. There are a wide variety of tools and workpiece holding devices available for each of these operations. Models G0602 and G0752 both require setting gearbox dial positions and positioning V-belts to select the spindle speed. However, the Model G0752 features an electronic variable-speed control and digital RPM display that make it possible to select speeds within the selected range while the machine is running. Contact Info We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster. Grizzly Technical Support 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Email: techsupport@grizzly.com We made every effort to be exact with the instructions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but our policy of continuous improvement also means that sometimes the machine you receive will be slightly different than what is shown in the manual. If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure, check our website for an updated version. We post current manuals and manual updates for free on our website at www.grizzly.com. Alternatively, you can call our Technical Support for help. Before calling, please write down the Manufacture Date and Serial Number stamped into the machine ID label (see below). This information helps us determine if updated documentation is available for your machine. Manufacture Date Serial Number We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback. Grizzly Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com Model G0602/G0752 (Mfg. Since 11/12) -3- Model G0602 Identification C D E F G H B I J A K L U T S R Q P O N M Figure 1. G0602 identification. A. B. C. D. E. F. G. H. I. J. K. Emergency Stop Button Spindle Direction Switch ON Button 3-Jaw Chuck Steady Rest 4-Way Tool Post Follow Rest Compound Rest Handwheel MT#3 Dead Center Tailstock Back Splash Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual. -4- L. M. N. O. P. Q. R. S. T. U. Chip Tray Thread Dial Half Nut Lever Cross Slide Handwheel Carriage Handwheel Leadscrew Alpha Gearbox Dial Gearbox Oil Level Sight Glass Numeric Gearbox Dial Change Gear and Belt Safety Cover Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this machine until you have understood this entire manual and received proper training. Model G0602/G0752 (Mfg. Since 11/12) Model G0752 Identification G D C E H F I L J K B N M A X W V U T S P R O Q Figure 2. G0752 identification. A. B. C. D. E. F. G. H. I. J. K. L. Emergency Stop Button ON Button OFF Button Spindle Speed RPM Display Spindle Speed Dial Spindle Direction Switch 3-Jaw Chuck Steady Rest 4-Way Tool Post Follow Rest Compound Rest Handwheel MT#3 Dead Center Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual. Model G0602/G0752 (Mfg. Since 11/12) M. N. O. P. Q. R. S. T. U. V. W. X. Tailstock Back Splash Chip Tray Thread Dial Half Nut Lever Cross Slide Handwheel Carriage Handwheel Leadscrew Alpha Gearbox Dial Gearbox Oil Level Sight Glass Numeric Gearbox Dial Change Gear and Belt Safety Cover Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this machine until you have understood this entire manual and received proper training. -5- Controls & Components Refer to Figures 3–8 and the following descriptions to become familiar with the basic controls of this lathe. D. OFF Button: Stops spindle rotation. E. Spindle Speed RPM Display: Shows a digital readout of the spindle speed. F. Spindle Speed Dial: Controls the variable spindle speed. Quick Change Gearbox Model G0602 Control Panel B A C G H Figure 5. Gearbox dials. Figure 3. Model G0602 control panel. Model G0752 Control Panel E F A B C G. Numeric Gearbox Dial: Controls the leadscrew for threading and feeding operations. To make a selection, rotate the dial to the corresponding number displayed on the threading or feed charts. H. Alpha Gearbox Dial: Controls the leadscrew for threading and feeding operations. To make a selection, rotate the dial to the corresponding letter displayed on the threading or feed charts. D Figure 4. Model G0752 control panel. A. Emergency STOP Button: Cuts power to the motor and control panel when pressed. Remains depressed until reset by twisting clockwise. B. Spindle Switch: Starts, stops, and reverses spindle rotation. C. ON Button: Enables spindle rotation. -6- Model G0602/G0752 (Mfg. Since 11/12) Carriage Tailstock I R Q J S T K L U V Figure 7. Tailstock controls. P O N M Figure 6. Carriage controls. I. J. 4-Way Tool Post: Holds up to four cutting tools at once that can be individually indexed to the workpiece. Compound Rest Handwheel: Moves the tool toward and away from the workpiece at the preset angle of the compound rest. K. Carriage Lock: Secures the carriage for greater rigidity when it should not move. L. Thread Dial: Indicates when to engage the half nut during threading operations. T. Tailstock Quill Handwheel: Controls the movement of the quill. U. Offset Scale: Indicates the relative distance of tailstock offset from the spindle centerline. V. Tailstock Offset Set Screw (1 of 2): Adjusts the tailstock offset left or right from the spindle centerline. Change Gears, Pulleys, V-Belt W. Change Gears: The configuration of the change gears for power feed, inch, and metric threading controls the leadscrew speed. X. Pulleys: The position of the V-belt on the pulleys controls the spindle speed. M. Half Nut Lever: Engages/disengages half nut for power feed and threading operations. Y. N. Thread Chart: Indicates which thread dial mark to use when engaging the half nut for specific inch thread pitches. V-Belt: Transfers power from the motor pulley to the spindle pulley. Model G0602 uses two V-belts. Model G0752 uses one V-belt. Z. Timing-Belt: (G0602) Transfers power from the motor to the secondary drive pulley. O. Cross Slide Handwheel: Moves the cross slide toward and away from the workpiece. P. Carriage Handwheel: Moves the carriage along the bedway. Q. Tailstock Quill: Moves a tool or center mounted in the tailstock toward or away from the workpiece. R. Tailstock Quill Lock Lever: Secures the quill position. S. Tailstock Lock Nut: Secures the tailstock to the bedway. Model G0602/G0752 (Mfg. Since 11/12) W Z X Y Figure 8. Change gears and pulleys (Model G0602 shown). -7- MODEL G0602, G0752 10" x 22" Bench Top Metal Lathe Model Number G0602 G0752 Product Dimensions Weight Width/Depth/Height 330 lbs. 46" x 22" x 16 ⁄8" 50 1⁄2" x 22" x 16 5⁄8" 5 Foot Print (Width/Depth) 471⁄2" x 121⁄2" Shipping Dimensions Type Wood Crate Content Weight Machine 432 lbs. 453 lbs. Width /Depth/Height 55" x 23" x 22" Electrical Power Requirement Minimum Circuit Size 110V, Single-Phase, 60 Hz 20A Switch 15A Forward & Reverse Button Switches Cord Length Cord Gauge 5 ft. 16 AWG 16 AWG Plug Included Yes Included Plug Type NEMA 5-15 Main Motor Type Horsepower TEFC Capacitor-Start Induction TEFC Induction 1 HP 1 HP Phase Single-Phase 3-Phase Amps 13.6A 12A Speed Power Transfer Bearings 1725 RPM Cogged Belt Drive Shielded & Permanently Sealed Operation Information Swing Over Bed 95⁄8" Distance Between Centers 22 in. Swing Over Cross Slide 61⁄8 in. Swing Over Saddle 61⁄8 in. Maximum Tool Bit Size Compound Travel ⁄2 in. 1 31⁄2 Carriage Travel 181⁄2 in. Cross Slide Travel 61⁄2 in. -8- Model G0602/G0752 (Mfg. Since 11/12) Model Number G0602 G0752 Headstock Information Spindle Bore 1" Spindle Size 13⁄4" Spindle Taper MT#4 Spindle Threads 8 TPI Number of Spindle Speeds Range of Spindle Speeds Spindle Type Spindle Bearings 6 Variable 150 – 2400 RPM 100 – 800, 160 – 1300, 250 – 2000 RPM Threaded Tapered Roller Tailstock Information Tailstock Quill Travel 21⁄2" Tailstock Taper MT#3 Tailstock Barrel Diameter 1.25" Threading Information Number of Longitudinal Feeds Range of Longitudinal Feeds 9 0.0025 – 0.0140 in./rev. Number of Inch Threads Range of Inch Threads 33 8 – 72 TPI Number of Metric Threads Range of Metric Threads 26 0.25 – 3.50 mm Dimensions Bed Width 61⁄8 in. ⁄4 in. Leadscrew Diameter Leadscrew TPI 3 12 TPI Leadscrew Length 34" Steady Rest Capacity 1 ⁄4"– 2" Follow Rest Capacity 1 ⁄4"– 2" Faceplate Size 8 in. Construction Base Cast Iron Headstock Cast Iron Headstock Gears Bed Steel Hardened and Precision-Ground Cast Iron Stand Cast Iron Paint Epoxy Other Country of Origin Warranty Serial Number Location Approximate Assembly & Setup Time Model G0602/G0752 (Mfg. Since 11/12) China 1 Year ID Label on Headstock 1 Hour -9- SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine. TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof! DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury. MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. -10- ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment. DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components. EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses. Model G0602/G0752 (Mfg. Since 11/12) WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control. HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk. HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss. REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting! USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death! AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury. CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction. GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly. Model G0602/G0752 (Mfg. Since 11/12) FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed. NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted. STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked. USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury. UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended. MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death. CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine. MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations. EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663. -11- Additional Safety for Metal Lathes SPEED RATES. Operating the lathe at the wrong speed can cause nearby parts to break or the workpiece to come loose, which will result in dangerous projectiles that could cause severe impact injuries. Large or non-concentric workpieces must be turned at slow speeds. Always use the appropriate feed and speed rates. CHUCK KEY SAFETY. A chuck key left in the chuck can become a deadly projectile when the spindle is started. Always remove the chuck key after using it. Develop a habit of not taking your hand off of a chuck key unless it is away from the machine. SAFE CLEARANCES. Workpieces that crash into other components on the lathe may throw dangerous projectiles in all directions, leading to impact injury and damaged equipment. Before starting the spindle, make sure the workpiece has adequate clearance by hand-rotating it through its entire range of motion. Also, check the tool and tool post clearance, chuck clearance, and saddle clearance. LONG STOCK SAFETY. Long stock can whip violently if not properly supported, causing serious impact injury and damage to the lathe. Reduce this risk by supporting any stock that extends from the chuck/headstock more than three times its own diameter. Always turn long stock at slow speeds. CRASHES. Aggressively driving the cutting tool or other lathe components into the chuck may cause an explosion of metal fragments, which can result in severe impact injuries and major damage to the lathe. Reduce this risk by releasing automatic feeds after use, not leaving lathe unattended, and checking clearances before starting the lathe. Make sure no part of the tool, tool holder, compound rest, cross slide, or carriage will contact the chuck during operation. -12- SECURING WORKPIECE. An improperly secured workpiece can fly off the lathe spindle with deadly force, which can result in a severe impact injury. Make sure the workpiece is properly secured in the chuck or faceplate before starting the lathe. CHUCKS. Chucks are very heavy and difficult to grasp, which can lead to crushed fingers or hands if mishandled. Get assistance when handling chucks to reduce this risk. Protect your hands and the precision-ground ways by using a chuck cradle or piece of plywood over the ways of the lathe when servicing chucks. Use lifting devices when necessary. CLEARING CHIPS. Metal chips can easily cut bare skin—even through a piece of cloth. Avoid clearing chips by hand or with a rag. Use a brush or vacuum to clear metal chips. STOPPING SPINDLE BY HAND. Stopping the spindle by putting your hand on the workpiece or chuck creates an extreme risk of entanglement, impact, crushing, friction, or cutting hazards. Never attempt to slow or stop the lathe spindle with your hand. Allow the spindle to come to a stop on its own or use the brake. TOOL SELECTION. Cutting with an incorrect or dull tool increases the risk of accidental injury due to the extra force required for the operation, which increases the risk of breaking or dislodging components that can cause small shards of metal to become dangerous projectiles. Always select the right cutter for the job and make sure it is sharp. A correct, sharp tool decreases strain and provides a better finish. Model G0602/G0752 (Mfg. Since 11/12) Glossary of Terms The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this lathe and metalworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: A machine shaft that supports a cutting tool. Backlash: Wear in a screw or gear mechanism that may result in slippage, vibration, and loss of tolerance. Carriage: A main housing that consists of the apron and the saddle. Cross Slide: A fixture attached to the lathe carriage that holds the compound rest and can be moved in and out. Compound Rest: A fixture attached to the cross slide that holds the tool holder and can be moved in and out. Cutting Speed: The distance a point on a cutter moves in one minute, expressed in meters or feet per minute. Dial Indicator: An instrument used in setup and inspection work that shows on a dial the amount of error in size or alignment of a part. Facing: In lathe work, cutting across the end of a workpiece, usually to machine a flat surface. Feed: The movement of a cutting tool into a workpiece. Lathe Center: A lathe accessory with a 60° point which is inserted into the headstock or tailstock of the lathe and is used to support the workpiece. Leadscrew: Lathe—The long screw that is driven by the change gears and supplies power to the carriage. Saddle: The upper portion of carriage that rides on the lathe ways and supports the cross feed and the follow rest. Spindle: The revolving shaft that holds and drives the workpiece or cutting tool. Tailstock: A moveable fixture opposite of the headstock on a lathe that has a spindle used to support one end of a workpiece and for holding tools. Tool Post: The part of the compound rest that holds the tool holder. Turret: Lathe—A machine fixture that holds multiple tools and can be revolved and indexed to position. Ways: The precision machined and flat tracks on a lathe on which the carriage and tailstock slide. Fixture: A device that securely holds the workpiece in place during cutting operation as opposed to a jig which is used to hold and guide a workpiece through an operation. Gib: A tapered wedge located along a sliding member to take up wear or to ensure a proper fit. Headstock: The major lathe component that houses the spindle and motor drive system to turn the workpiece. Model G0602/G0752 (Mfg. Since 11/12) -13- SECTION 2: POWER SUPPLY Availability Circuit Requirements Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards. This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements: Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power supply. Full-Load Current Rating The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations. G0602 Full-Load Rating............................13.6A G0752 Full-Load Rating...............................12A The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating. Nominal Voltage................................ 110V/120V Cycle...........................................................60 Hz Phase............................................ Single-Phase Minimum Circuit Size (G0602)........... 20 Amps Minimum Circuit Size (G0752)........... 15 Amps A power supply circuit includes all electrical equipment between the main breaker box or fuse panel in your building and the incoming power connections inside the machine. This circuit must be safely sized to handle the full-load current that may be drawn from the machine for an extended period of time. For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area. Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation. If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section. -14- Model G0602/G0752 (Mfg. Since 11/12) Grounding & Plug Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. GROUNDED 5-15 RECEPTACLE Grounding Prong 5-15 PLUG Neutral Hot Figure 9. Included 5-15 plug and receptacle. Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal. Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one. Extension Cords We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes). Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements: Minimum Gauge Size............................14 AWG Maximum Length (Shorter is Better).......50 ft. SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. Model G0602/G0752 (Mfg. Since 11/12) -15- SECTION 3: SETUP Unpacking Needed for Setup Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately at (570) 546-9663 for advice. The following are needed to complete the setup process, but are not included with your machine. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condition of your shipment, inventory the contents. Description Qty • Additional People........................................ 1 • Safety Glasses................ 1 For Each Person • Cleaner/Degreaser (Page 18)..... As Needed • Quality Metal Protectant.............. As Needed • Disposable Shop Rags................ As Needed • Precision Level............................................ 1 • Lifting Straps (rated for at least 500 lbs.).... 2 • Forklift/Power Lifting Device (rated for at least 500 lbs.)....................................................... 1 • Bench Mounting Hardware......... As Needed SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. -16- Model G0602/G0752 (Mfg. Since 11/12) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. Installed Components (Figure 10) Qty. A. 5" Three-Jaw Chuck.................................... 1 B. Steady Rest................................................. 1 C. Follow Rest.................................................. 1 D. 4-Way Tool Post.......................................... 1 E. Compound Rest.......................................... 1 F. Tailstock....................................................... 1 A B C D E V. Dead Center MT#4...................................... 1 W. Change Gear Set........................................ 1 — Change Gear (27-tooth, Installed).......... 1 — Change Gear (36-tooth).......................... 1 — Change Gear (40-tooth).......................... 1 — Change Gear (44-tooth).......................... 1 — Change Gear (45-tooth).......................... 1 — Change Gear (46-tooth).......................... 1 — Change Gear (48-tooth).......................... 1 — Change Gear (52-tooth).......................... 1 — Change Gear (56-tooth, Installed).......... 1 — Change Gear (60-tooth).......................... 1 — Plastic Drive Gear (60-tooth, Installed)... 1 — Change Gear (104-tooth, Installed)........ 1 — Change Gear (120-tooth)........................ 1 — Change Gear (127-tooth, Installed)......... 1 X. Frequency Drive Manual VFD-E (G0752, Not Shown)........................................................ 1 H J F K I L M N O Figure 10. Installed components. Packaged Components (Figure 11) Qty. G. Chip Pan (Not Shown)................................. 1 H. Hex Wrench Set (2.5, 3, 4, 5, 6 mm)......1 Ea I. Toolbox........................................................ 1 J. 8" Faceplate................................................ 1 K. 61⁄2" 4-Jaw Independent Chuck................... 1 L. Low Range Belt 271⁄ 2" (G0602)................... 1 High Range Belt 33" (Installed, G0602)...... 1 V-Belt 33" (Installed, G0752)....................... 1 M. #2 Phillips and Standard Screwdriver....1 Ea N. Wrench Set (8/10, 12/14, 19/17mm)........1 Ea O. 3-Jaw Chuck Internal Jaw Set..................... 1 P. 3-Jaw Chuck Key........................................ 1 Q 4-Jaw Chuck Key........................................ 1 R. Oil Bottle for Oil........................................... 1 S. Cross Slide Handwheel Handle.................. 1 T. Carriage Handwheel Handle....................... 1 U. Dead Centers MT#3 ................................... 2 Model G0602/G0752 (Mfg. Since 11/12) S T U Q P R V W Figure 11. Packaged components. NOTICE If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory. -17- Cleanup The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces. There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes. Before cleaning, gather the following: • Disposable Rags • Cleaner/degreaser (WD•40 works well) • Safety glasses & disposable gloves • Plastic paint scraper (optional) Basic steps for removing rust preventative: 1. Put on safety glasses. 2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes. 3. Wipe off the surfaces. If your cleaner/degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag. 4. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -18- Gasoline or products with low flash points can explode or cause fire if used to clean machinery. Avoid cleaning with these products. Many cleaning solvents are toxic if concentrated amounts are inhaled. Only work in a well-ventilated area. NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. Test all cleaners in an inconspicuous area before using to make sure they will not damage paint. T23692—Orange Power Degreaser A great product for removing the waxy shipping grease from your machine during clean up. Figure 12. T23692 Orange Power Degreaser. Model G0602/G0752 (Mfg. Since 11/12) Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine. The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps. Space Allocation Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual. See below for required space allocation. Electrical Installation Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device, if required. Lighting Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated. Wall Min. 30" for Maintenance 65" 110V Supply 18" Access Door Lathe Keep Workpiece Loading Area Unobstructed 12.5" 30" Footprint 47.5" Footprint Figure 13. Minimum working clearances. Model G0602/G0752 (Mfg. Since 11/12) -19- Lifting & Placing 5. Wrap the lifting straps around the bed and between the leadscrew and the bedway, as shown in Figure 14, to help prevent bending the leadscrew during lifting. HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine. Do not attempt to lift or move this lathe without using the proper lifting equipment (such as forklift or crane) or the necessary assistance from other people. Refer to Needed for Setup on Page 16 for details. Figure 14. Example of lifting strap positions. 6. Attach the lifting straps to the power lifting equipment, have an assistant steady the load, then lift it just enough to clear any obstacles and move it to its mounting position. 7. Properly mount the lathe as instructed in the Mounting subsection on Page 21. To lift and move the lathe: 1. Remove the shipping crate top and sides, then remove the chip pan, 4-jaw chuck, faceplate, and toolbox from the shipping pallet. 2. Position the chip pan on the selected mounting surface and use it as a template to mark the hole locations for the mounting hardware (refer to Leveling & Mounting on Page 21). 3. Unbolt the lathe from the shipping pallet. Only use lifting straps and power lifting equipment rated for at least 500 lbs. and in good working condition. If the lathe falls or tips over while moving it, serious personal injury and property damage could result. 4. To balance the load for lifting, move the tailstock and carriage to the extreme right end of the bedway, then lock them in place. Note: Before attempting to move the carriage, make sure the carriage lock is loose and the half nut is disengaged. -20- Model G0602/G0752 (Mfg. Since 11/12) Leveling & Mounting For accurate turning results and to prevent warping the cast iron bed and ways, the lathe bedways MUST be leveled from side-to-side and from front-to-back on both ends. Re-check the bedways 24 hours after installation, two weeks after that, and then annually to make sure they remain level. Mounting The chip pan and the base of the lathe have holes that allow the machine to be mounted to a workbench. You MUST mount your machine to a workbench to prevent it from unexpectedly moving during operation, which could lead to personal injury or property damage. Follow these guidelines when mounting your lathe to ensure safe and accurate cutting results: • Make sure that the workbench can adequately support the weight of the machine and materials and that it will not move or vibrate during operation. • Use a silicon sealant between the lathe and the chip pan to prevent coolant or other fluids from leaking through onto the bench or floor. Leveling Leveling machinery helps precision components, such as bedways, remain straight and flat during the lifespan of the machine. Components on a machine that is not level may slowly twist due to the dynamic loads placed on the machine during operation. For best results, use a precision level that is at least 12" long and sensitive enough to show a distinct movement when a 0.003" shim (approximately the thickness of one sheet of standard newspaper) is placed under one end of the level. See the figure below for an example of a high precision level. To mount the lathe and chip pan to the workbench, drill holes all the way through the workbench, and use hex bolts, washers, and hex nuts to secure the lathe to the workbench, as illustrated in Figure 16. Hex Nut Lock Washer Flat Washer Lathe Silicon Chip Pan Workbench Flat Washer Hex Bolt Figure 16. Example of a through mount setup. Figure 15. Grizzly Model H2683 12" Master Machinist's Level. Model G0602/G0752 (Mfg. Since 11/12) -21- Assembly Power Connection With the exception of the handwheel handles, the lathe is shipped fully assembled. Before the machine can be connected to the power source, an electrical circuit and connection device must be prepared per the POWER SUPPLY section in this manual, and all previous setup instructions in this manual must be completed to ensure that the machine has been assembled and installed properly. To install the handwheel handles, thread the large handle into the carriage handwheel and the small handle into the cross slide handwheel, as shown in Figure 17. Connecting Power Always make sure the spindle direction switch on the front of the headstock is turned OFF (middle position) before connecting power. Small Handle Insert the power cord plug into a matching power supply receptacle. Large Handle Disconnecting Power Figure 17. Handwheel handles installed. If you need to disconnect the machine from power for maintenance, service, or adjustments, turn the machine off and pull the plug completely out of the receptacle. Lubricating Lathe Test Run GEARBOX MUST BE FILLED WITH OIL! LATHE MAY NOT HAVE OIL INCLUDED! Refer to the Lubrication Section in this Manual for Recommended Oil Type. The lathe must be properly lubricated before it can be operated for the first time. Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consist of verifying the following: 1) The motor powers up and runs correctly, 2) the emergency STOP button safety feature works correctly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 57. If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance. Damage caused to the bearings and gears from running the lathe without oil in the reservoirs will not be covered under warranty. Refer to the Lubrication section, beginning on Page 52, for details on how to lubricate the lathe. -22- Model G0602/G0752 (Mfg. Since 11/12) To test run your machine: 1. Half Nut Lever Make sure the spindle direction switch (see Figure 18) is turned to STOP, and press the emergency STOP button. Disengaged Emergency Stop Button Halfnut Lever ON Button Engaged Spindle Direction Switch Pointing to STOP Figure 18. Headstock and gearbox controls. 2. Read and follow the safety instructions at the beginning of the manual, take all required safety precautions, and make sure all previous preparation steps discussed in this manual have been followed and completed. 3. Clear away all tools and objects used during assembly, lubrication, and preparation. 4. Make sure chuck and jaws, if installed, are secure (see Chuck Installation on Page 27). Figure 19. Half nut lever in the disengaged position. 7. Reset the emergency STOP button by twisting it clockwise until it pops out. 8. G0752 Only: Ensure the spindle speed dial is turned all the way counterclockwise. Push the green ON button, then turn the spindle direction switch to FWD. Turn the spindle speed dial until the spindle speed display shows 150 RPM. The spindle should be rotating counterclockwise—down and toward you as you face the lathe. G0602: Push the green ON button, then turn the spindle direction switch to FWD. The spindle should be rotating counterclockwise— down and toward you as you face the lathe. Note: If a chuck is not installed on the lathe, you do not need to install one for this test. 5. Set lathe spindle speed for 150 RPM, (refer to Setting Spindle Speed on Page 42). 6. Disengage the half nut with the lever shown in Figure 19. 9. Push the emergency STOP button to turn the lathe OFF, then, without resetting the STOP button, try to restart spindle rotation. The spindle should not start. —If spindle rotation does start with the emergency STOP button pressed in, the button is not operating correctly. This safety feature must operate properly before continuing operation. Use the spindle direction switch to stop the lathe, disconnect it from power, and call Tech Support for help. Congratulations! The test run is complete. Turn the lathe OFF and perform the following Spindle Break-In procedure. Model G0602/G0752 (Mfg. Since 11/12) -23- Spindle Break-In Before subjecting the lathe to full loads, it is essential to complete the spindle break-in process. This will ensure the best results and maximum life of the precision components inside the lathe. The break-in procedure must be performed in succession with the Test Run procedure because many of the test run steps prepare the lathe controls for the break-in process. Important: Do not perform the break-in procedure independently from the Test Run section—serious damage could occur to the lathe if the controls are set differently than instructed in that section. To perform the spindle break-in: 1. Operate the lathe at 150 RPM for 10 minutes. 2. G0602: Repeat Step 1 at each of the following speeds 300, 560, 720, 1200, and 2400. Recommended Adjustments For your convenience, the adjustments listed below have been performed at the factory. However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine. Stepby-step instructions for these adjustments can be found on the pages referenced below. Factory adjustments that should be verified: • • • Tailstock alignment (Page 33) Gib adjustments (Page 61) Backlash adjustment (Page 60) G0752: Repeat Step 1 at each of the following approximate speeds: 800, 1300, and 2000. 3. When the spindle has come to a complete stop, run the spindle in reverse at 2400 RPM (Model G0602) or 2000 RPM (Model G0752) for another 10 minutes, then press the emergency STOP button and DISCONNECT THE LATHE FROM POWER! 4. Check, and if necessary, re-tension the drive belts (refer to V-Belt Tension & Replacement Page 64 on page for detailed instructions.) 5. While the oil is still warm and any metal particles are still suspended in the oil, change the gearbox oil (refer to Lubrication on Page 52 for detailed instructions). Congratulations! The spindle break-in is complete. Continue with the following Recommended Adjustments subsection. -24- Model G0602/G0752 (Mfg. Since 11/12) SECTION 4: OPERATIONS Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and seek additional training from experienced machine operators, and do additional research outside of this manual by reading "howto" books, trade magazines, or websites. To reduce your risk of serious injury, read this entire manual BEFORE using machine. To reduce risk of eye injury from flying chips always wear safety glasses or face shield when operating. If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. To complete a typical operation, the operator does the following: 1. Puts on safety glasses, rolls up sleeves, removes jewelry, and secures any clothing, jewelry, or hair that could get entangled in moving parts. 2. Examines the workpiece to make sure it is suitable for turning, then securely mounts the workpiece in a chuck, between centers, or on the faceplate. 3. Mounts the tooling, aligns it with the workpiece, then backs it away to establish a safe startup clearance. 4. Clears all setup tools from the lathe. 5. Checks for safe clearances by rotating the workpiece by hand at least one full revolution. 6. Sets the correct spindle speed for the operation. 7. If using power feed, selects the proper feed rate for the operation. 8. Starts spindle rotation, then engages the half nut. 9. Uses various carriage controls to move the tooling into the workpiece for operations. 10. When finished cutting, disengages the half nut (power feed only), moves the spindle direction switch to the OFF position, waits for the spindle to completely stop, then removes the workpiece. Complete the Test Run & Break-In procedure on Pages 22– 24 before using this lathe for any cutting or threading operations; otherwise, gear box damage will occur. Model G0602/G0752 (Mfg. Since 11/12) -25- Chuck & Faceplate Mounting Installation & Removal Devices This lathe is equipped with a threaded spindle nose. With this type of spindle, a chuck or faceplate is screwed directly onto the spindle nose. Because chucks are heavy and often awkward to hold, some kind of support or protective device should be used during installation or removal. The weight and size of the chuck will determine the appropriate device to use (refer to the following figure for examples). Never use spindle speeds faster than the chuck RPM rating or the safe limits of your workpiece. Excessive spindle speeds greatly increase the risk of the workpiece or chuck being thrown from the machine with deadly force! Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk. This lathe ships with the 3-jaw chuck installed. This is a scroll-type chuck where all three jaws move in unison when the chuck key is used. The included 4-jaw chuck features independent jaws, which are used for square or unevenlyshaped stock, and to mount work that needs to be adjusted to near zero total indicated runout. If neither chuck can hold your workpiece, the cast iron faceplate has slots for T-bolts that hold standard or custom clamping hardware. With the correct clamping hardware, a faceplate offers a wide range of uses, including machining nonconcentric workpieces, straight turning between centers, off-center turning, and boring. -26- A dropped chuck can cause amputation, serious crushing injuries, or property damage. Always use a support or protective device to reduce this risk when installing or removing a chuck. SMALL, LIGHTWEIGHT CHUCKS Plywood Protection Plate for Chucks Installed by Hand MEDIUM-SIZE, HEAVY CHUCKS Plywood & 2x4 Chuck Cradle Solid Block Chuck Cradle Way Slot Jaw Slot Plywood Chuck Cradle (Straight Cuts) Plywood Chuck Cradle (Curved Cuts) LARGE, VERYof HEAVY CHUCKS Figure 20. Examples common devices used installation and removal. Fabricated Steel during chuck Pre-Threaded Hole for Lifting Eye Lifting Hook Model G0602/G0752 (Mfg. Since 11/12) Chuck Installation 5. Insert the chuck wrenches as shown in Figure 22, and tighten the chuck until it is seated snug against the spindle shoulder. To ensure accurate work, it is extremely important to make sure the spindle nose and chuck mating surfaces are clean. Even a small amount of lint or debris can affect accuracy. The chuck is properly installed when it threads all the way onto the spindle nose (see Figure 21 below) and is seated against the spindle shoulder. Spindle Shoulder Threads Inside Taper Figure 21. Spindle nose. Figure 22. Location to insert chuck keys when installing chuck. 6. Install the chuck locks with the cap screws (see Figure 23). Tools Needed: Qty Chuck Wrenches................................................ 2 Hex Wrench 5mm............................................... 1 To install the chuck: 1. DISCONNECT LATHE FROM POWER! 2. Use an appropriate device to protect the ways and support the chuck during the installation process (refer to Installation & Removal Devices on Page 26). 3. Thoroughly clean, inspect, deburr, and lightly oil all threads and mating surfaces. 4. Thread the chuck onto the spindle nose and hand-tighten it. Model G0602/G0752 (Mfg. Since 11/12) Cap Screw Chuck Lock Figure 23. Chuck lock installed on spindle nose and chuck. -27- Chuck Removal Changing Jaw Set Tools Needed: Qty Chuck Wrenches................................................ 2 Hex Wrench 5mm............................................... 1 Tools Needed: Qty Chuck Wrench.................................................... 1 To remove the chuck: 1. DISCONNECT LATHE FROM POWER! 2. Use an appropriate device to protect the ways and support the chuck (refer to Installation & Removal Devices on Page 26). 3. Remove the cap screws and chuck locks (see Figure 24). The 3-jaw scroll chuck included with the lathe features inside and outside hardened steel jaw sets (see Figure 26), which move in unison to center a concentric workpiece. When installing the jaws, it is important to make sure they are installed correctly. Incorrect installation will result in jaws that do not converge evenly and are unable to securely clamp a workpiece. Inside Set Cap Screw Outside Set Chuck Lock Figure 24. Location of chuck lock and cap screws. 4. Insert the chuck wrenches, as shown in Figure 25, then while holding the spindle, unthread the chuck in a counterclockwise direction. Figure 26. Chuck and jaw selection. Jaws are numbered from 1–3 (see Figure 27). They are designed to be installed in numerical order in the jaw guides so they will hold a concentric workpiece evenly. Jaw Guides Jaw Numbers Insert Keys Here Figure 25. Location to insert chuck keys when removing chuck. 5. -28- Figure 27. Jaw guide and jaw numbers. Support the chuck, unscrew it, and remove. Model G0602/G0752 (Mfg. Since 11/12) To change the jaw set: 1. DISCONNECT LATHE FROM POWER! 2. Place a piece of plywood over the bedways to protect them from potential damage. 3. Insert the chuck key and turn it counterclockwise to back the jaws out and remove them. 4. Use mineral spirits to clean the debris and grime from the jaws and chuck jaw guides. 5. Apply a thin coat of white lithium grease to the surfaces of the removed jaw set. Store in a safe place free from moisture and abrasives. 6. Rotate the chuck key clockwise until you see the tip of the scroll-gear lead thread just begin to enter a jaw guide (see Figure 28). Scroll Chuck Clamping The 3-jaw scroll-type chuck has an internal scroll-gear that moves all jaws in unison when adjusted with the chuck key. The chuck will hold cylindrical parts on-center with the axis of spindle rotation and can be rotated at high speeds if the workpiece is properly clamped and balanced. Never mix jaw types or positions to accommodate an odd-shaped workpiece. The chuck will spin out of balance and may throw the workpiece! Instead, use an independent jaw chuck or a faceplate. Insufficient Jaw Clamping Safer Inside Jaw Use Unstable Workpiece Bar Stock CORRECT Lead Thread Safer Outside Jaw Use Shallow Bar Stock Figure 28. Lead thread on scroll gear. 7. 8. 9. Insert jaw #1 into the jaw guide and hold the jaw against the scroll-gear. Rotate the chuck key clockwise one turn to engage the tip of the scroll-gear lead thread into the jaw. Pull the jaw; it should be locked into the jaw guide. Install the remaining jaws in numerical order, in the same manner. —If installed correctly, the jaws will converge evenly at the center of the chuck. —If the jaws do not converge evenly, remove them. Re-install the jaws sequentially 1–3, and make sure each one engages with the scroll-gear lead thread during its first rotation. Model G0602/G0752 (Mfg. Since 11/12) INCORRECT Unsafe Jaw Position and Poor Scroll Gear Engagement Poor Grip Unstable Workpiece CORRECT INCORRECT Unsafe Inside Jaw Use Safer Outside Jaw Use Poor Scroll Gear Engagement Shallow Bar Stock CORRECT Unsafe Jaw Position INCORRECT Unsafe Jaw Position Safer Inside Jaw Use Cylinder Poor Scroll CORRECT Gear Engagement INCORRECT Figure 29. Jaw selection and workpiece holding. -29- 4-Jaw Chuck 5. Refer to the Chuck Installation (see Page 27) and Chuck Removal (see Page 28) instructions to install or remove the 4-jaw chuck. The 4-jaw chuck features independently adjustable hardened steel jaws for holding non-concentric or off-center workpieces. Each jaw can be independently removed from the chuck body and reversed for a wide range of work holding versatility. Tighten each jaw in small increments. After you have adjusted the first jaw, continue tightening the remaining jaws in an opposing sequence, as shown by the sequential order in Figure 30. 1 Workpiece Center Point 4 Because of the dynamic forces involved in machining a non-concentric or off-center workpiece, always use a low spindle speed to reduce risk of the workpiece coming loose and being thrown from the lathe, which could cause death or serious personal injury. Tools Needed: Qty 4-Jaw Chuck Key............................................... 1 Dial Indicator...................................................... 1 To mount the workpiece: 1. DISCONNECT LATHE FROM POWER! 2. Place a chuck cradle or plywood on the bedway below the chuck to protect the bedway surfaces. 3. Use the chuck key to open each jaw so the workpiece will lay flat against the chuck face, jaw steps, or into the spindle opening. 4. With help from another person or a holding device, position the workpiece so it is centered in the chuck. -30- 3 2 Figure 30. 4-jaw tightening sequence. 6. After the workpiece is held in place by the jaws, use a dial indicator to make sure the workpiece is centered in the chuck. —If the workpiece is not correctly centered, make fine adjustments by slightly loosening one jaw and tightening the opposing jaw until the workpiece is correctly positioned (see Figure 31 for an example). Figure 31. Generic picture of non-cylindrical workpiece correctly mounted on the 4-jaw chuck. Model G0602/G0752 (Mfg. Since 11/12) Faceplate Refer to the Chuck Installation (see Page 27) and Chuck Removal (see Page 28) instructions to install or remove the faceplate. The faceplate included with your lathe can be used for a wide range of operations, including machining non-concentric workpieces, straight turning between centers, off-center turning, and boring. The tools needed for mounting a workpiece will vary depending on the type of setup you have. Machining non-concentric workpieces at a high speed could cause the workpiece to be thrown from the spindle with deadly force at the operator or bystanders. To reduce this risk, only machine non-concentric workpieces at low speeds and clamp counter-weights to the faceplate to balance it. Failure to properly secure a workpiece to the faceplate could cause the workpiece to be thrown from the lathe with deadly force at the operator or bystanders. Use a minimum of THREE independent clamping devices to hold the workpiece onto the faceplate. Model G0602/G0752 (Mfg. Since 11/12) To mount a non-concentric workpiece to the faceplate: 1. DISCONNECT LATHE FROM POWER! 