HARRIS TR-307-X2 PRIVIATE RADIO BASESTATION User Manual LBI 38643C 25 KHZ RECEIVER IF MODULE 19D902783G1
HARRIS CORPORATION PRIVIATE RADIO BASESTATION LBI 38643C 25 KHZ RECEIVER IF MODULE 19D902783G1
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LBI-38643C MAINTENANCE MANUAL FOR 25kHz RECEIVER IF MODULE 19D902783G1 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page Front Cover GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCUIT ANALYSIS . . . . . . . . . . . . . INPUT MATCHING NETWORK . . . CRYSTAL FILTERS, IF AMPLIFIERS OSCILLATOR/MIXER/DETECTOR . AUDIO AMPLIFIER . . . . . . . . . . SQUELCH . . . . . . . . . . . . . . . . Buffer Amplifier . . . . . . . . . . High Pass Filter . . . . . . . . . . . Noise Detector . . . . . . . . . . . DC Amplifier . . . . . . . . . . . . Schmitt Trigger . . . . . . . . . . . FAULT DETECTOR . . . . . . . . . . VOLTAGE REGULATOR . . . . . . . MAINTENANCE . . . . . . . . . . . . . . . BLOCK DIAGRAM . . . . . . . . . . . . . . RECOMMENDED TEST EQUIPMENT . ALIGNMENT PROCEDURE . . . . . . TROUBLESHOOTING . . . . . . . . . . ASSEMBLY DIAGRAM . . . . . . . . . . . . OUTLINE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRODUCTION CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IC DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DESCRIPTION • A chain of two crystal filters and two integrated circuit IF amplifiers The MASTR III Receiver IF Module provides amplification and demodulation of the 21.4 MHz Intermediate Frequency signal. The IF Module also includes the receiver squelch circuitry. However, it does not include deemphasis or squelch audio gating circuits. Figure 1 is a block diagram showing the functional operation of the IF Module. • An integrated circuit containing a crystal oscillator, mixer, limiter, and quadrature detector The IF Module circuitry contains the following: • A variable gain AF amplifier • A squelch circuit • A fault detector circuit • An integrated circuit voltage regulator • A 50 ohm input impedance matching network and IF Amplifier ericssonz Ericsson Inc. Private Radio Systems Mountain View Road Lynchburg, Virginia 24502 1-800-528-7711 (Outside USA, 804-592-7711) Printed in U.S.A. LBI-38643C CIRCUIT ANALYSIS INPUT MATCHING NETWORK The mixer is internally connected to the crystal oscillator. Pins 16 and 3 of U3 are the mixer input and output respectively. Typical mixer conversion gain is about 20 dB. The output of the mixer drives the 4 pole ceramic bandpass filter FL1. The input impedance matching network provides a 50 ohm load for the receiver RF module. The network consists of C1 thru C3, L1 thru L3, and R1. The limiter input is U3 pin 5, but the limiter output is internally connected to the detector and is not externally available. Capacitor C1 provides AC coupling and a DC block on the input line (J1). This DC block protects the module in the event of a failure in a preceding module. L2 and L3 are series resonant at 21.4 MHz and provide a signal path to the FET amplifier Q6. Parallel resonant circuit, L1 and C2, provide a path to the 50 ohm load, R1, for frequencies other than 21.4 MHz. A received signal strength indicator (RSSI) is provided at U3 Pin 13. This indicator signal is generated within the limiter circuitry and provides an output current proportional to the logarithm of the input signal strength. This current develops a voltage across R18. The voltage varies from about 0.7 Vdc for noise input, to about 1 Vdc for a 12 dB SINAD signal, to a maximum of about 2.7 Vdc for a high signal level (50 dB stronger than that required for 12 dB SINAD). CRYSTAL FILTERS, IF AMPLIFIERS Y1, Y2, U1, U2, and associated circuitry provide IF filtering and amplification at 21.4 MHz. Filters Y1 and Y2 are both 4 pole bandpass filters with a center frequency of 21.4 MHz and a bandwidth of ±6.5 kHz. Amplifiers U1 and U2 are integrated circuit amplifiers. U1 provides 30 dB of gain, U2 provides 18 dB of gain. The amplifiers and filters have terminal impedances of 50 ohms. In circuit gain measurements can be made using a high impedance probe. Inductors L3, L4 and associated resistors and capacitors provide power supply decoupling. R3 and R7 provide paths to the input of the Fault Detector circuit. These inputs enable the Fault Detector circuit to monitor the DC voltages of U1 and U2. The RF level detectors consist of transistors Q1 and Q2 along with associated resistors and capacitors. These detectors play no role in the normal operation of the IF Module, but they aid in unit testing and module troubleshooting. OSCILLATOR/MIXER/DETECTOR Integrated circuit U3 provides several functions including 2nd mixer, if amplifier and limiter, and quadrature detector. The 20.945 MHz crystal oscillator provides local oscillator injection to the mixer in U3. This mixer converts the 21.4 MHz IF signal to 455 kHz. C20 and C21 are oscillator feedback capacitors and have been chosen to provide the proper capacitance for crystal Y3. The proper oscillator output level is difficult to measure directly without affecting the oscillation. A preferable measurement is at TP3 which should read about 50 mV pk. (Measured using a 10 megohm, 11 pF oscilloscope probe.) The quadrature detector provides a demodulated audio frequency output. The input to the detector is internally connected to the limiter and is not externally available. The output of the detector is U3 pin 9. R19 and C28 provide low-pass filtering to remove 455 kHz feedthrough. Ceramic resonator Y4 provides the frequency selective component needed for FM demodulation. Y4 replaces the typical LC resonant circuit found in most quadrature detectors. In contrast to the typical LC network, Y4 requires no adjustment. TABLE 1 - GENERAL SPECIFICATIONS ITEM SPECIFICATION I.F. frequency 21.4 MHz Input Impedance 50 ohm 12 dB SINAD -120.0 dBm Adj. CH SEL (25 kHz) -103 dB Image (20.49 MHz) -100 dB 3rd order Intercept Pt 23 dBm Variation of Sensitivity with Signal Frequency 2 kHz 2nd I.F. frequency 455 kHz 2nd L.O. frequency 20.945 MHz AF output (J2 pin 31C) 1 Vrms adjustable (with standard input signal) AF output impedance 1k ohm AF distortion 5% AF response The DC supply to U3 is provided through voltage dropping resistor R11 to U3 pin 4. R12 provides a path to the input of the Fault Detection circuit. This enables the Fault Detector to monitor the DC voltage on U3. 10 Hz -3 dB 300 Hz ±1 dB 1000 Hz 0 dB reference AUDIO AMPLIFIER 3 kHz ±1 dB Operational amplifier U6.3 provides audio frequency amplification. Its gain is set by its associated resistors, including variable resistor VR1. VR1 allows for adjusting the AF output level to 1 Vrms with a standard input signal to the module (1 kHz AF, 3 kHz peak deviation). U6.2 is used as a voltage regulator to provide 4 Vdc for biasing the Operational amplifier. Hum & Noise -55 dB RSSI output (J2 pin 20C) 0.7 to 2.7 Vdc prop to log (sig level) RSSI time constant 5 ms SQ Threshold Sensitivity -119 dBm SQ Maximum Sensitivity -102 dBm SQUELCH SQ Clipping 3 kHz Buffer Amplifier SQ Attack 150 ms Integrated circuit U6.4 is configured as a unity gain buffer amplifier. It provides a high input impedance to minimize loading of the previous circuits. SQ Close 250 ms SQ output (J2 pin 26C) 5V logic (low = squelched) Fault output (J2 pin 11C) 5V logic (low = fault) DC Supply 1 Vrms (adjustable) Copyright© February 1992, Ericsson Inc. LBI-38643C Highpass Filter The audio frequency highpass filter consists of U7.1 and its associated circuitry. The purpose of this filter is to reject all voice frequencies and allow only demodulated noise to pass. The functioning of the squelch circuit depends upon the presence or absence of this noise. (When a signal is being received, i.e. the receiver is quiet, the squelch circuit senses the absence of noise and unsquelches the radio.) Noise Detector U7.2 along with associated components act as a noise detector. The rectified output of U7.2 charges C44 to a nearly constant DC voltage. DC Amplifier U7.3 is configured as a basic amplifier with a gain of 11. Schmitt Trigger U7.4 is configured as an amplifier with positive feedback. This arrangement provides hysteresis in the output verses input characteristic. This eliminates the possibility of the squelch circuit repeatedly cutting in and out when the input signal is near a threshold. R56 and R57 act as a voltage divider to provide a 5 volt logic level output. (Logic High = unsqelched) FAULT DETECTOR U4 and U5 are voltage comparators. These are configured into four "window detectors" which sense the presence of voltages within specified ranges (windows). VOLTAGE REGULATOR U8 is a monolithic integrated circuit voltage regulator providing 8 Vdc. This powers all circuitry in the module with exception of the front panel LED and its drivers. MAINTENANCE RECOMMENDED TEST EQUIPMENT The following test equipment is required to test the IF Module. 1. FM Signal Generator; HP 8640B, HP 8657A, or equivalent 2. AF Generator or Function Generator 3. Audio Analyzer; HP 8903B, HP 339A, or equivalent 4. Oscilloscope 5. DC Meter for troubleshooting 6. Power Supply; 13.8 Vdc @ 150 mA ALIGNMENT PROCEDURE 1. Apply 13.8 Vdc supply to module. The four window detector circuits are U4.1 & U4.2, U4.4 & U4.3, U5.1 & U5.2, and U5.4 & U5.3. These monitor DC operating voltages on U6.2, U1, U2, and U3 respectively. R29 and R30 comprise a voltage divider to provide a 5 volt logic level output. A fault is indicated when the output drops to zero. 2. Verify DC current consumption is between 90 and 150 mA. Diode D1 and transistor Q3 monitor the output of the 8V regulator. D1 is a 8.2 volt breakdown diode. If the regulator output voltage should rise above 8.9 V (8.2 + 0.7 base-emitter drop) Q1 will turn on and a fault will be indicated. 4. Apply a standard input signal to the module input. (-60 dBm, 21.4 MHz signal modulated with 1kHz AF, 3 kHz peak deviation) Transistors Q4 and Q5 are drivers for the front panel LED CR1. These are powered from the +13.8 Vdc line before the Figure 1 - 25 kHz Receiver IF Module 8V regulator. Therefore, if the regulator opens, a fault will still be indicated. 3. Verify fault output is 0 to 0.5 Vdc and front panel LED is off. 5. Set VR1 for 1 Vrms ±3% at module output (pin 31C on 96 pin connector J2). ASSEMBLY DIAGRAM TROUBLESHOOTING Each IF amplifier has a nominal 18 dB gain. U2 has a nominal gain of 30 dB. The mixer has about 20 dB gain with proper LO injection. The proper crystal oscillator level is 50 mV pk measured at TP3. TP2: 100 mV PK @ 21.4 MHz with -50 dBm input signal TP3: 50 mV pk @ 20.945 MHz independent of input signal TP4: 100 mV pk @ 455 kHz with -60 dBm input signal The following four test points are provided on the PWB for additional test capability: LBI-38643C All RF voltages measured with 10 Megohm, 11 pF probe. TP1: 100 mV pk @ 21.4 MHz with -30 dBm input signal TROUBLE SHOOTING GUIDE SYMPTOM CHECK (CORRECT READING SHOWN) INCORRECT READING INDICATES DEFECTIVE COMPONENT If DC voltages not correct U8 or associated components U6 or associated components U1 or associated components U2 or associated components U3 or associated components If DC voltages correct U4, U5, U6, D1, Q3, Q4, Q5 Fault indicator on Check DC voltages +8V at U8 Pin 1 +4v at U Pin 7 5.5V at U1 output pin 3.3V at 2 output pin 4.4V at U3 Pin 4 No audio - no noise With no signal applied to module IF input Check for AF noise @ C29 ; 200mV Check for AF noise @ U6 Pin 8: 1 V U3 or associated components U6 or associated components Noise only - no demodulated audio Check crystal oscillator: TP3 50 mVpk 20.945 MHz U3, Y3 or associated components Apply -30 dBm 21.4 MHz input, check TP1 100 mVpk Apply -50 dBm 21.4 MHz input, check TP2 100 mVpk Apply -60 dBm 21.4 MHz input, check TP4 100 mVpk Q6, Y1, U1 or associated components U2, Y2 or associated components U3, FL1 or associated components Poor 12 dB SINAD No squelch function Check crystal oscillator: TP3 50 mVpk 20.945 MHz U3, Y3 or associated components Apply -30 dBm 21.4 MHz input, check TP1 100 mVpk Apply -50 dBm 21.4 MHz input, check TP2 100 mVpk Apply -60 dBm 21.4 MHz input, check TP4 100 mVpk Q6, Y1, U1 or associated components U2, Y2 or associated components U3, FL1 or associated components With squelch pot maximum, or with module AUDIO/ SQUELCH/HI connected to SQUELCH/ARM input and with no signal to module IF input: Check Presence of 1 Vpk noise at U6 Pin 14 U6 or associated components Check presence of 1 Vpk noise U7 at Pin 1 Check presence of 1 Vpk noise U7 Pin 1 Check DC voltage U7 at Pin 8: 7 V Check DC voltage U7 Pin 14: 0.5 V U7 or associated components RECEIVER IF MODULE 19D902783G1 (19D902783, Sh. 1, Rev. 3) LBI-38643C OUTLINE DIAGRAM (19D902494, Sh. 1, Rev. 5B) (19D902493, Comp. Side, Rev. 5) RECEIVER IF MODULE 19D902494G1 SCHEMATIC DIAGRAM LBI-38643C RECEIVER IF MODULE 19D902494G1 (19D902504, Sh. 1, Rev. 6) LBI-38643C RECEIVER IF MODULE 19D902494G1 (19D902504, Sh. 2, Rev. 6) SCHEMATIC DIAGRAM LBI-38643C PARTS LIST VHF RECEIVER RF MODULE 19D902783G1 ISSUE 2 SYMBOL PART NO. 19D902508P1 PART NO. 19A705205P2 Tantalum: 1 µF, 16 VDCW; sim to Sprague 293D. C36 19A705205P5 Tantalum: 6.8 µF, 10 VDCW; sim to Sprague 293D. C37 19A705205P2 Tantalum: 1 µF, 16 VDCW; sim to Sprague 293D. C38 thru C40 Chassis. DESCRIPTION C35 DESCRIPTION - - - - - MISCELLANEOUS - - - - SYMBOL 19A702061P89 Ceramic: 1500 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. SYMBOL PART NO. DESCRIPTION - - - - - - - - TRANSISTORS - - - - - - - - - Q1 and Q2 19A704708P2 Silicon, NPN: sim to NEC 2SC3356. Q3 19A700076P2 thru Q5 Silicon, NPN: sim to MMBT3904, low profile. Q6 19A702524P2 N-Type, field effect. 19D902509P1 Cover. 19D902555P1 Handle. C41 19A702052P22 Ceramic: 0.047 µF ±10%, 50 VDCW. 19A702061P77 Ceramic: 470 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. R1 19B800607P510 Metal film: 51 ohms ±5%, 1/8 w. R2 19B800607P820 Metal film: 82 ohms ±5%, 1/8 w. R3 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. 19A702381P506 Screw, thread forming: TORX, No. M3.5 - 0.6 X 6. C42 and C43 19A702381P513 Screw, thread forming: TORX, No. M3.5 - 0.6 X 13. C44 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. C45 thru C52 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. C53 19A705205P12 Tantalum: .33 µF, 16 VDCW; sim to Sprague 293D. 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. 11 19A702381P508 Screw, thread forming: No. 3.5-0.6 x 8. Receiver IF Board 19D902494G1 C1 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. C54 thru C58 C2 19A702236P52 Ceramic: 120 pF, ±5%, 50 VDCW. C59 19A702052P5 C3 19A702236P49 Ceramic: 91 pF, ±5%, 50 VDCW. C60 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. C4 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. C61 19A702052P5 Ceramic: 1000 pF ±10%, 50 VDCW. C5 thru C7 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. C62 thru C67 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. Ceramic: 0.01 µF ±10%, 50 VDCW. C68 19A702052P5 Ceramic: 1000 pF ±10%, 50 VDCW. 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. Ceramic: 0.1 µF ±10%, 50 VDCW. C69 and C70 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. Ceramic: 0.01 µF ±10%, 50 VDCW. C71 and C72 C74 19A702061P49 Ceramic: 56 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. - - - - - - - - - CAPACITORS - - - - - - - - - - - C8 thru C10 19A702052P14 C11 thru C13 19A702052P26 C14 and C15 19A702052P14 C16 thru C18 19A702052P26 C19 19A702052P14 Ceramic: 0.1 µF ±10%, 50 VDCW. Ceramic: 51 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. 19A702061P47 C22 19A702061P1 Ceramic: 1 pF ±0.5 pF, 50 VDCW. C23 thru C25 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. C26 19A702061P33 Ceramic: 27 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. C28 19A702052P5 Ceramic: 1000 pF ±10%, 50 VDCW. C29 19A705205P5 Tantalum: 6.8 µF, 10 VDCW; sim to Sprague 293D. C30 19A705205P2 C32 thru C34 CR1 19A703595P10 Optoelectronic: Red LED in right angle housing; sim to HP HLMP-1301-010. D1 19A700083P105 Zener: 8.2V; sim to BZX84-C8V2. - - - - - - - - - - - FILTERS - - - - - - - - - - - - FL1 J1 19A702171P3 19A115938P24 Bandpass Filter: Fc = 455 kHz, 6dB BW = ±7.5 kHz; sim to Murata CFU455E2. Connector, receptacle. - - - - - - - - - - - JACKS - - - - - - - - - - - - - C27 C31 - - - - - - - - - - - - DIODES - - - - - - - - - - - - Ceramic: 0.01 µF ±10%, 50 VDCW. C20 and C21 Ceramic: 1000 pF ±10%, 50 VDCW. 19A705205P12 19A702052P26 J2 19B801587P7 Connector, DIN: 96 male contacts, right angle mounting; sim to AMP 650887-1. - - - - - - - - - - -INDUCTORS - - - - - - - - - - - L1 and L2 19A700021P13 Tantalum: 1 µF, 16 VDCW; sim to Sprague 293D. L3 thru L7 19A705470P35 Tantalum: .33 µF, 16 VDCW; sim to Sprague 293D. L8 19A705470P24 Coil, fixed: 820 nH. L9 19A700021P17 Coil, fixed: 1 µH. Ceramic: 0.1 µF ±10%, 50 VDCW Coil, fixed: 470 nH. Coil, fixed: 6.8 µH. - - - - - - - - - RESISTORS - - - - - - - - - - - R4 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R5 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R6 19A702931P141 Metal film: 261 ohms ±1%, 200 VDCW, 1/8 w. SYMBOL PART NO. DESCRIPTION R39 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. R40 19B800607P332 Metal film: 3.3K ohms ±5%, 1/8 w. R41 19A702931P285 Metal film: 7500 ohms ±1%, 200 VDCW, 1/8 w. R42 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. R43 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R44 19B800607P153 Metal film: 15K ohms ±5%, 1/8 w. R45 19A702931P273 Metal film: 5620 ohms ±1%, 200 VDCW, 1/8 w. R46 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. R47 19B800607P563 Metal film: 68K ohms ±5%, 1/8 w. R48 19B800607P822 Metal film: 8.2K ohms ±5%, 1/8 w. R49 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R50 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. R7 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R51 19B800607P334 Metal film: 330K ohms ±5%, 1/8 w. R8 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R52 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R9 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R53 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. R10 19B800607P330 Metal film: 33 ohms ±5%, 1/8 w. R54 19B800607P223 Metal film: 22K ohms ±5%, 1/8 w. R11 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R55 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. 19B800607P181 Metal film: 180 ohms ±5%, 1/8 w. R12 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R56 R13 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. R57 19B800607P821 Metal film: 820 ohms ±5%, 1/8 w. R14 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R15 19B800607P182 Metal film: 1.8K ohms ±5%, 1/8 w. R58 thru R66 R16 19A702931P369 Metal film: 51.1K ohms ±1%, 200 VDCW, 1/8 w. R17 19A702931P261 Metal film: 4220 ohms ±1%, 200 VDCW, 1/8 w. R18 19A702931P369 Metal film: 51.1K ohms ±1%, 200 VDCW, 1/8 w. R19 19B800607P822 Metal film: 8.2K ohms ±5%, 1/8 w. R20 19B800607P392 Metal film: 3.9K ohms ±5%, 1/8 w. R21 and R22 19B800607P272 Metal film: 2.7K ohms ±5%, 1/8 w. R23 R24 R67 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w R68 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R69 19B800607P101 Metal film: 100 ohms ±5%, 1/8 w. R70 thru R74 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R75 19B800607P391 Metal film: 390 ohms ±5%, 1/8 w. R76 19B800607P100 Metal film: 10 ohms ±5%, 1/8 w. R77 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R78 19B800607P392 Metal film: 3.9K ohms ±5%, 1/8 w. 19B800607P332 Metal film: 3.3K ohms ±5%, 1/8 w. R79 19B800607P272 Metal film: 2.7K ohms ±5%, 1/8 w. 19B800607P182 Metal film: 1.8K ohms ±5%, 1/8 w. R80 19B800607P750 Metal film: 75 ohms ±5%, 1/8 w. R25 19B800607P392 Metal film: 3.9K ohms ±5%, 1/8 w. R81 19B800607P121 Metal film: 120 ohms ±5%, 1/8 w. R26 19B800607P272 Metal film: 2.7K ohms ±5%, 1/8 w. R27 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. U1 344A3740P1 Silicon, bipolar. - - - - - -INTEGRATED CIRCUITS - - - - - - R28 19B800607P272 Metal film: 2.7K ohms ±5%, 1/8 w. U2 19A705927P1 Silicon, bipolar. R29 19B800607P822 Metal film: 8.2K ohms ±5%, 1/8 w. U3 19A149980P2 R30 19B800607P153 Metal film: 15K ohms ±5%, 1/8 w. Linear: Osc./Mixer/IF/Det./Amp.; sim to MC3372D. R31 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. Linear: Quad Comparator; sim to LM339D. 