HARRIS TR-0024-E Land Mobile Base Station User Manual Mastr III Application Assembly Manual

HARRIS CORPORATION Land Mobile Base Station Mastr III Application Assembly Manual

Contents

Mastr III Application Assembly Manual

Maintenance ManualLBI-38775SMASTR® III Base StationApplication/Assembly DiagramsTABLE OF CONTENTSTitle PublicationT/R SHELF............................................................... LBI-38637SYSTEM MODULE (Earlier) ................................. LBI-38764SYSTEM MODULE (Later) .................................... LBI-39176POWER MODULE .................................................. LBI-38752
TABLE OF CONTENTS2LBI-38775STABLE OF CONTENTSPageSAFETY INFORMATION ..............................................................................................................................................3INTRODUCTION ............................................................................................................................................................4APPLICATIONS..............................................................................................................................................................5APPLICATION ASSEMBLY DIAGRAMS....................................................................................................................737" INDOOR CABINET 19D902845P1 ......................................................................................................................7T/R SHELF, SQUELCH OPERATED RELAY, DATA MODULE, AMPLIFIER MODULE & TRANSMITONLY STATION 19D902845P2, P7, P14, P19 & P32 ...................................................................................13COAX SWITCH ASSEMBLY 19D902845P3...........................................................................................................1537" INDOOR CABINET WITH DUPLEXER SHELF 19D902845P4......................................................................1637" INDOOR CABINET WITH AUTOMOBILE BATTERY EMERGENCY POWER 19D902845P5.................1737" INDOOR CABINET WITH GEL CELL BATTERY EMERGENCY POWER 19D902845P6 .........................1869" INDOOR CABINET WITH ONE STATION 19D902845P21............................................................................20MASTR III STATION WITH MASTR II AUXILIARY RECEIVER 19D902845P8 ..............................................24MASTR III TX P.A. aa57-HRB 10426 ...................................................................................................................... 25MASTR III STATION WITH MASTR III MULTIPLE RECEIVER 19D902845P10..............................................2769" INDOOR CABINET WITH GETC SHELF 19D902845P9 ................................................................................28MASTR III BASE STATION WITH VOICE GUARD GETC MODULE 19D902845P11-P13 ..............................29EDACS CABINET WITH ONE STATION 19D902845P15.....................................................................................31EDACS CABINET WITH MULTI-STATIONS 19D902845P16..............................................................................32EDACS MULTI-STATION CABINET WITH SIM SHELF 19D902845P17........................................................... 34MULTI-STATION ASSEMBLY 19D902845P16 .....................................................................................................35EXTERNAL REFERENCE OSCILLATOR/DISTRIBUTION AMPLIFIER OPTION 19D902845P18..................36RS-232 SIMULCAST GETC 19D902845P22 ...........................................................................................................37RIC EQUIPMENT 19D902845P23............................................................................................................................38STATION RECEIVER VOTING FOR RS-232 19D902845P24...............................................................................39EDACS SIMULCAST STATION 19D902845P22 & P33 ........................................................................................4045" WEATHER PROOF CABINET 19D902845P25 ................................................................................................41MODEM VOTING & CNI INSTALLATION 19D902845P26 & P27......................................................................423 EDACS ADVANTAGE STATIONS 19D902845P29 ............................................................................................433/5 CHANNEL EDACS SYSTEM - COMBINER/MULTICOUPLER CHANNEL 4 & 5 19D902845P28 &P30 ....................................................................................................................................................................443/4 CHANNEL EDACS SYSTEM - COMBINER AND MULTICOUPLER 19D902845P33................................. 45GPS SIMULCAST STATION GETC 19D902845P33 ..............................................................................................46HARNESS 19C337792P1 ..............................................................................................................................................4719B801454P16 & P17 ................................................................................................................................................4819B801454P17 & P18 ................................................................................................................................................4819B801454P19 & P20 ................................................................................................................................................4819B801454P24 ...........................................................................................................................................................48CONTROL CABLE ASSEMBLY (PART OF POWER AMPLIFIER) 19B801739P1.............................................48POWER CABLE (PART OF POWER AMPLIFIER) 19B801937P1........................................................................4919B235871P1 .............................................................................................................................................................49344A3052P1 ...............................................................................................................................................................49CONTROL EXTENDER BOARD 188D5338G1..........................................................................................................50RF EXTENDER BOARD 188D5338G2........................................................................................................................50MULTI PURPOSE MODULE 193D1094G1.................................................................................................................51GROUNDING STRAP INSTALLATION INSTRUCTIONS .......................................................................................52This manual is published by M/A-COM Private Radio Systems, Inc., without any warranty. Improvements and changes to this manual necessitated bytypographical errors, inaccuracies of current information, or improvements to programs and/or equipment, may be made by M/A-COM Private RadioSystems, Inc., at any time and without notice. Such changes will be incorporated into new editions of this manual. No part of this manual may bereproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without theexpress written permission of M/A-COM Private Radio Systems, Inc.Copyright 1992-2002, M/A-COM Private Radio Systems, Inc. All rights reserved.
