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10" TABLE SAW INSTRUCTION MANUAL MODELS G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PROZ, & G1022PROZX G1022SM G1022Z G1022ZF & G1022ZFX G1022PROZ & G1022PROZX (Not Shown) COPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN. ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE. WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Table Of Contents 1. 2. 3. 4. 5. 6. 7. 8. 9. PAGE SAFETY SAFETY RULES FOR ALL TOOLS..........................................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS....................................................................4 AVOIDING KICKBACK ................................................................................................................................5 SAFETY ACCESSORIES ........................................................................................................................5-6 INTRODUCTION COMMENTARY ........................................................................................................................................7-8 CIRCUIT REQUIREMENTS 110V OPERATION ......................................................................................................................................9 220V OPERATION ....................................................................................................................................10 GROUNDING ............................................................................................................................................11 EXTENSION CORD ..................................................................................................................................11 MACHINE FEATURES TERMS AND DEFINITIONS ................................................................................................................12-13 SET UP UNPACKING ..............................................................................................................................................14 PIECE INVENTORY ............................................................................................................................14-15 HARDWARE CONTENTS..........................................................................................................................16 HARDWARE RECOGNITION CHART ......................................................................................................17 CLEAN UP ................................................................................................................................................18 SITE CONSIDERATIONS ..........................................................................................................................18 BEGINNING ASSEMBLY ..........................................................................................................................19 STAND ASSEMBLY..............................................................................................................................19-21 HANDWHEELS ..........................................................................................................................................21 MOTOR ................................................................................................................................................22-24 SWITCH ....................................................................................................................................................24 EXTENSION WINGS ................................................................................................................................25 FENCE RAILS............................................................................................................................................26 FENCE ..................................................................................................................................................26-29 BLADE........................................................................................................................................................30 BLADE GUARD ....................................................................................................................................31-32 TABLE INSERT..........................................................................................................................................33 MITER GAUGE ..........................................................................................................................................34 START UP..................................................................................................................................................35 RECOMMENDED ADJUSTMENTS ..........................................................................................................35 OPERATIONS BLADE SELECTION ............................................................................................................................36-37 CROSSCUTTING ......................................................................................................................................38 RIPPING ....................................................................................................................................................39 DADO CUTTING ..................................................................................................................................40-42 RABBET CUTTING ..............................................................................................................................42-45 MAINTENANCE GENERAL ..................................................................................................................................................46 LUBRICATION ..........................................................................................................................................47 TABLE ........................................................................................................................................................47 V-BELT ......................................................................................................................................................47 MAINTENANCE LOG ................................................................................................................................48 SERVICE ADJUSTMENTS BLADE PARALLELISM ........................................................................................................................49-51 45˚ & 90˚ STOPS ......................................................................................................................................52 CLOSURE WIRING DIAGRAMS ............................................................................................................................54-55 PART DRAWINGS & LISTS ................................................................................................................56-73 TROUBLESHOOTING ..............................................................................................................................74 PUSHSTICK LAYOUT ..............................................................................................................................75 SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury, or MAY cause property damage. NOTICE This symbol is used to alert the user to useful information about proper operation of the equipment. Safety Instructions For Power Tools 1. KEEP GUARDS IN PLACE and in working order. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on. 3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted. -2- 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed. G1022 Series Table Saws Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size must be in accordance with the chart below. The amperage rating is listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace damaged extension cords. Minimum Gauge for Extension Cords LENGTH AMP RATING 25ft 50ft 100ft 0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No 10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. 11. ALWAYS USE ANSI-APPROVED SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. 12. SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and frees both hands to operate tool. 13. NEVER OVERREACH. Keep proper footing and balance at all times. G1022 Series Table Saws 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 15. DISCONNECT TOOLS before servicing and changing accessories, such as blades, bits, cutters, and any other item. 16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in. Also, the magnetic switch on this machine may start if the switch gets bumped hard enough. 17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury. 18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced. 19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not leave tool until it comes to a complete stop. 20. NEVER USE UNDER THE INFLUENCE of alcohol or drugs, or when tired. 21. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intended operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed. -3- Additional Safety Instructions For Table Saws 1. 2. THRU-SAWING: Use blade guard, splitter, and anti-kickback fingers on all thru-sawing operations. See Page 12 for the definition of thru-sawing. KICKBACK: Use anti-kickback devices during ALL cutting operations. If you do not have a complete understanding of how kickback occurs, or how to prevent it, Do not operate this table saw. See Page 12 for the definition of kickback. 8. CROSSCUTTING: Move the rip fence out of the way when crosscutting. 9. MITER GAUGE/RIP FENCE: Never use the miter gauge and rip fence at the same time. 10. STALLED BLADE: Never attempt to free a stalled saw blade without first turning the saw off. 11. CUTOFF TABLES: Use adequate support to the rear and sides of the saw table for wide or long workpieces. 3. DANGEROUS REACHING: Do not reach behind or over the saw blade with either hand while the saw is running. 4. PUSHSTICK: Use a push stick when ripping narrow stock. 5. FREE-HAND CUTTING: The fence or the miter gauge must support the workpiece during all cutting operations. 13. SAW BLADE: Lower the saw blade below the table when not in use. 6. BODY POSITION WHEN CUTTING: Do not stand or have any part of your body inline with the path of the saw blade. 14. DAMAGED SAW BLADE: Never use a damaged saw blade or one that has been dropped. 7. WORKPIECE CONTROL: Hold the workpiece firmly against the miter gauge or fence and hold the workpiece firmly against the table. 15. DADO CUTTING: There is a high degree of risk involved with any dado operation. See Page 12 for the definition of dado. Unfamiliarity with this manual could result in serious personal injury. Become familiar with the contents of this manual, including all the safety warnings. -4- 12. HAND SAFETY: Avoid awkward cutting operations and hand positions where a sudden slip could cause your hand to move into the saw blade. No list of safety guidelines can be complete. Operating this machinery may require additional safety precautions specific to your shop environment. Failure to use reasonable caution while operating this machine could result in serious personal injury. G1022 Series Table Saws Avoiding Kickback Safety Accessories Failure to understand how and why kickback occurs could cause serious personal injury. DO NOT operate this table saw if you do not have a clear understanding of kickback, and how it occurs. Not using safety accessories could cause serious personal injury. Learn how to correctly use each safety accessory. Statistics prove that most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are forced into the blade during the kickback. Push Sticks The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick provides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push stick keeps the operator’s hand safely away from the rotation of the saw blade as shown in Figure 1. See the template on Page 76 of the manual for construction details, or purchase one from the Grizzly catalog or website. The following can help minimize kickbacks: • Use your blade guard and splitter. • Never for any reason place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade. • Inspect splitter for alignment between it and your blade. • Never use the fence as a guide for crosscutting. • Never attempt freehand cuts. • Use a push stick or featherboard to maintain control of your workpiece. • Feed cuts through to completion. • Stand to the side when ripping. • Ensure your fence and miter slot are parallel to the blade. Push Stick Figure 1. Push Stick. If you do not have a clear understanding of kickback and how it occurs, do not operate this table saw. G1022 Series Table Saws -5- Zero Clearance Table Inserts Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade. Push Paddles Push paddles provide added leverage and support when ripping or crosscutting wide workpieces as shown in Figure 3. We offer a number of push paddles in the Grizzly catalog. Use the standard table insert as a template when creating additional inserts from wood or plywood. Slots can be custom cut for specific blade angles by raising the running blade into an uncut insert at the angle you desire. Be sure to make an additional slot for the blade splitter. We also carry a wide selection of table inserts (Figure 2) in the Grizzly catalog or website. Be sure to hold the insert firmly in place with a piece of wood when creating slots. Never hold the table insert with your hand while cutting new slots. Push Paddles Figure 3. Push Paddles. Featherboards Easily made from scrap stock, featherboards provide an added degree of protection against kickback as shown in Figure 4. To make a featherboard, cut a 30-40° angle at one end of the board and make a number of end cuts at approximately 1 ⁄4" apart and 2" to 3" deep. We also offer a number of featherboards in the Grizzly catalog. Figure 2. Zero Clearance Table Inserts. Featherboards Figure 4. Featherboards. -6- G1022 Series Table Saws SECTION 2: INTRODUCTION Versions G1022 Features SM Z ZF ZFX PROZ PROZX Sheet Metal Slotted Cast Iron Slotted Cast Iron Slotted Cast Iron Solid Cast Iron Solid Cast Iron Rip Fence Standard T-Slot Fence SHOP FOX® Classic SHOP FOX® Heavy-Duty Miter Gauge Standard Standard Adjustable Slot Adjustable Slot Adjustable Slot Adjustable Slot Motor 1.5 HP-110/220V 1.5 HP-110/220V 1.5 HP-110/220V 2 HP-110/220V 2HP-110/220V 2HP-110/220V Pre-Wired 110V 110V 110V 220V 220V 220V Switch Body Mounted Body Mounted Rail Mounted Rail Mounted Rail Mounted Rail Mounted Weight 220 lbs 250 lbs 290 lbs 290 lbs 340 lbs 340 lbs Dust Port - - 4" Port 4" Port 4" Port 4" Port Extension Wings SHOP FOX® Heavy-Duty SHOP FOX® Heavy-Duty Commentary Grizzly is proud to offer the Model G1022 Series Table Saws. The Model G1022 Series Table Saws are part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. The Model G1022 Series Table Saws come in 6 different versions. The differences are listed on the chart above. They are all 10" heavy-duty table saws designed for a wide variety of cutting applications. They feature ball bearing arbors on a worm gear mechanism, precision-ground cast iron tables (except the Model SM), sturdy steel stands, standard and dado inserts, and a miter gauge. G1022 Series Table Saws Grizzly offers many accessories for the table saws including blades, extension rails, outfeed rollers and mobile bases. Please refer to the current Grizzly catalog or website for prices and ordering information. Grizzly is also pleased to provide this manual with the Model G1022 Series Table Saws. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. /O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 C -7- Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below: Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com Lack of familiarity with this manual could cause serious personal injury. Become familiar with the contents of this manual, including all the safety warnings. The specifications, drawings, and photographs illustrated in this manual represent the Model G1022 Series Table Saws as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Current Grizzly machine manuals can be viewed and printed at: www.grizzly.com. -8- G1022 Series Table Saws SECTION 3: CIRCUIT REQUIREMENTS 110V Operation If the machine is not wired correctly a fire could result. Make sure your wiring, receptacle, plug, and circuit breaker can handle the current draw of the machine. If you are not sure that your electrical circuit can handle the current draw, get a qualified electrician to test your electrical system and do any required upgrades. Do not attempt to modify an existing circuit by only replacing the circuit breaker with one rated for a higher amperage draw than the wiring, receptacle, and plug are rated for. The Models SM, Z & ZF motors are prewired to operate at 110V. See Figure 5 for a typical 110V plug and outlet. Figure 5. Typical 110V 3-prong plug and outlet. The circuit you use should be dedicated, (i.e., the machine should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact our Service Department or your local electrical contractor. Models SM & Z: Under normal 110V use, the Models SM & Z motors draw approximately 16 amps. Use a 20 amp circuit breaker or a 20 amp slow-blow fuse. Model ZF: Under normal 110V use, the Model ZF motor draws approximately 17 amps. Use a 20 amp circuit breaker or a 20 amp slow-blow fuse. G1022 Series Table Saws -9- 220V Operation The Models ZFX, PROZ, & PROZX do not come with a plug. When operating at 220V, use a NEMA-style 6-15 plug and receptacle as shown in Figure 6. If the machine is not wired correctly a fire could result. Make sure your wiring, receptacle, plug, and circuit breaker can handle the current draw of the machine. If you are not sure that your electrical circuit can handle the current draw, get a qualified electrician to test your electrical system and do any required upgrades. Do not attempt to modify an existing circuit by only replacing the circuit breaker with one rated for a higher amperage draw than the wiring, receptacle, and plug are rated for. The motors supplied with the Models ZFX, PROZ, & PROZX are prewired to operate at 220V. Models ZFX, PROZ, & PROZX: Under normal 220V use, the motor draws approximately 13 amps. Use a 15 amp circuit breaker or a 15 amp slow-blow fuse for 220V operation. -10- Figure 6. NEMA-style 6-15 plug and receptacle. The circuit you use should be dedicated, (i.e., the machine should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact our Service Department or your local electrical contractor. G1022 Series Table Saws Grounding Electrocution or a fire could result if the table saw is not grounded correctly. Make sure all electrical circuits are grounded. DO NOT use the machine if it is not grounded. NOTICE The wire on the power cord with green or green and yellow striped insulation is the grounding conductor. In the event of an electrical short, grounding provides electric current a path of least resistance to reduce the risk of electrical shock to the operator. Ground the power cord and this machine in accordance with all local codes and ordinances. Operating the machine when it is not properly grounded can result in electric shock or electrocution. Extension Cord Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in Section 1: Safety Instructions to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged. No single list of electrical guidelines can be comprehensive for all shop environments. Operating this machinery may require additional electrical upgrades specific to your machine and shop environment. It is your responsibility to make sure your electrical systems comply with all local electrical codes and ordinances. G1022 Series Table Saws -11- SECTION 4: MACHINE FEATURES Terms and Definitions The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive mechanism, to which the cutting blade is attached. Bevel Edge Cut: Tilting the saw arbor and blade to an angle between 0° and 45° to perform an angled cutting operation. Blade Guard: Metal or plastic mechanism that mounts over the saw blade to prevent accidental contact with the cutting edge. Crosscut: Table saw operation in which the miter gauge is used to cut across the grain of a piece of wood. Dado Blade: Blade or set of blades that attach to the arbor and are used for cutting grooves and rabbets. Dado Cut: Table saw operation that uses a dado blade to cut a flat bottomed groove into the face of wood stock. Featherboard: Safety device used to keep the workpiece against the rip fence or table during a cutting operation. The featherboard also allows the operator to keep his/her hands at a safe distance away from the saw blade while cutting the workpiece. -12- Kerf: The resulting cut or gap made by a saw blade. Kickback: A condition in which the wood is thrown back towards an operator at a high rate of speed. Miter Gauge: A component that controls the wood stock movement while performing a crosscut. Allows for variation of angle cuts such as miter cuts used on a picture frame. Moulding Head: A cutterhead attached to the arbor that accepts interchangeable moulding knives for profile cutting. We DO NOT recommend the use of moulding head cutters. Parallel: Being an equal distance apart at every point. i.e. the rip fence face is parallel to the side face of the saw blade. Non-Thru Cut: A sawing operation that requires the removal of the blade guard and splitter. Dado and rabbet cuts are considered NonThru Cuts because the blade does not protrude above the top face of the wood stock. Always remember to reinstall the blade guard and splitter after performing a non-thru cut. Perpendicular: Intersecting and forming right angles; at right angles to the vertical and horizontal planes. i.e. the blade is perpendicular to the table surface. Push Paddle: Safety aid used to push a piece of wood stock through a cutting operation. Push Stick: Safety aid used to push a piece of wood stock through a cutting operation. Usually used when rip cutting. Rabbet: Cutting operation that creates an L- G1022 Series Table Saws shaped channel along the edge of wood stock. Splitter: Metal plate attached to the back of the blade guard that maintains the kerf opening in the wood when performing a cutting operation. Standard Kerf: 1⁄8" gap made with a standard blade. Straightedge: A tool used to check the flatness, parallelness, or consistency of a surface(s). Main Features Set up and operation instructions will be easier to understand if you become familiar with the location and names of the basic features. Match up the feature list below with the letters in Figure 7 to identify the table saw feature locations. Thru-Sawing: A sawing operation where the wood stock thickness is completely sawn through. Proper blade height usually allows 1⁄4" of the top of the blade to extend above the wood stock. I H G A Thin Kerf: 3⁄32" gap made with a thin kerf blade. F Rip Cut: A cut made along the grain of the wood. Sacrificial Fence: A piece of wood attached to the face of the rip fence that is designed to extend the fence face away from the metal portion of the fence. Used primarily when making rabbet cuts with a dado blade. B E C D Figure 7. The front of the table saw. (Model SM Shown) A. Extension Wing B. On/Off Switch C. Blade Angle Handwheel D. Stand E. Blade Height Handwheel F. Rip Fence Rails G. Rip Fence H. Blade Guard/Splitter Assembly I. Miter Gauge G1022 Series Table Saws -13- SECTION 5: SET UP Unpacking Piece Inventory The Model G1022 Series Table Saws are shipped from the manufacturer in carefully packed cartons. If you discover the machine is damaged after you have signed for delivery, immediately call our Customer Service for advice. When you are completely satisfied with the condition of your shipment, you should inventory its parts. The Model G1022 Series is a heavy machine, weighing up to 340 lbs. Personal injury could occur if the machine is moved without additional assistance. Seek the assistance of other people when moving or lifting the machine. -14- Sharp edges on metal parts may cause personal injury. Examine the edges of all metal parts before handling. G1022 Series Table Saws 1 2 12 9 8 10 11 13 14 19 7 15 18 6 5 16 17 4 3 Figure 8. Rip fence, rails and extension wings will vary depending on the model. After all the parts have been removed from the carton, you should have: 1. Fence Unit (Separate Box with Models ZF, ZFX, PROZ, & PROZX) 2. 3. 4. 5. 6. 7. 8. Extension Wings (2) - Model SM: Sheet Metal - Models Z, ZF, & ZFX: Slotted Cast Iron - Models PROZ & PROZX: Solid Cast Iron Fence Rails (Separate Box) Hardware Bags (5) Blade Guard V-Belt Guard and Mounting Hardware Motor Bracket V-Belt Guard Bracket G1022 Series Table Saws 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Motor with Pulley Miter Gauge Dado Insert Standard Insert Arbor Wrench Blade Guard Bracket Table Saw Unit Stand Components Handwheels (2) Motor Mount Plate V-Belt -15- Hardware Contents Qty 8 8 4 4 4 6 6 2 Description Special Rail Bolt (SM & Z) Fence Rail Spacer (SM & Z) Flat Washer M10 (SM & Z) Hex Nut M10-1.5 (SM & Z) Fence Rail Plug (SM & Z) Flat Washer M10 x M4 Thick Hex Bolt M10-1.5 x 25 Hand Wheel Knob Guide Rail & Extension Wing Hardware Bag Qty 40 4 48 44 4 4 4 4 4 4 4 Description Carriage Bolt M8-1.25 x 16 Hex Bolt M8-1.25 x 19 Flat Washer M8 Hex Nut M8-1.25 Hex Bolt M10-1.5 x 20 Hex Nut M10-1.5 Flat Washer M10 Plastic Foot Hex Bolt #10-24 x 3⁄8" (ZX, ZFX, PROZ, PROZX) Hex Nut #10-24 (ZX, ZFX, PROZ, PROZX) Lock Washer #10 (ZX, ZFX, PROZ, PROZX) Qty 1 1 1 1 1 Description Hex Bolt 1⁄4"-20 x 2" Flat Washer 1⁄4" Sleeve Wing Nut 1⁄4"-20 Plastic Belt Guard Plastic Belt Guard Hardware Bag Qty 4 8 4 Description Hex Bolt M8-1.25 x 25 Flat Washer M8 Hex Nut M8-1.25 Motor Mount Hardware Bag Floor Stand Hardware Bag -16- G1022 Series Table Saws Hardware Recognition Chart ⁄ '' 58 10 Button Head Screw Flange Bolt ⁄ '' 7 16 21⁄2'' 23⁄4'' 3 WASH S WA H ASH W ASHE ASHE 8mm ASHE ASHE R DIA DIA ER ⁄ '' 5 16 R DIA ⁄ '' 14 6mm ASHE 21⁄4'' 10mm R DIA MET LINES ARE 1⁄16'' INCH APART LINES ARE 1MM APART 2 R DIA MET 1 ⁄ '' 34 4mm MET G1022 Series Table Saws 11⁄2'' DI ER A TE ME R 16mm ⁄ '' ⁄ '' ⁄ '' ⁄ '' ⁄ '' 1'' 11⁄4'' 5 16 7 16 9 16 34 78 MET 12mm '' '' '' '' ⁄ '' 38 METE 10mm ⁄ ⁄ ⁄ ⁄ 14 38 12 58 ETER M 8mm 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm R DIA MET 6mm 12mm ⁄ '' 7 16 DI ER A WASH 4mm S WA H Hex Nut W ER Lock Washer Washer DIAM ER TE ME R ⁄ '' 58 DIA ER W ER Setscrew ⁄ '' 12 W ER ⁄ '' WASHERS ARE MEASURED BY THE INSIDE DIAMETER Phillips Head Hex Bolt Hex Head Bolt 12 Phillips Head Sheet Metal Screw D ER IA ETER M WASH Carriage Bolt Cap Screw ⁄ '' 9 16 W ER ⁄ '' 38 DI ER A W ER ⁄ '' 5 16 Slotted Screw ETER M Countersunk Phillips Head Screw Phillips Head Screw R Thumb Screw ⁄ '' 14 WASH # ETER MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE WASH Wing Nut Lock Nut D ER IAM ER ET Use this chart to match up hardware pieces during the assembly process! 