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. U4 and U5 19A704125P1 R32 and R33 Linear:Quad Op Amp; sim to LM224D. 19B800607P153 Metal film: 15K ohms ±5%, 1/8 w. U6 and U7 19A701789P5 R34 R35 19B800607P331 Metal film: 330 ohms ±5%, 1/8 w. U8 19A704971P10 R36 and R37 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. Voltage regulator: 8 Vdc; sim to MC78M08CDT. 19B800779P12 R38 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. VR1 Variable resistor: 22k ohms, 0.1 w; sim to Murata RGV4E223. - - - - - - - - VARIABLE RESISTOR - - - - - - *COMPONENTS, ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES LBI-38643C SYMBOL PART NO. PARTS LIST & PRODUCTION CHANGES DESCRIPTION - - - - - - - - - - -CRYSTALS - - - - - - - - - Y1 19A149974G7 Filter, crystal: Fc = 21.4 MHz, 3 dB BW = 15.0 kHz. Insertion loss = 2.0 dB max. Y2 19A149974G8 Filter, crystal: Fc = 21.4 MHz, 3 dB BW = 15.0 kHz. Insertion loss = 3.0 dB max. Y3 19A702284G5 Quartz crystal unit: 20.945000 MHz ±10 ppm @ 25°C. Y4 19A149976P1 Fixed: 455 kHz. PRODUCTION CHANGES Changes in the equipment to improve performance or to simplify circuits are identified by a "Revision Letter" which is stamped after the model number of the unit. The revision stamped on the unit includes all previous revisions. Refer to the Parts List for the descriptions of parts affected by these revisions. Rev. A - 19D902494G1, 25 kHz IF Module Board To improve performance in high temperature environments and to eliminate Audio Level drifting, changed voltage regulator U8 and variable resistor VR1. U8 was: 19A704971P11, 8 Vdc; sim to MC78L08ACD. VR1 was: 19A705496P5 20K ohms 0.1w; sim to Murata RGV4E203. Rev. B - 19D902494G1, 25 kHz IF Module Board To change Squelch Driver operation to allow compatibility with GETC, changed resistors R56, R57, and R69. R56 was: 19B800607P182 Metal film: 1.8K ohms ±5%, 1/8 w. R57 was: 19B800607P822 Metal film: 8.2K ohms ±5%, 1/8 w. R69 was: 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. LBI-38643C IC DATA U1 344A3740P1 Silicon Bipolar IC U2 19A705927P1 Silicon Bipolar IC U4 & U5 19A704125P1 Quad Comparator U6 & U7 19A701789P4 Quad Op-Amp U8 19A704971P10 Voltage Regulator U3 19A149980P2 FM Receiver LBI-38671H ASSEMBLY DIAGRAM MAINTENANCE MANUAL FOR UHF TRANSMITTER SYNTHESIZER MODULE 19D902780G3, G6 - G10 TABLE OF CONTENTS Page DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCUIT ANALYSIS . . . . . . . . . . . . . . . VOLTAGE CONTROLLED OSCILLATOR FREQUENCY DOUBLER . . . . . . . . . . RF AMPLIFIERS . . . . . . . . . . . . . . . REFERENCE BUFFER AMPLIFIER . . . . PRESCALER AND SYNTHESIZER . . . . LOOP BUFFER AMPLIFIERS . . . . . . . AUDIO FREQUENCY AMPLIFIER . . . . VOLTAGE REGULATORS . . . . . . . . . LOGIC CIRCUITS . . . . . . . . . . . . . . BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE . . . . . . . . . TEST PROCEDURE . . . . . ALIGNMENT PROCEDURE TROUBLESHOOTING . . . PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRODUCTION CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IC DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OUTLINE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UHF TRANSMITTER SYNTHESIZER MODULE 19D902780G3, G6 - G10 ASSEMBLY DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover (19D902780, Sh. 1, Rev. 5) Ericsson Inc. Private Radio Systems Mountain View Road Lynchburg, Virginia 24502 1-800-528-7711 (Outside USA, 804-592-7711) Printed in U.S.A. LBI-38671H TABLE 1 - GENERAL SPECIFICATIONS ITEM SPECIFICATION FREQUENCY RANGE 450-470 MHz (G3) 425-450 MHz (G7) 403-430 MHz (G6) 380-400 MHz (G8) 470-494 MHz (G9) 490-512 MHz (G10) CHANNEL SPACING 6.25 kHz RF POWER OUT (50 Ohm load) 10 to 13 dBm (10 to 20 mW) RF HARMONICS < -30 dBc NON-HARMONIC SPURS 1 to 200 MHz 200 MHz to 1 GHz < - 90 dBc < - 60 dBc CARRIER ATTACK TIME <25 mSec REFERENCE INPUT input level input impedance frequency 0 dBm ±1.5dB 50 Ohm 5 to 17.925 MHz (must be integer divisible by channel spacing) MODULATION SENSITIVITY 5 kHz peak dev/1 Vrms, Adjustable AF INPUT IMPEDANCE 600 Ohm AF RESPONSE 10 Hz 1000 Hz0 dB reference 3 kHz ±1.5 dB <10% HUM & NOISE -55 dB POWER REQUIREMENTS 13.8 Vdc @ 275 mA -12.0 Vdc @ 10 mA The principle function of the Transmitter Synthesizer Module is to provide the RF excitation for input to the MASTR III station power amplifier. The output of the synthesizer is a frequency modulated signal at the desired frequency. The module contains the following functional blocks: • • ±1.5 dB 10 Hz SQUARE WAVE MODULATION Sq wave droop DESCRIPTION A voltage controlled oscillator. • • • • • • • IC voltage regulators for +5 and -5 Vdc. A discrete component regulator for +8 Vdc, and an Operational Amplifier regulator for +4 Vdc. Logic circuitry: address decoder, input signal gates, and a lock indicator circuit. CIRCUIT ANALYSIS VOLTAGE CONTROLLED OSCILLATOR Transistor Q1 and associated circuitry comprise a low noise Voltage Controlled Oscillator (VCO). Inductor L1 and associated capacitors form the oscillator resonant circuit (tank). The noise characteristic of this oscillator is dependent on the Q of this resonant circuit. The components used in the tank are specified to have especially high Q. Diode D1 aids in setting the bias point for low noise operation. (Any field replacement of oscillator parts should use identical parts). Variable Capacitor C10 sets the fixed capacitance in the tank, and therefore sets the frequency range over which the oscillator can be voltage tuned. The oscillator frequency is voltage tuned by the signal applied through R5 and L5 to the two varicap diodes D2 and D3. Additionally, audio modulation is applied as an AF voltage to the two varicap diodes. This RF voltage varies the oscillator frequency at an audio rate (i.e., it frequency modulates the oscillator). Low frequency audio is applied along with the varicap control voltage through R5 and L5 while high frequency audio (MOD) is applied via C16. Resistors R6 through R9 provide a two volt negative bias on the varicap diodes. Transistors Q101 and Q102 and associated circuitry form the oscillator enable switch. This switch allows the station control circuitry to turn the VCO ON or OFF via the ANT_REL line. Setting the ANT_REL line to a logic low causes Q102 to conduct. The five (5) volt output at Q102 collector (OSCON) enables the fault indicator gates, U705-3 and U705-4, and turns on Q101. Q101 starts to conduct, providing a ground path for Q1. This turns ON the VCO. FREQUENCY DOUBLER Transistors Q801 and Q802 form a buffer stage to drive transistor multiplier Q803. The buffer isolates VCO Q1 from loading effects which could degrade oscillator loaded Q and hence noise performance. Transistor multiplier Q803 is tuned to pass the second harmonic of the VCO output and serves as a frequency doubler. Tank elements L802, C812C814 and L803 form a resonant circuit and matching network to drive resistive splitter R201-R204. RF AMPLIFIERS The RF chain begins with resistive splitter R201-R204 and R216-R218. The output of the splitter at R203 is attenuated by 10 dB and provides impedance matching helical filter FL201, which is tuned to pass the fundamental while rejecting harmonics by approximately 40 dB. The output of FL201 is fed thru resistive pad R205-R207 to MMIC Amplifier U201 which operates in compression. U201 drives output amplifier U202 into compression. The output amplifier is followed by a bandpass filter (C208-C210, L203-L205) and resistive attenuators (R210-R215). The final output at the front panel BNC Connector (J2) is nominally 11.5 dBm, and drives the station Power Amp. The other output of the resistive splitter at R218 is attenuated by 20 dB and drives buffer amp U203 into compression. U203 drives the synthesizer prescaler providing a feedback signal for the synthesizer phase locked loop. REFERENCE BUFFER AMPLIFIER Transistor Q401 and associated components comprise a buffer amplifier for the reference oscillator signal. (The reference oscillator signal is produced by the receiver synthesizer module of a MASTR III station.) The 0 dBm reference oscillator signal is fed through the front panel BNC connector J1. Resistor R405 provides a 50 ohm load to the reference oscillator. The output of the Reference Buffer Amplifier is fed directly to the synthesizer integrated circuit. The output level at TP9 is approximately 3 volts peak to peak. A chain of integrated circuit RF Amplifiers. A reference buffer amplifier. Dual modulus prescaler and synthesizer integrated circuits. Loop amplifiers and passive loop filter. An audio amplifier and a pre-modulation integrator. Frequency Doubler (Multiplier). This manual is published by Ericsson Inc., without any warranty. Improvements and changes to this manual necessitated by typographical errors, inaccuracies of current information, or improvements to programs and/or equipment, may be made by Ericsson Inc., at any time and without notice. Such changes will be incorporated into new editions of this manual. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of Ericsson Inc. Copyright © June 1992, Ericsson GE Mobile Communications, Inc. LBI-38671H PRESCALER AND SYNTHESIZER Integrated circuit U402 is the heart of the synthesizer. It contains the necessary frequency dividers and control circuitry to synthesize output frequencies by the technique of dual modulus prescaling. U402 also contains an analog sample and hold phase detector and a lock detector circuit. Within the synthesizer (U402) are three programmable dividers which are loaded serially using the CLOCK, DATA, and ENABLE inputs (pins 11, 12, and 13 respectively). A serial data stream (DATA) on pin 12 is shifted into internal shift registers by low to high transitions on the clock input (CLOCK) at pin 11. A logic high (ENABLE) on pin 13 then transfers the program information from the shift registers to the divider latches. The reference signal is applied to U402 pin 2 and divided by the "R" divider. This divides the reference signal down to a divided reference frequency (Fr). The typical reference frequency is 12.8 MHz and the typical divided reference frequency is 6.25 kHz providing for synthesizer steps of 6.25 kHz for use with both 12.5 kHz and 25 kHz channel spacing. Other channel spacings are possible by providing proper programming. The "A" and "N" dividers process the loop feedback signal provided by the VCO (by way of the dual modulus prescaler U401). The output of the "N" divider is a divided version of the VCO output frequency (Fv). Synthesizer U402 also contains logic circuitry to control the dual modulus prescaler U401. If the locked synthesizer output frequency is 450 MHz. The prescaler output nominally will be equal to 3.515625 MHz (450 MHz/128). This frequency is further divided down to Fv by the "N" divider in U402. Fv is then compared with Fr in the phase detector section. The output of the second buffer (U501B) is applied to a loop filter consisting of R506, R507, R508, C505 and C506. This filter controls the bandwidth and stability of the synthesizer loop. The UHF transmitter synthesizer has a loop bandwidth of only several Hertz. This is very narrow, resulting in an excessively long loop acquisition time. To speed acquisition, switches U502A and U502C bypass the filter circuit whenever an ENABLE pulse is received by the Input Gates. AUDIO FREQUENCY AMPLIFIER The transmitter synthesizer audio input line is fed to U601A. U601A is configured as a unity gain op-amp. Resistor R601 sets the 600 ohm input impedance of this amplifier. (NOTE: Data for digital modulation is fed to the synthesizer through the audio input line). The amplifier output is split into two components and fed to two variable resistors VR601 and VR602. VR601 sets the level in the low frequency audio path and VR602 sets the level in the high frequency audio path. (There is no clear break between the low and high frequency ranges. All voice frequencies are within the high frequency range. The low frequency range contains low frequency data components). The wiper of VR601 (low frequency path) connects to the input of U601B, the pre-modulation integrator. U601B performs the function of a low-pass filter and integrator. The integrator output is summed with the PLL control voltage at the input of loop buffer amplifier U501B. This integrated audio signal phase modulates the VCO. The combination of pre-integration and phase modulation is equivalent to frequency modulation. The wiper of VR602 (high frequency path) is connected to the modulation input of the VCO through C16. VOLTAGE REGULATORS The phase detector output voltage is proportional to the phase difference between Fv and Fr. This phase detector output serves as the loop error signal. This error signal voltage tunes the VCO to whatever frequency is required to keep Fv and Fr locked (in phase). U301 and U303 are monolithic voltage regulators (+5 Vdc and -5 Vdc respectively). These two voltages are used by synthesizer circuitry. The +5 V regulator output is also used as a voltage reference for the +8 Vdc discrete regulator circuit. LOOP BUFFER AMPLIFIERS AND LOOP FILTER U302A, Q302 and associated circuitry comprise the +8 volt regulator. Most module circuitry is powered from the +8 volt line. The regulator is optimized for especially low noise performance. This is critical because the low noise VCO is powered by the +8 volt line. The error signal provided by the phase detector output is buffered by operational amplifiers (op-amp) U501A and U501B. The audio modulation signal from U601B is also applied to the input of U501B. The output of U501B is the sum of the audio modulation and the buffered error signal. The +8 Vdc line also feeds the +4 Vdc regulator, U302B and associated resistors. The +4 Vdc regulator provides a bias voltage for several op-amps in the module. Figure 1 - Block Diagram LBI-38671H LOGIC CIRCUITS Logic circuitry (other than that inside the synthesizer IC U402) consists of the following: • • • An address decoder Input gates and level shifters (Steps 5, 6, and 7 can be done using a modulation analyzer or UHF receiver with 750 µs de-emphasis switchable in or out. 1. Apply +13.8 Vdc and -12 Vdc. Verify the current drain on the 13.8 volt supply is, <300mA and the current drain on the -12 volt supply is <20 mA. • 1. 2. Lock the synthesizer at 380 (G8), 450 (G3), 403 (G6), 425 (G7), 470 (G9) or 492 (G10) MHz. Adjust trimmer C1O until Vtest (23A) reads 2.5 (G3, G8), 2.0 (G6, G7, G9) or 3.0 (G10) V ±0.05V. 3. Lock synthesizer at 460.0 (G3), 390.0 (G8), 414 (G6) or 437.5 (G7), 482 (G9) or 502 (G10) MHz for the following three adjustments. • • • Logic Levels: Logic 1 = high = 4.5 to 5.5 Vdc Logic 0 = Low = 0 to 0.5 Vdc 2. AF Generator or Function Generator 3. Modulation Analyzer; HP 8901A, or equivalent, or a UHF receiver 4. Oscilloscope; 20 MHz 5. DC Meter; 10 meg ohm (for troubleshooting) 6. Power Supply; 13.8 Vdc @ 350 mA 12.0 Vdc @ 25 mA 7. Spectrum Analyzer; 0-1 GHz 8. Frequency Counter; 10 MHz - 500 MHz 9. Personal Computer (IBM PC compatible) to load frequency data 2. Verify frequency = 470.0000 (G3), 425.000 (G6) or 450.000 (G7) MHz, 400.000 (G8), 494.000 (G9) or 512.000 (G10) ±200 Hz. 3. Synthesizer data input stream is as follows: 4. 10-bit "N" divider MSB = N9 through "N" divider LSB = N0 5. A0 A6 LSB – – – – – MSB N0 N9 LSB – – – – MSB Measure AF response at 300 Hz, 1 kHz (ref) and 3 kHz, (de-emphasis off). • Set VR601 for 4.5 kHz peak deviation with 1.0 Vrms, 10 Hz (or 7 Hz for G3) sine wave audio applied to module AF input. Apply a 10 Hz 1.4 Vpk square wave to module AF input. Adjust VR601 slightly for the flattest demodulated square wave using a modulation analyzer or receiver (no de-emphasis) and an oscilloscope. The maximum net variation in voltage over 1/2 cycle is 5%. NOTE 8. Verify lock at different frequencies. Lock synthesizer at 380 (G8), 450 (G3), 403 (G6), 425 (G7), 470 (G9) or 492 (G10) MHz. Verify LED is off. b. ANT_REL line must be logic low (0V) in order to lock synthesizer. Lock synthesizer at 385 (G8), 455 (G3), 408.5 (G6), 430 (G7), 476 (G9) or 497 (G10) MHz. Verify LED is off. c. Synthesizer lock is indicated by the extinguishing of the front panel LED indicator and a logic high on the fault flag line (J3 pin 13C). Lock synthesizer at 395 (G8), 465 (G3), 419.5 (G6), 445 (G7), 488 (G9) or 507 (G10) MHz. Verify LED is off. d. Lock synthesizer at 400 (G8), 470 (G3), 425 (G6), 450 (G7), 494 (G9) or 512 (G10) MHz. Verify LED is off. Always verify synthesizer lock after each new data loading. This adjustment is critical for EDACS application and must be reset at customer frequency. Verify within ±1.5 dB with respect to 1 kHz reference. a. For the transmitter synthesizer, 5 kHz channel spacing R = 2560 N = integer part of (frequency in kHz)/(320) A = (frequency in kHz)/(5) - 64*N All numbers must be converted to binary. • Measure Hum and Noise relative to 0.44 kHz average deviation, (de-emphasis on). R13 ➞ Control B • • Set VR602 for 4.5 kHz peak deviation with a standard modulating signal applied to the audio input. Verify < -55dB 7. R0 LSB Measure AF distortion with standard modulating signal input. Verify <2.5%. Control Bit = 1 Last Bit Measure RF power output into 50 ohm load. Verify 10 to 13 dBm (10 to 20 mW). 6. Latched When Data in ➞ Measure harmonic content. • Verify 2nd harmonic is < -30 dBc. 14-bit "R" divider most significant bit (MSB) = R13 through "R" divider least significant bit (LSB) = R0 Latched When Control Bit = 1 DATA ENTRY FORMAT • Measure output frequency. Transmitter Synthesizer Address = A0 A1 A2 = 110 Single high Control bit (last bit) The following test equipment is required to test the synthesizer Module: RF signal source for 12.8 MHz, 0 dBm reference (included with item 10) Verify lock (flag = high). Verify front panel LED is off. 7-bit "A" divider MSB = A6 through "A" divider LSB = A0 RECOMMENDED TEST EQUIPMENT 1. Lock synthesizer at 470.0 (G3), 430 (G6), 450 (G7), 400 (G8), 494 (G9) or 512 (G10) MHz using software provided in the service parts kit. Standard Modulating Signal = 1 kHz sinusoidal voltage, 0.6 Vrms at the module input terminals (600 ohm Rin). The Fault Indicator circuitry indicates when the synthesizer is in an out-of-lock condition. The fault detector latches, U705A and U705B are reset by the enable pulse during initial loading of data into the synthesizer. If at any time afterwards the lock detector signal (LD) goes low, the high output of U705B will cause the output of gates U705C and U705D to go low. The low output from U705C causes Q704 to conduct turning on the front panel LED (CR701). The output of U705D (FLAG) is connected to J3-13C for external monitoring of the Synthesizer Module. A logic low on the FLAG line indicates an out-of-lock condition. MAINTENANCE ALIGNMENT PROCEDURE The following service information applies when aligning, testing, or troubleshooting the TX Synthesizer: Lock Indicator circuitry The address decoder, U702, enables the Input Gates when the A0, A1, and A2 input lines receive the proper logic code (110 for the transmitter synthesizer). After receiving the proper code, Y3 (U702-12) sends a logic low signal to U701C. U701C acts as an inverter and uses the logic high output to turn on Input Gates U701A, U701B, and U701D. The Input Gates allow the clock, data and enable information to pass on to the synthesizer via the level shifters. The Level Shifter Transistors Q701, Q702 and Q703 convert the 5 volt gate logic level to the 8 volt logic level required by the synthesizer U402. TEST PROCEDURE SERVICE NOTES TROUBLESHOOTING A troubleshooting guide is provided showing typical measurements at the various test points. 10. Service Parts Kit, (TQ-0650), (includes software for loading frequency data) PARTS LIST LBI-38671H UHF TRANSMITTER SYNTHESIZER MODULE 19D902780G3, G6 - G10 ISSUE 9 TROUBLESHOOTING GUIDE SYMPTOM SYNTHESIZER FAILS TO LOCK CHECK (CORRECT READINGS SHOWN) Check DC voltages +5 V @ U301 Pin 1 +8 V @ Q301 collector -5 V @ U303 Pin 1 Check 12.8 MHz reference signal 3V P-P, 12.8 MHz @ U402 Pin 2 INCORRECT READING INDICATES DEFECTIVE COMPONENT U301 or associated components U302, Q301, Q302 or associated components U303 or associated components No reference signal to front panel BNC or Q401 SYMBOL 11.5 ±1.5 dBm 435 to 485 MHz at front panel BNC U202, U401 Check CLOCK, DATA, ENABLE While loading frequency data into synthesizer Check 8V logic signals @ Pins 11, 12, 13 of U402 Wrong address or U701, U702, Q701, Q702, Q703 Check Phase detector output 6.25 kHz random signal @ U501 Pin 7 Low/No RF Output LESS than 0.5 Vdc @ collector of Q101 Synthesizer not keyed (low on ANT relay line) or Q101, Q102 Check RF chain No Modulation Check AF amplifier Apply IV, 1 kHz signal to TX/Audio/Hi Check IV signal @ U601 Pin 1 U601 C202 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C203 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. 19A702061P61 - - - - - - - - - MISCELLANEOUS - - - - - - - - - C204 and C205 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. C206 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C207 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. C208 19A702236P28 Ceramic: 12 pF + or - 5%, 50 VDCW, temp coef 0 + or -30 PPM. C209 19A702236P10 Ceramic: 2.2 pF + or -2.5 pF, 50 VDCW, temp + or -30 PPM/°C. (Used in G3, G6, G7, G8). C209 19A702236P8 Ceramic: 1.5 pF + or -0.25 pF, 50 VDCW, temp + or -30 PPM/°C. (Used in G9 & G10). DESCRIPTION 19D902508P4 19D902509P2 Chassis. Cover. 19D902555P1 Handle. 19A702381P506 Screw, thread forming: TORX, No. M3.5-.6 x 6. 19A702381P513 Screw, thread forming: TORX, No. M3.5 - 0.6 X 13. 11 19A702381P508 Screw, thd. form: No. 3.5-0.6 x 8. 12 19D902824P1 Casting. - - - - - - - - - - CAPACITORS - - - - - - - - - C1 19A702236P25 Ceramic: 10 pF + or -.5 pF, 50 VDCW, temp coef + or -30 PPM/°C. C210 19A702236P28 Ceramic: 12 pF + or - 5%, 50 VDCW, temp coef 0 + or -30 PPM. C2 19A702236P32 Ceramic: 18 pF + or -5%, 50 VDCW, temp coef 0 + + or or -30 PPM 19A702061P61 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. C3 19A702236P28 Ceramic: 12 pF + or - 5%, 50 VDCW, temp coef 0 + or -30 PPM. C211 and C212 C213 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. C4 19A702236P1 Ceramic: 0.5 pF + or - pF, temp coef 0 + or - PPM/°C. (Used in G8). C214 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C4 19A702236P8 Ceramic: 1.5 pF + or -.25 pF, 50 VDCW. (Used in G3, G6, G7) C215 19A702061P61 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. C4 and C5 19A702236P17 Ceramic: 4.7 pF + or -0.5%, 50 VDCW, temp coef 0 + or -60 PPM. (Used in G9). C301 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C4 19A702236P11 Ceramic: 2.7 pF + or - .25 pF, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G10). C302 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C303 and C304 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. C305 19A705205P7 Tantalum: 10 uF, 25 VDCW; sim to Sprague 293D. C306 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. C307 19A705205P6 Tantalum: 10 uF, 16 VDCW; sim to Sprague 293D. C308 and C309 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C310 19A705205P6 Tantalum: 10 uF, 16 VDCW; sim to Sprague 293D. C311 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. C312 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C313 19A705205P6 Tantalum: 10 uF, 16 VDCW; sim to Sprague 293D. C401 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C402 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C403 thru C405 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C406 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C407 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C408 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C409 19A705205P6 Tantalum: 10 uF, 16 VDCW; sim to Sprague 293D. C410 19A702052P26 Ceramic: 0.1uF + or - 10%, 50 VDCW C411 19A705205P6 Tantalum: 10 uF, 16 VDCW; sim to Sprague 293D. C412 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C413 19A702052P108 Ceramic: 0.01 uF + or -10%, 50 VDCW. C414 19A702061P69 Ceramic: 220 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C501 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. C502 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. C503 19A702052P33 Ceramic: 0.1 uF + or -10%, 50 VDCW. C5 19A702236P17 Ceramic: 4.7 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM. (Used in G3 & G10). C5 19A702236P17 Ceramic: 4.7 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM. (Used in G6 & G8). C5 19A702236P15 Ceramic: 3.9 pF + or -.25 pF, 50 VDCW, temp + or -30 PPM/°C. (Used in G7). C6 19A702236P28 Ceramic: 12 pF + or - 5%, 50 VDCW, temp coef 0 + or -30 PPM. (Used in G8 & G3). C6 19A702236P30 Ceramic: 15 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G6 & G7). *C6 19A702236P28 Ceramic: 12 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G9 & G10). U402, U501 Check oscillator C7 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C8 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C9 19A705205P6 Tantalum: 10 uF, 16 VDCW; sim to Sprague 293D. C10 19A134227P5 Variable: 1.5 to 14 pF, 100 VDCW. C11 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. C12 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C13 and C14 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. *C15 19A700004P6 Metallized polyester: 4.7 uF + or - 10%, 63 VDCW. *C16 19A702052P106 Ceramic: 1500 pF + or -5%, 50 VDCW. C17 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C18 and C19 19A705205P2 C101 19A702061P99 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C102 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. C103 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. *COMPONENTS, ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES DESCRIPTION Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. TRANSMITTER SYNTHESIZER BOARD 19D902779G3, G6 - G10 Check prescaler output IV P-P, 3.5 MHz @ U401 Pin 4 PART NO. 19A702061P61 PART NO. Check oscillator signal Proceed to "Low/No RF output" below SYMBOL C201 PARTS LIST SYMBOL PART NO. DESCRIPTION SYMBOL PART NO. DESCRIPTION PART NO. DESCRIPTION C504 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. L1 19C851001P1 Coil, RF: sim to Paul Smith SK901-1. (Used in G3, G7). 