Grizzly T25920 User Manual To The Fd570611 C89e 4fc3 A549 163f145bde32
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MODEL T25920/T25926 VARIABLE-SPEED WOOD LATHE OWNER'S MANUAL (For models manufactured since 08/14) T25920 T25926 COPYRIGHT © DECEMBER, 2014 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #AWWK17009 PRINTED IN CHINA Table of Contents INTRODUCTION................................................ 3 Contact Info.................................................... 3 Manual Accuracy............................................ 3 T25920 & T25926 Data Sheet . ..................... 4 Identification.................................................... 6 Controls & Components.................................. 7 SECTION 1: SAFETY........................................ 8 Safety Instructions for Machinery................... 8 Additional Safety for Wood Lathes............... 10 SECTION 2: POWER SUPPLY....................... 11 SECTION 3: SETUP........................................ 13 Unpacking..................................................... 13 Needed for Setup.......................................... 13 Inventory....................................................... 14 Cleanup......................................................... 14 Site Considerations....................................... 15 Bench Mounting............................................ 15 Assembly...................................................... 16 Test Run....................................................... 16 SECTION 4: OPERATIONS............................ 17 Stock Inspection & Requirements................ 18 Adjusting Spindle Speeds............................. 19 Adjusting Tailstock........................................ 20 Adjusting Tool Rest....................................... 21 Installing/Removing Headstock Center......... 22 Installing/Removing Tailstock Center........... 22 Removing/Installing Faceplate...................... 23 Selecting Turning Tools................................ 24 Spindle Turning............................................. 25 Faceplate Turning......................................... 27 Sanding/Finishing......................................... 28 SECTION 5: ACCESSORIES.......................... 29 SECTION 6: MAINTENANCE.......................... 31 Schedule....................................................... 31 Cleaning & Protecting................................... 31 Lubrication.................................................... 31 SECTION 7: SERVICE.................................... 32 Troubleshooting............................................ 32 Tensioning & Replacing Belt........................ 34 Replacing Fuse............................................. 35 Replacing Brushes........................................ 36 SECTION 8: WIRING....................................... 37 Wiring Safety Instructions............................. 37 T25920/T25926 Wiring Diagram................... 38 SECTION 9: PARTS........................................ 39 T25920 Breakdown....................................... 39 T25920 Parts List.......................................... 40 T25926 Breakdown....................................... 41 T25926 Parts List.......................................... 42 T25920/T25926 Labels & Cosmetics........... 43 WARRANTY & RETURNS.............................. 47 INTRODUCTION Contact Info Manual Accuracy We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster. We are proud to provide a high-quality owner’s manual with your new machine! Grizzly Technical Support 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Email: techsupport@grizzly.com We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback. Grizzly Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com We made every effort to be exact with the instructions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but our policy of continuous improvement also means that sometimes the machine you receive will be slightly different than what is shown in the manual. If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure, check our website for an updated version. We post current manuals and manual updates for free on our website at www.grizzly.com. Alternatively, you can call our Technical Support for help. Before calling, please write down the Manufacture Date and Serial Number stamped into the machine ID label (see below). This information helps us determine if updated documentation is available for your machine. Manufacture Date Serial Number Model T25920/T25926 (Mfd. Since 08/14) -3- T25920 & T25926 Data Sheet MODELS T25926 MODEL T25920 T24463,& T24464 6" Bench Grinders BENCHTOP LATHES Model Number Model Number Product Dimensions Product Dimensions Weight Weight Width (side-to-side)/Depth (frontto-back)/Height Width (side-to-side) x Depth Foot Print (Width/Depth) (front-to-back) x Height Shipping Dimensions Footprint (length x width) T24463 T24464 19 lbs. 17 lbs. 7 1⁄2" x 13 3⁄4" x 9" 8 1⁄4" x 14 3⁄4" x 10 1⁄4" 38 3⁄4 x 12 X 17 in. 37 3⁄4 1x 12 x3 13 in. T25920 T25926 84 lbs. 75 lbs. 5" x 24" 30 x 8 in. Type Shipping Dimensions Cardboard Type Cardboard Weight 210 lbs. Width (side-to-side)/Depth (frontContent to-back)/Height Weight Electrical Power Requirement x Depth Width (side-to-side) (front-to-back) x Height Full-Load Current Rating at 110V (w/o 5" Restrictor) 37"Machine x 27" x 45" 89 lbs. 32 x 19 x 12 in. 33 x 17 x 13 in. 18.8 Amp Must Ship Upright Yes 15.8 Amp Full-Load Current Rating at 220V Power Requirement (w/o 5" Restrictor) 110V, Single-Phase, 60 Hz 9.4 Amps Prewired Voltage Full-Load Current Rating at 220V Full-Load Current Rating (w/ 5" Restrictor) 79 lbs. 110V or 220V, Single-Phase, 60 Hz Full-Load Current Rating at 110V Electrical (w/ 5" Restrictor) 110V 5.3A Switch Minimum Circuit Size 7.9 Amps 110V/220V Cord & Plug Cord Length 10 1⁄2 ft. Cord Gauge 12AWG Power Cord Included Yes Switch Toggle Switch w/Disabling Key Recommended Circuit Size at 306Amp ft. Cord 110V Length (w/o 5" Restrictor) Recommended Circuit Size at Cord Gauge 18 AWG 20 Amp 110V (w/ 5" Restrictor) Plug Included Yes Recommended Circuit Size at Included Plug Type 220V 15 Amp NEMA 5-15 Plug Included Motor Recommended Plug Type at Type 110V (w/o 5" Restrictor) Horsepower Recommended Plug Type at 110V Phase(w/ 5" Restrictor) Amps Speed Bearings Page 1 of 4 Power Transfer Page 1 of 2 6A Relay Switch w/ 15ACircuit Breaker Switch Voltage Connection Type -4- 5 ⁄2" x 4 ⁄4" 30 x 8 in. No Universal Brush-Type NEMA L5-30 Motor 550W ( ⁄4 HP) 3 NEMA 5-20 370W (1⁄2 HP) Single-Phase 5.3A 6A 1700 RPM Shielded & Permanently Sealed V-Belt Model GXXXX/GXXXX/GXXXX Model T25920/T25926 Model T25920/T25926 (Mfd. Since 08/14) Model Number T25920 T25926 Operation Information 12 in. 93⁄4 in. Swing Over Bed 12 in. 93⁄4 in. 16 1⁄2 in. 16 3⁄4 in. Dist. Between Centers Bed Width 7 1⁄4 in. Faceplate Size 3 1⁄8 in. Swing Over Tool Rest Base 9 1⁄2 in. 71⁄4 in. No. Of Spindle Speeds Variable Spindle Speed Range 650 – 3800 RPM Spindle Information Spindle Taper MT#2 Spindle Thread Size 1 in. Spindle TPI 8 TPI Spindle Thread Direction Right Hand Through-Hole 11⁄16 in. Spindle Bore Type of Included Spindle Center Spur Tailstock Information Tailstock Taper MT#2 Tailstock Center Type Live Tool Rest Information Tool Rest Width 57⁄8 in. 5 3⁄4 in. ⁄8 in. Tool Rest Post Diameter 5 Tool Rest Post Length 3 in. 2 3⁄8 in. Tool Rest Base Height 1 1⁄4 in. 1 3⁄8 in. Construction Headstock Cast Iron Bed Cast Iron Frame Cast Iron Base Cast Iron Tailstock Cast Iron Paint Urethane Other Country of Origin China Warranty 1 Year Serial Number Location ISO 9001 Factory Assembly Time Model T25920/T25926 (Mfd. Since 08/14) ID Label Yes 10 Minutes -5- Identification Become familiar with names and locations of controls and features shown below to better understand instructions in this manual. A C B D F G O E N H I J M L K Figure 1. T25920/T25926 control and component identification. A. B. C. D. E. F. G. H. Headstock Faceplate Tool Rest Live Center Tailstock Lock Lever Quill Lock Lever Quill Handwheel Tailstock I. J. K. L. M. N. O. Tool Rest Lock Lever Base Lock Lever Belt Tension Lever Lathe ON/OFF Switch Spindle Speed Dial Headstock Handwheel Digital Readout To reduce your risk of serious injury, read this entire manual BEFORE using machine. -6- Model T25920/T25926 (Mfd. Since 08/14) Controls & Components To reduce your risk of serious injury, read this entire manual BEFORE using machine. Tool Rest: Provides a stable resting position for turning tools. Tool Rest Lock Lever: Locks tool rest in position relative to tool rest base. Base Lock Lever: Lock and unlocks tool rest base and allows it to be repositioned along lathe bed. Tool Rest Lock Lever Tool Rest Use descriptions and figures below to become familiar with basic controls of your lathe. ON/OFF Switch: Turns power ON/OFF to lathe motor, which rotates spindle. Belt Tension Lever: Releases tension on belt to change speeds or replace belt. Spindle Speed Dial: Adjusts speed of the spindle within current belt position speed range. Spindle Speed Dial ON/OFF Switch Base Lock Lever Figure 4. Tool rest control levers. Quill Handwheel: Moves quill in and out to allow clamping or releasing of workpiece. Quill Lock Lever: Locks quill in place to prevent loosening during operation of lathe. Tailstock Lock Lever: Unlocks tailstock to allow quick position adjustments. Belt Tension Lever Figure 2. Tension lever and ON/OFF switch. Quill Handwheel RPM Display: Displays spindle speed in revolutions per minute (RPM). Quill Lock