HARRIS TR-0012-E 700M 800 MHz Mobile Radio User Manual 121701 Installation Manual

HARRIS CORPORATION 700M 800 MHz Mobile Radio 121701 Installation Manual

Contents

121701 Installation Manual

Installation ManualMM101259V1 R1AJAGUAR™ 725MMobile Radio
2TABLE OF CONTENTSSAFETY INFORMATION....................................................................... 3SAFETY TRAINING INFORMATION.................................................. 4INTRODUCTION ..................................................................................... 6UNPACKING AND CHECKING EQUIPMENT .................................. 7PLANNING THE INSTALLATION..................................................... 10EQUIPMENT REQUIRED.................................................................... 12INSTALLATION .................................................................................... 13RUNNING CABLES......................................................................... 13Power Cable .............................................................................. 14Accessory Cable ........................................................................ 15Ignition Sense (All Applications) .............................................. 17Control Cable (Remote Mount Only) ........................................ 19CONTROL UNIT MOUNTING ....................................................... 19SPEAKER ......................................................................................... 21MICROPHONE HANGER AND/OR HOOKSWITCH MOUNTING21SIREN & LIGHT............................................................................... 22RADIO MOUNTING AND FINAL HOOK-UP ............................... 23Front Mount............................................................................... 23Remote Mount Installation ........................................................ 25DUAL CONTROL UNITS ..................................................................... 29PRE-INSTALLATION PROGRAMMING PROCEDURE WITH PCPROGRAMMER - FRONT MOUNT............................................... 29PRE-INSTALLATION PROGRAMMING PROCEDURE WITH PCPROGRAMMER - REMOTE MOUNT............................................ 32INSTALLATION INSTRUCTIONS FOR FRONT MOUNT DUALCONTROL UNITS............................................................................ 35INSTALLATION INSTRUCTIONS FOR REMOTE MOUNT DUALCONTROL UNITS............................................................................ 37FIELD PROGRAMMING WITH PC PROGRAMMER – DUALCONTROL UNITS............................................................................ 41Field Programming Procedure for Front Mount Dual ControlUnits .......................................................................................... 41Field Programming Procedure for Remote Mount Dual ControlUnits .......................................................................................... 43DUAL RADIO UNITS ............................................................................ 46PRE-INSTALLATION PROGRAMMING PROCEDURE WITH PCPROGRAMMER – DUAL RADIO UNITS...................................... 46This manual is published by M/A-COM Private Radio Systems, Inc., without any warranty.Improvements and changes to this manual necessitated by typographical errors, inaccuracies of currentinformation, or improvements to programs and/or equipment, may be made by M/A-COM Private RadioSystems, Inc., at any time and without notice. Such changes will be incorporated into new editions of thismanual. No part of this manual may be reproduced or transmitted in any form or by any means, electronicor mechanical, including photocopying and recording, for any purpose, without the express writtenpermission of M/A-COM Private Radio Systems, Inc.Copyright© 2001 M/A-COM Private Radio Systems, Inc. All rights reserved.
3SAFETY INFORMATIONThe operator of any mobile radio should be aware of certain hazardscommon to the operation of vehicular radio transmissions. A list ofseveral possible hazards is given:1. Explosive Atmospheres - Just as it is dangerous to fuel a vehiclewith the motor running, similar hazards exist when operating amobile radio, be sure to turn the radio off while fueling the vehicle.Do not carry containers of fuel in the trunk of the vehicle if the radiois mounted in the trunk.2. Interference to Vehicular Electronics Systems - Electronic fuelinjection systems, electronic anti-skid braking systems, electroniccruise control systems, etc., are typical electronic systems that maymalfunction due to the lack of protection from radio frequencyenergy present when transmitting. If the vehicle contains suchequipment, consult the dealer and enlist their aid in determining theexpected performance of electronic circuits when the radio istransmitting.3. Dynamite Blasting Caps - Dynamite blasting caps may be caused toexplode by operating a radio within 500 feet of the blasting caps.Always obey the "Turn Off Two-Way Radios" signs posted wheredynamite is being used.When transporting blasting caps in your vehicle:A. Carry the blasting caps in a closed metal box with a soft lining.B. Leave the radio OFF whenever the blasting caps are being putinto or removed from the vehicle.4. Liquefied Petroleum (LP) Gas Powered Vehicles - Mobile radioinstallations in vehicles powered by liquefied petroleum gas with theLP gas container in the trunk or other sealed-off space within theinterior of the vehicle must conform to the National Fire ProtectionAssociation standard (NFPA) 58 requiring:A. The space containing the radio equipment shall be isolated by aseal from the space containing the LP gas container and itsfittings.B. Outside filling connections shall be used for the LP gascontainer.C. The LP gas container shall be vented to the outside of thevehicle.