19B800607P331 Metal film: 330 ohms + or -5%, 1/8 w. C505 19A703684P3 Metalized polyester: 2.2 uF + or - 10$, 50 VDCW. R212 and R213 L2 19A705470P28 Coil, Fixed: 1.8 uH; sim to Toko 380LB-1R8M. (Used in G9 & G10). *R214 19B800607P120 Metal film: 12 ohms + or -5%, 1/8 w. (Used in G9 & G10) L2 thru L5 19A705470P24 Coil, Fixed: 0.82 uH; sim to Toko 380NB-R82M. (Used in G3, G6 - G8). R214 19B800607P150 Metal film: 15 ohms + or -5%, 1/8 w. (Used in G3, G6-G8) L10 19C851001P4 Coil, RF. (Used in G9, G10). R215 19B800607P331 19A705470P15 Coil, fixed: 0.15uH; sim to Toko 380NB-R15M. R216 C506 19A703902P3 Metal: 0.047 uF + or -10%, 50 VDCW. C507 19A702052P33 Ceramic: 0.1 uF + or -10%, 50 VDCW. C602 C603 19A705205P6 19A702061P99 Tantalum: 10 uF, 16 VDCW; sim to Sprague 293D. Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. SYMBOL LBI-38671H SYMBOL PART NO. DESCRIPTION R601 19A702931P176 Metal film: 604 ohms + or -1%, 200 VDCW, 1/8 w. R602 and R603 19B800607P104 Metal film: 100K ohms + or -5%, 1/8 w. R604 19B800607P470 Metal film: 47 ohms + or -5%, 1/8 w. R605 19B800607P104 Metal film: 100K ohms + or -5%, 1/8 w. Metal film: 330 ohms + or -5%, 1/8 w. R606 19B800607P680 Metal film: 68 ohms + or -5%, 1/8 w. 19B800607P510 Metal film: 51 ohms + or -5%, 1/8 w. R607 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R217 19B800607P220 Metal film: 22 ohms + or -5%, 1/8 w. R608 19B800607P392 Metal film: 3.9K ohms + or -5%, 1/8 w. C604 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. L201 and L202 C605 19A703684P3 Metalized polyester: 2.2 uF + or - 10$, 50 VDCW. L203 19A705470P1 Coil, Fixed: 10 nH; sim to Toko 380NB-10nM. R218 19B800607P330 Metal film: 33 ohms + or -5%, 1/8 w. R609 19B800607P472 Metal film: 4.7K ohms + or -5%, 1/8 w. C701 thru C712 19A702061P61 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. L204 19A705470P10 Coil, fixed: 56 nH; sim to Toko 380NB-56nM. R219 19B800607P181 Metal film: 180 ohms + or -5%, 1/8 w. R610 19B800607P105 Metal film: 1M ohms + or -5%, 1/8 w. L205 19A705470P1 Coil, Fixed: 10 nH; sim to Toko 380NB-10nM. R220 19B800607P104 Metal film: 100K ohms + or -5%, 1/8 w. 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. C714 and C715 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. L206 19A705470P15 Coil, fixed: .15uH; sim to Toko 380NB-R15M. 19B800607P330 Metal film: 33 ohms + or -5%, 1/8 w. 19A705470P2 Coil, Fixed: 12 nH; sim to Toko 380NB-12nM. R707 19B800607P472 Metal film: 4.7K ohms + or -5%, 1/8 w. C801 19A702061P4 Ceramic: 1.8 pF + or - 0.5 pF, 50 VDCW, temp or - 250 PPM. L801 thru L803 R221 and R222 R701 thru R706 R301 thru R303 19B800607P100 Metal film: 10 ohms + or -5%, 1/8 w. R708 and R709 19B800607P473 Metal film: 47K ohms + or -5%, 1/8 w. R304 19B800607P470 Metal film: 47 ohms + or -5%, 1/8 w. Metal film: 10K ohms + or -5%, 1/8 w. 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R710 thru R712 19B800607P103 R305 R306 19B800607P222 Metal film: 2.2K ohms + or -5%, 1/8 w. R720 19B800607P392 Metal film: 3.9K ohms + or -5%, 1/8 w. R307 19A702931P230 Metal film: 2000 ohms + or -1%, 200 VDCW, 1/8 w. R721 19B800607P562 Metal film: 5.6K ohms + or -5%, 1/8 w. R308 19A702931P249 Metal film: 3160 ohms + or -1%, 200 VDCW, 1/8 w. R722 19B800607P473 Metal film: 47K ohms + or -5%, 1/8 w. R309 19B800607P471 Metal film: 470 ohms + or -5%, 1/8 w. R723 19B800607P391 Metal film: 390 ohms + or -5%, 1/8 w. R310 19B800607P470 Metal film: 47 ohms + or -5%, 1/8 w. R724 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. R311 and R312 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R801 thru R803 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R401 19B800607P330 Metal film: 33 ohms + or -5%, 1/8 w. Metal film: 100 ohms + or -5%, 1/8 w. 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R804 thru R806 19B800607P101 - - - - - - - - - - RESISTORS - - - - - - - - - - R402 Metal film: 47 ohms + or -5%, 1/8 w. R403 19B800607P104 Metal film: 100K ohms + or -5%, 1/8 w. R807 19B800607P182 Metal film: 1.8K ohms + or -5%, 1/8 w. 19B800607P561 Metal film: 560 ohms + or -5%, 1/8 w. R808 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. Metal film: 27 ohms + or -5%, 1/8 w. - - - - - - - - - - TRANSISTORS - - - - - - - - - C802 19A705205P6 Tantalum: 10 uF, 16 VDCW; sim to Sprague 293D. Q1 19A702524P2 N-Type, field effect; sim to MMBFU310. C803 and C804 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. Q101 19A700076P2 Silicon, NPN: sim to MMBT3904, low profile. Q102 19A700059P2 Silicon, PNP: sim to MMBT3906, low profile. C805 19A702061P99 Q301 19A134577P2 Silicon, PNP: sim to Phillips BCX51-16. C806 C807 C808 19A702061P65 19A705205P6 19A702052P14 C809 19A702061P13 C810 19A702052P14 C811 19A702061P99 C812 19A702061P13 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. Ceramic: 150 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. Tantalum: 10 uF, 16 VDCW; sim to Sprague 293D. Ceramic: 0.01 uF + or - 10%, 50 VDCW. Ceramic: 10 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. Ceramic: 0.01 uF + or - 10%, 50 VDCW. Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. Ceramic: 3.3 pF + or - 0.25 pF, temp or - 30 PPM/°C. (Used in G8). Q302 Q401 Q501 19A700076P2 19A704708P2 19A700076P2 Q701 thru Q704 19A700076P2 Q801 thru Q803 19A704708P2 R1 19B800607P470 Silicon, NPN: sim to MMBT3904, low profile. Silicon, NPN: sim to NEC 2SC3356. Silicon, NPN: sim to MMBT3904, low profile. Silicon, NPN: sim to MMBT3904, low profile. Silicon, NPN: sim to NEC 2SC3356. R2 19B800607P183 Metal film: 18K ohms + or -5%, 1/8 w. R404 C812 19A702061P5 Ceramic: 2.2 pF + or - 0.5 pF, 50 VDCW, temp or - 120 PPM. (Used in G6, G7, G3). R3 19B800607P680 Metal film: 68 ohms + or -5%, 1/8 w. R405 19B800607P510 Metal film: 51 ohms + or -5%, 1/8 w. R809 19B800607P270 C813 and C814 19A702061P21 Ceramic: 15 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. . (Used in G6, G7, G3). R4 and R5 19B800607P100 Metal film: 10 ohms + or -5%, 1/8 w. R406 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. R810 19B800607P101 R407 19B800607P104 Metal film: 100K ohms + or -5%, 1/8 w. C813 and C814 19A702061P32 Ceramic: 18 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM/°C. (Used in G8). R6 19B800607P824 Metal film: 820K ohms + or -5%, 1/8 w. R408 19B800607P100 Metal film: 10 ohms + or -5%, 1/8 w. U201 19A705927P1 Silicon, bipolar: sim to Avantek MSA-0611. R7 19B800607P104 Metal film: 100K ohms + or -5%, 1/8 w. R409 19B800607P222 Metal film: 2.2K ohms + or -5%, 1/8 w. U202 344A3907P1 Integrated circuit, MMIC: sim to Avantek MSA-1105. C813 and C814 19A702236P28 Ceramic: 12 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. . (Used in G9 & G10). R8 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R410 19B800607P392 Metal film: 3.9K ohms + or -5%, 1/8 w. U203 19A705927P1 Silicon, bipolar: sim to Avantek MSA-0611. R9 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. (Used in G9). R411 19B800607P562 Metal film: 5.6K ohms + or -5%, 1/8 w. U301 19A704971P9 Positive Voltage Regulator, 5 volt; sim to MC78L05ACD. R9 19B800607P681 Metal film: 680 ohms + or -5%, 1/8 w.(Used in G3, G7-G8). R412 19B800607P223 Metal film: 22K ohms + or -5%, 1/8 w. (Used IN G3, G6, G7, G8). U302 19A116297P7 Linear: Dual Op Amp; sim to MC4558CD. R9 19B800607P152 Metal film: 1.5K ohms + or -5%, 1/8 w. (Used in G6). U303 19A704971P7 U401 19A149944P201 Voltage Regulator, Negative: sim to Motorola MC79L05ACD. Dual Modulus Prescaler: sim to Motorola MC12022A. U402 19B800902P5 Synthesizer, custom: CMOS, serial input. U501 344A3070P1 Dual Operational Amplifier: sim to Motorola TL072. U502 19A702705P4 Digital: Quad Analog Switch/Multiplexer. U601 19A116297P7 Linear: Dual Op Amp; sim to MC4558CD. U701 19A703483P302 Digital: Quad 2-Input NAND Gate; sim to 74HC00. Digital: 3-Line To 8-Line Decoder; sim to 74HC138. - - - - - - - - - - - DIODES - - - - - - - - - CR701 19A703595P10 Optoelectic: Red LED; sim to HP HLMP-1301-010. D1 19A705377P1 Silicon, Hot Carrier: sim to MMB0201. (Used in G40, G3, G6, R101 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. D2 and D3 19A149674P3 High tuning ratio diode: sim to Toko KV1430. R102 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R415 19B800607P100 Metal film: 10 ohms + or -5%, 1/8 w. Metal film: 47K ohms + or -5%, 1/8 w. R501 19B800607P470 Metal film: 47 ohms + or -5%, 1/8 w. R103 - - - - - - - - - - - FILTERS - - - - - - - - - - FL201 19A705458P8 Filter: 378-402 MHz; sim to 302MXPR-1785A (Used in G8). 19B800607P473 R412 19B800607P823 Metal film: 82K ohms + or -5%, 1/8 w. (Used in G9 & G10). R104 19B800607P472 Metal film: 4.7K ohms + or -5%, 1/8 w. R502 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R105 19B800607P392 Metal film: 3.9K ohms + or -5%, 1/8 w. R503 19B800607P223 Metal film: 22K ohms + or -5%, 1/8 w. Metal film: 18 ohms + or -5%, 1/8 w. R504 19B800607P150 Metal film: 15 ohms + or -5%, 1/8 w. R505 19B800607P104 Metal film: 100K ohms + or -5%, 1/8 w. FL201 19A705458P5 Helical, UHF: 424-450 MHz. (Used in G7). FL201 19A705458P4 Helical, UHF: 403-425 MHz. (Used in G6). R201 and R202 FL201 19A705458P1 Helical, UHF: 450-470 MHz. (Used in G3) R203 19B800607P150 Metal film: 15 ohms + or -5%, 1/8 w. R506 19B800607P105 Metal film: 1M ohms + or -5%, 1/8 w. FL201 19A705458P6 Helical, UHF: 492-512 MHz. (Used in G10) R204 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. R507 19B800607P183 Metal film: 18K ohms + or -5%, 1/8 w. (Used IN G3, G6, G7, G8). U702 19A703471P320 - - - - - - - - - - - JACKS - - - - - - - - - - - R205 19B800607P331 Metal film: 330 ohms + or -5%, 1/8 w. *R507 19B800607P393 19A703483P302 R206 19B800607P150 Metal film: 15 ohms + or -5%, 1/8 w. Metal film: 39K ohms + or -5%, 1/8 w. (Used in G9 & G10). U705 Connector, receptacle. J1 and J2 19A115938P24 J3 19B801587P7 Connector, DIN: 96 male contacts, right angle to AMP 650887-1. - - - - - - - - - - INDUCTORS - - - - - - - - - - 19B800607P180 R207 19B800607P331 Metal film: 330 ohms + or -5%, 1/8 w. R208 19B800607P181 Metal film: 180 ohms + or -5%, 1/8 w. R209 19B800607P750 Metal film: 75 ohms + or -5%, 1/8 w. R210 19B800607P331 Metal film: 330 ohms + or -5%, 1/8 w. L1 19C851001P3 Coil, RF: 1 1/2 Turns, sim to Paul Smith SK-901-1. (Used in G8). *R211 19B800607P120 Metal film: 12 ohms + or -5%, 1/8 w. (Used in G9 & G10) L1 19C851001P2 Coil, RF: sim to Paul Smith SK-901-1. (Used in G6). R211 19B800607P150 Metal film: 15 ohms + or -5%, 1/8 w. (Used in G3, G6-G8) R508 19B800607P333 Metal film: 33K ohms + or -5%, 1/8 w. (Used IN G3, G6, G7, G8). R508 19B800607P823 Metal film: 82K ohms + or -5%, 1/8 w. (Used in G9 & G10). R509 19B800607P473 Metal film: 47K ohms + or -5%, 1/8 w. R510 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R511 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. Metal film: 100 ohms + or -5%, 1/8 w. - - - - - - - - INTEGRATED CIRCUITS - - - - - - - Digital: Quad 2-Input NAND Gate; sim to 74HC00. - - - - - - - - VOLTAGE REGULATORS - - - - - - - VR601 and VR602 19B235029P7 5 Turn Cermet Trimmer: 5K ohms, + or - 10%, .5w, sim to 3296W-1502-R. PRODUCTION CHANGES & IC DATA LBI-38671H PRODUCTION CHANGES Changes in the equipment to improve or to simplify circuits are identified by a "Revision Letter", which is stamped after the model number of the unit. The revision stamped on the unit includes all previous revisions. Refer to the Parts List for descriptions of parts affected by these revisions. U201 and U203 19A705927P11 Silicon Bipolar MMIC U202 344A3907P1 Silicon Bipolar MMIC U301 19A704971P9 +5V Regulator U303 19A704971P7 -5V regulator REV. A - TRANSMITTER SYNTHESIZER BOARD 19D902779G3,6,7 To correct loading problem on synth IC which could cause failure to lock on channel. R707 was 47k ohms (19B800607P473). REV. B - TRANSMITTER SYNTHESIZER BOARD 19D902779G3, G6-G7 REV. A - TRANSMITTER SYNTHESIZER BOARD 19D902779G8 To make new band splits compatible with helical filters. New PWB. C15 was 0.1 µF (19A700004P2). C16 was 330 pF (19A702061P73). REV. A - TRANSMITTER SYNTHESIZER BOARD 19D902779G9 REV. B - TRANSMITTER SYNTHESIZER BOARD 19D902779G8 REV. C - TRANSMITTER SYNTHESIZER BOARD 19D902779G3, G6, G7 To meet hum & noise performance. R101 was 47K ohm (19B800607P473). C16 was 1500 pF (19A702061P89). R9 was 680 ohm (19B800607P681) for G9. R211 was 15 ohm (19B800607P150) for G9. R214 was 15 ohm (19B800607P150) for G9. R507 was 27K ohm (19B800607P150) for G9. C5 was 3.9 pF (19A702236P15) for G9. C6 was 18 pF (19A702236P32) for G9. PWB was R1 return to R0. REV. D - TRANSMITTER SYNTHESIZER BOARD 19D902779G3 To improve performance, C5 was 3.3 pF (19A702236P13). REV. D - TRANSMITTER SYNTHESIZER BOARD 19D902779G6 To improve VCO tuning range, R9 was 680 ohms (19B800607P681). REV. C - TRANSMITTER SYNTHESIZER BOARD 19D902779G8 To improve output level a wire was soldered between pins 3 and 4 and between pins 9, 10 and 17 of FL101. REV. A - TRANSMITTER SYNTHESIZER BOARD 19D902779G10 Adjust tuning range, C4 changed from 4.7 pF (19A702236P17) to 2.7 pF (19A702236P11). U302 & U601 19A116297P7 Dual Wide Band Op-Amp U501 344A3070P1 Operational Amplifier LBI-38671H IC DATA U401 19A149944P201 Dual Modulus Prescaler U402 19B800902P5 Synthesizer U701 & U705 19A703483P302 Quad 2-Input NAND Gate U702 19A703471P120 Address Decoder U502 19A702705P4 Quad Analog Switch OUTLINE DIAGRAM LBI-38671H COMPONENT SIDE SOLDER SIDE (19D902779, Sh. 2, Rev. 9) (19D903361, Layer 1 & 4, Rev. 0) UHF TRANSMITTER SYNTHESIZER BOARD 19D902779G3, G6 - G10 SCHEMATIC DIAGRAM LBI-38671H UHF TRANSMITTER SYNTHESIZER 19D902780G3, G6 - G10 (19D903363, Sh. 1, Rev. 10) LBI-38671H UHF TRANSMITTER SYNTHESIZER 19D902780G3, G6 - G10 (19D903363, Sh. 2, Rev. 10) 10 SCHEMATIC DIAGRAM SCHEMATIC DIAGRAM LBI-38671H UHF TRANSMITTER SYNTHESIZER 19D902780G3, G6 - G10 (19D903363, Sh. 3, Rev. 10) 11 LBI-38672J MAINTENANCE MANUAL FOR UHF RECEIVER SYNTHESIZER MODULE 19D902781G3, G7, G8, G10, G12 TABLE OF CONTENTS Page DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Cover GENERAL SPECIFICATIONS . . . . . . . . . . CIRCUIT ANALYSIS . . . . . . . . . . . . . . . VOLTAGE CONTROLLED OSCILLATOR . FREQUENCY DOUBLER . . . . . . . . . . RF AMPLIFIERS . . . . . . . . . . . . . . . REFERENCE OSCILLATOR AND BUFFER PRESCALER AND SYNTHESIZER . . . . . LOOP FILTER . . . . . . . . . . . . . . . . . DIGITAL CONTROL . . . . . . . . . . . . . VOLTAGE REGULATORS . . . . . . . . . . MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TEST AND ALIGNMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OUTLINE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRODUCTION CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IC DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSEMBLY DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 DESCRIPTION The Receiver Synthesizer Module, 19D902781G3, G7, G8, G10 or G12 provides the local oscillator signal (LO) to the Receiver Front End Module of the MASTR III base station. The module also provides the reference oscillator signal to the transmitter synthesizer. Figure 1 is a block diagram of the Receiver Synthesizer Module. The synthesizer is connected in a phase-locked loop (PLL) configuration. The synthesizer°s output is generated by the VCO, Q1, and multiplier Q16. It°s then buffered by the Monolithic Microwave Integrated Circuit (MMIC) U2. The logic signals from the controller (U10, U12, and U13) control the synthesizer frequency. Frequency stability is maintained by using either the internal reference oscillator Y1 or applying an external high precision reference signal to the EXT Reference Oscillator Port J4. The internal reference oscillator, Y1, is a temperature controlled crystal oscillator (TCXO) operating at 12.8 MHz. The oscillator has a stability of ±1.0 ppm over the temperature range of -30°C to +75°C. The multiplier output is sampled by the resistive splitter and conditioned by buffer amplifier U3. It is then fed to the divide by 128/129 dual modulus prescaler U5. The divided output from the prescaler is connected to the Fin input of the PLL U6. Within the PLL the divided multiplier input signal Fin is divided again. The PLL also divides down the 12.8 MHz reference signal. Three inputs from the controller; ENABLE, CLOCK, and serial DATA program the PLL divider circuits. Ericsson Inc. Private Radio Systems Mountain View Road Lynchburg,Virginia 24502 1-800-528-7711 (Outside USA, 804-592-7711) Printed in U.S.A. LBI-38672J The divided reference signal and the divided multiplier signal are compared in the PLL phase detector. When the reference and multiplier signals are identical the PLL phase detector generates a constant DC output voltage. This voltage is buffered by U8 and filtered by the loop filter circuit. It is then applied to Q1 setting the VCO on frequency. If the compared frequencies (phases) differ, an error voltage is generated which adjusts the VCO frequency. During this out-of-lock condition, the PLL also sends a Lock Detect (LD) signal to the controller and lights the FAULT LED on the front panel of the module. Table 1 - General Specifications FREQUENCY TUNING Mechanical SPECIFICATION INJECTION FREQ 424.4 MHz-451.4 MHz (G3) 446.4 MHz-472.6 MHz (G7) 401.4 MHz-421.4 MHz (G8) 470.6 MHz-490.6 MHz (G10) 391.4 MHz-421.4 MHz (G12) Electrical Full Specifications Degraded Specifications 2 MHz 3 MHz Channel Spacing 6.25 kHz FREQUENCY STABILITY ±1.5 ppm LO POWER OUTPUT 2.0 dBm ±2 dBm LO NOMINAL IMPEDANCE 50 ohms PHASE NOISE @ 25 kHz Offset >-137 dBc/Hz HUM AND NOISE Companion Receiver -55 dB HARMONICS @ LO PORT <-30 dBc SWITCHING SPEED <50 ms CURRENT DRAIN +13.8V +12V <200 mA <50 mA REFERENCE OSCILLATOR Frequency Output Power Output Impedance 12.8 MHz ±1.5 dBm 1 dBm ±2 dBm 50 ohms EXT. REFERENCE OSCILLATOR Frequency Power Impedance FREQ. BAND 450-470 MHz, 403-425 MHz 425-450 MHz, 470-495 MHz 380-400 MHz 492-512 MHz 370-390 MHz Figure 1 - Receiver Synthesizer Block Diagram ITEM 5.00 MHz to 17.925 MHz (must be integer divisible by the channel spacing) +10 dBm ±3 dBm into 50 ohms 50 ohms This manual is published by Ericsson Inc., without any warranty. Improvements and changes to this manual necessitated by typographical errors, inaccuracies of current information, or improvements to programs and/or equipment, may be made by Ericsson Inc., at any time and without notice. Such changes will be incorporated into new editions of this manual. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of Ericsson Inc. Copyright© June 1992 Ericsson GE Mobile Communications Inc. LBI-38672J CIRCUIT ANALYSIS The Receiver Synthesizer Module consists of the following circuits: • • • • • • • • Voltage Controlled Oscillator Multiplier (Frequency Doubler) Buffer Amplifiers Reference Oscillator and Buffer Prescaler and Synthesizer Loop Filter Digital Control Voltage Regulators RF AMPLIFIERS PRESCALER AND SYNTHESIZER IC LOOP FILTER The RF chain begins with a resistive splitter (R13, R17, R18, R96, R97, R99 and R100). The output of the splitter at R99 is attenuated by 7.5 dB and provides impedance matching to Helical Filter FL1 which is tuned to pass the LO Frequency while rejecting harmonics by about 40 dB. The output of FL1 is fed thru resistive pad R12, R14 and R15 to MMIC Amp U2 which operates in compression. Output Amp U2 is followed by a bandpass filter (L13-L15, C86, C87 and C101) and resistive attenuator (R30, R101 and R102). The final output at the front panel BNC connector J2 is nominally 1.5 dBm and drives the Receiver Front End LO input. The integrated circuit U6 is the heart of the synthesizer. It contains the necessary frequency dividers and control circuitry to synthesize output frequencies by the technique of dual modulus prescaling. U6 also contains an analog sample and hold phase detector and a lock detector circuit. The error signal, ANOUT, is applied to the loop filter at U8.2 pin 5 and U8.1 pin 3. U8.2 acts as a buffer amplifier with gain. The output signal from the amplifier is applied to a loop filter consisting of R42, R43, R44, C35 and C36 via the bilateral switch U14. The filter removes noise and sampling frequencies from the error voltage. The switch, U14, selects the proper filter configuration for operation in the narrow band, wide band or tuning mode. The control signals (OPEN_LOOP, ENABLE_NOT, and TUNE_CTRL) for U14 are derived from the digital control circuits U10, U12, and U13. U8.1 provides a buffered output for testing at the DIN connector on the rear of the module. The other output at the resistive splitter at R100 is attenuated by 20 dB and drives buffer amp U3 into compression. U3 drives the synthesizer prescaler, providing a feedback signal for the synthesizer phase locked loop. VOLTAGE CONTROLLED OSCILLATOR REFERENCE OSCILLATOR AND BUFFER The free running Voltage Controlled Oscillator (VCO) is composed of a grounded-gate JFET (Q1) and associated circuitry. Inductor L10 and associated capacitors form the resonant tank circuit. The circuit’s use of high-Q components minimizes phase noise. Frequency tuning of the VCO is done by changing the DC output voltage level from the loop filter U14. The Loop Filter Out signal from U14 is routed through L4 and R3 and applied to the two varicap diodes D4 and D5. The voltage level applied determines the diodes’ capacitance and sets the resonant frequency of the oscillator. If the VCO drifts or the frequency is changed, the DC voltage level changes causing the VCO’s resonant frequency to change. The output of the oscillator is then applied to a buffer amplifier. Course adjustment of frequency is done by adjusting trimmer capacitor C52 while applying a calibration voltage to the V_TUNE line connected to U14.4 pin 11. FREQUENCY DOUBLER Transistors Q14 and Q15 form a buffer stage to drive transistor multiplier Q16. They isolate VCO Q1 from loading effects which would degrade oscillator loaded Q and hence noise performance. Transistor multiplier Q16 is tuned to pass the second harmonic of the VCO output and hence serves as a frequency doubler. Tank elements L1, C97-C99 and L12 form a resonant circuit and matching network to drive the resistive splitter (R13, R17, R18, R96, R97, R99, R100). The reference oscillator section provides a reference signal to the PLL section. The circuit design allows using either an external or internal oscillator. When using an external oscillator, the internal oscillator is disabled by placing a logic low on the INT OSC line from the T/R Shelf Interface Board. A high precision external oscillator may then be connected to the module through the external reference oscillator connector J4, EXT REF IN. J4 has a 50 ohm input impedance and is coupled to the base of Q12. Buffer Q12 conditions the signal and applies it to the synthesizer U6 via coupling capacitor C10. The internal reference oscillator, Y1, provides a 12.8 MHz signal with a stability of ±1.0 ppm. It is enabled by applying a logic high signal on the INT OSC line. This signal turns on Q2, allowing it to conduct and apply +5 volts to pin 1 of the oscillator Y1. The 12.8 MHz output signal (Y1 pin 2) is then sent to the synthesizer via coupling capacitor C9. The reference oscillator signal, either external or internal, is also routed to Q13 via coupling capacitor C54. The output taken from the emitter of Q13 is applied through C11 to the input of Buffer Amplifier U4. The buffered signal is coupled through C12 to a low pass filter network (C32,C33,C34, and L7) and a resistive pad (R27, R28, and R31) for isolation. The output from the resistive pad is then connected to J3, REF OUT, making the reference oscillator signal available for external use. Within U6 are three programmable dividers