Lever Tailstock Lock Lever RPM Display Figure 5. Typical tailstock controls. Figure 3. RPM display on headstock. Model T25920/T25926 (Mfd. Since 08/14) -7- SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine. TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof! DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury. MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. -8- ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment. DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components. EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses. Model T25920/T25926 (Mfd. Since 08/14) WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control. HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk. HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss. REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting! USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death! AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury. CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction. GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly. Model T25920/T25926 (Mfd. Since 08/14) FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed. NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted. STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked. USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury. UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended. MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death. CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine. MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations. EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663. -9- Additional Safety for Wood Lathes MAIN INJURY HAZARDS: Death or crushing injury from getting entangled in rotating spindle or workpiece; death, blindness, or broken bones from being struck by a workpiece that breaks apart or comes loose during rotation, turning tool kickback, or flying wood chips. To minimize your risk of these hazards, always heed the following warning information: INTEGRITY OF STOCK. Verify each workpiece is free of knots, splits, nails, or foreign material to ensure it can safely rotate on spindle without breaking apart or causing turning tool kickback. WORKPIECE PREPARATION. Before mounting, cut off waste portions with a bandsaw or other tool to ensure workpiece has no large edges to catch turning tool, and it will rotate without dangerous wobbling. SECURING LOCKS. Verify tool rest, headstock, and tailstock are secure before turning lathe ON. SECURING WORKPIECE. An improperly secured workpiece can fly off spindle with deadly force. Use proven setup techniques and always verify workpiece is well-secured before starting lathe. Only use high-quality fasteners with non-tapered heads for faceplate attachment. TOOL SUPPORT. An improperly supported tool may be grabbed or ejected. Adjust tool rest approximately 1⁄4" away from workpiece and 1⁄ 8" above workpiece center line to provide proper support for turning tool. Firmly hold turning tool with both hands against tool rest. TOOL KICKBACK. Occurs when turning tool is ejected from workpiece with great force, striking operator or bystanders. Commonly caused by poor workpiece selection/preparation, improper tool usage, or improper machine setup or tool rest adjustment. EYE/FACE PROTECTION. Always wear a face shield and safety glasses when operating lathe. PROPER APPAREL. Do not wear gloves, necktie or loose clothing. Keep keep long hair away from rotating spindle. SPEED RATES. Select correct spindle speed for workpiece size, type, shape, and condition. Use low speeds when roughing or when turning large, long, or non-concentric workpieces. Allow spindle to reach full speed before turning. NEW SETUPS. Test each new setup by starting spindle rotation at the lowest speed and standing to the side of the lathe until workpiece reaches full speed and you can verify safe rotation. ROUGHING. Use correct tool. Take light cuts, use low speeds, and firmly support tool with both hands. SHARP TOOLS. Only use sharp turning tools— they cut with less resistance than dull tools. Dull turning tools can catch or grab and pull your hands into the rotating workpiece. STOPPING SPINDLE. Always allow spindle to completely stop on its own. Never put hands or another object on spinning workpiece. ADJUSTMENTS/MAINTENANCE. Make sure wood lathe is turned OFF, disconnected from power, and all moving parts are completely stopped before doing adjustments or maintenance. ADJUSTMENT TOOLS. Remove all chuck keys, wrenches, and adjustment tools before turning lathe ON. A tool left on the lathe can become a deadly projectile when spindle is started. MEASURING WORKPIECE. Only measure workpiece after it has stopped. Trying to measure a spinning workpiece increases entanglement risk. SAFE CLEARANCES. Before starting spindle, verify workpiece has adequate clearance by handrotating it through its entire range of motion. SANDING/POLISHING. To reduce entanglement risk, remove tool rest before sanding. Never completely wrap sandpaper around workpiece. -10- Model T25920/T25926 (Mfd. Since 08/14) SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards. Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power supply. Full-Load Current Rating The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations. T25920 Full-Load Current Rating..............5.3A T25926 Full-Load Current Rating..............6.0A The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating. If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. Model T25920/T25926 (Mfd. Since 08/14) Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. 110V Circuit Requirements This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage......................................... 110V Cycle...........................................................60 Hz Phase............................................ Single-Phase Power Supply Circuit.......................... 15 Amps A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.) For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area. Note: Circuit requirements in this manual apply to a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation. -11- Grounding & Plug Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug! GROUNDED 5-15 RECEPTACLE Grounding Prong 5-15 PLUG Neutral Hot Figure 6. Typical 5-15 plug and receptacle. Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal. Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one. Extension Cords We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis. Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes). Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements: Minimum Gauge Size............................14 AWG Maximum Length (Shorter is Better).......50 ft. SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -12- Model T25920/T25926 (Mfd. Since 08/14) SECTION 3: SETUP Unpacking Needed for Setup Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately at (570) 546-9663 for advice. The following are needed to complete the setup process, but are not included with your machine. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condition of your shipment, inventory the contents. SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. Description Qty • Additional People........................................ 1 • Safety Glasses............................................ 1 • Cleaner/Degreaser...................... As Needed • Disposable Shop Rags................ As Needed • Phillips Head Screwdriver #2...................... 1 Leather Gloves............................................ 1 • • Flathead Screwdriver................................... 1 Model T25920/T25926 is a heavy machine. DO NOT over-exert yourself while unpacking or moving your machine—get assistance. Wear safety glasses during the entire setup process! Model T25920/T25926 (Mfd. Since 08/14) -13- Inventory Cleanup The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. Box 1 (Figure 3) Qty A. Knockout Rod.............................................. 1 B. Hex Wrench 8mm........................................ 1 C. Hex Wrench 6mm........................................ 1 D. Hex Wrench 3mm........................................ 1 E. Handwheel Handle...................................... 1 F. Spur Center................................................. 1 G. Live Center.................................................. 1 Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces. There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes. Before cleaning, gather the following: • Disposable rags • Cleaner/degreaser (WD•40 works well) • Safety glasses & disposable gloves • Plastic paint scraper (optional) A B G Basic steps for removing rust preventative: D F C 1. Put on safety glasses. 2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes. 3. Wipe off the surfaces. If your cleaner/degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag. 4. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. E Figure 7. Inventory components. NOTICE If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory. NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. -14- Model T25920/T25926 (Mfd. Since 08/14) Site Considerations Workbench Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional reinforcement to support the weight of the machine and workpiece materials. Placement Location Consider anticipated workpiece sizes and additional space needed for auxiliary stands, work tables, or other machinery when establishing a location for this machine in the shop. Below is the minimum amount of space needed for the machine. Bench Mounting The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage. The strongest mounting option is a "Through Mount" (see example below) where holes are drilled all the way through the workbench—and hex bolts, washers, and hex nuts are used to secure the machine in place. The rubber feet on the bottom of the base must be removed to "Through Mount" the lathe. Hex Bolt 38 3⁄4" Flat Washer 17 Machine Base Workbench Flat Washer Lock Washer Hex Nut Figure 8. T25920 minimum working clearances. 