4SAFETY TRAINING INFORMATIONWARNINGYour M/A-COM radio generates RF electromagneticenergy during transmit mode. This radio is designed forand classified as “Occupational Use Only,” meaning itmust be used only during the course of employment byindividuals aware of the hazards and the ways tominimize such hazards. This radio is NOT intended foruse by the “General Population” in an uncontrolledenvironment.This radio has been tested and complies with the FCC RF exposure limitsfor “Occupational Use Only.” In addition, your M/A-COM radiocomplies with the following Standards and Guidelines with regard to RFenergy and electromagnetic energy levels and evaluation of such levelsfor exposure to humans:• FCC OET Bulletin 65 Edition 97-01 Supplement C, EvaluatingCompliance with FCC Guidelines for Human Exposure to RadioFrequency Electromagnetic Fields.• American National Standards Institute (C95.1 – 1992), IEEEStandard for Safety Levels with Respect to Human Exposure toRadio Frequency Electromagnetic Fields, 3 kHz to 300 GHz.• American National Standards Institute (C95.3 – 1992), IEEERecommended Practice for the Measurement of PotentiallyHazardous Electromagnetic Fields – RF and Microwave.CAUTIONTo ensure that your exposure to RF electromagneticenergy is within the FCC allowable limits foroccupational use, always adhere to the followingguidelines:• DO NOT operate the radio without a proper antenna attached, as thismay damage the radio, and may also cause you to exceed FCC RFexposure limits. A proper antenna is the antenna supplied with thisradio or an antenna specifically authorized by M/A-COM for usewith this radio.• DO NOT transmit for more than 50% of total radio use time (50%duty cycle). Transmitting more than 50% of the time can cause FCCRF exposure compliance requirements to be exceeded. The radio istransmitting when the “TX” LED in the radio’s display is
5illuminated. Pressing the “PTT” button on the microphone willcause the radio to transmit.• ALWAYS use M/A-COM authorized accessories (antennas,speaker/mics, etc.). Use of unauthorized accessories may cause theFCC Occupational/Controlled Exposure RF compliancerequirements to be exceeded.• ALWAYS keep at least 20 cm (8 inches) between the antenna anduser/bystanders while transmitting. This radio has been tested andfound to be compliant with Specific Absorption Rate (SAR) limitsfor uncontrolled exposure at a distance of 20 cm (8 inches) or moreusing a 50% duty cycle.The information listed above is provided to make the user aware ofan RF exposure and what to do to assure that this radio operateswithin the FCC RF exposure limits of this radio.
6INTRODUCTIONThis manual contains installation instructions for the JAGUAR 725MMobile Radio Unit and associated accessories. These instructions coverthe mounting and cabling of the radio; interconnection and wiringdiagrams are provided for reference. Before installation the radio shouldbe programmed using an IBM-compatible personal computer and thefollowing items:Programming Cable TQ3377ProGrammer PC Software TQ3385 orConventional ProGrammer PC Software TQ3389
7UNPACKING AND CHECKING EQUIPMENTCarefully unpack the radio and identify each item in the shippingcontainer as listed below. If damage has occurred to the equipmentduring shipment, file a claim with the carrier immediately. The availableoptions for the JAGUAR 725M Mobile Radio are covered in Table 1.•JAGUAR 725M Mobile Radio Unit•Microphone HBMC3Z or HBMC5L•Speaker HBLS1H or HBLS1U•Power Cable HBCF9A•Control Cable HBCG5R or HBCE5S•Front Mount Bracket Kit HBMAxx or•Remote Mount Kit HBMAxx with•Control Unit Mount Kit HBMA3J•Operator's Manual MM101258V1•Installation Manual MM101259V1Figure 1 - JAGUAR 725M Mobile Radio Components and MountingHardware
8Figure 2 – Rear Angle View of RadioFigure 3 - Cables
9Table 1 - JAGUAR 725M Mobile Radio Optional AccessoriesOption Description Part NumberHBAN1L 800MHz ¼ Wave Whip Antenna 19B209568P5HBCF9A Power Cable 19B802622P3FRONT MOUNTHBCE5R Extended Option Accessory Cable CA101288V2REMOTE MOUNTHBCE5S Extended Option Control Cable CA101288V4HBCE5T Extended Option Accessory Cable 19B802554P7DUAL CONTROLHBCE5Z Dual Control Cable, Remote 9.0m 19B802554P9DUAL RADIOHBCE7A Dual Radio Cable, Remote 2.0m CA101288V10HBCLxx Dual Radio Extension Cable for Field Programming,Keyloading, and Mobile Data ApplicationsCA101288V30HBMA3J Mounting Bracket Kit, Remote Control Unit 344A4584G2HBMAxx Mounting Bracket Kit, Front Mount RadioHBMAxx Mounting Bracket Kit, Remote Mount RadioHBMK3E Keycap Kit, Scan Control Unit 19C852359P101HBMK3F Keycap Kit, System Control Unit 19C852359P102HBMN1A Microphone Hanger 344A4678P1
10PLANNING THE INSTALLATIONFigure 4 provides an example of a typical mobile radio remote mountinstallation. Before starting, plan the radio installation carefully so that itwill be:•safe for the operator and passengers,•convenient for the operator to use,•neat,•protected from water damage,•easy to service,•out of the way of auto mechanics, and•out of the way of passengers.Figure 4 – Typical Installation (Remote Mount Shown)It is suggested that the radio be installed by one of the many M/A-COMAuthorized Service Centers located throughout the United States. Theseexperienced service stations can provide a proper radio installation andmake any final adjustments that may be needed.
11CAUTIONVehicular Electronics - Electronic fuel injectionsystems, electronic anti-skid braking systems,electronic cruise control systems, etc., are typical of thetypes of electronic devices which may be prone tomalfunction due to the lack of protection from radiofrequency energy present when a radio is transmitting.If the vehicle contains such equipment, consult thedealer to determine if such electronic equipment willperform normally when the radio is transmitting.WARNINGFor passenger safety, mount the radio securely so thatthe unit will not break loose in the event of a collision.This is especially important in station wagons, vans andsimilar type installations where a loose radio could beextremely dangerous to the vehicle occupants.
12EQUIPMENT REQUIREDThe equipment required for installing the JAGUAR 725M Mobile Radio islisted below:•Crimping tool for fuse holder•Electric drill for drilling mounting holes•Drills and circle cutters, as follows:! No. 31 (1/8-inch) drill! No. 27 (9/64-inch) drill! 5/8-inch drill or circle cutter! 3/4-inch circle cutter, hole saw or socket punch•Phillips and flat-blade screwdrivers•POZIDRIV® driver•No. 20 Torx® driverTorx is a registered trademark of CAMCAR Division TEXTRON, Inc.POZIDRIV is a registered trademark of Phillips International Company.CAUTIONBe careful to avoid damaging some vital part (fueltank, transmission housing, etc.) of the vehicle whendrilling mounting holes. Always check to see how farthe mounting screws will extend below the mountingsurface before installing.CAUTIONIf pilot holes must be drilled, remove all metal shavingsfrom drilling holes before installing screws.