which are serially loaded using the CLOCK, DATA, and ENABLE inputs (pins 11, 12, and 13 respectively). A serial data stream (DATA) on pin 12 is shifted into the internal shift registers by low to high transitions on the clock input (CLOCK) at pin 11. A logic high (ENABLE) on pin 13 then transfers the program information from the shift registers to the divider latches. The serial data determines the VCO frequency by setting the internal R, A, and N dividers. The 12.8 MHz reference oscillator signal OSCIN is internally routed to the "R" divider. The "R" divider divides down the 12.8 MHz reference signal to a lower frequency, Fr, as directed by the input data and applies the signal to the internal analog phase and lock detectors. The "A" and "N" dividers process the loop feedback signal from the multiplier (by way of the dual modulus prescaler U5). The output of the "N" divider, Fv, is a divided down version of the multiplier output frequency. This signal is also applied to the internal phase detector. The ramp and hold constants are determined by C26, R37, C31, and R36. The analog phase detector output voltage (PD OUT) is proportional to the phase difference between Fv and Fr. This output serves as the loop error signal. When operating on the correct frequency, the inputs to the phase detector are identical and the output voltage of the analog phase detector is constant. If the compared frequencies (phases) differ, the analog phase detector increases or decreases the DC output voltage (PD OUT). This error signal voltage tunes the VCO to whatever frequency is required to keep Fv and Fr locked (in phase). The lock detector furnishes the Fault circuit in U13 with the lock detect (LD) signal. When Fv and Fr are in phase, the lock detector output sends a logic high on the LD line to the fault circuit U13. If the VCO is not locked onto the correct frequency, the resulting out-of-phase condition causes the output from the lock detector to be a logic low. DIGITAL CONTROL Logic control circuits (other than those inside the synthesizer IC - U6) consist of the following: • • • Digital Control Circuit (U10, U12, & U13) Level Shifters Fault Circuit The Digital Control Circuits U10, U12, & U13 serve as an interface between the controller and the synthesizer IC. As an address decoder, U10 enables the input gates when the A0, A1, and A2 input lines (pins 4, 3, and 2) receive the correct address code from the controller. For the Receiver synthesizer the enable address is 010 on A0, A1, and A2 respectively. After receiving the proper logic code, the input gate U12 is enabled. This allows the ENABLE, CLOCK, and serial DATA information to pass on to the synthesizer via the level shifters. The Level Shifters Q3, Q4, and Q5 convert the five volt logic level to the eight volt logic level required by the synthesizer. The Fault circuit, U13, monitors the lock detect signal from the PLL synthesizer. Under normal (locked) condition, the PLL sends a logic high signal to U13. U13 processes the signal and provides a logic high output which saturates Q6. Saturating Q6 turns off the FAULT LED (CR1). U13 also sends a logic high signal, FLAG 2, (U13.3 pin 8) to the controller indicating the VCO’s frequency is correct. LBI-38672J When the VCO is not on the correct frequency, the synthesizer sends a logic low signal to U13. This causes U13 to cutoff Q6 which turns on the FAULT LED (CR1). U13 also sends a logic low signal to the controller, on the FLAG 2 line, indicating the VCO’s frequency is incorrect. SERVICE NOTES TEST AND ALIGNMENT The following service information applies when aligning, testing, or troubleshooting the RX Synthesizer: • VOLTAGE REGULATORS Logic Levels: Logic 1 = high = 4.5 to 5.5 Vdc Logic 0 = Low = 0 to 0.5 Vdc INITIALIZATION Apply +12 Vdc to the test fixture. Current Consumption Voltage regulators U15 and U16 reduce the +13.8 VF line to +5 Vdc and +8 Vdc respectively. The output from U15 (+5V_SYN) is used by both the synthesizer and logic circuitry while the 8 Vdc output from U16 is used for the op-amps, level shifters, and the discrete +8V OSC regulator circuit. • • The discrete +8V OSC regulator circuit is a linear regulator consisting of U9A, Q7, Q8, and associated circuitry. The error amplifier U9A controls Q7 and pass element Q8. The +8V OSC is used as the power source for the VCO circuit, where additional filtering is provided to keep noise to a minimum Receiver Synthesizer Address = A0 A1 A2 = 010 Synthesizer data input stream is as follows: 14-bit "R" divider most significant bit (MSB) = R13 through "R" divider least significant (LSB) = R0 10-bit "N" divider MSB = N9 through "N" divider LSB = N0 7-bit "A" divider MSB = A6 through "A" divider LSB = A0 MAINTENANCE Single high Control bit (last bit) The following test equipment is required to test the Synthesizer Module: 1. Latched When Control Bit = 1 2. Power Supply; 12.0 Vdc @ 500 mA 3. Frequency Counter; 10 MHz - 250 MHz 4. Power Meter; -20 dBm to +10 dBm 5. Spectrum Analyzer, 0 - 1 GHz Data in→ Last Bit A0 LSB --- A6 N0 MSB MSB -- N0 MSB R0 LSB --- R13 MSB Shift →Register Out Control Bit • • Reference Oscillator Adjust Y1 for an output frequency of 12.8 MHz ±2 Hz. Measure the output power of the reference oscillator output (J3). Oscillator Alignment DATA ENTRY FORMAT Modulation Analyzer; HP 8901A, or equivalent Verify the current is less than 250 mA. Total current is the +13.8 VF current and +12 Vdc current combined. Verify the output power is 1 dBm ±2 dBm. Latched When Control Bit = 1 RECOMMENDED TEST EQUIPMENT Measure the current through pins 15A, 15B, 15C, 16A, 16B, AND 16C. Synthesizer lock is indicted by the extinguishing of the front panel LED indicator and a logic high on the fault FLAG 2 line (J1 pin 12C). Ground the ENABLE TEST line (pin 22A). Apply +4 Vdc to the V_TUNE line (pin 26A). Measure the frequency of the free running multiplied oscillator at the LO OUT port (J2). Adjust the trimmer capacitor C52 for 445 MHz (G3), 470 MHz (G7), 420 MHz (G8), 490 MHz (G10), 420 MHz (G12) or desired injection frequency ±100 kHz. Synthesizer Loading Unground the ENABLE TEST line (pin 22A). Load the synthesizer IC for 445 MHz (G3) or 470 MHz (G7) or 420 MHz (G8), 490 MHz (G10), 420 MHz (G12) or desired injection frequency. Verify the lock indicator (CR1) is off or the FLAG 2 line is high. Hum and Noise Initialize the HP 8901A for 300 Hz - 3 kHz, 750 µsec de-emphasis, average FM deviation, and 0.44 dB reference for the deviation. Verify the hum and noise (J2) is less than -55 dB. Output Power and Harmonic Content Adjust both slugs on FL1 for maximum output level measured at J2. Verify the output power (J2) at the fundamental frequency is: 2 dBm ±2 dB Verify the harmonic content is less than -30 dBc. Always verify synthesizer lock after each new data loading. LBI-38672J TROUBLESHOOTING CHART SYMPTOM I. Loop Fails To Lock II. Reference OSC. not present or low power. III. LO power low or tuned out of band. IV. LO signal not present. (i.e. Q1 does not oscillate) AREAS TO CHECK 1. Check for: +8 Vdc at U16-3, +5 Vdc at U15-3 +8 Vdc at Q8-C. Bad Regulation circuitry. Troubleshooting using standard procedures. 2. Check for 12.8 MHz reference at U6-2 and U6-3. Typical Levels: 500 mVpp @U6-2 2.5 Vpp @U6-3. Reference Osc. Module defective or supply not present or low. Proceed to reference oscillator section II. 3. Check for LO output @J2. FLO ±5 MHz, 0 dBm nominal LO tuning incorrect, or buffer amplifier bad. Proceed to LO tuning and power section III. 4. Check Prescaler output @U5-4. Typically: 2-4 MHz square wave @1.25 Vpp. If LO power is good, check for 3.2 Vdc @U2-3. Replace U2, then U5 if necessary. 5. Check for CLOCK, DATA, and ENABLE signals at U6 pins 11, 12 and 13 respectively. (0, 8V logic levels) Bad digital control circuitry. Troubleshoot using standard procedures. Ensure all programming signals are present at J1. (CLOCK, DATA, ENABLE, A0, A1 and A2). 6. Check Ramp Signal @U6-15. It should be 6.25 kHz nominal. If reference oscillator and programming signals are present for proper programming information. Last resort - replace Synthesizer IC U6. 1. Check for 4.3 Vdc supply at junction of R5 and C41. Bad supply switch Q2 or wrong Control Signal Internal Osc. Troubleshooting using standard procedures. Replace Y1 as last resort. 2. Check 12.8 MHz signal @Q13-E. Should be approx. 350 mVpp. Bad buffer amplifier Q13. Troubleshoot using standard procedures. 1. Check tuning with 6 Vdc applied using test procedure. FLO ±5 MHz. LO tuning incorrect. Retune following test procedure. 2. Check DC bias at Buffer Amplifiers U1, U2, & U3 pin 3 Typ. 3.2 Vdc. Bad Buffer Amplifier. Replace bad part. 1. Check DC bias at Q1 drain. (Typ. +8Vdc). Replace Q1. 2. Check DC bias at Q1 source. (Typ. +0.9 Vdc). INDICATIONS OUTLINE DIAGRAM LBI-38672J COMPONENT SIDE (19D902664, Sh. 2, Rev. 4) (19D902665, Layer 1, Rev. 1) UHF RECEIVER SYNTHESIZER BOARD 19D902664G3 ,G7, G8, G10, G12 PARTS LIST LBI-38672J UHF RECEIVER SYNTHESIZER MODULE 19D902781G3, G7, G8, G10, G12 ISSUE 8 SYMBOL PART NO. DESCRIPTION - - - - - - - - - MISCELLANEOUS - - - - - - - - - SYMBOL PART NO. DESCRIPTION C21 19A702052P3 Ceramic: 470 pF + or - 10%, 50 VDCW. C22 19A702052P3 Ceramic: 470 pF + or - 10%, 50 VDCW. C23 19A702052P5 Ceramic: 1000 pF + or -10%, 50 VDCW. C26 19A702052P8 Ceramic: 3300 pF + or - 10%, 50 VDCW. C27 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. C28 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. C29 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. 19D902509P4 COVER. 19D902555P1 Handle. 19A702381P506 Screw, thread forming: TORX, No. M3.5-.6 x 6. 19A702381P513 Screw, thread forming: TORX, No. M3.5 - 0.6 X 13. C30 19A705205P2 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. 10 19D902824P1 Casting. C31 19A702052P1 Ceramic: 220 pF + or - 10%, 50 VDCW. 11 19A702381P508 Screw, thd. form: No. 3.5-0.6 x 8. C32 19A702052P1 Ceramic: 220 pF + or - 10%, 50 VDCW. 38 19B802690P1 Grommet. C33 19A702052P1 Ceramic: 220 pF + or - 10%, 50 VDCW. C34 19A702236P43 Ceramic: 51 pF + or - 5%, 50 VDCW, temp coef 0 + - 30 PPM/°C. C35 19A703684P1 Metallized Polyester: 0.47 uF + or -10%, 63 v. UHF RECEIVER SYNTHESIZER BOARD 19D902664G3, G7, G8, G10, G12 - - - - - - - - - - CAPACITORS - - - - - - - - C1 19A702236P15 Ceramic: 3.9 pF + or -0.25 pF, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G7, G3, G10). C1 19A702236P17 Ceramic: 4.7 pF + or -0.5 pF, 50 VDCW, temp coef 0 + or -60 PPM/°C. (Used in G8, G12). C2 19A702236P6 Ceramic: 1 pF + or -0.25 pF, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G3). 19A702052P3 Ceramic: 470 pF + or - 10%, 50 VDCW. 19A702061P61 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. C78 19A702061P61 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. C79 19A702061P61 C80 C81 19A702061P61 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. (Used in G40, G3, G7 and G8). C82 and C83 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. (Used in G80, G5, G40, C84 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C85 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. 19A702236P28 Ceramic: 12 pF + or - 5%, 50 VDCW, temp coef 0 + or -30 PPM. (Used in G80, G5, G40, G3, G7 and G8). C90 19A702052P14 Variable: 1.5 to 14 pF, 100 VDCW. (Used in G40, G3 and G8). Ceramic: 0.01 uF + or - 10%, 50 VDCW. (Used in G40, G3, G7 Ceramic: 22 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM. (Used in G10). C53 19A702052P26 Ceramic: 0.1uF + or - 10%, 50 VDCW. C54 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C55 19A702052P26 Ceramic: 0.1uF + or - 10%, 50 VDCW. C56 19A702052P26 Ceramic: 0.1uF + or - 10%, 50 VDCW C57 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C6 19A702236P32 Ceramic: 18 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM. (Used in G10). C7 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C8 19A702052P26 Ceramic: 0.1uF + or - 10%, 50 VDCW. C9 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C10 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C11 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C12 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C13 and C14 19A702052P26 Ceramic: 0.1uF + or - 10%, 50 VDCW C60 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C61 and C62 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C63 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C64 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C65 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C66 C67 Ceramic: 1000 pF + or -10%, 50 VDCW. *C16 19A702236P25 Ceramic: 10 pF + or -.5 pF, 50 VDCW, temp coef 0 + -30 PPM/°C. (Used in G3, G7 & G10). C16 19A702236P28 Ceramic: 12 pF + or -.5 pF, 50 VDCW, temp coef 0 + -30 PPM/°C. (Used in G8). C16 19A702236P31 Ceramic: 16 pF + or - 5%, 50 VDCW, temp coef 0 + -30 PPM/°C. (Used in G12). C19 19A702052P3 Ceramic: 470 pF + or - 10%, 50 VDCW. C20 19A702052P3 Ceramic: 470 pF + or - 10%, 50 VDCW. * COMPONENTS, ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES 19A702061P99 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C68 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C69 19A702061P99 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. C70 19A702061P61 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. C71 19A702061P61 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. C72 19A702061P61 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. Coil, RF: sim to Paul Smith SK901-1. - - - - - - - - - - - CRYSTALS - - - - - - - - - Silicon, Hot Carrier: sim to MMB0201. Electrolytic: 220 uF, -10+50%, 25 VDCW. Ceramic: 0.01 uF + or - 10%, 50 VDCW. Coil, RF: 1.5 uH + or - 10%. 19C851001P4 DIODE ,SILICON. 19A134227P5 19A702052P14 19A700024P15 L10 19A149674P1 19A701225P3 C59 L5 19A705377P1 C52 Ceramic: 1000 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. Coil, RF: 1.0 uH + or -10%. D4 and D5 C51 19A702061P99 Coil, fixed: .1uH; sim to Toko 380LB-1R0M. 19A700024P13 D3 Ceramic: 27 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G7 , G8and G12). C58 19A705470P25 L3 and L4 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. Ceramic: 27 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G3). *L2 19A702061P61 19A702061P61 Ceramic: 12 pF + or - 5%, 50 VDCW, temp coef 0 + or -30 PPM. (Used in G7, G8, G10, G12). DESCRIPTION - - - - - - - - - - INDUCTORS - - - - - - - - - - Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. C89 Ceramic: 15 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G3). PART NO. 19B801351P14 Ceramic: 0.1uF + or - 10%, 50 VDCW. Ceramic: 1.8 pF + or -0.25 pF, 50 VDCW, temp coef 0 + or -30 PPM. SYMBOL Y1 19A702052P26 Ceramic: 22 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM. (Used in G7 and G8, G12). 19A702052P5 C77 C50 19A702236P34 C45 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. Ceramic: 33 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G3). *C6 C15 Ceramic: 0.1uF + or - 10%, 50 VDCW. 19A702061P61 Ceramic: 0.01 uF + or - 10%, 50 VDCW. 19A702236P36 19A702236P36 Tantalum: 1 uF, 16 VDCW; sim to Sprague 293D. 19A702052P26 C76 19A702052P14 *C3 C6 19A705205P2 C44 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. C88 19A702236P38 19A702236P28 C43 19A702061P61 Ceramic: 470 pF + or - 10%, 50 VDCW. C3 *C5 Ceramic: 0.1uF + or - 10%, 50 VDCW C75 Tantalum: 10 uF, 16 VDCW; sim to Sprague 293D. Ceramic: 5.6 pF + or -0.5 pF, 50 VDCW, temp coef 0 + or -60 PPM/°C. (Used in G12). 19A702236P30 19A702052P26 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. 19A702052P3 19A702236P19 C5 C38 19A702061P61 19A705205P6 C2 19A702236P9 Ceramic: 0.01 uF + or - 10%, 50 VDCW. C74 C49 Ceramic: 3.9 pF + or -0.25 pF, temp coef 0 + or -30 PPM/°C. (Used in G8). C4 Metal: 0.047 uF + or -10%, 50 VDCW. 19A702052P14 DESCRIPTION Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. C46 19A702236P15 19A702236P34 19A703902P3 C37 PART NO. 19A702061P61 C86 and C87 C2 C3 C36 SYMBOL C73 C91 19A702061P61 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. (Used in G80, G5, G40, G3, G7 and G8). C92 thru C96 19A702061P61 Ceramic: 100 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. (Used in G40, G3, G7 and G8). C97 19A702236P1 Ceramic: 0.5 pF + or -.l pF, 50 VDCW, temp coef -30 PPM. (Used in G3, and G7). Module: Crystal Oscillator, 12.8 MHz + or -1.0 PPM. - - - - - - - - - - - DIODES - - - - - - - - - - - - - - - - - - - - INDUCTORS - - - - - - - - - L1 19A705470P2 L7 19A705470P24 Coil, Fixed: 12 nH; sim to Toko 380NB-12nM. Coil, Fixed: 0.82 uH; sim to Toko 380NB-R82M. L11 and L12 19A705470P2 Coil, Fixed: 12 nH; sim to Toko 380NB-12nM. L13 and L14 19A705470P1 Coil, Fixed: 10 nH; sim to Toko 380NB-10nM. L15 19A705470P10 Coil, fixed: 56 nH; sim to Toko 380NB-56nM. L16 and L17 19A705470P15 Coil, fixed: .15uH; sim to Toko 380NB-R15M. Q1 19A702524P2 N-Type, field effect; sim to MMBFU310. Q2 19A700076P2 Silicon, NPN: sim to MMBT3904, low profile. Q3 thru Q5 19A700076P2 Silicon, NPN: sim to MMBT3904, low profile. Q6 19A700076P2 Silicon, NPN: sim to MMBT3904, low profile. Q7 19A700076P2 Silicon, NPN: sim to MMBT3904, low profile. - - - - - - - - - - TRANSISTORS - - - - - - - - - C97 19A702236P11 Ceramic: 2.7 pF + or -.25 (Used in G8, G12). Q8 19A700059P2 Silicon, PNP: sim to MMBT3906, low profile. C98 and C99 19A702236P30 Ceramic: 15 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G3, and G7). Q9 thru Q11 19A700076P2 Silicon, NPN: sim to MMBT3904, low profile. C98 and C99 19A702236P31 Ceramic: 16 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G8, G12). Q12 and Q13 19A700076P2 Silicon, NPN: sim to MMBT3904, low profile. C98 and C99 19A702236P28 Ceramic: 12 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/°C. (Used in G10). Q14 thru Q16 19A704708P2 Silicon, NPN: sim to NEC 2SC3356. C100 19A702236P25 Ceramic: 10 pF + or -.5 pF, 50 VDCW, temp coef -30 PPM/°C. C101 19A702236P10 Ceramic: 2.2 pF + or -2.5 pF, 50 VDCW, temp or -30 PPM/°C. - - - - - - - - - - RESISTORS - - - - - - - - - R1 19B800607P680 Metal film: 68 ohms + or -5%, 1/8 w. R2 19B800607P100 Metal film: 10 ohms + or -5%, 1/8 w. (Used in G40, G3, G7 Optoelectic: Red LED; sim to HP HLMP-1301-010. R3 19B800607P100 Metal film: 10 ohms + or -5%, 1/8 w. - - - - - - - - - - - FILTERS - - - - - - - - - - R4 19B800607P100 Metal film: 10 ohms + or -5%, 1/8 w. R5 thru R9 19B800607P100 Metal film: 10 ohms + or -5%, 1/8 w. R10 19B800607P1 Metal film: 0 ohms. R11 19B800607P183 Metal film: 18K ohms + or -5%, 1/8 w. FILTER ,HEL RF: sim to TOKO SHW-39545A-415 (Used in G12). R12 19B800607P271 Metal film: 270 ohms + or -5%, 1/8 w. - - - - - - - - - - - JACKS - - - - - - - - - - - R13 19B800607P510 Metal film: 51 ohms + or -5%, 1/8 w. Connector, DIN: 96 male contacts, right angle to AMP 650887-1. R14 19B800607P271 Metal film: 270 ohms + or -5%, 1/8 w. R15 19B800607P180 Metal film: 18 ohms + or -5%, 1/8 w. R16 19B800607P392 Metal film: 3.9K ohms + or -5%, 1/8 w. - - - - - - - - - - - DIODES - - - - - - - - - CR1 19A703595P10 FL1 344A3802P4 FILTER ,HEL RF (Used in G8). FL1 344A3802P2 FILTER ,HEL RF (Used in G3). FL1 344A3802P3 FILTER, RF: 475 MHz SIM TO TOKO SHW-44545A-475 (Used in G7, G10) FL1 J1 J2 thru J4 344A3802P5 19B801587P7 19A115938P24 Connector, receptacle. PARTS LIST & PRODUCTION CHANGES SYMBOL PART NO. DESCRIPTION SYMBOL PART NO. DESCRIPTION R17 19B800607P120 Metal film: 12 ohms + or -5%, 1/8 w. R71 R18 19B800607P180 Metal film: 18 ohms + or -5%, 1/8 w. R72 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R19 19B800607P100 Metal film: 10 ohms + or -5%, 1/8 w. R73 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R74 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R75 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R76 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R77 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. R78 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. R79 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R80 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R20 R21 19B800607P103 19B800607P472 Metal film: 10K ohms + or -5%, 1/8 w. Metal film: 4.7K ohms + or -5%, 1/8 w. R22 19B800607P271 Metal film: 270 ohms + or -5%, 1/8 w. R23 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R24 19B800607P562 Metal film: 5.6K ohms + or -5%, 1/8 w. R27 19B800607P181 Metal film: 180 ohms + or -5%, 1/8 w. 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R28 19B800607P181 Metal film: 180 ohms + or -5%, 1/8 w. R29 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R81 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R30 19B800607P560 Metal film: 56 ohms + or -5%, 1/8 w. (Used in G3, G7, G8, G12). R82 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. Metal film: 68 ohms + or -5%, 1/8 w. (Used in G10). R83 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R30 19B800607P680 R31 19B800607P270 Metal film: 27 ohms + or -5%, 1/8 w. R84 R32 19B800607P472 Metal film: 4.7K ohms + or -5%, 1/8 w. R85 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. Metal film: 1K ohms + or -5%, 1/8 w. R33 19B800607P472 Metal film: 4.7K ohms + or -5%, 1/8 w. R86 R34 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R87 19B800607P102 Metal film: 10K ohms + or -5%, 1/8 w. R88 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R35 19B800607P103 R36 19B800607P393 Metal film: 39K ohms + or -5%, 1/8 w. R89 R37 19B800607P104 Metal film: 100K ohms + or -5%, 1/8 w. R90 19B800607P222 Metal film: 2.2K ohms + or -5%, 1/8 w. 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. R38 19B800607P682 Metal film: 6.8K ohms + or -5%, 1/8 w. R91 R39 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. R40 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R92 thru R94 R41 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R95 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. 19B800607P221 Metal film: 220 ohms + or -5%, 1/8 w. R42 19B800607P823 Metal film: 82K ohms + or -5%, 1/8 w. R96 R43 19B800607P333 Metal film: 33K ohms + or -5%, 1/8 w. R97 19B800607P220 Metal film: 22 ohms + or -5%, 1/8 w. R44 19B800607P274 Metal film: 270K ohms + or -5%, 1/8 w. R98 19B800607P180 Metal film: 18 ohms + or -5%, 1/8 w. Metal film: 4.7K ohms + or -5%, 1/8 w. R99 19B800607P120 Metal film: 12 ohms + or -5%, 1/8 w. 19B800607P330 Metal film: 33 ohms + or -5%, 1/8 w. R45 19B800607P472 R46 19B800607P181 Metal film: 180 ohms + or -5%, 1/8 w. R100 R47 19B800607P271 Metal film: 270 ohms + or -5%, 1/8 w. R101 and R102 19B800607P121 Metal film: 120 ohms + or -5%, 1/8 w. (Used in G3, G7, G8, G12). 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. (Used in G10). R48 19B800607P181 Metal film: 180 ohms + or -5%, 1/8 w. R49 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R50 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R101 and R102 R51 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R103 19B800607P390 R52 19B800607P473 Metal film: 47K ohms + or -5%, 1/8 w. Metal film: 47K ohms + or -5%, 1/8 w. U2 19A705927P1 Silicon, bipolar: sim to Avantek MSA-0611. Metal film: 47K ohms + or -5%, 1/8 w. U3 19A705927P1 Silicon, bipolar: sim to Avantek MSA-0611. Metal film: 2.2K ohms + or -5%, 1/8 w. U4 19A705927P1 Silicon, bipolar: sim to Avantek MSA-0611. 