10 # -17- Clean Up Site Considerations The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this waxy oil with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. The machine will operate best when the waxy oil is removed from all moving and sliding parts. Chlorine-based cleaners and solvents will damage the painted surfaces of the machine. Follow the manufacturer’s instructions when using any type of cleaning product. Floor Load The Model G1022 Series Table Saws are a heavy load with a medium footprint. Most commercial or home shop floors should be sufficient to carry the weight of the machine. Reinforce the floor if you question its ability to support the weight. Gasoline or petroleum products used to clean the machinery could explode causing serious personal injury. DO NOT use gasoline or petroleum products to clean the machinery. Smoking near solvents could ignite an explosion or fire causing serious personal injury. Do not smoke while using solvents. Lack of ventilation while using solvents could cause serious personal health risks, fire, or environmental hazards. Always work in a well ventilated areas to prevent the accumulation of dangerous fumes. Supply the work area with a constant supply of fresh air using a fan. -18- Working Clearance Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands or work tables. Also, consider the relative position of each machine to one another for efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation and keep dust collection hoses off the floor and out of the way. Lighting Lighting should be bright enough to eliminate shadows and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Be sure to follow local electrical codes for proper installation of new lighting or circuits. Unsupervised children and visitors entering a shop could receive serious personal injury. Ensure child and visitors safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time. G1022 Series Contractor Saws Beginning Assembly Loose hair and clothing could get caught in machinery causing serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. Stand Assembly Examine the edges of all metal parts before handling. Sharp edges on metal parts may cause personal injury. To assemble the stand: 1. Fasten the rubber feet to the leg bottoms using M10-1.5 x 25 hex bolts, 10MM flat washers and M10-1.5 hex nuts as shown in Figure 9. Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly. ! Disconnect the machine power cord during assembly. Failure to follow this warning could result in serious personal injury or death. TOOLS REQUIRED: High quality square and straightedge, metric Allen wrench set, flat screwdriver, Phillips screwdriver, dead blow hammer and a 6" or 8" adjustable wrench. G1022 Series Table Saws Figure 9. Installing the rubber feet. 2. Bolt the long upper and lower side braces (2 each) to the legs using M8-1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25 hex nuts as shown in Figure 10. Do not completely tighten the hex bolts at this time. -19- 4. Bolt the stand assemblies together using M8-1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25 hex nuts as shown in Figure 12. Figure 10. Long upper and lower braces attached to the stand legs. 3. Attach the short upper and lower side braces (2 each) to one of the assembled side panels using M8 - 1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25 hex nuts as shown in Figure 11. Figure 12. Stand completely assembled. Models ZF, ZFX, PRO, & PROZX only: 5. Align the bolt holes on the dust hood with the bolt holes on the dust hood adapter. 6. Secure the dust hood and the dust adapter together using 10-24 x 3⁄8" bolts, 10-24 nuts and 3⁄16" lock washers. 7. Turn the table saw body upside-down. 8. Place the dust hood assembly over the bottom of the table saw body with the dust hood flange pointed up. Figure 11. Short upper and lower braces attached to one of the stand assemblies. -20- G1022 Series Table Saws All Models: 8. 9. Handwheels Place the assembled stand upside down on the table saw body and align all the mounting holes. Make certain the side of the stand with the “Z Series” label, if applicable, is on the front side of the machine (the side with the Grizzly label and angle scale). Secure the stand to the body using M8-1.25 x 19 hex bolts, 8MM flat washers and M81.25 hex nuts, with the dust port sandwiched between on the Models ZF, ZFX, PROZ, & PROZX, as shown in Figure 13. Saw Body Dust Hood Adapter (ZF, ZFX, PROZ, & PROZX Only) To mount the handwheels: 1. Position one of the handwheels over the arbor lifting shaft on the front of the saw. 2. The slots in the handwheel hole will engage with the roll pin on the shaft as shown in Figure 14. 3. Position the other handwheel on the blade tilting shaft located on the side of the saw. 4. Screw the black plastic lock knobs onto the ends of the shafts to lock the handwheels in place. Dust Hood (ZF, ZFX, PROZ, & PROZX Only) Stand Roll Pin Figure 13. Attaching the stand to the saw base. Body mounted switch on Models SM & Z only The Model G1022 Series is a heavy machine, weighing up to 340 lbs. Personal injury could occur if the machine is moved without additional assistance. Seek the assistance of other people when moving or lifting the machine. Figure 14. Mounting the handwheels. 10. With the help of a second person, flip the entire table saw unit right side-up and move it into its working position. 11. Tighten all of the stand bolts. G1022 Series Table Saws -21- Motor Pulley Guard Bracket NOTICE Motor pictures shown are specific to the Models SM & Z. The Models ZF, ZFX, PROZ, & PROZX will look different but will assemble in the same way. 1 ⁄4''-20 x 2'' Hex Bolt To mount the motor: 1. Turn the motor upside down and attach the motor plate using M8-1.25 x 25 hex bolts, 8MM flat washers and M8-1.25 hex nuts as shown in Figure 15. Finger-tighten only. The motor comes pre-wired. Figure 16. Pulley guard bracket. 3. Set the motor on end and slip the pulley guard bracket between the base of the motor and the motor plate as shown in Figure 17. Pulley Guard Bracket Motor Mount Plate Figure 15. Attaching the motor plate. 2. -22- Insert the 1⁄4''-20 x 2'' hex bolt through the hole in the pulley guard bracket as shown in Figure 16. Motor Mount Plate Figure 17. Installing pulley guard. 4. Tighten 1 of the 4 mounting bolts. Leave the other 3 loose. 5. Locate the motor mount bracket shown in Figure 18. Loosen the setscrew that holds the motor pivot rod in place and remove the rod. G1022 Series Table Saws 11. Lift the motor up and slip the V-belt over the grooves in the pulleys. Slowly release the motor, allowing its weight to add tension to the V-Belt as shown in Figure 20. Motor Mount Bracket ! Motor Mount Plate Figure 18. Installing the motor mount bracket. 6. Line up the hole in the motor bracket with the hole in the motor mount plate and insert the motor pivot rod. Make sure the groove in the rod lines up with the setscrew in the mount bracket. 7. Tighten the setscrew. 8. Turn the arbor tilting handwheel until the arbor is set to 0°. 9. Slide the motor assembly onto the linking bars through the holes in the motor bracket as shown in Figure 19. 10. Line up the setscrews with the grooves on the linking bars and tighten them. Figure 20. Attaching the V-belt to the motor. 12. Place a straightedge across the arbor pulley and the motor pulley. The straightedge should run across both pulleys evenly as shown in Figure 21. 13. If the motor needs to be adjusted, loosen the mounting bolt tightened in Step 4. 14. Adjust the motor on its mount until the pulleys are aligned, then tighten all the mounting bolts. ! Linking Bars Figure 21. Checking V-belt alignment. Figure 19. Attaching motor to linking bars. G1022 Series Table Saws -23- 15. Using the supplied wing nut and mounting bolt, secure the pulley cover over the pulley and V-belt as shown in Figure 22. Switch Models SM & Z: The ON/OFF switch, with attached power cord and plug, is already mounted to the saw enclosure. Connect the quick disconnect on the cord between the switch and motor. Models ZF, ZFX, PROZ, & PROZX: The ON/OFF switch on the Models ZF, ZFX, PROZ, & PROZX mounts directly below the front fence rail. To install the switch: Figure 22. Attached pulley cover. -24- 1. Disconnect the machine from the power source!! 2. Position the L-shaped mounting bracket below the left-hand side of the front fence rail. The shorter side of the L has two holes which will align with two holes in the fence rail. 3. Secure the bracket to the rail using M8-1.25 x 9 hex bolts and M8 flat washers (Model PROZ: M8-1.25 x 15 countersunk phillips head screws, M8-1.25 hex nuts, and M8 flat washers). 4. Secure the switch to the bracket using M40.7 x 14 phillips head screws and M4 flat washers. The screws thread through the back of the bracket and into threaded inserts in the back side of the switch box. 5. Connect the plug on the cord between the switch and motor. G1022 Series Table Saws Extension Wings NOTICE The Model SM has sheet metal wings; the Models Z, ZF, and ZFX uses slotted cast iron wings; and the Models PROZ & PROZX use solid cast iron wings. Installation is identical with all styles. To install the extension wings: 1. 2. Attach the extension wings to the table using M10 - 1.5 x 25 hex bolts and M10 flat washers. Thread the center bolt in first, then the front and back bolts. DO NOT completely tighten the bolts at this time. 3. Working front to back, align the front edge of the extension wing with the edge of the table, so they are flush, and tighten the front bolt. 4. Raise or lower the rear of the extension wing until the middle of the wing is flush with the table top and tighten the middle bolt as shown in Figure 23. Figure 23. Checking table to wing alignment. 5. Raise or lower the rear of the wing until the wing and table are flush. Tighten the bolt. 6. Repeat Steps 2-5 for the other extension wing. 7. Check the alignment of the table against both wings. Your straightedge should run flat across both wings and the table top. If the straightedge contacts both the wings and the table evenly, you may skip to the next section. If it does not, continue to Step 8. 8. If either wing tilts down, remove it and apply layers of masking tape along the entire edge of the wing under the bolt holes. 9. If the wing tilts up, apply layers of masking tape along the entire edge of the wing above the bolt holes. 10. Tighten bolts and adjust again as described in Steps 2-5. 11. Trim off the excess masking tape with a razor blade. G1022 Series Table Saws -25- Fence Rails Fence NOTICE NOTICE The Models SM & Z are supplied with round rails, the Models ZF, ZFX, & PROZX are supplied with flat angular bar sections and the Model PROZ is supplied with square tube rails. This accommodates the standard fence for the Models SM & Z, the SHOP FOX® Heavy-Duty fence for the Models ZF, ZFX, & PROZX, and the SHOP FOX® Classic fence for the Model PROZ. Please refer to the SHOP FOX® manuals for complete information regarding the installation of the front and back fence rails on the Models ZX, ZXF, PROZ, & PROZX. The Models ZX, ZXF, PROZ, & PROZX use a SHOP FOX® brand fence. Please refer to the manual included with the SHOP FOX® fence for adjusting instructions. The fence must engage and square up on the front rail before the rear clamp engages the back rail. In essence, the rear clamp should act as a secondary mechanism for maintaining fence position. When adjusted correctly, the lever lock should only begin to apply pressure on the back rail over the last one-third of its stroke. To install and adjust the Model SM fence: To mount the rails (Models SM & Z): 1. Thread the plastic knob onto the lock handle. The two center bolts for each rail thread directly into the table top, and the outer two bolts secure from the back side of the extension wing with hex nuts. 2. Slide the fence onto the rails. 3. Place a spacer on each bolt between the rail and the table/wing edge as shown in Figure 24. Be sure that the rail with the built-in measuring rule is mounted on the front side of the machine, with the markings facing up. Insert the round, plastic plugs into the ends of each rail. Make sure the front clamp engages the front rail with the lock handle at one-half of its throw. 4. If the front clamp requires adjustment, loosen the check nut shown in Figure 25. Turn the adjusting bolt clockwise if the front clamp is too far from the rail, or counterclockwise if it is too close. Adjusting Bolt Check Nut Figure 24. Attaching fence rails. Figure 25. Adjusting clamp mechanism. -26- G1022 Series Table Saws 5. Slide the fence along the rail until it is aligned with the edge of the miter slot. 6. Lock the fence down. 7. Loosen the rear lock adjustment, the slotted screw on the front of the fence shown in Figure 26, until the rear locking clamp ceases to engage the rear rail with the fence in the locked position. 8. Move the straight portion of the fence until it is parallel with the miter slot from front to back. Retighten the bolts. 9. Loosen the locking handle until it is approximately two-thirds engaged. 10. Tighten the rear adjusting screw until the rear clamp barely touches the back rail. 11. Loosen the locking handle and slide the fence along the rail. Return the fence to its position at the edge of the miter slot and slowly apply pressure to the lever. Rear Lock Adjustment If adjustments are correct, the fence should square itself before the rear clamp engages. If the rear clamp engages before the fence is squared, loosen the screw one-quarter turn and retest. 12. Once the fence is adjusted, check the measurement pointer shown in Figure 28 and adjust if necessary. Figure 26. Rear lock adjustment screw. 6. Loosen the adjustment bolts at the top of the fence shown in Figure 27. Measurement Pointer Adjustment Bolts Figure 28. Adjust measurement pointer. Figure 27. Adjustment bolts for fence parallelism. G1022 Series Table Saws -27- Tip: Attach a piece of 3⁄4" thick hardwood to the blade side of the fence as shown in Figure 29. This will keep thin materials from wedging between the fence and table and will also protect the fence from coming in contact with the blade when dadoing or ripping thin stock. Remember to flip and adjust the measurement scale on the rail to compensate for the thickness of the sacrificial fence. Adjusting Bolt Check Nut Figure 30. Adjusting clamp mechanism. Sacrificial Fence Rip Fence Wood Screws Figure 29. Attaching a sacrificial fence. 