INTRODUCTION & APPLICATIONSLBI-38775S 3SAFETY INFORMATION• The means of disconnecting power from a station cabinet is the cabinet power supply plug.• When conducting repair/maintenance, disconnect the cabinet power supply plug from the AC source.• In European applications, equipment must be installed in a closed cabinet.• Only replace components with components specified by M/A-COM Private Radio Systems.The ESD symbol calls attention to procedures, practices, or the like, whichcould expose equipment to the effects of Electro-Static Discharge. Properprecautions must be taken to prevent ESD when handling circuit modules.CAUTION – This radio contains components that can be damaged by theeffects of Electrostatic Discharge (ESD). Be sure to use proper precautionswhen disassembling this equipment.ESD CAUTION:When operating the MASTR III System module, ESD precautions must be observed to insure that the unitcontinues to function correctly. Due to ESD sensitive components, an ESD event could cause the MASTRIII to operate improperly. To prevent this from occurring, ESD precautions are required. Theseprecautions would include but are not limited to:• The use of an ESD wrist strap connected to any attachable metallic surface on the rack chassis, housingthe MASTR III equipment.The ESD caution is being provided to avoid inducing an equipment malfunction by an ESD event. If anESD induced malfunction occurs, there will be no permanent damage to the unit, but manual reset will benecessary.
INTRODUCTION & APPLICATIONS4LBI-38775SINTRODUCTIONThis manual (LBI-38775) contains information for the MASTR III Base Station, includingapplication information, cable diagrams and parts list for the cabinet hardware. Foradditional information refer to the following manuals:MANUALNUMBERTITLE COMMENTSLBI-38636 Installation How to install including InterconnectionDiagrams.AE/LZT 123 3242/1 Installation Installation, Configuration and Checkoutfor EDACS Basic or Level 1 Systems.LBI-38754 VHF RF Package Information on the VHF equipment.LBI-38675 UHF RF Package Information on the UHF equipment.LBI-39025 800 MHz RFPackageInformation on the 800 MHz equipment.LBI-38983 Antenna System Information on typical antenna systeminstallations.LBI-38812 EDACS InterfacePanelsInformation on the panel used in EDACSapplications.LBI-38894 GETC Information on the GETC equipmentLBI-38625 Charger/EmergencypowerInformation on the battery charger andemergency power equipment.LBI-38805 RF Test Fixture Information on the RF Test Fixture
INTRODUCTION & APPLICATIONSLBI-38775S 5APPLICATIONSOPTIONNUMBERAPPLICATIONASSEMBLYDESCRIPTIONSXCAIS 19D902845P1 Installation of One MASTR III Station ina 37" Indoor CabinetSXRB1J 19D902845P2 Installation of R/R Shelf for MASTR IIIStation.SXSU3A 19D902845P3 Installation of Coax Switch.SXDU1J 19D902845P4 Installation UHF (150-162 MHz )DuplexerSXDU1K Installation UHF (152-174 MHz )DuplexerSXDU1M Installation UHF (450-470 MHz )DuplexerSXCH1L/M 19D902845P5 Installation of Battery Charger withAutomobile Battery Emergency Power ina 37" Indoor Cabinet.SXCH1RSXCH3A19D902845P6 Installation of Battery Charger with GelCell Battery Emergency Power in a 37"Indoor cabinet.SXSU3D 19D902845P7 Installation of SOR (Squelch OperatedRelay) Kit. SXMK3C 19D902845P8 Installation of MASTR II AuxiliaryReceiver in a 37" or 69" Cabinet.SXCP5TSXMD3J19D902845P9 Installation of GETC Shelf in a 69"Indoor Cabinet.SXMIL3S 19D902845P10 Installation of MASTR III auxiliaryReceiver in a 37" or 69" CabinetSXVG3ESXVG3F19D902845P11 Installation of GETC Shelf for an E/EVoice Guard/Aegis Repeater andRemote/Repeater in a 37" or 69" IndoorCabinet.SXVV1NSXVV1MSXVV1SSXVW1J19D902845P12 Installation of E/D Module (non-1027version) in a 37" or 69" Indoor Cabinet(Aegis Remote/Remote/Repeat MASTRIII).SXVG3CSXVG3D19D902845P13 Installation of E/D module (1027version) in a 37" or 69" Indoor Cabinet(Remote E/D & Remote/Repeat).SXDE5B 19D902845P14 Installation of Transmit Data Board.SXAP3K 19D902845P16 Installation of Multi-Stations in a 69" or83" Indoor Cabinet or Open Rail Rack.