19A149944P201 R53 R54 R55 19B800607P473 19B800607P473 19B800607P222 19B800607P473 Metal film: 47K ohms + or -5%, 1/8 w. 19B800607P681 Metal film: 680 ohms + or -5%, 1/8 w. U6 19B800902P5 Metal film: 2.2K ohms + or -5%, 1/8 w. U8 19A702293P3 Linear: Dual Op Amp; sim to LM358D. Metal film: 1K ohms + or -5%, 1/8 w. U9 19A702293P3 Linear: Dual Op Amp; sim to LM358D. U10 19A703471P320 Digital: 3-Line To 8-Line Decoder; sim to 74HC138. U12 and U13 19A703483P302 Digital: Quad 2-Input NAND Gate; sim to 74HC00. U14 19A702705P4 Digital: Quad Analog Switch/Multiplexer; sim to 4066BM. U15 19A704971P8 Voltage Regulator, Positive: sim to Motorola MC78M05CDT. U16 19A704971P10 Voltage Regulator, 8V: sim to MC78M08CDT R61 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R62 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R63 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R64 19B800607P510 Metal film: 51 ohms + or -5%, 1/8 w. R65 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R66 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R67 19B800607P473 Metal film: 47K ohms + or -5%, 1/8 w. R68 19B800607P473 Metal film: 47K ohms + or -5%, 1/8 w. R69 19B800607P333 Metal film: 33K ohms + or -5%, 1/8 w. R70 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. The UHF Receiver Synthesizer module was modified to meet ETSI requirements. Items 3 and 7 were changed and item 23 was added. Item 3 was: 19D902509P3. Item 7 was: 19A702381P513. C16 was 6.8 pF (19A702236P21). C2 was deleted (19A702236P10). REV. A - UHF RECEIVER SYNTHESIZER BOARD 19D902664G7 REV. B - UHF RECEIVER SYNTHESIZER BOARD 19D902664G3 To improve operation. C3 was 22 pF (19A702236P34). C5 was 10 pF (19A702236P25). C6 was 18 pF (19A702236P32). C16 was 8.2 pF (19A702236P23). R4 was 47 ohms (19B800607P470). REV. B - UHF RECEIVER SYNTHESIZER BOARD 19D902664G7 REV. C - UHF RECEIVER SYNTHESIZER BOARD 19D902664G3 To support 12.5kHz operation, changed Y1. Was 1.5PPM crystal (19B801351P12). REV. C - UHF RECEIVER SYNTHESIZER BOARD 19D902664G7 To reduce spurious radiation to meet ETSI specs. L12 and R18 interchanged. L2 was 1uH (19A700024P13). REV. D - UHF RECEIVER SYNTHESIZER BOARD 19D902664G3 & G7 To prevent regulator from drop out at low voltages. R10 was 10 ohms (19B800607P100). - - - - - - - - INTEGRATED CIRCUITS - - - - - - - R58 19B800607P102 REV. A - UHF RECEIVER SYNTHESIZER BOARD 19D902664G3 Metal film: 39 ohms + or -5%, 1/8 w. R57 R60 Changes in the equipment to improve performance or to simplify circuits are identified by a "Revision Letter" which is stamped after the model number of the unit. The revision stamped on the unit includes all previous revisions. Refer to the Parts List for the descriptions of parts affected by these revisions. To correct timing range added C2 (and changed C16). C16 was 8.2 pF (19A702236P23). Dual Modulus Prescaler: sim to Motorola MC12022A. Synthesizer, custom: CMOS, serial input. 19B800607P222 PRODUCTION CHANGES REV. E - UHF RECEIVER SYNTHESIZER BOARD 19D902664G3 U5 R59 LBI-38672J IC DATA LBI-38672J U2 thru U4 19A705927P1 Silicon Bipolar IC U5 19A149944P201 Modulus Prescaler U6 19B80090P5 Synthesizer U8 & U9 19A702293P3 Dual Operational Amplifier U10 19A703471P120 Decoder/Demux U12 & U13 19A703483P302 Logic Gate/Inverter U14 19A702705P4 Quad Analog Switch IC DATA U15 19A704971P8 +5V Regulator LBI-38672J U16 19A704971P10 +8V Regulator Y1 19B801351P12 Crystal Oscillator LBI-38672J RECEIVER SYNTHESIZER MODULE 19D902781G3, G7, G8, G10, G12 (19D902781, Sh. 2, Rev. 5) 10 ASSEMBLY DIAGRAM SCHEMATIC DIAGRAM LBI-38672J RECEIVER SYNTHESIZER MODULE 19D902664G3, G7, G8, G10, G12 (19D904091, Sh. 1, Rev. 9A) 11 LBI-38672J RECEIVER SYNTHESIZER MODULE 19D902664G3 , G7, G8, G10, G12 (19D904091, Sh. 2, Rev. 9A) 12 SCHEMATIC DIAGRAM SCHEMATIC DIAGRAM LBI-38672J RECEIVER SYNTHESIZER MODULE 19D902664G3, G7, G8, G10, G12 (19D904091, Sh. 3, Rev. 9A) 13 LBI-38673F MAINTENANCE MANUAL FOR RECEIVER FRONT END MODULE 19D902782G3, G4, & G7 TABLE OF CONTENTS Page DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Cover SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCUIT ANALYSIS PRESELECTOR FILTER . . PREAMPLIFIER . . . . . . . IMAGE REJECTION FILTER INJECTION AMPLIFIER . . INJECTION FILTER . . . . . DOUBLE BALANCE MIXER FAULT DETECTION . . . . . MAINTENANCE TEST PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ALIGNMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TROUBLESHOOTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TABLE 2 - RETUNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRODUCTION CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OUTLINE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSEMBLY DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DESCRIPTION The Receiver Front End (RXFE) Module amplifies and converts the Rf signal to the first IF signal of 21.4 MHz. This is a down conversion process using low side (G3, G4) or high side (G7) injection. The RXFE module is powered by a regulated 12 volts. The RXFE printed wiring board contains the following functional circuits: • • Preselector Filter • • • • • Image Rejection Filter Injection Amplifier Injection Filter Double Balanced Mixer Fault Detector All but the Fault Detector circuit in the RXFE module have 50 ohm impedance terminations. Preamplifier Ericsson Inc. Private Radio Systems Mountain View Road Lynchburg, Virginia 24502 1-800-592-7711 (Outside USA, 804-592-7711) Printed in U.S.A. LBI-38673F Table 1 - General Specifications ITEM SPECIFICATION FREQUENCY RANGE 450.0 MHz - 470.0 MHz (G3, G4) 425.0 MHz - 470.0 MHz (G7) IF FREQUENCY 21.4 MHz 3 dB BANDWIDTH >3 MHz IMPEDANCE 50 ohms at RF, LO, and IF Ports CONVERSION LOSS -2 dB ±1 dB NOISE FIGURE (NF) <7.5 dB THIRD ORDER INTERCEPT POINT >+20 dBm (G3, G4) >+15 dBm (G7) IMAGE REJECTION >100dB INJECTION POWER +2 dBm ±2 dB TEMPERATURE RANGE -30°C TO +60°C SUPPLY VOLTAGE 12.0 Vdc SUPPLY CURRENT 290 mA ±20 mA typical 230 mA ±20 mA typical (G3) CIRCUIT ANALYSIS PRESELECTOR FILTER The received RF signal (J2) is routed through the Preselector Filter. This filter provides front end selectivity and attenuates the potential spurious signals of first conversion. Typically, the filter has an insertion loss is 3 dB and an operational bandwidth of 2 MHz. The filter is primarily a five-pole helical bandpass filter (L1 thru L5) and is tunable in the band split MHz range. tored by the Fault Detector circuit via R17. Capacitors C20 and C21 prevent the RF component from entering the fault circuit. The output signal is coupled to the Image Rejection Filter via an impedance matching network consisting of C4, L8, and resistors R5 and R6. IMAGE REJECTION FILTER Following the Preamplifier is the Image Rejection Filter. The Image Rejection Filter is a fixed tuned helical bandpass filter and can meet the desired image rejection of the frequency band. PREAMPLIFIER INJECTION AMPLIFIER The output from the Preselector is coupled through an impedance matching network consisting of L6, C2, and DC blocking capacitor C1 to the base of Preamplifier Q1. Q1 is a broadband common emitter amplifier. The Preamplifier stage is supplied by the regulated +12 Vdc line (VCC1) and draws about 70 mA through R4. It has a low noise figure and high Third Order Intercept point. Transistor Q2 provides Q1 with a constant voltage and current source. The bias on Q1 is moni- The local oscillator input (J3) from the Receiver Synthesizer is coupled through an impedance matching network (C5 and L9) to the base of the Injection Amplifier Q3. Q3 and Q8 are common emitter amplifiers. The output from Q3 is coupled through an impedance matching network (C6, C7, and L11) to the base of Q8. The Injection Amplifier, consisting of Q3, Q8, and associated circuitry, is capable of amplifying the injection signal from 0 dBm to +25 dBm in the 428 to 449 MHz range Figure 1 - Block Diagram or to +18 dBm in the 446-472 MHz range. The amplifier is powered by the regulated +12 Vdc line (VCC1). Transistors Q4 and Q7 provide Q3 and Q8 with a constant voltage and current source. The bias on Q3 and Q8 is monitored by the Fault Detector circuit via R21 and R31, respectively. Capacitors C22, C23 and C26 prevent the RF component from entering the fault circuit. The output signal is coupled to the Injection Filter via an impedance matching network consisting of C8, L13, and resistors R15 and R16. INJECTION FILTER Following the Injection Amplifier is the Injection Filter consisting of C9 through C19, L14 through L20, and R30. Configured as a bandpass filter, the Injection Filter has a bandwidth of 428 to 450 MHz (G3, G4) or 446 to 472 MHz (G7) and is used to attenuate the harmonics of the Injection Amplifier. The filter also has an insertion loss of about 2 dB. sion IF frequency. The mixer uses low side (G3, G4) or high side (G7) injection driven by a local oscillator signal of +20 (G3, G4) or +15 (G7) dBm. The mixer conversion loss is typically about 6.5 dB. The IF output signal is then routed to the output connector (J4). FAULT DETECTOR The Fault Detector circuit monitors the operation of preamplifier and injection amplifier devices. Operational amplifiers U1.1 and U1.2 compare the bias on the Preamplifier Q1 to preset levels, while U1.3 and U1.4 compare the bias levels on Injection Amplifiers Q3 and Q8. When the bias for Q1, Q3, and Q8 is within the preset window limits, the output from the comparators is a high level. This causes Q5 to conduct, turning off Q6 and the fault indicator, CR2. A high level signal is also sent to the Controller on the FLAG 0 line. DOUBLE BALANCE MIXER The Double Balance Mixer (DBM) is a broadband mixer. It converts an RF signal to the 21.4 MHz first conver- Copyright© July 1992, Ericsson GE Mobile Communications, Inc. LBI-38673F ten degrees). If an RF Voltmeter is used, connect a Low Pass Filter (LPF)to the IF OUT (J4) to attenuate high frequency components. The corner of the LPF should be set for 40 MHz. If the biasing for the amplifiers is not within the proper operating range, the fault detector circuit will pull the FLAG 0 line low. This turns off Q5 causing Q6 to conduct. Q6 now provides a ground path for CR2, turning on the fault indicator. 5. Repeat Test Procedure steps to verify conversion gain and current drain. TROUBLESHOOTING GUIDE SYMPTOM AREAS TO CHECK READING (TYP.) LOW CONVERSION GAIN Check Vcc 12 V Preselector Loss 3.5 dB Preamplifier Gain 11 dB Image Rej. Filter Loss 2 dB 1st Mixer Conversion Loss 6.5 dB 1 L.O. Level (@ mixer L.O. port) +22 ±2 dBm (G3, G4) +14 ±2 dBm (G7) Check Vc of Q1 10 V Check Vc of Q3 and Q8 10 V IF FREQUENCY OFF Check L.O. FREQUENCY L.O. frequency = RF frequency - 21.4 MHz (G3,G4) + 21.4 MHz (G7) LOW L.O. POWER* Injection Amplifier Gain 23 ±2 dB (G3, G4) 18 ±2 dB (G7) Injection Filter Loss 2 dB MAINTENANCE For Major Retuning TEST PROCEDURE The RXFE module has to be tested for Noise Figure, Gain, Third Order Intercept Point, Isolation etc.. With proper current drawing of devices, Bandwidth and Conversion Gain the RXFE module will meet its specifications. The following are test procedures will verify proper Conversion Gain and current drain: 1. Supply 12 Vdc to pin 15A, B, C. (1C is ground.) 2. Inject the desired RF signal into RF IN at a level of -10 dBm. 3. Inject the desired local oscillator signal into LO IN at a level of 0 dBm [LO frequency = RF frequency 21.4 MHz (G3, G4) + 21.4 MHz (G7)]. 4. Measure the IF OUT power at 21.4 MHz, the ratio of RF IN to IF OUT is -2 dB ±1 dB. 5. Measure the current drawn by the RXFE module. Typical current drain is 290 mA. The best way to do a major retuning of the RXFE is with swept frequency tuning. The swept frequency tuning can be done using a Spectrum Analyzer and Tracking Generator. With proper Injection power and current drain, the frequency response of the Preselector Filter can be seen by viewing the RF to IF port feedthrough on the spectrum analyzer. This feedthrough is typically 35 dB down from the input level at the RF port. Use the following procedure for swept frequency tuning: 1. Supply 12 Vdc to pin 15A, B, C. (1C is ground.) 2. Inject the Tracking generator output at 0 dBm into the RF IN connector, (J2). 3. 4. Inject local oscillator power at 0 dBm into the LO IN connector, (J3) [LO frequency = RF frequency - 21.4 MHz (G3, G4) + 21.4 MHz (G7)]. Preset the height of slugs with respect to the top of five-pole cavity as follows (Table 2): Table 2 ALIGNMENT PROCEDURE Alignment for the Receiver Front End module consists of tuning the five-pole Preselector Filter only. Normally, the RXFE should only need the fine-tuning procedures. For a major receiver frequency change, the RXFE needs to be adjusted using the major-retuning procedures. For Fine-Tuning L1 L2 L3 L4 L5 450 15/64 16/64 17/64 17/64 16/64 454 16/64 17/64 17/64 18/64 15/64 458 16/64 19/64 19/64 19/64 17/64 1. Supply 12 Vdc to pin 15A, B, C. (1C is ground.) 462 18/64 19/64 20/64 20/64 18/64 2. Inject the desired RF signal into RF IN (J2) at a level of -10 dBm. 466 21/64 22/64 23/64 21/64 20/64 3. Inject the desired local oscillator signal into LO IN (J3) at a level of 0 dBm [LO frequency = RF frequency - 21.4 MHz (G3, G4) + 21.4 MHz (G7)]. 470 22/64 24/64 24/64 23/64 22/64 4. HEIGHT (in inches) Frequency (MHz) Detect IF signal at 21.4 MHz. Slightly adjust L1 to L5 to get maximum power (don’t adjust more than 5. LED INDICATOR ON Center the spectrum analyzer at the desired frequency and set the reference at about -30 dBm. Adjust L1 to L5 for best possible response. NOTE: For troubleshooting the gain or loss, the RXFE needs to be under the normal operating condition: • • • • • 12 Vdc supply. Inject L.O. power at a level of 0 dBm into LO IN (J3), [LO freq. = RF freq. - 21.4 MHz (G3, G4) + 21.4 MHz (G7). Inject the desired RF signal at a level of -10 dBm into RF IN (J2). Terminate the IF OUT (J4) with a good 50 ohm impedance. Use a Spectrum Analyzer and 50 ohm probe (with good RF grounding) to probe at the input and output of each stage to check its gain or loss (see schematic diagram). PARTS LIST RECEIVER FRONT END MODULE 19D902782G3 (450-470 MHz) 19D902782G4 (450-470 MHz ETSI) 19D902782G7 (425-450 MHz) ISSUE 5 SYMBOL PART NUMBER DESCRIPTION SYMBOL C13 C14 C14 19A702061P13 19A702061P8 19A702061P7 DESCRIPTION SYMBOL PART NUMBER — — — — — JACKS Ceramic: 10 pF,±5%, 50VDCW, temp coef 0±30 PPM. Ceramic: 3.9 pF ± 0.5 pF, 50 VDCW, temp coef 0 ± 120 PPM. (Used in G3, G4). Ceramic: 3.3 pF, 0.5 pF, 50VDCW, temp coef 0±120 PPM. (Used in G7). DESCRIPTION J1 J2 thru J4 19B801587P7 19A115938P24 ———— 19A700021P105 Coil, RF ceramic: 22 nH. (Used in G4). Connector, receptacle. L22 19A705470P6 Coil, fixed: 27 nH; sim to Toko 380NB-27nM. (Used in G7). L23 19A700021P13 Coil, RF ceramic: 470 nH. (Used in G4). L23 19A705470P21 Coil, fixed: 0.47 uH; sim to Toko 380NB-R47M. (Used in G7). *L24 19A700000P122 Coil, fixed: 8.2 uH ± 10%; sim to Jeffers 22-8.2-10. 19D902534P1 Cover, RF. C15 19A702061P11 19A702381P506 Screw, thread forming: TORX, No. M3.5-.6 x 6. Ceramic: 6.8 pF ± 0.5 pF, 50 VDCW, temp coef 0 ± 60 PPM. (Used in G3, G4). L1 19C850817P10RF C15 19A702061P69 19A702381P513 Screw, thread forming: TORX, No. M3.5-0.6 X 13. Ceramic: 220 pF,±5%, 50VDCW, temp coef 0±30 PPM. (Used in G7). L1 19C850817P25 Coil. (Used in G7). C16 19A702061P8 Ceramic: 3.9 pF ± 0.5 pF, 50 VDCW, temp coef 0 ± 120 PPM. (Used in G3, G4). L2 thru L4 19C850817P9 RF Coil: sim to Paul Smith SK853-1. (Used in G3, G4). L2 thru L4 19C850817P5 C16 19A702061P7 Ceramic: 3.3 pF, 0.5 pF, 50VDCW, temp coef 0±120 PPM. (Used in G7). C17 19A702061P9 Ceramic: 4.7 pF ± 0.5 pF, 50 VDCW, temp coef 0 ± 60 PPM. (Used in G3, G4). C17 — — — — CAPACITORS — — — C1 19A702052P14 Ceramic: 0.01 µF ± 10%, 50 VDCW. C2 19A702061P17 Ceramic: 12 pF ±5%, 50 VDCW, temp coef 0 ± 30 PPM. C3 19A702052P14 Ceramic: 0.01 µF ± 10%, 50 VDCW. C4 19A702061P12 Ceramic: 8.2 pF ± 0.5 pF, 50 VDCW, temp coef 0 ± 60 PPM. (Used in G3, G4). C4 19A702061P61 Ceramic: 100pF,±5%, 50VDCW, temp coef 0±30 PPM/°C. (Used in G7). C5 19A702061P17 Ceramic: 12 pF ±5%, 50 VDCW, temp coef 0 ± 30 PPM. C6 19A702061P57 Ceramic: 82 pF ±5%, 50 VDCW, temp coef 0 ± 30 PPM. (Used in G3, G4). C6 C7 C7 C8 C8 C9 C9 19A702061P63 19A702061P17 19A702061P10 19A702061P29 19A702061P63 19A702061P13 19A702061P17 Ceramic: 120 pf,±5%, 50VDCW, temp coef 0±30 PPM/°C. (Used in G7). Ceramic: 12 pF ±5%, 50 VDCW, temp coef 0 ± 30 PPM. (Used in G3, G4). Ceramic: 5.6 pF, 0.5 pF, 50VDCW, temp coef 0±60 PPM/°C. (Used in G7). C12 and C13 C12 19A702061P13 19A702061P21 Coil, Fixed: 15 nH; sim to Toko 380NB-15nM. 19A700059P2 19A705470P16 Silicon, PNP: sim to MMBT3906, low profile. Ceramic: 3.3 pF, 0.5 pF, 50VDCW, temp coef 0±30 PPM. (Used in G7). Coil, Fixed: 0.18 µH; sim to Toko 380NB-R18M. Q7 L7 344A3058P1 Silicon, NPN. 19A705470P7 Ceramic: 47 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. Coil, fixed: 33 nH ±20%; sim to Toko 380NB-33nM. Q8 L8 L9 19A705470P5 Coil, Fixed: 22 nH; sim to Toko 380NB-22nM. (Used in G3, G4). L9 19A705470P3 Coil, fixed: 15 nH; sim to Toko 380NB-15nM. (Used in G7). Ceramic: 0.01 µF ± 10%, 50 VDCW. 19A702061P89 Ceramic: 1500 pF, ±5%, 50VDCW, temp coef 0±120 PPM. (Used in G4 & G7). *C29 and *C30 19A705205P26 Tantalum: 3.3 µF ±20%, 16VDCW, (Used in G3). *C31 and *C32 19A705205P15 Tantalum: 33 µF ±20%, 16VDCW, (Used in G3). Ceramic: 39 pF, ±5%, 50VDCW, temp coef 0±30 PPM. (Used in G4 & G7). 19A705205P15 CR1 344A3062P1 Diode, Schotty (part of 19D902782G3). CR2 19A703595P10 Diode, Optoelectric: Red; sim to HP HLMP-1301-010. (Used in G3). Ceramic: 15 pF,±5%, 50VDCW, temp coef 0±30 PPM. (Used in G7). Ceramic: 33 pF,±5%, 50VDCW, temp coef 0±30 PPM. (Used in G4 & G7). Tantalum: 3.3 µF ±20%, 16VDCW, (Used in G4, G7). Tantalum: 33 µF ±20%, 16VDCW, (Used in G4, G7). ———— ———— FL1 19A705458P5 Silicon, PNP: sim to MMBT3906, low profile. 19A705470P3 C29 and C30 19A705458P1 Silicon NPN. 19A700059P2 L6 Ceramic: 3.9 pF ± 0.5 pF, 50 VDCW, temp coef 0 ± 120 PPM. (Used in G3, G4). 19A702052P14 FL1 19A704708P3 Silicon, NPN: sim to MMBT3904, low profile. (Used in G3). *C39 and *C40 Ceramic: 10 pF ±5%, 50 VDCW, temp coef 0 ± 30 PPM. (Used in G3, G4). Q3 19A700076P2 C20 thru C28 Ceramic: 18 pF,±5%, 50VDCW, temp coef 0±30 PPM. (Used in G7). Silicon, PNP: sim to MMBT3906, low profile. Q5 and Q6 19A705205P26 Ceramic: 8.2 pF ± 0.5 pF, 50 VDCW, temp coef 0 ± 60 PPM. (Used in G3, G4). Silicon, NPN. 19A700059P2 Coil. (Used in G7). *C37 and *C38 Ceramic: 15 pF,±5%, 50VDCW, temp coef 0±30 PPM. (Used in G7). 344A3058P1 Q2 19C850817P25 Ceramic: 10 pF ±5%, 50 VDCW, temp coef 0 ± 30 PPM. (Used in G3, G4). 19A702061P21 Q1 L5 Ceramic: 220 pF,±5%, 50VDCW, temp coef 0±30 PPM. (Used in G7). Ceramic: 120 pF,±5%, 50VDCW, temp coef 0±30 PPM. (Used in G7). Ceramic: 12 pF, ±5%, 50VDCW, temp coef 0±30 PPM. (Used in G7). Coil. (Used in G7). — — — — TRANSISTORS— — — — RF Coil: sim to Paul Smith SK853-1. (Used in G3, G4). 19A702061P37 C10 19A702061P25 19A702061P45 Coil: sim to Paul Smith SK853-1. (Used in G3, G4). 19C850817P10 C34 thru C36 Ceramic: 22 pF ±5%, 50 VDCW, temp coef 0 ± 30 PPM. (Used in G3, G4). Ceramic: 6.8 pF ± 0.5 pF, 50 VDCW, temp coef 0 ± 60 PPM. (Used in G3, G4). C11 C19 19A702061P7 ——— L5 19A702236P40 19A702061P11 19A702061P12 C18 19A702061P8 — — — — INDUCTORS Q4 C31 thru C33 C10 C11 C18 19A702061P69 Coil, Fixed: 0.18 µH; sim to Toko 380NB-R18M. L22 RECEIVER FRONT END BOARD 19D902490G3 (450-470 MHz) 19D902490G4 (450-470 MHz ETSI) 19D902490G7 (425-450 MHz) DESCRIPTION 19A705470P16 Handle. Screw, thd. form: No. 3.5-0.6 x 8. PART NUMBER L21 19D902555P1 19A702381P508 SYMBOL Connector, DIN: 96 male contacts, right angle mounting; sim to AMP 650887-1. 11 PART NUMBER LBI-38673F DIODES — — — — — L10 19A705470P16 Coil, Fixed: 0.18 µH; sim to Toko 380NB-R18M. L11 19A705470P3 Coil, Fixed: 15 nH; sim to Toko 380NB-15nM. (Used in G3, G4). L11 19A705470P5 Coil, fixed: 22 nH: sim to Toko 380NB-22nM. (Used in G7). L12 19A705470P16 Coil, Fixed: 0.18 µH; sim to Toko 380NB-R18M. L13 19A705470P6 Coil, Fixed: 27 nH; sim to Toko 380NB-27nM. (Used in G3, G4). Helical, UHF: 425-450 MHz. (Used in G7). RESISTORS — — — — R1 19B800607P183 Metal film: 18K ohms ±5%, 1/8 w. R2 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R3 19B800607P331 Metal film: 330 ohms ±5%, 1/8 w. R4 19B800607P270 Metal film: 27 ohms ±5%, 1/8 w. R5 19B800607P100 Metal film: 10 ohms ±5%, 1/8 w. (Used in G3, G4). R5 19B800607P1 Metal film: 0 ohms. (Used in G7). R6 19B800607P391 Metal film: 390 ohms ±5%, 1/8 w. (Used in G3, G4). R7 19B800607P183 Metal film: 18K ohms ±5%, 1/8 w. R8 19B800607P682 Metal film: 6.8K ohms ±5%, 1/8 w. R9 19B800607P182 Metal film: 1.8K ohms ±5%, 1/8 w. L13 19A705470P8 Coil, fixed: 39 nH; sim to Toko 380NB-35nM. (Used in G7). R10 19B800607P470 Metal film: 47 ohms ±5%, 1/8 w. (Used in G3). L14 19A705470P4 Coil, Fixed: 18 nH; sim to Toko 380NB-18nM. (Used in G3, G4). R10 19B800607P221 19A705470P7 Coil, fixed: 33 nH ±20%; sim to Toko 380NB-33nM. (Used in G3, G4). Metal film: 220 ohms ±5%, 1/8w. (Used in G4). L15 L14 and L15 19A705470P1 Coil, fixed: 10 nH; sim to Toko 380NB-10nM. (Used in G7). L16 and L17 19A705470P5 Coil, Fixed: 22 nH; sim to Toko 380NB-22nM. (Used in G3, G4). L16 and L17 19A705470P2 Coil, fixed: 12 nH; sim to Toko 380NB-12 nM. (Used in G7). L18 19A705470P1 Coil, Fixed: 10 nH; sim to Toko 380NB-10nM. (Used in G3, G4). L18 19A705470P3 Coil, fixed: 15 nH; sim to Toko 380NB-15nM. (Used in G7). FILTERS— — — — — Helical, UHF: 450-470 MHz. (Used in G3, G4). ———— L19 L20 19A705470P3 19A705470P24 Coil, fixed: 15 nH; sim to Toko 380NB-15nM. Coil, Fixed: 0.82 µH; sim to Toko 380NB-R82M. R11 19B800607P331 Metal film: 330 ohms ±5%, 1/8 w. R12 19B800607P562 Metal film: 5.6K ohms ±5%, 1/8 w. R13 19B800607P122 Metal film: 1.2K ohms ±5%, 1/8 w. R14 19B800607P180 Metal film: 18 ohms ±5%, 1/8 w. (Used in G3, G4). R14 19B800607P270 Metal film: 27 ohms ±5%, 1/8 w (Used in G7). R15 19B800607P270 Metal film: 27 ohms ±5%, 1/8 w. R16 19B800607P181 Metal film: 180 ohms ±5%, 1/8 w. R17 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R18 19B800607P562 Metal film: 5.6K ohms ±5%, 1/8 w. R19 19B800607P183 Metal film: 18K ohms ±5%, 1/8 w. R20 19B800607P333 Metal film: 33K ohms ±5%, 1/8 w. R21 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R22 19B800607P822 Metal film: 8.2K ohms ±5%, 1/8 w. COMPONENTS, ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES SYMBOL PART NUMBER DESCRIPTION PRODUCTION CHANGES - CONT. R23 and R24 19B800607P333 Metal film: 33K ohms ±5%, 1/8 w. R25 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. (Used in G3). R26 19B800607P273 Metal film: 27K ohms ±5%, 1/8 w. (Used in G3). R27 19B800607P391 Metal film: 390 ohms ±5%, 1/8 w. (Used in G3). R28 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R29 19B800607P682 Metal film: 6.8K ohms ±5%, 1/8 w. R30 19B800607P470 Metal film: 47 ohms ±5%, 1/8 w. R31 19B800607P103 Metal film: 10K ohm,±5%, 1/8w. R32 19B800607P560 Metal film: 56 ohms,±5%, 1/8w. R33 19B800607P510 Metal film: 51 ohms,±5%, 1/8w. (Used in G7). R34 19B801251P1 Metal film: 0 ohms. R35 19B800607P270 Metal film: 27 ohms,±5%, 1/8w. (Used in G7). ——— T1 and T2 OUTLINE DIAGRAM PARTS LIST & PRODUCTION CHANGES LBI-38673F 344A3063P1 TRANSFORMERS REV. B - RECEIVER FRONT END BOARD 19D902490G7 To improve receiver sensitivity L8 changed from 18nH (19A705470P4) to 33nH (19A705470P7); R5 changed from 10 ohms (19B800607P100) to 0 ohms (19B800607P1); R14 changed from 18 ohms (19B800607P180) to 27 ohms (19B800607P270); R6 (19B800607P391) and R36 (19B800607P391) were deleted. REV. D - RECEIVER FRONT END BOARD 19D902490G3 Reduce excessive LO drive level. Changed R15 from 10 ohms (19B800607P100) to 27 ohms (19B800607P270). Changed R16 from 390 ohms (19B800607P391) to 180 ohms (19B800607P181). —— Transformer. — — INTEGRATED CIRCUITS — U1 19A704125P1 Linear: Quad Comparator; sim to LM339D. ——— MISCELLANEOUS — — 20 19B800701P2 Tuning screw. 