RS 88 Tech Data 2015
2016-06-06
: Guide Rs 88 Tech Data 2015 RS 88 Tech Data 2015 POLYUREAS Metzger manuals Niagara-Library
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Heavy-Duty Semi-Rigid Polyurea Joint Filler for Class 5-9 Industrial Concrete Floors TECHNICAL DATA RS-1 USGBC LEED® EQ Credit 4.1 - Low Emitting Sealant 1. Product Name 6. Correct Joint Design/Installation SPAL-PRO RS 88 2. Manufacturer METZGER/MCGUIRE PO Box 2217 Concord, NH 03302 (USA) Phone: 603-224-6122 Fax: 603-224-6020 Web: www.metzgermcguire.com Spal-Pro RS 88 should be installed full joint depth in saw-cut contraction/control joints (or 2” minimum in saw-cut joints exceeding 2” in depth) per PCA and ACI guidelines. Fill to Depth of Saw Cut 2” 3. Product Description Composition Spal-Pro RS 88 is a rapid setting polyurea polymer liquid of 100% solids content. When cured, Spal-Pro RS 88 is a gray, rubberlike solid with a hardness of Shore A86-90. Basic Use Spal-Pro RS 88 was developed to fill and protect joints in trafficked industrial and retail concrete floors. Its primary function is to support such traffic and protect joint edges. Spal-Pro RS 88 is intended for use where final temperatures are from 32˚F (0˚C) to +120˚F (49˚C). Other Uses Spal-Pro RS 88 is also ideal for filling random cracks in industrial floors. 4. Limitations Spal-Pro RS 88 is not recommended for use under VCT or other non-breathing flooring systems. Spal-Pro RS 88 is designed for interior use and may not be suitable for outdoor applications due to thermal movement. Spal-Pro RS 88 may exhibit bubbling and/or compromised adhesion if concrete or ambient moisture levels are excessive. 5. Advantages • Spal-Pro RS 88 is Rated “Heavy-Duty” Unlike softer polyureas, Spal-Pro RS 88’s higher shore hardness provides greater edge protection and support. • Spal-Pro RS 88 is “Rapid-Setting” At 70˚F (21˚C) it can be opened to full traffic in as little as (60) minutes and light traffic in (30) minutes. • Spal-Pro RS 88 is Colorfast Spal-Pro RS 88 maintains a consistent color profile and resists fading and other discoloration under normal conditions. • Spal-Pro RS 88 is Non-Staining In normal slab surface conditions, Spal-Pro RS 88 does not exhibit residual concrete staining often associated with semi-rigid fillers. • Spal-Pro RS 88 is Ideal for Use in Stained/ Polished Floors Spal-Pro RS 88 can be used to fill joints and cracks in polished concrete floors, and will not smudge or smear during grinding/polishing. Backer Rod Non Saw-Cut, Thru-Slab Construction (Cold) Joint Saw-Cut Contraction (Control) Joint In construction (formed) joints that are not saw-cut, Spal-Pro RS 88 should be installed at a minimum 2” depth. DO NOT USE COMPRESSIBLE BACKER ROD IN STANDARD SAW CUT CONTRACTION/CONTROL JOINTS! Rod may be used 2” down in construction joints or saw cut joints exceeding 2” in depth ONLY. 7. Color, Packaging and Accessories Standard color is Standard Gray, multiple ColorFast and custom colors are also available. Available in 10 gallon (US) kits (2-5 gallon US pails) and 600 ml (300:300) dual-cartridge convenience kits. Optional FAST PACK is available to accelerate initial gel/cure time. 8. Applicable Specifications There are no government or ASTM standards for industrial floor joint fillers. Spal-Pro RS 88 meets or exceeds the floor joint filler guidelines set forth by the American Concrete Institute (302.1 R-04 Guide for Concrete Floor and Slab Construction), ACI 360 and Portland Cement Assoc. (Concrete Floors on Ground, Fourth Edition 2008). 9. USDA/FDA/CFIA/LEED® Approval Spal-Pro RS 88 is acceptable for use in USDA, FDA, and CFIA regulated facilities. Spal-Pro RS 88 contains no VOC’s and is fully compliant with USGBC LEED® green building standards. 10. TECHNICAL PROPERTIES TEST HARDNESS, SHORE “A” @ 70˚F TENSILE STRENGTH TENSILE ELONGATION*(@ 70˚F) ADHESION TO CONCRETE TACK FREE @ 70˚F TRAFFIC READY @ 70˚ F MIX RATIO (by vol.) SOLIDS CONTENT SHRINKAGE METHOD D-2240 D-638 D-638 D-4541 - RESULTS A86-90 970 PSI 180% 350-400 PSI 5 Minutes 1 Hour 1:1 100% Negligible * This property provided only for comparison with other polyureas. Elongation is not an indication of expansion capability. REVISED 09/15 Customer Service - (800) 223-MM80 - Technical Assistance E-Mail: info@metzgermcguire.com • Web Site: www.metzgermcguire.com Installation (continued) Technical15. Data Sheet Dispensing Spal-Pro RS 88 11. Technical Assistance Complete technical support and literature are available from authorized distributors, through our web site (www.metzgermcguire.com) or by contacting our New Hampshire headquarters at (800) 223-MM80. 12. Where to Specify and File Spal-Pro RS 88 is exclusively for use in concrete floors and thus should always be referenced in 03251 (expansion/contraction joints) & 03300 (cast-in-place concrete). It is not a sealant and should not be specified as part of 07900, other than for cross reference. 13. Quality Installation Programs Metzger/McGuire offers quality installation assurance programs for qualified projects. Contact Metzger/McGuire for specific information. 