INTRODUCTION & APPLICATIONS6LBI-38775SOPTIONNUMBERAPPLICATIONASSEMBLYDESCRIPTION19D902845P21 Installation in 69" Indoor Cabinet orOpen Rail Rack.SXMD3M 19D902845P22 Installation for Simulcast Stations.SXMD1S 19D902845P23 Installation and Modifications Instructionfor RIC Telephone Interconnect.SXVT1B 19D902845P24 Modification for Station Receiver Votingfor RS-232.SXCA1X 19D902845P25 Installation in 45" Weatherproof Cabinet.SXVT1L 19D902845P26 Modem Voting Installation.SXCP5T 19D902845P27 CNI Installation.SXFN1A 2-Speed Fan (110 VAC).SXFA1L 2-Speed Fan (230 VAC).SXCY1S 19D902845P17 MASTR III with SIM Shelf.19D902845P18 MASTR III ReferenceOscillator/Distribution Amplifier.
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 737" INDOOR CABINET19D902845P1(19D902845, Sh. 1, Rev. 12)
APPLICATION ASSEMBLY DIAGRAM8LBI-38775S37" INDOOR CABINET19D902845P1(19D902845, Sh. 2, Rev. 3)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 937" INDOOR CABINET19D902845P1(19D902845, Sh. 3, Rev. 7)
APPLICATION ASSEMBLY DIAGRAM10 LBI-38775S37" INDOOR CABINET19D902845P1 (19D902845, Sh. 3A, Rev. 4)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 1137" INDOOR CABINET19D902845P1(19D902845, Sh. 4, Rev. 2)
APPLICATION ASSEMBLY DIAGRAM12 LBI-38775S37" INDOOR CABINET19D902845P1(19D902845, Sh. 5, Rev. 5)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 13T/R SHELF, SQUELCH OPERATED RELAY, DATA MODULE, AMPLIFIER MODULE & TRANSMIT ONLY STATION19D902845P2, P7, P14, P19 & P32(19D902845, Sh. 6, Rev. 12)
APPLICATION ASSEMBLY DIAGRAM14 LBI-38775ST/R SHELF, SQUELCH OPERATED RELAY, DATA MODULE, AMPLIFIER MODULE & TRANSMIT ONLY STATION19D902845P2, P7, P14, P19 & P32 (19D902845, Sh. 7, Rev. 7)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 15COAX SWITCH ASSEMBLY 19D902845P3(19D902845, Sh. 8, Rev. 8)
APPLICATION ASSEMBLY DIAGRAM16 LBI-38775S37" INDOOR CABINET WITH DUPLEXER SHELF19D902845P4(19D902845,Sh. 9, Rev. 4)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 1737" INDOOR CABINET WITH AUTOMOBILE BATTERY EMERGENCY POWER19D902845P5(19D902845, Sh. 10, Rev. 3)
APPLICATION ASSEMBLY DIAGRAM18 LBI-38775S37" INDOOR CABINET WITH GEL CELL BATTERY EMERGENCY POWER19D902845P6(19D902845, Sh. 11, Rev. 2)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 1937" INDOOR CABINET WITH GEL CELL BATTERY EMERGENCY POWER19D902845P6(19D902845, Sh. 12, Rev. 2)
APPLICATION ASSEMBLY DIAGRAM20 LBI-38775S69" INDOOR CABINET WITH ONE STATION19D902845P21(19D902845, Sh. 15, Rev. 6)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 2169" INDOOR CABINET WITH ONE STATION19D902845P21(19D902845, Sh. 15A, Rev. 4)
APPLICATION ASSEMBLY DIAGRAM22 LBI-38775S69" INDOOR CABINET WITH ONE STATION19D902845P21(19D902845, Sh. 16, Rev. 3)DETAIL “H”
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 2369" INDOOR CABINET WITH ONE STATION19D902845P21(19D902845, Sh. 17, Rev. 2)