21 19A701800P1 Stop nut. 22 19D902467P2 Casting. 28 19D902534P2 Cover, RF. (Used in G4). 29 19D904572P1 Cover, Gasket. (Used in G4). 30 19B802690P1 Grommet. (Used in G4). PRODUCTION CHANGES Changes in the equipment to improve or to simplify circuits are identified by a "Revision Letter", which is stamped after the model number of the unit. The revision stamped on the unit includes all previous revisions. Refer to the Parts List for descriptions of parts affected by these revisions. REV. A - RECEIVER FRONT END BOARD 19D902490G3 Upgrade to ETSI specs. New PWB. REV. B - RECEIVER FRONT END BOARD 19D902490G3 REV. A - RECEIVER FRONT END BOARD 19D902490G4 To correct overheating problem. R14 was 10 ohms (19B800607P100). REV. C - RECEIVER FRONT END BOARD 19D902490G3 To eliminate receiver spurious response at 100 kHz switching power supply frequency. Added C29, C30, C31, C32 and L24. REV. B - RECEIVER FRONT END BOARD 19D902490G4 REV. A - RECEIVER FRONT END BOARD 19D902490G7 To eliminate receiver spurious response at 100 kHz switching power supply frequency. Added C37, C38, C39, C40 and L24. U1 19A704125P1 Quad Operational Amplifier RECEIVER FRONT END BOARD 19D902490G3 (19D902490, Sh. 3, Rev. 5) OUTLINE DIAGRAM LBI-38673F RECEIVER FRONT END BOARD 19D902490G4 & G7 (19D902490, Sh. 4, Rev. 6A) LBI-38673F RECEIVER FRONT END MODULE 19D902782G3 (19D902782 Sh.1 Rev. 6) ASSEMBLY DIAGRAM ASSEMBLY DIAGRAM LBI-38673F RECEIVER FRONT END MODULE 19D902782G4 & G7 (19D902782 Sh.2 Rev. 6) LBI-38673F RECEIVER FRONT END MODULE 19D902782G4 & G7 (19D904768 Sh.1 Rev. 6) SCHEMATIC DIAGRAM SCHEMATIC DIAGRAM LBI-38673F RECEIVER FRONT END MODULE 19D902782G3,G4 & G7 (19D904768 Sh.2 Rev. 6) LBI-38673F RECEIVER FRONT END MODULE 19D902782G3 (19D903498, Rev. 7) 10 SCHEMATIC DIAGRAM LBI-38673F This page intentionally left blank 11 LBI-38674F MAINTENANCE MANUAL FOR 450-470 MHz, 110 WATT POWER AMPLIFIER 19D902797G3 425-450 MHz, 90 WATT POWER AMPLIFIER 19D902797G7 403-425 MHz, 90 WATT POWER AMPLIFIER 19D902797G6 380-400 MHz, 75 WATT POWER AMPLIFIER 19D902797G8 470-494 MHz, 90 WATT POWER AMPLIFIER 19D902797G9 492-512 MHz, 90 WATT POWER AMPLIFIER 19D902797G10 410-430 MHz, 90 WATT POWER AMPLIFIER 19D902797G11 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCUIT ANALYSIS . . . . . . POWER AMPLIFIER . . . Exciter . . . . . . . . . Small Signal Gain Stage Low Level Amplifier . . Driver . . . . . . . . . . Power Amplifier Finals POWER CONTROL . . . . . . . Theory of Operation . . Signal Interface . . . . . TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,3 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POWER AMPLIFIER READINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSEMBLY DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,6,7 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 PRODUCTION CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,10 IC DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 OUTLINE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,12 SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11,12 LOW PASS FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,13 ericssonz Ericsson Inc. Private Radio Systems Mountain View Road Lynchburg, Virginia 24502 1-800-528-7711 (Outside USA, 804-592-7711) Printed in U.S.A. LBI-38674F Table 1 - General Specifications ITEM SPECIFICATION FREQUENCY 450 MHz - 470 MHz (G3) 403 MHz - 425 MHz (G6) 425 MHz - 450 MHz (G7) 380 MHz - 400 MHz (G8) 470 MHz - 494 MHz (G9) 492 MHz - 512 MHz (G10) 410 MHz - 430 MHz (G11) OUTPUT POWER (RF) 65 watts - 130 watts (G3) 55 watts - 110 watts (G6, G7, G9, G10 & G11) 45 watts - 90 watts (G8) INPUT POWER (RF) 10 mW min. into ≤ 2:1 VSWR. TEMPERATURE RANGE -30°C TO +60°C (Ambient air) SUPPLY VOLTAGE 13.4 Vdc CURRENT 29 Amps max. (26 A typical @ rated power, 13.4V) (G3) 29 Amps max. (21 A typical @rated power , 13.4V)(G6, G7, G9, G10 & G11) 29 Amps max. (20 A typical @ rated power, 13.4V) (G8) Figure 1 - Block Diagram DUTY CYCLE Continuous STABILITY Stable into 3:1 VSWR; all temp.,voltage,freq. 55 watts - 110 watts (G3) or 45 watts - 90 watts (G6, G7, G9, G10 & G11) or 45watts - 90 watts (G8) RUGGEDNESS AT HIGH VSWR No damage into open or shorted load. DESCRIPTION The UHF Power Amplifier Assembly is a wide band RF power amplifier operating over the 380-400, 410-430, 403425, 425-450, 450-470, 470-494, and 492-512 MHz range without tuning. Its main function is to amplify the 10 mW FM signal from the Transmitter Synthesizer to the rated RF output at the antenna port. The output of the Power Amplifier Assembly is adjustable from rated power to 3dB lower at the PA output J104. The assembly consists of a printed wiring board (A1) and associated components, including a power module and three RF power transistors, mounted to the heat sink assembly. The printed wiring board (A1) contains both the power amplifier circuitry and the power control circuitry. Unfiltered supply voltage, A+, for the power amplifier circuits enters the assembly via feedthrough capacitor, C1. Power cable W4 routes the A+ from C1 to J103 on the PWB. Filtered A+ voltage for the power control circuit enters the assembly via control cable W13 which connects to the PWB at J201. The Power Control circuitry sets the output power level by adjusting the PA Power Set level. It keeps the output power constant despite variations in input power, power amplifier gain, or temperature through the use of a feedback control loop in the PA assembly. CIRCUIT ANALYSIS POWER AMPLIFIER The power amplifier section of the PA Board consists of an Exciter, a Small Signal Gain Stage, a Low Level Amplifier, a Driver, and the Power Amplifier Finals. All these gain stages have an input and output impedance of 50 ohms. Figure 1 is a block diagram showing the signal flow within the Power Amplifier Assembly. Exciter (U101) The Exciter stage uses a broadband silicon monolithic microwave integrated circuit (MMIC) amplifier. The signal from transmitter synthesizer, typically 10 dBm (10 mW), is input to the Exciter through a 10 dB resistive pad (R1, R2, and R31). The Exciter amplifies the resulting 0 dBm (1 mW) signal to 12 dBm (16 mW). Power Set conditions, the LLA amplifies the signal to a typical output level of 40.5 dBm (11.2 W). The MMIC requires a 5 volt supply source. The 8 volt regulator (U100) provides the 5 volts to the MMIC via a dropping resistor R30. Driver (Q1) Small Signal Gain Stage The Small Signal Gain Stage consists of Q7 and its associated bias and matching circuitry. Collector voltage is fed through R39, R40, and L23. Resistor R33 sets the quiescent bias of the part. The transistor input impedance is matched to the 50 ohm output of the Exciter by C59, C61, C62, and C63. L24 provides the necessary output matching. The stage provides 14 dB of gain to amplify the signal from the Exciter to 26 dBm (400 mW). Low Level Amplifier (U102) The Low Level Amplifier (LLA) stage uses a 50 ohm thick film RF Power Module to amplify and control of the output power. Internally, the module is a three stage amplifier. The power control circuitry controls the gain of the first and second stages by varying the collector voltage level of Q203. The third stage gain remains constant with A+ providing the DC supply voltage. The signal from the Small Signal Gain stage, typically 26 dBm (400 mW), is input into the LLA. Under typical The driver is a 6 dB RF amplifier consisting of transistor Q1 and its associated circuitry. The signal from the LLA, typically 40.5 dBm (11.2 W), is amplified to 46.5 dBm (45.0 W). The transistor input is matched to 50 ohms by C65, C66, C27, C67, and a piece of printed transmission line. The drive signal is then split with a printed in-phase Wilkenson splitter, providing equal power to each of the final devices. Power Amplifier Finals (Q2, Q3) Each of the Power Amplifier Final devices is capable of producing 5 to 6 dB of gain. The output signal from the Splitter is impedance matched to each of the finals. Under optimum conditions each final amplifies the input signal to between 50 and 70 watts output power (depending on band split). The outputs are then impedance matched to the input of the Combiner. The Combiner is a printed in-phase Wilkinson type which combines (sums) the output power of the finals. This produces an output power of approximately 100W, (depending on band split) which is coupled to the directional coupler (part of A1 PWB) and on to the antenna circuits. In addition, the directional coupler samples both forward and reverse power and sends this sample to the Power Control circuitry. Copyright © July 1992, Ericsson GE Mobile Communications Inc. LBI-38674F POWER CONTROL The Power Control circuitry performs three basic functions. It keys and unkeys the PA, sets the PA output power, and protects the PA against adverse conditions. Keying and Unkeying the PA To key the PA, the digital controller places 5 volts on the PA key line, J201-2. Zero volts on the PA key line causes the PA to unkey. If the control cable (W13) is disconnected, with nothing actively driving the PA key line, the PA will remain unkeyed. PA Output Power Set PA output power is set according to the level of the Power Set line. Four (4) volts on this line will produce minimum power. As the voltage increases toward eight (8) volts, the power will increase to its maximum rated output. The PA output power is initially set at the factory. This is done by adjusting R43 while injecting a 10 mW signal at J1 and applying 8 volts to J201-3. After setting the maximum power level, changing the output power in done by varying the voltage applied on the Power Set line. PA Protection The power control also protects the PA against over temperature and high VSWR conditions. An over temperature condition exists when the flange temperature of the final output transistor reaches 80°C. At this point the output power will drop below its set level. The output power will continue to drop such that when the flange temperature reaches 125°C the PA output drops at least 10 dB below its set level. Reflected power is limited to 25% of the set power. If the output VSWR degrades to worse than 3:1 the forward power will be reduced to limit the reflected power to 25% of the set power. The Power Sensor line indicates when the PA is operating in a cutback condition. If the PA is keyed and the power control is cutting back, the Power Sensor line will drop to zero (0) volts and the PA alarm light on the station will turn on. The stripline directional coupler samples the output power and produces a voltage, Vf, proportional to the forward output power. The power control compares the forward voltage, Vf, to a reference voltage at U3. The output of U3 controls the current flow thru Q5 and the output of Q203. The collector output of Q203 adjusts the control voltage, Vct1 and Vct2. This control voltage is capable of adjusting the total PA output power since it provides the first two stages DC supply to the Low Level Amplifier, U1. During over temperature operation, a scaled representation of the forward power is maintained constant by varying the control voltage line. Thermal resistor RT1 sensing an increase in temperature causes the output of U3.1 to increase. If the output of U3.1 becomes larger than the other feedback lines, the output of U3.4 will begin to decrease. This in turn will cause the output of Q203 to decrease reducing the supply voltage to U1. Since the scaling is a function of temperature the power is reduced as the temperature increases. Under VSWR cutback operation the reverse voltage, Vr, representative of the reflected output power is held below a threshold by reducing the control voltage as necessary. If Vr increases at U3.1 beyond the preset threshold an increase at U3.4 will result. This causes a subsequent reduction in the control voltage to U1. Thus the power control circuit reduces the output power in order to limit the reflected power to 25% of the set power. PA Key (Interface Connector pin 2) – PWR Sensor – PA Key – PA PWR Set – NC – Ground – Fil A+ Pwr Sensor Power control of the MASTR III Power Amplifier is accomplished with a feedback control loop. The three possible feedback signals are: representation of forward power, temperature sensitive scaled representation of forward power, or representation of reflected power. These three signals are input to a diode summing junction which selects the largest of the three for use as the feedback. This line indicates when the PA is experiencing adverse conditions. Under normal operation, while the PA is keyed, this line will be proportional to forward power. Minimum power (zero watts) corresponds to 2.5 volts while maximum power corresponds to 4.5 volts. This voltage is not temperature compensated and no effort is made to calibrate this signal to an absolute power level. It is intended to provide a relative indication of forward power and to discriminate between normal and cutback operation. PA PWR Set (Interface Connector pin 3) This line is used to set the RF Power Output of the PA. Minimum power output equals 4 volts and maximum power output equals 8 volts. The driver of this line must be capable of supplying 8 volts at 1.0 mA. Fil A+ (Interface Connector pin 6) This line provides the filtered supply voltage for the Power Control. The driver of this line must be capable of supplying 13.4 volts ±20% at 100 mA. TROUBLESHOOTING GUIDE SYMPTOM 1. No Power or low Power at Antenna Port. The signal interface to the MASTR III Power Amplifier is supported by a six position feedthrough connector, J201, with the following pinout: of supplying 5 volts at 1.0 mA. The appropriate key sequence requires RF from the transmit synthesizer be input to the PA before the KEY line is energized. This line is used to key and unkey the PA. UNKEY = 0 volt and KEY = 5 volts. The driver of this line must be capable Signal Interface Theory of Operation Zero volts on this line, when the PA is keyed, indicates the forward power is cutback. This power cutback may be due to high reflected power or may be due to high PA temperatures. This fault condition may indicate a problem with the PA or may indicate a system problem external to the Power Amplifier. High VSWR may be due to a poor antenna and high temperature may be due to a blocked cabinet vent. Zero volts on this line, when the PA is keyed, does not indicate zero forward power. Zero volts indicates the PA is protecting itself due to adverse conditions. If the adverse condition, either high VSWR or high temperature is eliminated, the power will return to normal and the PWR SENSOR voltage will rise above 2.5 volts. AREAS TO CHECK INDICATIONS 1. Measure the transmitter output power before the duplexer or antenna switch (for simplex mode). The presence of power at this port is an indication of a defective duplexer, switch, or cables. 2. Measure the transmitter output power before the low pass filter. The presence of power at this port is an indication of a defective filter or cables. 3. Measure the transmitter output power before the optional isolator at the PA output port. The presene of power at this port is an indication of a defective isolator or cables. 2. No power at PA output port and PA ALARM is OFF. 1. Station is in receive mode. 3. No power at PA output port and PA ALARM is ON. 1. No RF input to PA. Check connection between PA and TX Synthesizer. 2. Check the logic or DC inputs to the PA from the Interface Board through J201. 3. TX Synthesizer should deliver a minimum of 10 mW (10 dBm) to the PA. a. J201-2 PA KEY 5volts during transmit b. J201-3 POWER SET 4 volts to 8 volts (4 volts represents zero RF power) c. J201-6 13.8 VF 13.8 Vdc ±20% Defective PA Replace PA LBI-38674F UHF POWER AMPLIFIER TYPICAL VOLTAGE READINGS (50 ohm, room temperature, 13.4 Vdc supply voltage, and rated output) TROUBLESHOOTING GUIDE (cont’d) SYMPTOM 4. 5. AREAS TO CHECK Low power at PA output port and PA ALRAM is OFF. Low power at PA output port and PA ALARM is ON. Group Low Mid High G3 G6 G7 G8 G9 G10 G11 450 MHZ 403 MHZ 425 MHZ 380 MHZ 470 MHZ 492 MHZ 410 MHZ 460 MHZ 414 MHZ 437 MHZ 390 MHZ 482 MHZ 502 MHZ 420 MHZ 470 MHZ 425 MHZ 450 MHZ 400 MHZ 494 MHZ 512 MHZ 430 MHZ Vct 1 (Volts DC) G3 G6 G7 G8 G9 & G10 G11 7 - 10 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 4 - 6 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts Vf (Volts DC) G3 G6 G7 G8 G9 & G10 G11 5 - 7 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 5 - 7 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 5 - 7 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts Vr (Volts DC) G3 G6 G7 G8 G9 & G10 G11 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts 2 - 3 Volts J201 - 1 (Volts DC) G3 G6 G7 G8 G9 & G10 G11 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts 2.5 - 4 Volts J201 - 3 (Volts DC) G3 G6 G7 G8 G9 & G10 G11 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts 6 - 8 Volts J201- 6 (Volts DC) G3 G6 G7 G8 G9 & G10 G11 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts 13.4 Volts INDICATIONS 1. Low RF input to PA from TX Synthesizer. Power should be a minimum of 10 mW (10 dBm). 2. Check the voltage on J201-3 (POWER SET). For minimal output power, this voltage should be above 7 volts. 3. Check the power supply voltage on the collector of Q1, Q2 and Q3 Voltage should be minimal 13.4 Vdc. 4. One of the two final PA transistors (Q2 or Q3) is defective. Replace the defective transistor. 1. Check for over temperature and/ or a high VSWR condition due to a mismatch at the output port. The power control circuit protects the PA by cutting back the power. In case of a mismatch, refer to symptom 1. Frequency UHF POWER AMPLIFIER VOLTAGE CHART PARAMETER (50 ohm, -30°C to +60°C) SUPPLY VOLTAGE REFERENCE SYMBOL READINGS (volts DC) A+ 13.4 V ±20% CONTROL VOLTAGE Vct1 0 - 12 V FORWARD VOLTAGE Vf 3-7V REVERSE VOLTAGE Vr 2-6V POWER SENSE J201-1 2.5 - 4 V PA KEY J201-2 5V POWER SET J201-3 4-8V 13.8 VF J201-6 13.8 V ±20% LBI-38674F RATED POWER FOR MASTR III UHF BASE STATION FREQUENCY MHz STANDARD @J2 ADJUSTABLE RANGE @J104 WITH DUPLEXER WITH ISOLATOR WITH DUPLEXER AND ISOLATOR 450-470 425-450 403-425 380-400 410-430 470-494 492-512 110W 90W 90W 75W 90W 90W 90W 65-130W 55-110W 55-110W 45-90W 55-110W 55-110W 55-110W 75W 60W 60W 50W 60W 60W 60W 100W 82W 82W 68W 82W 82W 82W 70W 55W 55W 47W 55W 55W 55W ASSEMBLY DIAGRAM LBI-38674F POWER AMPLIFIER ASSEMBLY 19D902797G3, G6, G7, G8, G9, G10 & G11 (19D902797 Sh. 3, Rev. 10) LBI-38674F POWER AMPLIFIER ASSEMBLY 19D902797G3, G6, G7, G8, G9, G10 & G11 (19D902797 Sh. 2, Rev. 10) ASSEMBLY DIAGRAM COVER ASSEMBLY 19B801659G3 (19B801659, Sh. 2, Rev. 3) ASSEMBLY DIAGRAMS LBI-38674F LOW PASS FILTER MODULE 19D902856G3 (19D902856 Sh. 1, Rev. 0) PARTS LIST LBI-38674F 110 WATT UHF POWER AMPLIFIER 19D902797G3 90 WATT UHF POWER AMPLFIER 19D902797G6, G7 & G9 - G11 75 WATT UHF POWER AMPLFIER 19D902797G8 ISSUE 6 SYMBOL PART NO. DESCRIPTION SYMBOL PART NO. C34 and C35 344A3126P18 C36 344A3126P3 C1 19A116708P2 Po r c ela in: 2 .2 pF ±0.25%, 500 VDCW; 2R2CT500X. (Used in G8). - - - - - - - - - - CAPACITORS - - - - - - - - - - - C39 19A705108P40 Mica chip: 120 pF, ±5%, 100 VDCW. temp coef 0 ±50 PPM/°C. (Used in G8, G9, G10 and G11). Feedthru: 0.01uF +100-0%, 500 VDCW; sim to Erie 327050-X5W0103P. C40 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. (Used in G8, G9 and G10). C41 344A3126P38 Porcelain: 100 pF ±5%, 500 VDCW. sim to 101JT500X. (Used in G11). C42 thru C45 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. 19A702061P63 Ceramic: 120 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. C10 344A3126P38 Porcelain: 100 pF ±5%, 500 VDCW. sim to 101JT500X. C11 19A702061P63 Ceramic: 120 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. C12 19A705108P40 Mica chip: 120 pF, ±5%, 100 VDCW. temp coef 0 ±50 PPM°C. 344A3126P38 sim to Tantalum: 10 µF, 25 VDCW; sim to Sprague 293D. (Used in G8, G9, G10 and G11). C2 thru C9 Porcelain: 100 pF ±5%, 500 VDCW. sim to 101JT500X. C46 and C47 344A3126P11 Mica/teflon: 27 pF ±2%, 100 VDCW. (Used in G9 and G10). Mica/teflon: 27 pF ±2%, 100 VDCW. (Used in G9). C94 19A700006P57 Mica/teflon: 43 pF ±2%, 100 VDCW. (Used in G8). 19A700006P49 Mica/teflon: 36 pF ±2%, 100 VDCW (G3). C94 19A700006P49 Mica/teflon: 36 pF ±2%, 100 VDCW (G7). C69 19A700006P58 Mica/teflon: 47 pF ±2%, 100 VDCW. (Used in G6 and G11). C94 19A700006P58 Mica/teflon: 47 pF ±2%, 100 VDCW. (Used in G6 and G11). C69 19A700006P50 Mica/teflon: 39 pF ±2%, 100 VDCW (G7). C94 19A700006P48 19A700006P55 Mica/teflon: 27 pF ±2%, 100 VDCW. (Used in G9). Mica/teflon: 33 pF ±2%, 100 VDCW. (Used in G3, G9, and G10). C69 C69 19A700006P57 Mica/teflon: 43 pF ±2%, 100 VDCW. (Used in G8). C70 19A702061P49 Ceramic: 56 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. 19A705377P4 Silicon: Hot Carrier; sim to HP HSMS-2802. C71 19A702061P63 Ceramic: 120 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. D1 thru D3 C72 and C73 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. D4 thru D6 19A700053P3 Silicon: 2 Diodes in Series, Common Cathode; sim to MBAV70L. C75 thru C77 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. C78 and C79 19A705205P7 Tantalum: 10 µF, 25 VDCW; sim to Sprague 293D. J101 19A705512P1 Connector, RF SMB Series: sim to AMP No. 221111-1. J103 19A134263P1 Contact, electrical: sim to Selectro 229-1082-00-0-590. C81 344A3126P62 Porcelain: 1000 pF ±5%, 500 VDCW; sim to 102JT500X. J104 7777145P5 Receptacle: sim to Amphenol 82-97. C82 and C83 19A705108P40 Mica chip: 120 pF, ±5%, 100 VDCW, temp coef 0 ±50 PPM/°C. J201 19A704852P32 Printed wire, two part: 6 contacts, sim C84 19A702061P89 Ceramic: 1500 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM.(Used in G3, G6-G9, G11). 19A705108P40 Mica chip: 120 pF, ±5%, 100 VDCW, temp coef 0 ±50 PPM/°C. C69 19A705205P7 Ceramic: 0.1 µF ±10%, 50 VDCW, Mica/teflon: 33 pF ±2%, 100 VDCW. (Used in G3). 19A700006P55 344A3126P2 Porcelain: 8.2 pF ±5%, 500 VDCW; sim to 8R2CT500X. (Used in G9 and G10). Porcelain: 15 pF ±5%, 500 VDCW; sim to 100JT500X. (Used in G10). C46 and C47 344A3126P13 C48 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. Mica/teflon: 22 pF ±2%, 100 VDCW. (Used in G10). to Molex 22-29-2061. 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. C49 19A702236P40 Ceramic: 39 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. C18 19A705108P40 Mica chip: 120 pF, ±5%, 100 VDCW. temp coef 0 ±50 PPM°C. C50 19A702052P26 Ceramic: 0.1 µF ±10%, 50 VDCW. Porcelain: 100 pF ±5%, 500 VDCW. sim to 101JT500X. C51 19A705205P7 Tantalum: 10 µF, 25 VDCW; sim to Sprague 293D. C85 and C86 Mica chip: 120 pF, ±5%, 100 VDCW. temp coef 0 ±50 PPM°C. C53 and C54 19A705205P7 Tantalum: 10 µF, 25 VDCW; sim to Sprague 293D. C87 19A700006P60 Mica/teflon: 56 pF ±2%, 100 VDCW. (Used in G8). C87 19A700006P58 Ceramic: 0.1 µF ±10%, 50 VDCW. C57 19A705205P7 Tantalum: 10 µF, 25 VDCW; sim to Sprague 293D. C87 Porcelain: 8.2 pF ±5%, 500 VDCW; sim to 8R2CT500X. (Used in G3). C87 344A3126P38 C20 and C21 19A705108P40 C22 and C23 19A702052P26 C24 19A702061P63 Ceramic: 120 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. C25 344A3126P38 Porcelain: 100 pF ±5%, 500 VDCW. sim to 101JT500X. C26 C27 C27 C28 C28 C28 C28 C58 344A3126P62 344A3126P13 344A3126P15 344A3126P18 344A3126P15 344A3126P13 344A3126P11 Porcelain: 1000 pF ±5%, 500 VDCW; sim to 102JT500X. Porcelain: 15 pF ±5%, 500 VDCW; sim to 100JT500X. (Used in G7 and G8). 