37 3⁄4" Figure 10. "Through Mount" setup. Another option is a "Direct Mount" (see example below) where the machine is secured directly to the workbench with lag screws and washers. 173⁄4" Lag Screw Figure 9. T25926 minimum working clearances. Flat Washer Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. Model T25920/T25926 (Mfd. Since 08/14) Machine Base Workbench Figure 11. "Direct Mount" setup. -15- Assembly Assembly consists of installing the electrical box onto the base with two pre-installed Phillips head screws, then installing the handwheel handle onto the tailstock quill with the pre-installed flathead screw. Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood. To assemble machine: 1. Use (2) pre-installed Phillips head screws and (2) flat washers to attach electrical box to lathe, as shown in Figure 12. DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage. Electrical Box To test run machine: x2 1. Clear all setup tools away from machine. 2. Connect machine to power supply. 3. Turn machine ON, verify motor operation, and then turn machine OFF. The motor should run smoothly and without unusual problems or noises. Figure 12. Electrical box installed. 2. Insert handwheel handle into quill handwheel and tighten with flathead screwdriver. 3. To insert centers, refer to Installing/ Removing Headstock Center and Installing/ Removing Tailstock Center on Page 22. 4. Remove key from toggle switch, as shown below. Test Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The Troubleshooting table in the SERVICE section of this manual can help. -16- Figure 13. Removing key from toggle switch. 5. Try to start machine. —Machine should NOT start. If it does start, switch disabling feature is not functioning properly and switch must be replaced. Model T25920/T25926 (Mfd. Since 08/14) SECTION 4: OPERATIONS The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and seek additional training from experienced machine operators, and do additional research outside of this manual by reading "howto" books, trade magazines, or websites. Eye injuries or respiratory problems can occur while operating this tool. Wear personal protective equipment to reduce your risk from these hazards. Keep hair, clothing, and jewelry away from moving parts at all times. Entanglement can result in death, amputation, or severe crushing injuries! To complete a typical operation, the operator does the following: 1. Examines workpiece to make sure it is suitable for turning. No extreme bows, knots, or cracks should exist. 2. Prepares and trims workpiece to make it roughly concentric. 3. Installs workpiece between centers, or attaches it to faceplate or chuck. 4. Adjusts tool rest to 1⁄8" above workpiece centerline, and sets minimum clearance between the workpiece and lip of tool rest to 1⁄4". 5. Rotates workpiece by hand to verify that the spindle and workpiece rotate freely throughout the range of motion. 6. Positions dust collection hood near work piece to collect wood chips secure in place. 7. Ties back loose hair and clothing, and puts on face shield and respirator. Takes all other required safety precautions. 8. Starts lathe, adjusts lathe speed, and carefully begins turning operation, keeping chisel against tool rest entire time it is cutting. If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Model T25920/T25926 (Mfd. Since 08/14) -17- Stock Inspection & Requirements Some workpieces are not safe to turn or may require modification before they are safe to turn. Before turning a workpiece, inspect all workpieces for the following: • • -18- Workpiece Type: This machine is intended for cutting natural and man-made wood products, and some plastics. Never attempt to cut any metal, stone, or rubber workpiece; cutting these materials can lead to machine damage or severe injury. Foreign Objects: Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, cause tool grab, or break the turning tool, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, DO NOT turn the workpiece. • Large/Loose Knots: Loose knots can become dislodged during the turning operation. Large knots can cause a workpiece to completely break in half during turning and cause machine damage and personal injury. Choose workpieces that do not have large/loose knots. • Wet or "Green" Stock: Cutting wood with a moisture content over 20% causes unnecessary wear on tooling blades, increases the risk of tool grab, and yields poor results. • Excessive Warping: Workpieces with excessive bowing or twisting are unstable and unbalanced. Never turn these workpieces at high speed, or instability will be magnified and the workpiece can be ejected from the lathe causing impact injures. Only turn concentric workpieces! Model T25920/T25926 (Mfd. Since 08/14) Adjusting Spindle Speeds Your lathe has three speed ranges for maximum turning options. These ranges are selected by changing belt positions on the motor and spindle pulleys (see Figure 14). A = High Range 1600–3800 RPM Always choose correct spindle speed for your operation. Using wrong speed may lead to workpiece breaking loose or being thrown from lathe at a high rate of speed, causing fatal or severe impact injuries. Tool Needed: Hex Wrench 6mm............................................... 1 To change speeds: Spindle B = Mid Range 1250–2800 RPM A C = Low Range 650–1450 RPM B C 1. DISCONNECT MACHINE FROM POWER! 2. Loosen belt tension screw (see Figure 16). Be sure belt tension lever moves freely to release tension from belt. Motor (Viewed from Back of Headstock) Figure 14. Speed ranges for each belt position. High range (A) is best when turning a workpiece where a clean finish is required and only light cuts are made. Mid range (B) is a compromise between the high and low ranges. Low range (C), which has more torque, is best when turning a workpiece where a lot of material must be removed and a rough finish does not matter. Use the speed dial to adjust the spindle speed within each range. Refer to the speed recommendations chart in Figure 15 to choose the appropriate RPM for your operation. Then choose the speed range that will include the selected RPM. Diameter Roughing of WorkRPM piece General Cutting RPM Finishing RPM Under 2" 1520 3000 3000 2–4" 760 1600 2480 4–6" 510 1080 1650 6–8" 380 810 1240 8–10" 300 650 1000 10–12" 255 540 830 Belt Tension Lever Belt Tension Screw Figure 16. Belt tension lever. 3. Open side access cover and remove rear access cover (see Figure 17). Speed Chart Rear Access Cover Removed Side Access Cover Opened Figure 17. Side and rear access covers. Figure 15. Speed recommendations. Model T25920/T25926 (Mfd. Since 08/14) -19- 4. Locate desired speed on speed chart on top of control box (see Figure 15 on Page 19) and move belt to necessary grooves on motor and spindle pulleys, as shown in Figure 18. A = High Range 1600–3800 RPM Spindle B = Mid Range 1250–2800 RPM A C = Low Range 650–1450 RPM B Adjusting Tailstock The tailstock is equipped with a cam-action clamping system to secure it to the lathe bed. When the lock lever is engaged, a plate lifts and secures the tailstock to the bed. Tool Needed: Wrench 12mm.................................................... 1 To position tailstock along bed: C 1. Disengage lock lever and move tailstock to desired position (see Figure 20). Motor (Viewed from Back of Headstock) Figure 18. Speed ranges for each belt position. 5. Lock Lever Lathe Bed Move belt tension lever down to tension belt, then tighten belt tension lever screw. Note: When properly tensioned, the belt should deflect about 1⁄2" when moderate pressure is applied to the belt mid-way between upper and lower pulleys, as shown in Figure 19. Figure 20. Typical tailstock lock lever to adjust tailstock position. 2. Re-engage lock lever. — If lock lever will not lock or unlock, then adjust tailstock base mounting nut (located on underside of tailstock base) in small increments to achieve proper clamping pressure (see Figure 21). Pulley ⁄2" 1 Pulley Deflection Figure 19. Checking belt deflection. 6. After verifying belt tension is correct, re-install rear cover and close side access cover. Tailstock Mounting Nut Figure 21. Mounting nut location. -20- Model T25920/T25926 (Mfd. Since 08/14) Adjusting Tool Rest The tool rest base is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is engaged, a locking plate lifts up and secures the tool rest base to the bed. Always operate the lathe with the tool rest assembly firmly locked in position. Otherwise, serious personal injury may occur by the tool being pulled from the operator's hands. Positioning Along Bed Adjusting Angle or Height 1. 1. Loosen the tool rest base lock lever and the tool rest lock lever to adjust the position of the tool rest. 2. Position the tool rest approximately 1⁄4" away from the workpiece and approximately 1⁄8" above the workpiece center line, as shown in Figure 23. Disengage base lock lever and slide tool rest base along bed (see Figure 22). Tool Rest Base Tool Rest Lock Lever Lathe Bed 1 ⁄4" Workpiece Distances 1 Base Lock Lever Figure 22. Typical tool rest controls to adjust position and height. 