2. Protect the bedway with a piece of plywood. 3. With help from another person or a holding device to support the workpiece, position it onto the faceplate and clamp it in place with a minimum of three independent clamping devices (see Figure 32 for an example). Be sure to take into account the rotational and cutting forces that will be applied to the workpiece when clamping it to the faceplate. If necessary, use counter-weights to balance the assembly and use a dial indicator to make sure that the workpiece is properly positioned for your operation. Non-Cylindrical Workpiece Clamp Faceplate Figure 32. Generic picture of workpiece clamped in a faceplate. -31- Tailstock The tailstock (see Figure 33) is typically used to support long workpieces by means of a live or dead center (refer to Centers on Page 36). It can also be used to hold a drill or chuck to bore holes in the center of a part. Custom arbors and tapers can also be cut on your lathe by using the offset tailstock adjustment. Installing Tooling This tailstock uses a quill with an MT#3 taper that accepts a variety of tapered arbors and tooling, including tang arbors and drill bits (see Figures 34–35 for examples). Solid End Open End Solid End Screw End Tang Quill Lock Lever Tailstock Lock Nut Figure 34. Types of tapered arbors and tooling. Tang Quill Handwheel Figure 33. Tailstock and quill lock handles in locked position. Graduated Dial Increments.................................................. 0.001" One Full Revolution.................................... 0.060" Increments on Quill Inch ..............................0"-2 1⁄ 2" in 1⁄ 8" Increments Metric...................... 0–65mm in 1mm Increments Positioning Tailstock 1. Loosen the tailstock lock nut to unlock the tailstock from the bedway. 2. Slide the tailstock to the desired position. 3. Tighten the tailstock lock nut to lock the tailstock against the bedway. Using Quill 1. Loosen the quill lock lever. 2. Turn the quill handwheel clockwise to move the quill toward the spindle or counterclockwise to move it away from it. 3. Tighten the quill lock lever. -32- Figure 35. Example photos of inserting MT#3 tools with tangs into a typical tailstock. Note: If the tooling has an open hole in the end, then a screw can be threaded into the end of the tool to provide a solid surface for the quill pin to push against when the quill is retracted for tool removal. Otherwise, removal of such tooling may be difficult. Model G0602/G0752 (Mfg. Since 11/12) To install tooling in the tailstock: To offset the tailstock: 1. With the tailstock locked in place, unlock the quill, then use the handwheel to extend it approximately 1". 1. 2. Thoroughly clean and dry the tapered mating surfaces of the quill and the center, making sure that no lint or oil remains on the tapers. 3. With a firm and quick motion, insert the tool into the quill, as shown in Figure 35 on Page 32. Check to see if it is firmly seated by attempting to twist it—a firmly seated tool will not twist. 4. Unlock the tailstock and move it until the tip of the tool is close to, but not touching, the workpiece, then re-lock the tailstock. 5. Start spindle rotation, unlock the quill lock lever, then turn the quill handwheel clockwise to feed the tool into the workpiece. Loosen the tailstock lock nut (see Figure 36). Tailstock Lock Nut Adjustment Set Screw (1 of 2) Offset Indicator Figure 36. Left offset adjustment. 2. Rotate the adjustment set screws in opposite directions for the desired offset (see the illustration in Figure 37). Removing Tooling 1. Use a shop rag to hold the tool. 2. Rotate the quill handwheel counterclockwise until the tool is forced out of the quill. Offsetting Tailstock The tailstock can be offset from the spindle centerline for turning tapers. Move the tailstock top casting toward the front of the lathe to machine a taper at the tailstock end. Conversely, position the tailstock top casting toward the back of the lathe to machine a taper at the spindle end. Note: The marks on the offset indicator are arbitrary. For a precise offset, use a dial indicator to check quill movement while adjusting the screws. Turn CCW Turn CW Turn CW Turn CCW Figure 37. Set screw adjustment in relation to tailstock movement. 3. Retighten the tailstock lock nut to secure the offset. Tools Needed Qty Hex Wrench 4mm............................................... 1 Open-End Wrench 19mm................................... 1 Model G0602/G0752 (Mfg. Since 11/12) -33- Aligning Tailstock to Spindle Centerline This is an essential adjustment that should be verified or performed each time the tailstock is used to turn concentric workpieces between centers or immediately after offsetting the tailstock when turning a taper. If the tailstock is not aligned with the spindle centerline when it is supposed to be, turning results will be inaccurate along the length of the workpiece. Note: As long as this dead center remains in the chuck, the point of the center will remain true to the spindle centerline. The point will have to be refinished whenever the center is removed and then returned to the chuck. 4. Install a center in the tailstock. 5. Attach a lathe dog to the test stock from Step 2, then mount it between the centers (see Figure 39 for an example). Items Needed Qty Hex Wrench 4mm............................................... 1 Open-End Wrench 19mm................................... 1 Round Stock 2" x 6"........................................... 2 Precision Level................................................... 1 Precision Calipers.............................................. 1 Dial Indicator...................................................... 1 To align the tailstock to the spindle centerline: 1. Use the precision level to make sure the bedway is level from side-to-side and from front-to-back. —If the bedway is not level, correct this condition before continuing (refer to Leveling & Mounting on Page 21). 2. Center drill both ends of one piece of round stock, then set it aside for use in Step 5. 3. Use the other piece of round stock to make a dead center, and turn it to a 60° point, as illustrated in Figure 38. Figure 39. Example photo of stock mounted between the centers. 6. Turn 0.010" off the stock diameter. 7. Mount a test or dial indicator so that the plunger is on the tailstock quill. Note: If necessary in the following step, refer to Offsetting Tailstock on Page 33 for detailed instructions. Figure 38. Turning a dead center. -34- Model G0602/G0752 (Mfg. Since 11/12) 8. Use calipers to measure both ends of the workpiece. —If the test stock is thinner at the tailstock end, move the tailstock toward the back of the lathe 1⁄2 the distance of the amount of taper (see Figure 41). —If the test stock is thicker at the tailstock end, move the tailstock toward the front of the lathe 1⁄2 the distance of the amount of taper (see Figure 40). Looking down from above Move the tailstock toward the front of the machine half the distance of the taper Move tailstock toward the back of the machine half the distance of the taper Figure 41. Adjust tailstock away from the operator. Looking down from above Figure 40. Adjust tailstock toward the operator. Model G0602/G0752 (Mfg. Since 11/12) 9. Repeat Steps 6–8 until the desired accuracy is achieved. -35- Centers Live Centers Figure 42 shows one of the two included MT#3 dead centers and the MT#4 dead center. A live center (not included) has bearings that allow the center tip and the workpiece to rotate together; it can be installed in the tailstock quill for higher speeds. Mounting Dead Center in Spindle MT#4 Dead Center 1. DISCONNECT LATHE FROM POWER! 2. Thoroughly clean and dry all threads and mating surfaces of the spindle bore and the center, making sure that no lint or oil remains on these surfaces. Note: This will prevent the tapered surfaces from seizing due to operational pressures, which could make it very difficult to remove the center. MT#3 Dead Center Figure 42. Dead centers. The spindle taper is an MT#4 and will only receive the MT#4 dead center. The tailstock quill taper is an MT#3 and will only receive the MT#3 dead centers. Dead Centers A dead center is a one-piece center that does not rotate with the workpiece and is used to support long, slender workpieces in the tailstock. A carbide-tipped dead center (not included) can better withstand the effects of friction than a typical dead center and is best used in the tailstock where the workpiece will rotate against it. The tip of a dead center must be generously lubricated during the operation to avoid premature wear and maximize smooth operation. Using low spindle speeds will also reduce the heat and wear from friction. Use the dead center in the spindle for operations where the workpiece rotates with the center and does not generate friction. -36- 3. Mount a chuck or faceplate onto the spindle, whichever is correct for your operation. 4. Insert the center into the spindle bore through the chuck or faceplate. Figure 43 shows an example photo of a dead center installed in the spindle, using a lathe dog and faceplate for turning between centers. Dead Center Lathe Dog Figure 43. Example photo of using a dead center with a faceplate and lathe dog. Model G0602/G0752 (Mfg. Since 11/12) Removing Center from Spindle 3. To remove the center from the spindle, insert a piece of round bar stock or similar tool through the outboard end (on the left side of the headstock). Have another person hold onto the center with a gloved hand or shop rag, then tap the center loose. Use the quill handwheel to feed the quill out of the casting approximately 1" (see Figure 1). Note: The maximum quill travel is 21⁄2", but we do not recommend extending the quill more than 2" or stability and accuracy will be reduced. Mounting Center in Tailstock The included dead center or a live center can be used in the tailstock. Mounting instructions are the same for both. Figure 44 shows an example photo of a dead center mounted in a tailstock. Dead Center Figure 1. Dead center inserted into tailstock. 4. Insert the center into the tailstock quill. 5. Seat the center firmly into the quill during workpiece installation by rotating the quill handwheel clockwise to apply pressure, with the center engaged in the center hole in the workpiece. Figure 44. Example photo of using a dead center installed in the tailstock. Note: Only apply enough pressure with the tailstock quill to securely mount the workpiece between centers. Avoid overtightening the center against the workpiece, or it may become difficult to remove later, and it will result in excessive friction and heat, which may damage the workpiece and center. To avoid premature wear of the dead center or damage to the workpiece, use low spindle speeds and keep the tip of the dead center mounted in the tailstock well lubricated. To mount a center in the tailstock: 1. DISCONNECT LATHE FROM POWER! 2. Thoroughly clean and dry the tapered mating surfaces of the tailstock quill bore and the center, making sure that no lint or oil remains on the tapers. Model G0602/G0752 (Mfg. Since 11/12) 6. Secure the quill lock lever and tailstock lock nut. Removing Center from Tailstock To remove the center from the quill, hold onto it with a gloved hand or shop rag, then rotate the quill handwheel counterclockwise to draw the quill back into the casting until the center releases. -37- Steady Rest Mounting Workpiece Between Centers 1. DISCONNECT LATHE FROM POWER! 2. Drill center holes in both ends of the workpiece. 3. Install a dead center in the spindle with a lathe dog and a chuck or faceplate, then install a live center or carbide-tipped dead center in the tailstock. 4. The steady rest supports long shafts and can be mounted anywhere along the length of the bedway. Familiarize yourself with the steady rest components shown in Figure 46 to better understand its operation. Lubricate the workpiece center holes, then mount the workpiece between the centers and hold it in place with light pressure from the tailstock center. 5. Finger Lock Nut Seat the center firmly into the quill by rotating the quill handwheel clockwise to apply pressure against the workpiece (see the example in Figure 45). Note: Only apply enough pressure to securely mount the workpiece between centers. Avoid over-tightening the center against the workpiece, or it may become difficult to remove later. Also, over-tightening will result in excessive friction and heat, which may damage the workpiece or center. Finger Lock Nut Figure 46. Steady rest components. To install and use the steady rest: 1. DISCONNECT LATHE FROM POWER! 2. Thoroughly clean all mating surfaces, then place the steady rest base on the bedways so the triangular notch fits over the bedway prism. 3. Loosen the finger lock nuts shown in Figure 46, turn the finger adjustment knobs, and adjust the fingers as required for the workpiece. 4. Loosen the steady rest lock nut, position the steady rest where required to properly support the workpiece, then secure the lock nut. 5. Turn the finger adjustment knobs so the fingers are barely touching the workpiece, then tighten the finger lock nuts. 6. Lubricate the finger tips with an anti-seize lubricant during operation. Figure 45. Example photo of a workpiece mounted between the centers. 6. Secure the quill lock lever and tailstock lock nut. Finger Adjustment Knob Note: Mill or file the tips if they show wear. -38- Model G0602/G0752 (Mfg. Since 11/12) Follow Rest Compound Rest The follow rest mounts to the saddle with two cap screws (see Figure 47). It is used on long, slender parts to prevent workpiece deflection from cutting tool pressure during operation. Adjust the follow rest fingers in the same manner as the those on the steady rest. The compound rest handwheel has an indirectread graduated scale. This means the distance shown on the scale represents the actual distance the tool moves. The base of the compound rest has another graduated scale used for setting the cutting tool to a specific angle. Note: To reduce the effects of friction, lubricate the finger tips with generous anti-sieze lubricant during operation. Graduated Dial Increments................................ 0.001" (0.025mm) One Full Revolution...................... 0.04" (1.02mm) Tool Needed Qty Open-End Wrench 14mm................................... 1 Cap Screws To set the compound rest at a certain angle: 1. Loosen the two hex nuts at the base of the compound rest (1 of 2 shown in Figure 49). Hex Nut (1 of 2) Figure 47. Follow rest attachment. Compound Rest Angle Scale Carriage & Slide Locks The carriage and cross slide have locks that can be tightened to provide additional rigidity during operation, especially during heavy cuts. See Figure 48 to identify the locations of the locks for each device. Carriage Lock Cross Slide Lock Figure 49. Compound rest. 2. Rotate the rest to the desired angle, as indicated by the scale at the base, then retighten the two hex nuts. Tip: The first time you set the angle of the compound rest for cutting threads, mark the location on the cross slide as a quick reference point. This will allow you to quickly return the compound rest to that exact angle the next time you need to cut threads. Figure 48. Carriage and cross slide locks. Model G0602/G0752 (Mfg. Since 11/12) -39- Four-Way Tool Post The four-way tool post is mounted on top of the compound rest and allows a maximum of four 1⁄2" tools to be loaded simultaneously. Aligning Cutting Tool with Spindle Centerline For most operations, the cutting tool tip should be aligned with the spindle centerline, as illustrated in Figure 51. Each tool can be quickly indexed to the workpiece by loosening the top handle, rotating the tool post to the desired position, then re-tightening the handle to lock the tool into position. Cutting Tool Spindle Center Line Installing Tool Tool Needed Qty Hex Wrench 6mm............................................... 1 To install a tool in the tool post: 1. Adjust the tool post screws so that the cutting tool can fit underneath them (see Figure 50). Cutting Tool Tool Post Screw Figure 51. Cutting tool aligned with spindle centerline (viewed from tailstock). There are a number of ways to check and align the cutting tool to the spindle centerline. If necessary, you can raise the cutting tool by placing steel shims underneath it. The shims should be as long and as wide as the cutting tool to properly support it. Below are two common methods: Figure 50. Example of tool mounted in tool post. Over-extending a cutting tool from the post will increase the risk of tool chatter, breakage, or tool loosening during operation, which could cause metal pieces to be thrown at the operator or bystanders with great force. DO NOT extend a cutting tool more than 2.5 times the width of its cross-section (e.g., 2.5 x 0.5" = 1.25"). 2. Firmly secure the cutting tool with at least two tool post screws. 3. Check and adjust the cutting tool to the spindle centerline, as instructed in the next subsection. -40- • Move the tailstock center over the cross slide and use a dial indicator to measure the distance from the surface of the cross slide to the tip of the center. Adjust the cutting tool height so it is the same distance above the cross slide as the tailstock center. • Align the tip of the cutting tool with a tailstock center, as instructed in the following procedure. For this to work, the tailstock must be aligned to the spindle centerline (refer to Aligning Tailstock To Spindle Centerline on Page 34 for detailed instructions). Model G0602/G0752 (Mfg. Since 11/12) Tools Needed Qty Hex Wrench 6mm............................................... 1 Steel Shims........................................ As Needed Cutting Tool........................................................ 1 Tailstock Center.................................................. 1 Manual Feed The handwheels shown in Figure 53 allow the operator to manually move the cutting tool. To align the cutting tool with the tailstock center: 1. Mount the cutting tool in the tool post, then secure the post so the tool faces the tailstock. 2. Install a center in the tailstock, and position the center tip near the cutting tool tip. 3. Lock the tailstock and quill in place. 4. Adjust the height of the cutting tool so that the tool tip is aligned vertically and horizontally with the center tip, as shown in Figure 52. Compound Rest Handwheel Carriage Handwheel Cross Slide Handwheel Figure 53. Manual handwheel controls. Carriage Handwheel Use the carriage handwheel to move the carriage left or right along the bed. This control is helpful when setting up the machine for turning or when manual movement is desired during turning operations. (Top View) Tailstock Center Cutting Tool Cutting Tool Tailstock Center (Side View) Figure 52. Cutting tool aligned to the tailstock center. Cross Slide Handwheel Graduated Dial Increments................................ 0.001" (0.025mm) One Full Revolution...................... 0.06" (1.52mm) Use this handwheel to move the tool toward and away from the work. Adjust the position of the graduated scale by holding the handwheel with one hand and turning the dial with the other. The cross slide handwheel has an indirect-read graduated dial. This means the distance shown on the scale represents the actual distance the tool moves. Compound Rest Handwheel Graduated Dial Increments . ............................. 0.001" (0.025mm) One Full Revolution...................... 