14. Availability Spal-Pro RS 88 is available through quality construction supply distributors (listing at www.metzgermcguire.com) or through our NH headquarters. 15. Installation The following instructions are ABBREVIATED. Complete instructions are provided with each shipment. When to Install - The installation of Spal-Pro RS 88 should be deferred as long as possible after slab placement, and should not be installed prior to 30 days to ensure adequate adhesion. ACI recommends a slab cure of 60-90 days or longer, to permit for greater concrete shrinkage/ joint opening, lessening the expected incidence of joint filler separation. Ambient areas should be stabilized at final operating temperature prior to installation, refrigerated/frozen goods areas stabilized and held for an additional 7-14 days or longer, if possible. Refer to Technical Bulletins T5 (Filler Installation Timing) and T6 (Filler Timing for Refrigerated Buildings) for additional information. Joint Preparation - Joints should be completely free of saw laitance, dirt, debris, coatings/sealers and frost or visible moisture. Joint cleaning procedures must accomplish the removal of all of the above. Failure to do so will compromise adhesion. Simply “raking” debris out of joint is not an acceptable cleaning method. Preferred methods of joint cleaning include using a dustless concrete saw with diamond blade (ensure blade is slightly wider than joint or clean both sides) or sandblasting. No primer is needed. If unusual conditions are present, contact Metzger/McGuire. Choking off the base of the joint is normally not required due to SpalPro RS 88’s rapid set. Do not use compressible backer rod (Ethafoam, etc) in saw cut joints less than 2” deep. Prior to Dispensing - Thoroughly read SDS and complete installation instructions prior to opening containers or attempting to dispense. Spal-Pro RS 88 must be dispensed with dual-feed power dispensing equipment, or with pre-filled, dual-dispense cartridge kits. Manual dispensing is impractical due to short working life (1-2 minute gel time). Power dispensing systems should be set to a 1:1 ratio by volume. If installing in cooler temperatures, material should be maintained at a minimum temperature of 75˚F (24˚C) for best results. We recommend the use of a 1/2” diameter (ID) static mixer with 30 or 32 elements for material dispensing and proper mix. We strongly recommend performing periodic ratio checks on power dispense units to ensure proper cure. Material provided in pails should be thoroughly mixed to redistribute any settlement that may have occurred during shipping or storage. Cartridges should be shaken aggressively to accomplish same. Pump tanks, lines and dispensing manifold should be clean and free of any residual materials remaining from previous filler installations. Fax: 603-224-6020 • RS-1 Joints can be filled in one or two passes, depending upon joint depth and 15. Installation (continued) dispensing tip used. Preferred method is to fill from bottom to top using Dispensing a dispensing tip that Take care not to entrap bubbles. Joints can be filled in fits oneinto or the twojoint. passes, depending upon jointairdepth and Slightly overfill the joint, leaving a crowned and allow cure. dispensing tip used. Preferred method is to fill profile, from bottom to top to using a dispensing Finishing tip that fits into the joint. Take care not to entrap air bubbles. Slightly overfill thebe joint, leaving a crowned and15 allow to cure. The crown may easily razored off as profile, early as minutes after placement, depending upon temperature. We recommend testing Finishing various shave to findrazored the optimal shave which results in a after filler The crown maytimes be easily off as early as 15 minutes placement, upon We and recommend various profile thatdepending is flush with thetemperature. floor's surface free of testing any film from shave times to findIf the optimal which results in a profile that material overfill. shave time isshave, substantially delayed orfiller if temperatures isare flush with surface andmay freebe of more any film from material overfill. low, RSthe 88floor’s shaving process labored. If shave time is substantially delayed or if temperatures are low, RS 88 Should filler curemay below floor surface (due to settlement into the the floor void shaving process be the more labored. Should filler cure below at base(due of joint, etc.), remove topvoid 1/2" fillerofand re-apply RS 88.top surface to settlement into the at of base joint, etc.), remove 1/2” of filler and re-apply RS 88. Grinding/polishing operations should Grinding/polishing operations should deferred Ifforusing one hour more be deferred for one hour or more after be placement. FASTorPACK after placement. (If using Pack addition, 25-30 minutes or more). addition, 25-30 minutes or Fast more. Clean-Up Clean-Up Spills of of unmixed unmixed components components can can be be cleaned Spills cleaned up up with with solvent solvent (MEK, (MEK, denaturedalcohol, alcohol,etc) etc)ororscraped/shaved scraped/shaved floor tools if cured. denatured offoff floor andand tools if cured. 