HARRIS TR-0012-E 700M 800 MHz Mobile Radio User Manual Motorcycle manual

HARRIS CORPORATION 700M 800 MHz Mobile Radio Motorcycle manual

Contents

Motorcycle manual

Installation ManualMM101013V1 R1AJAGUARTM 725MMOBILE RADIO &CONTROL UNITMOTORCYCLE INSTALLATION
2NOTICERepairs to this equipment should be made only by an authorized servicetechnician or at a facility designated by the supplier. Any repairs, alterationsor substitutions of recommended parts made by the user to this equipmentnot approved by the manufacturer could void the user’s authority to operatethe equipment in addition to the manufacturers warranty.The software contained in this device is copyrighted by M/A-COMPrivate Radio Systems, Inc. Unpublished rights are reserved under thecopyright laws of the United States.This manual is published by M/A-COM Private Radio Systems, Inc., without any warranty.Improvements and changes to this manual necessitated by typographical errors, inaccuracies ofcurrent information, or improvements to programs and/or equipment, may be made by M/A-COM Private Radio Systems, Inc., at any time and without notice. Such changes will beincorporated into new editions of this manual. No part of this manual may be reproduced ortransmitted in any form or by any means,. electronic or mechanical, including photocopyingand recording, for any purpose, without the express written permission of M/A-COM PrivateRadio Systems, Inc.NOTICECopyright 2001 M/A-COM Private Radio Systems, Inc. All rights reserved.
3Table of ContentsSAFETY TRAINING INFORMATION.........................................................4TRANSMITTER HAZARDS........................................................................5SAFE DRIVING RECOMMENDATIONS...................................................6GENERAL INFORMATION..........................................................................8RELATED DOCUMENTATION..................................................................8OPTIONS AND ACCESSORIES....................................................................9VENDOR DROP SHIP OPTIONS................................................................9External Headset Options..........................................................................9HARDWARE KITS.....................................................................................10USER SUPPLIED EQUIPMENT................................................................14POWER CONSIDERATIONS....................................................................14RF Power Adjustments ...........................................................................14INSTALLATION............................................................................................17TOOLS REQUIRED ...................................................................................17EQUIPMENT INSTALLATION.................................................................17Assembling & Installing the Weather Resistant Case Assembly.............17Harley-Davidson Installation ..................................................................19RADIO MOUNTING BRACKETS.............................................................19CONTROL UNIT MOUNTING ...................................................................22Control Unit And Mic Hanger Installation..............................................22SPEAKER MOUNTING.............................................................................23CABLE ROUTING......................................................................................26Power and Control Cables.......................................................................26Option Cable...........................................................................................26Typical Harley-Davidson Installation .....................................................27CABLE CONNECTIONS ...........................................................................31Power Cable............................................................................................31Control Cable..........................................................................................31Ignition Switch Option............................................................................32Accessory Cable......................................................................................32ANTENNA INSTALLATION.....................................................................32General....................................................................................................32Typical Motorcycle Mount Antenna Installation ....................................34FINAL CHECKS AND CONNECTIONS....................................................35HEADSET INSTALLATION (OPTION)....................................................35Headset Operation...................................................................................36
4SAFETY TRAINING INFORMATIONWARNINGYour M/A-COM JAGUAR™ 725M Mobile Radio generatesRF electromagnetic energy during transmit mode. This radiois designed for and classified as “Occupational Use Only,”meaning it must be used only during the course ofemployment by individuals aware of the hazards and theways to minimize such hazards. This radio is not intendedfor use by the “General Population” in an uncontrolledenvironment.This radio has been tested and complies with the FCC RF exposure limitsfor “Occupational Use Only.” In addition, your M/A-COM radio complieswith the following Standards and Guidelines with regard to RF energy andelectromagnetic energy levels and evaluation of such levels for exposure tohumans:• FCC OET Bulletin 65 Edition 97-01 Supplement C, EvaluatingCompliance with FCC Guidelines for Human Exposure to RadioFrequency Electromagnetic Fields.• American National Standards Institute (C95.1-1992), IEEE Standardfor Safety Levels with Respect to Human Exposure to Radio FrequencyElectromagnetic Fields, 3 kHz to 300 GHz.• American National Standards Institute (C95.3-1992), IEEERecommended Practice for the Measurement of Potentially HazardousElectromagnetic Fields – RF and Microwave.CAUTIONTo ensure that your exposure to RF electromagnetic energyis within the FCC allowable limits for occupational use,always adhere to the following guidelines:• DO NOT operate the radio without a proper antenna attached, as thismay damage the radio and may also cause you to exceed FCC RFexposure limits. A proper antenna is the antenna supplied with thisradio by M/A-COM or an antenna specifically authorized by M/A-COM for use with this radio.