13INSTALLATIONRUNNING CABLESTo assure the feasibility of the planned cable routings, it is suggested thatthe cables be run before mounting the radio. The JAGUAR 725M mobileradio may be installed as a Front Mount or a Remote Mount. The type ofmount, the application and the options to be installed should beconsidered when planning the cable runs. Error! Reference source notfound. through Figure 6 provide Interconnection Diagrams for typicalinstallations. Error! Reference source not found. through Figure 6should be referenced throughout this manual and throughout theinstallation.Be sure to leave some slack in each cable going to the radio so that theradio may be pulled out for servicing with the power applied and antennaattached. Coil any surplus cables and secure them out of the way. Try toroute the cables away from locations where they will be exposed to heat(exhaust pipes, mufflers, tailpipes, etc.), battery acid, sharp edges ormechanical damage or where they will be a nuisance to automobilemechanics, the driver or passengers. Keep wiring away from electroniccomputer modules, other electronic modules and ignition circuits to helpprevent interference to these components and radio equipment.In addition, try to utilize existing holes in the firewall, trunk wall and thechannels above or beneath doors. Channels through door and windowcolumns that are convenient for running cables may also be used, unlessrigid or flexible conduit is to be installed for cable runs.
14Figure 5 – Front Mount Extended Option AccessoryInterconnectionsFigure 6 – Remote Mount Extended Option AccessoryInterconnectionsPower CableThe power cable (19B802622P3) consists of a red lead A+ and a blacklead A- connected to a molded 2-pin power connector and supplied withring terminals (refer to Figure 7). To install the power cable:1. Drill a 5/8-inch hole in the firewall for the cable run and insert therubber grommet. Run the cable through this grommet to the batterylocation. Secure the cable at several locations within the enginecompartment to prevent possible damage to cable.2. Strip back the insulation approximately 3/8 of an inch from the endof the black lead. Slide one of the large heat shrink sleeves onto thewire and crimp a battery ring terminal onto this lead. Heat shrink thesleeve over the crimp connection. Connect the black lead directly tothe battery negative (-) or ground frame member.3. Cut off 12-18 inches from the red lead. Strip back the insulationapproximately 3/8 of an inch on each end of the wires. Insert the
15wire ends into the small openings at the end of each fuse holdersection and crimp a fuse connector to each wire. Prepare the otherend of the short wire in the same manner as in Step 2 of thisprocedure and connect to the positive (+) terminal of the battery.NOTEDo not install the fuse holder until the installation iscompleted and all connections have been checked.NOTEPower Cable 19B802622P3 is used only with radioswith 50 watts or less RF power output.Figure 7 – Power Cable 19B802622P3Accessory CableFront MountThe Front Mount Extended Option Accessory Cable, at one end, consistsof the extended options plug (P4); basic accessories connector (P3);connection for field programming, keyloading, and mobile dataapplications (P5); the speaker connector (P2); and the ignition sense lead.At the other end is plug P1. P1 connects to the Option/Remote ControlConnector (ORCC) which is mounted on the back of the radio (refer toFigure 8).
16Figure 8 - Front Mount Extended Option Accessory CableCA101288V2Remote MountThe Remote Mount Extended Option Accessory Cable, at one end,consists of the extended option plug (P4), the basic accessories connector(P3), and the speaker connector (P2). At the other end is the plug P1. P1(19B802554, Sh.2, Rev. 23)
17will connect to the Option Connector (OPT) which is mounted on theback of the Radio Interface Adapter (RIA). See Figure 9.Figure 9 - Remote Mount Extended Option Accessory Cable19B802554P7Ignition Sense (All Applications)(19B802554, Sh.6, Rev. 23)
18NOTEThe radio, as shipped from the factory, has the"ignition sense" feature disabled. As such the radiowill be powered ON or OFF as determined by the frontpanel ON/OFF/VOLUME control only (assuming A+and A- are connected). If it is desired to enable the"ignition sense" feature, open the top cover of the radioand remove the shield from logic PWB. Slide switchSW601 from position 3-2 to 1-2. Replace shield andtop cover. Be sure to apply correct torque to screwsholding top cover in place. See Maintenance Manual.NOTEThe "Accessory" point should drop to ZERO voltswhen cranking the engine and return to +12 volts afterthe engine is started. If a point is chosen that drops to avoltage between zero and +12 volts, the radio mayexecute a power-up cycle several times during start up.It is recommended that the terminal be measured with avoltmeter to be sure it shuts off (goes to zero volts)during the cranking of the engine.The fuse holder must be attached to the yellow sense lead along with thering terminal as follows:1. Cut the yellow sense lead approximately 6-12" from the end that willbe connected to the power source.2. Strip the insulation from each end of the short lead and from the endof the long lead at least 3/8".3. Insert the stripped end of the long lead and one end of the short leadinto the narrow end of each fuse holder half.4. Crimp the leads in the fuse holder halves with a crimping tool.5. Insert the 3 amp fuse into one end of the fuse holder and join the twofuse holder halves firmly together.6. Attach the ring terminal to the end of the short lead and connect thislead to the ignition "ON" sense point [preferably an "Accessory"point (in the vehicle fuse panel) that is switched on when the vehicleignition switch is in the ACCESSORY and RUN positions].