2. Model T25920/T25926 (Mfd. Since 08/14) Center Line Tool Rest Re-engage the tool rest base lock lever to secure the tool rest assembly in position. Note: The large clamping hex nut underneath the tool rest base will require occasional adjusting to ensure proper clamping pressure of the tool rest assembly to the bed. Turn this hex nut in small increments to fine tune the clamping pressure as needed. ⁄8" Figure 23. Tool rest position relative to workpiece. 3. Re-tighten the tool rest lock lever and the tool rest base lock lever to secure the tool rest in position. -21- Installing/Removing Headstock Center Removing Headstock Center 1. DISCONNECT MACHINE FROM POWER! 2. Insert knockout rod into outboard end of spindle. Use a shop rag or wear a glove to catch center and gently tap rod handle until spur center is freed from spindle (see Figure 25). The spur center installs in the headstock spindle with an MT#2 taper fit. Tools Needed: Gloves................................................................ 1 Knockout Rod..................................................... 1 Knockout Rod Installing Headstock Center 1. DISCONNECT MACHINE FROM POWER! 2. Make sure surface of center and spindle are free of debris and oily substances before inserting center. 3. Insert tapered end of center into spindle, and push it in quickly and firmly (see Figure 24). Spur center is sharp and may cause cuts. Wear gloves when installing spur center. Spur Center Figure 25. Typical spur center removal from headstock spindle. Installing/Removing Tailstock Center The included live center installs into the tailstock with an MT#2 tapered fit. Installing Live Center in Tailstock Spur Center 1. Loosen quill lock handle (if locked) approximately half a turn. 2. Rotate quill handwheel clockwise until quill protrudes about 3⁄4". Figure 24. Typical installation of spur center into headstock. 4. -22- Check that center is securely installed by giving it a quick tug. (A properly installed center will not pull out by hand.) Model T25920/T25926 (Mfd. Since 08/14) 3. Insert live center, as shown in Figure 26, and push firmly. Quill Lock Lever Removing/Installing Faceplate These instructions cover removing and installing the faceplate. To mount a workpiece to your faceplate, refer to Faceplate Turning on Page 27. Removing Faceplate Quill Quill Handwheel Live Center 1. DISCONNECT MACHINE FROM POWER! 2. Hold headstock handwheel securely while turning faceplate counterclockwise until it is removed. If the spur center is installed, it will be removed during this process. Figure 26. Typical live center installation. 4. Tighten quill lock handle. Faceplate Removing Live Center from Tailstock 1. Loosen quill lock handle (if locked) approximately half a turn. 2. Turn quill handwheel counterclockwise until tailstock quill fully retracts, causing live center to be forced out of quill. Tailstock quill must always be locked during lathe operation. Workpiece can be thrown from lathe if this step is not observed. Also, tailstock quill should not protrude from tailstock housing more than 2'' or quill will not be supported enough. Failure to follow warnings may result in personal injury. Model T25920/T25926 (Mfd. Since 08/14) Headstock Handwheel Figure 27. Typical faceplate removal. Installing Faceplate 1. DISCONNECT MACHINE FROM POWER! 2. Thread faceplate onto spindle shaft until secure against shoulder on spindle shaft. -23- Selecting Turning Tools • Lathe tools come in a variety of shapes and sizes and usually fall into five major categories. • Scrapers—Typically used where access for other tools is limited, such as hollowing operations. This is a flat, double-ground tool that comes in a variety of profiles (round nose, spear point, square nose, etc.) to match many different contours. Gouges—Mainly used for rough cutting, detail cutting, and cove profiles. Rough gouge is a hollow, double-ground tool with a round nose, and detail gouge is a hollow, doubleground tool with either a round or pointed nose. Figure 30. Example of a round nose scraper. • Parting Tools—Used for sizing and cutting off work. This is a flat tool with a sharp pointed nose that may be single- or doubleground. Figure 28. Example of a gouge. • Skew Chisel—A very versatile tool that can be used for planing, squaring, V-cutting, beading, and parting off. The skew chisel is flat, double-ground with one side higher than the other (usually at an angle of 20-40˚). Figure 31. Example of a parting tool. • Specialty Tools—These are the unique, special function tools to aid in hollowing, bowl making, cutting profiles, etc. The Swan Neck Hollowing Tool shown on Page 30 is a good example of a specialty tool. Figure 29. Example of a skew chisel. -24- Model T25920/T25926 (Mfd. Since 08/14) Spindle Turning 2. Make center mark by using wood mallet and tapping point of spur center into center of workpiece on both ends. Spindle turning is the operation performed when a workpiece is mounted between the headstock and the tailstock, as shown in Figure 32. 3. Using 1⁄4" drill bit, drill 1⁄4" deep hole at center mark on end of workpiece to be mounted on headstock spur center. 4. To help embed spur center into workpiece, cut 1⁄8" deep saw kerfs in headstock end of workpiece along diagonal lines marked in Step 1. 5. If your workpiece is over 2" x 2", cut corners off workpiece lengthwise to make turning safer and easier (see Figure 34). Figure 32. Typical spindle turning operation. Workpiece Center Make sure the headstock and tailstock centers are properly aligned before beginning any turning operation. Failure to observe this warning could result in the workpiece being thrown from the lathe, resulting in serious personal injury. To set up a spindle turning operation: 1. Find center point of both ends of your workpiece by drawing diagonal lines from corner to corner across end of workpiece, as shown in Figure 33. Workpiece Pencil Lines Marked Diagonally Across Corners Workpiece Center Figure 34. Corners of workpiece removed. 6. Drive spur center into end center mark of workpiece with wood mallet to embed it at least 1⁄4" into workpiece, as shown in Figure 35. ¼" Figure 35. Spur center properly embedded. Figure 33. Workpiece marked diagonally from corner to corner to determine the center. Model T25920/T25926 (Mfd. Since 08/14) -25- 7. With workpiece still attached, insert spur center into headstock spindle (refer to Installing/ Removing Headstock Center on Page 22 for additional instructions). Note: Use the tool rest to support the opposite end of workpiece so that the workpiece and spur center do not separate during installation. Spindle Turning Tips: • When turning the lathe ON, stand away from the path of the spinning workpiece until the spindle reaches full speed and you can verify that the workpiece will not come loose. • Use the slowest speed when starting or stopping the lathe. 8. Install live center into tailstock quill and tighten quill lock lever to lock quill in position (refer to Page 22 for additional instructions). • Select the right speed for the size of workpiece that you are turning (refer to Figure 15 on Page 19). 9. Slide tailstock toward workpiece until point of live center touches workpiece center mark, then lock tailstock in this position. • Keep the turning tool on the tool rest the ENTIRE time that it is in contact with the workpiece. 10. Loosen quill lock lever and rotate tailstock handwheel to push live center into workpiece at least a 1⁄4". • Learn the correct techniques for each tool you will use. If you are unsure about how to use the lathe tools, read books or magazines about lathe techniques, and seek training from experienced and knowledgeable lathe users. Do not press workpiece too firmly with tailstock or bearings will bind and overheat. Do not adjust tailstock too loosely or workpiece will spin off lathe. Use good judgment and care, otherwise, serious personal injury could result from workpiece being ejected at high speeds. Eye injuries or respiratory problems can occur while operating this tool. Wear personal protective equipment to reduce your risk from these hazards. 11. Properly adjust tool rest to the workpiece (see Adjusting Tool Rest on Page 21). 12. Before beginning lathe operation, rotate workpiece by hand to ensure that there is safe clearance on all sides. Keep lathe tool resting on tool rest ENTIRE time that it is in contact with workpiece or when preparing to make contact between lathe tool and workpiece. Otherwise, spinning workpiece could force lathe tool out of your hands or entangle your hands with workpiece. Failure to heed this warning could result in serious personal injury. -26- Model T25920/T25926 (Mfd. Since 08/14) Faceplate Turning Faceplate turning is when a workpiece is mounted to the faceplate, which is then mounted to the headstock spindle, as shown in Figure 36. This type of turning is usually done with open-faced workpieces like bowls or plates. NOTICE Only use screws with non-tapered heads (see Figure 38) to attach the faceplate to the workpiece. Screws with tapered heads can split the faceplate or snap off during operation. Correct Incorrect Figure 38. Correct and incorrect screw types for mounting workpiece to faceplate. 3. Figure 36. Typical faceplate turning operation. Mounting Workpiece to Faceplate 1. Mark workpiece center in same manner as described in Spindle Turning (see Page 25). Note: Cut off corners of workpiece to make it as close to "round" as possible, as described in Spindle Turning on Page 25. 