5• DO NOT transmit for more than 50% of total radio use time (50% dutycycle). Transmitting more than 50% of the time can cause FCC RFexposure compliance requirements to be exceeded. The radio istransmitting when the “TX” LED in the radio display is lit. You cancause the radio to transmit by pressing the PTT button on themicrophone.• ALWAYS use M/A-COM authorized accessories (antennas,speaker/mics, etc.). Use of unauthorized accessories may cause the FCCOccupational/Controlled Exposure RF compliance to be exceeded.• ALWAYS keep at least 20 cm (8 inches) between the antenna andoperator/bystanders while transmitting. This radio has been tested andfound compliant with Specific Absorption Rate (SAR) limits foruncontrolled exposure at a distance of 20 cm (8 inches) or more using a50% duty cycle.The information listed above is provided to make the user aware of anRF exposure and what to do to assure that this radio operates withinthe FCC RF exposure limits of this radio.TRANSMITTER HAZARDSWARNINGThe operator of any mobile radio should be aware of certainhazards common to the operation of vehicular radiotransmitters. A list of several possible hazards is given:• Explosive Atmospheres – Just as it is dangerous to fuel a vehicle withthe motor running, similar hazards exist when operating a mobile radio.Be sure to turn the radio off while fueling a vehicle. Do not carrycontainers of fuel in the trunk of a vehicle if the radio is mounted in thetrunk.Areas with potentially explosive atmosphere are often, but notalways, clearly marked. Turn OFF your radio when in any areawith a potentially explosive atmosphere. It is rare, but notimpossible that the radio or its accessories could generate sparks.• Interference to Vehicular Electronics Systems – Electronic fuelinjection systems, electronic anti-skid braking systems, electroniccruise control systems, etc., are typical electronic systems that maymalfunction due to the lack of protection from radio frequency energy
6present when transmitting. If the vehicle contains such equipment,consult the dealer and enlist their aid in determining the expectedperformance of electronic circuits when the radio is transmitting.• Dynamite Blasting Caps – Dynamite blasting caps may explode byoperating a radio within 500 feet of the blasting caps. Always obey the“Turn Off Two-Way Radios” signs posted where dynamite is beingused.• When transporting blasting caps in your vehicle: Carry the blasting caps in a closed metal box with a soft lining. Leave the radio OFF whenever the blasting caps are being put intoor removed from the vehicle.• Liquefied Petroleum (LP) Gas Powered Vehicles – Mobile radioinstallations in vehicles powered by liquefied petroleum gas with theLP gas container in the trunk or other sealed-off space within theinterior of the vehicle must conform to the National Fire ProtectionAssociation standard NFPA 58 requiring: The space containing the radio equipment shall be isolated by aseal from the space containing the LP gas container and its fittings. Outside filling connections shall be used for the LP gas container. The LP gas container shall be vented to the outside of the vehicle.SAFE DRIVING RECOMMENDATIONS(Recommended by AAA)• Read the literature on the safe operation of the radio.• Keep both hands on the steering wheel and the microphone in itshanger whenever the vehicle is in motion.• Place calls only when the vehicle is stopped.• When talking from a moving vehicle is unavoidable, drive in theslower lane. Keep conversations brief.• If a conversation requires taking notes or complex thought, stop thevehicle in a safe place and continue the call.• Whenever using a mobile radio, exercise caution.
7Figure 1 – Typical JAGUAR 725M Motorcycle Installation
8GENERAL INFORMATIONThis manual contains instructions for installing the JAGUAR 725M mobileradio, JAGUAR 725M control unit, and associated hardware on a motorcycle.The instructions in this manual are typical installation instructions, and arenot intended to cover all makes and models of motorcycles.Final installation of the radio equipment is left to the discretion of the radioinstaller.To simplify installation and minimize difficulties, it is suggested that theinstaller read the entire manual prior to installation. Figure 1 shows atypical motorcycle installation.NOTEM/A-COM Private Radio Systems, Inc. does not assumeliability for possible degradation of the radio or motorcycleperformance due to mounting procedures.RELATED DOCUMENTATIONJAGUAR 725M Mobile Radio Operator’s Manual,Scan & System (800 MHz)......................................MM101258V1
9OPTIONS AND ACCESSORIESAll available options and accessories applicable to factory installedmotorcycle installations are defined below. NOTE: These options do notinclude a JAGUAR 725M radio or JAGUAR 725M control unit. The JAGUAR725M mobile radio and control unit must be ordered separately, then factorymodified to adapt it for motorcycle applications. Applicable hardware isincluded with each option.HBxxxx JAGUAR 725M Mobile Radio with Scan Control UnitHBxxxx JAGUAR 725M Mobile Radio with System Control UnitHBxxxx Field upgrade kit to adapt existing remote mount JAGUAR725M radios for motorcycle applicationsVENDOR DROP SHIP OPTIONSThe following is a listing of all available Vendor drop-ship options.External Headset OptionsSM-K71BP Helmet Kit: Bell BT400 with speaker and noisecanceling microphoneSM-74KBP Helmet Kit: Bell BT400 with dual speakers and noisecanceling microphone (see NOTE on page 36)SM-K71QA Helmet Kit: SHOE1 TJ101 with speaker and noisecanceling microphoneSM-K74QA Helmet Kit: SHOE1 TJ101 with dual speakers andnoise canceling microphone (see NOTE on page 36)SM-MCH-71GT-2 Helmet Kit Interface Cable (pushbutton switch withPTT function; interfaces with K71BP/K74BP/K71QA/K74QA helmet kits; Harley-Davidson)SM-MCH-72GT-2 Helmet Kit Interface Cable (rocker switch with PTTand CG decode disable functions; interfaces withK71BP/K74BP/ K71QA/K74QA helmet kits; Harley-Davidson); orSM-C70GM Belt Box Cable Assembly Interface.