3. Slide the fence along the rail until it is aligned with the edge of the miter slot. 4. Lock the fence down. 5. Loosen the rear lock adjustment (the slotted screw on the front of the fence shown in Figure 31) until the rear locking clamp ceases to engage the rear rail with the fence in the locked position. To install and adjust the Model Z fence: 1. First, make sure the front clamp is engaging the front rail with the lock handle at one-half of its throw. 2. If the front clamp requires adjustment, loosen the check nut shown in Figure 30. Turn the adjusting bolt clockwise if the front clamp is too far from the rail, counter-clockwise if it is too close. Rear Lock Adjustment Figure 31. Rear lock adjustment screw. -28- G1022 Series Table Saws 6. Loosen the locking handle (Figure 32) until it is approximately two-thirds engaged. 11. Once the fence is adjusted, check the measurement pointer shown in Figure 33, and adjust if necessary. Measurement Pointer Front Adjustment Screws Locking Handle Figure 32. Adjustment bolts for fence parallelism. 7. 8. Make note of its position and lift it up all the way. Tighten the rear adjustment screw until the rear clamp is approximately 1⁄16'' from the rail. Move the lock handle back to its two-thirds position. The rear clamp should just be touching the rail. If it is too loose or too tight, lift the handle and turn the adjusting screw in small increments until the clamp is in its proper location. Figure 33. Adjust measurement pointer. Tip: Attach a piece of 3⁄4" thick hardwood to the blade side of the fence as shown in Figure 34. This will keep thin materials from wedging between the fence and table and will also protect the fence from coming in contact with the blade when dadoing or ripping thin stock. Remember to flip and adjust the measurement scale on the rail to compensate for the thickness of the sacrificial fence. NOTICE Do not turn the adjustment screw unless the lock handle is in the up position. Damage to the clamp shoe will result if this step is not observed. 9. Loosen the locking handle and slide the fence along the rail. Return the fence to its position at the edge of the miter slot and slowly apply pressure to the handle. 10. If adjustments are correct, the fence should square itself before the rear clamp engages. If the rear clamp engages before the fence is squared, loosen the screw one-quarter turn and retest. G1022 Series Table Saws Sacrificial Fence Rip Fence Wood Screws Figure 34. Attaching a sacrificial fence. -29- Blade To install a saw blade: 1. Disconnect the machine from the power source!! 2. The arbor nut has left-hand threads. Unthread the arbor nut clockwise and remove the outside flange from the arbor. Remove and discard the 3⁄4'' diameter spacer on the arbor shaft. 4. Slide on the flange and thread the arbor nut back on. 5. Use the arbor wrench provided with the saw to tighten the arbor nut. Wedge a block of wood in the teeth of the blade to keep it from turning when tightening the nut as shown in Figure 35. ! Use caution and remain alert when working with the saw blade. Failure to follow this warning could result in serious personal injury or death. 3. -30- Install the saw blade onto the arbor. Ensure that the blade teeth point toward you as you stand at the front of the saw. Figure 35. Changing saw blade. G1022 Series Table Saws Blade Guard ! To install the blade guard: 1. Disconnect the machine from the power source!! 2. Screw the threaded end of the support shaft into the hole in the back of the rear trunnion. The check nut on the shaft will be used to tighten the shaft in place as shown in Figure 36. Leave it loose for now. Blade Guard Mounting Bolts Blade Guard Support Shaft Figure 37. Blade guard components. 5. Rotate the support shaft to align the mounting bolts to the mounting slots on the guard. 6. Tighten the mounting bolts to secure the blade guard. 7. Using a machinist's or a combination square, align the face of the splitter perpendicular to the surface of the saw table as shown in Figure 38. ! Figure 36. Installing blade guard. Use caution and remain alert when working around the saw blade. Failure to follow this warning could result in serious personal injury or death. 3. 4. Loosen the blade-guard mounting bolt located just inside the table cut-out and the blade guard mounting bolt on the end of the support shaft. Slip the slots at the bottom of the guard over the two mounting bolts as shown in Figure 37. The washers should be between the bolt head and the slots. G1022 Series Table Saws Support Shaft Figure 38. Adjusting blade guard. 8. Rotate the support shaft slightly. This will normally correct any minor misalignment. -31- 9. Next, set a straightedge against the face of the saw blade and the blade guard/splitter as shown in Figure 39. If the blade guard/splitter is properly aligned, please skip ahead to the next section; otherwise, continue with the next step. ! 11. Recheck guard alignment to the blade and to the table top. Adjust as necessary and tighten all the bolts before use. If the blade guard is properly aligned, please skip ahead to the next section; otherwise, continue with the next step. 12. If the splitter is positioned to the left of the blade, alignment cannot be achieved by washer placement. Adjustment of the front support bracket is required as shown in Figure 41. Loosen the adjustment screws and move the front support bracket to the right. Adjusted Rear Splitter Adjustment Screw Figure 39. Checking alignment of blade guard. 10. If the blade guard/splitter is to the right of the blade as shown in Figure 40, add washers between the splitter and front mounting bracket and adjust the rear splitter support as shown in Figure 40. Adjust here to move back of splitter left or right. Splitter Add washers here to move front of splitter to the left. Proper Alignment Front Support Bracket Added Washers Figure 41. Proper splitter/blade alignment. 13. Recheck guard alignment to the blade and to the table top. Adjust as necessary and tighten down all the bolts before use. 14. Adjust the blade to 45° and raise and lower it through the full range. Re-adjust blade to 90° and raise and lower it through the full range. There should be no contact between the base and the table insert or any other part of the saw. If there is, repeat Steps 113. Blade Figure 40. Improper splitter/blade alignment. -32- G1022 Series Table Saws Table Insert The table insert provides support for the material being cut. It must be installed flush with the cast iron table surface. 7. Wearing leather gloves, rotate the blade while raising and lowering it through its full range of motion. Make sure it never contacts any part of the table insert. 8. Repeat Step 6 with the blade in the 45° position. To install the table insert: 1. Disconnect the machine from the power source! 2. Using the front handwheel, move the blade to its lowest position. Allen Wrench 3. Set the table insert into the recessed area on the table surface. Setscrew 4. Ensure that all four table insert setscrews are firmly in contact with the table casting. 5. Using an allen wrench, raise or lower each of the four setscrews until the insert is flush with the table top as shown in Figure 42. 6. Table Insert Figure 42. Adjusting table insert components. Using the side handwheel, position the blade 90° to the table surface. Wear leather gloves when rotating the saw blade. Failure to follow this warning could result in serious personal injury or death. G1022 Series Table Saws -33- Miter Gauge 6. To adjust to 45˚, follow Steps 1-5 while using an adjustable square. 7. Initial Step Models ZF, ZFX, PROZ, & PROZX: The miter gauge for the Models ZF, ZFX, PROZ, & PROZX has two setscrews in the miter bar which can be set to remove any loose movement between the miter bar and the T-slot. After rotating the miter body from 45˚ to 90˚ and back a few times, double check your adjustments at both angles to ensure that you have accurately set your miter gauge. Loosen or tighten the two setscrews until the miter gauge slides freely in the slot, but has no loose movement. Next steps for all models: Stop Link 1. Loosen the lock knob on the miter gauge and place a square against the face of the miter body and the miter bar. 2. Adjust the miter body until there is no space between the square and the miter bar. 3. Tighten the lock knob. 4. With the stop link (Figure 43) in the up position, loosen the jam nut and adjust the stop screw until it is seated against the stop link. 5. Loosen the setscrew on the left front side of the miter bar, adjust the pointer to 90˚ and retighten the setscrew. -34- Jam Nut Stop Screw Figure 43. Miter gauge adjustment points. G1022 Series Contractor Saws Start Up Loose hair and clothing could get caught in machinery causing serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly. Before starting the machine: 1. Read this manual and make sure you take all safety precautions before operating this machine. 2. Make sure the blade guard and splitter have been correctly installed and are adjusted properly as shown on Pages 30-31. 3. Make sure that any tools or foreign objects have been removed from the machine. 4. Review Section 3: Circuit Requirements beginning on Page 9 and make sure all wiring is correct. 5. Keep your finger on the STOP button during the entire test run of the machine. Recommended Adjustments For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. However, because of the many variables involved with shipping, we recommend that you at least check the following adjustments to ensure the best possible results from your new machine. All of these adjustments are covered in step-bystep detail in Section 8: Service Adjustments. Recommended adjustment checklist: • Blade Parallelism (Page 49) • 45˚ Blade Stop (Page 52) • 90˚ Blade Stop (Page 52) Starting the machine: Turn the machine on and make sure your hand is on the STOP button in case you need to shut the machine off immediately. The machine should run smoothly with little or no vibration. G1022 Series Table Saws -35- SECTION 6: OPERATIONS Wear safety glasses. a dust mask, and hearing protection while the machine is running. Failure to do this could result in serious personal injury. Blade Selection Choosing the correct blade for the job is essential for the safe and efficient use of your table saw. Rip Blade: Used for cutting with the grain. 10" rip blades have between 20-40 teeth (Figure 44), flat-top ground tooth profile (Figure 49) and large gullets to allow for large chip removal. Figure 45. Crosscutting blade. Combination Blade: Used for cutting with and across the grain. A compromise between a rip blade and a cross-cut blade, a 10" combination blade will typically have between 40-50 teeth (Figure 46), an alternate top bevel and flat or alternate top bevel (Figure 49) and raker tooth profile. The teeth are arranged in groups of five. The gullets are small and shallow within the groups of five teeth, similar to a cross-cut blade; then large and deep between the groups, like a ripping blade. Figure 44. Ripping blade. Cross-cut Blade: Used for cutting across the grain. 10" cross-cut blades have between 60-80 teeth (Figure 45), alternate top bevel or steep alternate top bevel tooth profiles (Figure 49), small hook angle and a shallow gullet. -36- Figure 46. Combination blade. G1022 Series Table Saws Plywood Blade: Used for cutting plywood or veneers. 10" plywood blades have 40-80 teeth (Figure 47), a steep alternate top bevel tooth profile (Figure 49) and very shallow gullet. Figure 48. Optional dado blade. Figure 47. Plywood blade. Thin-kerf: Designed for saws with smaller motors and for reducing material waste, thin-kerf blades are thinner than standard blades. Performance and accuracy can be maintained by the use of blade stabilizers. Some blade guards/splitters are thicker than thin-kerf blades. DO NOT use the thinkerf blade if this is the case or serious personal injury could result. • Wobble Dado Blade—Also a dedicated dado blade, a wobble blade usually consists of a single blade that is tilted on the arbor shaft while it is spinning. The channel is cut in the face of the workpiece as the blade passes through its preadjusted width of travel. Wobble blades are an inexpensive option when visibly pleasing channels are not a concern. Moulding Heads: A moulding head is a cutterhead that attaches to the arbor and holds individual moulding knives. They should only be used by professional woodworkers with training beyond the scope of this manual. This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw. Dado Blades: There are two types of dado blades: stacked and wobble. • Stacked Dado Blade—These dedicated dado cutting blades consist of a set of up to 8 individual blades. Multiple cutters are "stacked" between two outside blades. The width of the dado is determined by the combination of cutters that are “stacked” together. The dado is cut in a single pass leaving a smooth and square channel in the face of the workpiece as shown on Page 40. Stacked dado blades are the most expensive option but are worth considering if your projects require a lot of visible dado cuts. A typical stacked dado blade is shown in Figure 48. G1022 Series Table Saws Figure 49. Various saw tooth cutting profiles. -37- Crosscutting A crosscut is a cut against the grain direction of the workpiece. Crosscutting man-made wood products like plywood is performed by cutting parallel to the shortest side. Keep the blade guard in the down position at all times. Failure to do this could result in serious personal injury or death. 6. Turn on the saw and allow it to come to full speed. 7. Hold the workpiece firmly against the face of the miter gauge and ease it into the blade as shown in Figure 50. Turn off the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warning could result in serious personal injury To make a 90˚ crosscut using the miter gauge: 1. Adjust the miter gauge to the 90˚ position. 