2. Thread and secure faceplate onto headstock spindle (refer to Removing/Installing Faceplate on Page 23 for faceplate mounting instructions). — If wood screws cannot be placed in the workpiece, the faceplate can be mounted to a backing block attached to the workpiece (see Mounting Workpiece to Backing Block on Page 28). Center faceplate on workpiece and attach with wood screws that do not have tapered heads (see Figure 37). Figure 37. Typical attachment of faceplate to workpiece. Model T25920/T25926 (Mfd. Since 08/14) -27- Mounting Workpiece to Backing Block 1. Make backing block from a suitable size piece of scrap wood. Note: The faces of the backing block must be flat and parallel to each other, or the uneven surfaces will cause the workpiece to spin eccentrically, causing unnecessary vibration and runout. It is best to mount the backing block to the faceplate and turn the other surface flat prior to mounting. 2. Locate and mark center of workpiece and backing block. 3. Drill a 1⁄4" hole through center of backing block. 4. Look through hole in backing block to line up center with workpiece, then glue and clamp backing block to workpiece. Note: Allow the glue to cure according to manufacturer instructions. 5. Follow Steps 1–3 in Mounting Workpiece to Faceplate (see Page 27) to attach backing block to the faceplate. Sanding/Finishing After the turning operations are complete, the workpiece can be sanded and finished before removing it from the lathe, as shown in Figure 39. Figure 39. Typical sanding operation. Note: Whenever sanding or finishing, move the tool rest holder out of the way to increase personal safety and gain adequate working room. Sandpaper Workpiece -28- Wrapping sandpaper completely around workpiece could pull your hands into moving workpiece and may cause serious injury. Never wrap sandpaper or finishing materials completely around workpiece. Model T25920/T25926 (Mfd. Since 08/14) SECTION 5: ACCESSORIES Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. H6542—Robert Sorby HSS 8-PC Turning Set This 8-pc. HSS Turning Tool Set includes 3 ⁄4" Roughing Gouge, 1⁄4" and 1⁄ 2" Spindle Gouge, 3 ⁄ 8" Bowl Gouge, 3 ⁄4" Standard Skew, 3 ⁄ 16" Diamond Side Cut Scraper, 1" Square Scraper, and 1⁄ 2" Round Scraper. Overall lengths are 16" to 19". NOTICE Refer to our website or latest catalog for additional recommended accessories. T27327—22" Bed Extension Need a longer lathe but don't want to dedicate the space to another machine, then add this 22" bed extension and turn stock up to 38" long. Figure 42. Model H6542 Robert Sorby 8-PC Set. T25535—New Turning Wood Book The appeal of woodturning is simple: with only a few hand tools and a lathe, remarkable results can be quickly achieved, including beautiful bowls, boxes in the round, lamp bases, and furniture parts. For over 20 years, woodturners have been turning to Richard Raffan for expert advice and inspiration. Figure 40. Model T27327 Bed Extension. H8049—6" 4-Jaw Wood Chuck 1 Independently adjustable jaws hold odd shaped work. Jaws can be reversed for different holding applications. Includes chuck wrench. Figure 41. Model H8049 4-Jaw Wood Chuck. Figure 43. T25535 Turning Wood Book. order online at www.grizzly.com or call 1-800-523-4777 Model T25920/T25926 (Mfd. Since 08/14) -29- H5954—Robert Sorby Stebcentre MT#2, 1 1 ⁄4" Razor sharp teeth bite into the workpiece for secure operation and the spring loaded center point controls the amount of drive or slip. This patented feature helps avoid the problem of ‘dig-in’. Production turners can also load and unload their work while the lathe is still running! T10501—9 Piece Wood Lathe Center Kit This all-in-one set features a variety of interchangeable lathe centers for every spindle turning application. Includes: MT#1 and MT#2 live centers, 3 spur centers, 3 multi-spur centers, mounting adapter, wrenches and fitted case. Fits lathes with 1" x 8 TPI RH spindles. Figure 46. Lathe center kit with fitted case. Figure 44. Model H5954 MT#2 Stebcentre. T10117—Big Mouth Dust Hood with Stand Capture dust from any machine operation with this Big Mouth Dust Hood. Simply attach a 4" dust collection hose and adjust the hood right where you need it. The free-standing base eliminates complicated machine set-ups and the tilting 16 3 ⁄ 8" x 12 7⁄ 8" hood adjusts from 23" to 43" high. Every shop needs one of these! H0507—20" Swan Neck Hollowing Tool H0508—24" Swan Neck Hollowing Tool An excellent choice for blind turning or undercutting where reach is restricted. H0507 is designed for end grain use while H0508 (with a more substantial steel cross section) is designed for both end grain and side grain (bowl) use. Figure 47. Swan neck hollowing tools. Figure 45. Dust collector with hood. order online at www.grizzly.com or call 1-800-523-4777 -30- Model T25920/T25926 (Mfd. Since 08/14) SECTION 6: MAINTENANCE To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Ongoing: • Loose faceplate or mounting bolts. • Damaged center or tooling. Worn or damaged wires. • Loose machine components. • Any other unsafe condition. • Daily: Clean off dust buildup. • Clean and lubricate lathe bed, spindle, and • quill. Cleaning & Protecting Cleaning the Model T25920/T25926 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Protect the unpainted cast iron lathe bed by wiping it clean with a lightly oiled rag after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the bed rust-free with regular applications of products like G96® Gun Treatment, SLIPIT®, or Boeshield ® T-9. Lubrication Lubricate locations shown in Figure 48 with light machine oil or G96® Gun Treatment. Lubrication Point Monthly: Belt tension, damage, or wear. • Lubrication Points Figure 48. Lubrication locations. Model T25920/T25926 (Mfd. Since 08/14) -31- SECTION 7: SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution Machine does not start or a breaker trips. 1. Switch disabling key removed. 2. Incorrect power supply voltage or circuit size. 3. Blown fuse. 4. Power supply circuit breaker tripped or fuse blown. 5. Wiring is open/has high resistance. 1. Install switch disabling key. 2. Ensure correct power supply voltage and circuit size. 3. Replace fuse/ensure no shorts. 4. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse. 5. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary. 6. Test/replace. 7. Replace switch. 8. Replace motor brushes. 9. Test/repair/replace. 6. 7. 8. 9. Machine stalls or is underpowered. Potentiometer/variable-speed dial at fault. ON/OFF switch at fault. Motor brushes at fault. Motor is at fault. 1. Machine is undersized for task. 2. Workpiece material not suitable. 3. Feed rate/cutting speed too fast for task. 4. Belt slipping. 5. Motor connection is wired incorrectly. 6. Pulley slipping on shaft. 7. Plug/receptacle at fault. 8. Motor has overheated. 9. Potentiometer/variable-speed dial at fault. 10. Motor brushes at fault. 11. Pulley/sprocket slipping on shaft 12. Motor is at fault. 1. Machine incorrectly mounted to workbench Machine has vibration or noisy or floor. operation (without 2. Motor or component is loose. workpiece installed). 3. Belt worn or loose. 4. Motor mount loose/broken. 5. Pulley is loose. 6. Motor bearings are at fault. 7. Workpiece or chuck at fault. -32- 1. Use sharp lathe tools; reduce feed rate/depth of cut. 2. Only cut wood/ensure moisture is below 20%. 3. Decrease feed rate/cutting speed. 4. Replace bad belt and re-tension (see Page 34). 5. Correct motor wiring connections. 6. Replace loose pulley. 7. Test for good contacts/correct wiring. 8. Clean off motor, let cool, and reduce workload. 9. Test/replace. 10. Replace motor brushes. 11. Replace loose pulley/shaft. 12. Test/repair/replace. 1. Adjust feet, shim, or tighten mounting hardware. 2. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid-4 3. Inspect/replace belts (see Page 34). 4. Tighten/replace. 5. Replace shaft, pulley, setscrew, and key as required. 6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 7. Center workpiece in chuck/faceplate; reduce RPM; replace defective chuck. Model T25920/T25926 (Mfd. Since 08/14) Wood Lathe Operation Symptom Possible Cause Corrective Action Vibration noise while machine is running; noise changes when speed is changed. 1. Belt cover loose. 1. Tighten the knobs that secure the belt cover; if necessary install a soft, vibration dampening material between the belt cover and the headstock casting. Excessive vibration (with workpiece installed). 1. Workpiece mounted incorrectly. 1. Re-mount workpiece, making sure that centers are embedded in true center of workpiece. 2. Check clamp levers and tighten if necessary. 2. Headstock, tailstock, or tool rest not securely clamped to lathe bed. 3. Workpiece warped, out of round, or is flawed. 4. Spindle speed is set too fast for mounted workpiece. 5. Lathe is resting on an uneven surface. 6. Motor mount bolts are loose. 7. Belt is worn or damaged. 8. Spindle bearings are worn. 3. Cut workpiece to correct, or use a different workpiece. 4. Reduce the spindle speed. 5. Shim base or adjust feet on workbench to remove any wobbles. 6. Tighten motor mount bolts. 7. Replace belt (see Page 34). 8. Replace spindle bearings. 1. Set tool rest higher. See Page 21 for how to properly set tool rest height. 2. Tool rest set too far from workpiece. 2. Move the tool rest closer to the workpiece. See Page 21 for the proper workpiece/tool rest clearance. 3. Use the correct chisel/tool; educate yourself by 3. Wrong chisel/tool being used. reading books, trade magazines, or seeking help from an experienced lathe operator. 