10HARDWARE KITSA typical Motorcycle Kit is shown in Figure 2. Hardware Kits350A1396G1-G4 are shown in Figure 3 and Figure 4. Hardware kit350A1396G1 is used to factory install the radio mounting bracket andalternator whine reject filter to the weather-resistant case. Hardware kits350A1396G2-G4 are used by the customer in the field to mount the caseand control head to the motorcycle and to optionally use the Harley-Davidson adapter bracket. The Motorcycle Kit includes the items listedbelow. The antenna and Helmet Kit are optional.• MIL-STD weather resistant locking JAGUAR 725M radio case withintegral antenna ground plane• Radio case mounting plate kit• MIL-STD weatherproof microphone• Microphone hangar• MIL-STD weatherproof speaker• Power/Control Cable• Fuse Kit• Motorcycle accessory cable
11Figure 2 - Typical Motorcycle Kit
12Hardware Application Kit 350A1396G1Case/Antenna Assembly Hardware Kit 350A1396G2Figure 3 - Hardware Installation Kits For Harley-DavidsonMotorcycles
13Control Unit/Microphone Hardware Kit 350A1396G3Motorcycle Adapter Mounting Kit 350A1396G4Figure 4 - Typical Hardware Installation Kits For Harley-Davidson &Kawasaki Motorcycles
14USER SUPPLIED EQUIPMENT• Motorcycle Radio Mounting BracketPOWER CONSIDERATIONSThe motorcycle may be equipped with additional lights, light flashers,sirens, PA systems, etc. Therefore, consideration must be given to the totalsystem current drain. It is recommended that the radios be set to not exceedthe applicable rated RF power output and current drain shown in Table 1 forall JAGUAR 725M motorcycle applications.CAUTIONDo NOT use a JAGUAR 725M mobile radio with powerexceeding the power limits shown in Table 1 for motorcycleapplications. To do so will result in damage to themotorcycle alternator, battery, and all circuits. Also, thepossibility of interference is increased if the proper RFpower level is not used. As a final note, RF power may notbe set to exceed the maximum regulatory RF powerspecified by that country’s regulatory agency.RF Power AdjustmentsFor factory installed options the maximum RF power levels are factorypreset and should only require verification in the field. See Table 1.For field installed options, the RF power of previously purchased JAGUAR725M mobile radios in the field must be appropriately set via modificationof the maximum RF power tracking data fields. The left column is set forrated power (example: 250 for 25.0 watts). The tracking data numbers areadjusted to produce RF power as specified in the actual “JAGUAR 725MMotorcycle Radio RF Power” column in Table 1.NOTEHigh power JAGUAR 725M mobile radios CANNOT beused in motorcycle applications. The RF power cannot beturned down sufficiently to meet regulatory specifications.
15RF Power Tracking Data for Resetting in the Field800 MHz Band:• 6-12 watts, low power JAGUAR 725M: no resetting of RF powertracking data is needed.• 17.5-35 watts, high power JAGUAR 725M (repeater input band 806-825MHz): RF power tracking data is reset as follows:1. The RF Power tracking data shown in the “350” row under the “TXPower Levels” columns must be adjusted down to 27 ± 0.5 watts.This same tracking data should be copied into the “300” row underthe “TX Power Levels” columns.2. This will set the upper limit of the 800 MHz mobile in the repeaterinput band to a rated RF power of 25 watts (with an actual RFpower setting level of 27 ± 0.5 watts).The 800 MHz RF power tracking data settings are listed in MM101260V1under the sections for TRACKING DATA, TEST FREQUENCIES, &SETTING TRACKING DATA. Tracking data frequencies are listed inTable 2 in the TX RPT INPUT column.• 15-30 watts, high power JAGUAR 725M (repeater talkaround band 851-870 MHz): RF power tracking data is reset as follows:1. The RF Power tracking data shown in the “30” row under the “TATX Power Levels” columns must be adjusted down to 27 ± 0.5watts. This same tracking data should be copied into the “35” rowunder the “TA TX Power Levels” columns.2. Change the “30” & “35” row labels to “25”.3. This will set the upper limit of the 800 MHz mobile in the repeatertalkaround band to a rated RF power of 25 watts (with an actual RFpower setting level of 27 ± 0.5 watts).The 800 MHz RF power tracking data settings are listed in MM101260V1under the sections for TRACKING DATA, TEST FREQUENCIES, &SETTING TRACKING DATA. Tracking data frequencies are listed inTable 2 in the TX TALK AROUND column.
16Table 1 - RF Power Versus Current SettingSTANDARD JAGUAR725M MOBILE RADIORF POWERJAGUAR 725M MOBILE RADIORF POWER (MOTORCYCLEINSTALLATION)RF PWR(Rated)CURRENT(Typical)RF PWR(Rated)RF POWERSETTING(Actual)CURRENT(Typical)806-825 MHz 806-825 MHz35 W 15 A 35 W 27 ± 0.5 W 15 A12 W 7 A 15 W 13.0 ± 0.5 W 8 A851-870 MHz 851-870 MHz30 W 15 A 25 W 27 ± 0.5 W 9 A12 W 7 A 12 W 13.0 ± 0.5 W 7 A
17INSTALLATIONInstallation of the JAGUAR 725M mobile radio and control unit consists of:• Assembling and installing the weather resistant motorcycle caseassembly, including the adapter bracket, case/antenna mountingbracket, and bottom case (previously assembled) to the motorcyclemounting bracket (user supplied).• Installing the radio in the radio mounting bracket located inside theweather-resistant case.• Installing the control unit, microphone, and speaker.• Installing the antenna.• Routing the power, control, and option cables.• Connecting all cables, including power, control, and option cables.• Installing the Headset Option.• Performing an operational checkAll mounting hardware consists of stainless steel screws, locknuts, nuts, andlockwashers to resist corrosion.TOOLS REQUIRED• Socket wrench set U.S./metric with 3" extender• Open end wrench, adjustable• Wire clippers• TORX® BIT set, small metricEQUIPMENT INSTALLATIONAssembling & Installing the Weather Resistant Case AssemblyThe motorcycle Weather Resistant Case Assembly may be installed onalmost any motorcycle. Installation instructions provided here includeinformation for the Harley-Davidson Dyna and Road King models. Figure 5illustrates installation on Harley-Davidson motorcycles. Refer to thISdiagram during installation. Installation on other motorcycles is at thediscretion of the installer.