0.04" (1.02mm) Use this handwheel to move the cutting tool linearly along the set angle of the compound rest. Set the compound rest angle by hand-rotating it and securing in place with two hex nuts. The compound rest has an indirect-read graduated dial. Model G0602/G0752 (Mfg. Since 11/12) -41- Spindle Speed Using the correct spindle speed is important for safe and satisfactory results, as well as maximizing tool life. To set the spindle speed for your operation, you will need to: 1) Determine the best spindle speed for the cutting task, and 2) configure the lathe controls to produce the required spindle speed. Setting Spindle Speed Selecting one of the available six spindle speeds (Model G0602) or one of the three spindle speed ranges (Model G0752) is performed by repositioning the V-belt(s) between the pulleys. Tools Needed Qty Hex Wrench 5mm............................................... 1 Hex Wrench 8mm............................................... 1 Open-End Wrench 17mm................................... 1 Determining Spindle Speed Use a low RPM when machining heavy eccentric workpieces; securely clamp your workpiece and remove the chuck key! Objects thrown from a lathe can cause serious injury or death to the operator or bystanders. Many variables affect the optimum spindle speed to use for any given operation, but the two most important are the recommended cutting speed for the workpiece material and the diameter of the workpiece, as noted in the formula shown in Figure 54. *Recommended Cutting Speed (FPM) x 12 Spindle = Speed Dia. of Cut (in inches) x 3.14 (RPM) *Double if using carbide cutting tool Figure 54. Spindle speed formula for lathes. Cutting speed, typically defined in feet per minute (FPM), is the speed at which the edge of a tool moves across the material surface. Use a minimum of three independent clamping devices when turning eccentric workpieces on the faceplate. Failure to provide adequate clamping will cause workpiece to eject. G0602 Configuration Examples The 271⁄ 2" belt is used on pulleys B and C (see Figure 55) with the tensioner for 50, 300, and 560 RPM. A recommended cutting speed is an ideal speed for cutting a type of material in order to produce the desired finish and optimize tool life. The books Machinery’s Handbook or Machine Shop Practice, and some internet sites, provide excellent recommendations for which cutting speeds to use when calculating the spindle speed. These sources also provide a wealth of additional information about the variables that affect cutting speed and they are a good educational resource. Also, there are a large number of easy-to-use spindle speed calculators that can be found on the internet. These sources will help you take into account the applicable variables in order to determine the best spindle speed for the operation. -42- C B Tensioner Used A Figure 55. Positioning belt for low speed. Model G0602/G0752 (Mfg. Since 11/12) The 33" belt is used on pulleys A and C (see Figure 56) without the tensioner for 720, 1200, and 2400 RPM. C B 3. Tensioner Not Used Open the change gear cover, then loosen the tensioner lock nut located on the other side of the gear cover plate and the headstock. Locking Nut A Figure 56. Positioning belt for high speed. Follow along with the examples below for setting the Model G0602 spindle speed to gain a better understanding of this task. Figure 58. Location of tensioner lock nut. 4. Move the tensioner to install the 271⁄ 2" belt between pulleys B and C, and in sheave 1, as shown in Figure 55 on Page 42. 5. Re-tension the belt (refer to "Tensioning V-Belt" on Page 63), then close the change gear cover and secure it. The lathe is now set for a spindle speed of 150 RPM. To set the spindle speed to 150 RPM: 1. DISCONNECT LATHE FROM POWER! 2. Refer to the RPM chart in Figure 57 to determine the pulley combination you need to achieve a spindle speed of 150 RPM—it is BC1. RPM Chart G0752 Configuration Example The V-belt is positioned on the spindle and motor pulleys with the tensioner (see Figure 59) to select between low (100-800 RPM), medium (160-1300 RPM), and high (250–2000 RPM) speed ranges. Bolt RPM Pulley Combination Tensioner Spindle Pulley Figure 57. G0602 RPM chart. Motor Pulley L M H Figure 59. Positioning belt for low speed. Model G0602/G0752 (Mfg. Since 11/12) -43- Follow along with this example for setting the spindle speed for the Model G0752 to gain a better understanding of this task. To set the spindle speed to 150 RPM: 1. DISCONNECT LATHE FROM POWER! 2. Open the change gear cover, use an 8mm hex wrench to loosen the tensioner bolt, then move the tensioner out of the way. 3. Move the V-belt to the outer pulley sheaves to select the low speed range (100-800 RPM), as shown in Figure 59. 4. Re-tension the belt (refer to "Tensioning V-Belt" on Page 63) and secure the tensioner. 5. Turn the spindle direction switch to FWD, and press the ON button. 6. Adjust the spindle speed dial until the spindle speed display reads 150 RPM. Power Feed The carriage has power feed capability when it is engaged with the lead screw. The rate that the carriage moves (feed rate) is controlled by V-belt, change gear, and gearbox dial configurations. Feed rate and spindle speed must be considered together when determining the proper cutting speed for a given workpiece. The sources you use to determine the optimum spindle speed for an operation will also provide the optimal feed rate to use with that spindle speed. Often, the experienced machinist will use the feeds and speeds given in their reference charts or web calculators as a starting point, then make minor adjustments to the feed rate (and sometimes spindle speed) to achieve the best results. The carriage can alternately be driven by the leadscrew for threading operations. However, this section only covers using the power feed option for the carriage for non-threading operations. To learn how to power the carriage for threading operations, refer to Threading on Page 46. Tools Needed Qty Hex Wrench 5mm............................................... 1 Hex Wrench 6mm............................................... 1 -44- Model G0602/G0752 (Mfg. Since 11/12) Setting Power Feed Rate The feed rate chart on the headstock displays the settings for the feed controls for inch feed rates. Note: All change gears are stamped with the number of teeth they have. 7. Move the lash adjuster so the gear backlash is between 0.003" to 0.008", tighten the lash adjuster cap screw, then close and secure the change gear cover. 8. Loosen the carriage lock (see Figure 60), and push down on the half nut lever to engage the power feed. Using the controls on the lathe, follow along with the example below to better understand how to set the lathe for the desired power feed rate. Setting Power Feed Rate of 0.0120 in/rev 1. DISCONNECT LATHE FROM POWER! 2. Turn the feed dials to the numeral and letter indicated by the chart in Figure 61. Note: You may have to rock the chuck by hand to get the gearbox gears to mesh. 3. 4. Gather the required change gears, based upon the chart in Figure 61. Remove the cap screw that secures the change gear cover, open the cover, then loosen the lash adjuster cap screw (see Figure 61) and swing the change gear assembly out of the way. 5. Remove the E-clips and cap screw from the change gears. 6. Lubricate the change gears (refer to Page 55 for detailed instructions) and swap them out in the order shown on the chart in Figure 61, then re-install the E-clips and cap screw. 40 27 Carriage Lock Cap Screw Half Nut Lever Figure 60. Carriage lock and feed control. The lathe is now set up for a power feed rate of 0.0120 in/rev. To avoid potential carriage/chuck crash, disengage the half-nut lever immediately after completing power feeding operations. 60 Feed Chart Change Gears E-Clips Cap Screw 56 127 104 = 0.012" Feed Lash Adjuster Cap Screw Feed Dials Figure 61. Power feed setup. Model G0602/G0752 (Mfg. Since 11/12) -45- Threading 4. Open the change gear cover, loosen the lash adjuster (Figure 61 on Page 45) and swing the change gear assembly out of the way. The following subsections describe how to use the threading controls and charts to set up the lathe for a threading operation. If you are unfamiliar with the process of cutting threads on a lathe, we strongly recommend that you read books, review industry trade magazines, or get formal training before attempting any threading projects. 5. Remove the E-clips and cap screw from the change gears. 6. Lubricate the change gears (refer to Page 55 for detailed instructions) and swap them out in the order shown on the chart in Figure 62, then secure the change gears with the E-clips and cap screw. Headstock Threading Controls Note: All change gears are stamped with the number of teeth they have. The threading charts on the headstock face display the settings for metric and inch threading. Using the controls on the lathe, complete the following examples to better understand how to set up the lathe for the desired threading operation. To set the lathe to cut 64 TPI threads: 1. DISCONNECT LATHE FROM POWER! 2. Turn the feed dials to the numeral and letter indicated by the chart in Figure 62. Note: You may have to rock the chuck by hand to mesh the gearbox gears. 3. 7. Move the lash adjuster so the gear backlash is between 0.003" to 0.008", tighten the lash adjuster cap screw, and close the cover. 8. Loosen the carriage lock (see Figure 60 on Page 45). The lathe is now set up to cut 64 TPI threads. When threading keep your hand on the halfnut lever ready to disengage the half nut to avoid potential carriage/chuck crash. Gather the required change gears based upon the chart. Inch Thread Chart E-Clips Cap Screw = 64 TPI Lash Adjuster Figure 62. Threading setup for 64 TPI. -46- Model G0602/G0752 (Mfg. Since 11/12) To set the lathe to cut 0.45 TPmm threads: The steps for setting up the lathe for threading metric threads are the same as those for inch threads. Follow the instructions on Page 46 for setting the thread pitch to 64 TPI, and refer to the chart below. Metric Thread Chart = 0.45 TPmm Figure 63. Metric threading setup. Apron Threading Controls Thread Dial Chart The half nut lever engages the carriage with the leadscrew, which moves the carriage and cutting tool along the length of the workpiece for threading and power feed operations (see Figure 64). Find the TPI (threads per inch) that you want to cut in the left column of the thread dial chart (see Figure 65), then reference the dial number to the right of it. The dial numbers indicate when to engage the half nut for a specific thread pitch. The thread dial chart can also be found on the carriage beside the half nut lever. The numbers on the thread dial are used with the thread dial chart to show when to engage the half nut during inch threading. The thread dial numbers are not used when cutting metric threads, since this lathe has an inch leadscrew. Half Nut Lever Thread Dial Figure 64. Half nut lever and thread dial. Indicator Table TPI SCALE 9 1-12 1-12 12 1-12 18 24 1-12 1-12 36 48 1-12 1-12 72 9½,11½, ,13½ 1.7 Other TPI 1.4.7.10 Figure 65. Thread dial chart. When threading, we recommend using the slowest speed possible and avoiding deep cuts, so you are able to disengage the half nut when required and prevent an apron crash! Model G0602/G0752 (Mfg. Since 11/12) Note: Since this lathe has an inch leadscrew, do not use the thread dial when cutting metric threads. Instead you must leave the half nut engaged from the beginning until the threading operation is complete. -47- TPI 11 9 1 1 5 5 3 7 ANY 9, 12, 18, 24, 36, 48, 72 POSITION 9 All Other TPI 11 TPI 3 1 POSITION 1,4, 7, 10 5 All Other TPI For all other TPI's, use numbered lines 1 or 7 or non-numbered lines 4 or 10 on the thread dial (see Figure 68). 3 9, 12, 18, 24, 36, 48, 72 TPI For these threading TPI's, use any of the lines on the thread dial (see Figure 66). 7 The following examples explain how to use the thread dial chart. POSITION 1,7 7 91/2 ,111/2 ,131/2 11 9 TPI TPI Figure 68. All other TPIs. 11 9 1 ANY 9, 12, 18, 24, 36, 48, 72 POSITION Figure 66. 9, 12, 18, 24, 36, 48, 72 TPIs. 5 3 7 91⁄2, 111⁄2 ,131⁄2 Fractional TPI For threading these TPIs, use the numbered lines TPI 1 or 7 on the thread dial (see Figure 67). POSITION 91/2 ,111/2 ,131/2 1,7 1 11 9 1 TPI Figure 67. 91⁄2, 111⁄2 131⁄2 TPIs. POSITION All Other TPI 1,4, 7, 10 3 5 11 POSITION 1,7 7 91/2 ,111/2 ,131/2 11 9 TPI 3 7 5 1 9 TPI 11 1 9 -48- 5 3 POSITION 1,4, 7, 10 7 All Other TPI 3 7 5 Model G0602/G0752 (Mfg. Since 11/12) SECTION 5: ACCESSORIES Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. H6204—High Precision Drill Chuck 5/8" x JT3 Unlike most keyed drill chucks, this one is made to very tight tolerances on CNC equipment and is one of the finest drill chucks on the market today. It has very high gripping strength and is suitable for heavy-duty, high-speed drilling. Each chuck includes a high visibility chuck key. Specifications: 1 ⁄ 32"- 5 ⁄ 8" x JT #3. NOTICE Refer to our website or latest catalog for additional recommended accessories. SBCE3450—How to Run a Lathe First printed in 1907 by South Bend Lathe, this 56th edition is an exact reprint from 1966. Well illustrated with vintage photos and drawings, this 128-page book is written specifically about the care and operation of a metal lathe. “This book is to aid the beginner or apprentice in the machine shop and the student in the school shop to secure a better understanding of the fundamental operations of modern lathe practice in use in modern industries in the United States.” Figure 70. H6204 Drill Chuck. G1677—Drill Chuck Arbor - MT3/JT3 This Drill Chuck Arbor is used to adapt drill chucks to your drill press, milling machine or lathe. Long end: MT #3, Short end: J.T. #3. Figure 71. G1677 Drill Chuck Arbor. Figure 69. SBCE3450 South Bend Lathe~How to Run a Lathe book. G9849—Magnetic Base/Dial Indicator Combo Precision measurements and set-ups have never been so easy. Magnetic base engages with just the turn of a switch and allows pinpoint adjustment. The dial indicator features 0–1" travel and has a resolution of 0.001". Set includes a molded case for protection and convenience. H2987—½" Bent Lathe Dog H2988—1" Bent Lathe Dog H2989—1½" Bent Lathe Dog H2990—2" Bent Lathe Dog H2991—3" Bent Lathe Dog Figure 72. G9849 Magnetic Base/Dial Indicator. Model G0602/G0752 (Mfg. Since 11/12) -49- G5640—5-Pc. 1 ⁄ 2" Indexable Carbide Tool Set G6706—Replacement TiN Carbide Inserts Five-piece turning tool set features indexable carbide inserts with "spline" type hold-down screw that allow indexing without removing the screw. Each set includes AR, AL, BR, BL, and E style tools with carbide inserts, hex wrench, extra holddown screws and a wooden case. H7616—Oil Can w/Plastic Nozzle H7617—Oil Can w/Flexible Plastic Nozzle These high-pressure oil cans are perfect for lubricating the ball oilers found on your machine. Each can holds 5 ounces of oil. H7616 H7617 Figure 73. G5639 5 Pc. Indexable Tool Set. T10255—Mini Lathe Tooling Kit This convenient Mini Lathe Tool Kit includes right, left and straight turning tool holders with 1⁄ 8" HSS tool bits, boring bar with holder and 1⁄ 8" HSS tool bit, cut off tool holder with 3 ⁄ 32" HSS blade and 3 ⁄ 8" shank, mini cut off tool holder with 1⁄ 16" HSS blade and 5 ⁄ 16" shank, knurling tool holder with pivoting head, single horizontal/vertical knurling tool holder and assorted hex wrenches. Maximum shank size is 1⁄ 2". Figure 75. High-pressure oil cans for ball oilers. T23962—ISO 68 Moly-D Machine Oil, 5 gal. T23963—ISO 32 Moly-D Machine Oil, 5 gal. Moly-D oils are some of the best we've found for maintaining the critical components of machinery because they tend to resist run-off and maintain their lubricity under a variety of conditions—as well as reduce chatter or slip. Buy in bulk and save with 5-gallon quantities. T23962 Figure 74. T10255 Mini Lathe Tooling Kit. T23963 Figure 76. ISO 68 and ISO 32 machine oil. H5930—4-Pc Center Drill Set 60° H5931—4-Pc Center Drill Set 82° Double ended HSS Center Drills are precision ground. Includes sizes 1-4. order online at www.grizzly.com or call 1-800-523-4777 -50- Model G0602/G0752 (Mfg. Since 11/12) SECTION 6: MAINTENANCE Daily, After Operations Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. • • • • Schedule Ongoing To help reduce the risk of injury and ensure proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations: • • • • • Loose mounting bolts or fasteners. Worn, frayed, cracked, or damaged wires. Guards or covers removed. Emergency STOP button not working correctly or not requiring you to reset it before starting the machine again. Damaged or malfunctioning components. Daily, Before Operations • • • • • • • Check/add gearbox oil (Page 52). Add oil to the ball oilers (Page 53). Clean/lubricate the leadscrew and carriage rack (Page 54). Lubricate the bedways (Page 54). Compound slide (Page 54). Disengage the half nut on the carriage (to prevent crashes upon startup). Ensure carriage lock bolt is loose. Model G0602/G0752 (Mfg. Since 11/12) Turn the spindle direction switch to STOP, and press the Emergency STOP button (to prevent accidental startup). Vacuum/clean all chips and swarf from bed and slides. Wipe down all unpainted or machined surfaces with an oiled rag. Add oil to the ball oilers (Page 53). Annually • • • Change the gearbox oil (Page 52). Lubricate the change gears (Page 55). Check/level bedway (Page 21). Cleaning/Protecting Because of its importance, we recommend that the cleaning routine be planned into the workflow schedule. Typically, the easiest way to clean swarf from the machine is to use a wet/dry shop vacuum that is dedicated for this purpose. The small chips left over after vacuuming can be wiped up with a slightly oiled rag. Avoid using compressed air to blow off chips, as this may drive them deeper into the moving surfaces or cause sharp chips to fly into your face or hands. All unpainted and machined surfaces should be wiped down daily to keep them rust free and in top condition. This includes any surface that is vulnerable to rust if left unprotected (especially parts that are exposed to water soluble cutting fluid). Use a quality rust protectorate such as SLIPIT® or Boeshield ® to prevent corrosion. -51- Lubrication Quick-Change Gearbox The lathe has numerous metal-to-metal sliding surfaces that require regular lubrication to maintain smooth movement and ensure long-lasting operation. Other than the lubrication points covered in this section, all other bearings are internally lubricated and sealed at the factory. Simply leave them alone unless they need to be replaced. Before performing any lubrication DISCONNECT LATHE FROM POWER! task, Oil Type..... Grizzly T23962 or ISO 68 Equivalent Reservoir Capacity...................................... 1 Pint Check/Add Frequency.................................. Daily Change Frequency................................. Annually Checking Oil Level The gearbox reservoir has the proper amount of oil when the oil level in the sight glass is approximately 3⁄4 full. The oil sight glass is located below the gearbox control dials, as shown in Figure 77. Gearbox Fill Plug Important: Before adding lubricant to ball oilers and grease fittings, clean off entry points to prevent contamination of lubricant. Use the schedule and information in the chart below as a daily guide for lubrication tasks. We recommend using Grizzly Model T23962 or T23963 lubricants (see Accessories, Page 50) for most of the lubrication tasks. Quick-Change Gearbox Daily Ball Oilers Daily Page Ref. This page 53 Leadscrew & Carriage Rack Daily 54 Bedways Daily 54 Compound Slide Daily 54 Annually 55 Lubrication Task Change Gears Frequency NOTICE The recommended lubrication is based on light-to-medium usage. Keeping in mind that lubrication helps to protect the value and operation of the lathe, these lubrication tasks may need to be performed more frequently than recommended here, depending on usage. Failure to follow reasonable lubrication practices as instructed in this manual could lead to premature failure of lathe components and will void the warranty. -52- Gearbox Oil Level Sight Glass Figure 77. Headstock oil level sight glass. After break-in, change the oil in the gearbox, then again after three months. Afterwards, change the oil on an annual basis or more frequently if extreme machine use requires it. Adding Oil Use an 8mm hex wrench to remove the gearbox fill plug (see Figure 77), then add the oil until the level is approximately 3⁄4 full in the oil sight glass. Drain Plug Figure 78. Location of the quick-change gearbox drain plug. Draining Oil Remove the fill plug (Figure 77), place a catch pan under the quick-change gearbox drain plug (see Figure 78). Use an 8mm hex wrench to loosen the drain plug, remove it, then allow the reservoir to empty. Re-install the drain plug. Model G0602/G0752 (Mfg. Since 11/12) Ball Oilers Oil Type..... Grizzly T23963 or ISO 32 Equivalent Oil Amount................................. 1 or 2 Squirts/Fill Lubrication Frequency.................................. Daily This lathe has 10 ball oilers that should be oiled on a daily basis before beginning operation. Proper lubrication of ball oilers is done with a pump-type oil can that has a plastic or rubberized cone tip. We do not recommend using metal needle or lance tips, as they can push the ball too far into the oiler, break the spring seat, and lodge the ball in the oil galley. Lubricate the ball oilers before and after machine use, and more frequently under heavy use. When lubricating ball oilers, first clean the outside surface to remove any dust or grime. Push the tip of the oil can nozzle against the ball oiler to create a hydraulic seal, then pump the oil can once or twice. If you see sludge and contaminants coming out of the lubrication area, keep pumping the oil can until the oil runs clear. When finished, wipe away any excess oil. Refer to Figures 79–83 to identify the location of each ball oiler. Ball Oilers Figure 80. Change gear ball oilers. Ball Oiler Ball Oilers Ball Oiler Figure 81. Carriage and cross slide ball oilers. Ball Oiler Ball Oilers Figure 82. Tailstock ball oiler. Ball Oiler Figure 79. Spindle bearing ball oilers. Model G0602/G0752 (Mfg. Since 11/12) Figure 83. Leadscrew end bearing ball oilers. -53- Leadscrew & Carriage Rack Compound Slide Oil Type..... Grizzly T23962 or ISO 68 Equivalent Oil Amount.......................................... As Needed Lubrication Frequency.................................. Daily Oil Type..... Grizzly T23962 or ISO 68 Equivalent Oil Amount.............................................Thin Coat Lubrication Frequency.................................. Daily Before lubricating the leadscrew and carriage rack (see Figure 84), clean them first with mineral spirits. Use a stiff brush to help remove any debris or grime. Apply a thin coat of oil along the length of the carriage rack. Use a stiff brush to make sure oil is applied into the leadscrew threads. Use the handwheel to move the compound slide all the way toward you (see Figure 85), then wipe clean the bottom slide with a rag and mild solvent. Apply the lubricant and move the compound slide back and forth to distribute the oil. Bottom Slide Note: In some environments, abrasive material can become caught in the leadscrew lubricant and drawn into the half nut. In this case, lubricate the leadscrew with a quality dry lubricant. Bedways Rack Leadscrew Figure 85. Compound bottom slide. Figure 84. Leadscrew, rack and bedways. Bedways Oil Type..... Grizzly T23962 or ISO 68 Equivalent Oil Amount.......................................... As Needed Lubrication Frequency.................................. Daily Before lubricating the bedways (see Figure 84), clean it with mineral spirits. Apply a thin coat of oil along the length of the bedway. Move the steady rest, carriage, and tailstock to access the entire length of the bedways. -54- Model G0602/G0752 (Mfg. Since 11/12) Change Gears Grease Type.............................................NLGI#2 Oil Amount.............................................Thin Coat Frequency................ Annually or When Changing The change gears, shown in Figure 86, should always have a thin coat of heavy grease to minimize corrosion, noise, and wear. Wipe away excess grease that could be thrown onto the V-belts and reduce optimal power transmission from the motor. To lubricate the change gears: 1. DISCONNECT LATHE FROM POWER! 2. Open the change gear cover and remove all the change gears shown in Figure 86. 3. Clean the change gears thoroughly with mineral spirits to remove the old grease. Use a small brush if necessary to clean between the teeth. 4. Clean the shafts, and wipe away any grease splatters in the vicinity and on the inside of the change gear cover. 5. Using a clean brush, apply a thin layer of grease on the gears. Make sure to get grease between the gear teeth, but do not fill the teeth valleys. 6. Install the change gears and mesh them together with 0.003"–0.008" backlash. Once the gears are meshed together, apply a small dab of grease between them where they mesh together—this grease will be distributed when the gears rotate and re-coat any areas scraped off during installation. 7. Close the change gear cover before re-connecting the lathe to power. Figure 86. Change gears. To handle and care for the change gears: Make sure to clean and lubricate any gears you install or change. Be very careful during handling and storage—the grease coating on the gears will easily pickup dirt or debris, which can then spread to the other gears and increase the rate of wear. Make sure the change gear cover remains installed whenever possible to keep the gears free of dust or debris from the outside environment. Model G0602/G0752 (Mfg. Since 11/12) -55- Machine Storage 5. To prevent the development of rust and corrosion, the lathe must be properly prepared if it will be stored for a long period of time. Doing this will ensure the lathe remains in good condition for later use. Loosen or remove all belts so they do not become stretched during the storage period. (Be sure to place a maintenance note near the power button as a reminder that the belts have been loosened or removed.) 6. Cover the lathe and place it in a dry area that is out of direct sunlight and away from hazardous fumes, paint, solvents, or gas. Fumes and sunlight can bleach or discolor paint. 7. Every few months do the following: To prepare the lathe for storage: 1. Run the lathe and bring the gearbox reservoir to operating temperature, then drain and refill with clean oil. 2. DISCONNECT LATHE FROM POWER! 3. Thoroughly clean all unpainted, bare metal surfaces, then apply a liberal coat of way oil, heavy grease, or rust preventative. Take care to ensure these surfaces are completely covered but that the rust preventative or grease is kept off of painted surfaces. 4. -56- • Rotate by hand all gear-driven components a few times in several gear selections. This will keep the bearings, bushings, gears, and shafts well lubricated and protected from corrosion—especially during the winter months. • Slide the carriage, tailstock, and steady rest down the lathe bed to make sure that way spotting is not beginning to occur. Lubricate the machine as outlined in the Lubrication section beginning on Page 52. Be sure to use an oil can to purge all ball oilers and oil passages with fresh oil. Model G0602/G0752 (Mfg. Since 11/12) SECTION 7: SERVICE Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution Machine does not start or a circuit breaker trips. 1. Emergency stop button engaged or at fault. 6. Contactor not getting energized/has poor contacts. 7. Motor connection wired wrong. 8. Motor spindle direction switch at fault. 9. Inverter/control box at fault (G0752 only). 10. Motor at fault. 1. Rotate button clockwise until it pops out to reset it for operation; replace if not working properly. 2. Turn spindle direciton switch to FWD or REV. Ensure switch has correct voltage. Replace if faulty. 3. Test/replace if faulty. 4. Verify circuit is rated for machine amp load; troubleshoot and repair cause of overload; replace weak breaker; find/repair electrical short. 5. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary. 6. Test for power on all legs and contactor operation. Replace unit if faulty. 7. Correct motor wiring connections (Page 67). 8. Replace switch. 9. Inspect inverter/controller box; replace if faulty. 10. Test/repair/replace. Loud, repetitious noise coming from lathe at or near the motor. 1. Pulley set screws or keys are missing or loose. 2. Motor fan is hitting the cover. 1. Inspect keys and set screws. Replace or tighten if necessary. 2. Tighten fan, shim cover, or replace items. Motor overheats. 1. Motor overloaded. 1. Allow motor to cool; reduce load on motor. Motor is loud when cutting, or bogs down under load. 1. Excessive depth of cut or feed rate. 2. Spindle speed or feed rate wrong for cutting operation. 1. Decrease depth of cut or feed rate. 2. Refer to the feeds and speed charts in Machinery's Handbook or a speeds and feeds calculator on the internet. 3. Sharpen or replace the cutting tool. 2. Spindle direction switch turned OFF or at fault. 3. Start capacitor at fault. 4. Wall fuse/circuit breaker is blown/tripped; short in electrical system; start-up load too high for circuit. 5. Wiring is open/has high resistance. 3. Cutting tool is dull. Model G0602/G0752 (Mfg. Since 11/12) -57- Operation Symptom Possible Cause Possible Solution Entire machine vibrates upon startup and while running. 1. Workpiece is unbalanced. 1. Re-install workpiece as centered with the spindle bore as possible. 2. Stop lathe immediately and correct interference problem. 3. Re-tension/replace the V-belt(s) as necessary (see Page 64). 4. Align the V-belt pulleys. 5. Check installation; re-balance chuck or faceplate; contact a local machine shop for help. 6. Adjust change gears and establish backlash. 7. Inspect gears, and replace if necessary. 8. Replace broken gear or bearing. 9. Reset spindle bearing preload or replace worn spindle bearings. 2. Workpiece is hitting stationary object. 3. Loose or damaged V-belt(s). 4. V-belt pulleys are not properly aligned. 5. Chuck or faceplate is unbalanced or not installed properly. 6. Change gears not aligned or no backlash. 7. Worn or broken gear present. 8. Broken gear or bad bearing. 9. Spindle bearings at fault. Bad surface finish. 1. Wrong spindle speed or feed rate. 2. Dull tooling or poor tool selection. 3. Tool height not at spindle centerline. 4. Too much play in gibs. Tapered tool difficult 1. Quill is not retracted all the way back into the tailstock. to remove from 2. Contaminants not removed from taper tailstock quill. before inserting into quill. 1. Adjust for appropriate spindle speed and feed rate. 2. Sharpen tooling or select a better tool for the intended operation. 3. Adjust tool height to spindle centerline (see Page 40). 4. Tighten gibs (see Page 61). 1. Turn the quill handwheel until it forces the tapered tool out of quill. 2. Clean the taper and bore, then re-install tool. Cross slide, compound rest, or carriage feed has sloppy operation. 1. Gibs are out of adjustment. 2. Handwheel is loose or backlash is high. 1. Adjust gibs (see Page 61). 2. Tighten handwheel fasteners, adjust handwheel backlash to a minimum (see Page 60). Cross slide, compound, or carriage feed handwheel hard to move. 1. Dovetail ways loaded with shavings, dust, or grime. 2. Gib screws are too tight. 3. Backlash setting too tight. 4. Bedways are dry. 1. Clean ways and re-lubricate. Cutting tool or machine components vibrate excessively during cutting. 1. Tool holder not tight enough. 2. Cutting tool sticks too far out of tool holder; lack of support. 3. Gibs are out of adjustment. 4. Dull cutting tool. 5. Incorrect spindle speed or feed rate. 1. Check for debris, clean, and re-tighten. 2. Re-install cutting tool so no more than 1⁄3 of the total length is sticking out of tool holder. 3. Adjust gibs at affected component (see Page 61). 4. Replace or resharpen cutting tool. 5. Use the recommended spindle speed and feed rate. -58- 2. Loosen gib screw(s) slightly (see Page 61). 3. Slightly loosen backlash setting (see Page 60). 4. Lubricate bedways/ball oilers. Model G0602/G0752 (Mfg. Since 11/12) Symptom Possible Cause Possible Solution Workpiece is tapered. 1. Headstock and tailstock are not properly aligned with each other. 1. Re-align the tailstock to the headstock spindle centerline (see Page 34). Chuck jaws will not move or do not move easily. 1. Chips lodged in the jaws or scroll plate. 1. Remove jaws, clean and lubricate scroll plate and jaws, then replace jaws. Carriage will not feed or is hard to move. 1. Quick-change gears are not all engaged. 2. Half nut lever engaged. 3. Carriage lock is tightened down. 4. 5. 6. 7. Quick-change gear change dials will not shift into position. 1. Adjust gear dials. 2. Disengage half nut lever for manual feeding. 3. Check to make sure the carriage lock bolt is fully released. 4. Frequently clean away chips that load up during Chips have loaded up on bedways. turning operations and re-lubricate. Bedways are dry and in need of lubrication. 5. Lubricate bedways/ball oilers. 6. Loosen gibs screw(s) slightly (see Page 61). Gibs are too tight. 7. Replace gears or shear pin (see Page 62). Gears or shear pin broken. 1. Gears not aligned inside headstock/quick change gearbox. Model G0602/G0752 (Mfg. Since 11/12) 1. Rotate spindle by hand with light pressure on the dial until gear falls into place. -59- Backlash Adjustment Backlash is the amount of free play felt while changing rotation directions with the handwheel. This can be adjusted on the compound rest and cross slide leadscrews. Before beginning any adjustment, make sure all associated components are cleaned and lubricated, and the locks are loose. Reducing backlash to less than 0.002" is impractical and can lead to accelerated wear to the leadscrew and other components. Avoid the temptation to overtighten the backlash nut or screw while adjusting. Cross Slide Tools Needed: Qty Hex Wrench 4mm............................................... 1 Hex Wrench 5mm ............................................. 1 Open-End Wrench 14mm................................... 1 The cross slide backlash is adjusted by loosening the cap screw shown in Figure 88. The screw pushes down on a wedge and forces the leadscrew nut apart, taking up lash between the nut and leadscrew. Cap Screw Compound Rest Tools Needed: Qty Hex Wrench 5mm............................................... 1 Open-End Wrench 10mm................................... 1 The compound rest backlash is adjusted by loosening or tightening the nut and set screw shown in Figure 87 to remove play between the handwheel and the leadscrew collar. Set Screw Nut Figure 88. Cross slide backlash adjustment cap screw. To adjust the backlash, remove the compound rest. Then, rock the cross slide handwheel back and forth, and tighten the cap screw slowly until the backlash is approximately 0.002"–0.003" as indicated on the graduated dial. If you end up adjusting the nut too tight, loosen the cap screw, turn the handwheel back and forth until it turns freely—then try again. Re-install the compound rest when you are finished. Figure 87. Compound rest backlash adjustment set screws. To adjust the backlash, loosen the compound rest nut and set screw, turn the handwheel counterclockwise until the compound rest moves, then tighten the nut until the backlash is approximately 0.002"–0.003", as indicated on the graduated dial. Tighten the set screw to secure the setting. -60- Model G0602/G0752 (Mfg. Since 11/12) Gib Adjustment Compound Slide Adjustment Fasteners The goal of adjusting the cross slide and compound slide gibs is to remove sloppiness or "play" from the ways without making them overly stiff and difficult to move. In general, loose gibs cause poor finishes and tool chatter; however, over-tightened gibs cause premature wear and make the handwheels difficult to turn. Tools Needed Qty Open-End Wrench 8mm.................................... 1 Hex Wrench 2.5mm............................................ 1 Figure 90. Compound slide gib adjustment hex nuts and set screws. 3. To adjust the cross slide and compound slide gibs: 1. DISCONNECT LATHE FROM POWER! 2. Loosen the three hex nuts on the side of the slide (see Figures 89–90). Cross Slide Adjustment Fasteners Make adjustments in small and equal increments to the three set screws, then test the movement of the slide by rotating the handwheel. Note: Turning the set screws clockwise will tighten the gib, and turning them counterclockwise will loosen the gib. 4. When you are satisfied with the gib adjustment, keep the set screws from moving and re-tighten the hex nuts to secure the settings. 5. Re-check the movement of the slide and, if necessary, repeat Steps 2–4. Figure 89. Cross slide gib adjustment hex nuts and set screws. Model G0602/G0752 (Mfg. Since 11/12) -61- Half Nut Adjustment The clamping pressure of the half nut is fully adjustable with a gib that can be loosened or tightened by two set screws. Use this procedure to adjust the half nut if it becomes loose from wear, or it is too tight for your preferences. A half nut that is too loose will make it difficult to produce accurate work; one that is too tight will increase the rate of wear on itself and the leadscrew. Tools Needed Qty Open-End Wrench 8mm.................................... 1 Hex Wrench 5mm............................................... 1 Hex Wrench 2.5mm............................................ 1 Leadscrew Shear Pin Replacement The longitudinal leadscrew is secured to the feed rate gearing in the headstock with the use of a soft-metal shear pin (see Figure 92). The shear pin is designed to break and disengage power to the leadscrew to help protect more expensive lathe components if you crash your carriage or take too large of a cut and overload the lathe. Contact Grizzly Customer Service at (570) 5469663 to order a replacement shear pin (Part # P0602815). To adjust the half nut: 1. DISCONNECT LATHE FROM POWER! 2. Disengage the half nut, then remove the thread dial. 3. Loosen the two adjustment hex nuts shown in Figure 91, then adjust the set screws in small, even increments so one end of the gib does not become tighter than the other. Shear Pin Connecting Collar Figure 92. Longitudinal leadscrew shear pin. Half-Nut Adjustment Fasteners Figure 91. Typical half nut gib adjustment. 4. 5. 6. -62- Engage/disengage the half nut several times and notice how it feels. The adjustment is correct when the half nut has a slight drag while opening and closing. The movement should not be too stiff or too sloppy. Repeat Steps 3–4, if necessary, until you are satisfied with the half nut pressure. While keeping the set screws from moving, re-tighten the hex nuts, then re-install the thread dial. Tools Needed Qty Hammer.............................................................. 1 Punch 2.5mm..................................................... 1 To replace the shear pin: 1. DISCONNECT LATHE FROM POWER! 2. Rotate the leadscrew so the shear pin faces up and down. If the connecting collar rotates independently from the leadscrew, then rotate the collar so the shear pin holes align with those in the leadscrew. 3. Use the punch and hammer to drive out the pieces of the old shear pin. 4. Make sure the holes in the collar and leadscrew are aligned, then tap the new shear pin completely through the holes in the collar and leadscrew. Model G0602/G0752 (Mfg. Since 11/12) V-Belt Tension & Replacement Lock Bolt V-Belts stretch and wear with use, so check the tension on a monthly basis to ensure optimal power transmission. Replace the V-belts if they become cracked, frayed, or glazed. On the Model G0602, the low range V-belt tension is controlled by a tensioner between the secondary drive pulley (B) and spindle (C) pulley. The high range V-belt between the spindle (C) and motor (A) pulleys is tensioned by the motor. Tensioner Figure 94. Model G0752 tensioner and lock bolt. 4. Push the tensioner against the V-belt to tension it, then secure the tensioner. The V-belt is correctly tensioned when there is approximately 1⁄4" deflection when it is pushed with moderate pressure, as shown in Figure 95. On the Model G0752, V-belt tension is controlled by a tensioner between the spindle and motor pulleys. Tools Needed Qty Open-End Wrench 17mm................................... 1 Hex Wrench 5mm............................................... 1 Hex Wrench 8mm............................................... 1 Pulley Tensioning V-Belt Deflection To tension the Model G0602 low range V-belt or Model G0752 V-belt: 1. DISCONNECT LATHE FROM POWER! 2. Open the change gear cover. 3. Loosen the tensioner lock nut (Model G0602) or tensioner lock bolt (Model G0752) shown in Figures 93–94. Lock Nut ⁄4" 1 Pulley Tensioner Figure 95. Correct V-belt deflection. —If there is more than 1⁄4" deflection when the V-belt is pushed with moderate pressure, loosen the tensioner, adjust it so the tension is correct, then secure the tensioner. 5. Secure the change gear cover. Figure 93. Model G0602 tensioner and lock nut. Model G0602/G0752 (Mfg. Since 11/12) -63- To tension the Model G0602 high range V-belt: 1. Follow Steps 1–3 in "Tensioning Timing Belt" on Page 65. 2. Lower the motor and re-tighten the mounting hex nuts. The high range V-belt is correctly tensioned when there is approximately 1⁄4" deflection when it is pushed with moderate pressure, as shown in Figure 95 on Page 63. —If the low range belt between pulleys B and C (see Figure 97) needs to be replaced, loosen the tensioner lock nut (see Figure 93 on Page 63), move the tensioner down, roll the belt off the pulleys, then re-install the new V-belt. Follow Steps 4-5 on Page 63 to tension the belt. —If there is more than 1⁄4" deflection when the V-belt is pushed with moderate pressure, loosen the motor mount nuts, lower the motor as needed, then tighten the nuts. 3. Check the timing belt tension (refer to Step 5 of "Tensioning Timing Belt" on Page 65). 4. Secure the change gear cover. Replacing V-Belt 1. DISCONNECT LATHE FROM POWER! 2. Open the change gear cover. 3. Model G0602: —If the high range belt (Figure 96) needs to be replaced, loosen the motor mount hex nuts, (see Figure 99 on Page 65), raise the motor, and carefully roll the belt off of pulleys A and C. Install a new V-belt, then follow the steps in "To tension the Model G0602 high range V-belt" above. C C B Tensioner Figure 97. Model G0602 low-range belt. Model G0752: Loosen the tensioner lock bolt, then pivot the tensioner to the left and secure it temporarily. Remove the V-belt (see Figure 98) and re-install the new one. Follow Steps 4-5 on Page 63 to tension the belt. Lock Bolt Tensioner V-Belt Figure 98. Model G0752 V-Belt. A High Range Belt Figure 96. Model G0602 high-range belt. -64- Model G0602/G0752 (Mfg. Since 11/12) Timing Belt Tension & Replacement Pulley Deflection On the Model G0602 the timing belt transfers power from the motor to the secondary drive pulley (see Figure 99). If the timing belt becomes excessively worn or damaged, you will need to replace it. 1 Pulley Figure 100. Correct timing-belt deflection. Motor Mount Hex Nuts (2 of 4) —If there is more than 1⁄4" deflection when the belt is pushed with moderate pressure, loosen the motor mount nuts, lower the motor, adjust belt tension as required, then tighten the nuts. —If the high range V-belt is installed, check the V-belt tension. Refer to "To tension the Model G0602 high range V-belt" instructions on Page 64. Timing Belt Figure 99. Timing belt and motor mount hex nuts. Tools Needed Qty Hex Wrench 5mm............................................... 1 Open-End Wrench 14mm................................... 1 Tensioning Timing Belt 1. DISCONNECT LATHE FROM POWER! 2. Open the change gear cover. 3. Loosen the motor mount hex nuts (see Figure 99). Note: It may be more convenient to access the motor mount hex nuts if you first remove the rear splash guard. ⁄4" 6. Secure the change gear cover. Replacing Timing Belt 1. DISCONNECT LATHE FROM POWER! 2. Open the change gear cover. 3. Loosen the four motor mount hex nuts (see Figure 99) then remove the low or high range V-belt (refer to Replacing V-Belt on Page 64). Note: It may be more convenient to access the motor mount hex nuts if you first remove the rear splash guard. 4. Raise the motor up, roll the old timing belt off the pulleys and replace it with a new one, making sure that the belt teeth are seated in the pulley indents. 4. Lower the motor and re-tighten the mounting hex nuts. 5. 5. Check the timing belt tension: It is correctly tensioned when there is approximately 1⁄4" deflection when it is pushed with moderate pressure, as shown in Figure 100. Re-install the high or low range V-Belt— depending upon your setup (refer to Replacing V-Belt on Page 64). 