4. Sharpen or replace the chisel/tool you are using. 4. Chisel/tool dull. Chisels grab or dig into workpiece. 1. Tool rest set too low. Bad surface finish on workpiece. 1. Wrong spindle speed. 2. Dull chisel or wrong chisel being used for the operation. 1. Use trial-and-error to find a better spindle speed. 2. Sharpen chisel or try a different chisel. Tailstock moves under load. 1. Tailstock mounting bolt loose. 2. Bed surface is oily or greasy. 1. Tighten. 2. Clean bed surface to remove excess oil/grease. Can't remove tapered tool from tailstock barrel. 1. Tailstock barrel not retracted all the way back into the tailstock. 2. Debris was not removed from taper before inserting into barrel. 1. Turn the barrel handwheel until it forces taper out of barrel. 2. Always make sure that taper surfaces are clean. Model T25920/T25926 (Mfd. Since 08/14) -33- Tensioning & Replacing Belt Pulley ⁄2" 1 The drive belt stretches as the lathe is used. Most of the stretching will occur during the first 16 hours, but may continue with further use. If the lathe loses power while making a cut, the belt may be slipping and need tensioning. If the belt shows signs of excessive wear, or damage, replace it. Tools Needed: Hex Wrenches 3mm, 6mm............................1 Ea Rubber/Wood Mallet........................................... 1 Tensioning Belt Pulley Deflection Figure 50. Checking belt deflection. 5. Re-install rear access cover. Replacing Belt 1. DISCONNECT MACHINE FROM POWER! 1. DISCONNECT MACHINE FROM POWER! 2. Remove rear access cover and open side access cover. 2. Remove rear access cover and loosen belt tension screw (see Figure 49). 3. Release belt tension, then remove belt from motor pulley. 4. Loosen set screws on spindle handwheel (see Figure 51), and turn clockwise to unthread and remove. Spindle Pulley Set Screw Belt Tension Lever Belt Tension Screw Spindle Handwheel Set Screw Figure 49. Belt tension controls. 3. 4. Press belt tension lever down, then tighten belt tension screw. Press belt with moderate pressure in center to check tension. Belt is correctly tensioned when there is approximately 1⁄2" deflection when pushed as shown in Figure 50. — If there is more than 1⁄2" deflection repeat the tensioning procedure until it is correct. If tension cannot be achieved replace belt. -34- Figure 51. Set screw locations. 5. Loosen spindle pulley set screw. 6. Tap spindle far enough out of headstock so belt can be removed (see Figure 52 on Page 35). A rubber or wooden mallet may be required. Take care not to damage spindle threads or lose parts. DO NOT remove spindle pulley. Model T25920/T25926 (Mfd. Since 08/14) Replacing Fuse This lathe features an on-board fuse designed to protect sensitive electrical parts from thermal damage in the event of an overload. If the machine does not start check the fuse. Figure 52. Belt removal (pulley removed for clarity). 7. Place new belt over spindle pulley. 8. Slide spindle back through headstock and into original position. A mallet may be required to reseat bearing. 9. Install headstock spindle handwheel and tighten both set screws. To replace fuse: 1. DISCONNECT MACHINE FROM POWER! 2. Remove (4) Phillips head screws holding electrical box to side access cover (see Figure 53). 10. Loosely install belt on inner or outermost motor pulley position. Phillips Head Screws 11. Move belt tension lever down to tension belt then tighten belt tension screw. 12. Follow Step 4 in the Tensioning Belt procedure to set belt tension. 13. Re-install rear access cover and close side access cover. Figure 53. Electrical box screw locations, (side access door open for clarity). 3. Carefully remove fuse, then insert new fuse shown in Figure 54. Figure 54. 10A fuse location on circuit board. 4. Model T25920/T25926 (Mfd. Since 08/14) Re-install electrical box onto side access cover with screws removed in Step 2, then test run. -35- Replacing Brushes 4. Carefully remove brush from motor (see Figure 56). Your machine is equipped with a universal motor that uses carbon brushes to transmit electrical current inside the motor. These brushes are considered to be regular "wear items" or "consumables" that will eventually need to be replaced. The frequency of this replacement is directly related to how much the motor is used and how hard it is pushed. Replace the carbon brushes when the motor no longer reaches full power, or when the brushes measure less than 1⁄4" long (new brushes are 5 ⁄ 8" long). Tools Needed Qty Hex Wrench 6mm............................................... 1 Flat Head Screwdriver #2................................... 1 T25920/T25926: Both models use same motor replacement brushes (Part# PT25920084). Replacing Lathe Motor Brushes 1. DISCONNECT MACHINE FROM POWER! 2. Loosen belt tension screw, raise motor to gain access to lower brush cap, then tighten belt tension screw. 3. Unscrew brush cap with flat head screwdriver (see Figure 55). Figure 56. Removing brush from motor. 5. Install new brush and re-install brush cap. 6. Repeat Steps 3–5 to replace brush on topside of motor. 7. Tension belt (refer to Tensioning Replacing Belt on Page 34 for details). 8. Re-install rear access cover, and close side access cover. 9. & Test run machine. Brush Cap Locations Figure 55. Motor brush cap locations. -36- Model T25920/T25926 (Mfd. Since 08/14) machine SECTION 8: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components! MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts. WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections. CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source. WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components. MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box. CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors. EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. Model T25920/T25926 (Mfd. Since 08/14) -37- T25920/T25926 Wiring Diagram DRO XBS2012.6.11 Neutral Hot Ground Transformer Figure 57. Digital readout display board. 110 VAC 5-15 Plug Potentiometer B103 Spindle Control Circuit Board DZ-236A1 250VAC A1218 10A M– AC1 M+ NTC 2.5D-20 AC2 Figure 58. Connections in headstock. Toggle Switch (viewed from behind) RU CB-8 E19 4417 Ground Circuit Breaker RU L2 6A 50VDC Figure 59. Electrical box. MOTOR 110V -38- READ ELECTRICAL SAFETY ON PAGE 37! Model T25920/T25926 (Mfd. Since 08/14) SECTION 9: PARTS T25920 Breakdown 5 6 74 2 1 2 83 3 5 6 74 7 20 9 10 19 13 81 18 21 11 4 12 82 8 13 17 4 22 18 14 15 80 16 78 23 77 65 45 27 62 63 66 60 61 59 67 68 64 30 58 33 31 79 69 53 2 32 54 52 38 55 56 57 73 37 2 74 84 24 76 25 50 49 48 34 36 41 51 35 42 39 47 71 41 40 72 28 44 26 43 46 70 29 Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability. Model T25920/T25926 (Mfd. Since 08/14) -39- T25920 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 HANDWHEEL 82MM X M18-2.5 LH BORE SET SCREW M6-1 X 12 COLLAR SPINDLE BALL BEARING 80105 CAP SCREW M8-1.25 X 25 LOCK WASHER 8MM REAR BELT ACCESS DOOR THUMB SCREW M5-.8 X 9 STATIONARY KNOB M5-.8 SHOULDER SCREW M5-.8 X 7, 2 FLAT HD SCR M5-.8 X 10 HEADSTOCK INT RETAINING RING 47MM HEADSTOCK SPINDLE FACEPLATE 3-1/4" SPUR CENTER MT#2 TOOL REST LOCK HANDLE EXT RETAINING RING 10MM TOOLREST BUSHING TOOLREST 150MM TOOLREST BASE TOOLREST CAM FOLLOWER ADJUSTABLE HANDLE M8-1.25 X 20 HEX WRENCH 3MM HEX WRENCH 6MM HEX WRENCH 8MM LIVE CENTER MT#2 FENDER WASHER 8MM MOTOR CARBON BRUSH 2-PC SET TAILSTOCK LEADSCREW TAILSTOCK QUILL TAILSTOCK TAILSTOCK LEVER HANDWHEEL 83MM X 15MM BORE HANDWHEEL HANDLE 6MM X 50MM SHOULDER SCREW M6-1 X 53 TAILSTOCK CLAMP BOLT M8-1.25 X 30 BED RETAINING PLATE CAP SCREW M10-1.5 X 12 LOCK PLATE LOCK NUT M10-1.5 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 76 77 78 79 80 81 82 83 84 MOTOR PLATE HANDLE ASSEMBLY MOTOR CORD 18G 3W 16" SWITCH CORD 18G 3W 22" MOTOR CARBON BRUSH CAP CAP SCREW M8-1.25 X 12 MOTOR MOUNT PLATE FLAT WASHER 6MM LOCK WASHER 6MM MOTOR PULLEY DRIVE PULLEY POLY V-BELT 3V X 25L SWITCH BOX LATCH BOLT M4-.7 X 5 WAVY WASHER 6MM SWITCH BOX LATCH FLAT WASHER 4MM HINGE PHLP HD SCR M4-.7 X 8 SWITCH BOX PLATE HINGE PIN POWER CORD 18G 3W 72" 5-15P CIRCUIT BREAKER 6A GENERAL CIRCUIT BOARD PHLP HD SCR M4-.7 X 6 SWITCH BOX POTENTIOMETER B103 TOGGLE SWITCH RU CB-8 E19 4417 SET SCREW M6-1 X 12 MOTOR 550W 110VDC RUBBER FOOT M8-1.25 X 15 LOCK NUT M8-1.25 EXT RETAINING RING 10MM FLAT WASHER 8MM FLAT HD SCR M6-1 X 12 STRAIN RELIEF 5/16" SNAP-IN ST STRAIN RELIEF 1/4" SNAP-IN ST FUSE 10A 250V FAST-ACTING GLASS DIGITAL DISPLAY COVER DIGITAL DISPLAY PLATE PHLP HD SCR M4-.7 X 16 TRANSFORMER 110V/9V KNOCKOUT BAR PT25920001 PT25920002 PT25920003 PT25920004 PT25920005 PT25920006 PT25920007 PT25920008 PT25920009 PT25920010 PT25920011 PT25920012 PT25920013 PT25920014 PT25920015 PT25920016 PT25920017 PT25920018 PT25920019 PT25920020 PT25920021 PT25920022 PT25920023 PT25920024 PT25920025 PT25920026 PT25920027 PT25920028 PT25920029 PT25920030 PT25920031 PT25920032 PT25920033 PT25920034 PT25920035 PT25920036 PT25920037 PT25920038 PT25920039 PT25920040 PT25920041 PT25920042 PT25920043 PT25920044 PT25920045 PT25920046 PT25920047 PT25920048 PT25920049 PT25920050 PT25920051 PT25920052 PT25920053 PT25920054 PT25920055 PT25920056 PT25920057 PT25920058 PT25920059 PT25920060 PT25920061 PT25920062 PT25920063 PT25920064 PT25920065 PT25920066 PT25920067 PT25920068 PT25920069 PT25920070 PT25920071 PT25920072 PT25920073 PT25920074 PT25920076 PT25920077 PT25920078 PT25920079 PT25920080 PT25920081 PT25920082 PT25920083 PT25920084 