18Figure 5 - Radio Installation, Harley-Davidson Motorcycles(188D6803, Sh. 1, Rev. 2A)
19Harley-Davidson Installation1. Unpack the weather resistant motorcycle case, remove the key taped tothe top cover and open the case.2. Refer to Figure 5 and verify all components shown in the diagram areavailable.3. Mount the adapter bracket on to the Dyna or Road King radio mountingbracket (user supplied) using the 1/4-20 x 5/8 screws provided.NOTEThe radio mounting bracket for the Dyna and Road Kingmodels are different and require the use of differentmounting holes. See Figure 5 – Radio Installation, Harley-Davidson Motorcycles.4. Insert the power, control, and antenna cables through the square hole inthe case/antenna mounting bracket and then through the bottom caseassembly.5. Mount the case mounting bracket and bottom case assembly onto the 4resilient mounts using the serrated flange nuts and flat washers includedinside the weather resistant case. Refer to Figure 7, Mounting Bracketand Case Assembly.6. Refer to Figure 7 and connect the power cable to the radio. (Refer toCable Connections.)7. Position the radio, fins up, inside the bracket in the bottom caseassembly and slide onto the arms. Lock in place using the TORX headscrews and lock washers (taped to the radio bracket).8. Refer to Figure 7 – Radio Connections and connect the antenna andcontrol cables to the radio. (Refer to Antenna Installation.)9. Mount the antenna to the case/antenna mounting bracket using the M3 x16 mm pan head screws provided. Refer to Figure 6.RADIO MOUNTING BRACKETSRadio mounting brackets for all models of bikes are not available from thefactory. Should a special application arise for a custom-made radiomounting bracket, it must be made using 0.125" steel (minimum). Whendesigning and mounting the bracket, corners/edges should be rounded to themaximum extent possible.
20Figure 6 – Case Mounting Bracket and Case Assembly
21Figure 7 – Radio Connections
22CONTROL UNIT MOUNTINGMount the control unit within convenient reach of the operator, and where itwill not interfere with the safe operation of the motorcycle. Figure 8 showsa typical installation of the control unit and microphone. Note also, thelocation of the option switch for the Headset Option.Due to the large number of different makes and models of motorcycles, it isup to the installer to decide how to mount the control unit and optionalequipment. Mounting brackets for all makes and models are not availablefrom the factory, making it necessary to obtain a custom made bracket.When designing and mounting the control unit bracket, the followingguidelines should be considered.• The installation must NOT interfere with steering or operation of themotorcycle.• Mounting locations must NOT interfere with the driver or withinstrument visibility.• The installation should provide easy access to the radio operatingcontrols.• Rounded corners/edges should be employed to the maximum extentpossible.CAUTIONBe careful to avoid damaging some vital part of themotorcycle if it becomes necessary to drill mounting holes.Also, always check to see how far the mounting screws willextend below the mounting surface before installing.Caution must be exercised to not drill through the gasolinetank.Control Unit And Mic Hanger InstallationRefer to Figure 9 for a detailed mechanical drawing of the control unit andmicrophone mounting assembly. The mounting bracket shown mates withthe Harley-Davidson Road King hardware. For all other models, anadditional adapter bracket is required.1. Using the hardware supplied, (part of Hardware Kit 350A1396G3)mount the control unit bracket to the motorcycle.
23NOTEA special spacer may be required between the control unitbracket and the motorcycle to raise the level of the controlunit bracket. This spacer, if needed, must be constructedlocally.2. Mount the control unit and mic hanger to the mounting bracket.After installing the control unit, do not make any cable connections until allcables have been run and secured. Speaker and option connectors are shownon the Interconnection Diagrams listed in the Table of Contents.SPEAKER MOUNTINGMount the speaker where the operator can hear it, and where it does notinterfere with the safe operation of the motorcycle. On some motorcycles,the speaker can be attached to the windshield bracket using existing bolts tosecure the speaker mounting bracket (see Figure 10).
24Figure 8 - Typical Control Unit Installation
25Figure 9 – Control Unit Mounting Assembly(188D6804, Sh. 1, Rev. 2)
26Figure 10 - Typical Speaker MountingCABLE ROUTINGPower and Control CablesCable routing consists of planning and routing the cable runs between theradio, control unit, and battery. The cables should be routed away fromexhaust pipes, mufflers, and moving parts, or where mechanical damagemay result. Secure all cables with black cable ties to provide a cleaninstallation.The power and control cables, red and black, exit the radio case assemblythrough the square hole in the front of the box and are routed to the areabeneath the saddle. The fused power cables (19B802622P2 or19B802554P25) from the radio terminate here and are connected to thebattery. The control cable is routed through the triangular frame assembly tothe rear of the control unit.Option CableThe option cable is routed from the option connector on the rear of thecontrol unit CG/PTT disable switch mounted on the left handlebar.