19CAUTIONCertain problems may be encountered when accessoryequipment is connected to the ignition or accessorylines of the vehicle, where these lines may have largefilter capacitors and a leakage path present. If the radiodoes not turn off within a reasonable amount of timeafter the ignition is turned off, first try a differentaccessory or ignition sense pick up point in the vehicle.Many vehicles have more than one circuit that isswitched by the ignition switch, and one may beavailable that does not have large filter capacitors or aleakage path present.If a different pickup point cannot be found, add a 470-ohm, 1-watt resistor from the ignition sense pick pointto ground. This will discharge the capacitor(s) orreduce the leakage voltage to a low value. Currentdrain through this resistor will be minimal (less than0.03A) when the ignition is switched on.Control Cable (Remote Mount Only)The Control Cable is used to connect the Control Unit (through the RIA)to the Radio Transceiver in remote applications. Plug P2, at one end,connects to the Remote Control Cable Connector (RCCC) mounted onthe back of the RIA. The Ignition Sense wire is also part of P2. Theconnection, P5, is available for field programming, keyloading, or mobiledata applications. The other end of the Control Cable (P1) connects tothe ORCC mounted on the back of the radio. See Figure 10.CONTROL UNIT MOUNTING(Remote Applications Only)1. Using the bracket as a template, mark and drill the mounting holes.Be sure to leave enough room at the rear of the control unit for thecable connector. Refer to Figure 11 for control unit mounting bracketinstallation.2. Secure the mounting bracket using the four No. 10 x 3/4 self-tappingscrews supplied (use No. 10 x 1-1/2 if needed.).3. Secure the control unit to the bracket with the two 1/4-20 x 5/8 hexhead screws and lock washers provided.
20Figure 10 – Remote Extended Option Control Cable (CA101288V4)(19B802554, Sh.4, Rev. 23)
21Figure 11 – Control Unit Mounting Bracket InstallationSPEAKERThe speaker kit includes the speaker, mounting bracket and connectingcable. Mount the speaker so it is directed to the operator but does notpresent a hazard in the event of an accident. The speaker may be mountedon the lower edge of the instrument panel, the firewall or above thewindshield in some trucks.1. Use the mounting bracket as a template for locating the mountingholes and mount the speaker as shown in Figure 12.2. Refer to the applicable installation procedures for connection of thespeaker to the accessory cable.MICROPHONE HANGER AND/OR HOOKSWITCHMOUNTINGThe microphone hanger or hookswitch should be mounted in a locationconvenient to the operator where it will not interfere with the safeoperation of the vehicle or be a hazard to the vehicle passengers. Thehanger or hookswitch is designed to be mounted with the open end of themounting button slot pointed upward. Use the hanger or hookswitch as atemplate to mark and drill the mounting holes. Mount the hanger orhookswitch with the self-tapping screws provided.
22Figure 12 – Speaker MountingSIREN & LIGHTFor instructions about installing the Federal Signal Corporation Siren &Light Kit, refer to the Federal Signal Corporation Installation Instructions(Federal Systems part number 255287B, rev. B or higher).Program the JAGUAR 725M mobile radio to work with the FederalSystems Siren & Light Kit, using the instructions outlined in theProGrammer On-Line Help.NOTE: The following issues have been reported on some JAGUAR 725MSiren/Light installations using the Federal Signal Corporation Siren &Light Kit:• Occasional false activation of siren & light functions when theignition is turned to the “on” position and/or when the vehicle isstarted.• Occasional failure to enable siren or light functions via control head,which can be temporarily resolved by either power cycling theJAGUAR 725M radio or turning the car ignition “off” and then “on”again.To resolve these issues above, modify the Federal Systems control cableas follows:1. Remove the outer shell from the DB25 side of the FederalSystems control cable.2. Add a jumper from pin 1 to pin 19.This modification to the SS2000 cable harness will disable the JAGUAR725M capability to turn on and off the SS2000 from the front of thecontrol head. The SS2000 will now be turned on and off strictly by its
23own ignition switch trigger line (red wire from 12 pin Molex connectoron SS2000 siren box). Follow the SS2000 Federal Signal installationinstructions to attach the red ignition line correctly.RADIO MOUNTING AND FINAL HOOK-UPFront MountTypically the bracket shown in Figure 13 is used for Front Mountapplications. The bracket can be mounted so that it is either above orbelow the radio for the user's convenience. The bracket pictured inFigure 11 can also be used for Remote Mount applications. The followinginstructions are for a Front Mount installation using the bracket shown inFigure 13.1. Use the supplied mounting bracket as a template to locate theposition for each of the drill holes. Be sure to leave enough room atthe front and rear of the radio for cable connections. Drill No. 27(9/64) pilot holes.2. Mount bracket with four 1/4"-14 x 3/4" sheet metal screws (use 1/4"-14 x 1-1/2" screws if needed).3. Place radio into mounting bracket and secure with the four M4 x 10mm hex head screws, M4 flat washers and M4 lock washerssupplied. No. 20 Torx.4. Connect antenna coaxial cable to antenna connector (TNC).5. Connect front mount accessory cable connector P1 to theOption/Remote Control Connector (ORCC) and secure with the twocaptive screws in the connector to the radio.
24Figure 13 – Mounting Bracket Installation6. Connect front mount accessory cable connector P2 to speaker cableconnector.7. Connect power cable to power connector on rear of radio unit andsecure with the two captive screws to the radio unit.8. Connect the microphone connector to the connector on the frontpanel and secure with the captive screw.NOTEDo not torque microphone connector screw greater than 2in-lb. Alternatively, finger tight plus 1/4 turn is acceptable.9. If there are no other accessory connections, tie back plug P3 to maincable.10. Recheck all connections before inserting fuse into transmit fuseassembly.