2. Adjust the fence completely away from the cutting operation. 3. Position the miter gauge in one of the two miter slots. 4. Adjust the blade height so the highest saw tooth protrudes approximately 1⁄4" above the workpiece. 5. -38- Figure 50. Cross-cut operation. Hold the workpiece against the miter gauge and line up the cut with the blade. G1022 Series Table Saws Ripping A rip cut is a cut with the grain direction of the workpiece. Ripping man-made wood products like plywood is performed by cutting parallel to the longest side. Keep the blade guard in the down position at all times. Failure to do this could result in serious personal injury or death. Stand to the left of the blade line-of-cut when ripping a board. Serious personal injury could occur if kickback results. 8. Using a push stick, feed the workpiece through the saw blade as shown in Figure 51, until the workpiece is completely past the saw blade. When a small width is to be ripped and a push stick cannot be safely put between the blade and rip fence, rip a larger piece to obtain the desired piece. To make a rip cut: 1. Set the fence to the desired width of cut on the fence rail scale. 2. Adjust the blade height so the highest saw tooth protrudes approximately 1⁄4" above the workpiece. 3. Joint one long edge of the workpiece on a jointer. 4. Set up any safety devices such as featherboards or other anti-kickback devices. 5. With the saw unplugged from the power source, rotate the blade to make sure it does not come into contact with any of the safety devices. 6. Plug the saw into the power source, and turn on the saw and allow it to come to full speed. 7. The jointed edge of the workpiece must be slide against the fence during the cutting operation. G1022 Series Table Saws Figure 51. Ripping operation. Turn off the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warning could result in serious personal injury -39- Dado Cutting Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes can be cut using either a dado blade (Figure 57) or a standard saw blade. Dado operations present very real hazards requiring proper procedures to avoid serious injury. The chance of kickback is always greater when dado blades are used so extra care must be taken. Any movement of the stock away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury. To use a stacked or wobble dado blade: 1. Disconnect the machine from the power source! 2. Remove the table insert, splitter guard, and regular saw blade. 3. Attach and adjust the dado blade system as recommended in the dado blade manufacturer’s instructions. 4. Install the dado table insert. 5. Raise the dado blade up to the desired depth of cut (depth of dado channel desired). Never perform a through cut operation with a dado blade. A dado blade was designed to make non-through cuts only. Failure to follow this warning could result in serious personal injury. 6. -40- Figure 52. Single-blade dado cut. Never allow hands or arms to be above or behind the saw blade. Should kickback occur, the hands and arms could be pulled into the saw blade causing serious personal injury. Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. Failure to follow this warning could result in serious personal injury. 7. Reconnect the saw to the power source. 8. With one finger ready to push the OFF button, turn the saw on. The blade should run smooth with no vibrations or wobbling. 9. When the blade has reached full speed, perform a test cut with a scrap piece of wood. If dadoing along the long length of your workpiece, adjust the distance between the fence and the inside edge of the blade to suit your needs as shown in Figure 52. G1022 Series Table Saws 10. If the cut is satisfactory, repeat with your finish stock. ALWAYS replace the blade guard after dadoing is complete. Failure to follow this warning could result in serious personal injury. Never allow hands or arms to be above or behind the saw blade. Should kickback occur, the hands and arms could be pulled into the saw blade causing serious personal injury. Using a standard saw blade: 1. Clearly mark the width of the dado cut on your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table. 2. Raise the blade up to the desired depth of cut (depth of dado channel desired). 3. If dadoing along the long length of your workpiece, adjust the fence so the blade is aligned with the inside of your dado channel as shown in Figure 53. Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. Failure to follow this warning could result in serious personal injury. 4. Turn on the saw and allow the blade to reach full speed. 5. Perform a test cut on a scrap piece of wood. Determine if the depth of cut is correct. 6. If the cut is satisfactory, repeat with your finish stock. Always turn the saw off and wait until the blade has come to a complete stop before adjusting the fence. Failure to follow this warning could result in serious personal injury. Figure 53. Single-blade dado cut. G1022 Series Table Saws -41- 7. Re-adjust the fence so the blade is aligned with the other edge of the intended dado channel. Be sure to keep the cuts within your marks; otherwise, the dado will be too big. 8. Continue making cuts toward the center of the dado with your subsequent cuts until the dado is complete. Always replace the blade guard after dadoing is complete. Failure to follow this warning could result in serious personal injury. Rabbet Cutting Commonly used in furniture joinery, a rabbet is a straight groove cut in the edge of the workpiece. Rabbets can be cut using either a dado blade (Figure 49) or a standard saw blade. Rabbet operations present very real hazards requiring proper procedures to avoid serious injury. The chance of kickback is always greater when dado blades are used so extra care must be taken. Any movement of the stock away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury. To attach a sacrificial fence: Rabbet cutting with a dado blade requires the use of a sacrificial fence attachment as shown in Figure 54. Sacrificial Fence Wood Screws Dado Insert Rip Fence Figure 54. Sacrificial fence. -42- G1022 Series Table Saws 1. Disconnect the machine from the power! 2. Cut a piece of wood that is as long and tall as the metal fence and 3⁄4" thick. This will be the sacrificial fence. Make sure the wood is a uniform thickness and free of knots and defects. 3. Attach the sacrificial fence to the metal fence with screws or clamps. 4. Remove the blade guard/splitter assembly, the table insert, and the regular saw blade from the arbor. 5. Install and adjust the dado blade system as recommended in the dado blade instructions. 6. Adjust the saw blade to maximum height needed for the rabbeting operation. 7. Raise the blade an additional 1⁄4". 8. Slide the metal fence with the attached sacrificial fence along side the blade. 9. Using a felt pen, draw the blade profile onto the sacrificial fence. 13. Slide the fence assembly over the saw blade. The blade should NOT touch the sacrificial fence. Cutting rabbets with the dado blade: 1. Adjust the saw blade to the maximum height needed for the rabbeting operation. Never perform a through cut operation with a dado blade. A dado blade was designed to make non-through cuts only. Failure to follow this warning could result in serious personal injury. 2. If rabbeting along the long length of your workpiece, adjust the distance between the fence and the workpiece to suit your needs as shown in Figure 55. 10. Remove the sacrificial fence from the metal fence. 11. Using a bandsaw or jig saw, cut the marked blade profile from the sacrificial fence. 12. Re-attach the sacrificial fence to the metal fence with screws or clamps. G1022 Series Table Saws Figure 55. Rabbet cutting. -43- Cutting rabbets with the standard blade: Never allow hands or arms to be above or behind the saw blade. Should kickback occur, the hands and arms can be pulled into the saw blade. Serious personal injury could result. Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. Failure to follow this warning could result in serious personal injury. 3. Reconnect the saw to the power source and turn the saw on. 4. When the blade has reached full speed, perform a test cut with a scrap piece of wood. 5. If the cut is satisfactory, repeat with your finish stock. Always replace the blade guard after rabbet cutting is complete. Failure to follow this warning could result in serious personal injury. -44- Cutting rabbets with a standard saw blade DOES NOT require the use of a sacrificial fence. 1. Clearly mark the width of the rabbet cut on your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table. 2. Raise the blade up to the desired depth of cut (depth of rabbet channel desired). 3. If the rabbet runs the length of the material, adjust the fence so the blade is aligned with the inside of your rabbet channel as shown in Figure 56. Figure 56. Rabbet cutting. G1022 Series Table Saws 8. Never allow hands or arms to be above or behind the saw blade. Should kickback occur, the hands and arms can be pulled into the saw blade. Serious personal injury could result. Perform the second cut to complete the rabbet cut. Always replace the blade guard after dadoing is complete. Failure to follow this warning could result in serious personal injury. Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. Failure to follow this warning could result in serious personal injury. 4. Turn the saw on. 5. When the blade has reached full speed, perform a test cut with a scrap piece of wood. 6. If the cut is satisfactory, repeat with your finish stock. Always turn the saw off and wait until the blade has come to a complete stop before adjusting the fence. Failure to follow this warning could result in serious personal injury. 7. Rotate the workpiece as shown in Figure 57. Figure 57. Rabbet cutting. G1022 Series Table Saws -45- SECTION 7: MAINTENANCE ! General Disconnect power to the machine when performing any maintenance on the table saw. Failure to do this could result in serious personal injury. Regular periodic maintenance on your Model G1022 Series Table Saw will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: 1. Loose mounting bolts. Loose hair and clothing could get caught in machinery causing serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. 2. Worn switch. 3. Worn or damaged cords and plugs. 4. Damaged V-belt. 5. Any other condition that could hamper the safe operation of this machine. 6. Inspect blades for damage. 7. Guard alignment and operation. Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly. -46- G1022 Series Table Saws Lubrication Table The sealed ball bearings in the motor and throughout the Model G1022 require no maintenance during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department. The table is made from cast iron. If preventative measures are not taken, the table surface will rust. Regularly wipe sawdust from the table to prevent rust causing moisture from becoming trapped against the table. Regular applications of products like SLIPIT® will prevent rust as the saw is used on a daily basis. For long term storage, use products such as Boeshield T-9®. Both of these products are available in the Grizzly catalog. Lubricate the areas indicated below every 12 months: BLADE ANGLING TRUNNION—The front and back trunnions each have a semi-circle groove that needs to be lubricated with an automotive wheel bearing grease. BLADE HEIGHT TRUNNION—The blade height trunnion pivots on a steel rod. This should be lubricated with 6 or 7 drops of light machine oil. WORM GEARS (Figure 58)—These should be lubricated with an automotive wheel bearing grease. V-Belt Inspect the V-belt regularly for tension and wear. Check the pulleys to ensure they are correctly aligned. Refer to Section 5: Set Up beginning on Page 23 for instructions on adjusting the V-belt. Lubrication Points Figure 58. Worn gear lubrication points. G1022 Series Table Saws -47- Maintenance Log Date -48- Approximate Hours Of Use Maintenance Performed G1022 Series Table Saws SECTION 8: SERVICE ADJUSTMENTS ! Blade Parallelism The Model G1022 Series Table Saws will perform best when the miter slot is parallel to the blade. Use caution and remain alert when working around the saw blade. Failure to follow this warning could result in serious personal injury or death. To check and adjust blade parallelism: 1. Disconnect the machine from the power source!! 2. Tilt the blade to 90˚. Using an adjustable square, measure the distance (A) between the miter slot and the front of the blade as shown in Figure 59. Figure 59. 90° blade parallelism measurement. 3. Rotate the blade 180° and measure the distance (B) between the miter slot and the back of the blade as shown in Figure 60. ! Figure 60. 90° blade parallelism measurement. G1022 Series Table Saws -49- 4. Make note of the difference between the two measurements on a piece of paper. 5. Tilt the blade to 45° and repeat Steps 2-4. 6. If the difference was less than 0.004" when the blade was positioned at 90˚ and 45˚, skip to the next section. Otherwise, continue on. 7. If the difference was greater than 0.004" when the blade was positioned at 90˚ or 45˚, the trunnion assembly below the table needs to be adjusted. 8. Remove the saw assembly from the stand. 9. Remove the motor, the fence, the extension wings, and the saw blade. If the blade was not parallel in the 90˚ position, the correction can be made by loosening the trunnion bolts and shifting the internal components accordingly. To shift the trunnion: 1. Loosen the trunnion bolts. 2. Move the trunnion assembly according to the difference measured when the blade was in the 90˚ position. 3. Tighten the trunnion bolts. If the blade was not parallel in the 45˚ position, the correction can be made by shimming between the trunnion and the bottom of the table surface as shown in Figure 62. 