27Typical Harley-Davidson Installation1. Disconnect gas line from tank and drain gas into an approved container.2. Remove cowling, gas tank, and fairing, if required, to gain access to thetriangular frame assembly, beneath the gas tank, to permit cable routing.3. Push saddle support springs forward to release the saddle and tilt itforward to gain access to the area beneath the saddle.NOTEThe power cable is designed for negative ground systemsonly. The power and control cable consists of three separatecables: RED (positive), BLACK (negative), and a controlcable.4. Pass the power and control cables through the square hole in the bottomof the radio case assembly to the area beneath the saddle. See Figure 7which shows cable routing under the center of the case assembly. Figure11 shows the cabling underneath the saddle area. (Note the location ofthe option cable and connector, not being used.)5. Refer to Figure 12 and route the cables through the center of thetriangular frame assembly to the area at the rear of the control unit. Thecable may be routed along side existing cables and secured to them withcable ties.NOTEIt may be necessary to notch a portion of the cowling at thecontrol unit end and at the saddle area to provide entranceand exit holes for the cable. The entrance and exit cutawayholes are required to permit the cowling to be remountedflush to the gas tank.6. Route the control cable to the rear of the control unit and make theconnection to the right rear of the control unit as shown in Figure 13.Any excess cable will reside beneath the saddle area. (The option andaccessory cable is shown connected to the left rear of the control unit).
287. Re-examine cable routing and be sure that all cables are neatly routedand secured with cable ties.8. Install a cable clamp on saddle mounting bracket (left side) and securethe power and control cables from the radio case assembly.9. Route speaker leads from the control cable underneath the handlebar tothe rear of the instrument panel assembly in the vicinity of the speaker.Secure to headlight cabling with cable ties. Excess cable should bebundled and secured with cable ties behind the instrument panelassembly.NOTERefer to HEADSET INSTALLATION (OPTION) foraccessory cable routing instructions.10. Connect speaker leads from accessory cable to speaker cable.11. Connect negative power lead to the battery negative (-) terminal.12. Connect positive power lead to the battery positive (+) terminal.13. Reinstall gas tank, cowling, and secure saddle.14. Verify all electrical connections: radio, control unit, antenna, optionswitch, speaker, and battery.15. Close and lock radio case assembly.
29Figure 11 - Option Cable Stored Beneath Saddle AreaFigure 12 - Triangular Frame Assembly
30Figure 13 - Control Unit ConnectionsFor Motorcycle Models Equipped with Gas Tank FairingThe cable may be routed from the saddle area, under the fairing, around theleft side of the gas tank filler pipe, and up to the area of the control unit. Thefairing may have to be notched to provide entrance and exit space. Run thecontrol cable as directed in Steps 1 through 3.1. Remove all the screws securing the fairing. Next, unscrew and removethe gas tank cap and lift off the fairing. Replace the gas capimmediately.WARNINGAlways replace the gas cap as soon as the fairing isreplaced/removed. This is necessary to reduce thepossibility of an explosion as well as to prevent drillshavings or other debris from getting into the gas tank.2. Run the cables from the saddle area up the left side of the gas tank tothe area of the control unit.
31NOTEIt may be necessary to notch a portion of the fairing at thecontrol unit end and at the saddle area to provide entranceand exit holes for the cable. The entrance and exit cutawayholes are required to permit the fairing to be remountedflush to the gas tank.3. Before replacing the fairing, the control cable and any option cablesmay be run under the fairing also. Replace the fairing by removing thegas cap, repositioning the fairing, then replacing the gas cap and thescrews that secure the fairing.For Motorcycles Not Equipped with a Gas Tank FairingAfter making power connections, run the control cables up the left side ofthe motorcycle to the control unit and secure the cables with the cable ties.Note: All cables connect to the back of the control unit.CABLE CONNECTIONSCable connections consist of connecting the power and control cables(individual red + and black -), the radio control cable, and the antenna cable.Verify that all cables have been connected and are secure.Refer to control cable assembly drawings 19B802554 and InterconnectionDrawings 188D6783 for all electrical and mechanical application details.Power CableAs shipped from the factory, the power cable (19B802622P2) is equippedwith a 12 amp in-line fuse (installed) and ring terminals. The power cablesupplies power from the battery to the radio. Refer to Figure 7.1. Connect the red lead (+) to the battery terminal on the alternator whinefilter and the black lead (-) to ground on the alternator whine filter.2. Route the cables to the battery and then connect the black (-) and thered lead (+) to the battery terminals.Control CableThe control cable (remote mount, extended option) is routed between thecontrol unit and the motorcycle radio case. In addition to the main cable, thecable assembly contains a pair of black speaker leads and a single yellowwire for ignition switch standby control. Normally, the ignition switch