25Remote Mount InstallationThe bracket shown inFigure 14 is used for Remote Mounting. In some applications the bracketshown in Figure 13 can also be used for Remote Mounting. Thefollowing instructions are for a Remote Mount installation using the
26bracket shown inFigure 14.1. Using the bracket as a template, mark and drill the mounting holesusing a No. 27 drill. Be sure to leave enough room at the rear of theradio unit for the cable connections.2. Secure the mounting bracket using four 1/4"-14 x 3/4" sheet metalscrews (use 1/4"-14 x 1" if needed.) The bracket can be usedmounted so that it is either above or below the radio for the user'sconvenience.3. Slide the radio unit into the bracket by aligning bracket guideswith grooves on each side of radio (rear of radio should be inserted first).Slide radio back until screw holes in front of bracket align with screw
27holes in side of radio. SeeFigure 14.4. Secure radio to the bracket with two M4 x 10 mm socket head screwsprovided.5. Connect antenna coaxial cable to antenna connector (TNC).6. Connect remote control cable connector P1 to the ORCC connectoron the radio unit and secure with the two captive screws.7. Connect other end of remote control cable to the remote controlcable connector (RCCC) on the remote control unit.8. Connect remote mount accessory cable connector P1 to the optionconnector (OPT) on control unit. Then connect the speaker toconnector P2 and accessory connector P3 to any options
28(hookswitch, etc.). If connector P3 is not used, insulate and tie backto main cable.9. Recheck all connections and cables. Insert fuse into transmit fuseassembly.Figure 14 – Remote Mounting Bracket Installation
29DUAL CONTROL UNITSThe Dual Control feature can be configured for either front mount or forremote mount radio units. Each configuration provides for a MainControl Unit and an Auxiliary Control Unit. In the front mountconfiguration, the Main Control Unit is on the Radio Unit itself (see Fig.xx), with the Auxiliary Control Unit located in a convenient location. Inthe remote mount configuration, the Main Control Unit is typicallylocated in the vehicle cab, with the Auxiliary Control Unit located in aconvenient location (see Fig. xx).All radio units and control units in the Dual Control configuration MUSTBE PROGRAMMED prior to final installation. It is recommended thatthe units be first programmed at a Authorized Service Center, thentransferred to the user’s installation.PRE-INSTALLATION PROGRAMMING PROCEDUREWITH PC PROGRAMMER - FRONT MOUNTThe Radio and Control Units must be programmed in a sequentialprocedure, in order to provide each Control Unit with the properidentification code.1. Configure the JAGUAR 725M Front Mount Radio with the PCProGrammer Assembly, as shown in Figure 31, Step 1. Program theradio with the following control configurations:Network OptionsDual Control EnableAudio Mode ActiveSwitching Mode IndependentSiren Light Controller Unit ASiren Light Connection Unit ASpeaker DisableMultiple Radio DisableProgram Radio SetupMobile Options Push Button
30JAGUAR 725M OptionsWrite System Keypad File Enable (System control unit)Write Scan Keypad File Enable (Scan control unit)Personality Name <USERPERS> User’s personality fileRadio Code OGXXXXXLatest radio code file (G13 orlater vintage)ADI Code <SAME>Radio Unit ID <SAME>Keypad File <CUBMAP> Keypaddefinition for Control Unit BCU ID (CU B) Must be Control Unit B2. Now configure the Front Mount Radio and the Auxiliary ControlUnit together with PC ProGrammer, as shown in Figure 31, Step 2.Program this configuration with the following files:Network OptionsDual Control EnableAudio Mode ActiveSwitching Mode IndependentSiren Light Controller Unit ASiren Light Connection Unit ASpeaker DisableMultiple Radio DisableProgram Radio SetupMobile Options Push ButtonJ725M OptionsWrite System Keypad File Enable (System control unit)Write Scan Keypad File Enable (Scan control unit)Personality Name <USERPERS> User’s personality fileRadio Code <SAME>ADI Code <SAME>Radio ID <SAME>
31Keypad Files<CUAMAP> Keypad definition for Control Unit ACU ID CU A Must be Control Unit ANote that the Main Control Unit has ID “B” and the Auxiliary ControlUnit has ID “A” in this configuration.Figure 15 - J725M Dual Control Unit PC ProgrammingConfiguration
32PRE-INSTALLATION PROGRAMMING PROCEDUREWITH PC PROGRAMMER - REMOTE MOUNTThe Radio and Control Units must be programmed in a sequentialprocedure, in order to provide each Control Unit with the properidentification code.1. Configure the JAGUAR 725M Remote Mount Radio with the PCProGrammer Assembly, as shown in Figure 32, Step 1. Program theradio with the following control configurations:Network OptionsDual Control EnableAudio Mode ActiveSwitching Mode IndependentSiren Light Controller Unit ASiren Light Connection Unit ASpeaker DisableMultiple Radio DisableProgram Radio SetupMobile Options Push ButtonJ725M OptionsWrite System Keypad File Enable (System control unit)Write Scan Keypad File Enable (Scan control unit)Personality name <USERPERS> User’s personality fileRadio Code OGXXXXX Latest radio code file(G13 or later vintage)ADI Code <SAME>Radio Unit ID <SAME>Keypad File <CUBMAP> Keypad definition for Control Unit BCU ID CU B Must be Control Unit B2. Now configure the Remote Mount Radio and the Auxiliary ControlUnit together with PC ProGrammer, as shown in Figure 32, Step 2.Program this configuration with the following files:
33Network OptionsDual Control EnableAudio Mode ActiveSwitching Mode IndependentSiren Light Controller Unit ASiren Light Connection Unit ASpeaker DisableMultiple Radio DisableProgram Radio SetupMobile Options Push ButtonJ725M OptionsWrite System Keypad File Enable (System control unit)Write Scan Keypad File Enable (Scan control unit)Personality Name <USERPERS> User’s personality fileRadio Code <SAME>ADI Code <SAME>Radio ID <SAME>Keypad File <CUAMAP> Keypad definition forControl Unit ACU ID CU A Must be Control Unit ANote that the Main Control Unit has ID “A” and Auxiliary Control Unithas ID “B” in this configuration.