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -40- Model T25920/T25926 (Mfd. Since 08/14) T25926 Breakdown 5 6 74 2 1 2 83 3 5 6 74 7 20 9 10 19 13 81 18 21 11 4 12 82 8 13 17 4 22 18 14 15 80 16 78 23 77 65 45 27 62 63 66 60 61 59 67 68 64 30 58 33 31 79 69 53 2 32 54 52 38 55 56 57 73 37 2 74 84 24 76 25 50 49 48 34 36 41 51 35 42 39 47 71 41 40 72 28 44 26 43 46 70 29 Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability. Model T25920/T25926 (Mfd. Since 08/14) -41- T25926 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 HANDWHEEL 82MM X M18-2.5 LH BORE SET SCREW M6-1 X 12 COLLAR SPINDLE BALL BEARING 80105 CAP SCREW M8-1.25 X 25 LOCK WASHER 8MM REAR BELT ACCESS DOOR THUMB SCREW M5-.8 X 9 STATIONARY KNOB M5-.8 SHOULDER SCREW M5-.8 X 7, 2 FLAT HD SCR M5-.8 X 10 HEADSTOCK INT RETAINING RING 47MM HEADSTOCK SPINDLE FACEPLATE 3-1/8" SPUR CENTER MT#2 TOOL REST LOCK HANDLE EXT RETAINING RING 10MM TOOLREST BUSHING TOOLREST 145MM TOOLREST BASE TOOLREST CAM FOLLOWER ADJUSTABLE HANDLE M8-1.25 X 20 HEX WRENCH 3MM HEX WRENCH 6MM HEX WRENCH 8MM LIVE CENTER MT#2 FENDER WASHER 8MM MOTOR CARBON BRUSH 2-PC SET TAILSTOCK LEADSCREW TAILSTOCK QUILL TAILSTOCK TAILSTOCK LEVER HANDWHEEL 83MM X 15MM BORE HANDWHEEL HANDLE 6MM X 50MM SHOULDER SCREW M6-1 X 53 TAILSTOCK CLAMP BOLT M8-1.25 X 30 BED RETAINING PLATE CAP SCREW M10-1.5 X 12 LOCK PLATE LOCK NUT M10-1.5 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 76 77 78 79 80 81 82 83 84 MOTOR PLATE HANDLE ASSEMBLY MOTOR CORD 18G 3W 16" SWITCH CORD 18G 3W 22" MOTOR CARBON BRUSH CAP CAP SCREW M8-1.25 X 12 MOTOR MOUNT PLATE FLAT WASHER 6MM LOCK WASHER 6MM MOTOR PULLEY DRIVE PULLEY POLY V-BELT 3V X 25L SWITCH BOX LATCH BOLT M4-.7 X 5 WAVY WASHER 6MM SWITCH BOX LATCH FLAT WASHER 4MM HINGE PHLP HD SCR M4-.7 X 8 SWITCH BOX PLATE HINGE PIN POWER CORD 18G 3W 72" 5-15P CIRCUIT BREAKER 4A GENERAL CIRCUIT BOARD PHLP HD SCR M4-.7 X 6 SWITCH BOX POTENTIOMETER B103 TOGGLE SWITCH RU CB-8 E19 4417 SET SCREW M6-1 X 12 MOTOR 375W 110VDC RUBBER FOOT M8-1.25 X 15 LOCK NUT M8-1.25 EXT RETAINING RING 10MM FLAT WASHER 8MM FLAT HD SCR M6-1 X 12 STRAIN RELIEF 5/16" SNAP-IN ST STRAIN RELIEF 1/4" SNAP-IN ST FUSE 10A 250V FAST-ACTING GLASS DIGITAL DISPLAY COVER DIGITAL DISPLAY PLATE PHLP HD SCR M4-.7 X 16 TRANSFORMER 110V/9V KNOCKOUT BAR -42- PT25926001 PT25926002 PT25926003 PT25926004 PT25926005 PT25926006 PT25926007 PT25926008 PT25926009 PT25926010 PT25926011 PT25926012 PT25926013 PT25926014 PT25926015 PT25926016 PT25926017 PT25926018 PT25926019 PT25926020 PT25926021 PT25926022 PT25926023 PT25926024 PT25926025 PT25926026 PT25926027 PT25926028 PT25926029 PT25926030 PT25926031 PT25926032 PT25926033 PT25926034 PT25926035 PT25926036 PT25926037 PT25926038 PT25926039 PT25926040 PT25926041 PT25926042 PT25926043 PT25926044 PT25926045 PT25926046 PT25926047 PT25926048 PT25926049 PT25926050 PT25926051 PT25926052 PT25926053 PT25926054 PT25926055 PT25926056 PT25926057 PT25926058 PT25926059 PT25926060 PT25926061 PT25926062 PT25926063 PT25926064 PT25926065 PT25926066 PT25926067 PT25926068 PT25926069 PT25926070 PT25926071 PT25926072 PT25926073 PT25926074 PT25926076 PT25926077 PT25926078 PT25926079 PT25926080 PT25926081 PT25926082 PT25926083 PT25926084 Model T25920/T25926 (Mfd. Since 08/14) T25920 Label Placement Back T25920 Label Placement Front (11/19/14) (11/19/14) T25920/T25926 Labels & Cosmetics • Labels MUST be made of chemical-resistant material Motor: 3/4 HP, 110V, 1-Ph, 60 Hz, 5.3A Spindle Speeds: 650 – 3800 RPM Distance Between Centers: 16-1/2" Swing Over Bed: 12" Swing Over Tool Rest: 9-1/2" Spindle Size: 1" x 8 TPI RH Spindle & Tailstock Taper: MT#2 Weight: 84 Lbs. Date S/N Mfd. for Grizzly in China WARNING! To reduce risk of serious personal injury while using this machine: 1. Read and understand manual before starting. 2. Always wear safety glasses, face shield, and respirator. 3. DO NOT wear loose clothing, gloves, jewelry; tie back long hair. 4. Properly set up lathe and tighten all locks before operating. 5. Rotate workpiece by hand before applying power. 6. DO NOT turn split workpieces or those containing knots. 7. Rough out workpiece before mounting. 8. Use lowest speed when starting a new workpiece. 9. Always support cutting tool on properly adjusted tool rest. 10. Disconnect power before setting up, adjusting, servicing lathe. 11. DO NOT operate when tired or under influence of drugs/alcohol. 12. DO NOT expose to rain or use in wet locations. 13. Prevent unauthorized use by children or untrained users. Specifications Motor: 3/4 HP, 110V, 1-Ph, 60 Hz, 5.3A Spindle Speeds: 650 – 3800 RPM Distance Between Centers: 16-1/2" Swing Over Bed: 12" Swing Over Tool Rest: 9-1/2" Spindle Size: 1" x 8 TPI RH Spindle & Tailstock Taper: MT#2 Weight: 84 Lbs. Date S/N Mfd. for Grizzly in China WARNING! To reduce risk of serious personal injury while using this machine: 1. Read and understand manual before starting. 2. Always wear safety glasses, face shield, and respirator. 3. DO NOT wear loose clothing, gloves, jewelry; tie back long hair. 4. Properly set up lathe and tighten all locks before operating. 5. Rotate workpiece by hand before applying power. 6. DO NOT turn split workpieces or those containing knots. 7. Rough out workpiece before mounting. 8. Use lowest speed when starting a new workpiece. 9. Always support cutting tool on properly adjusted tool rest. 10. Disconnect power before setting up, adjusting, servicing lathe. 11. DO NOT operate when tired or under influence of drugs/alcohol. 12. DO NOT expose to rain or use in wet locations. 13. Prevent unauthorized use by children or untrained users. 65x143.5mm 17 x 19mm INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service. WARNING! To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com. EYE/FACE INJURY HAZARD! Always wear ANSI-approved safety glasses and face shield when using this machine. 38 x 71mm WARNING! 22.5 x 56.5mm 88 NOTICE GRIZZLY LOGO RED PANTONE 3005 C or RAL 5005 PANTONE 711C or RAL 3020 T25920 Machine Labels (A) 26 x 228mm (11/19/2014) DANGER PANTONE 485 C or RAL 3001 WARNING PANTONE 151 C or RAL 2005 CAUTION PANTONE 109 C GRIZZLY BEIGE • Size = 1:1 (unless otherwise noted) • Labels MUST be made of chemical-resistant material PANTONE 7527 C COPYRIGHT © GRIZZLY INDUSTRIAL, INC. MODEL T25920 FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK 12" X 18" VARIABLE-SPEED WOOD LATHE WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If Specifications WARNING! artwork changes are required, contact us immediately at manuals@grizzly.com. Motor: 3/4 HP, 110V, 1-Ph, 60 Hz, 5.3A Spindle Speeds: 650 – 3800 RPM Distance Between Centers: 16-1/2" Swing Over Bed: 12" Swing Over Tool Rest: 9-1/2" Spindle Size: 1" x 8 TPI RH Spindle & Tailstock Taper: MT#2 Weight: 84 Lbs. Date S/N Mfd. for Grizzly in China To reduce risk of serious personal injury while using this machine: 1. Read and understand manual before starting. 2. Always wear safety glasses, face shield, and respirator. 3. DO NOT wear loose clothing, gloves, jewelry; tie back long hair. 4. Properly set up lathe and tighten all locks before operating. 5. Rotate workpiece by hand before applying power. 6. DO NOT turn split workpieces or those containing knots. 7. Rough out workpiece before mounting. 8. Use lowest speed when starting a new workpiece. 9. Always support cutting tool on properly adjusted tool rest. 10. Disconnect power before setting up, adjusting, servicing lathe. 11. DO NOT operate when tired or under influence of drugs/alcohol. 12. DO NOT expose to rain or use in wet locations. 13. Prevent unauthorized use by children or untrained users. 65x143.5mm • Size = 1:1 (unless otherwise noted) • Labels MUST be made of chemical-resistant material MODEL T25920 12" X 18" VARIABLE-SPEED WOOD LATHE grizzly.com T25920 Machine Labels (A) (11/19/2014) Specifications 65x143.5mm grizzly.com INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service. COLOR CODES To reduce risk of serious personal injury while using this machine: 1. Read and understand manual before starting. 2. Always wear safety glasses, face shield, and respirator. 3. DO NOT wear loose clothing, gloves, jewelry; tie back long hair. 4. Properly set up lathe and tighten all locks before operating. 5. Rotate workpiece by hand before applying power. 6. DO NOT turn split workpieces or those containing knots. 7. Rough out workpiece before mounting. 8. Use lowest speed when starting a new workpiece. 9. Always support cutting tool on properly adjusted tool rest. 10. Disconnect power before setting up, adjusting, servicing lathe. 11. DO NOT operate when tired or under influence of drugs/alcohol. 12. DO NOT expose to rain or use in wet locations. 13. Prevent unauthorized use by children or untrained users. PANTONE 7527 C Check carbon brushes inside motor regularly to avoid damage to machine during operation. 120 x 72mm Date GRIZZLY BEIGE ENTANGLEMENT HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts. S/N 26 x 228mm REF PART # 38 x 71mm Mfd. for Grizzly in China PANTONE 485 C or RAL 3001 PANTONE 151 C or RAL 2005 PANTONE 109 C EYE/FACE INJURY HAZARD! Always wear ANSI-approved safety glasses and face shield when using this machine. NOTICE WARNING! Motor: 3/4 HP, 110V, 1-Ph, 60 Hz, 5.3A Spindle Speeds: 650 – 3800 RPM Distance Between Centers: 16-1/2" Swing Over Bed: 12" Swing Over Tool Rest: 9-1/2" Spindle Size: 1" x 8 TPI RH Spindle & Tailstock Taper: MT#2 Weight: 84 Lbs. PANTONE 3005 C or RAL 5005 PANTONE 711C or RAL 3020 CAUTION INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service. WARNING! To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com. INJURY/SHOCK DANGER WARNING 65x143.5mm 17 x 19mm NOTICE GRIZZLY LOGO RED WARNING! To reduce risk of serious personal injury while using this machine: 1. Read and understand manual before starting. 