6. Tension the timing belt and V-belt. Refer to Tensioning Timing-Belt on this page, and the instructions for tensioning the applicable V-belt on Pages 63– 64. Model G0602/G0752 (Mfg. Since 11/12) -65- machine SECTION 8: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components! MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts. WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components. MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box. WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections. CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors. CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source. EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -66- Model G0602/G0752 (Mfg. Since 11/12) G0602 Wiring Diagram V2 L N L A1 1L1 N N 3L2 3 L U2 L W1 4 44 A2 3 4 Run Capacitor 20MFD 450VAC 6T3 V1 2 6 10 4 8 12 3 W2 U1 Front View 3 1 NC 2 U1 4 MINGER LA125H-BE101C MINGER LA125H-BE101C Start Capacitor 150 MFD 250VAC 14NO 22NC 32 NC 44 NO N V1 V2 3TB41 V1 Gnd W2 U2 4 NO W1 W2 V1 L 5L3 22E KM1 L N Ground Siemens 4T2 4 V1 4 13NO 21NC 31NC 43NO 2T1 L 3 L N 3 Start Button Switch 7 11 CANSEN LW26-20 1 5 9 Rear View E-Stop Button Switch L Rotary Switch Wiring Box (Shown from behind) Control Panel Motor 1HP 110V Neutral W2 Hot U1 V2 V1 W1 110 VAC 5-15 Plug (As Recommended) Ground Ground Model G0602/G0752 (Mfg. Since 11/12) U2 READ ELECTRICAL SAFETY ON PAGE 66! -67- G0602 Electrical Components Figure 101. Spindle direction switch and ON button. Figure 104. Spindle direction switch and emergency stop switch. Figure 102. Electrical box. Figure 105. Magnetic contactor. Figure 103. Motor connection detail. -68- READ ELECTRICAL SAFETY ON PAGE 66! Model G0602/G0752 (Mfg. Since 11/12) G0752 Wiring Box Diagram PE 4 1 2 3 To Spindle Direction Switch Page 71 To Circuit Board To Variable Speed Switch Page 71 Page 71 To Control Panel Page 71 10V 5 ACM AVI 1 N1 L1 1 A1 N R/L1 S/L2 T/L3 L 1L1 DCM M1 M2 3L2 5L3 1 13NO 21NC 31NC 43NO Contactor READY Siemens 6T3 N1 A2 N1 L1 1 23 Delta VFD007E11A 14NO 22NC 32 NC 44 NO 3 4T2 ON FAULT VS Drive 22E KM1 3TB41 2T1 RUN AVI ACI 0 NPN PNP RB RA RC MCM AFM M01 MI2 L1 N1 8 4 4 L N L N MI4 MI3 MI6 MI5 DCM ACM DCM 24V AVI 10V AC1 1 L1 N1 L MI1 6 5 DCM M1 M2 2A Relay DCM RS-485 Port 10V ACM AVI U/T1 V/T2 W/T3 +/B1 OMRON MY2N-J 220V B2 DCM L 2 L1 N1 L1 N1 N 12 9 14 13 0 5 U1 V1 W1 5 PE L N 0 110 220 PE PE Transformer V1 L1 N1 To Left Motor Junction Box Page 73 PE BEIJING AOHENGDA ELECTRICAL JBK5-40VA U1 PE W1 To Right Motor Junction Box Page 73 PE N L To Power Supply Page 73 Model G0602/G0752 (Mfg. Since 11/12) 0 24 0 8 Wiring Box READ ELECTRICAL SAFETY ON PAGE 66! -69- G0752 Wiring Box Components Figure 106. G0752 electrical box. -70- READ ELECTRICAL SAFETY ON PAGE 66! Model G0602/G0752 (Mfg. Since 11/12) G0752 Control Panel Wiring Diagram To Wiring Box Page 69 To Wiring Box Page 69 Spindle Speed Circuit Board To Wiring Box Page 69 Spindle Speed Sensor See Figure 110, Page 72 See Figure 112, on Page 72 VS Switch See Figure 109, Page 72 WX14-12 4K7 M CA ACM 10V IAVVI A 2 M DCM CD 3 1 (Top) 4 M 1M 1 PE 5 RPM Display M 2M 2 See Figure 108, Page 72 (Bottom) DCM 1 1 3 3 2 COM P EE P 2 1 NC 5 4 4 3 NO 4 M2 4 3 NO LA252HBE101C 2 LA252HBE101C 1 NC LA252HBE102C LA252HBE102C 2 1 NC 3 NO 1 NC 1 33 4 LA252HBE101C LA252HBE102C 4 Ground 2 LA252HBE102C M1 Spindle Direction Switch OFF Button Switch ON Button Switch E-Stop Button Switch Control Panel (Viewed from Behind) See Figure 107, on Page 72 Model G0602/G0752 (Mfg. Since 11/12) READ ELECTRICAL SAFETY ON PAGE 66! -71- G0752 Control Panel Components Spindle Direction Switch E-Stop Button Switch ON Button Switch OFF Button Switch Figure 107. Control panel. Figure 108. RPM display. Figure 111. Right junction box. Figure 109. Variable speed potentiometer. Figure 112. Spindle speed sensor. Figure 110. Spindle speed circuit board. -72- READ ELECTRICAL SAFETY ON PAGE 66! Model G0602/G0752 (Mfg. Since 11/12) G0752 Motor Wiring Diagram Motor 1HP 220V 3PH Motor Fan 110V 30W 1PH 110 VAC 5-15 Plug (As Recommended) Neutral N1 Hot L1 U1 V1 W1 Ground Ground PE To Wiring Box Page 69 To Wiring Box Page 69 Figure 113. Left motor junction box. Model G0602/G0752 (Mfg. Since 11/12) L PE N To Wiring Box Page 69 Figure 114. Right motor junction box. -73- SECTION 9: PARTS Spindle & Drive Belt 1 5 6 7 8 64 3 60 62 57 54-3 2 10 11 63 69 12 70 15 14 13 71 72 54-4 56 28 16 26 19-1 (G0752) 22 27 13 17 19 20 21 (G0602) 29 30 25 54 54-2 54-1 24 23 55-2 31 32 (G0602) 33 34 (G0752) (G0602) 41 43 42 35 40 41 40 42 LEFT REAR VIEW 49 36 37 (G0602) 18 39 37 (G0752) 37 38 55-3 55-1 44 46 47 48 -74- 51 45 51 53 52 55 Model G0602/G0752 (Mfg. Since 11/12) Spindle & Drive Belt Parts REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 5 6 7 8 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 HEADSTOCK REAR COVER PHLP HD SCR M4-.7 X 6 DEAD CENTER MT#4 CAP SCREW M6-1 X 25 FLAT WASHER 6MM COMPRESSION SPRING CLAMP CAP SCREW M6-1 X 25 SPINDLE KEY 10 X 10 X 55 SPACER TAPERED ROLLER BEARING 32009 HEADSTOCK CAP SCREW M8-1.25 X 20 TAPERED ROLLER BEARING 32009 CAP SCREW M6-1 X 20 SPACER SPEED SENSOR RING W/MAGNETS GEAR 40T PLASTIC V-BELT M-27.5 3L275 (G0602) PULLEY C V-BELT M-33 3L330 SPANNER NUT 37MM BRACKET PLATE LOCK WASHER 10MM HEX NUT M10-1.5 FLAT WASHER 10MM CAP SCREW M5-.8 X 10 FLAT WASHER 5MM GEAR SHAFT TIMING BELT 263L (G0602) BALL BEARING 6001ZZ (G0602) TIMING PULLEY (G0602) INT RETAINING RING 12MM (G0602) SPACER PULLEY A (G0602) 37 38 39 40 40 41 42 43 44 45 46 48 49 51 52 53 54 54-1 54-2 54-3 54-4 55 55-1 55-2 55-3 56 57 60 62 63 64 69 70 71 72 MOTOR PULLEY (G0752) KEY 6 X 6 X 40 SPACER STANDOFF STUD M10-1.5 X 50, 15, 25 (G0602) CAP SCREW M10-1.5 X 20 (G0752) MOUNTING PLATE FLAT WASHER 10MM HEX NUT M10-1.5 (G0602) TENSIONER ROLLER SHAFT BALL BEARING 6001-2RS TENSIONER ROLLER EXT RETAINING RING 12MM CHANGE GEAR COVER HEX NUT M5-.8 SPINDLE COVER PHLP HD SCR M5-.8 X 12 3-JAW CHUCK 5" 3-JAW CHUCK JAW INT 3-PC SET CHUCK BACKPLATE 3-JAW CHUCK KEY 3-JAW CHUCK JAW EXT 3-PC SET 4-JAW CHUCK 6.5" 4-JAW CHUCK JAWS 4-PC SET 4-JAW CHUCK KEY 4-JAW CHUCK BACKPLATE FACEPLATE 8" DEAD CENTER MT#3 TOOL BOX, EMPTY HEX WRENCH SET (2.5,3,4,5,6MM) WRENCH SET (8-10, 12-14, 17-19MM) BOTTLE FOR OIL STANDARD SCREWDRIVER #1 PHILLIPS SCREWDRIVER #1 SPINDLE CLAMP CAP SCREW M6-1 X 20 P0602001 P0602002 P0602003 P0602005 P0602006 P0602007 P0602008 P0602010 P0602011 P0602012 P0602013 P0602014 P0602015 P0602016 P0602017 P0602018 P0602019 P0752019 P0602020 P0602021 P0602022 P0602023 P0602024 P0602025 P0602026 P0602027 P0602028 P0602029 P0602030 P0602031 P0602032 P0602033 P0602034 P0602035 P0602036 P0602037 P0752037 P0602038 P0602039 P0602040 P0752040 P0602041 P0602042 P0602043 P0602044 P0602045 P0602046 P0602048 P0602049 P0602051 P0602052 P0602053 P0602054 P0602054-1 P0602054-2 P0602054-3 P0602054-4 P0602055 P0602055-1 P0602055-2 P0602055-3 P0602056 P0602057 P0602060 P0602062 P0602063 P0602064 P0602069 P0602070 P0602071 P0602072 Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability. Model G0602/G0752 (Mfg. Since 11/12) -75- Apron 108 109 104 105 106 110 111 G0752 Only 113 112 114 134 136 107 145 102 137 143 133 119 118 131 130 135 144 117 116 115 103 146 120 121 122 123 124 134 132 126-1 125 126 136 101 127 142 140 138 141 139 133 128 129 132 G0602 Only REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 ROLL PIN 4 X 14 HALF-NUT 2-PC DOWEL PIN 5 X 12 GEAR SHAFT GEAR ROLL PIN 4 X 30 APRON CASTING CAP SCREW M4-.7 X 12 HALF-NUT GIB DOWEL PIN 4 X 16 SET SCREW M5-.8 X 16 SET SCREW M6-1 X 25 HEX NUT M5-.8 SET SCREW M6-1 X 12 HALF-NUT LEVER HUB HALF-NUT LEVER STUD HALF-NUT LEVER HANDLE STEEL BALL 5MM CAP SCREW M6-1 X 6 THREAD DIAL RIVET 2 X 5MM STEEL FLUTED POINTER SHAFT KEY 3 X 3 X 10 CAP SCREW M6-1 X 55 126 126-1 127 128 129 130 131 132 133 133 134 134 135 136 136 137 138 139 140 141 142 143 144 145 146 THREAD DIAL BODY THREAD DIAL ASSY SIDE GEAR 48T FLAT WASHER 8MM HEX NUT M8-1.25 SET SCREW M6-1 X 6 COMPRESSION SPRING CARRIAGE HANDWHEEL HANDLE CARRIAGE HANDWHEEL (G0602) CARRIAGE HANDWHEEL (G0752) ROLL PIN 4 X 24 (G0602) SET SCREW M6-1 X 12 (G0752) SET SCREW M6-1 X 12 CONE-PT GEAR SHAFT (G0602) GEAR SHAFT (G0752) FLAT HD SCR M6-1 X 10 FLAT WASHER 6MM HALF-NUT INDICATOR PLATE LOCK CAM SHAFT THREADED DIAL PLATE HALF-NUT BRACKET PLATE SPRING (G0752) GRADUATED DIAL (G0752) ROLL PIN (G0752) KEY 3 X 3 X 12 (G0752) -76- PRP19M P0602102 P0602103 P0602104 P0602105 PRP73M P0602107 PCAP23M P0602109 P0602110 PSS34M PSS12M PN06M PSS04M P0602115 P0602116 P0602117 PSTB004M PCAP85M P0602120 PRIV001M P0602122 P0602123 PK39M PCAP83M P0602126 P0602126-1 P0602127 PW01M PN03M PSS02M P0602131 P0602132 P0602133 P0752133 PRP04M PSS04M PSS131M P0602136 P0752136 PFH29M PW03M P0602139 P0602140 P0602141 P0602142 P0752143 P0752144 PRP59M PK103M Model G0602/G0752 (Mfg. Since 11/12) Tool Post & Compound Rest 218 219 222 212 221 207 211 220A 220 201 210 215 216 208 208 203 206 202 217 228 209 224 204 229 226 227 205 214 213 223 225 230 231 REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 COMPOUND REST SWIVEL BASE COMPOUND REST GIB CLAMPING RING GRADUATED DIAL BARREL NUT DOWEL PIN TOOL POST BOLT FLAT WASHER 8MM DOWEL PIN COMPRESSION SPRING CAP SCREW M8-1.25 X 30 CAP SCREW M8-1.25 X 25 CAP SCREW M6-1 X 12 SET SCREW M5-.8 X 16 HEX NUT M5-.8 217 218 219 220A 220 221 222 223 224 225 226 227 228 229 230 231 HEX BOLT M8-1.25 X 30 TOOL POST HANDLE TOOL POST HANDLE HUB 4-WAY TOOL POST ASSEMBLY TOOL REST HUB SPACER TOOL REST SLIDE PLATE COMPOUND REST LEADSCREW LEADSCREW MOUNT GRADUATED DIAL COMPOUND REST HANDWHEEL COMPOUND HANDWHEEL HANDLE KEY 3 X 3 X 8 POINTER THREADED COLLAR SET SCREW M8-1.25 X 6 P0602201 P0602202 P0602203 P0602204 P0602205 P0602206 P0602207 P0602208 PW01M P0602210 P0602211 PCAP13M PCAP31M PCAP26M PSS34M PN06M Model G0602/G0752 (Mfg. Since 11/12) PB26M P0602218 P0602219 P0602220A P0602220 P0602221 P0602222 P0602223 P0602224 P0602225 P0602226 P0602227 PK03M P0602229 P0602230 PSS17M -77- Tailstock 300 306 307 308 320 319 304 317 301 302 316 303 312 309 310 305 322 311 318 325 324 313 315 314 321 314 319 323 326 REF PART # DESCRIPTION REF PART # DESCRIPTION 300 301 302 303 304 305 306 307 308 309 310 311 312 313 COMPLETE TAILSTOCK ASSY TAILSTOCK QUILL TAILSTOCK LEADSCREW BUSHING HANDWHEEL SCALE PLATE TAILSTOCK HANDWHEEL LEVER BOLT M12-1.75 X 50 BARREL NUT M12-1.75 SET SCREW M6-1 X 12 GRADUATED DIAL TAILSTOCK HANDWHEEL POINTER HANDWHEEL BUSHING TAILSTOCK BODY TAILSTOCK BASE 314 315 316 317 318 319 320 321 322 323 324 325 326 SET SCREW M8-1.25 X 25 TAILSTOCK HANDWHEEL HANDLE UPPER OFFSET PLATE KEY 3 X 3 X 10 LOCK NUT M10-1.5 RIVET 2 X 5MM STEEL FLUTED BALL OILER 10MM CLAMPING PLATE HEX NUT M12-1.75 HEX BOLT M12-1.75 X 90 FLAT WASHER 12MM SET SCREW M5-.8 X 6 LOWER OFFSET PLATE -78- P0602300 P0602301 P0602302 P0602303 P0602304 P0602305 P0602306 P0602307 PSS04M P0602309 P0602310 P0602311 P0602312 P0602313 PSS21M P0602315 P0602316 PK39M PLN05M PRIV001M P0602320 P0602321 PN09M PB158M PW06M PSS26M P0602326 Model G0602/G0752 (Mfg. Since 11/12) Bed & Leadscrew 413 414 409 412 411 410 401 402 403 415 404 407 406 405 408 REF PART # DESCRIPTION REF PART # DESCRIPTION 401 402 403 404 405 406 407 408 BED RACK CAP SCREW M5-.8 X 12 LONGITUDINAL LEADSCREW LEADSCREW END BRACKET BALL OILER 6MM CAP SCREW M6-1 X 20 LOCK NUT M10-1.5 409 410 411 412 413 414 415 BACK SPLASH STUD-SE M10-1.5 X 45, 35 HEX NUT M10-1.5 SET SCREW M8-1.25 X 40 FLAT WASHER 8MM HEX NUT M8-1.25 CHIP PAN P0602401 P0602402 PCAP33M P0602404 P0602405 P0602406 PCAP02M PLN05M Model G0602/G0752 (Mfg. Since 11/12) P0602409 P0602410 PN02M PSS44M PW01M PN03M P0602415 -79- Steady Rest & Follow Rest 506 503 504 505 501 502 501A 510 509 514 507 508 512 513 516 511 515 511A 517 518 REF PART # DESCRIPTION REF PART # DESCRIPTION 501A 501 502 503 504 505 506 507 508 509 STEADY REST ASSEMBLY STEADY REST CASTING FINGER SHOULDER T-BOLT LOCK WASHER 6MM HEX NUT M6-1 ADJUSTING SCREW CLAMPING PLATE HEX BOLT M12-1.75 X 65 FLAT WASHER 12MM 510 511A 511 512 513 514 515 516 517 518 HEX NUT M12-1.75 FOLLOW REST ASSEMBLY FOLLOW REST CASTING FINGER SHOULDER T-BOLT ADJUSTING SCREW HEX NUT M6-1 LOCK WASHER 6MM CAP SCREW M8-1.25 X 35 FLAT WASHER 8MM -80- P0602501A P0602501 P0602502 P0602503 PLW03M PN01M P0602506 P0602507 PB125M PW06M PN09M P0602511A P0602511 P0602502 P0602503 P0602506 PN01M PLW03M PCAP40M PW01M Model G0602/G0752 (Mfg. Since 11/12) G0602 Motor & Electrical 611V2-1 611V2-6 611V2-2 602 603 617 604 611V2-3 601 611V2-5 607 608 611V2-7 611V2 610 616 611V2-4 612 615 619 618 620 621 REF PART # DESCRIPTION REF PART # DESCRIPTION 601 602 603 604 607 608 610 611V2 611V2-1 611V2-2 611V2-3 611V2-4 P0602601 PCAP06M PLW03M P0602604 P0602607 P0602608 PS17M P0602611V2 P0602611V2-1 P0602611V2-2 PC150 P0602611V2-4 ELECTRICAL CABINET CAP SCREW M6-1 X 25 LOCK WASHER 6MM ELECTRICAL CABINET COVER STRAIN RELIEF NUT STRAIN RELIEF M25-1.5 PHLP HD SCR M4-.7 X 6 MOTOR 1HP 110V 1-PH ALUM BDY V2.09.08 MOTOR FAN MOTOR FAN COVER S CAPACITOR 150M 125V R CAPACITOR 20M 400V 611V2-5 611V2-6 611V2-7 612 615 616 617 618 619 620 621 P0602611V2-5 P0602611V2-6 P0602611V2-7 PW05M P0602615 P0602616 P0602617 P0602618 P0602619 P0602620 P0602621 CAPACITOR COVER POWER CORD 14G 3W 60" 5-15P MOTOR JUNCTION BOX FLAT WASHER 4MM STRAIN RELIEF M20-1.5 STRAIN RELIEF NUT CONTACTOR SIEMENS 3TB41 22E 110V E-STOP BUTTON MINGER LA125H-BE102C ON PUSH BUTTON MINGER LA125H-BE101C ROTARY SWITCH CANSEN LW26-20 M09T/3 G0602 CONTROL PANEL Model G0602/G0752 (Mfg. Since 11/12) -81- G0752 Motor & Electrical 611-3 629 611-4 611-6 628 627 611-1 611-2 623 626 624 622 611 625 602 601 4 6 1 5 KA I DY F08 630 A 617 603 604 618 612 619 610 633 632 631 620 634 621 607 608 REF PART # DESCRIPTION REF PART # DESCRIPTION 601 602 603 604 607 608 610 611 611-1 611-2 611-3 611-4 611-6 612 617 618 ELECTRICAL CABINET CAP SCREW M6-1 X 25 LOCK WASHER 6MM ELECTRICAL CABINET COVER STRAIN RELIEF NUT STRAIN RELIEF M25-1.5 PHLP HD SCR M4-.7 X 6 MOTOR 1HP 220V 3-PH MOTOR FAN MOTOR FAN COVER RIGHT MOTOR JUNCTION BOX COVER LEFT MOTOR JUNCTION BOX COVER POWER CORD 16G 3W 60" 5-15P FLAT WASHER 4MM CONTACTOR SIEMENS 3TB41 22E 110V TRANSFORMER BAEEC JBK5-40VA 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 TERMINAL POST VS DRIVE DELTA VFD007E11A VFD-E USER MANUAL E-STOP BUTTON MINGER LA125H-BE101C-102C ON PUSH BUTTON MINGER LA125H-BE102C SPINDLE DIRECTION SWITCH LA125H-BE102C G0752 CONTROL PANEL OFF PUSH BUTTON MINGER LA125H-BE101C RPM DISPLAY UNIT POTENTIOMETER WX14-12 4K7 SPINDLE SPEED SENSOR RELAY OMRON MY2N-J 220V FUSE 2A 250V FUSE HOLDER TERMINAL POST MOUNTING BRACKET GROUNDING BAR -82- P0752601 PCAP06M PLW03M P0752604 P0602607 P0602608 PS17M P0752611 P0752611-1 P0752611-2 P0752611-3 P0752611-4 P0602611-6 PW05M P0602617 P0752618 P0752619 P0752620 P0752621 P0752622 P0752623 P0752624 P0752625 P0752626 P0752627 P0752628 P0752629 P0752630 P0752631 P0752632 P0752633 P0752634 Model G0602/G0752 (Mfg. Since 11/12) Change Gears 701 704 707 703 702 708 706 719 718 714 717 715 712 716 713 735 711 736 737 739 740 741 728 729 730 731 732 733 734 725 723 720 722 721 724 726 727 REF PART # DESCRIPTION REF PART # DESCRIPTION 701 702 703 704 706 707 708 711 712 713 714 715 716 717 718 719 720 721 722 SET SCREW M6-1 X 10 KEYED BUSHING GEAR 60T PLASTIC GEAR 27T CAST-IRON GEAR SHAFT E-CLIP 9MM BALL OILER 6MM BRACKET T-NUT SPACER WASHER GEAR SHAFT KEYED BUSHING GEAR 127T GEAR 56T GEAR SHAFT CLIP BALL OILER 6MM BUSHING KEY 4 X 4 X 14 SPACER RING 723 724 725 726 727 728 729 730 731 732 733 734 735 736 737 738 739 740 741 GEAR 104T FLAT WASHER 6MM CAP SCREW M6-1 X 6 LOCK WASHER 8MM CAP SCREW M8-1.25 X 40 GEAR 36T GEAR 36T GEAR 40T GEAR 44T GEAR 46T GEAR 48T GEAR 52T GEAR 45T GEAR 56T GEAR 60T GEAR 60T PLASTIC GEAR 104T GEAR 120T GEAR 127T PSS01M P0602715 P0602703 P0602704 P0602706 PEC10M P0602708 P0602711 P0602712 P0602713 P0602714 P0602715 P0602716 P0602717 P0602718 P0602708 P0602720 PK97M P0602722 Model G0602/G0752 (Mfg. Since 11/12) P0602723 PW03M PCAP85M PLW04M PCAP12M P0602728 P0602729 P0602730 P0602731 P0602732 P0602733 P0602734 P0602735 P0602736 P0602737 P0602703 P0602739 P0602740 P0602741 -83- Gearbox 801 802 803 804 805 806 813 805 807 808 802 812 809 811 810 814 826 825 822 823 823 833 832 822 820 819 820 824 831 822 818 817 815 821 830 822 829 828 816 827 835 834 836 837 846 847 838 844 845 848 849 850 843 841 842 840 839 -84- Model G0602/G0752 (Mfg. Since 11/12) Gearbox Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 823 824 825 PLUG O-RING BUSHING CLUSTER GEAR 30/36/33T KEY 4 X 4 X 50 GEAR SHAFT BUSHING CLUSTER GEAR 22/44/33T CLUSTER GEAR PLUG CAP SCREW M5-.8 X 10 REAR GEARBOX COVER FILL PLUG 3/8" NPT GEAR BOX CASE DRAIN PLUG 3/8" NPT SHEAR PIN 5 X 20 LEADSCREW CONNECTING COLLAR SHEAR PIN 5 X 20 CAP SCREW M6-1 X 12 FLANGE BALL BEARING 6202-OPEN GEAR 33T EXT RETAINING RING 15MM KEY 4 X 4 X 8 GEAR SHAFT 22T GEAR 44T 826 827 828 829 830 831 832 833 834 835 836 837 838 839 840 841 842 843 844 845 846 847 848 849 850 COLLAR KEY 4 X 4 X10 GEAR SHAFT GEAR 33T GEAR 30T GEAR 35T FLANGE CAP SCREW M6-1 X 16 SHIFT FORK FRONT GEARBOX COVER ROLL PIN 5 X 30 COMPRESSION SPRING SIGHT GLASS A16 POINTER DISC SET SCREW M6-1 X 10 STEEL BALL 5MM SHIFT HUB SET SCREW M6-1 X 10 CAP SCREW M6-1 X 50 CAP SCREW M6-1 X 20 O-RING 1.8 X 6.7 SHAFT ROLL PIN 5 X 20 SHIFT LEVER SHIFT FORK P0602801 P0602802 P0602803 P0602804 PK133M P0602806 P0602807 P0602808 P0602809 PCAP50M P0602811 P0602812 P0602813 P0602814 P0602815 P0602816 P0602817 PCAP26M P0602819 P6202-OPEN P0602821 PR05M PK65M P0602824 P0602825 Model G0602/G0752 (Mfg. Since 11/12) P0602826 PK132M P0602828 P0602829 P0602830 P0602831 P0602832 PCAP01M P0602834 P0602835 PRP05M P0602837 P0602838 P0602839 PSS01M PSTB004M P0602842 PSS01M PCAP37M PCAP02M P0602846 P0602847 PRP03M P0602849 P0602850 -85- Cross Slide & Carriage 915 910 903 909 907 908 919 920 906 902A 921 922 923 904 905 918 924 925 926 934 935 933 939 916 914 911 913 912 937 917 938 936 929 927 901 928 931 930 932 REF PART # DESCRIPTION REF PART # DESCRIPTION 901 902A 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 P0602901 P0602902A P0602903 P0602904 P0602905 P0602906 PCAP31M P0602908 PRIV001M P0602910 PK105M P0602912 P0602913 P0602914 PSS17M P0602916 P0602917 P0602918 PCAP26M PSS11M SADDLE CROSS SLIDE W/O T-SLOTS V2.08.07 CROSS SLIDE GIB CROSS SLIDE LEADSCREW NUT CROSS SLIDE LEADSCREW LEADSCREW BRACKET CAP SCREW M8-1.25 X 25 INDICATOR PLATE RIVET 2 X 5MM STEEL FLUTED GRADUATED DIAL KEY 3 X 3 X 6 SPRING PLATE CROSS SLIDE HANDWHEEL HANDWHEEL HEX NUT SET SCREW M8-1.25 X 6 CROSS SLIDE HANDWHEEL HANDLE SLIDE BLOCK CHIP GUARD CAP SCREW M6-1 X 12 SET SCREW M6-1 X 16 921 922 923 924 925 926 927 928 929 930 931 932 933 934 935 936 937 938 939 DOWEL PIN SET SCREW M5-.8 X 16 HEX NUT M5-.8 SADDLE TENSION BAR FLAT WASHER 6MM CAP SCREW M6-1 X 16 SADDLE CLAMP PLATE SET SCREW M6-1 X 20 HEX NUT M6-1 CAP SCREW M6-1 X 35 V-WAY WIPER V-WAY WIPER COVER PHLP HD SCR M4-.7 X 8 STRAIGHT WAY WIPER STRAIGHT WAY WIPER COVER BALL OILER 6MM CAP SCREW M8-1.25 X 35 CAP SCREW M6-1 X 35 HANDLE SCREW -86- P0602921 PSS34M PN06M P0602924 PW03M PCAP01M P0602927 PSS25M PN01M PCAP48M P0602931 P0602932 PS07M P0602934 P0602935 P0602936 PCAP40M PCAP48M P0602939 Model G0602/G0752 (Mfg. Since 11/12) ./4)#% -/$%, ' 8 ,!4(% -/$%, ' 8 ,!4(% $!-!'% 7),, /##52 )& -/4/2 (0 6 3).',% 0(!3% #!22)!'% &%%$3 ).4/ 37).' /6%2 "%$ (%!$34/#+ /2 4!),34/#+ 37).' /6%2 #2/33 3,)$% -/4/2 (0 6 3).',% 0(!3% #2/33 3,)$% 42!6%, 37).' /6%2 "%$ #!22)!'% 42!6%, 37).' /6%2 #2/33 ,%!$ 3#2%7 8 40) 3,)$% $)34!.#% "%47%%. -!8)-54//, 3):% 8 #%.4%23 7%)'(430).$,% ,"3"/2% 30).$,% 4!0%2 -4 30).$,% 4(2%!$ 8 40) 4!),34/#+ 4!0%2 -4 4!),34/#+ 42!6%, #/-0/5.$ 42!6%, CALL &!),52% 4/ &/,,/7 4(%3% 7!2.).'3 7),, 2%35,4 ). 3%2)/53 0%23/.!, ).*529 #2/33 3,)$% 42!6%, #!22)!'% 42!6%, ,%!$ 3#2%7 8 40) -!8)-5- 4//, 3):% 8 2%!$ AND 5.$%234!.$ 7%)'(4 ,"3 7!2.).' 2%!$ !.$ 5.$%234!.$ -!.5!, "%&/2% 34!24).' -!#().% !,7!93 7%!2 !.3) !002/6%$ 3!&%49 ',!33%3 0,5' 0/7%2 #/2$ ).4/ '2/5.$%$ /54,%4 /.,9 2%!$ AND 5.$%234!.$ $)34!.#% "%47%%. #%.4%23 +%%0 '5!2$3 !.$ %9%3()%,$3 ). 0,!#% $52).' !,, /0%2!4)/.3 30).$,% "/2% INSTRUCTION MANUAL TO$/ ./4 7%!2 ,//3% #,/4().' ',/6%3 /2 *%7%,29 3%#52% ,/.' 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',/6%3 /2 *%7%,29 3%#52% ,/.' $/ ./4 34/0 ,!4(% /2 -),, 30).$,% 7)4( 9/52 (!.$ $/ ./4 /0%2!4% -!#().% 7)4( $2)6% #/6%2 2%-/6%$ 30).$,% 4(2%!$ 8 40) (!)2 !.$ "544/. !,, ,/.' 3,%%6% 3()243 !,7!93 #(!.').' '%!23"%,43 $/ ./4 34/0 ,!4(% /2 -),, 30).$,% 7)4( 9/52 (!.$5.0,5' -!#().% 7(%. 4!),34/#+ 4!0%2 -4 $)3#/..%#4 0/7%2 02)/2 4/ 3%26)#).' 3%44).' 50 /2 !$*534).' !,7!93 5.0,5' -!#().% 7(%. #(!.').' '%!23"%,43 4!),34/#+ 42!6%, $/ ./4 %80/3% 4/ 2!). /2 $!-0.%33 #/-0/5.$ 42!6%, $/ ./4 /0%2!4% 5.$%2 4(% ).&,5%.#% /& $25'3 /2 !,#/(/, /2 7(%. 4)2%$ -!+% 352% -!#().% )3 02/0%2,9 !$*534%$ !.$ 3%4 50 #/22%#4,9 "%&/2% 34!24).' -/4/2 "%&/2% 34!24).' -!#().% -!+% #%24!). -!#().% 2%343 3%#52%,9 &!),52% 4/ &/,,/7 4(%3% 7!2.).'3 7),, 2%35,4 ). 3%2)/53 /. &,!4 ,%6%, '2/5.$ $!-!'% 7),, /##52 )& 0%23/.!, ).*529 $/ ./4#2/33 ,%!6%3,)$% ! #(5#+ +%9 ). $2),, #(5#+ /2 ,!4(% #(5#+ 42!6%, -/4/2 (0 6 3).',% 0(!3% 2%!$ !.$ 5.$%234!.$ -!.5!, "%&/2% 34!24).' -!#().% #!22)!'% &%%$3 ).4/ $!-!'% 7),, /##52 )& $/ ./4#!22)!'% 2%6%23%42!6%, -/4/2 $)2%#4)/. 7(),% ,!4(% )3 ). /0%2!4)/. 37).' /6%2 "%$ !,7!93 7%!2 !.3) !002/6%$ 3!&%49 ',!33%3 %.4!.',%-%.4 ,%!6% -!#().% 7(),% )4 )3 25..).' 3#2%7 85.!44%.$%$ 40) (%!$34/#+ /2 4!),34/#+ 37).' /6%2 #2/33 3,)$% $/ ./4,%!$ #!22)!'% &%%$3 ).4/ 0,5' 0/7%2 #/2$ ).4/ '2/5.$%$ /54,%4 /.,9 4//, 3):% 8 $2)6% #/6%2 2%-/6%$ $/ ./4-!8)-5/0%2!4% -!#().% 7)4( $)34!.#% "%47%%. #%.4%23 (!:!2$). 0,!#% $52).' !,, /0%2!4)/.3 +%%0 '5!2$3 !.$ %9%3()%,$3 2%!$ AND 5.$%234!.$ (%!$34/#+ /2 4!),34/#+ ,"3 30).$,% "/2% $/ ./47%)'(4 34/0 ,!4(% /2 -),, 30).$,% 7)4( 9/52 (!.