34Figure 16 - J725M Dual Control Unit PC ProgrammingConfiguration Remote Mount
35INSTALLATION INSTRUCTIONS FOR FRONTMOUNT DUAL CONTROL UNITSThe Dual Control Unit feature is configured such that only one controlunit can be used for Extended Option accessories. All Extended Optionfunctions are only available at the Main Control Unit.1. Referring to Figure 33, run the Dual Control Cable (19B802554P9)between locations for the Radio Unit and Auxiliary Control Unit. Besure to locate the P2/P3 connector assembly at the Radio Unit.2. After installing Radio Unit mounting hardware in the normal fashion,connect the Dual Control Cable connector (P3) to the Radio Unit.Tighten the two jackscrews on P3. Next, connect the AccessoryCable (CA101288V2) Connector (P1) to the Dual Control CableConnector (P2), and tighten the jackscrews on P2. Connect thepower cable, and install Radio Unit in mounting bracket.3. After installing the Auxiliary Control Unit in the normal fashion,connect the Dual Control Cable (P1) to Auxiliary Control Unit, andtighten jackscrews.4. Connect the Remote Mount Accessory Cable (19B802554P7) to theAuxiliary Control Unit.5. A yellow Ignition Sense lead is provided on the Dual Control Cableand the Front Mount Accessory Cable. If the “Ignition Sense”feature is enabled on the Radio Unit, it is necessary to connect onlyone of the yellow leads provided, whichever is convenient. Tapeback the unused yellow lead (See Page 20 for details).6. Install the Speakers in convenient locations near the Radio Unit andAuxiliary Control Unit.
36Parallel Audio Installation RequirementsIn special configurations that require both speakers to operate at the same time(simultaneous audio), install the speakers for parallel audio operation.Refer to Fig xx for the Parallel Audio Setup Installation. Perform thefollowing steps to install parallel audio speakers:A. Use the two 8Ω speakers, part number 19A149590P12, in place ofthe two 4Ω speakers, part number 19A149590P11.B. Hardwire each speaker directly (without relays) as shown in Figure33.NOTEIt is very important to use the correct speakers for this application,wiring 4 ΩΩΩΩ speakers in this configuration may cause damage to the radio.7. Install a relay (19A149299P1) from the kits supplied at a locationnear the leads from each speaker. For mounting, use the #8 X 3/4”sheetmetal screw and nutplate supplied with each kit.8. At a convenient point cut one of the wires in each of the 2-wirespeaker cables, spread the leads, and strip the ends. Crimp a 1/4” tabreceptacle to each end.9. Radio Unit Speaker: Connect the lead nearest the speaker to Pin87A of the relay. Connect the lead nearest the connector to Pin 30 ofthe relay. Connect the connector to the Accessory Cable P2 (Refer toFigure 33).10. Auxiliary Control Unit Speaker: Connect the lead nearest thespeaker to Pin 87 of the relay. Connect the lead nearest the connectorto Pin 30 of the relay. Connect the connector to the Accessory CableP2 (Refer to Figure 33).11. For each relay: Connect a #18 AWG black wire between the relay,Pin 85 and Accessory Cable P3-1 (labeled “OUT2” on the schematicdiagrams in the service manual). Use a 1/4” tab receptacle on therelay side and mating Molex connector and pins on the accessorycable side. Connect the mating Molex connector to the AccessoryCable P3 when finished (Refer to Figure 33).12. For each relay: Connect a #18 AWG red wire to the relay, Pin 86.Cut to length, and connect to the 1 amp fuse holder supplied. Usecrimp on connectors supplied. Connect the other side of the 1 ampfuse holder to A+ battery source or vehicle A+ fuse block. Use #18AWG red wire and ring lug supplied., if needed (See Figure 33).
3713. Check dual control operation, using operator’s manual as a testguide. In the PC programming software, make sure the “DUALCONTROL SPEAKER is programmed ACTIVE LOW.Figure 17 - J725M Dual Control Unit Front Mount/Remote MountInstallation ConfigurationINSTALLATION INSTRUCTIONS FOR REMOTEMOUNT DUAL CONTROL UNITS1. Referring to Figure 34, run the Remote Control Cable(CA101288V4) between locations for the Radio Unit and MainControl Unit.2. Run the Dual Control Cable (19B802554P9) between locations forthe Radio Unit and Auxiliary Control Unit. Be sure to locate theP2/P3 connector assembly at the radio unit.3. After installing the Radio Unit in the normal fashion, connect thedual control cable connector (P3) to the Radio Unit. Tighten the twojackscrews on P3. Next, connect the Remote Control Cableconnector (P1) to the Dual Control Cable connector (P2), and tightenjackscrews on P2.