APPLICATION ASSEMBLY DIAGRAM24 LBI-38775SMASTR III STATION WITHMASTR II AUXILIARY RECEIVER19D902845P8(19D902845, Sh. 18, Rev. 4)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 25 MASTR III TX P.A.AA57-HRB 10426 Sheet 1 0f 2(AA57-HRB 10426 Rev C)
APPLICATION ASSEMBLY DIAGRAM26 LBI-38775SMASTR III TX P.A.AA57-HRB 10426 Sheet 2 0f 2(AA57-HRB 10426 Rev C)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 27MASTR III STATION WITHMASTR III MULTIPLE RECEIVER19D902845P10(19D902845, Sh. 18A, Rev. 6)
APPLICATION ASSEMBLY DIAGRAM28 LBI-38775S69" INDOOR CABINET WITH GETC SHELF19D902845P9(19D902845, Sh. 19, Rev. 12)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 29MASTR III BASE STATION WITHVOICE GUARD GETC MODULE19D902845P11-P13(19D902845, Sh. 20, Rev. 11)
APPLICATION ASSEMBLY DIAGRAM30 LBI-38775SMASTR III BASE STATION WITHVOICE GUARD GETC MODULE19D902845P11-P13(19D902845, Sh. 21, Rev. 4)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 31EDACS CABINET WITH ONE STATION19D902845P15(19D902845, Sh. 22, Rev. 12)
APPLICATION ASSEMBLY DIAGRAM32 LBI-38775SEDACS CABINET WITH MULTI-STATIONS19D902845P16(19D902845, Sh. 23, Rev. 11)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 33EDACS CABINET WITH MULTI-STATIONS19D902845P16(19D902845, Sh. 23A, Rev. 7)
APPLICATION ASSEMBLY DIAGRAM34 LBI-38775SEDACS MULTI-STATION CABINET WITH SIM SHELF19D902845P17(19D902845, Sh. 23D, Rev. 2)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 35MULTI-STATION ASSEMBLY19D902845P16(19D902845, Sh. 24, Rev. 10)
APPLICATION ASSEMBLY DIAGRAM36 LBI-38775SEXTERNAL REFFERENCE OSCILLATOR/DISTRIBUTION AMPLIFIERFOR NARROW BAND SYSTEMS19D902845P18 & P31(19D902845, Sh. 24A, Rev. 4)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 37RS-232 SIMULCAST GETC19D902845P22(19D902845, Sh. 25, Rev. 10)
APPLICATION ASSEMBLY DIAGRAM38 LBI-38775SRIC EQUIPMENT19D902845P23(19D902845, Sh. 26, Rev. 6)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 39STATION RECEIVER VOTING FOR RS-23219D902845P24(19ED902845, Sh. 27, Rev. 4)
APPLICATION ASSEMBLY DIAGRAM40 LBI-38775SEDACS SIMULCAST STATION19D902845P22 & P33(19D902845, Sh. 28, Rev. 8)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 4145" WEATHER PROOF CABINET19D902845P25(19D902845, Sh. 29, Rev. 3)
APPLICATION ASSEMBLY DIAGRAM42 LBI-38775SMODEM VOTING & CNI INSTALLATION19D902845P26 & P27(19D902845, Sh. 30, Rev.8)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 433 EDACS ADVANTAGE STATIONS19D902845P29(19D902845, Sh. 31, Rev. 7)
APPLICATION ASSEMBLY DIAGRAM44 LBI-38775S3/5 CHANNEL EDACS SYSTEM WITH COMBINER AND MULTICOUPLER CHANNEL 4 & 519D902845P28 & P30(19D902845, Sh. 32, Rev. 6)
APPLICATION ASSEMBLY DIAGRAMLBI-38775S 453/4 CHANNEL EDACS SYSTEM WITH COMBINER AND MULTICOUPLER19D902845P33(19D902845, Sh. 32A, Rev. 3)
APPLICATION ASSEMBLY DIAGRAM46 LBI-38775SGPS SIMULCAST STATION GETC19D902845P33(19D902845, Sh. 33, Rev. 8)
HARNESS ASSEMBLYLBI-38775S 47HARNESS19C337792P1(19C337792, Sh. 1, Rev. 2)(19B803755, Sh. 1, Rev. 3)