$ $/ ./4 7%!2 ,//3% #,/4().' ',/6%3 /2 *%7%,29 3%#52% ,/.' 4IE BACK LONG HAIR ROLL UP INSTRUCTION MANUAL TO (!)2 !.$ "544/. !,, ,/.' 3,%%6% 3()243 30).$,% 4!0%2 -4 !,7!93 5.0,5' -!#().% 7(%. #(!.').' '%!23"%,43 LONG0/7%2 SLEEVES REMOVE3%44).' 50 /2 !$*534).' $)3#/..%#4 02)/2 AND 4/ 3%26)#).' 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'%!23"%,43 (!:!2$ 4!),34/#+ 4!0%2 -4 MANUAL IS NOT AVAILABLE $/ ./4 7%!2 ,//3% #,/4().' ',/6%3 /2 *%7%,29 ,/.' LONG3%#52% SLEEVES AND REMOVE 4!),34/#+ 42!6%, 4IE BACK LONG ROLL UP (!)2 !.$ "544/. !,, HAIR ,/.' 3,%%6% 3()243 $/ ./4 USE MACHINE 'O LOOSE CLOTHING JEWELRY OR #/-0/5.$ 42!6%, $)3#/..%#4 0/7%2 02)/2 3%26)#).' 3%44).' 50 /2 !$*534).' LONG SLEEVES AND 4/ REMOVE TO WWWGRIZZLYCOM OR GLOVES TO PREVENT GETTING $/ ./4 %80/3% 4/ 2!). /2 $!-0.%33 CLOTHING OR /& $25'3 $/LOOSE ./4 /0%2!4% 5.$%2JEWELRY 4(% ).&,5%.#% /2 !,#/(/, /2 CAUGHT IN MOVING PARTS CALL 7(%. 4)2%$ TO PREVENT GETTING GLOVES -!+% 352% -!#().% )3 02/0%2,9 !$*534%$ !.$ 3%4 50 #/22%#4,9 CAUGHT IN MOVING &!),52% 4/ &/,,/7 4(%3% 7!2.).'3 7),, 2%35,4 ). 3%2)/53 "%&/2% 34!24).' -/4/2 PARTS $!-!'% 7),, /##52 )& 0%23/.!, ).*529 "%&/2% 34!24).' -!#().% -!+% #%24!). -!#().% 2%343 3%#52%,9 2%!$ !.$ 5.$%234!.$ -!.5!, "%&/2% 34!24).' -!#().% #!22)!'% &%%$3 ).4/ /. &,!4 ,%6%, '2/5.$ !,7!93 7%!2 !.3) !002/6%$ 3!&%49 ',!33%3 $/ ./4 ,%!6% ! #(5#+ +%9 ). $2),, #(5#+ /2 ,!4(% #(5#+ (%!$34/#+ /2 4!),34/#+ 0,5' 0/7%2 #/2$ ).4/ '2/5.$%$ /54,%4 /.,9 $/ ./4 2%6%23% -/4/2 $)2%#4)/. 7(),% ,!4(% )3 ). /0%2!4)/. %.4!.',%-%.4 +%%0 '5!2$3 !.$ %9%3()%,$3 ). 0,!#% $52).' !,, /0%2!4)/.3 $/ ./4 ,%!6% -!#().% 5.!44%.$%$ 7(),% )4 )3 25..).' (!:!2$ $/ ./4 7%!2 ,//3% #,/4().' 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CAUGHT IN -/4/2 MOVING PARTS "%&/2% 34!24).' -!#().% -!+% #%24!). -!#().% 2%343 3%#52%,9 /. &,!4 ,%6%, '2/5.$ $/ ./4 ,%!6% ! #(5#+ +%9 ). $2),, #(5#+ /2 ,!4(% #(5#+ $!-!'% 7),, /##52 )& $/ ./4 2%6%23% -/4/2 $)2%#4)/. 7(),% ,!4(% )3 ). /0%2!4)/. %.4!.',%-%.4 $/ ./4 ,%!6% -!#().% 5.!44%.$%$ 7(),% )4 )3 25..).' #!22)!'% &%%$3 ).4/ $/ ./4 /0%2!4% -!#().% 7)4( $2)6% #/6%2 2%-/6%$ (!:!2$ (%!$34/#+ /2 4!),34/#+ $/ ./4 34/0 ,!4(% /2 -),, 30).$,% 7)4( 9/52 (!.$ 4IE BACK LONG HAIR ROLL !,7!93 5.0,5' -!#().% 7(%. #(!.').' '%!23"%,43 ./4)#% $/ ./4 #(!.'% "%47%%. ()'(,/7 7(),% 25..).' 7!2.).' -/$%, ' 8 ,!4(% 7!2.).' 7!2.).' G0602 Labels & Cosmetic $)3#/..%#4 0/7%2 "%&/2% !$*534-%.43 -!).4%.!.#% /2 3%26)#% ./4)#% 855 947 ./4)#% ./4)#% ./4)#% -/$%, ' 8 ,!4(% $/ ./4 #(!.'% "%47%%. ()'(,/7 7(),% 25..).' -/$%, ' 8 ,!4(% 7!2.).' 7!2.).' ./4)#% ./4)#% 7!2.).' 7!2.).' 7!2.).' $)3#/..%#4 0/7%2 "%&/2% !$*534-%.43 -!).4%.!.#% /2 3%26)#% $)3#/..%#4 0/7%2 "%&/2% !$*534-%.43 -!).4%.!.#% /2 $/ ./4 #(!.'% "%47%%. 3%26)#% ./4)#% ()'(,/7 7(),% 25..).' ./4)#% $)3#/..%#4 0/7%2 "%&/2% !$*534-%.43 -!).4%.!.#% /2 3%26)#% $/ ./4 #(!.'% "%47%%. ./4)#% ()'(,/7 7(),% 25..).' 7!2.).' 7!2.).' ./4)#% 7!2.).' 0,5' 0/7%2 #/2$ ).4/ '2/5.$%$ /54,%4 /.,9 +%%0 '5!2$3 !.$ %9%3()%,$3 ). 0,!#% $52).' !,, /0%2!4)/.3 $/ ./4 7%!2 ,//3% #,/4().' ',/6%3 /2 *%7%,29 3%#52% ,/.' (!)2 !.$ "544/. !,, ,/.' 3,%%6% 3()243 $)3#/..%#4 0/7%2 02)/2 4/ 3%26)#).' 3%44).' 50 /2 !$*534).' $/ ./4 %80/3% 4/ 2!). /2 $!-0.%33 $/ ./4 /0%2!4% 5.$%2 4(% ).&,5%.#% /& $25'3 /2 !,#/(/, /2 7(%. 4)2%$ -!+% 352% -!#().% )3 02/0%2,9 !$*534%$ !.$ 3%4 50 #/22%#4,9 "%&/2% 34!24).' -/4/2 "%&/2% 34!24).' -!#().% -!+% #%24!). -!#().% 2%343 3%#52%,9 /. &,!4 ,%6%, '2/5.$ $/ ./4 ,%!6% ! #(5#+ +%9 ). $2),, #(5#+ /2 ,!4(% #(5#+ $/ ./4 2%6%23% -/4/2 $)2%#4)/. 7(),% ,!4(% )3 ). /0%2!4)/. $/ ./4 ,%!6% -!#().% 5.!44%.$%$ 7(),% )4 )3 25..).' $/ ./4 /0%2!4% -!#().% 7)4( $2)6% #/6%2 2%-/6%$ $/ ./4 34/0 ,!4(% /2 -),, 30).$,% 7)4( 9/52 (!.$ !,7!93 5.0,5' -!#().% 7(%. #(!.').' 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'%!23"%,43 940 -/4/2 (0 6 3).',% 0(!3% 37).' /6%2 "%$ 37).' /6%2 #2/33 3,)$% $)34!.#% "%47%%. #%.4%23 30).$,% "/2% 30).$,% 4!0%2 -4 30).$,% 4(2%!$ 8 40) 4!),34/#+ 4!0%2 -4 4!),34/#+ 42!6%, #/-0/5.$ 42!6%, $)3#/..%#4 0/7%2 "%&/2% !$*534-%.43 -!).4%.!.#% /2 3%26)#% -/$%, ' 8 ,!4(% $!-!'% 7),, /##52 )& #!22)!'% &%%$3 ).4/ #2/33 3,)$% 42!6%, -/4/2 (0 6 3).',% 0(!3% (%!$34/#+ /2 4!),34/#+37).' /6%2 "%$ #!22)!'% 42!6%, ,%!$ 3#2%7 8 40) 37).' /6%2 #2/33 3,)$% %.4!.',%-%.4 $)3#/..%#4 -!8)-5- 4//, 3):% 8 $)34!.#% "%47%%. #%.4%23 (!:!2$ 7%)'(4 ,"3 30).$,% "/2% 0/7%2 "%&/2% 4IE BACK LONG HAIR ROLL UP 30).$,% 4!0%2 -4 #2/33 3,)$% 42!6%, -/4/2 (0 6 3).',% 0(!3% LONG SLEEVES AND REMOVE !$*534-%.43 30).$,% 4(2%!$ 8 40) #!22)!'% 42!6%, 37).' /6%2 "%$ 4!),34/#+ 4!0%2 -4 ,%!$ 3#2%7 8 40) 37).' /6%2 #2/33 3,)$% LOOSE CLOTHING JEWELRY OR -!).4%.!.#% /2 4!),34/#+ 42!6%, -!8)-5- 4//, 3):% 8 $)34!.#% "%47%%. #%.4%23 2%!$ AND 5.$%234!.$ GLOVES TO PREVENT GETTING $/ ./4 #(!.'% "%47%%. #/-0/5.$ 42!6%, 7%)'(4 ,"3 30).$,% "/2% 3%26)#% CAUGHT IN MOVING PARTS INSTRUCTION MANUAL TO 30).$,% 4!0%2 -4 ()'(,/7 7(),%INJURY 25..).' AVOID SERIOUS )F A 30).$,% 4(2%!$ 8 40) 4!),34/#+ 4!0%2 -4 MANUAL IS NOT AVAILABLE 4!),34/#+ 42!6%, 4(%3% 7!2.).'3 7),, 2%35,4 ). 3%2)/53 %.4!.',%-%.4 $/ ./4 USE MACHINE 'O&!),52% 4/ &/,,/7 $)3#/..%#4 #/-0/5.$ 42!6%, 0%23/.!, ).*529 (!:!2$ TO WWWGRIZZLYCOM OR 2%!$ !.$ 5.$%234!.$ -!.5!, "%&/2% 34!24).' -!#().% 0/7%2 "%&/2% 4IE BACK LONG HAIR ROLL UP !,7!93 7%!2 !.3) !002/6%$ 3!&%49 ',!33%3 CALL 0,5' 0/7%2LONG #/2$ SLEEVES ).4/ '2/5.$%$ /.,9 AND /54,%4 REMOVE !$*534-%.43 +%%0 '5!2$3 !.$ %9%3()%,$3 ). 0,!#% $52).' !,, /0%2!4)/.3 LOOSE CLOTHING JEWELRY OR &!),52% 4/ &/,,/7 4(%3% 7!2.).'3 7),, 2%35,4 ). 3%2)/53 -!).4%.!.#% /2 $/ ./4 7%!2 ,//3% #,/4().' ',/6%3 /2 *%7%,29 3%#52% ,/.' 0%23/.!, ).*529 GLOVES PREVENT (!)2 !.$ "544/. !,, TO ,/.' 3,%%6% GETTING 3()243 2%!$ !.$ 5.$%234!.$ -!.5!, "%&/2% 34!24).' -!#().% 3%26)#% $)3#/..%#4 CAUGHT 0/7%2 02)/2 4/ 3%26)#).' 3%44).' 50 /2 !$*534).' IN MOVING PARTS !,7!93 7%!2 !.3) !002/6%$ 3!&%49 ',!33%3 -/$%, ' 8 ,!4(% 949 7!2.).' 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()'(,/7 7(),% 25..).' 7!2.).' 2%!$ AND 5.$%234!.$ INSTRUCTION MANUAL TO AVOID SERIOUS INJURY )F A MANUAL IS NOT AVAILABLE $/ ./4 USE MACHINE 'O TO WWWGRIZZLYCOM OR CALL $!-!'% 7),, /##52 )& #!22)!'% &%%$3 ).4/ (%!$34/#+ /2 4!),34/#+ #2/33 3,)$% 42!6%, #!22)!'% 42!6%, ,%!$ 3#2%7 8 40) -!8)-5- 4//, 3):% 8 7%)'(4 ,"3 #2/33 3,)$% 42!6%, #!22)!'% 42!6%, ,%!$ 3#2%7 8 40) -!8)-5- 4//, 3):% 8 7%)'(4 ,"3 7!2.).' 2%!$ AND INSTRUCTION MANUAL TO AVOID SERIOUS INJURY )F A MANUAL IS NOT AVAILABLE $/ ./4 USE MACHINE 'O&!),52% ./4)#% 7!2.).' 2%!$ AND 5.$%234!.$ INSTRUCTION MANUAL TO AVOID SERIOUS INJURY )F A MANUAL IS NOT AVAILABLE $/ ./4 USE MACHINE 'O TO WWWGRIZZLYCOM OR CALL NOTICE 4/ &/,,/7 4(%3% 7!2.).'3 7),, 2%35,4 ). 3%2)/53 0%23/.!, ).*529 $/ ./4 #(!.'% "%47%%. TO WWWGRIZZLYCOM OR 2%!$ !.$ 5.$%234!.$ -!.5!, "%&/2% 34!24).' -!#().% 7%!2 !.3) !002/6%$ 3!&%49 ',!33%3 ()'(,/7CALL 7(),% 25..).' !,7!93 0,5' 0/7%2 #/2$ ).4/ '2/5.$%$ /54,%4 /.,9 DAMAGE WILL OCCUR IF CARRIAGE FEEDS INTO HEADSTOCK OR TAILSTOCK! 7!2.).' +%%0 '5!2$3 !.$ %9%3()%,$3 ). 0,!#% $52).' !,, /0%2!4)/.3 $/ ./4 7%!2 ,//3% #,/4().' ',/6%3 /2 *%7%,29 3%#52% ,/.' (!)2 !.$ "544/. !,, ,/.' 3,%%6% 3()243 %.4!.',%-%.4 $)3#/..%#4 0/7%2 02)/2 4/ 3%26)#).' 3%44).' 50 /2 !$*534).' (!:!2$ $/ ./4 %80/3% 4/ 2!). /2 $!-0.%33 $/ ./4 4IE /0%2!4% 5.$%2 4(% ).&,5%.#% /& $25'3 /2 !,#/(/, /2 BACK LONG HAIR ROLL UP 7(%. 4)2%$ LONG SLEEVES AND REMOVE -!+% 352% -!#().% )3 02/0%2,9 !$*534%$ !.$ 3%4 50 #/22%#4,9 CLOTHING JEWELRY OR "%&/2%LOOSE 34!24).' -/4/2 "%&/2% GLOVES 34!24).'TO -!#().% -!+%GETTING #%24!). -!#().% 2%343 3%#52%,9 PREVENT /. &,!4 ,%6%, '2/5.$ IN MOVING PARTS $/ ./4 CAUGHT ,%!6% ! #(5#+ +%9 ). $2),, #(5#+ /2 ,!4(% #(5#+ $/ ./4 2%6%23% -/4/2 $)2%#4)/. 7(),% ,!4(% )3 ). /0%2!4)/. $/ ./4 ,%!6% -!#().% 5.!44%.$%$ 7(),% )4 )3 25..).' $/ ./4 /0%2!4% -!#().% 7)4( $2)6% #/6%2 2%-/6%$ $/ ./4 34/0 ,!4(% /2 -),, 30).$,% 7)4( 9/52 (!.$ !,7!93 5.0,5' -!#().% 7(%. #(!.').' '%!23"%,43 &!),52% 4/ &/,,/7 4(%3% 7!2.).'3 7),, 2%35,4 ). 3%2)/53 0%23/.!, ).*529 $)3#/..%#4 0/7%2 "%&/2% !$*534-%.43 -!).4%.!.#% /2 3%26)#% 2%!$ !.$ 5.$%234!.$ -!.5!, "%&/2% 34!24).' -!#().% !,7!93 7%!2 !.3) !002/6%$ 3!&%49 ',!33%3 0,5' 0/7%2 #/2$ ).4/ '2/5.$%$ /54,%4 /.,9 +%%0 '5!2$3 !.$ %9%3()%,$3 ). 0,!#% $52).' !,, /0%2!4)/.3 $/ ./4 7%!2 ,//3% #,/4().' ',/6%3 /2 *%7%,29 3%#52% ,/.' (!)2 !.$ %.4!.',%-%.4 "544/. !,, ,/.' 3,%%6% 3()243 $)3#/..%#4 0/7%2 02)/2 4/ 3%26)#).' 3%44).' 50 /2 !$*534).' $/ ./4 %80/3%(!:!2$ 4/ 2!). /2 $!-0.%33 $/ ./4 5.$%2 4(% ).&,5%.#% 4IE/0%2!4% BACK LONG HAIR ROLL UP /& $25'3 /2 !,#/(/, /2 7(%. 4)2%$ LONG SLEEVES AND REMOVE -!+% 352% -!#().% )3 02/0%2,9 !$*534%$ !.$ 3%4 50 #/22%#4,9 "%&/2% 34!24).' -/4/2 LOOSE CLOTHING JEWELRY OR "%&/2% 34!24).' -!#().% -!+% #%24!). -!#().% 2%343 3%#52%,9 GLOVES TO PREVENT GETTING /. &,!4 ,%6%, '2/5.$ CAUGHT MOVING PARTS $/ ./4 ,%!6%IN ! #(5#+ +%9 ). $2),, #(5#+ /2 ,!4(% #(5#+ $/ ./4 2%6%23% -/4/2 $)2%#4)/. 7(),% ,!4(% )3 ). /0%2!4)/. $/ ./4 ,%!6% -!#().% 5.!44%.$%$ 7(),% )4 )3 25..).' $/ ./4 /0%2!4% -!#().% 7)4( $2)6% #/6%2 2%-/6%$ $/ ./4 34/0 ,!4(% /2 -),, 30).$,% 7)4( 9/52 (!.$ !,7!93 5.0,5' -!#().% 7(%. #(!.').' '%!23"%,43 7!2.).' $)3#/..%#4 0/7%2 "%&/2% !$*534-%.43 -!).4%.!.#% /2 3%26)#% 950 ./4)#% $!-!'% 7),, /##52 )& #!22)!'% &%%$3 ).4/ (%!$34/#+ /2 4!),34/#+ ./4)#% $!-!'% 7),, /##52 )& #!22)!'% &%%$3 ).4/ (%!$34/#+ /2 4!),34/#+ ./4)#% $/ ./4 #(!.'% "%47%%. ()'(,/7 7(),% 25..).' ./4)#% $/ ./4 #(!.'% "%47%%. ()'(,/7 7(),% 25..).' 7!2.).' %.4!.',%-%.4 (!:!2$ 4IE BACK LONG HAIR ROLL UP LONG SLEEVES AND REMOVE LOOSE CLOTHING JEWELRY OR GLOVES TO PREVENT GETTING CAUGHT IN MOVING PARTS $)3#/..%#4 0/7%2 "%&/2% !$*534-%.43 -!).4%.!.#% /2 3%26)#% 946 NOTICE DAMAGE WILL OCCUR IF CARRIAGE FEEDS INTO HEADSTOCK OR TAILSTOCK! 7!2.).' %.4!.',%-%.4 (!:!2$ 4IE BACK LONG HAIR ROLL UP LONG SLEEVES AND REMOVE LOOSE CLOTHING JEWELRY OR GLOVES TO PREVENT GETTING CAUGHT IN MOVING PARTS $)3#/..%#4 0/7%2 "%&/2% !$*534-%.43 -!).4%.!.#% /2 3%26)#% 948 REF PART # DESCRIPTION REF PART # DESCRIPTION 66 855 940 941 946 SAFETY GLASSES LABEL ALUMINUM READ MANUAL LABEL ALUMINUM MACHINE ID LABEL ALUMINUM ENTANGLEMENT LABEL ALUMINUM SHIFT NOTICE LABEL ALUMINUM 947 948 949 950 DISCONNECT POWER LABEL ALUM CARRIAGE FEED DAMAGE LABEL ALUM GRIZZLY TOUCH-UP PAINT PUTTY TOUCH-UP PAINT P0602066 P0602855 P0602940 P0602941 P0602946 Model G0602/G0752 (Mfg. Since 11/12) P0602947 P0602948 PPAINT-1 PPAINT-11 -87- G0752 Machine Labels B #HANGE COOLANT REGULARLY AND AVOID CONTACT WITH SKIN G0752 Machine Labels B (11/06/12) Manufactured for Grizzly in China !LWAYS WEAR !.3) APPROVED SAFETY GLASSES !.$ FACE S THROUGH FULL ROTATION BEFORE STARTING LATHE RESTRICT ACCESSCLEARANCE ORDISABLE MACHINE WHEN UNATTENDED 3PINDLE 4YPE 4HREADED 40) 3WING /VER "ED !VOID ENTANGLED ROTATING OR WORKPIEC !LWAYS USEGETTING THE PROPER SPINDLEINSPEED FORSPINDLE CHUCK RATING AND 3PINDLE 4APER "ETWEEN -4 $ISTANCE #ENTERS BACK LONG HAIR ROLL UP SLEEVES AND $/ ./4 WEAR LOOSE MODEL G0752 6!2)!",% 30%%$ ,!4(% Note: Make the background color of this label match that of the chart to the left of it. G0752 Labels & Cosmetic &ULL ,OAD !MP $RAW ! 3WING /VER "ED $ISTANCE "ETWEEN #ENTERS G0752 3WING /VER #ROSS 3LIDE #OMPOUND 4RAVEL #ROSS 3LIDE 4RAVEL 3PINDLE 4YPE 4HREADED 40) 3PINDLE 4APER -4 G0752 Machine Labels B SPINDLE SPEED (11/06/12) 625 L100 M160 H250 L800 M1300 H2000 3PINDLE "ORE s ,ABEL IS ACTUAL SIZE 4AILSTOCK 4APER -4 4AILSTOCK 1UILL 4RAVEL s ,ABEL MUST BE MADE OFLabels B G0752 Machine 7EIGHT LBS $ATE Change spindle direction ONLY when spindle rotation is stopped. &ULL ,OAD !MP $RAW ! 3WING /VER "ED G0752 3PECIFICATIONS G0752 Machine Labels B (11/06/12) 950 s ,ABEL IS ACTUAL SIZE s ,ABEL MUST BE MADE OF OIL RESISTANT MATERIAL s ,ABEL IS ACTUAL SIZE s ,ABEL MUST BE MADE OF OIL RESISTANT MATERIAL MODEL G0752 8DENG><=IOOAN>C9JHIG>6A!>C8# FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! 'RIZZLY WILL NOT ACCEPT LABELS CHANGED WITHOUT APPROVAL )F artwork changes are required, contact us immediately at manuals@grizzly.com. (11/06/12) E ME R 3PECIFICATIONS OP ST G0752 Machine Labels A s ,ABEL IS ACTUAL SIZE s ,ABEL MUST BE MADE OF oil-resistant material (11/06/12) 3PECIFICATIONS 3PECIFICATIONS 30).$,% 30%%$ G0752 Machine Labels B READ and UNDERSTAND instruction manual to avoid serious injury. If a manual is not available, DO NOT use machine. Go to www.grizzly.com or call (800) 523-4777. WORKPIECE MATERIAL 3PINDLE "ORE #ROSS 3LIDE OR JEWELRY 7HENGLOVES FIRST STARTING SPINDLE ROTATION WITH A NEW WORKPIECE SE 3WING /VER SLOWEST $ISCONNECT POWER BEFORE WORKPIECE SETTING USE SPINDLE SPEED ANDMOUNTING STAND TO SIDE OF SPINDLE AREA 4AILSTOCK 4APER -4 #OMPOUND 4RAVEL ADJUSTING SERVICING UNTIL YOU VERIFY OR THAT WORKPIECE SAFELY ROTATES 4AILSTOCK 1UILL 4RAVEL #ROSS 3LIDE 4RAVEL -AKE SURE WORKPIECE AND SECURELY HELD AND +EEP ALL GUARDS AND COVERSISINPROPERLY PLACE DURING OPERATION 7EIGHT LBS CLEARANCE ROTATION BEFORE 3PINDLE 4YPE 4HREADED 40) 2EMOVE CHUCK THROUGH KEY AND FULL ALL ADJUSTMENT TOOLSSTARTING BEFORE LATHE STARTING !LWAYS USE THE PROPER SPINDLE SPEEDWITH FOR CHUCK .EVER TOUCH ROTATING CHUCK OR WORKPIECE HANDSRATING A 3PINDLE 4APER -4 OILSPINDLE IS IN MOTION WORKPIECE $/ ./4 REVERSEMATERIAL SPINDLE CHECK ROTATION WHILE 3PINDLE "ORE $ATE LEVELS BEFORE USING! 7HEN STARTING SPINDLE ROTATION WITH A NEW WORKPIE .EVER LEAVEFIRST LATHE RUNNING UNATTENDED USE SLOWEST SPINDLE SPEED OF AND STAND SIDE OFOR SPINDLE 4AILSTOCK 4APER -4 $O NOT OPERATE UNDER INFLUENCE DRUGS ORTO ALCOHOL WHEN UNTIL YOU VERIFY THAT WORKPIECE SAFELY ROTATES EXCESSIVELY TIRED 4AILSTOCK 1UILL 4RAVEL +EEP ALL GUARDS AND COVERS IN PLACE DURING 3ERIAL .UMBER #HANGE COOLANT REGULARLY AND AVOID CONTACT WITHOPERATION SKIN 7EIGHT LBS-OTOR (0 6 3INGLE 0HASE 2EMOVE CHUCK 4OLONG REDUCE THEALL RISK OFWITH SERIOUS INJURYBEFORE WHEN USI KEY AND ADJUSTMENT TOOLS STAR 0ROPERLY SUPPORT WORKPIECES AN APPROPRIATE REST 2EAD UNDERSTAND ENTIREWITH MANUAL .EVER TOUCHROTATING CHUCK OR WORKPIECE HANDS &ULL ,OAD !MP $RAW ! 0REVENT UNAUTHORIZED USEAND BY CHILDREN OR UNTRAINED USERS Manufactured for Grizzly in China !LWAYS WEAR !.3) APPROVED SAFETY $/ ./4 REVERSE SPINDLE ROTATION WHILE SPINDLE IS IN MO RESTRICT ACCESS OR DISABLE MACHINE WHEN UNATTENDED GLAS 3WING /VER "ED $ATE !VOID GETTING ENTANGLED IN ROTATING SPIND RUNNING UNATTENDED REFER TO %.4!.',%-%.4 )-0!#4 ).*529 .EVER LEAVELATHE $ISTANCE "ETWEEN #ENTERS $O NOT OPERATEBACK LONG HAIR ROLL SLEEVES AND $/ OWNER’S MANUAL UNDER INFLUENCE OF UP DRUGS OR ALCOHOL OR. (!:!2$ (!:!2$ GLOVES OR JEWELRY FOR OIL TYPE AND EXCESSIVELY TIRED 4IE BACK LONG HAIR ROLL UP 3WING /VER #ROSS 3LIDE 2EMOVE CHUCK KEY $ISCONNECT POWER BEFORE MOUNTING WORK 3ERIAL .UMBER AMOUNT. #HANGE COOLANT REGULARLY AND AVOID CONTACT WITH SKIN LONG SLEEVES AND REMOVE #OMPOUND 4RAVEL AND ALL ADJUSTMENT ADJUSTING OR SERVICING 0ROPERLY SUPPORT LONG WORKPIECES WITH AN APPROPRIATE LOOSE CLOTHING JEWELRY OR #ROSS 3LIDE 4RAVEL STARTING -AKE SURE ISOR PROPERLY ANDUSE SE TOOLS BEFORE 0REVENT UNAUTHORIZED USEWORKPIECE BY CHILDREN UNTRAINED GLOVES TO PREVENT GETTING Manufactured for Grizzly in China ROTATION BEFORE ST CAUGHT IN MOVING PARTS RESTRICT ACCESSCLEARANCE OR DISABLETHROUGH MACHINEFULL WHEN UNATTENDED 3PINDLE 4YPE 4HREADED 40) LATHE !LWAYS USE THE PROPER SPINDLE SPEED FOR 3PINDLE 4APER -4 WORKPIECE MATERIALCHECK OIL 3PINDLE "ORE LEVELS BEFORE USIN 7HEN FIRST STARTING SPINDLE ROTATION WITH USE SLOWEST SPINDLE SPEED AND STAND TO 4AILSTOCK 4APER -4 UNTIL YOU VERIFY THAT WORKPIECE SAFELY ROT 4AILSTOCK 1UILL 4RAVEL +EEP ALL GUARDS AND COVERS IN PLACE DUR 7EIGHT LBS 2EMOVE CHUCK KEY AND ALL ADJUSTMENT TO 30).$,% 30%%$ $)3#/..%#4 .EVER TOUCH ROTATING CHUCK OR WORKPIECE OILS (!:!2$ $/ ./4 REVERSE SPINDLE CHECK ROTATION WHILE 0/7%2 $ATE BEFORE U RUNNING UNATTENDED REFER TO 5SING A SPINDLE SPEED %.4!.',%-%.4 )-0!#4 BEFORE ).*529 .EVER LEAVE LATHELEVELS $O NOT OPERATE UNDER INFLUENCE OF DRUGS OWNER’S MANUAL THAT IS TOO FAST FOR THE(!:!2$ (!:!2$ !$*534-%.43 EXCESSIVELY TIRED FOR OIL TYPE AND 4IE BACK LONG HAIR ROLL UP CHUCK OR AN INSTALLED 2EMOVE 3ERIAL CHUCK KEY .UMBER #HANGE COOLANT REGULARLY AND AVOID CON AMOUNT. LONG SLEEVES AND REMOVE -!).4%.!.#% WORKPIECE CAN RESULT AND ALL ADJUSTMENT 0ROPERLY SUPPORT LONG WORKPIECES WITH A LOOSE CLOTHING JEWELRY OR /2 3%26)#% IN SERIOUS IMPACT TOOLS BEFORE STARTING 0REVENT UNAUTHORIZED USE BY CHILDREN OR GLOVES TO PREVENT GETTING Manufactured for Grizzly in China INJURIES OR DEATH 5SE RESTRICT ACCESS OR DISABLE MACHINE WHEN CAUGHT IN MOVING PARTS LATHE REFER TO )-0!#4 ).*529 SLOW SPINDLE SPEEDS %.4!.',%-%.4 OWNER’S MANUA (!:!2$ WITH LARGE OR BULKY (!:!2$ FOR OIL TYPE AN 4IE BACK LONG HAIR ROLL UP WORKPIECES .EVER 2EMOVE CHUCK KEY AMOUNT. LONG SLEEVES AND REMOVE 0).#(%.4!.',%-%.4 EXCEED 20- RATINGLOOSE OF CLOTHING JEWELRY OR AND ALL ADJUSTMENT (!:!2$ CHUCK TOOLS BEFORE STARTING GLOVES TO PREVENT GETTING $ISCONNECT POWER CAUGHT IN MOVING PARTS LATHE 941 4O REDUCE THE RISK OF SERIOUS INJURY WHEN USING THIS MACHINE 2EAD AND UNDERSTAND ENTIRE MANUAL CHECK OIL !LWAYS WEAR !.3) APPROVED SAFETY GLASSES !.$ FACE SHIELD !VOID GETTINGBEFORE ENTANGLEDUSING! IN ROTATING SPINDLE OR WORKPIECETIE LEVELS -OTOR (0 6 3INGLE 0HASE 6!2)!",% 30%%$ ,!4(% $ISTANCE "ETWEEN #ENTERS BACK LONG HAIR ROLL UP SLEEVES AND $/ ./4 WEAR LOOSE CLOTHING 4O REDUCE THE RISK OF SERIOUS INJURY WHEN USING THIS MACHINE GLOVES OR JEWELRY 3WING /VER #ROSS 3LIDE 2EAD AND UNDERSTAND ENTIRE MANUAL $ISCONNECT POWER BEFORE MOUNTING WORKPIECE SETTING UP &ULL ,OAD !MP $RAW ! #OMPOUND 4RAVEL ADJUSTING OR SERVICING START STOP FWD REVWEAR !.3) APPROVED SAFETY GLASSES !.$ FACE !LWAYS SHIELD E N CY #ROSS 3LIDE 4RAVEL -AKE SURE WORKPIECE IS PROPERLY AND SECURELY HELD AND HAS SAFE 3WINGG/VER "ED !VOID GETTING ENTANGLED IN ROTATING SPINDLE OR WORKPIECETIE CLEARANCE THROUGH FULL ROTATION BEFORE STARTING LATHE 3PINDLE 4YPE 4HREADED 40) $ISTANCE "ETWEEN #ENTERS !LWAYS USE REFER THE PROPER TOSPINDLE SPEED FOR CHUCK RATING AND BACK LONG HAIR ROLL UP SLEEVES AND $/ ./4 WEAR LOOSE %.4!.',%-%.4 )-0!#4 3PINDLE CLOTHING 4APER -4 ).*529 WORKPIECE MATERIAL OWNER’S MANUAL (!:!2$ JEWELRY (!:!2$ -OTOR (0 6 3INGLE 0HASE 4OGLOVES REDUCEOR THE RISK OF SERIOUS INJURY WHEN USING THIS MACHINE 3PINDLE "ORE 3WING /VER #ROSS 3LIDE 7HEN FIRST SPINDLE ROTATION WITH A NEW WORKPIECE SETUP FORSTARTING OIL TYPE AND 4IE BACK LONG HAIR ROLL UP 2EMOVE CHUCK KEY $ISCONNECT POWER BEFORE MOUNTING WORKPIECE UP USE SLOWESTAMOUNT. SPINDLE SPEED AND STAND TO SIDE OF SPINDLE AREA 4AILSTOCK 4APER -4 LONG SLEEVES AND REMOVE SETTING MANUAL SPINDLE SPEED 2EAD AND UNDERSTAND ENTIRE &ULL ,OAD4RAVEL !MP $RAW #OMPOUND ! AND ALL ADJUSTMENT UNTIL YOU VERIFY THAT WORKPIECE SAFELY ROTATES LOOSE CLOTHING JEWELRY OR ADJUSTING OR SERVICING 4AILSTOCK 1UILL 4RAVEL !LWAYS WEAR !.3) APPROVED SAFETY GLASSES !.$ FACE TOOLS SHIELD BEFORE STARTING +EEP ALL GUARDS AND COVERS IN PLACE DURING OPERATION GLOVES TO PREVENT GETTING 3WING /VER "ED #ROSS 3LIDE 4RAVEL -AKE SURE WORKPIECE IS PROPERLY AND SECURELY HELD AND HAS SAFE 7EIGHT LBS !VOID GETTING ENTANGLED IN CAUGHT ROTATING SPINDLE WORKPIECETIE 2EMOVE CHUCK KEY AND ALL ADJUSTMENT TOOLS BEFORE STARTING IN MOVING PARTS OR LATHE .EVER TOUCH ROTATING CHUCK OR WORKPIECE WITH HANDS CLEARANCE THROUGH FULLUP ROTATION $ISTANCE "ETWEEN #ENTERS L800 BEFORE 3PINDLE 4YPE 4HREADED 40) BACKL100 LONG HAIR ROLL SLEEVES AND STARTING $/ ./4LATHE WEAR LOOSE CLOTHING $/ ./4 REVERSE SPINDLE ROTATION WHILE SPINDLE IS IN MOTION !LWAYS USEORTHE PROPER SPINDLE SPEED FOR CHUCK RATING AND M160 M1300 $ATE GLOVES JEWELRY .EVER LEAVE LATHE RUNNING UNATTENDED 3WING4APER /VER #ROSS 3PINDLE -4 3LIDE H250MATERIAL H2000 WORKPIECE $O NOT OPERATE UNDER INFLUENCE OF DRUGS OR ALCOHOL OR WHEN $ISCONNECT POWER BEFORE MOUNTING WORKPIECE SETTING UP #OMPOUND 4RAVEL EXCESSIVELY TIRED 3PINDLE "ORE 7HEN FIRST STARTING SPINDLE ROTATION WITH A NEW WORKPIECE SETUP ADJUSTING OR SERVICING 3ERIAL .UMBER #HANGE COOLANT REGULARLY AND AVOID CONTACT WITH SKIN USE-AKE SLOWEST SPEED AND STAND TO SECURELY SIDE OF SPINDLE AREA #ROSS 3LIDE 4RAVEL 4AILSTOCK 4APER -4 SURESPINDLE WORKPIECE IS PROPERLY AND 0ROPERLY SUPPORT LONG WORKPIECES WITH AN APPROPRIATE REST 30).$,% 30%%$ HELD AND HAS SAFE $)3#/..%#4 0REVENT UNAUTHORIZED USE BY CHILDREN OR UNTRAINED USERS UNTIL YOU VERIFY THAT WORKPIECE SAFELY ROTATES CLEARANCE THROUGH FULL ROTATION BEFORE STARTING LATHE Manufactured for Grizzly in China 3PINDLE1UILL 4YPE 4HREADED MOTOR 4AILSTOCK 4RAVEL 40) (!:!2$ RESTRICT ACCESS OR DISABLE MACHINE WHEN UNATTENDED 0/7%2 +EEP ALL GUARDS AND COVERS IN5SING PLACE DURING OPERATION !LWAYS USE THE PROPER SPINDLE SPEED FOR CHUCK RATING AND A SPINDLE SPEED BEFORE 3PINDLE 7EIGHT 4APER LBS -4 2EMOVE CHUCK KEY AND ALL ADJUSTMENT TOOLS BEFORE STARTING THAT IS TOO FAST FOR THE WORKPIECE MATERIAL !$*534-%.43 SPINDLE ORCHUCK 3PINDLE "ORE OR ANWITH INSTALLED .EVER TOUCH WORKPIECE WITH HANDS 7HEN FIRSTROTATING STARTINGCHUCK SPINDLE ROTATION A NEW WORKPIECE SETUP -!).4%.!.#% WORKPIECE CAN RESULT IS IN MOTION $/USE ./4 REVERSESPINDLE SPINDLESPEED ROTATION SPINDLE SLOWEST ANDWHILE STAND TO SIDE OF SPINDLE AREA 4AILSTOCK 4APER -4 /2 3%26)#% IN SERIOUS IMPACT $ATE L M H RUNNING .EVER LATHE UNATTENDED UNTILLEAVE YOU VERIFY THAT WORKPIECE SAFELY ROTATES INJURIES OR DEATH 5SE EYE/FACE 4AILSTOCK 1UILL 4RAVEL $O+EEP NOT OPERATE UNDER DRUGS OR ALCOHOL OR WHEN INJURY HAZARD! ALL GUARDS ANDINFLUENCE COVERSSLOW INOFPLACE DURING OPERATION SPINDLE SPEEDS Always wear safety CHECK OIL 7EIGHT LBS EXCESSIVELY TIRED KEY AND ALL ADJUSTMENT glasses and face WITH LARGE OR BULKY 2EMOVE CHUCK TOOLS BEFORE STARTING LEVELS BEFORE USING! shield when using Change spindle direction 3ERIAL .UMBER this machine. WORKPIECES .EVER WITH #HANGE REGULARLY AND AVOID CONTACT WITH HANDS SKIN .EVERCOOLANT TOUCH ONLY ROTATING CHUCK OR WORKPIECE spindle rotation 0).