2. Always wear safety glasses, face shield, and respirator. 3. DO NOT wear loose clothing, gloves, jewelry; tie back long hair. 4. Properly set up lathe and tighten all locks before operating. 5. Rotate workpiece by hand before applying power. 6. DO NOT turn split workpieces or those containing knots. 7. Rough out workpiece before mounting. 8. Use lowest speed when starting a new workpiece. 9. Always support cutting tool on properly adjusted tool rest. 10. Disconnect power before setting up, adjusting, servicing lathe. 11. DO NOT operate when tired or under influence of drugs/alcohol. 12. DO NOT expose to rain or use in wet locations. 13. Prevent unauthorized use by children or untrained users. 17 x 19mm HAZARD! Disconnect power before adjustments, maintenance, or service. COLOR CODES 38 x 71mm 120 x 72mm S/N EYE/FACE INJURY HAZARD! Always wear ANSI-approved safety glasses and face shield when using this machine. 22.5 x 56.5mm To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com. INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service. 22.5 x 56.5mm Check carbon brushes inside motor regularly to avoid damage to machine during operation. WARNING! ENTANGLEMENT HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts. NOTICE NOTICE Check carbon brushes inside motor regularly to avoid damage to machine during operation. 89 38 x 71mm INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service. EYE/FACE INJURY HAZARD! Always wear ANSI-approved safety glasses and face shield when using this machine. WARNING! To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com. 26 x 228mm INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service. PANTONE 3005 C or RAL 5005 17 x 19mm WARNING! PANTONE 485 C or RAL 3001 65x143.5mm PANTONE 7527 C 26 x 228mm Date Mfd. for Grizzly in China COPYRIGHT © GRIZZLY INDUSTRIAL, INC. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If artwork changes are required, contact us immediately at manuals@grizzly.com. PANTONE 151 C or RAL 2005 Read and understand manual before starting. Always wear safety glasses, face shield, and respirator. DO NOT wear loose clothing, gloves, jewelry; tie back long hair. Properly set up lathe and tighten all locks before operating. Rotate workpiece by hand before applying power. DO NOT turn split workpieces or those containing knots. Rough out workpiece before mounting. Use lowest speed when starting a new workpiece. Always support cutting tool on properly adjusted tool rest. Disconnect power before setting up, adjusting, servicing lathe. DO NOT operate when tired or under influence of drugs/alcohol. DO NOT expose to rain or use in wet locations. Prevent unauthorized use by children or untrained users. GRIZZLY BEIGE COLOR CODES S/N 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. PANTONE 109 C PANTONE 109 C Date Mfd. for Grizzly in China To reduce risk of seriousare personal injury whilecontact using this machine: artwork changes required, us immediately at manuals@grizzly.com. PANTONE 485 C or RAL 3001 PANTONE 151 C or RAL 2005 CAUTION PANTONE 711C or RAL 3020 MODEL T25920 © GRIZZLY INDUSTRIAL, INC. COPYRIGHT 12" X 18" VARIABLE-SPEED WOOD FOR GRIZZLY MACHINES ONLY! DO NOTLATHE REPRODUCE OR CHANGE THIS ARTWORK SpecificationsWITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If WARNING! Motor: 3/4 HP, 110V, 1-Ph, 60 Hz, 5.3A Spindle Speeds: 650 – 3800 RPM Distance Between Centers: 16-1/2" Swing Over Bed: 12" Swing Over Tool Rest: 9-1/2" Spindle Size: 1" x 8 TPI RH Spindle & Tailstock Taper: MT#2 Weight: 84 Lbs. PANTONE 3005 C or RAL 5005 PANTONE 711C or RAL 3020 DANGER WARNING NOTICE 26 x 228mm NOTICE GRIZZLY LOGO RED PANTONE 7527 C of material PANTONE 7527 C COLOR CODES DANGER 87 CAUTIONchemical-resistant PANTONE 109 C GRIZZLY BEIGE 22.5 x 56.5mm 120 x 72mm CAUTION PANTONE 3005 C or RAL 5005 otherwise DANGER(unless PANTONE 485 C or RALnoted) 3001 WARNING • Labels MUST made PANTONE 151 Cbe or RAL 2005 38 x 71mm Check carbon brushes inside motor regularly to avoid damage to machine during operation. INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service. WARNING NOTICE GRIZZLY LOGO RED • SizePANTONE = 1:1 711C or RAL 3020 T25920 Machine Labels (A) (11/19/2014) 85 NOTICE WARNING! ENTANGLEMENT HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts. GRIZZLY BEIGE COLOR CODES EYE/FACE INJURY HAZARD! Always wear ANSI-approved safety glasses and face shield when using this machine. GRIZZLY LOGO RED 120 x 72mm WARNING! To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com. 120 x 72mm 22.5 x 56.5mm INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service. ENTANGLEMENT HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts. INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service. 17 x 19mm COPYRIGHT © GRIZZLY INDUSTRIAL, INC. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If artwork changes are required, contact us immediately at manuals@grizzly.com. NOTICE Check carbon brushes inside motor regularly to avoid damage to machine during operation. WARNING! ENTANGLEMENT HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts. grizzly.com 65x143.5mm MODEL T25920 12" X 18" VARIABLE-SPEED WOOD LATHE Specifications Motor: 3/4 HP, 110V, 1-Ph, 60 Hz, 5.3A Spindle Speeds: 650 – 3800 RPM Distance Between Centers: 16-1/2" Swing Over Bed: 12" Swing Over Tool Rest: 9-1/2" Spindle Size: 1" x 8 TPI RH Spindle & Tailstock Taper: MT#2 Weight: 84 Lbs. 17 x 19mm INJURY/SHOCK WARNING! To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com. HAZARD! Disconnect power before adjustments, maintenance, or service. EYE/FACE INJURY HAZARD! Always wear ANSI-approved safety glasses and face shield when using this machine. 38 x 71mm NOTICE WARNING! ENTANGLEMENT HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts. 86 Check carbon brushes inside motor regularly to avoid damage to machine during operation. INJURY/SHOCK 22.5 x 56.5mm HAZARD! Disconnect power before adjustments, maintenance, or service. 120 x 72mm COLOR CODES 91 NOTICE GRIZZLY LOGO RED 90 PANTONE 3005 C or RAL 5005 PANTONE 711C or RAL 3020 DANGER PANTONE 485 C or RAL 3001 WARNING PANTONE 151 C or RAL 2005 CAUTION GRIZZLY BEIGE grizzly.com Specifications • Size = 1:1 (unless otherwise noted) T25920 Machine Labels (A) (11/19/2014) • Labels MUST be made of chemical-resistant material MODEL T25920 12" X 18" VARIABLE-SPEED WOOD LATHE WARNING! grizzly.com MODEL T25920 12" X 18" VARIABLE-SPEED WOOD LATHE • Size = 1:1 (unless otherwise noted) T25920 Machine Labels (A) (11/19/2014) • Labels MUST be made of chemical-resistant material grizzly.com • Size = 1:1 (unless otherwise noted) T25920 Machine Labels (A) (11/19/2014) 26 x 228mm PANTONE 109 C PANTONE 7527 C COPYRIGHT © GRIZZLY INDUSTRIAL, INC. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If artwork changes are required, contact us immediately at manuals@grizzly.com. DESCRIPTION REF PART # DESCRIPTION COPYRIGHT © GRIZZLY INDUSTRIAL, INC. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If artwork changes are required, contact us immediately at manuals@grizzly.com. 85 PT25920085 MACHINE ID LABEL (T25920) 88 PT25920088 SHOCK HAZARD LABEL COPYRIGHT © GRIZZLY INDUSTRIAL, INC. © GRIZZLY INDUSTRIAL, INC. MACHINES ONLY! DO NOT REPRODUCE CHANGE THIS ARTWORK 85FOR GRIZZLY PT25926085 MACHINE ID LABELOR (T25926) 89 PT25920089 COPYRIGHT ELECTRICITY LABEL GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK If WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval.FOR 86 artwork PT25920086 GRIZZLY.COM LABEL 90 WITHOUT PT25920090 CARBON BRUSHES LABEL Grizzly will not acceptNOTICE labels changed without approval. If WRITTEN APPROVAL! changes are required, contact us immediately at manuals@grizzly.com. artwork changes are required, contact us immediately at manuals@grizzly.com. 87 PT25920087 SAFETY WARNING LABEL 91 PT25920091 GRIZZLY GREEN TOUCH-UP PAINT Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. Model T25920/T25926 (Mfd. Since 08/14) -43- WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. 1. CUT ALONG DOTTED LINE 2. How did you learn about us? ____ Advertisement ____ Card Deck 4. 5. 6. ____ Catalog ____ Other: Which of the following magazines do you subscribe to? ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ 3. ____ Friend ____ Website Cabinetmaker & FDM Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont. Live Steam Model Airplane News Old House Journal Popular Mechanics ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ Popular Science Popular Woodworking Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News Today’s Homeowner Wood ____ ____ ____ ____ ____ ____ ____ Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker’s Journal Other: What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $40,000-$49,000 ____ $70,000+ What is your age group? ____ 20-29 ____ 50-59 ____ 40-49 ____ 70+ ____ 30-39 ____ 60-69 How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+ 7. Do you think your machine represents a good value? _____ Yes _____No 8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No 9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10. Comments: _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products. To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty. Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon.
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