HARNESS ASSEMBLY48 LBI-38775S19B801454P16 & P17(19B801454, Sh. 10, Rev. 27)19B801454P17 & P18(19B801454, Sh. 11, Rev. 27)19B801454P19 & P20(19B801454, Sh. 12, Rev. 27)19B801454P24(19B801454, Sh. 15, Rev. 27)19B801454P43(19B801454, Sh. 23, Rev. 27)CONTROL CABLE ASSEMBLY (PART OF POWER AMPLIFIER)19B801739P1(19B801739, Sh 1, Rev. 2)
HARNESS ASSEMBLYLBI-38775S 49POWER CABLE (PART OF POWER AMPLIFIER)19B801937P1(19B801937, Sh. 1, Rev. 2)19B235871P1(19B237871, Sh. 1, Rev. 2)344A3052P1(344A3052, Sh. 1, Rev. 2)
EXTENDER BOARDS50 LBI-38775SCONTROL EXTENDER BOARD 188D5338G1RF EXTENDER BOARD 188D5338G2(188D5338, Sh. 1, Rev. 2)
PARTS LISTELBI-38775S 51MULTI PURPOSE MODULE 193D1094G1(193D1094, Sh. 1, Rev.0)
GROUNDING STRAP INSTALLATION INSTRUCTIONS52 LBI-38775SISOLATOR KIT 350A130G1The MASTR III 800 MHz T/R shelf is mounted in the station cabinet using Isolator Kit 350A1350G1, which providesrubber isolators, needed at 800 MHz to dampen vibrations. This kit also provides grounding strap SXA 104 7504/1.This grounding strap is used with the lower isolator on the right rail only. As shown above, this strap (Item 8) slipsover each end of the isolator studs with the loop oriented toward the outside cabinet wall. GROUNDING STRAP INSTALLATION INSTRUCTIONS(19B803970, Rev. 3)
PARTS LISTELBI-38775S 53PARTS LISTMASTR III STATIONIssue 4SYMBOL PART NO. DESCRIPTION- - - - - - 37" CABINET - - - - - -19D902838P1 37-inch Cabinet.19C852074P1 Equipment support rail (left side).19C852074P2 Equipment support rail (right side).344A3450G1 Hardware Kit.344A3450G2 Hardware Kit.19D902422P4 Rear Door.19D902422P4 Front Door.19J706152P5 Tie Strap.5491682P4 Key, sim to Yale & Towne #BF-10A5490407P29 Grommet.- - - - - - - - - 69" CABINET - - - - - - -19D417358G3 69-inch Cabinet.19D417623G4 Grill, Label.19A130031G12 Hardware Kit.19B226318P2 Plate.19B801476P1 Cover.19B801476P2 Cover.19B209539P1 Lock, rim.19B209539P2 Lock, rim.19B209539P3 Key, lock, rim.344A3450G21 Hardware Kit.5490407P29 Grommet.19C320895G12 Fan 120 VAC.19C320895G15 Fan 230 VAC.- - - - - - 83" CABINET - - - - - - -19D902663G1 83-inch Cabinet.19C337428G1 Door.19C337428G2 Door.19B801476P1 Cover.19B801476P2 Cover.19B209539P2 Lock, rim.19B209239P2 Lock, rim.19B209539P3 Key, lock, rim.19B226318P2 Plate.344A2450P21 Hardware Kit.19C320895G12 Fan 120 VAC.19C320895G15 Fan 230 VAC.- - - - - - CABLES - - - - - - -19B235871P1 Power Cable: Station Power Supply (J801) to T/RShelf (A2-P102).19B801454P17 RF Cable: Low Pass Filter (J1) to Power Amplifier(J104). Replaced by 19B801454P43.19B801454P20 RF Cable: T/R Shelf (J2) to Duplexer Shelf (J2)(Used when Duplexer is installed).19B801454P19 RF Cable: T/R Shelf (J2) to Antenna Switch (J2).19B801454P16 RF Cable: T/R Shelf (J1) to Power Amplifier (J101).19B801454P43 RF Cable: Low Pass Filter (J1) to Power Amplifier(J104).*COMPONENTS ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES
M/A-COM Wireless Systems3315 Old Forest RoadLynchburg, Virginia 24501(Outside USA, 434-385-2400) Toll Free 800-528-7711www.macom-wireless.com Printed in U.S.A.

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