#(%.4!.',%-%.4 -OTOR (0 6 3INGLE 0HASE 4Owhen REDUCE THEEXCEED RISK OF SERIOUS USING THIS MACHINE 20RATING OFINJURY WHEN is stopped. 0ROPERLY SUPPORT LONG WORKPIECES WITH AN APPROPRIATE REST $/ ./4 REVERSE SPINDLE ROTATION WHILE SPINDLE IS IN MOTION (!:!2$ 2EAD ANDCHUCK UNDERSTAND ENTIRE MANUAL &ULL ,OAD $ATE !MP $RAW ! 0REVENT UNAUTHORIZED USEREV BY UNATTENDED CHILDREN OR UNTRAINED USERS LEAVE LATHE $ISCONNECT START .EVER STOP FWD CY RUNNING !LWAYS WEAR !.3) APPROVED SAFETY GLASSES !.$ FACE SHIELD POWER EN Manufactured for GrizzlyGin China RESTRICT ACCESS OR DISABLE MACHINEOF WHEN UNATTENDED 3WING /VER "ED BEFORE OPENING THIS $O NOT OPERATE UNDER INFLUENCE DRUGS ORIN ALCOHOL ORSPINDLE WHEN OR WORKPIECETIE !VOID GETTING ENTANGLED ROTATING DOOR 3TAY CLEAR OF $ISTANCE "ETWEEN #ENTERS EXCESSIVELY TIRED BACK LONG HAIR ROLL UP SLEEVES AND REFER TO $/ ./4 WEAR LOOSE CLOTHING %.4!.',%-%.4 )-0!#4 OUTBOARD SPINDLE).*529 WHEN 3ERIAL .UMBER OWNER’S MANUAL #HANGE COOLANT REGULARLY ANDJEWELRY AVOID CONTACT WITH SKIN(!:!2$ (!:!2$ -OTOR (0 6 3INGLE 0HASE 4OGLOVES REDUCEOR THE RISK OF SERIOUS INJURY WHENHAIR USING THIS LATHE MACHINE 3WING /VER #ROSS 3LIDE IS RUNNING FOR OIL TYPE AND 4IE BACK LONG ROLL UP 0ROPERLY SUPPORT WORKPIECES WITH AN APPROPRIATE REST 2EMOVE CHUCK KEY LONG $ISCONNECT BEFORE MOUNTING WORKPIECE AMOUNT. LONG SLEEVES AND REMOVE SETTING UP 2EAD ANDPOWER UNDERSTAND ENTIRE MANUAL &ULL ,OAD4RAVEL !MP $RAW #OMPOUND ! 0REVENT UNAUTHORIZED AND ALL ADJUSTMENT USE BYWEAR CHILDREN ORAPPROVED UNTRAINED LOOSEUSERS CLOTHING JEWELRY OR ADJUSTING OR SERVICING !LWAYS !.3) SAFETY GLASSES !.$ FACE TOOLS SHIELD Manufactured for Grizzly in China BEFORE STARTING GLOVES TO PREVENT GETTING 3WING /VER "ED RESTRICT ACCESS OR DISABLE MACHINE WHENISUNATTENDED #ROSS 3LIDE 4RAVEL -AKE SURE WORKPIECE PROPERLY AND SECURELY HELD AND HAS !VOID GETTING ENTANGLED IN CAUGHT ROTATING SPINDLE WORKPIECETIE IN MOVING PARTS OR LATHESAFE CLEARANCE THROUGH FULLUP ROTATION BEFORE $ISTANCE "ETWEEN #ENTERS 8DENG><=I OOAN>C9JHIG>6A!>C8# 3PINDLE 4YPE 4HREADED 40) BACK LONG HAIR ROLL SLEEVES AND STARTING $/ ./4LATHE WEAR LOOSE CLOTHING !LWAYS USE PROPER SPINDLE SPEED FOR CHUCK AND FOR GRIZZLY MACHINES ONLY!DO NOTRATING REPRODUCE OR CHANGE THIS ARTWORK GLOVES ORTHE JEWELRY 3WING4APER /VER #ROSS 3PINDLE -4 3LIDE WORKPIECE MATERIAL CHECK OIL WILL NOT ACCEPT WITHOUT WRITTEN APPROVAL! $ISCONNECT POWER BEFORE MOUNTING'RIZZLY WORKPIECE SETTING UP LABELS CHANGED WITHOUT APPROVAL )F #OMPOUND 4RAVEL 3PINDLE "ORE 7HEN FIRSTLEVELS STARTING SPINDLE ROTATION WITH CONTACT A NEW WORKPIECE SETUP AT manuals@grizzly.com ARTWORK CHANGES ARE REQUIRED US IMMEDIATELY ADJUSTING OR SERVICING BEFORE USING! USE-AKE SLOWEST SPEED AND STAND TO SECURELY SIDE OF SPINDLE AREA #ROSS 3LIDE 4RAVEL 4AILSTOCK 4APER -4 SURESPINDLE WORKPIECE IS PROPERLY AND 30).$,% 30%%$ HELD AND HAS SAFE $)3#/..%#4 UNTIL YOU VERIFY THAT WORKPIECE SAFELY ROTATES CLEARANCE THROUGH FULL ROTATION BEFORE STARTING LATHE 3PINDLE1UILL 4YPE 4HREADED 4AILSTOCK 4RAVEL 40) (!:!2$ 0/7%2 +EEP ALL GUARDS AND COVERS IN5SING PLACE DURING OPERATION !LWAYS USE THE PROPER SPINDLE SPEED FOR CHUCK RATING AND A SPINDLE SPEED BEFORE 3PINDLE 7EIGHT 4APER LBS -4 2EMOVE CHUCK KEY AND ALL ADJUSTMENT TOOLS BEFORE STARTING IS TOO FAST FOR THE WORKPIECE MATERIAL CHECKTHAT OIL !$*534-%.43 3PINDLE "ORE OR ANWITH INSTALLED .EVER TOUCH ROTATING ORCHUCK WORKPIECE WITH HANDS 7HEN FIRSTLEVELS STARTINGCHUCK SPINDLE ROTATION A NEW WORKPIECE SETUP BEFORE USING! -!).4%.!.#% WORKPIECE CAN RESULT IS IN MOTION $/USE ./4 REVERSESPINDLE SPINDLESPEED ROTATION SPINDLE SLOWEST ANDWHILE STAND TO SIDE OF SPINDLE AREA (0 6 3INGLE 0HASE 4AILSTOCK 4APER -4 /2-OTOR 3%26)#% IN SERIOUS IMPACT $ATE .EVER LATHE RUNNING UNATTENDED UNTILLEAVE YOU VERIFY THAT WORKPIECE SAFELY ROTATES REFER TO %.4!.',%-%.4 INJURIES OR DEATH 5SE )-0!#4 &ULL ,OAD !MP $RAW ! 4AILSTOCK 1UILL 4RAVEL ).*529 $O+EEP NOT OPERATE UNDER DRUGS OR ALCOHOL OR WHEN ALL GUARDS ANDINFLUENCE COVERS INOFPLACE DURING OPERATION SLOW SPINDLE SPEEDS OWNER’S MANUAL (!:!2$ (!:!2$ 3WING /VER "ED 7EIGHT LBS EXCESSIVELY TIRED WITH LARGE OR BULKY 2EMOVE CHUCK KEY AND ALL ADJUSTMENT TOOLS BEFORE STARTING FOR OIL TYPE AND 4IE BACK LONG HAIR ROLL UP 3ERIAL .UMBER .EVER WITH 2EMOVE CHUCK KEY #HANGE REGULARLY ANDWORKPIECES AVOID CONTACT WITH HANDS SKIN .EVERCOOLANT TOUCH ROTATING CHUCK OR WORKPIECE $ISTANCE "ETWEEN #ENTERS AMOUNT. LONG SLEEVES AND REMOVE 0).#(%.4!.',%-%.4 EXCEEDWITH 20- AN RATING OF 0ROPERLY SUPPORT LONG WORKPIECES APPROPRIATE REST AND ALL ADJUSTMENT $/ ./4 REVERSE SPINDLE ROTATION WHILE SPINDLE IS IN MOTION (!:!2$ LOOSE CLOTHING JEWELRY OR 3WING /VER #ROSS 3LIDE CHUCK 0REVENT USE BY UNATTENDED CHILDREN OR UNTRAINED USERS .EVERUNAUTHORIZED LEAVE LATHE RUNNING $ISCONNECT POWER TOOLS BEFORE$ATE STARTING GLOVES %.4!.',%-%.4 TO PREVENT GETTING REFER TO Manufactured for Grizzly in China )-0!#4 ).*529 #OMPOUND RESTRICT ACCESS OR DISABLE MACHINEOF WHEN UNATTENDED BEFORE OPENING THIS 4RAVEL $O NOT OPERATE UNDER INFLUENCE DRUGS OR ALCOHOL OR WHEN CAUGHT IN MOVING PARTS LATHE OWNER’S MANUAL (!:!2$ DOOR 3TAY CLEAR OF 4RAVEL (!:!2$ EXCESSIVELY TIRED #ROSS 3LIDE FOR OIL TYPE AND 4IE BACK LONG HAIR ROLL UP OUTBOARD SPINDLE WHEN 3ERIAL .UMBER 2EMOVE CHUCK KEY #HANGE COOLANT REGULARLY AND AVOID CONTACT WITH SKIN AMOUNT. 3PINDLE 4YPE 4HREADED 40) LONG SLEEVES AND REMOVE LATHE IS RUNNING 0ROPERLY SUPPORT LONG WORKPIECES WITH AN APPROPRIATE REST AND ALL ADJUSTMENT LOOSE CLOTHING JEWELRY OR 3PINDLE 4APER -4 0REVENT UNAUTHORIZED USE BY CHILDREN OR UNTRAINED USERS TOOLS BEFORE STARTING GLOVES TO PREVENT GETTING Manufactured for Grizzly in China 3PINDLE "ORE RESTRICT ACCESS OR DISABLE MACHINE WHEN UNATTENDED CAUGHT IN MOVING PARTS LATHE -OTOR (0 6 3INGLE 0HASE E ME R s ,ABEL IS ACTUAL SIZE s ,ABEL MUST BE MADE OF oil-resistant material (11/06/12) Always wear safety glasses and face shield when using this machine. s ,ABEL IS ACTUAL SIZE s ,ABEL MUST BE MADE OF 6!2)!",% 30%%$ ,!4(% 3PECIFICATIONS Note: Make the background color of this label EYE/FACE INJURY HAZARD! OP ST G0752 Machine Labels A SPINDLE L M H 8DENG><=I OOAN>C9JHIG>6A!>C8# FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! 'RIZZLY WILL NOT ACCEPT LABELS CHANGED WITHOUT APPROVAL )F artwork changes are required, contact us immediately at manuals@grizzly.com. (11/06/12) 3ERIAL .UMBER Manufactured for Grizzly in China match that of the chart to the left of MODEL it. 3PECIFICATIONS G0752 READ and UNDERSTAND instruction manual to avoid serious injury. If a manual is not available, DO NOT use machine. Go to www.grizzly.com or call (800) 523-4777. 940 OIL RESISTANT(11/06/12) MATERIAL OIL RESISTANT MATERIAL s ,ABEL IS ACTUAL SIZE s ,ABEL MUST BE MADE OF MODEL G0752 OIL RESISTANT MATERIAL 6!2)!",% 30%%$ ,!4(% MODEL G0752 G0752 Machine Labels B MOTOR 4O REDUCE THE RISK OF SERIOUS INJURY WHEN USING THIS MACHINE 2EAD AND UNDERSTAND ENTIRE MANUAL !LWAYS WEAR !.3) APPROVED SAFETY GLASSES !.$ FACE SHIELD !VOID GETTING ENTANGLED IN ROTATING SPINDLE OR WORKPIECETIE BACK LONG HAIR ROLL UP SLEEVES AND $/ ./4 WEAR LOOSE CLOTHING GLOVES OR JEWELRY $ISCONNECT POWER BEFORE MOUNTING WORKPIECE SETTING UP ADJUSTING OR SERVICING -AKE SURE WORKPIECE IS PROPERLY AND SECURELY HELD AND HAS SAFE CLEARANCE THROUGH FULL ROTATION BEFORE STARTING LATHE !LWAYS USE THE PROPER SPINDLE SPEED FOR CHUCK RATING AND WORKPIECE MATERIAL 7HEN FIRST STARTING SPINDLE ROTATION WITH A NEW WORKPIECE SETUP USE SLOWEST SPINDLE SPEED AND STAND TO SIDE OF SPINDLE AREA UNTIL YOU VERIFY THAT WORKPIECE SAFELY ROTATES +EEP ALL GUARDS AND COVERS IN PLACE DURING OPERATION 2EMOVE CHUCK KEY AND ALL ADJUSTMENT TOOLS BEFORE STARTING .EVER TOUCH ROTATING CHUCK OR WORKPIECE WITH HANDS $/ ./4 REVERSE SPINDLE ROTATION WHILE SPINDLE IS IN MOTION .EVER LEAVE LATHE RUNNING UNATTENDED $O NOT OPERATE UNDER INFLUENCE OF DRUGS OR ALCOHOL OR WHEN EXCESSIVELY TIRED #HANGE COOLANT REGULARLY AND AVOID CONTACT WITH SKIN 0ROPERLY SUPPORT LONG WORKPIECES WITH AN APPROPRIATE REST 0REVENT UNAUTHORIZED USE BY CHILDREN OR UNTRAINED USERS RESTRICT ACCESS OR DISABLE MACHINE WHEN UNATTENDED (11/06/12) MODEL G07 6!2)!",% 30%%$ 3PECIFICATIONS -OTOR (0 6 3INGLE 0HASE 6!2)!",% 30%%$ ,!4(% $)3#/..%#4 BEFORE OPENING THIS C (!:!2$ DOOR 3TAY CLEAR 0/7%2 OF LEVELS 5SING A SPINDLE SPEED OUTBOARD SPINDLEBEFORE WHEN THAT IS TOO FAST FOR THE LATHE IS RUNNING !$*534-%.43 CHUCK OR AN INSTALLED -!).4%.!.#% WORKPIECE CAN RESULT 30).$,% 30%%$ /2 $)3#/..%#4 3%26)#% IN SERIOUS IMPACT 0/7%2 INJURIES OR(!:!2$ DEATH 5SE A SPINDLE %.4!.',%-%.4 8DENG><=I OOAN>C9JHIG>6A!>C8# )-0!#4 BEFORE ).*529 SLOW 5SING SPINDLE SPEEDS SPEED OWN THAT ISORTOO FAST FOR THE(!:!2$ LARGE BULKY (!:!2$ FOR GRIZZLYWITH MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORKFOR !$*534-%.43 4IE BACK LONG HAIR ROLL UP CHUCK OR.EVER AN INSTALLED WORKPIECES CHUCK KEY WITHOUT APPROVAL )F LONG SLEEVES AND WILL REMOVE 'RIZZLY NOT ACCEPT 2EMOVE LABELS CHANGED WITHOUT WRITTEN APPROVAL! -!).4%.!.#% 0).#(%.4!.',%-%.4 WORKPIECE CAN RESULT AND ALL ADJUSTMENT EXCEED 20- RATING OF LOOSE CLOTHING JEWELRY OR ARTWORK CHANGES ARE REQUIRED CONTACT US IMMEDIATELY AT manuals@grizzly.com /2 3%26)#% (!:!2$ IN SERIOUS IMPACT TOOLS BEFORE STARTING CHUCK GLOVES TO PREVENT GETTING INJURIES OR DEATH 5SE $ISCONNECT POWER CAUGHT IN MOVING PARTS LATHE SLOW SPINDLE SPEEDS BEFORE OPENING THIS WITH LARGE OR BULKY DOOR 3TAY CLEAR OF WORKPIECES .EVER OUTBOARD SPINDLE WHEN 0).#(%.4!.',%-%.4 EXCEED 20- RATING OF LATHE IS RUNNING (!:!2$ CHUCK 951 MODEL G0752 6!2)!",% 30%%$ ,!4(% G0752 Machine Labels B (11/06/12) s ,ABEL IS ACTUAL SIZE s ,ABEL MUST BE MADE OF OIL RESISTANT MATERIAL 3PECIFICATIONS G0752 Machine Labels B s ,ABEL IS ACTUAL SIZE s ,ABEL MUST BE MADE OF OIL RESISTANT MATERIAL (11/06/12) 949 30).$,% 30%%$ (!:!2$ MODEL G0752 6!2)!",% 30%%$ ,!4(% 4O REDUCE THE RISK OF SERIOUS INJURY WHEN USING THIS MACHINE 2EAD AND UNDERSTAND ENTIRE MANUAL !LWAYS WEAR !.3) APPROVED SAFETY GLASSES !.$ FACE SHIELD !VOID GETTING ENTANGLED IN ROTATING SPINDLE OR WORKPIECETIE BACK LONG HAIR ROLL UP SLEEVES AND $/ ./4 WEAR LOOSE CLOTHING GLOVES OR JEWELRY $ISCONNECT POWER BEFORE MOUNTING WORKPIECE SETTING UP ADJUSTING OR SERVICING -AKE SURE WORKPIECE IS PROPERLY AND SECURELY HELD AND HAS SAFE CLEARANCE THROUGH FULL ROTATION BEFORE STARTING LATHE !LWAYS USE THE PROPER SPINDLE SPEED FOR CHUCK RATING AND WORKPIECE MATERIAL 7HEN FIRST STARTING SPINDLE ROTATION WITH A NEW WORKPIECE SETUP USE SLOWEST SPINDLE SPEED AND STAND TO SIDE OF SPINDLE AREA 4AILSTOCK 4APER -4 8DENG><=I OOAN>C9JHIG>6A!>C8# UNTIL YOU VERIFY THAT WORKPIECE SAFELY ROTATES FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR 1UILL CHANGE ARTWORK 30).$,% 30%%$ 4AILSTOCK 4RAVELTHIS $)3#/..%#4 +EEP ALL GUARDS AND COVERS IN PLACE DURING OPERATION CHECK OIL 'RIZZLY WILL NOT ACCEPT LABELS CHANGED WITHOUT APPROVAL )F WITHOUT WRITTEN APPROVAL! (!:!2$ 7EIGHT LBS 0/7%2 2EMOVE CHUCK KEY AND ALL ADJUSTMENT TOOLS BEFORE STARTING ARTWORK CHANGES ARE REQUIRED CONTACT US IMMEDIATELY AT manuals@grizzly.com LEVELS BEFORE USING! 5SING A SPINDLE SPEED .EVER TOUCH ROTATING CHUCK OR WORKPIECE WITH HANDS BEFORE $/ ./4 REVERSE SPINDLE ROTATION WHILE SPINDLE IS IN MOTION THAT IS TOO FAST FOR THE !$*534-%.43 $ATE .EVER LEAVE LATHE RUNNING UNATTENDED CHUCK OR AN INSTALLED 30).$,% 30%%$ $)3#/..%#4 -!).4%.!.#% $O NOT OPERATE UNDER INFLUENCE OF DRUGS OR ALCOHOL OR WHEN CHECK OIL WORKPIECE CAN RESULT (!:!2$ EXCESSIVELY TIRED 0/7%2 /2 3%26)#% LEVELS BEFORE USING! IN SERIOUS IMPACT .UMBER #HANGE COOLANT 4O REGULARLY SKIN 5SING A SPINDLE SPEED -OTOR 3ERIAL (0 6 3INGLE 0HASE REDUCEAND THE AVOID RISK OFCONTACT SERIOUSWITH INJURY WHEN USING THIS MACHINE BEFORE INJURIES OR DEATH 5SE 0ROPERLY SUPPORT LONG WORKPIECES WITH AN ENTIRE APPROPRIATE REST THAT IS TOO FAST FOR THE REFER TO 2EAD AND UNDERSTAND MANUAL )-0!#4 ).*529 &ULL ,OAD !MP $RAW ! SLOW SPINDLE SPEEDS %.4!.',%-%.4 !$*534-%.43 0REVENT UNAUTHORIZED USE BYWEAR CHILDREN UNTRAINED USERS OWNER’S MANUAL !LWAYS !.3)ORAPPROVED SAFETY GLASSES !.$ FACE SHIELD (!:!2$ CHUCK OR AN INSTALLED Manufactured for3WING Grizzly/VER in China (!:!2$ "ED WITH LARGE OR BULKY 4IE BACK LONG HAIR ROLL UP RESTRICT ACCESS ORDISABLE WHEN UNATTENDED -!).4%.!.#% FOR OIL TYPE AND !VOIDMACHINE GETTING ENTANGLED IN ROTATING SPINDLE OR WORKPIECETIE WORKPIECE CAN RESULT 2EMOVE CHUCK KEY WORKPIECES .EVER LONG SLEEVES AND REMOVE $ISTANCE "ETWEEN #ENTERS AMOUNT. BACK LONG HAIR ROLL UP SLEEVES AND $/ ./4 WEAR LOOSE CLOTHING /2 3%26)#% IN SERIOUS IMPACT 0).#(%.4!.',%-%.4 AND ALL ADJUSTMENT EXCEED 20- RATING LOOSE OF CLOTHING JEWELRY OR GLOVES OR JEWELRY 3WING /VER #ROSS 3LIDE INJURIES OR DEATHGLOVES 5SE TO PREVENT GETTING (!:!2$ TOOLS BEFORE STARTING $ISCONNECT POWER BEFORE MOUNTING WORKPIECE SETTING UP CHUCK REFER TO %.4!.',%-%.4 )-0!#4 ).*529 #OMPOUND 4RAVEL SLOW SPINDLE SPEEDS CAUGHT IN MOVING PARTS LATHE $ISCONNECT POWER ADJUSTING OR SERVICING OWNER’S MANUAL (!:!2$ WITH LARGE OR BULKY 4IE BACK LONG HAIR ROLL UP #ROSS 3LIDE 4RAVEL -AKE SURE WORKPIECE IS PROPERLY AND SECURELY HELD AND HAS SAFE FOR OIL TYPE AND BEFORE (!:!2$ OPENING THIS 2EMOVE CHUCK KEY WORKPIECES .EVER LONG SLEEVES AND REMOVE CLEARANCE THROUGH FULL ROTATION BEFORE STARTING LATHE AMOUNT. 3PINDLE 4YPE 4HREADED 40) DOOR CLEAR OF 0).#(%.4!.',%-%.4 AND3TAY ALL ADJUSTMENT !LWAYS USE THE PROPER SPINDLE SPEED FOR CHUCK RATING AND CLOTHING JEWELRY OR EXCEED 20- RATING LOOSE OF 3PINDLE 4APER -4 OUTBOARD SPINDLE WHEN (!:!2$ WORKPIECE MATERIALCHECK OIL TOOLS BEFORE STARTING GLOVES TO PREVENT GETTING CHUCK 3PINDLE "ORE LATHE IS RUNNING 7HEN FIRSTLEVELS STARTING SPINDLE ROTATION WITH A NEW WORKPIECE SETUP CAUGHT IN MOVING PARTS LATHE $ISCONNECT POWER BEFORE USING! USE SLOWEST SPINDLE SPEED AND STAND TO SIDE OF SPINDLE AREA 4AILSTOCK 4APER -4 BEFORE OPENING THIS UNTIL YOU VERIFY THAT WORKPIECE SAFELY ROTATES 30).$,% 30%%$ 4AILSTOCK 1UILL 4RAVEL DOOR 3TAY CLEAR OF $)3#/..%#4 +EEP ALL GUARDS AND COVERS IN PLACE DURING OPERATION (!:!2$ 7EIGHT LBS 0/7%2 OUTBOARD SPINDLE WHEN 2EMOVE CHUCK KEY AND ALL ADJUSTMENT TOOLS BEFORE STARTING 5SING A SPINDLE SPEED .EVER TOUCH ROTATING CHUCK OR WORKPIECE WITH HANDS LATHE IS RUNNING BEFORE 8DENG><=I OOAN>C9JHIG>6A!>C8# $/ ./4 REVERSE SPINDLE ROTATION WHILE SPINDLE IS IN MOTION THAT IS TOO FAST FOR THE !$*534-%.43 $ATE FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK .EVER LEAVE LATHE RUNNING UNATTENDED CHUCK OR AN INSTALLED 30).$,% 30%%$ TO %.4!.',%-%.4 )-0!#4 ).*529 $O NOT OPERATE UNDERREFER $)3#/..%#4 -!).4%.!.#% INFLUENCE OF DRUGS OR ALCOHOL OR WHEN 'RIZZLY WILL NOT ACCEPT LABELS CHANGED WITHOUT APPROVAL )F WITHOUT WRITTENWORKPIECE APPROVAL! CAN RESULT OWNER’S MANUAL (!:!2$ (!:!2$ EXCESSIVELY TIRED 0/7%2 (!:!2$ /2 3%26)#% FOR OIL TYPE AND IN SERIOUS IMPACT 4IE BACK LONG HAIR ROLL UP ARTWORK CHANGES ARE REQUIRED CONTACT US IMMEDIATELY AT manuals@grizzly.com 3ERIAL .UMBER #HANGE COOLANT REGULARLY AND AVOID CONTACT WITH SKIN 5SING A SPINDLE SPEED 2EMOVE CHUCK KEY BEFORE AMOUNT. LONG SLEEVES AND REMOVE INJURIES8DENG><=I OOAN>C9JHIG>6A!>C8# OR DEATH 5SE 0ROPERLY SUPPORT LONG WORKPIECES WITH AN APPROPRIATE REST THAT IS TOO FAST FOR THE AND ALL ADJUSTMENT LOOSE CLOTHING JEWELRY OR SLOW SPINDLE ONLY!DO SPEEDS !$*534-%.43 FOR GRIZZLY MACHINES NOT REPRODUCE OR CHANGE THIS ARTWORK CHUCK OR AN INSTALLED TOOLS BEFORE STARTING 0REVENT UNAUTHORIZED USE BY CHILDREN OR UNTRAINED USERS GLOVES TO PREVENT GETTING Manufactured for Grizzly in China WITHAPPROVAL! LARGE OR BULKY 'RIZZLY WILL NOT ACCEPT LABELS CHANGED RESTRICT ACCESS OR DISABLE MACHINE WHEN UNATTENDED -!).4%.!.#% WITHOUT APPROVAL )F WITHOUT WRITTEN CAUGHT IN MOVING PARTS WORKPIECE CAN RESULT LATHE $ISCONNECT POWER $)3#/..%#4 BEFORE OPENING THIS DOOR 3TAY CLEAR 0/7%2 OF 5SING8DENG><=I OOAN>C9JHIG>6A!>C8# A SPINDLE SPEED OUTBOARD SPINDLEBEFORE WHEN THAT IS TOO FAST FOR THE LATHE IS RUNNING FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ART !$*534-%.43 CHUCK OR AN INSTALLED WITHOUT AP WITHOUT WRITTEN APPROVAL! -!).4%.!.#% WORKPIECE CAN RESULT'RIZZLY WILL NOT ACCEPT LABELS CHANGED /2 3%26)#% ARTWORK CHANGES ARE REQUIRED CONTACT US IMMEDIATELY AT manuals@grizzly.co IN SERIOUS IMPACT INJURIES OR DEATH 5SE 8DENG><=I OOAN>C9JHIG>6A!>C8# SLOW SPINDLE SPEEDS LARGE OR BULKY FOR GRIZZLYWITH MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS A WORKPIECES .EVER 'RIZZLY WILL NOT ACCEPT LABELS CHANGED WITHOU WITHOUT WRITTEN APPROVAL! 0).#(%.4!.',%-%.4 EXCEED 20- RATING OF ARTWORK CHANGES ARE REQUIRED CONTACT US IMMEDIATELY AT manuals@grizzly (!:!2$ CHUCK MODEL G0752 6!2)!",% 30%%$ ,!4(% 3PECIFICATIONS $ISCONNECT POWER BEFORE OPENING THIS DOOR 3TAY CLEAR OF OUTBOARD SPINDLE WHEN LATHE IS RUNNING 8DENG><=I OOAN>C9JHIG>6A!>C8# FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHAN WITHOUT WRITTEN APPROVAL! 'RIZZLY WILL NOT ACCEPT LABELS CHANG ARTWORK CHANGES ARE REQUIRED CONTACT US IMMEDIATELY AT manua 946 WORKPIECES .EVER /2 3%26)#% IN SERIOUS IMPACT 0).#(%.4!.',%-%.4 ARTWORK CHANGES REQUIRED EXCEEDARE 20RATING OF CONTACT US IMMEDIATELY AT manuals@grizzly.com INJURIES OR DEATH 5SE CHUCK SLOW SPINDLE SPEEDS WITH LARGE OR BULKY WORKPIECES .EVER EXCEED 20- RATING OF CHUCK (!:!2$ $ISCONNECT POWER BEFORE OPENING THIS DOOR 3TAY CLEAR OF 0).#(%.4!.',%-%.4 OUTBOARD(!:!2$ SPINDLE WHEN LATHE IS RUNNING $ISCONNECT POWER BEFORE OPENING THIS DOOR 3TAY CLEAR OF OUTBOARD SPINDLE WHEN LATHE IS RUNNING 8DENG><=I OOAN>C9JHIG>6A!>C8# 30).$,% 30%%$ (!:!2$ 947 FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! 'RIZZLY WILL NOT ACCEPT LABELS CHANGED WITHOUT APPROVAL )F ARTWORK CHANGES ARE REQUIRED CONTACT US IMMEDIATELY AT manuals@grizzly.com 8DENG><=I OOAN>C9JHIG>6A!>C8# FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! 'RIZZLY WILL NOT ACCEPT LABELS CHANGED WITHOUT APPROVAL )F ARTWORK CHANGES ARE REQUIRED CONTACT US IMMEDIATELY AT manuals@grizzly.com 5SING A SPINDLE SPEED THAT IS TOO FAST FOR THE CHUCK OR AN INSTALLED WORKPIECE CAN RESULT IN SERIOUS IMPACT INJURIES OR DEATH 5SE %.4!.',%-%.4 SLOW SPINDLE SPEEDS (!:!2$ WITH LARGE OR BULKY4IE BACK LONG HAIR ROLL UP WORKPIECES .EVER LONG SLEEVES AND REMOVE EXCEED 20- RATINGLOOSE OF CLOTHING JEWELRY OR GLOVES TO PREVENT GETTING CHUCK 948 CAUGHT IN MOVING PARTS $)3#/..%#4 0/7%2 BEFORE !$*534-%.43 -!).4%.!.#% /2 3%26)#% )-0!#4 ).*529 (!:!2$ 2EMOVE CHUCK KEY 0).#(%.4!.',%-%.4 AND ALL ADJUSTMENT TOOLS BEFORE STARTING (!:!2$ LATHE $ISCONNECT POWER CHECK OIL LEVELS BEFORE USING! REFER TO OWNER’S MANUAL FOR OIL TYPE AND AMOUNT. BEFORE OPENING THIS DOOR 3TAY CLEAR OF OUTBOARD SPINDLE WHEN LATHE IS RUNNING 30).$,% 30%%$ $)3#/..%#4 (!:!2$ 0/7%2 5SING A SPINDLE SPEED BEFORE 8DENG><=I OOAN>C9JHIG>6A!>C8# THAT IS TOO FAST FOR THE !$*534-%.43 FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK CHUCK OR AN INSTALLED -!).4%.!.#% CAN RESULT 'RIZZLY WILL NOT ACCEPT LABELS CHANGED WITHOUT APPROVAL )F WITHOUT WRITTENWORKPIECE APPROVAL! /2 3%26)#% IN SERIOUS IMPACT ARTWORK CHANGES ARE REQUIRED CONTACT US IMMEDIATELY AT manuals@grizzly.com REF PART # 625 940 941 946 947 -88- P0752625 P0752058 PLABEL-55A PLABEL-62C P0752068 DESCRIPTION s s #OMPOUND 3INGLE 0HASE -OTOR4RAVEL (0 6 4OLONG REDUCE THESERVICING RISK OF SERIOUS INJURY WHEN USING THIS MACHIN ADJUSTING OR 0ROPERLY SUPPORT WORKPIECES WITH AN APPROPRIATE REST #ROSS&ULL 3LIDE 4RAVEL ! 0REVENT UNAUTHORIZED 2EAD UNDERSTAND ENTIRE AND MANUAL -AKE SURE WORKPIECE ISOR PROPERLY SECURELY HELD AND HAS ,OAD !MP$RAW USEAND BY CHILDREN UNTRAINED USERS s ,ABEL IS ACTUAL SIZE s ,ABEL MUST BE MADE OF OIL RESISTANT MATERIAL INJURIES OR DEATH 5SE SLOW SPINDLE SPEEDS WITH LARGE OR BULKY WORKPIECES .EVER EXCEED 20- RATING OF CHUCK REF PART # 0).#(%.4!.',%-%.4 (!:!2$ DESCRIPTION $ISCONNECT POWER BEFORE OPENING THIS DOOR 3TAY CLEAR OF OUTBOARD SPINDLE WHEN LATHE IS RUNNING G0752 CONTROL PANEL 948 P0752948 IMPACT INJURY HAZARD LABEL MACHINE ID LABEL 949 P0752949 SPINDLE SPEED HAZARD LABEL ENTANGLEMENT LABEL 950 PPAINT-11 PUTTY TOUCH-UP PAINT 8DENG><=I OOAN>C9JHIG>6A!>C8# FOR GRIZZLY MACHINES ONLY!DO NOT REPRODUCE OR CHANGE THIS ARTWORK 'RIZZLY WILL NOT ACCEPT LABELS CHANGED WITHOUT APPROVAL )F WRITTEN APPROVAL! DISCONNECT POWER LABELWITHOUT 951 PPAINT-1 GRIZZLY GREEN TOUCH-UP PAINT ARTWORK CHANGES ARE REQUIRED CONTACT US IMMEDIATELY AT manuals@grizzly.com ENTANTANGLEMENT-GEARS LABEL Model G0602/G0752 (Mfg. Since 11/12) machine SECTION 10: APPENDIX G0602 Charts Model G0602/G0752 (Mfg. Since 11/12) -89- G0752 Charts WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. 1. CUT ALONG DOTTED LINE 2. How did you learn about us? ____ Advertisement ____ Card Deck 4. 5. 6. ____ Catalog ____ Other: Which of the following magazines do you subscribe to? ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ 3. ____ Friend ____ Website Cabinetmaker & FDM Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont. Live Steam Model Airplane News Old House Journal Popular Mechanics ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ Popular Science Popular Woodworking Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News Today’s Homeowner Wood ____ ____ ____ ____ ____ ____ ____ Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker’s Journal Other: What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $40,000-$49,000 ____ $70,000+ What is your age group? ____ 20-29 ____ 50-59 ____ 40-49 ____ 70+ ____ 30-39 ____ 60-69 How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+ 7. Do you think your machine represents a good value? _____ Yes _____No 8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No 9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10. Comments: _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE WARRANTY AND RETURNS WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products. To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty. Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon.
Source Exif Data:
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