32standby control feature is not used in motorcycle applications and the yellowfuse assembly provided is discarded and the wire terminated. However, atthe customer’s discretion, the ignition switch standby control feature may beused.The plug connections include the microphone, speaker, option cable, andthe control cable. Refer to the interconnection diagram 188D6783 and todiagram 19B802554P23 for cable identification.1. Plug the black speaker leads from the control cable into the speakercable.2. Plug the control cable into the right rear receptacle of the control unit.Ignition Switch OptionNOTEThe JAGUAR 725M radio, as shipped from the factory, hasthe “ignition sense” feature disabled. As such, the radio ispowered ON or OFF as determined by the front panel ON-OFF/VOLUME control only (assuming A+ and A- areconnected). If the “ignition sense” feature is to be enabled,open the top cover of the radio and remove the shield fromthe logic PWB. Slide switch SW601 from position 3-2 to 1-2. Replace shield and top cover. Be sure to apply the correcttorque to the screws holding the top cover in place. Refer tothe JAGUAR 725M Maintenance Manual for installationinstructions.Accessory CableThe accessory cable (19B802554P24) provides connections for the externalheadset, VGE/DES keyloader, and other options (i.e., data terminal, externalencoder/decoder, etc). Refer to “HEADSET INSTALLATION (OPTION).”ANTENNA INSTALLATIONGeneralThe M/A-COM JAGUAR 725M motorcycle options for the 800 MHz landmobile radio band are specifically designed for use with the Allen Telecom,Inc. antenna (part number 19B209568P5). With this antenna, a ground planeis no longer necessary. This antenna is an end-fed high-impedance antenna
33that provides the proper VSWR and radiation pattern without the use of aground plane. Typical antenna gain without a ground plane is 0 dB.The case/antenna mounting plate (188D6437P1) was specifically designedto fit the hole mounting pattern for the 19B209568P5 mount.CAUTIONSince the Allen Telecom, Inc. antenna (part number19B209568P5) is a high impedance, voltage fed antenna,the length of the coaxial cable from the antenna to theJAGUAR 725M RF port is critical. It cannot be just anyarbitrary length. To prevent possible extraneous radiation,RFI feedback from the antenna to the radio, high VSWR,and antenna ground currents, select an antenna coaxial cablelength that is close to a multiple of an odd quarter-wavelength.To properly use a thru-line wattmeter, one of the following two conditionsmust be met:• If the wattmeter is installed right at the JAGUAR 725M RF port and theodd multiple of a quarter-wavelength of coax to the antenna is used,correct readings will result. Any other length of coax will result inimproper readings.• If a length of coax equal to a multiple of a half-wave length is installedbetween the JAGUAR 725M RF port and the thru-line wattmeter and anodd multiple of a quarter-wavelength of coax to the antenna is used,correct readings will also result. Any other length of coax will result inimproper readings.To calculate the proper cable length of the antenna coaxial cable, proceed asfollows:1. Determine the center frequency of the majority of programmed transmitchannel frequencies.2. Use the formula: ¼λ in = 2805 F(MHz)Example 1: Assume the customer has an 800 MHz JAGUAR 725M withmost of the transmit frequencies between 816-821 MHz. Therefore, centerfrequency is 818.5 MHz. Applying the above formula results in:
34¼λ in = 2805 = 3.43 inches818.5½λ wavelength (in inches)= 6.85 inchesThe cable length should be 3.43 + n x 6.85 inches. Since the installer willneed a length of the coax from the antenna to the radio to be at least 22inches long to physically connect the antenna to the radio, he must calculatea length of coax that will meet the odd quarter-wavelength requirement andbe greater than 22 inches.Choose n=3. Coaxial cable length is 3.43 + 3 x 6.85= 23.99 inches.Example 2: Assume the center frequency is 155 MHz. Applying theformula: ¼λ = 18.10 inches; ½ wavelength = 36.19 inches; n=1.Coaxial cable length is 18.10 + 1 x 36.19= 54.29 inches.Typical Motorcycle Mount Antenna InstallationThe typical motorcycle mounting of an antenna is only applicable when theinstallation provides at least 20 centimeters (8 inches) between the antennaand operators/bystanders. This distance recommendation is made using a50% duty cycle.1. After the proper length of coax cable has been calculated, cut the coaxcable (provided by Allen Telecom, Inc.) so that when the TNC crimpstyle connector is installed the overall length will equal the calculatedlength.2. Route the assembled proper length coax from the antenna, under theantenna bracket, and into the weather-resistant case.3. Connect the antenna cable to the RF port on the JAGUAR 725M radio.WARNINGSee “Safety Training Information” section at the beginningof this manual for further information regarding SpecificAbsorption Rate (SAR) limits of RF radiation absorption setby the FCC.
35FINAL CHECKS AND CONNECTIONSAfter the weather resistant case is installed, all cables run, and the radio,control unit, speaker, and microphone installed, refer to the interconnectiondiagrams and verify that all connections have been made and the equipmentis properly grounded. Make a final check of all cables to make sure they areproperly connected and dressed away from all moving parts and exhaustpipes, and secured with cable ties. Then recheck all electrical connectionsand radio mounting hardware.HEADSET INSTALLATION (OPTION)NOTETo enable the PTT switch on the handlebar switch forexternal headset options, the JAGUAR 725M mobile radiomust be programmed so that INP2 is defined to be “PTT” or“EXTPTT”. Without this software addition, the headsetoptions will not transmit.The Headset Option includes the helmet-mounted noise cancelingmicrophone with single (or dual) speakers, the belt box assembly (withinternal amplifier), and the Helmet Kit Interface Cable.1. Install the noise-canceling microphone and single (or dual) speakers inthe helmet per instructions provided by the vendor.2. Remove the RIA plug 19B802554P26 from the option connector on theback of the JAGUAR 725M radio control unit. Connect the accessorycable 19B802554P24 to the option connector.3. Install the Helmet Kit Interface Cable (SM-MCH-71GT-2, etc.)containing the PTT/CG disable switch to the left handlebar, insuringthat freedom of motion is not compromised. Route the eight pinwaterproof connector over to and mate it with the eight pin waterproofconnector that is part of accessory cable 19B802554P24.4. Route the long end of the Helmet Kit Interface Cable containing thefour position quick disconnect plug along the bike and bring it out nearthe location of the driver’s hip.