384. After installing the Main Control Unit in the normal fashion, connectthe Remote Control Cable (P2) to the Main Control Unit, and tightenjackscrews.5. After installing the auxiliary control unit in the normal fashion,connect the Dual Control Cable (P1) to the Auxiliary Control Unit,and tighten jackscrews.6. Connect the Remote Mount Extended Option Accessory Cable(19B802554P6) to the Auxiliary Control Unit and the Main ControlUnit. Please note: All extended option functions are onlyavailable at the Main Control Unit.7. A yellow ignition sense lead is provided on each control cable. If the“Ignition Sense” feature is enabled on the Radio Unit, it isnecessary to connect only one of the yellow leads provided,whichever is convenient. Tape back the unused yellow lead. Seepage 20 for details.8. Install the speakers in convenient locations near each control unit.Parallel Audio Installation RequirementsIn special configurations that require both speakers to operate at the sametime (simultaneous audio), install the speakers for parallel audio operation.Refer to Fig xx for the Parallel Audio Setup Installation. Perform thefollowing steps to install parallel audio speakers:A. Use the two 8Ω speakers, part number 19A149590P12, in place of thetwo 4Ω speakers, part number 19A149590P11.B. Hardwire each speaker directly (without relays) as shown in Figure 33.NOTEIt is very important to use the correct speakers for this application,wiring 4 ΩΩΩΩ speakers in this configuration may cause damage to theradio.9. Install a relay (19A149299P1) from the kits supplied at a locationnear the leads from each speaker. For mounting use the #8 X 3/4”sheetmetal screw and nutplate supplied with each kit.10. At a convenient point cut one of the wires in each of the 2-wirespeaker cables, spread the leads, and strip the ends. (Crimp a 1/4” tabreceptacle to each end.11. Main Control Unit Speaker: Connect the lead nearest the speaker toPin 87 of the relay. Connect the lead nearest the connector to Pin 30
39of the relay. Connect connector to the accessory cable P2 (Refer toFigure 34).12. Auxiliary Control Unit Speaker: Connect the lead nearest thespeaker to Pin 87A of the relay. Connect the lead nearest theconnector to Pin 30 of the relay. Connect the connector to accessorycable P2 (Refer to Figure 34).13. For Each Relay: Connect a #18 AWG black wire between the relay,Pin 85 and accessory cable P3-1 (labeled “OUT2” on schematicdiagrams in the service manual). Use a 1/4” tab receptacle on therelay side and a mating Molex connector and pins on the accessorycable side. Connect the mating Molex connector to the accessorycable P3 when finished (Refer to Figure 34).14. For Each Relay: Connect one end of a #18 AWG red wire to therelay, Pin 86. Cut the lead to length, and connect the other end to the1 amp fuse holder supplied. Use crimp on connectors supplied.Connect the other side of the 1 amp fuse holder to the A+ batterysource or a vehicle A+ fuse block. Use a #18 AWG red wire and aring lug supplied, if needed (Refer to Figure 34).15. Check dual control operation, using the operator’s manual as a testguide. In the PC programming software, make sure the “DUALCONTROL SPEAKER” is programmed ACTIVE HIGH.
40Figure 18 - JAGUAR 725M Dual Control Unit PC ProgrammingConfiguration Remote Mount
41FIELD PROGRAMMING WITH PC PROGRAMMER –DUAL CONTROL UNITSOnce installed, the JAGUAR 725M can be programmed through connectorP5 on the various cable assemblies, CA101288V2, V4, and V10.Please note: Keyloading and Mobile Data functions are also availablethrough the P5 connector on the cable assemblies mentioned above.Please follow the applicable instructions in the appropriate manuals forthese applications.Perform the following procedure for each installation configuration:Field Programming Procedure for Front Mount Dual Control UnitsThe Radio and Control Units must be programmed in a sequentialprocedure in order to provide each Control Unit with the properidentification code.1. Configure the JAGUAR 725M Front Mount Radio and the AuxiliaryControl Unit with the PC ProGrammer Assembly as shown in Fig.Xx, Step 1. Program the radio with the control configurations shownin Step 1 of “Pre-Installation Programming Procedure with PCProGrammer – Front Mount” and adjust as necessary for the specificapplication.2. Now configure the Front Mount Radio and Auxiliary Control Unittogether with the PC ProGrammer as shown in Fig. Xx, Step 2.Program the configurations shown in Step 2 of “Pre-InstallationProgramming Procedure with PC ProGrammer – Front Mount” andadjust as necessary for the specific application.
42Figure 19 – J725M Field Programming – Dual Control Unit FrontMount/Remote Mount Configuration
43Field Programming Procedure for Remote Mount Dual ControlUnitsThe Radio and Control Units must be programmed in a sequentialprocedure in order to provide each Control Unit with the properidentification code.1. Configure the JAGUAR 725M Remote Mount Radio with the PCProGrammer Assembly as shown in Fig. Xx, Step 1 with CU #Adisconnected. Program the radio with the control configurationsshown in Step 1 of “Pre-Installation Programming Procedure withPC ProGrammer – Remote Mount” and adjust as necessary for thespecific application.2. Now configure the Remote Mount Radio and Auxiliary Control Unittogether with the PC ProGrammer as shown in Fig. Xx, Step 2,reconnecting CU #A. Program the configurations shown in Step 2 of“Pre-Installation Programming Procedure with PC ProGrammer –Remote Mount” and adjust as necessary for the specific application.
44Figure 20 - J725M Field Programming – Dual Control Unit RemoteMount/Remote Mount Configuration
45Figure 21 – Remote Mount Dual Control Cable 19B802554P9(19B802554, Sh.7, Rev. 23)
46DUAL RADIO UNITSThe Dual Radio feature can be configured either for two remote mountradio units or one front mount unit and one remote mount unit. In remotemount configurations the Control Unit is typically located in the vehiclecab, with the Radio Units located side-by-side in vehicle trunk. Infront/remote mount configurations the front mount unit is located in thevehicle cab, with the remote mount unit located in a convenient locationnearby. The remote/remote mount configuration is the preferredinstallation, since a separate control unit is required to program the remoteunit in a front/remote mount configuration.The following Dual Radio Unit configurations are not allowed:1. Any configuration using a DIN cassette mount.2. Any installation where Extended Options are required from both RadioUnits. Extended Options are supported in one Radio Unit only.PRE-INSTALLATION PROGRAMMING PROCEDUREWITH PC PROGRAMMER – DUAL RADIO UNITSAll Radio Units in the Dual Radio configuration MUST BEPROGRAMMED prior to final installation. It is recommended that theunits be first programmed at an Authorized Service Center, thentransferred to the user's installation.NOTEBoth the J725M Master and J725M Slave mobiles must beprogrammed with the same Group version of Flash code. The Groupversion must be G30 or later. Failure to do so may result in inadvertentlockup states in the dual radio configuration.These configurations provide for a Master Radio Unit and a Slave RadioUnit. In the remote/remote mount configuration, the Master Radio Unit isalways the radio most directly connected to the Control Unit. In thefront/remote mount configuration, the Master Radio Unit is always the frontmount radio. Extended Options are allowed only in the Master Radio Unit.Programming each radio is straightforward, except that one radio isprogrammed as a Master, and one as a Slave.1. Decide which Radio Unit shall be the Master Unit. Configure the radiofor programming as shown in the applicable service section manual.2. Program the radio with the following control configurations:
47Network OptionsDual Control DisableSpeaker DisableMultiple Radio EnableRadio Type Slave or MasterPower Up Volume 5Mute Time-Out 30.0Termination EnableDisplay Selected for Master radio onlyPower Up Enable for Master radio onlyPower Up Radio Master for Master radio onlyReceive Emergency Enable for Master radio onlyReceive Only Enable for Master radio onlyMuRPS Disable for Master radio onlyProgram Radio SetupMobile Options Push ButtonJ725M OptionsWrite System Keypad File Enable (System control unit)Write Scan Keypad File Enable (Scan control unit)INSTALLATION INSTRUCTIONS FOR FRONT/REMOTE MOUNT DUAL RADIO CONFIGURATION1. Plan the mounting locations of the two Radio Units. Note that themaximum cable length allowed between the two radios is two meters.Referring to Figure 36, run Dual Radio Cable (CA101288V10)between locations for Master and Slave Radio Units. Be sure to locatethe P2/P3 connector assembly at the Master Radio Unit.2. After installing Master Radio Unit mounting hardware, connect theDual Radio Cable Connector (P3) to the Master Radio Unit. Tightenthe two jackscrews on P3. Next connect the Accessory Cable(CA101288V2) Connector (P1) to the Dual Radio Cable Connector(P2), and tighten to jackscrews on P2.