10. Place the saw assembly upside down on 4x4 blocks to allow the saw blade to rotate freely. Table Bottom 11. Remove the handwheels and the sheet metal body. 12. To maintain the trunnion assembly as one unit, place a bar clamp across the entire trunnion assembly as shown in Figure 61. #4 Shim Clamp Here #3 Shim Trunnion Bolts Shim Trunnion Figure 62. Shim placement. Trunnion Bolts #2 Shim Clamp Here #1 Shim Figure 61. Underside view of table/trunnion assembly. -50- G1022 Series Table Saws To shim the trunnion: ! 45˚ Bevel 1. Loosen the trunnion bolts. 2. Using Figures 63 & 64, shim the trunnion assembly according to the difference measured when the blade was in the 45˚ position. #4 Shim #1 Shim If the distance of A is shorter than B, shim(s) will need to be placed under corners #1 and #2. If the distance of B is shorter than A, shim(s) will need to be placed under corners #3 and #4. ! #1 Shim #2 Shim 45˚ Bevel #4 Shim #2 Shim #3 Shim Figure 64. 45° blade parallelism measurement. 3. Tighten down one trunnion bolt a small amount and then move on to each of the others, tightening each down the same amount. 4. Continue to rotate through the bolts, tightening them a little each time until they are all secure. 5. Re-assemble the saw assembly onto the stand. 6. Recheck the blade to miter slot distance at 90° and 45°. If the distance of A and B are equal to or less than 0.004" at both 90° and 45°, continue to the next section. If the distances are still off by more than 0.004", repeat the previous procedures. 7. Once you feel you have the miter slot adjusted parallel to the blade, recheck all measurements and be sure the table mounting bolts are secure. 8. Repeat Step 10 on Page 31. #3 Shim Figure 63. 45° blade parallelism measurement. NOTICE If the trunnion assembly is loosened in the future, make note of the shim locations and re-assemble accordingly. G1022 Series Table Saws -51- 6. 45˚ & 90˚ Stops If a gap exists at either the top or the bottom of the square, loosen lock nut (A) and adjustment bolt (B) shown in Figure 66. The Model G1022 Series Table Saws are equipped with positive stops at 45° and 90°. When properly adjusted, they provide precise and dependable guides for bevel adjustment. B A C D Use caution and remain alert when working around the saw blade. Failure to follow this warning could result in serious personal injury or death. Figure 66. 90° and 45° stop bolt adjustments. To set the 45˚ & 90˚ stops: 1. Disconnect the machine from the power source!! 7. Turn the handwheel until the blade and square are flush from top to bottom. 2. Raise the saw blade to its maximum height by turning the front handwheel clockwise. 8. Snug the adjustment screw and tighten the lock nut. 3. Adjust the blade to the 90˚ position. 9. Recheck the blade with the square to ensure the screw has not been over-tightened. ! 10. Using the side handwheel, adjust the blade bevel until you hit the 45° positive stop. Check the bevel with an adjustable square set to 45˚. 11. If variations exist, loosen the lock nut (C) and adjust the stop bolt (D) (Figure 66) until your blade and square match. 12. Tighten the lock nut and recheck the bevel by adjusting the blade back to 90°, then back to 45°. Figure 65. Checking blade angle to table. 5. -52- With the square in place, inspect for gaps along the blade and square. G1022 Series Table Saws SECTION 9: CLOSURE The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information. If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department. Trained service technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. /O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 C Important safety measures that are essential to the operation of this machine have been explained in Section 1: Safety. While most safety measures are generally universal, Grizzly reminds you that each workshop is different and safety rules should be considered as they apply to your specific situation. G1022 Series Table Saws We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department at the location listed below. Grizzly Industrial, Inc. 1203 Lycoming Circle Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com. Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start. -53- SM AND Z WIRING DIAGRAM -54- G1022 Series Table Saws ZF, ZFX, PROZ & PROZX WIRING DIAGRAM G1022 Series Table Saws -55- MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1022SM 10'' TABLE SAW Design Type ......................................................................................................Floor Model Overall Dimensions: Table Height ............................................................................................................37" Table Size ........................................................................................271⁄8" D x 201⁄8" W Size With Extension Wings ..............................................................271⁄8" D x 405⁄8" W With Wings and Fence Rails ..................................................................48" W x 44" D Miter Gauge T-Slot ............................................................................................3⁄8" x 3⁄4" Weight (Net) ......................................................................................................240 lbs. Weight (Shipping)..............................................................................................250 lbs. Box # 1 Size..........................................................................371⁄2" L x 23" W x 181⁄2" H Box # 2 Size ................................................................................46" L x 3" W x 11⁄2" H Footprint ........................................................................................................21" x 25" Construction: Table ................................................................................................Ground Cast Iron Stand ..................................................................................................Pre-formed Steel Miter Gauge ........................................................................................Aluminum ⁄ Steel Trunnions ........................................................................................................Cast Iron Bearings............................................................Shielded and Lubricated Ball Bearings Fence .............................. Single Lever, Front & Rear Locking w/ Micro Adjust Knob Rails ..........................................................................44" x 13⁄8" Chrome Plated Tubing Guard ........................................................................................Steel and Clear Plastic Wings ............................................................................................Formed Sheet Steel Cutting Capacity: Maximum Blade Diameter ........................................................................................10" Maximum Depth of Cut at 90° ................................................................................31⁄8" Blade Tilt ....................................................................................................0°-45° Right Maximum Depth of Cut at 45° ................................................................................21⁄8" Maximum Rip to Right of Blade (Standard)..............................................................24" Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48" Maximum Rip to Left of Blade ..................................................................................11" Distance from Front of Table to Center of Blade ....................................................17" Distance from Front of Table to Front of Blade........................................................12" Maximum Width of Dado Cut ..................................................................................13⁄16" Motor: Type ............................................................................TEFC Capacitor Start Induction Horsepower ...................................................................................................... 11⁄2 HP Phase / Cycle ..............................................................................Single Phase ⁄ 60 HZ Voltage..........................................................................................................110 ⁄ 220V Prewired ................................................................................................................110V Amps ..................................................................................................................16 ⁄ 8A Hertz and RPM ..................................................................................60Hz ⁄ 3450 RPM Power Transfer ..............................................................................................Belt Drive Switch ..........................................................................................ON/OFF Push Button Arbor: Dimensions......................................................................................................5⁄8" x 11⁄4" Speed ..........................................................................................................4,700 RPM Features: ........................................Includes Table Inserts for Standard Blade and Dado Blade Specifications, while deemed accurate, are not guaranteed. -56- G1022 Series Table Saws G1022SM G1022SM G1022SM G1022SM PARTS LIST REF 1 1A 2 3 3-1 3-2 3-3 4 5 6 7 8 9 10 10-1 10-2 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 29 29-1 29-2 30 31 33 35 35-1 35-2 37 38 39 -60- PART # P1022001 P1022001-A PSS04M P1022Z003A P1022003-1 PB32M PN02M P1022004 P1022SM005 PW04M PB01M P1022008 P1022009 P1022010 PW04M PN02M P1022011 P1022012 P1022013 P1022014 PB03M PW01M PN03M P1022018 P1022SM019 PB03M PW01M P1022022 PN04M PS01M P1022026 P1022SM027 P1022029 P1022029-1 PFH04M P1022030 PSS02M P1022033 PCB01M PN03M PW01M P1022037 P1022038 P1022Z039 DESCRIPTION TABLE INSERT DADO INSERT SETSCREW M6-1.0 x 12 STAND LEG FOOT HEX BOLT M10-1.5 x 25 HEX NUT M10-1.5 TABLE SHEET METAL WING FLAT WASHER 10MM HEX BOLT M10-1.5 x 30 FRONT GUIDE RAIL REAR GUIDE RAIL SPECIAL RAIL BOLT FLAT WASHER 10MM HEX NUT M10-1.5 RAIL SPACER GUIDE RAIL PLUG CABINET GEAR BRACKET HEX BOLT M8-1.25 x 16 FLAT WASHER 8MM HEX NUT M8-1.25 TILTING SCALE LOGO PLATE HEX BOLT M8-1.25 x 16 FLAT WASHER 8MM MITER BODY HEX NUT M4-0.7 PHLP HD SCR M4-0.7 x 18 HAND KNOB FIBER WASHER MITER BAR T-SLOT WASHER FLAT HD SCR M6-1.0 x 8 ANGLE POINTER SETSCREW M6-1.0 x 6 STOP LINK CARR BOLT M8-1.25x20 HEX NUT M8-1.25 FLAT WASHER 8MM WIDTH POINTER FENCE ADJUSTER FRONT CLAMP REF 40 41 42 43 44-1 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 73C 74 75 77 78 79 80 83 85 87 88-1 89 90 91 92 93 95 96 PART # P1022040 P1022041 P1022042 P1022043 P1022044-1 P1022045 P1022046 P1022047 PSS02M P1022049 P1022050 P1022051 PB03M PW01M PN03M PB06M PW01M P1022057 P1022058 P1022059 P1022060 P1022061 P1022062 PS05M P1022064 P1022073C PRP20M P1022075 PB03M PW01M PB02M PW03M P1022083 P1022085 P1022087 P1022088-1 PSS03M P1022090 PW01M PSB13M P1022093 P1022095 PSS02M DESCRIPTION ECCENTRIC SHAFT FOR ECCENTRIC SHAFT FOR CLAMP LOCK LEVER PINION W/ KNOB CLAMP SHOE ADJUSTING BOLT SHAFT BUSHING SET SCREW M6-1.0 x 6 SPRING HAND KNOB SPRING HEX BOLT M8-1.25 x 16 FLAT WASHER 8MM HEX NUT M8-1.25 HEX BOLT M8-1.25 x 12 FLAT WASHER 8MM BLOCK PIN SPRING CLAMP HOOK LEVER LOCK LINK PHLP HD SCR M5-0.8 x 8 FENCE SPLITTER ROLL PIN 4 x 22 BRACKET HEX BOLT M8-1.25 x 16 FLAT WASHER 8MM HEX BOLT M6-1.0 x 12 FLAT WASHER 6MM HANDLE KNOB HANDWHEEL POINTER ASSEMBLY SETSCREW M6-1.0 x 8 FRONT BRACKET FLAT WASHER 8MM CAP SCREW M8-1.25x30 ANGLE WORM SHAFT COLLAR SETSCREW M6-1.0 x 6 G1022 Series Table Saws G1022SM PARTS LIST REF PART # 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 118 120 122 123 124 125 PRP02M PN05M P1022090 PRP06M PSS04M P1022102 PW03M PB08M PB10M PN01M P1022107 P1022108 P1022109 P1022110 P1022111 P1022112 P1022113 P1022114 P1022115 P1022116 P1022118 P6203 PK01M P1022123 P1022124 P1022125 125-1 P1022125-1 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 PSS03M P1022127 P1022128 P1022129 PSS04M P1022131 P1022132 PB07M PW01M PLW06 PN03M PN05M P1022138 P1022139 PB26M DESCRIPTION ROLL PIN 3 x 16 HEX NUT M16-1.5 FRONT TRUNNION ROLL PIN 5 X 24 SET SCR M6 - 1.0 x 12 WAVY WASHER FLAT WASHER 6MM HEX BOLT M6-1.0 x 20 HEX BOLT M6-1.0 x 25 HEX NUT M6-1.0 SET PLATE LINKING BAR SPACER ECCENTRIC SLEEVE WORM SHAFT SPACER ARBOR BRACKET ARBOR BRACKET PIN ARBOR NUT FLANGE BLADE ARBOR BEARING 6203-2RS KEY 5 x 5 x 22MM WORM HEX NUT M17 SPINDLE PULLEY MOTOR PULLEY SETSCREW M6-1.0 x 12 REAR TRUNNION REAR BRACKET MOTOR BRACKET SETSCREW M6-1.0 x 12 MOTOR PLATE ROD MOTOR PLATE HEX BOLT M8-1.25 x 25 FLAT WASHER 8MM LOCK WASHER 5⁄8" HEX NUT M8-1.25 HEX NUT M16-1.5 SHAFT BRACKET HEX BOLT M8-1.25 x 30 G1022 Series Table Saws REF PART # 141 142 143 144 145 146 147 PB03M P1022142 PN03M PW01M P1022145A P1022146 148 149 150 152 153 154 155 P1022148 P1022149 PB10 P1022152 P1022153 PWN02 P1022Z155 PWRCRD110S 147-1 PWRCRD110L 155-1 P1022Z155-1 155-2 P1022Z155-2 155-3 P1022Z155-3 156 157 158 159 160 161 162 163 164 166 167 171 173 174 175 176 179 180 181 182 183 250 251 252 325 326 327 328 329 P1022156 PS08M PN06M PVA43 G2535 P1022161 P1022162 P1022163 P1022164 P1022Z166 P1022167 PB47M P1022Z173 P1022Z174 P1022Z175 P1022068 PLN03M PN02M P1022181 PS02M PB39M P1022Z250 PS05M P1022Z252 P1022SM325 P1022SM326 P1022SM327 P1022SM328 P1022SM329 DESCRIPTION HEX BOLT M8-1.25 x 16 CONNECTING PLATE HEX NUT M8-1.25 FLAT WASHER 8MM SWITCH BRACKET SWITCH POWER CORD MOTOR CORD SPANNER WRENCH PULLEY GUARD BRACKET HEX BOLT 1⁄4"-20 x 2" SLEEVE PULLEY COVER WING NUT 1⁄4"-20 UPPER BRACKET - LONG UPPER BRACKET - SHORT LOWER BRACKET - SHORT LOWER BRACKET - LONG WIRE CLAMP PHLP HD SCR M5-0.8 x 12 HEX NUT M5-0.8 V-BELT A-43 MOTOR 11⁄2 HP STRAIN RELIEF (Not Shown) SUPPORTING ARM RETAINER PAWL PIN SPACER HEX BOLT