365. The long end of the accessory cable 19B802554P24 which contains the25 pin D-subminiature receptacle connector is to also be routed alongthe bike and any excess is to be coiled up and left under the seat.6. The driver takes the belt box SM-C70GM and attaches it to his belt.The helmet kit quick disconnect plug is mated to the belt box quickdisconnect connector.7. Finally, the other quick disconnect connector of the belt box is mated tothe Helmet Kit Interface Cable quick disconnect connector.NOTEThe headset option speakers are a nominal 24 ohms. Use ofother impedance vale speakers will result in non-optimumsound performance from the speaker(s). The SM-K74BPand SM-K74QA dual speaker helmet kits have the twospeakers wired in parallel. They must be re-wired in seriesto perform properly.NOTEThe Helmet Kit Interface Cables SM-MCH-71GT-2 andSM-MCK-71GT-2 have a pushbutton switch that onlysupports the PTT function. The Interface Cables SM-MCH-72GT-2 and SM-MCK-72GT-2 have a three-position rockerswitch that supports both the PTT and CG Decode Disablefunctions.Headset Operation1. If the motorcycle is equipped with the SM-MCH-71GT-2 or SM-MCK-71GT-2 Motorcycle Interface cable, simply press and hold the PTTbutton (and talk into the noise-canceling mic) to transmit. Release thePTT button to receive. Adjust the volume switch on the control headfor the desired level.2. If the motorcycle is equipped with the SM-MCH-72GT-2 or SM-MCK-72GT-2 Motorcycle Interface cable, press and hold the three positiontoggle switch to the momentary (PTT) position (and talk into the noise-canceling mic) to transmit. Release the toggle switch to its centerposition to receive. In this center position, the user is in MONITORmode because any programmed decoder has been deactivated. To be inreceive mode with any programmed decoders activated, press the toggleswitch to the latched position. Adjust the volume control on the controlhead for the desired level.
37Interconnection Diagram(188D6783, Sh. 1, Rev. 2)
38Interconnection Diagram(188D6783, Sh. 1, Rev. 2)Antenna(19B209568P5)
39Control CableRemote Mount, Motorcycle Extended(19B802554P23, Sh. 23, Rev. 21)
40Motorcycle Accessory Cable(19B802554P24, Sh. 24, Rev. 21)
41Power Control Cable(19B802622P2, Sh. 2, Rev. 3)
42Motorcycle Radio Case Assembly(188D6465 Sh.1 Rev. 3)
43PARTS LISTSOption HBxxx : Scan Control Unit, 344A4581P2Option HBxxxx: System Control Unit, 344A4581P4344A4757P2 Nameplate344A3723P11 Motorcycle Version Label19A703965P2 Alternator Filter19B802554P23 Control Cable (USA Version)19B802554P24 Accessory Cable19B802622P2 Power Cable (USA Version)19B8902671P1 Remote Mount Front Cover19B8902672P1 Radio Mounting Bracket (USA Version)19B803225P1 Foam Pad Cover188D6464P1 Motorcycle Case (Black)188D6437P1 Case/Antenna Bracket188D6438P1 Adapter Bracket (for Harley-Davidson Motorcycles)350A1396G1 Hardware Kit For Motorcycle Case350A1396G2 Hardware Kit For Case/Antenna Bracket350A1396G3 Hardware Kit For Control Unit Mounting Bracket350A1396G4 Hardware Kit For Adapter Bracket (For Harley-Davidson Motorcycles)Option HBxxx: Field Upgrade Kit(JAGUAR 725M Radio Conversion, USA Version)344A3723P11 Motorcycle Version Label19A703965P2 Alternator Filter19B802554P23 Control Cable (USA Version)19B802554P24 Accessory Cable19B802622P2 Power Cable (USA Version)188D6464P1 Motorcycle Case (Black)188D6437P1 Case/Antenna Bracket188D6438P1 Adapter Bracket (for Harley-Davidson Motorcycles)350A1396G1 Hardware Kit For Motorcycle Case350A1396G2 Hardware Kit For Case/Antenna Bracket350A1396G3 Hardware Kit For Control Unit Mounting Bracket350A1396G4 Hardware Kit For Adapter Bracket (For Harley-Davidson Motorcycles)
44Motorcycle Case AssemblyPART NO. DESCRIPTIONMotorcycle Case Assembly 188D6464P1(Refer To Drawing No. 188D6464)188D6215P1 Case Top188D6221P1 Case Bottom19B804433P1 Hinge (top & bottom)350A1341P1 Gasket19B804263P1 Catch AssemblyEMKA 1048-U14 Lock; Assembly (Lock, tumbler, mounting nut, bolt and key)EMKA 1109-SU10 Key; unmoldedEMKA 1108-U35 or19B804717P2 Key19B804715P2 Friction Washer19B804429P2 Hooked CamSBA 123 030/0060 Cap screw (used to secure hinge)Motorcycle Case/Antenna AssemblyMounting Hardware Kit (Less Bracket)350A1396G2PART NO. DESCRIPTIONN415P25 Washer, Lock (Qty. 4)N400P35 Washer, Flat (Qty. 3)N400AP42 Washer, SS, FL, 5/16 (Qty. 4)N279AP23B6 Hex Nut, Serrated, 5/16 (Qty. 8)N400P41 Washer, Flat (Qty. 4)SBA123030/0140 Screw, M3x14 (Qty. 3)N24P21010 Screw, Cap (Qty. 4)N24P23014 Screw Hex head, 5-16x7-8 (Qty. 4)