483. Connect Microphone and Accessories. Refer to Accessory InstallationManual for proper connection of Accessories.4. Connect Power Cable and Antenna, then install Master Radio Unit inmounting bracket.5. Connect "IGN A+" lead, if option is desired. Be sure internal switchSW601 is set properly. Refer to NOTE on Page 20 of this manual fordetails.6. After installing Slave Radio Unit in its mounting hardware, connectDual Radio Cable (P1), and tighten jackscrews. Be sure SW601setting on Slave Radio Unit is same as for Master Radio Unit. ConnectPower Cable and Antenna to Slave Radio.7. Check Dual Radio operation, using Operator's Manual as test guide.INSTALLATION INSTRUCTIONS FOR REMOTE/REMOTE MOUNT DUAL RADIO CONFIGURATION1. Plan the mounting locations of the two Radio Units. Note that themaximum cable length allowed between the two radios is two meters.Referring to Figure 37, run Dual Radio Cable (CA101288V10)between locations for Master and Slave Radio Units. Be sure to locatethe P2/P3 connector assembly at the Master Radio Unit.2. After installing Master Radio Unit mounting hardware, connect theDual Radio Cable Connector (P3) to the Master Radio Unit. Tightenthe two jackscrews on P3.3. Next route the Remote Mount Extended Option Control Cable(CA101288V4) between Control Head and Master Radio locations.After installing Control Head, connect Remote Control CableConnector (P2) to Control Head.4. Connect "IGN A+" lead, if option is desired. Be sure internal SwitchSW601 on Master Radio is set properly. Refer to Page 20 of thismanual for details.5. Connect Accessory Cable (19B802554P7) Connector (P1) to ControlHead.6. Connect Microphone and Accessories. Refer to Accessory InstallationManual for proper connection of Accessories.7. Now connect Remote Control Cable Connector (P1) to the Dual RadioCable Connector (P2), and tighten to jackscrews on P2.
498. Connect Power Cable, and Antenna, then install Master Radio Unit inmounting bracket.9. After installing Slave Radio Unit in its mounting hardware, connectDual Radio Cable (P1), and tighten jackscrews. Be sure SW601setting on Slave Radio Unit is same as for Master Radio Unit. ConnectPower Cable and Antenna to Slave Radio.10. Check Dual Radio operation, using operator's manual as test guide.Figure 22 - J725M Dual Radio Front Mount InstallationConfiguration
50Figure 23 - J725M Dual Radio Remote Mount InstallationConfigurationEnter Field Programming with PC Programmer – Dual Radio Unitsections.Figure 24 – Dual Radio Configuration – Front/Remote Mount(Step 1 – Program the Master Unit)
51Figure 25 – Dual Radio Configuration – Front/Remote Mount(Step 2 – Program the Slave Unit)Figure 26 – Dual Radio Configuration – Remote/Remote Mount(Step 1 – Program the Master Unit)
52Figure 27 – Dual Radio Configuration – Remote/Remote Mount(Step 2 – Program the Slave Unit)
53Figure 28 – Dual Radio Control Cable (CA101288V10)(19B802554, Sh.8, Rev. 23)
54ANTENNAInstallation instructions for the antenna are packaged with the antenna.The antenna must be installed in accordance with good engineeringpractice for optimum results.Typical Mobile Antenna InstallationA permanent mount-type antenna should be located in the center of theroof or center of rear deck. Important Note: Rear deck mounting of anantenna is only applicable when the installation provides at least 20centimeters (8 inches) between the antenna and occupants of thevehicle. This distance recommendation is made using a 50% dutycycle.WARNINGSee “Safety Training Information” section at thebeginning of this manual for further informationregarding Specific Absorption Rate (SAR) limits ofRF radiation absorption set by the FCC.Try to route the cable away from locations where it will be exposed toheat, sharp edges or mechanical damage, and where it will be out of theway of the driver, passengers or vehicles mechanics. Wherever possible,existing holes in the trunk wall, and the channels above or beneath doorsand window columns should be utilized.Avoid routing the antenna cable near any electronic modules or alongside any vehicle wiring.Connect the antenna cable to the TNC on the radio, being careful not totwist the cable.Typical Desktop Base Station Antenna InstallationFor desktop base station configurations, a typical building roof top/towerinstallation may be used.
55Warranty
M/A-COM3315 Old Forest RoadLynchburg, Virginia 245011-800-528-7711(Outside USA, 804-385-2400) Printed in U.S.A.

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