M6-1.0 x 40 PIVOT PIN GUARD RETAINER SPRING LOCK NUT M6-1.0 HEX NUT M10-1.5 SWITCH GUARD PHLP HD SCR M4-0.7 X 12 HEX BOLT M6-1.0 x 50 CLAMP PHLP HD SCR M5-0.8 X 8 SPRING WARNING LABEL ELECTRICITY LABEL SAFETY GLASSES LABEL MACHINE ID LABEL BLADE GUARD LABEL -61- MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1022Z TABLE SAW Design Type ......................................................................................................Floor Model Overall Dimensions: Table Height ............................................................................................................37" Table Size ........................................................................................271⁄8" D x 201⁄8" W Table Size With Extension Wings ....................................................271⁄8" D x 405⁄8" W Table With Wings and Fence Rails ........................................................48" W x 44" D Miter Gauge T-Slot ............................................................................................3⁄8" x 3⁄4" Weight (Net) ......................................................................................................240 lbs. Weight (Shipping)..............................................................................................250 lbs. Box # 1 Size ............................................................................36" L x 181⁄2" W x 25" H Box # 2 Size ..................................................................................46" L x 3" W x 2" H Box # 3 Size ................................................................................12" L x 12" W x 5" H Footprint ........................................................................................................21" x 25" Construction: Table ................................................................................................Ground Cast Iron Stand ..................................................................................................Pre-formed Steel Miter Gauge ........................................................................................Aluminum ⁄ Steel Trunnions ........................................................................................................Cast Iron Bearings............................................................Shielded and Lubricated Ball Bearings Fence ..............................Single Lever; Front & Rear Locking w/ Micro Adjust Knob; ..............................................................Heavy Extruded Aluminum with Tee Slot Top Rails ..........................................................................44" x 13⁄8" Chrome Plated Tubing Guard ........................................................................................Steel and Clear Plastic Wings..............................................................Ground Cast Iron, Open Ribbed Design Cutting Capacity: Maximum Blade Diameter ........................................................................................10" Maximum Depth of Cut at 90° ................................................................................31⁄8" Blade Tilt ....................................................................................................0°-45° Right Maximum Depth of Cut at 45° ................................................................................21⁄8" Maximum Rip to Right of Blade (Standard)..............................................................24" Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48" Maximum Rip to Left of Blade ..................................................................................11" Distance from Front of Table to Center of Blade ....................................................17" Distance from Front of Table to Front of Blade........................................................12" Maximum Width of Dado Cut ..................................................................................13⁄16" Motor: Type ............................................................................TEFC Capacitor Start Induction Horsepower ...................................................................................................... 11⁄2 HP Phase / Cycle ..............................................................................Single Phase ⁄ 60 HZ Voltage..........................................................................................................110 ⁄ 220V Prewired ................................................................................................................110V Amps ..................................................................................................................16 ⁄ 8A Hertz and RPM ..................................................................................60Hz ⁄ 3450 RPM Power Transfer ..............................................................................................Belt Drive Switch ..........................................................................................ON/OFF Push Button Arbor: Dimension........................................................................................................5⁄8" x 11⁄4" Speed ..........................................................................................................4,700 RPM Features: ........................................Includes Table Inserts for Standard Blade and Dado Blade Specifications, while deemed accurate, are not guaranteed. -62- G1022 Series Table Saws G1022Z G1022Z G1022Z G1022Z PARTS LIST REF 1 1A 2 3A 3-1 3-2 3-3 4 5 6 7 8 9 10 10-1 10-2 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 29 29-1 29-2 30 31 33 35 35-1 35-2 37 38 39 40 -66- PART # P1022001 DESCRIPTION TABLE INSERT DADO INSERT PSS04M SETSCREW M6-1.0 x 12 P1022Z003A STAND LEG P1022003-1 FOOT PB32M HEX BOLT M10-1.5 x 25 PN02M HEX NUT M10-1.5 P1022004 TABLE G1193 EXTENSION WING PW04M FLAT WASHER 10MM PB01M HEX BOLT M10-1.5 x 30 P1022Z008 FRONT GUIDE RAIL P1022009 REAR GUIDE RAIL P1022010 SPECIAL RAIL BOLT PW04M FLAT WASHER 10MM PN02M HEX NUT M10-1.5 P1022011 RAIL SPACER P1022012 GUIDE RAIL PLUG P1022013 CABINET P1022014 GEAR BRACKET PB03M HEX BOLT M8-1.25 x 16 PW01M FLAT WASHER 8MM PN03M HEX NUT M8-1.25 P1022018 TILTING SCALE P1022SM019 LOGO PLATE PB03M HEX BOLT M8-1.25 x 16 PW01M FLAT WASHER 8MM P1022Z022 MITER BODY PN04M HEX NUT M4-0.7 PS01M PHLP HD SCR M4 - 0.7 x 18 P1022026 HAND KNOB P1022SM027 FIBER WASHER P1022029 MITER BAR P1022029-1 T-SLOT WASHER PFH04M FLAT HD SCR M6-1.0 x 8 P1022030 ANGLE POINTER PSS02M SETSCREW M6-1.0 x 6 P1022033 STOP LINK PCB01M CARR. BOLT M8-1.25 x 20 PN03M HEX NUT M8-1.25 PW01M FLAT WASHER 8MM P1022Z037 WIDTH POINTER P1022038 FENCE ADJUSTER P1022Z039 FRONT CLAMP P1022040 ECCENTRIC P1022001-A REF 41 42 43 44-1 45 46 47 48 49 51 52 53 54 55 56 57 58 59 60 61 62 63 64 73C 74 75 77 78 79 80 83 85 87 88-1 89 90 91 92 93 95 96 97 98 99 PART # DESCRIPTION P1022041 SHAFT FOR ECCENTRIC P1022042 SHAFT FOR CLAMP P1022Z043 LOCK LEVER P1022044-1 PINION W/ KNOB P1022045 CLAMP SHOE P1022046 ADJUSTING BOLT P1022047 SHAFT BUSHING PSS02M SET SCR M6-1.0 x 6 P1022049 SPRING P1022051 SPRING PB03M HEX BOLT M8-1.25 x 16 PW01M FLAT WASHER 8MM PN03M HEX NUT M8-1.25 PSB52M CAP SCR M8-1.25 x 10 PW01M FLAT WASHER 8MM P1022057 BLOCK P1022058 PIN P1022059 SPRING P1022060 CLAMP HOOK P1022061 LEVER P1022062 LOCK LINK PS05M PHLP HD SCR M5-0.8 x 8 P1022Z064 FENCE P1022073C SPLITTER PRP20M ROLL PIN 4 x 22 P1022075 BRACKET PB03M HEX BOLT M8-1.25 x 16 PW01M FLAT WASHER 8MM PB02M HEX BOLT M6-1.0 x 12 PW03M FLAT WASHER 6MM P1022083 HANDLE P1022085 KNOB P1022087 HANDWHEEL P1022088-1 POINTER ASSEMBLY PSS03M SETSCREW M6-1.0 x 8 P1022090 FRONT BRACKET PW01M FLAT WASHER 8MM PSB13M CAP SCR M8-1.25 x 30 P1022093 ANGLE WORM SHAFT P1022095 COLLAR PSS02M SETSCREW M6-1.0 x 6 PRP02M ROLL PIN 3 x 16 PN05M HEX NUT M16-1.5 P1022099 FRONT TRUNNION G1022 Series Table Saws G1022Z PARTS LIST REF 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 118 120 122 123 124 125 125-1 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 PART # PRP06M PSS04M P1022102 PW03M PB08M PB10M PN01M P1022107 P1022108 P1022109 P1022110 P1022111 P1022112 P1022113 P1022114 P1022115 P1022116 P1022118 P6203 PK01M P1022123 P1022124 P1022125 P1022125-1 PSS03M P1022127 P1022128 P1022129 PSS04M P1022131 P1022132 PB07M PW01M PLW06 PN03M PN05M P1022138 P1022139 PB26M PB03M P1022142 PN03M PW01M DESCRIPTION ROLL PIN 5 X 24 SET SCR M6 - 1.0 x 12 WAVY WASHER FLAT WASHER 6MM HEX BOLT M6-1.0 x 20 HEX BOLT M6-1.0 x 25 HEX NUT M6-1.0 SET PLATE LINKING BAR SPACER ECCENTRIC SLEEVE WORM SHAFT SPACER ARBOR BRACKET ARBOR BRACKET PIN ARBOR NUT FLANGE BLADE ARBOR BEARING 6203-2RS KEY 5 x 5 x 22M WORM HEX NUT M17 SPINDLE PULLEY MOTOR PULLEY SETSCREW M6-1.0 x 12 REAR TRUNNION REAR BRACKET MOTOR BRACKET SETSCREW M6-1.0 x 12 MOTOR PLATE ROD MOTOR PLATE HEX BOLT M8-1.25 x 25 FLAT WASHER 8MM LOCK WASHER 5⁄8" HEX NUT M8-1.25 HEX NUT M16-1.5 SHAFT BRACKET HEX BOLT M8-1.25 x 30 HEX BOLT M8-1.25 x 16 CONNECTING PLATE HEX NUT M8-1.25 FLAT WASHER 8MM G1022 Series Table Saws REF PART # 145 P1022145A 146 P1022146 147 PWRCRD110S 147-1 PWRCRD110L 148 P1022148 149 P1022149 150 PB10 152 P1022152 153 P1022153 154 PWN02 155 P1022Z155 155-1 P1022Z155-1 155-2 P1022Z155-2 155-3 P1022Z155-3 156 P1022156 157 PS08M 158 PN06M 159 PVA43 160 G2535 161 P1022Z161 162 P1022Z162 163 P1022Z163 164 P1022069 166 P1022Z166 167 P1022164 171 PB47M 173 P1022Z173 174 P1022Z174 175 P1022Z175 176 P1022068 179 PLN03M 180 PN02M 181 P1022Z181 182 PS02M 183 PB39M 185 PN01M 186 G3121 187 P1022Z187 188 PFH08M 250 P1022Z250 251 PS05M 252 P1022Z252 325 P1022SM325 326 P1022SM326 327 P1022SM327 328 P1022Z328 329 P1022SM329 DESCRIPTION SWITCH BRACKET SWITCH POWER CORD MOTOR CORD SPANNER WRENCH PULLEY GUARD BRACKET HEX BOLT 1⁄4"-20 x 2" SLEEVE PULLEY COVER WING NUT 1⁄4"-20 UPPER BRACKET - LONG UPPER BRACKET - SHORT LOWER BRACKET - SHORT LOWER BRACKET - LONG WIRE CLAMP PHLP HD SCR M5-0.8 x 12 HEX NUT M5-0.8 V-BELT A-43 MOTOR 11⁄2 HP STRAIN RELIEF (Not Shown) SUPPORTING ARM RETAINER PRAWL PIN SPACER HEX BOLT M6-1.0 x 40 PIVOT PIN GUARD RETAINER SPRING LOCK NUT M6-1.0 HEX NUT M10-1.5 SWITCH GUARD PHLP HD SCR M4-0.7 X 12 HEX BOLT M6-1.0 x 50 HEX NUT M6-1.0 SCALE SPACER FLAT HD SCR M8-1.25 x 12 CLAMP PHLP HD SCR M5-0.8 X 8 SPRING W/ CLIP WARNING LABEL ELECTRICITY LABEL SAFETY GLASSES LABEL MACHINE ID LABEL BLADE GUARD LABEL -67- MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODELS G1022ZF, ZFX, PROZ, & PROZX Design Type ......................................................................................................Floor Model Overall Dimensions: Table Height ............................................................................................................37" Table Size ........................................................................................271⁄8" D x 201⁄8" W Table Size With Extension Wings ....................................................271⁄8" D x 405⁄8" W Overall Dimensions – With Wings and Fence Rails ............................50" D x 521⁄2" W Miter Gauge T-Slot ............................................................................................3⁄8" x 3⁄4" Blade Tilt ....................................................................................................0°-45° Right Weight (Net) ......................................................................................................325 lbs. Weight (Shipping)..............................................................................................340 lbs. Box # 1 Size (Base)..............................................................371⁄2" L x 22" W x 221⁄2" H Box # 2 Size (Fence) ................................................................49" L x 151⁄2" W x 9" H Box # 3 Size (Accessories) ..........................................................14" L x 14" W x 6" H Box # 4 Size (Motor) ..............................................................101⁄4" L x 16" W x 93⁄4" H Footprint ........................................................................................................21" x 25" Construction: Table ................................................................................................Ground Cast Iron Stand ..................................................................................................Pre-formed Steel Miter Gauge ......................................................Cast Iron ⁄ Steel; Adjusts for Side Play Trunnions ........................................................................................................Cast Iron Bearings............................................................Shielded and Lubricated Ball Bearings Fence ....................................SHOP FOX® Heavy-Duty (PROZ: SHOP FOX® Classic Guard ........................................................................................Steel and Clear Plastic Wings..................................................................................Precision-Ground Cast Iron Cutting Capacity: Maximum Blade Diameter ........................................................................................10" Maximum Depth of Cut at 90° ................................................................................31⁄8" Maximum Depth of Cut at 45° ................................................................................21⁄8" Maximum Rip to Right of Blade (Standard)..............................................................25" Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48" Maximum Rip to Left of Blade ..................................................................................11" Distance from Front of Table to Center of Blade ..................................................171⁄4" Distance from Front of Table to Front of Blade ....................................................121⁄2" Maximum Width of Dado Cut ..................................................................................13⁄16" Motor: ZF ZFX PROZ PROZX Type...................................................TEFC Capacitor Start Induction............................ Horsepower.......11⁄2 HP....................2 HP......................2 HP.........................2 HP........ Phase / Cycle................................................Single Phase ⁄ 60 HZ................................. Voltage................................................................110 ⁄ 220V............................................ Prewired.............110V.......................220V......................220V........................220V....... Amps................17 ⁄ 8.5A.................26 / 13A...............26 / 13A................... .26 / 13A.... RPM...................................................................3450 RPM............................................. Power Transfer.......................................Power Twist® Link Belt Drive........................... Switch...........................................................ON/OFF Push Button................................. Arbor: Dimension........................................................................................................5⁄8" x 11⁄4" Speed ..........................................................................................................4,700 RPM Features: ........................................Includes Table Inserts for Standard Blade and Dado Blade ......................................U.S.A. Motor, 4" Ported Dust Hood, Link Belt, Rail Mounted Switch Specifications, while deemed accurate, are not guaranteed. -68- G1022 Series Table Saws G1022ZF, ZFX, PROZ, & PROZX G1022ZF, ZFX, PROZ, & PROZX G1022ZF, ZFX, PROZ, & PROZX G1022ZF, ZFX, PROZ, & PROZX PARTS LIST REF PART # DESCRIPTION 1 1A 2 3A 3-1 3-2 3-3 4 5* 5* 5* 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 29 29-1 29-2 30 31 33 35 35-1 35-2 36 37 38 52 53 54 73C 74 75 P1022ZF001 P1022001-A PSS04M P1022Z003A P1022003-1 PB32M PN02M P1022ZF004 G1193 TABLE INSERT DADO INSERT SETSCREW M6-1.0 x 12 STAND LEG FOOT HEX BOLT M10-1.5 x 25 HEX NUT M10-1.5 TABLE -72- EXTENSION WING (*G1022ZF/ZFX) EXTENSION WING (*G1022PROZ) P1022PROZX005 EXTENSION WING (*G1022PROZX) P1022PROZ005 PW04M PB01M P1022ZF009 P1022ZF010 P1022ZF011 P1022ZF012 P1022013 P1022014 PB03M PW01M PN03M P1022018 P1022SM019 PB03M PW01M P1022022 PN04M PS01M P1022026 P1022SM027 P1022ZF029 P1022029-1 PFH04M P1022030 PSS02M P1022033 PCB01M PN03M PW01M PB68 PW03 PN25 PB03M PW01M PN03M P1022073C PRP20M P1022075 FLAT WASHER 10MM HEX BOLT M10-1.5 x 30 SPECIAL SCR SPECIAL SCR RUBBER GROMMET SWITCH CORD PLATE CABINET GEAR BRACKET HEX BOLT M8-1.25 x 16 FLAT WASHER 8MM HEX NUT M8-1.25 TILTING SCALE PLATE LOGO HEX BOLT M8-1.25 x 16 FLAT WASHER 8MM MITER BODY HEX NUT M4-0.7 PHLP HD SCR M4 - 0.7 x 18 HAND KNOB FIBER WASHER ADJUSTABLE MITER BAR T-SLOT WASHER FLAT HD SCR M6-1.0 x 8 ANGLE POINTER SETSCREW M6-1.0 x 6 STOP LINK CARR. BOLT M8-1.25 x 20 HEX NUT M8-1.25 FLAT WASHER 8MM HEX BOLT 10-24 X 3⁄8" LOCK WASHER #10 HEX NUT 10-24 HEX BOLT M8-1.25 x 16 FLAT WASHER 8MM HEX NUT M8-1.25 SPLITTER ROLL PIN 4 x 22 BRACKET REF PART # 77 PB03M PW01M 79 PB02M 80 PW03M 83 P1022083 85 P1022085 87 P1022087 88-1 P1022088-1 89 PSS03M 90 P1022090 91 PW01M 92 PSB13M 93 P1022093 95 P1022095 96 PSS02M 97 PRP02M 98 PN05M 99 P1022099 100 PRP06M 101 PSS04M 102 P1022102 103 PW03M 104 PB08M 105 PB10M 106 PN01M 107 P1022107 108 P1022108 109 P1022109 110 P1022110 111 P1022111 112 P1022112 113 P1022113 114 P1022114 115 P1022115 116 P1022116 118 P1022118 120 P6203 122 PK01M 123 P1022123 124 P1022124 125 P1022125 125-1 P1022125-1 126 PSS03M 127 P1022127 128 P1022128 129 P1022129 130 PSS04M 131 P1022131 132 P1022132 DESCRIPTION HEX BOLT M8-1.25 x 1678 FLAT WASHER 8MM HEX BOLT M6-1.0 x 12 FLAT WASHER 6MM HANDLE KNOB HANDWHEEL POINTER ASSEMBLY SETSCREW M6-1.0 x 8 FRONT BRACKET FLAT WASHER 8MM CAP SCR M8-1.25 x 30 ANGLE WORM SHAFT COLLAR SETSCREW M6-1.0 x 6 ROLL PIN 3 x 16 HEX NUT M16-1.5 FRONT TRUNNION ROLL PIN 5 X 24 SET SCR M6 - 1.0 x 12 WAVY WASHER FLAT WASHER 6MM HEX BOLT M6-1.0 x 20 HEX BOLT M6-1.0 x 25 HEX NUT M6-1.0 SET PLATE LINKING BAR SPACER ECCENTRIC SLEEVE WORM SHAFT SPACER ARBOR BRACKET ARBOR BRACKET PIN ARBOR NUT FLANGE BLADE ARBOR BEARING 6203-2RS KEY 5 x 5 x 22M WORM HEX NUT M17 SPINDLE PULLEY MOTOR PULLEY SETSCREW M6-1.0 x 12 REAR TRUNNION REAR BRACKET MOTOR BRACKET SETSCREW M6-1.0 x 12 MOTOR PLATE ROD MOTOR PLATE G1022 Series Table Saws G1022ZF, ZFX, PROZ, & PROZX PARTS LIST REF PART # 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 147-1 148 149 150 152 153 154 155 155-1 155-2 155-3 156 157 158 159 160A 160B 161 162 163 164 166 167 171 173 174 175 176 179 180 182 183 189 190 PB07M PW01M PLW06 PN03M PN05M P1022138 P1022139 PB26M PB03M P1022142 PN03M PW01M P1022ZF145 P1022ZF146 PWRCRD110S PWRCRD110L P1022148 P1022149 PB10 P1022152 P1022153 PWN02 P1022Z155 P1022Z155-1 P1022Z155-2 P1022Z155-3 P1022156 PS08M PN06M P1022ZF159 G5009 G4192 P1022161 P1022Z162 P1022Z163 P1022069 P1022Z166 P1022164 PB47M P1022Z173 P1022Z174 P1022Z175 P1022068 PLN03M PN02M PS02M PB39M P1022ZF189 P1022ZF190 DESCRIPTION HEX BOLT M8-1.25 x 25 FLAT WASHER 8MM LOCK WASHER 5⁄8" HEX NUT M8-1.25 HEX NUT M16-1.5 SHAFT BRACKET HEX BOLT M8-1.25 x 30 HEX BOLT M8-1.25 x 16 CONNECTING PLATE HEX NUT M8-1.25 FLAT WASHER 8MM SWITCH L-BRACKET SWITCH POWER CORD MOTOR CORD SPANNER WRENCH PULLEY GUARD BRACKET HEX BOLT 1⁄4"-20 x 2" SLEEVE PULLEY COVER WING NUT 1⁄4"-20 UPPER BRACKET - LONG UPPER BRACKET - SHORT LOWER BRACKET - SHORT LOWER BRACKET - LONG WIRE CLAMP PHLP HD SCR M5-0.8 x 12 HEX NUT M5-0.8 POWER TWIST BELT 1.5 HP USA MOTOR 2.0 HP USA MOTOR STRAIN RELIEF (Not Shown) SUPPORTING ARM RETAINER PRAWL PIN SPACER HEX BOLT M6-1.0 x 40 PIVOT PIN GUARD RETAINER SPRING LOCK NUT M6-1.0 HEX NUT M10-1.5 PHLP HD SCR M4-0.7 X 12 HEX BOLT M6-1.0 x 50 DUST PORT ADAPTER DUST PORT G1022 Series Table Saws REF PART # 250 251 252 325 326 327 328* 328* 328* 328* 329 P1022Z250 PS05M P1022Z252 DESCRIPTION CLAMP PHLP HD SCR M5-0.8 X 8 SPRING P1022SM325 WARNING LABEL P1022SM326 ELECTRICITY LABEL P1022SM327 SAFETY GLASSES LABEL P1022ZF328 MACHINE ID LABEL (*G1022ZF) P1022ZFX328 MACHINE ID LABEL (*G1022ZFX) P1022PROZ328 MACHINE ID LABEL (*G1022PROZ) P1022PROZX328 MACHINE ID LABEL (*G1022PROZX) P1022SM329 BLADE GUARD LABEL -73- TROUBLESHOOTING GUIDE SYMPTOM CORRECTIVE ACTION POSSIBLE CAUSE 1. 2. 1. Low voltage. Open circuit in motor or loose con- 2. nections. Check power line for proper voltage. Inspect all lead connections on motor for loose or open connections. Motor will not start; fuses or 1. circuit breakers blow. 2. 1. Short circuit in line cord or plug. Short circuit in motor or loose con- 2. nections. Incorrect fuses or circuit breakers in 3. power line. Inspect cord or plug for damaged insulation and shorted wires. Inspect all connections on motor for loose or shorted terminals or worn insulation. Install correct fuses or circuit breakers. 1. Motor overloaded. Air circulation through the motor 2. restricted. Reduce load on motor. Clean out motor to provide normal air circulation. Motor will not start. 3. Motor overheats. 1. 2. Motor stalls (resulting in 1. blown fuses or tripped circuit). 2. 3. 4. Short circuit in motor or loose connections. Low voltage. Incorrect fuses or circuit breakers in power line. Motor overloaded. 1. 2 3. Inspect connections on motor for loose or shorted terminals or worn insulation. Correct the low voltage conditions. Install correct fuses or circuit breakers. 4. Reduce load on motor. Machine slows when operating. Applying too much pressure to workpiece. Feed workpiece slower. Loud, repetitious noise com- 1. ing from machine. 2. 3. Pulley setscrews or keys are missing 1. or loose. 2. Motor fan is hitting the cover. 3. V-belts are defective Inspect keys and setscrews. Replace or tighten if necessary. Blade is not square w/miter 1. slot or fence is not square to 2. blade. 3. Blade is warped. Table top is not parallel to blade. Fence is not parallel to blade. Fence hits table top when 1. sliding on to the table. 2. Front rail is bolted too low on the 1. table. Rear rail is bolted too low on the 2. table. Raise front rail. Blade does not reach 90°. 1. 2. 1. 90° stop bolt is out of adjustment. Pointer bracket is hitting before the 2. blade reaches 90°. Adjust 90° stop bolt. See Adjustments. File down the right side of the pointer bracket until the blade can reach 90°. Blade hits insert at 45°. 1. 2. 3. Hole in insert is inadequate. Table out of alignment. Blade position is incorrect. Blade won’t go beneath table surface. Hand wheels won’t turn. 1. 2. 3. 1. 2. 3. Replace blade. Make table parallel to blade. See Adjustments. Make fence parallel to blade. See Adjustments. Raise rear rail. File or mill the hole in the insert. Align table. See Adjustments. Adjust blade position. See Adjustments. Table top too low. Raise table top w/washers. 1. Hand wheel key is inserted too far. 2. Bullets are wedged. Roll pin or setscrew in worm gear is 3. contacting geared trunnion. Remove hand wheel and adjust key. Remove hand wheel and adjust bullets. Inspect roll pins and setscrews in the worm gear. Tighten if necessary. ! -74- 1. 2. 3. Tighten fan or shim cover. Replace V-belts. See Maintenance. Disconnect the machine power cord during adjustments. Failure to follow this warning could result in serious personal injury or death. G1022 Series Table Saws CUT HERE TO PUSH 1⁄4'' WOOD ⁄2'' GRID CUT HERE TO PUSH 1⁄2'' WOOD 1 CAUTION USE ONLY GOOD STRONG WOOD OR PLYWOOD PUSH STICK MAKE FROM 1⁄2'' OR 3⁄4'' WOOD OR THICKNESS LESS THAN WIDTH OF MAT'L TO BE CUT NOTCH TO HELP PREVENT HAND FROM SLIPPING -75- G1022 Series Table Saws Notes -76- G1022 Series Table Saws Notes G1022 Series Table Saws -77- WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products. To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty. Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon. -78- G1022 Series Table Saws WARRANTY CARD Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________ MODEL # __________________________Order #______________________________________________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. 1. How did you learn about us? ___Advertisement ___Catalog ___World Wide Web ___Friend ___Card Deck 10. ___1" x 42" Belt Sander ___5" - 8" Drill Press ___8" Table Saw ___8" - 10" Bandsaw ___Disc/Belt Sander ___Mini Jointer ___Other__________________________________________________ 2. Which of the following magazines do you subscribe to. ___American Woodworker ___Cabinetmaker ___Family Handyman ___Fine Homebuilding ___Fine Woodworking ___Home Handyman ___Journal of Light Construction ___Old House Journal ___Popular Mechanics ___Popular Science ___Popular Woodworking 3. ___Practical Homeowner ___Shop Notes ___Today’s Homeowner ___WOOD ___Wooden Boat ___Woodshop News ___Woodsmith ___Woodwork ___Woodworker ___Woodworker’s Journal ___Workbench ___Other__________________________________________________ 11. How many of the machines checked above are Grizzly? ____________ 12. Which portable/hand held power tools do you own? Check all that apply. ___Other__________________________________________________ Which of the following woodworking/remodeling shows do you watch? ___Other__________________________________________________ ___The New Yankee Workshop ___This Old House ___Woodwright’s Shop 13. What is your annual household income? ___$20,000-$29,999 ___$30,000-$39,999 ___$40,000-$49,999 ___$50,000-$59,999 14. What new accessories would you like Grizzly Industrial to carry? __________________________________________________________ __________________________________________________________ 15. What other companies do you purchase your tools and supplies from? __________________________________________________________ ___50-59 ___60-69 ___70 + __________________________________________________________ 16. How long have you been a woodworker? ___0 - 2 Years ___2 - 8 Years What machines/supplies would you like Grizzly Industrial to carry? __________________________________________________________ What is your age group? ___20-29 ___30-39 ___40-49 6. ___$60,000-$69,999 ___$70,000-$79,999 ___$80,000-$89,999 ___$90,000 + ___8 - 20 Years ___20+ Years Do you think your purchase represents good value? ___Yes 17. 18. ___Advanced ___Master Craftsman Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes ___No What stationary woodworking tools do you own? Check all that apply. 19. ___Air Compressor ___Band Saw ___Drill Press ___Drum Sander ___Dust Collector ___Horizontal Boring Machine ___Jointer ___Lathe ___Mortiser ___Panel Saw ___Planer ___Power Feeder ___Radial Arm Saw ___Shaper ___Spindle Sander ___Table Saw ___Vacuum Veneer Press ___Wide Belt Sander ___Other__________________________________________________ 9. ___No How would you rank your woodworking skills? ___Simple ___Intermediate 8. ___No Would you recommend Grizzly Industrial to a friend? ___Yes 7. ___Orbital Sander ___Palm Sander ___Portable Planer ___Saber Saw ___Reciprocating Saw ___Router __________________________________________________________ ___Other__________________________________________________ 5. ___6" - 8" Grinder ___Mini Lathe ___10" - 12" Thickness Planer ___Scroll Saw ___Spindle/Belt Sander ___Belt Sander ___Biscuit Joiner ___Circular Saw ___Detail Sander ___Drill/Driver ___Miter Saw ___Backyard America ___Home Time ___The American Woodworker 4. Which benchtop tools do you own? Check all that apply. How many of your woodworking machines are Grizzly? _____________ Comments:_________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value! Visit Our Website Today And Discover Why Grizzly® Is The Industry Leader! • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR -OR- Call Today For A FREE Full Color Catalog
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