45Control Unit/Hand Held Microphone Hardware Kit350A1396G3PART NO. DESCRIPTION188D6530P1 Control Unit Bracket (Qty. 1)350A1408P1 Washer, Breakway (Qty. 2)19B802554P26 Plug, DB25 (Qty. 1)19B802871P2 Cover, Micophone, Connector (Qty. 1)118D6556G1 Hanger, Micophone (Qty. 1)19A115409P4 Washer, Lock (Qty. 2)N24P21010 Screw, Cap (Qty. 2)N24P23014 Screw, Hex head HD, 5-16x7 - 8 (Qty. 2)19A134763P2 Mount, resilientMotorcycle Adapter Bracket Mounting Kit350A1396G4PART NO. DESCRIPTIONN415P13 Washer, LockHardware Kit350A1396G1PART NO. DESCRIPTIONSBA123030/0080 ScrewN415P9 Washer, Lock (Qty 4)SBA123040/0100 ScrewN415P11 Washer, LockL14BP15014 Screw, Hex head, M6 x14N400P35 Washer, Flat
46WARRANTYA. M/A-COM Private Radio Systems, Inc. (hereinafter "Seller") warrants to the original purchaser foruse (hereinafter "Buyer") that Equipment manufactured by or for the Seller shall be free from defectsin material, workmanship and title, and shall conform to its published specifications. With respect toany Equipment not manufactured by or for the Seller (except for integral parts of Seller's Equipmentto which the warranties set forth above shall apply), Seller gives no warranty, and only the warranty,if any, given by the manufacturer shall apply. Batteries are excluded from this warranty but arewarranted under a separate Battery Warranty.B. Seller’s obligations set forth in Paragraph C below shall apply only to failures to meet the abovewarranties (except as to title) occurring within the following periods of time from date of sale to theBuyer and are conditioned on Buyer’s giving written notice to Seller within thirty (30) days of suchoccurrence:1. for fuses and non-rechargeable batteries, operable on arrival only.2. for parts and accessories (except as noted in B.1) sold by Seller’s Service Parts Operation,ninety (90) days.3. for PANTHER Series handportable and mobile radios, two (2) years.4. for Cougar Series handportable and mobile radios, two (2) years.5. for all other Equipment of Seller’s manufacture, one (1) year.C. If any Equipment fails to meet the foregoing warranties, Seller shall correct the failure at its option (i)by repairing any defective or damaged part or parts thereof, (ii) by making available at Seller’sfactory any necessary repaired or replacement parts, or (iii) by replacing the failed Equipment withequivalent new or refurbished Equipment. Any repaired or replacement part furnished hereunder shallbe warranted for the remainder of the warranty period of the Equipment in which it is installed.Where such failure cannot be corrected by Seller’s reasonable efforts, the parties will negotiate anequitable adjustment in price. Labor to perform warranty service will be provided at no charge duringthe warranty period only for the Equipment covered under Paragraph B.3. To be eligible for no-charge labor, service must be performed by an Authorized Service Center (ASC) or other Servicerapproved for these purposes either at its place of business during normal business hours, for mobileor personal equipment, or at the Buyer’s location, for fixed location equipment. Service on fixedlocation equipment more than thirty (30) miles from the Service Center or other approved Servicer’splace of business will include a charge for transportation.D. Seller’s obligations under Paragraph C shall not apply to any Equipment, or part thereof,which (i) has been modified or otherwise altered other than pursuant to Seller’s writteninstructions or written approval or, (ii) is normally consumed in operation or, (iii) has anormal life inherently shorter than the warranty periods specified in Paragraph B, or (iv) isnot properly stored, installed, used, maintained or repaired, or, (v) has been subjected toany other kind of misuse or detrimental exposure, or has been involved in an accident.E. The preceding paragraphs set forth the exclusive remedies for claims (except as to title) based upondefects in or nonconformity of the Equipment, whether the claim is in contract, warranty, tort(including negligence), strict liability or otherwise, and however instituted. Upon the expiration of thewarranty period, all such liability shall terminate. The foregoing warranties are exclusive and in lieuof all other warranties, whether oral, written, expressed, implied or statutory. NO IMPLIED ORSTATUTORY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULARPURPOSE SHALL APPLY. IN NO EVENT SHALL THE SELLER BE LIABLE FOR ANYINCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR EXEMPLARY DAMAGES.This warranty applies only within the United States.M/A-COM3315 Old Forest RoadLynchburg, VA 245011-800-528-7711 AE/LZT 123 3248/1 R5
47NOTES
M/A COM Wireless3315 Old Forest RoadLynchburg, Virginia 245011-800-528-7711 (Outside USA, 434-385-2400) Printed in U.S.A.

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