16. Maintenance Maintenance 16. Once Once cured, cured,Spal-Pro Spal-Pro RS 88 is basically basically maintenance maintenancefree. free.If joints If joints should installation, fill fill voids voidswith withadditional additionalSpal-Pro Spal-Pro RS should open open after installation, RS 88. 88. to Technical T11 (Joint Filler Separation; Causes & ReferRefer to Technical BulletinBulletin T11 (Joint Filler Separation; Causes & Correction) Corrections) additional information. for additionalforinformation. 17.Approximate ApproximateCoverage Coverage Rates 17. Chart Joint Size (US) LF/Gal. /8" x 11/2" 1 /8" x 13/4" 1 /8" x 2" 3 /16" x 3/4" 3 /16" x 1" 3 /16" x 11/4" 3 /16" x 11/2" 3 /16" x 13/4" 3 /16" x 2" 1 /4" x 1" 1 /4" x 11/4" 1 /4" x 11/2" 1 /4" x 13/4" 1 /4" x 2" 100 85 75 135 100 85 70 60 50 80 60 50 45 40 1 Joint Size (Metric) M/Gal 3 x 38 3 x 44 3 x 50 5 x 19 5 x 25 5 x 31 5 x 38 5 x 44 5 x 50 6 x 25 6 x 31 6 x 44 6 x 50 9 x 25 30 26 23 41 30 26 21 18 15 24 18 14 12 15 18. Safety 18. Safety This product product is for for industrial industrial use only. only. Use only in well well ventilated ventilated areas. Practice all safety precautions (clear workwork area,area, etc). Refer Practice allnormal normaljobsite jobsite safety precautions (clear etc). to SDStoand installation instructions for more information. Refer MSDS and installation instructions for more information. 19. Food Related Facilities 19. FoodRS Related Facilitiesfor use in facilities regulated by USDA/ Spal-Pro 88 is acceptable RS 88 is acceptable in facilities regulated USDA/FDA/CFIA. FDA/CFIA. Contact for us use to discuss project details by if contamination is a Contact concern. us to discuss project details if contamination is a concern. 20. Material 20. MaterialWarranty Warranty WARRANTY: Metzger/McGuire Co. solely and expressly warrants that its Spal-Pro RS 88 shall WARRANTY: Metzger/McGuire Co. solely and expressly warrants that its Spal-Pro RS 88 shall be free from defects in be free and from defects informaterial for 365 days from the dateby ofanpurchase. Unless material workmanship 180 daysand from workmanship the date of purchase. Unless authorized in writing officer of Metzger/ authorized in writing by an officer of Metzger/McGuire, no other representations orwriting statements made McGuire, no other representations or statements made by Metzger/McGuire or its representatives, in or orally, shall by Metzger/McGuire or its representatives, in writing or ororally, shallasalter warranty. or Metzger/ alter this warranty. Metzger/McGuire makes no warranties, implied otherwise, to thethis merchantability fitness for McGuireormakes nopurposes warranties, impliedand or otherwise, to the merchantability orproduct fitness fails for to ordinary ordinary particular of its products excludes the as same. If any Metzger/McGuire conform with this warrant, Metzger/McGuire will replace product atthe no same. cost to the purchaser. Purchaser's soleproduct remedy infails any or particular purposes of its products andtheexcludes If any Metzger/McGuire case shall be limited to the purchase price or replacement cost of product and specifically excludes labor and the cost of to conform with this warrant, Metzger/McGuire will replace the product at no cost to the purchaser. labor, lost wages andremedy opportunity costs,case and allshall otherbe possible incidental, or special damages resulting Purchaser’s sole in any limited to the consequential purchase price or replacement costfrom of any claim of breach of warranty, breach of contract, negligence or any legal theory. Any warranty claim must be made product and specifically excludes labor and the cost of labor, lost wages and opportunity costs, and within one (1) year from the date of material purchase. Metzger/McGuire does not authorize anyone on its behalf to make all other possible incidental, consequential or special damages resulting from any claim of breach any written or oral statements which in any way alter the installation procedures or written installation instructions published ofitswarranty, breachor of contract, negligence or any legal theory. Any warranty claimfails must be made in product literature on its packaging labels. Any installation of Metzger/McGuire products which to conform with within one (1)information year fromorthe date of material purchase. doesresponsible not authorize anyone such installation instructions shall void this warranty.Metzger/McGuire Purchaser shall be solely for determining on suitability its behalfoftoMetzger/McGuire's make any written or oralforstatements which in anypurpose. way alter the installation procedures the products the purchaser's intended or written installation instructions published in its product literature or on its packaging labels. Any installation of Metzger/McGuire products which fails to conform with such installation information or instructions shall void this warranty. Purchaser shall be solely responsible for determining the suitability of Metzger/McGuire’s products for the purchaser’s intended purpose. REVISED 09/15 E-Mail: info@metzgermcguire.com • www.metzgermcguire.com