344A3126P11 - - - - - - - - - - - - DIODES - - - - - - - - - - - - - - - - - - - - - - - - - - JACKS - - - - - - - - - - - - - - C17 C19 DESCRIPTION 19A700006P55 C68 C37 PART NO. 19A700006P48 Po r c e la i n : 3 . 9 p F ±0 . 2 5 %, 5 0 0 V DC W; s i m t o 3R9CT500X. (Used in G8). Po r c e la i n : 4 . 7 p F ±0 . 2 5 %, 5 0 0 V DC W; s i m t o 4R7CT500X. (Used in G6 and G11). SYMBOL C93 19A700006P53 344A3126P5 DESCRIPTION C93 C68 and C69 C38 19A702052P26 PART NO. Porcelain: 15 pF ±5pF, 500 VDCW; simto 150JT500X. (Used in G6, G7 and G11). POWER AMPLIFIER BOARD 19D902794G3, G6 - G11 C1 C13 thru C16 SYMBOL C36 ASSEMBLIES A1 DESCRIPTION - - - - - - - - - - - - - - INDUCTORS - - - - - - - - - - - - - L1 19C320617P10 Coil.(Used in G3, G6-G9 and G11). L1 19C320617P17 Coil.(Used in G10). L2 19A701091G1 Coil (Used in G6, G7, G8 and G11). Mica/teflon: 47 pF ±2%, 100 VDCW. (Used in G6, and G11). L3 19C320617P10 Coil (Used in G6, G7, G8, G10 and G11). 19A700006P57 Mica/teflon: 43 pF ±2%, 100 VDCW. (Used in G7). L4 19C320617P28 Coil. 19A700006P50 Mica/teflon: 39 pF ±2%, 100 VDCW. (Used in G3). L5 19A701091G1 Coil (Used in G6, G7, G8 and G11). C87 19A700006P48 Mica/teflon: 33 pF ±2%, 100 VDCW. (Used in G9 and G10). L6 19C320617P10 Coil (Used in G6, G7, G8, G10 and G11). C88 19A700006P59 Mica/teflon: 51 pF ±2%, 100 VDCW. (Used in G6, G8, and G11). L7 19A705470P4 Coil, Fixed: 15 nH; sim to Toko 380NB-15nM. L8 19A705470P8 Coil, Fixed: 39 nH; sim to Toko 380NB-39nM. L14 19C320617P17 Coil. L15 thru L17 19A700024P13 Coil, RF: 1.0 µH ±20%. C58 344A3126P15 Porcelain: 12 pF ±5%, 500 VDCW ; sim to 120JT500X. (Used in G6, G7, G8 and G11). C58 344A3126P7 Po r c e la i n : 5 . 6 p F ±0 . 2 5 %, 5 0 0 V DC W; s i m t o 5R6CT500X. (Used in G9, G10). C88 19A700006P57 Mica/teflon: 39 pF ±2%, 100 VDCW. (Used in G3). C59 19A702061P49 Ceramic: 56 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. C88 Porcelain: 12 pF ±5%, 500 VDCW; sim to 120JT500X. (Used in G6 and G11). C60 19A702061P65 Ceramic: 150 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. C88 19A700006P48 Mica/teflon: 33 pF ±2%, 100 VDCW. (Used in G9 and G10). C89 19A700006P59 Porcelain: 15 pF ±5%, 500 VDCW; sim to 150JT500X. (Used in G8). C61 Mica/teflon: 51 ohms ±2%, 100 VDCW. (Used in G6, G8, and G11). L18 19C320617P17 Coil. C89 19A700006P57 Mica/teflon: 43 pF ±2%, 100 VDCW. (Used in G7). L23 19A705470P8 Coil, Fixed: 39 nH; sim to Toko 380NB-39nM. Porcelain: 12 pF ±5%, 500 VDCW; sim to 120JT500X. (Used in G6). C62 Ceramic: 120 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. C89 19A700006P50 Mica/teflon: 39 pF ±2%, 100 VDCW. (Used in G3). L25 19A701091G1 Coil. 19A700006P48 Mica/teflon: 33 pF ±2%, 100 VDCW. (Used in G9 and G10). L29 and L30 19C320617P10 Coil. 344A3948P1 Silicon, NPN: 440-512 MHz, 50W; sim to MRF 650. Porcelain: 15 pF ±5%, 500 VDCW; sim to 100JT500X. (Used in G11). Porcelain: 8.2 pF ±5%, 500 VDCW; sim to 8R2CT500X. (Used in G7). 19A702061P17 19A702236P52 Ceramic: 12 pF ±10 pF, 50 VDCW, temp coef 0 ±30 PPM/°C. 19A700006P50 Mica/teflon: 43 pF ±2%, 100 VDCW. (Used in G7). C64 344A3126P38 Porcelain: 100 pF ±5%, 500 VDCW; sim to 101JT500X. C89 C65 344A3126P11 Porcelain: 8.2 pF ±5%, 500 VDCW; sim to 8R2CT500X. (Used in G3). C90 19A700006P60 Mica/teflon: 56 pF ±2%, 100 VDCW. (Used in G8). C90 19A700006P58 Mica/teflon: 47 pF ±2%, 100 VDCW. (Used in G6 and G11). C90 19A700006P57 Mica/teflon: 43 pF ±2%, 100 VDCW. (Used in G7). C65 344A3126P5 Porcelain:4.7 pF ±0.25%, 500 VDCW; sim to 4R7CT500X. (Used in G9, G10). - - - - - - - - - - - TRANSISTORS - - - - - - - - - - - - C29 344A3126P18 Porcelain: 15 pF ±5%, 500 VDCW; sim to 150JT500X. (Used in G8). C66 19A700006P58 Mica/teflon: 47 pF ±2%, 100 VDCW. (Used in G8). C90 19A700006P50 Mica/teflon: 39 pF ±2%, 100 VDCW. (Used in G3). Q1 C29 344A3126P15 Porcelain: 12 pF ±5%, 500 VDCW; sim to 120JT500X. (Used in G6). C90 19A700006P48 Mica/teflon: 33 pF ±2%, 100 VDCW. (Used in G9 and G10). C91 19A700006P57 Mica/teflon: 43 pF ±2%, 100 VDCW. (Used in G8). Q2 and Q3 Silicon, NPN: 470-512 MHz, 65W; sim to MRF 658. 19A700006P55 Mica/teflon: 27 pF ±2%, 100 VDCW. (Used in G9 and G10). 344A4134P1 C66 C91 19A700006P58 Mica/teflon: 47 pF ±2%, 100 VDCW. (Used in G9 and G11). Q4 and Q5 19A700076P2 Silicon, NPN: sim to MMBT3904, low profile. C29 344A3126P13 Porcelain: 15 pF ±5%, 500 VDCW; sim to 100JT500X. (Used in G11). C66 19A700006P50 Mica/teflon: 39 pF ±2%, 100 VDCW. (Used in G6, G7, and G11). C29 344A3126P11 Porcelain: 8.2 pF ±5%, 500 VDCW; sim to 8R2CT500X. (Used in G7). C66 19A700006P48 Mica/teflon: 33 pF ±2%, 100 VDCW. (Used in G3). C91 19A700006P49 Mica/teflon: 36 pF ±2%, 100 VDCW. (Used in G7). 19A700006P48 Mica/teflon: 33 pF ±2%, 100 VDCW. (Used in G3, G9 and G10). Q7 19A701940P1 Silicon, NPN: sim to MRF 559. Q7 344A3058P1 Silicon, NPN. Q203 19A700055P1 Silicon, PNP. R1 and R2 19B800607P270 Metal film: 27 ohms ±5%, 1/8 w. C30 344A3126P15 Porcelain: 12 pF ±5%, 500 VDCW; sim to 120JT500X. (Used in G8). C67 19A700006P58 Mica/teflon: 47 pF ±2%, 100 VDCW. (Used in G6 and G11). C91 C67 19A700006P50 Mica/teflon: 39 pF ±2%, 100 VDCW. (Used in G7 and G8). 19A700006P59 Mica/teflon:(Used in G8). 344A3126P11 Porcelain: 8.2 pF ±5%, 500 VDCW; sim to 8R2CT500X. (Used in G3, G9, G10). C92 C30 C92 19A700006P57 Mica/teflon: 43 pF ±2%, 100 VDCW. (Used in G6 and G11). C92 19A700006P50 Mica/teflon: 39 pF ±2%, 100 VDCW. (Used in G7). C92 19A700006P48 Mica/teflon: 33 pF ±2%, 100 VDCW. (Used in G3). C92 19A700006P55 Mica/teflon: 27 pF ±2%, 100 VDCW. (Used in G9 and G10). C93 19A700006P59 Mica/teflon: 51 ohms ±2%, 100 VDCW. (Used in G8). Metal film: 100 ohms ±5%, 1/2 w. 19A700006P57 Mica/teflon: 43 pF ±2%, 100 VDCW. (Used in G6 and G11). R3 thru R6 19B801486P101 C93 C93 19A700006P50 Mica/teflon: 39 pF ±2%, 100 VDCW. (Used in G7). R7 19B800607P183 Metal film: 18K ohms ±5%, 1/8 w. C31 344A3126P15 C67 19A700006P49 Mica/teflon: 36 pF ±2%, 100 VDCW (G3). Porcelain: 12 pF ±5%, 500 VDCW; sim to 120JT500X. (Used in G8). C67 19A700006P55 Mica/teflon: 27 pF ±2%, 100 VDCW. (Used in G9 and G10). C68 C31 344A3126P11 Porcelain: 8.2 pF ±5%, 500 VDCW; sim to 8R2CT500X. (Used in G3, G9, G10). C32 and C33 344A3126P1 Porcelain: 3.3 pF ±.25pF, 500 VDCW; sim to 3R3CT500X. (Used in G3). * COMPONENTS, ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES C68 C68 19A700006P58 19A700006P50 19A700006P48 Mica/teflon: 47 pF ±2%, 100 VDCW. (Used in G8 and G11). Mica/teflon: 39 pF ±2%, 100 VDCW. (Used in G6, G7, and G11). Mica/teflon: 33 pF ±2%, 100 VDCW (G3). - - - - - - - - - - - - RESISTORS - - - - - - - - - - - - PARTS LIST & PRODUCTION CHANGES SYMBOL PART NO. R8 thru R10 19B800607P103 R11 19B800607P223 R12 thru R18 R19 and R20 DESCRIPTION SYMBOL PART NO. - - - - - - - - - - - - - - JACKS - - - - - - - - - - - - - - Metal film: 10K ohms ±5%, 1/8 w. J1 19B800607P103 19B800607P472 R21 thru R23 19B800607P102 R24 thru R26 19B800607P103 R27 19B800607P822 Metal film: 22K ohms ±5%, 1/8 w. J104 7777145P5 Metal film: 10K ohms ±5%, 1/8 w. Metal film: 4.7K ohms ±5%, 1/8 w. Metal film: 1K ohms ±5%, 1/8 w. SYMBOL PART NO. DESCRIPTION 35 19A705469P1 Insulator Plate, TO-220. Part of W1. 36 19A700068P1 Insulator, bushing. Receptacle: sim to Amphenol 82-97. 37 19A134455P3 Flat washer. 38 19B801659G3 Cover (see separate parts list). 41 19A700033P6 Loackwasher, external tooth, M3.5. - - - - - - - - - - - - - - TRANSISTORS - - - - - - - - - - - - - - Q2 and Q3 344A4134P1 Silicon, NPN: UHF Amplifier. 46 19A701312P4 Flatwasher: 3.2 ID. 50 19A702381P408 Tap screw, TORX Drive, M3-0.5 x 8. C1 19A700006P1 Mica: 4.7 pF ±10%, 100 VDCW. Q203 19A700055P1 Silicon, PNP: Darlington; sim to TIP-125. 51 19A705106P1 Resistor Spacer. C2 and C3 19A700006P3 Mica: 6.8 pF ±10%, 100VDCW. R28 and R29 19A143832P6 Power: 100 ohm 5%, 40 w. L1 thru L4 19C320617P17 Coil. - - - - - - - - - - - - CAPACITORS - - - - - - - - - - - - COVER 19B801659G3 - - - - - - - - - - - - - - RESISTORS - - - - - - - - - - - - - 2 19D902421P1 Screw, thread forming: Washer. 11 19A149969P3 Shield. PA module: 440-470 MHz; sim to M57704H. (Used in G3). 13 5493477P9 Axial fan. 19A705457P1 PA module: 400-450 MHz; sim to M57704M. (Used in G7). 14 5493477P10 Grille. U1 19A705457P3 PA module: 470-512 MHz; sim to M57704SH. (Used in G9 and G10). 15 N80P13028B6 Machine screw. U1 19A705457P7 PA module: 380-400 MHz; sim to M57704UL. (Used in G8). 16 N210P21B6 Machine nut. Metal film: 10 ohms ±5%, 1/2 w. 19A701312P5 Flatwasher: M3.5. 19A700050P17 Wirewound: 2.2 ohms ±10%, 2 w. (Used in G3, G9). U1 17 18 19A701863P10 Clip, loop. R36 19B801486P101 Metal film: 100 ohms ±5%, 1/2 w. (Used in G40, G3, and G6). 20 19A702364P410 Machine screw. R37 19B801486P331 Metal film: 330 ohms ±5%, 1/2 w. (Used in G3, G6-G9, G11). 24 N405P37B6 Lock washer. 25 L401P23B6 Split washer. 26 19A700034P5 Hex nut. R30 19B800607P750 Metal film: 75 ohms ±5%, 1/8w. U1 19A705457P2 R31 19B800607P330 Metal film: 33 ohms ±5%, 1/8 w. U1 R32 19A700050P17 Wirewound: 2.2 ohms ±10%, 2 w. (Used in G3, G9, and G10). R33 19B800607P392 Metal film: 3.9K ohms ±5%, 1/8 w. R34 19B801486P100 R35 - - - - - - - - - - -INTEGRATED CIRCUITS - - - - - - - - - - - - Metal film: 10 ohms ±5%, 1/8 w. R41 19A702931P333 Metal film: 21.5K ohms ±1%, 200 VDCW, 1/8 w. R42 19A702931P293 Metal film: 9090 ohms ±1%, 200 VDCW, 1/8 w. U2 19A705457P4 19A702293P3 PA module: 400-420 MHz; sim to M57704L. (Used in G6). Linear: Dual Op Amp; sim to LM358D. U3 19A701789P4 Linear: Quad Op Amp; sim to LM224D. U7 344A3907P1 Monolithic microwave IC (MMIC): sim to Avantek MSA-1105. U100 19A705532P2 Integrated Circuit, Linear (Positive Voltage Regulator): sim to MC78T15CT. W1 19B801529G4 RF Input Cable. Includes the following: RF Cable. R43 19A700109P5 Variable, cermet: 25 ohms to 10K ohms ±20%, 1/4 w. R44 thru R46 19B801486P101 Metal film: 100 ohms ±5%, 1/2 w. 19A705512P3 Connector, RF SMB series: sim to AMP 228213-1. 19A115938P1 Connector, coaxial: (BNC Series); sim to Amphenol 31-318. R47 and R48 19B801486P750 R49 19B801486P101 R50 R51 19B800607P1 19B801486P331 W4 Metal film: 100 ohms ±5%, 1/2 w. (Used in G3, G6-G9, G11). Metal film: Jumper. (Used in G8, G9, G10 and G11). 19B801695G11 Power Cable. Includes the following: 19B209268P115 Solderless terminal. 19B209260P11 Solderless terminal. 19A115959P2 Wire, stranded. 19A701503P2 Cable: battery, red. 19A701503P10 Cable: battery, black. 19B209268P116 Solderless terminal. W10 19B801937P1 Power cable. W13 19B801739P1 Power control cable. Metal film: 330 ohms ±5%, 1/2 w.(Used in G3, G6-G9, G11). R52 19B801486P100 Metal film: 10 ohms ±5%, 1/2 w. R53 19B800607P1 Metal film: Jumper. R54 19B800607P472 Metal film: 4.7 ohms ±5%, 1/8 w. R55 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R56 19B800607P330 Metal film: 33 ohms ±5%, 1/8 w. R57 19B800607P222 Metal film: 2.2 ohms ±5%, 1/8 w. 19D902420P6 Heatsink. R58 and R59 19A700113P7 Composition: 4.7 ohms ±5%, 1/2 w (Used in G10). 19A702381P510 Screw, thread forming: TORX DRIVE No. M3.5 0.6 x 10. 7139898P3 Nut, hex, brass: No. 1/4-28. 11 19A702364P310 Machine screw, TORX Drive: No. M3-0.5 x 10. 14 19B209268P113 Terminal, solderless: sim to AMP 2-34835-4. (Used in G11). 19A115959P2 Wire, stranded. (Used in G11). 19B209268P116 Solderless terminal. (Used in G11). - - - - - - - - - - - - - - THERMISTOR - - - - - - - - - - - - - RT1 19A705813P2 VR1 and VR2 19A700083P102 Silicon: 5.1 Volt Zener; sim to BZX84-C5V1. - - - - - - - - - - - - - - CAPACITORS - - - - - - - - - - - - - C1 19A116708P2 - - - - - - - - - - - - - MISCELLANEOUS - - - - - - - - - - - - Thermistor: sim to AL03006-58.2K-97-G100. - - - - - - - - - - - VOLTAGE REGULATORS - - - - - - - - - - - Ceramic feedthru: 0.01 µF -0 +100%, 500 VDCW; sim to Erie 327-050-X5W0103P. - - - - - - - - - -MISCELLANEOUS - - - - - - - - - 11 19A702455P5 Nut, self clinching. PRODUCTION CHANGES Changes in the equipment to improve performance or to simplify circuits are identified by a "Revision Letter" which is stamped after the model number of the unit. The revision stamped on the unit includes all previous revisions. Refer to the Parts List for the descriptions of parts affected by these revisions. - - - - - - - - - - - - - - - - CABLES - - - - - - - - - - - - - - - - 19B800560P2 Metal film: 75 ohms ±5%, 1/2 w. - - - - - - - - - - - - INDUCTORS - - - - - - - - - - - - Power Amplifier Cover. 19A701365P4 Metal film: 22K ohms ±5%, 1/8 w. 19D902853G9 Lockwasher. 19A702381P522 19B800607P100 UHF FILTER BOARD N405P5B6 19B800607P223 Coil. 45 19A143832P6 R39 and R40 19B227929P1 DESCRIPTION Silicon, NPN: UHF Amplifier; sim to Motorola MRF 650. R28 and R29 R38 L3 thru L6 PART NO. 344A3948P1 Power: 100 ohms ±5%, 40 w. SYMBOL Q1 Metal film: 10K ohms ±5%, 1/8 w. Metal film: 8.2K ohms ±5%, 1/8 w. DESCRIPTION LBI-38674F 15 7147306P2 Insulator. 16 19A700136P7 Insulated sleeving. 21 19A701863P27 Clip, loop. 22 19A701312P5 Flatwasher: M3.5. 28 19A702364P316 Machine Screw: Pan Head, Steel. 29 19A700034P4 Nut, hex: No. M3 x 0.5MM. 30 19A700033P5 Lock washer, external tooth: No. 3. LOW PASS FILTER MODULE 19D902856G3 & G9 ISSUE 2 SYMBOL PART NO. REV. A POWER AMPLIFIER 19D902797G3 POWER AMPLIFIER BOARD 19D902794G3 To make unit ETS compliant. C17, C44, C45 were 19A702052P33. C50 was 0.068 µF (19A702052P24). C61 was 8.2 pF (19A702061P12). C62 was 27 pF (19A702061P33). C84 was 1000 pF (19A705108P40). D1, D2, D3 were (19A700047P3) L15 thru L17 were (19A700024P37). L24 was 15nH (19A705470P3). R33 was 5.6K (19B800607P562). R34 was 3.9 ohms composition (19A700113P5). L26 and L27 were removed. C48, C49, C63, C74 were removed. C1, (19A702052P26) was added. C25, C26 (344A3126P38) were added. R37, R51 (19B801486P331) were added. R52 (19B801486P100) was added. Q7 was 19A701940P1. RT1 (19A705813P2) was added. VR2 (19A700083P102) was added. REV. B POWER AMPLIFIER 19D902797G3 POWER AMPLIFIER BOARD 19D902794G3 To update PWB for new split. PWB changed C26 was 100 pF (344A3126P38). C81 was 100 pF (344A3126P38). C27 thru C29 added: 8.2 pF (344A3126P11). C34 and C35 added: 12 pF (344A3126P15). R36 was 150 ohms (19B801486P151). R44 thru R46 were 150 ohm (19B801486P151). R47 and R48 were 39 ohm (19B801486P390). R32 and R35 added: 2.2 ohm (19A700050P17). DESCRIPTION - - - - - - - - - - - - - JACKS - - - - - - - - - - - - - J1 and J2 7777145P5 Receptacle: sim to Amphenol 82-97. - - - - - - - - - - - - - MISCELLANEOUS - - - - - - - - - - - 2 19D903063P1 19D903064P1 Casting. Casting. 19A702381P513 Screw, thread forming: TORX, No. M3.5 - 0.6 X 13. 19A702364P210 Machine screw, metric: M2.5-.45 x 10. 19A134455P3 Flatwasher. 19A700032P3 Lockwasher, tooth, steel, metric: 2.5. UHF FILTER BOARD 19D902853G3 - - - - - - - - - - - - - CAPACITORS - - - - - - - - - - - - C1 thru C3 19A700006P2 Mica: 5.6 pF ±10%, 100 VDCW; sim to Underwood 3HS0020. C4 19A700006P1 Mica: 4.7 pF ±10%, 100VDCW. C5 19A700006P2 Mica: 5.6 pF ±10%, 100 VDCW; sim to Underwood 3HS0020. - - - - - - - - - - - - - INDUCTORS - - - - - - - - - - - - - L1 and L2 19C320618P7 Coil. * COMPONENTS, ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES LBI-38674F PRODUCTION CHANGES AND OUTLINE DIAGRAM PRODUCTION CHANGES - CONT. REV. C POWER AMPLIFIER 19D902797G3 POWER AMPLIFIER BOARD 19D902794G3 To update PWB for new band splits. REV. D POWER AMPLIFIER 19D902797G3 POWER AMPLIFIER BOARD 19D902794G3 To update PWB for new band splits and add power monitor circuitry. Added U2, C48, R54, R53, R55. REV. A POWER AMPLIFIER 19D902797G6 To update PWB to new band splits. REV. A POWER AMPLIFIER 19D902797G7 POWER AMPLIFIER BOARD 19D902794G7 To update PWB to new band splits and add power monitor circuitry. Added U2, C48, R54, R53, R55. REV. A POWER AMPLIFIER 19D902797G8, G9, G11 POWER AMPLIFIER BOARD 19D902794G8, G9, G11 REV. B POWER AMPLIFIER 19D902797G6, G7 POWER AMPLIFIER BOARD 19D902794G6, G7 REV. E POWER AMPLIFIER 19D902797G3 POWER AMPLIFIER BOARD 19D902794G3 COMPONENT SIDE To update PWB to new band splits for 492-512 MHz. REV. B POWER AMPLIFIER BOARD 19D902797G11 Improve reliability. C67 was 39 pF (19A700006P50). (19D902794 Sh. 2, Rev. 14) POWER AMPLIFIER BOARD A1 19D902856G3, G6, G7, G8, G9, G10 & G11 10 SCHEMATIC DIAGRAM LBI-38674F POWER AMPLIFIER ASSEMBLY 19D902797G3, G6, G7, G8, G9, G10 & G11 (19D903622 Sh. 1, Rev. 11) 11 OUTLINE AND SCHEMATIC DIAGRAMS LBI-38674F TABLE I COMPONENT SIDE REF. DES. 380-400 MHz403-425 MHz 425-450 MHz 450-470 MHz 470-494 MHz 492-512 MHz 410-430 MHz C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C58 C65 C66 C67 C68 C69 C87 C88 C89 C90 C91 C92 C93 C94 L2 L3 L5 L6 R32 R35 C37 R53 R50 C41 C46 C47 R58 R59 R49 R37 R51 C84 L1 10.0 pf 15.0 pf 15.0 pf 12.0 pF 12.0 pF not used not used not used not used 3.9 pF 12.0 pF not used 47.0 pF 47.0 pF 47.0 pF 47.0 pF 56.0 pF 51.0 pF 51.0 pF 56.0 pF 51.0 pF 51.0 pF 51.0 pF 51.0 pF BEAD AIR COIL BEAD AIR COIL not used not used 2.2 pF not used not used not used not used not used not used 100 330 330 1200 pF 3 turn 12.0 pf 12.0 pf 12.0 pF not used not used not used not used 15.0 pF 15.0 pF 4.7 pF 12.0 pF not used 39.0 pF 47.0 pF 39.0 pF 47.0 pF 47.0 pF 51.0 pF 51.0 pF 47.0 pF 47.0 pF 43.0 pF 43.0 pF 47.0 pF BEAD AIR COIL BEAD AIR COIL not used not used not used not used not used not used not used not used not used 100 330 330 1200 pF 3 turn 10.0 pf 8.2 pf 8.2 pF not used not used not used not used 15.0 pF 15.0 pF not used 12.0 pF not used 39.0 pF 39.0 pF 39.0 pF 39.0 pF 43.0 pF 43.0 pF 43.0 pF 43.0 pF 36.0 pF 39.0 pF 39.0 pF 36.0 pF BEAD AIR COIL BEAD AIR COIL not used not used not used not used not used not used not used not used not used 100 330 330 1200 pF 3 turn not used not used not used 8.2 pF 8.2 pF 3.3 pF 3.3 pF not used not used not used 8.2 pF 8.2 pF 33.0 pF 36.0 pF 33.0 pF 36.0 pF 39.0 pF 39.0 pF 39.0 pF 39.0 pF 33.0 pF 33.0 pF 33.0 pF 33.0 pF not used not used not used not used 2.2 pF 2.2 pF not used not used not used not used not used not used not used 100 330 330 1200 pF 3 turn not used not used not used 8.2 pF 8.2 pF not used not used not used not used not used 5.6 pF 4.7 pF 27.0 pF 27.0 pF 27.0 pF 27.0 pF 33.0 pF 33.0 pF 33.0 pF 33.0 pF 33.0 pF 27.0 pF 27.0 pF 33.0 pF not used not used not used not used 2.2 pF 2.2 pF not used not used not used 8.2 pF 8.2 pF not used not used 100 330 330 1200 pF 3 turn not used not used not used 8.2 pF 8.2 pF not used not used not used not used not used 5.6 pF 4.7 pF 27.0 pF 27.0 pF 22.0 pF 22.0 pF 33.0 pF 33.0 pF 33.0 pF 33.0 pF 33.0 pF 27.0 pF 27.0 pF 33.0 pF not used not used not used not used not used not used not used not used not used 10.0 pF 10.0 pF 4.7 pF 4.7 pF not used not used not used not used 1 turn 12.0 pf 10.0 pf 10.0 pf not used not used not used not used 15.0 pF 15.0 pF 4.7 pF 12.0 pF not used 39.0 pF 47 pF 39.0 pF 43.0 pF 47.0 pF 51.0 pF 51.0 pF 47.0 pF 43.0 pF 43.0 pF 43.0 pF 43.0 pF BEAD AIR COIL BEAD AIR COIL not used not used not used not used 100.0 pF not used not used not used not used 100 330 1200 pF 1200 pF 3 turn (19D902853, Sh. 2, Rev. 0) (19D903638, Component Side, Rev. 0) SOLDER SIDE (19D902853, Sh. 2, Rev. 0) (19D903638, Solder Side, Rev. 0) POWER AMPLIFIER ASSEMBLY 19D902797G3, G6, G7, G8, G9,G10 & G11 LOW PASS FILTER MODULE 19D902856G3 (19D903622 Sh.2 Rev. 11) (19D903623 Sh.1, Rev. 1) 12 SCHEMATIC DIAGRAM & IC DATA U1 19A705457P1, P2 AND P4 PA Amplifier Module LBI-38674F U100 19A705532P2 Voltage Regulator U7 344A3907P1 MMIC Amplifier U3 19A701789P4 Quad Op-Amp LOW PASS FILTER MODULE 470 - 512 MHz 19D902856G9 (19B804157, Rev. 0) 13 LBI-38675E Maintenance Manual MASTR® III RF PACKAGE, UHF 380-512 MHz TABLE OF CONTENTS TRANSMIT SYNTHESIZER . . . . . . . LBI-38671 RECEIVE SYNTHESIZER . . . . . . . . LBI-38672 RECEIVE RF MODULE . . . . . . . . . . LBI-38673 LBI-39129 IF MODULE . . . . . . . . . . . . . . . . LBI-38643 LBI-39123 POWER AMPLIFIER . . . . . . . . . . . LBI-38674 ericssonz LBI-38675E TABLE OF CONTENTS Page CONVENTIONAL OPTIONS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ADDITIONAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TONE & DC REMOTE CONTROLLED STATIONS . . . . . . . . . . . . . . . . . . . . . . . REGULATORY DATA EDACS AND CONVENTIONAL GENERAL . . . . . . . . . . . . . TRANSMITTER . . . . . . . . . . RECEIVER . . . . . . . . . . . . MODULE NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ANTENNA SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ILLUSTRATIONS FIGURE 1 - 69" & 37" CABINET MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOTICE! This manual covers Ericsson and General Electric products manufactured and sold by Ericsson Inc. NOTICE! Repairs to this equipment should be made only by an authorized service technician or facility designated by the supplier. Any repairs, alterations or substitution of recommended parts made by the user to this equipment not approved by the manufacturer could void the user’s authority to operate the equipment in addition to the manufacturer’s warranty. NOTICE! The software contained in this device is copyrighted by the Ericsson Inc. Unpublished rights are reserved under the copyright laws of the United States. This manual is published by Ericsson Inc., without any warranty. Improvements and changes to this manual necessitated by typographical errors, inaccuracies of current information, or improvements to programs and/or equipment, may be made by Ericsson Inc., at any time and without notice. Such changes will be incorporated into new editions of this manual. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of Ericsson Inc. Copyright© July 1992, Ericsson GE Mobile Communications, Inc. LBI-38675E CONVENTIONAL OPTIONS and ACCESSORIES Programmable Options • • • • • • • • • • • • • • • • • • • • Additional Options • • • • • • • • • • • • • • Transmit Frequencies Receive Frequencies Channel Spacing Channel Guard Digital and Tone Channel Guard Disable Repeater Disable Intercom Function Type 90 DTMF Decode Morse Code ID Squelch Tail Elimination (STE) Carrier Control Timer Station Control DC Control Service Microphone Antenna Multicoupler 50 Hz Power Supply Duplexer Antenna Relay (VHF/UHF) Combiner Isolator Squelch Operated Relay Remote Controllers Battery Standby (VHF/UHF) Battery Charger (VHF/UHF) Gel Cell Battery (VHF/UHF) Voice Guard Encryption Aegis Digital Tone Control Repeater DC/Repeat Tone/Repeat 2 or 4 Wire Audio Scan CONVENTIONAL TONE & DC REMOTE CONTROLLED STATIONS AUDIO (Line to Transmitter) Line Terminating Impedance: Line Level (Adjustble): Frequency Response: 600 W -20 dBm to +7 dBm ± 3 dB @ 300-3000 Hz TONE CONTROL Function Tones: 1050,1150,1250,1350,1450, 1550,1650, 1750,1850,1950 & 2050 Hz 2175 Hz 20 dB Below Voice Secur-it Tone & Transmit Tone: Transmitted 2175 Hz Tone Level: Permissible Control Line Loss @2175 Hz: 30 dB Continued LBI-38675E CONVENTIONAL TONE & DC REMOTE CONTROLLED STATIONS - Cont. AUDIO (Receiver-to-Line) Audio Amplifier Input Impedance: Input Level: Output Impedance to Line: Output Level to Line Voice (1 kHz ref): Tone (1 kHz ref): Freqency Response: Hum and Noise, Noise Squelch: Tone Squelch: 10 KΩ 1 V RMS (For 5 kHz Deviation) 600 Ω +7 dBm (Adjustable) +7 dBm (Ref. 7 dBm) +1 dB and -3dB @ 300-3000 Hz -55 dB (Ref. 7 dBm) -30 dB (Ref. 7 dBm) DC CONTROL Control Control Currents: Line Loop Resistance (maximum): -2.5, ± 6 & ± 11 mA 11 KΩ (Includes 3K Termination) REGULATORY DATA EDACS and CONVENTIONAL FCC FILING DATA (for cabinet or open rack mounting) FREQUENCY BAND POWER OUTPUT (Internally Adjustable) FREQ. STABILITY AND MODULATION TYPE APPLICABLE TO FCC RULES PART NUMBERS FCC FILLING NUMBER 403-430 45 to 90 W (Freq. Mod. PLL Exc.) 1.0 PPM 22,90,80,74 AXATR-307-A 425-450 45 to 90 W (Freq. Mod. PLL Exc.) 1.0 PPM 22,90,80,74 AXATR-307-A2 450-470 50 to 100W (Freq. Mod. PLL Exc.) 1.0 PPM 22,90,80,74 AXATR-307-B2 470-494 492-512 45 to 90 W (Freq. Mod. PLL Exc.) 1.0 PPM 22,90,80,74 AXATR-307-C2 AXATR-307-D2 DOC FILING DATA FREQUENCY BAND TYPE NUMBER APPLICABLE SPEC 403-430 TR-307 RSS-119 425-450 TR-307 RSS-119 450-470 TR-307 RSS-119 470-494, 492-512 NA NA LBI-38675E GENERAL INDOOR CABINET (Floor Mount) CABINET 37" (CNV) SIZE [in. (mm)] Height: Width: Depth: Weight (min) [(lb. (Kg)] Continuous Duty Packed , Domestic Shipping 69" 37.0 (940) 21.5 (550) 18.25 (460) 69.1 (1750) 23.1 (590) 21 .0 (533) 150 (68) 165 (75) 300 (136) 317 (147) 17 33 Number of Rack Units Maximum Units w/Power Supply Maximum Units w/o Power Supply NOTE: One Rack Unit equals 1.75 inches, Stations occupy 8 rack units of cabinet space. SERVICE SPEAKER: 1 Watt @ 8Ω SERVICE MICROPHONE: Transistorized Dynamic DC 5A @ 120 VAC or 3A @ 230 VAC DUTY CYCLE (EIA) Continuous: Transmit/Receive - 100% AMBIENT TEMPERATURE: (or full spec performance per EIA) -30oC to +60oC (-22oF to +140oF) HUMIDITY (EIA): 90% @ 50oC (122oF) INPUT POWER SOURCE: Optional: Standby Battery Source: 120 VAC (± 20%) or 230 VAC (± 15%), 50 Hz 13.8 VDC, 100 AH (min.) ANTENNA CONNECTIONS: Type N LENGTH OF AC POWER CABLE: 10 ft (3048mm) METERING: Provided through Handset or TQ0619 Utility Software. ALTITUDE Operable: Shipable: Up to 15,000 ft (4,570 m) Up to 50,000 ft (15,250 m) SOURCE POWER DRAIN Frequency Range(MHz) UHF 380-400 403-430 450-470 470-494 492-512 5A @ 120 VAC or 3A @ 230 VAC AC Input Power: DC Input Power: Tx (full / half power): Rx only: Tx (full / half power): EDACS Applications: 425-450 VDC 13.8 13.8 26.4 13.8 33/25A 2A 33/25A 2A 33/25A 2A 33/25A 2A 33/25A 2A 33/25A 2A 2A 2A 2A 2A 2A 2A LBI-38675E TRANSMITTER UHF FREQUENCY RANGE (MHz) RATED POWER OUTPUT (Watts): RF OUTPUT IMPEDANCE (W): CONDUCTED SPURIOUS & HARMONIC EMISSION (dBm): FREQUENCY STABILITY (%): MODULATION DEVIATION (kHz): 16F3 & 16F9 20F5Y & 20F9Y (VHF & UHF) FM NOISE (dB): CHANNEL STEPS (kHz) FREQUENCY SPREAD Full Spec (MHz) 380-400 403-430 425-450 450-470 470-494 492-512 75 90 90 100 90 90 50 50 50 50 50 50 -36 -36 -36 -36 -36 -36 ±0.0001 ±0.0001 ±0.0001 ±0.0001 ±0.0001 ±0.0001 0 to ± 5 0 to ± 5 0 to ± 5 0 to ± 5 0 to ± 5 0 to ± 5 -55 6.25 -55 6.25 -55 6.25 -55 6.25 -55 6.25 -55 6.25 20 22 25 20 24 20 AUDIO DISTORTION (@ 1 kHz): Less than 3% NUMBER OF CHANNELS (Conventional): up to 16 AUDIO RESPONSE (pre-emphasis): Within +1 and -3 dB of 6dB/octave, 300 to 3000 Hz per EIA. NOTE: Rated power output is measured at the transmitter power amplifier output connector per FCC Type Acceptance filling information. Any customer- required optional items such as power measuring devices and/or duplexers will introduce loss between the transmitter output connector and the station cabinet output connector. This loss will reduce the available power at the station connector. RECEIVER UHF FREQUENCY RANGE (MHz) RF INPUT IMPEDANCE (W): CHANNEL SPACING (kHz): SENSITIVITY (dBm) EIA 12 dB SINAD: Threshold Squelch (dBm): SELECTIVITY EIA 2-Signal (dB) 12.5 kHz: 25 kHz: 380-400 403-430 425-450 450-470 470-494 492-512 50 50 50 50 50 50 12.5/25 12.5/25 12.5/25 12.5/25 12.5/25 12.5/25 -115 (0.40 µV) -116 (0.35 µV) -116 (0.35 µV) -116 (0.35 µV) -116 (0.35 µV) -116 (0.35 µV) -118 (0.28 µV) -119 (0.25 µV) -119 (0.25 µV) -119 (0.25 µV) -119 (0.25 µV) -119 (0.25 µV) -80 -90 -80 -90 -80 -90 -80 -90 -80 -90 -80 -90 Continued LBI-38675E RECEIVER - Cont. UHF FREQUENCY RANGE (MHz) 380-400 403-430 425-450 450-470 470-494 492-512 FREQUENCY STABILITY (%): SIGNAL DISPLACEMENT BANDWIDTH (kHz): INTERMODULATION (dB) 12.5 kHz: 25 kHz: 30 kHz: ETSI SPURIOUS & IMAGE REJECTION (dB): ±0.0001 ±0.0001 ±0.0001 ±0.0001 ±0.0001 ±0.0001 ±2 ±2 ±2 ±2 ±2 ±2 -80 -85 -80 -85 -80 -85 -80 -90 -80 -90 -80 -90 -85 -100 -100 -100 -100 -100 -100 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 FREQUENCY SPREAD Full Specs. (MHz): 3 dB Degradation in Sensitivity (MHz): AUDIO RESPONSE (de-emphasis): Within +2 and -8 dB of 6 dB/octave (@ Local Speaker), 300 to 3000 Hz per EIA. Within +1 and -3 dB of 6 dB/octave (@ Line Output), 300 to 3000 Hz per EIA. AUDIO OUTPUT: 1 Watt at less than 3% distortion @ 1000 Hz, 25 kHz Channel MODULE NUMBERS TRANSMIT SYNTHESIZER (450-470 MHz) ........................................ 19D902780G3 (425-450 MHz) ........................................ 19D902780G7 (403-425 MHz, 410-430MHz) ................ 19D902780G6 (380-400 MHz) ........................................ 19D902780G8 (470-494 MHz) ........................................ 19D902780G9 (492-512 MHz) ....................................... 19D902780G10 RECEIVE SYNTHESIZER (450-470 MHz, 403-425 MHz, 410-430 MHz) .......................................... 19D902781G3 (425-450 MHz, 470-494 MHz)............... 19D902781G7 (380-400 MHz) ........................................ 19D902781G8 (492-512 MHz) ....................................... 19D902781G10 RX FRONT END MODULE (450-470 MHz) ........................................ 19D902782G3 (425-450 MHz) ........................................ 19D902782G7 (403-425 MHz) ........................................ 19D902782G6 (410-430 MHz) ....................................... 19D902782G11 (380-400 MHz) ........................................ 19D902782G8 (470-494 MHz) ........................................ 19D902782G9 (492-512 MHz) ....................................... 19D902782G10 IF MODULE ................................................................... 19D902783G1 (470-494 MHz, 492-512 MHz)............... 19D902783G7 Continued MODULE NUMBERS - Cont. POWER AMPLIFIER (450-470 MHz)......................................... 19D902797G3 (425-450 MHz)......................................... 19D902797G7 (403-425 MHz)......................................... 19D902797G6 (410-430 MHz .........................................19D902797G11 (380-400 MHz)......................................... 19D902797G8 (470-494 MHz)......................................... 19D902780G9 (492-512 MHz)........................................19D902780G10 LOW PASS FILTER ................................................................... 19D902856G1 (470-512 MHz)......................................... 19D902780G9 ANTENNA SWITCH ................................................................... 19B235897P2 DUPLEXER (440-470 MHz).......................................... 344A4047P1 Fig 1 - 69" & 37" Cabinet Mount ACCESSORIES LBI-38675E ANTENNA SWITCH 19B235897P2 LBI-38675E Ericsson Inc. Private Radio Systems Mountain View Road Lynchburg, Virginia 24502 1-800-528-7711 (Outside USA, 804-592-7711) Printed in U.S.A. LBI-39123E PRODUCTION CHANGES MAINTENANCE MANUAL FOR 21.4 MHz RECEIVER IF MODULE 12.5/25 kHz CHANNEL SPACING 19D902783G7 & G11 Changes in the equipment to improve performance or to simplify circuits are identified by a "Revision Letter" which is stamped after the model number of the unit. The revision stamped on the unit includes all previous revisions. Refer to the Parts List for the descriptions of parts affected by these revisions. REV. B - RECEIVER IF MODULE 19D902494G7 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . GENERAL SPECIFICATIONS . . . . . . . . . BLOCK DIAGRAM . . . . . . . . . . . . . . CIRCUIT ANALYSIS . . . . . . . . . . . . . . INPUT MATCHING NETWORK . . . . CRYSTAL FILTERS, IF AMPLIFIERS . OSCILLATOR/MIXER/DETECTOR . . AUDIO AMPLIFIER . . . . . . . . . . . SQUELCH . . . . . . . . . . . . . . . . . Buffer Amplifier . . . . . . . . . Bandpass Filter . . . . . . . . . Noise Detector . . . . . . . . . . DC Amplifier . . . . . . . . . . Schmitt Trigger . . . . . . . . . FAULT DETECTOR . . . . . . . . . . . VOLTAGE REGULATOR . . . . . . . . ADDRESS DECODER . . . . . . . . . . MAINTENANCE . . . . . . . . . . . . . . . . RECOMMENDED TEST EQUIPMENT . ALIGNMENT PROCEDURE . . . . . . TROUBLESHOOTING . . . . . . . . . . ASSEMBLY DIAGRAM . . . . . . . . . . . . OUTLINE DIAGRAM . . . . . . . . . . . . . SCHEMATIC DIAGRAM . . . . . . . . . . . IC DATA . . . . . . . . . . . . . . . . . . . . . PARTS LIST . . . . . . . . . . . . . . . . . . . PRODUCTION CHANGES . . . . . . . . . . Page Front Cover 10 11 Back Cover DESCRIPTION • A chain of two crystal filters and an integrated circuit IF amplifier The MASTR III Receiver IF Module provides amplification and demodulation of the 21.4 MHz Intermediate Frequency signal. The IF Module also includes the receiver squelch circuitry. However, it does not include deemphasis or squelch audio gating circuits. Figure 1 is a block diagram showing the functional operation of the IF Module. • An integrated circuit containing a crystal oscillator, mixer, limiter, and quadrature detector REV. A - RECEIVER IF MODULE 19D902494G11 To ensure correct operation, U7 (19A701789P4) was replaced. REV. B - RECEIVER IF MODULE 19D902494G11 To increase margins on squelch threshold sensitivity and 12 dB SINAD in 12.5 kHz mode. C86 was 0.01 µF (19A702052P14), R6 was 50 ohms (19B800607P510), R97 was 39 ohms (19B801251P390) and R98 and R99 were 150 ohms (19B801251P151). Added L6 (19A705430P24). • A variable gain AF amplifier • A squelch circuit • A fault detector circuit The IF Module circuitry contains the following: • An integrated circuit voltage regulator • A 50 ohm input impedance IF Amplifier • An address decoder ERICSSONZ To improve production of Group 7 boards. New schematic (193D1065). Ericsson Inc. Private Radio Systems Mountain View Road Lynchburg, Virginia 24502 1-800-528-7711 (Outside USA, 804-592-7711) Printed in U.S.A. LBI-39123E TABLE 1 - GENERAL SPECIFICATIONS ITEM SPECIFICATION I.F. frequency 21.4 MHz Input Impedance 50 ohm l2 dB SINAD -120 dBm (25 kHz); -119 dBm (12.5 kHz) Adj. CH SEL -90 dB (25 kHz); -80 dB (12.5 kHz) Image -100 dB 3rd order Intercept Pt 23 dBm (25 kHz); 11 dBm *(12.5 kHz) *@ 50 kHz offset Variation of Sensitivity with Signal Frequency 2 kHz (25 kHz); 1 kHz (12.5 kHz) 2nd I.F. frequency 455 kHz 2nd L.O. frequency 20.945 MHz AF output (J2 pin 31C) 1 Vrms adjustable (with standard input signal) AF output impedance 1k ohm AF distortion 5% (25 kHz); 5% (12.5 kHz) AF response CIRCUIT ANALYSIS INPUT AMPLIFIER NETWORK The input amplifier, consisting of Q2 and T1, provides a 50 ohm load for the receiver RF module. Capacitor C1 provides AC coupling and a DC block on the input line (J1). This DC block protects the module in the event of a failure in a preceding module. C1 and L9 are series-resonant at 21.4 MHz and provide a low-impedance path from J1 to amplifier Q2. C89 and L8 are parallel-resonant at 21.4 MHz and provide a path to the 50-ohm lead, R105, for mixer products other than 21.4 MHz. CRYSTAL FILTERS, IF AMPLIFIERS Y1, Y2, U1, and associated circuitry provide IF filtering and amplification at 21.4 MHz. Filters Y1 and Y2 are both 4pole bandpass filters with a center frequency of 21.4 MHz and a bandwidth of ±6.5 kHz. Amplifier UI is an integratedcircuit amplifier. U1 provides 30 dB of gain. The amplifier and filters have terminal impedances of 50 ohms. In-circuit gain measurements can be made using a high impedance probe. 10 Hz -3 dB 300 Hz ±1 dB 1000 Hz 0 dB reference 3 kHz ±1 dB Hum & Noise -55 dB (25 kHz); -50 dB (12.5 kHz) RSSI output (J2 pin 20C) 0.7 to 2.7 Vdc prop to log (sig level) RSSI time constant 5 ms SQ Threshold Sensitivity -123 dBm (25 kHz); -122 dBm (12.5 kHz) SQ Maximum Sensitivity -110 dBm (25 kHz); -109 dBm (12.5 kHz) SQ Clipping 3 kHz The RF level detector consists of transistor Q1 along with associated resistors and capacitors. This detector plays no role in the normal operation of the IF Module, but aids in unit testing and module troubleshooting. SQ Attack 150 ms OSCILLATOR/MIXER/DETECTOR SQ Close 250 ms SQ output (J2 pin 26C) 5V logic (low = squelched) Fault output (J2 pin IIC) 5V logic (low = fault) DC Supply 13.8V, 150 mA max.; 12.0V, 18 mA max. This manual is published by Ericsson Inc., without any warranty. Improvements and changes to this manual necessitated by typographical errors, inaccuracies of current information, or improvements to programs and/or equipment, may be made by Ericsson Inc., at any time and without notice. Such changes will be incorporated into new editions of this manual. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of Ericsson Inc. Inductors L3, L5 and associated resistors and capacitors provide power supply decoupling. R3 provides a path to the input of the Fault Detector circuit. This input enables the Fault Detector circuit to monitor the DC voltage of U1. Integrated circuit U3 provides several functions including 2nd mixer, if amplifier and limiter, and quadrature detector. The 20.945 MHz crystal oscillator provides local oscillator injection to the mixer in U3. This mixer converts the 21.4 MHz IF signal to 455 kHz. C20 and C21 are oscillator feedback capacitors and have been chosen to provide the proper capacitance for crystal Y3. The proper oscillator output level is difficult to measure directly without affecting the oscillation. A preferable measurement is at TP3 which should read about 10 mV pk. (Measured using a 10 megohm 11 pF oscilloscope probe.) The mixer is internally connected to the crystal oscillator. Pins 1 and 20 of U3 are the mixer input and output respectively. Typical mixer conversion loss is about 2 dB. In the 12.5 kHz mode, the output of the mixer drives the IF amplifier via analog switch U11-2, filter FL1 and analog switch U11-3. In the 25 kHz mode, the mixer output is routed through analog switch U11-1 and C85 to the IF amplifier. The analog switches are controlled by the signal at point ’A’; high for 25 kHz, low for 12.5 kHz. The IF amplifier output drives the limiter via the 6-pole ceramic filter FL2. A received-signal-strength indicator (RSSI) is provided at U3 Pin 7. This indicator signal is generated within the limiter circuitry and provides an output current proportional to the logarithm of the input signal strength. This current develops a voltage across R18. The voltage varies from about 1 Vdc for noise input, to about 1.4 Vdc for a 12 dB SINAD signal, to a maximum of about 4.8 Vdc for a high signal level (70 dB stronger than that required for 12 dB SINAD). The quadrature detector provides a demodulated audio frequency output. The input to the detector is internally connected to the limiter and is not externally available. The output of the detector is U3 pin 9. C28 provides low-pass filtering to remove 455 kHz feedthrough. Ceramic resonator Y4 provides the frequency selective component needed for FM demodulation. Y4 replaces the typical LC resonant circuit found in most quadrature detectors. In contrast to the typical LC network, Y4 requires no adjustment. The DC supply to U3 is provided through voltage dropping resistor R11 to U3 pin 6. R12 provides a path to the input of the Fault Detection circuit. This enables the Fault Detector to monitor the DC voltage on U3. AUDIO AMPLIFIER Operational amplifier U6.3 provides audio frequency amplification. Its gain is set by its associated resistors, including variable resistor VR1. VR1 allows for adjusting the AF output level to 1 Vrms with a standard input signal to the module (1 kHz AF, 3 kHz peak deviation). In the 12.5 kHz mode, the demodulated audio is at a lower level than in the 25 kHz mode. The gain of amplifier U6.3 is, therefore, increased to give the same 1V rms output with a standard input signal to the module of 1.5 kHz deviation. This is done by transistor switch Q6 connecting R1 across R40. U6.2 is used as a voltage regulator to provide 4 Vdc for biasing the operational amplifier. Copyright© November 1994, Ericsson GE Mobile Communications Inc. LBI-39123E SQUELCH Buffer Amplifier Integrated circuit U6.4 is configured as a unity gain buffer amplifier. It provides a high input impedance to minimize loading of the previous circuits. Bandpass Filter The audio frequency bandpass filter consists of U7.1 and its associated circuitry. The purpose of this filter is to reject all voice frequencies and allow only demodulated noise to pass. The functioning of the squelch circuit depends upon the presence or absence of this noise. (When a signal is being received, i.e. the receiver is quiet, the squelch circuit senses the absence of noise and unsquelches the radio.) Noise Detector U7.2 along with associated components act as a noise detector. The rectified output of U7.2 charges C11/C44 to a nearly constant DC voltage. DC Amplifier U7.3 is configured as a basic amplifier with a gain of 3. Schmitt Trigger Transistors Q4 and Q5 are drivers for the front panel LED CRI. These are powered from the +13.8 Vdc line before the 8V regulator. Therefore, if the regulator opens, a fault will still be indicated. VOLTAGE REGULATOR U8 is a monolithic integrated-circuit voltage regulator providing 8 Vdc. This powers all circuitry in the module with the exception of Q2, the front panel LED and its drivers. ADDRESS DECODER The address decoder consists of U2, an 8-stage shift register, and U9, a BCD-to-decimal decoder. When A2, A1 and A0 are ’1’, ’1’, ’0’, respectively and the ENABLE line is high, Q7 on U9 goes high. This enables data input to U2 to propagate through it, controlled by the clock pulses on U2-3. When the ENABLE signal goes low, U9-4 goes low, and the shift-register outputs are latched. Q1 on U2 is then high for the 12.5 kHz mode, and low for the 25 kHz mode. MAINTENANCE RECOMMENDED TEST EQUIPMENT The following test equipment is required to test the IF Module. 1. FM Signal Generator; HP 8640B, HP 8657A, or equivalent 2. AF Generator or Function Generator U7.4 is configured as an amplifier with positive feedback. This arrangement provides hysteresis in the output versus input characteristic. This eliminates the possibility of the squelch circuit repeatedly cutting in and out when the input signal is near a threshold. R56 and R57 act as a voltage divider to provide a 5 volt logic level output. (Logic High = unsquelched) 5. Frequency Counter; Racal-Dana 9919 or equivalent 6. DC Meter for troubleshooting 7. Power Supply; 13.8 Vdc @ 150 mA U4 and U5 are voltage comparators. These are configured into four "window detectors" which sense the presence of voltages within specified ranges (windows). 8 Power Supply; 12 Vdc @20 mA Diode D1 and transistor Q3 monitor the output of the 8V regulator. DI is a 8.2 volt breakdown diode. If the regulator output voltage should rise above 8.9 V (8.2 + 0.7 base-emitter drop) Q1will turn on and a fault will be indicated. 4. Oscilloscope FAULT DETECTOR The four window detector circuits are U4.1 & U4.2, U4.4 & U4.3, U5.1 & U5.2, and U5.4 & U5.3. These monitor DC operating voltages on U6.2, U1, Q2, and U3 respectively. R29 and R30 comprise a voltage divider to provide a 5 volt logic level output. A fault is indicated when the output drops to zero. 21.4 MHz IF MODULE - BLOCK DIAGRAM 3. Audio Analyzer; HP 8903B, HP 339A, or equivalent ALIGNMENT PROCEDURE 1. Apply 13.8 Vdc and 12 Vdc supplies to module. 2. Verify 13.8 V DC current consumption is between 90 and 150 mA, and 12 Vdc current is between 12 and 18 mA. 3. Verify fault output is 0 to 0.5 Vdc and front panel LED is off. ASSEMBLY DIAGRAM 4. Apply a standard input signal to the module input. (-60 dBm, 21.4 MHz signal modulated with 1 kHz AF, 3 kHz peak deviation) 5. Monitor TP5 with a high-impedance probe connected to the frequency counter. Adjust L10 for a reading of 455 kHz ± 100 Hz. LBI-39123E IF amplifier Q2 has a nominal 8 dB gain. U1 has a nominal gain of 30 dB. The mixer has about 2 dB loss with proper LO injection. The proper crystal oscillator level is 10 mV pk measured at TP3. The following four test points are provided on the PWB for additional test capability: 6. Set VRI for 1 Vrms ±3% at module output (pin 31C on 96 pin connector J2). TP1: 60 mV pk @ 21.4 MHz with -30 dBm input signal TROUBLESHOOTING TP3: 10 mV pk @ 20.945 MHz independent of input signal When troubleshooting the module, it is most convenient if the standard test fixture is used. The following conditions are with the module in the 25 kHz mode. This can be set up using a PC with the necessary software connected to the test fixture. Alternatively, a wire link can be soldered between holes H1 and H2 on the PC board. TP4: 20 mV pk @ 455 kHz with -60 dBm input signal TP5: 750 mV pk @ 455 kHz with -60 dbm input signal All RF voltages measured with 10 Megohm, 11 pF probe. TROUBLE SHOOTING GUIDE SYMPTOM CHECK (CORRECT READING SHOWN) INCORRECT READING INDICATES DEFECTIVE COMPONENT Fault indicator on Check DC voltages +8V at U8 Pin 1 +4v at U6 Pin 7 5.5V at U1 output pin 6V at U3 Pin 5 If DC voltages not correct U8 or associated components U6 or associated components U1 or associated components U3 or associated components If DC voltages correct U4, U5, U6, DI, Q3, Q4, Q5 No audio - no noise With no signal applied to module IF input Check for AF noise @ C29 ; 200mV Check for AF noise @ U6 Pin 14:1 V U3 or associated components U6 or associated components Noise only - no demodulated audio Check crystal oscillator: TP3 10 mVpk 20.945 MHz U3, Y3 or associated components Apply-30 dBm 21.4 MHz input, check TPl 60 mVpk Apply-60 dBm 21.4 MHz input, check TP4 20 mVpk Q2, Y1, U1 or associated components U3, FL1 or associated components Check crystal oscillator: TP3 10 mVpk 20.945 MHz U3, Y3 or associated components Apply-30 dBm 21.4 MHz input, check TP1 60 mVpk Apply-60 dBm 21.4 MHz input, check TP4 20 mVpk Q6, Y1, U1 or associated components U3, FL1 or associated components With squelch pot maximum, or with module AUDIO/ SQUELCH/HI connected to SQUELCH/ARM input and with no signal to module IF input: Check Presence of 1 Vpk noise at U6 Pin 14 U6 or associated components Check presence of 1 Vpk noise U7 at Pin 1 Check DC voltage U7 at Pin 8: 7V Check DC voltage U7 at Pin 14: 0.5V U7 or associated components Poor 12 dB SINAD No squelch function RECEIVER IF MODULE 19D902783G7, G11 (19D902783, Sh. 1, Rev. 3) LBI-39123E OUTLINE DIAGRAM RECEIVER IF MODULE (EARLIER VERSION) RECEIVER IF MODULE (19D902494, Sh.3, Rev. 6) (19D902494, Sh.4, Rev. 6) 19D902494G7, G11 19D902494G7 & G11 SCHEMATIC DIAGRAM LBI-39123E RECEIVER IF MODULE (EARLIER VERSION) 19D902494G7, G11 (188D5586, Sh. 1, Rev. 3) LBI-39123E RECEIVER IF MODULE (EARLIER VERSION) 19D902494G7, G11 (188D5586, Sh. 2, Rev. 3) SCHEMATIC DIAGRAM SCHEMATIC DIAGRAM LBI-39123E RECEIVER IF MODULE 19D902494G7 & G11 (193D1065, Sh. 1, Rev. 3) LBI-39123E RECEIVER IF MODULE 19D902494G7 & G11 (193D1065, Sh. 2, Rev. 3) SCHEMATIC DIAGRAM SCHEMATIC DIAGRAM LBI-39123E RECEIVER IF MODULE 19D902494G7 & G11 (193D1065, Sh. 3, Rev. 3) LBI-39123E U1 344A3740P1 Silicon Bipolar IC IC DATA U4 & U5 19A704125P1 kQuad Comparator U6 & U7 19A701789P4 Quad Op-Amp U11 RYT3066018/C Bilateral Switch U3 19A705535P3 FM Receiver 10 U8 19A704971P10 Voltage Regulator LBI-39123E PARTS LIST RECEIVER IF MODULE 19D902783G7, G11 ISSUE 5 SYMBOL PART NUMBER DESCRIPTION SYMBOL PART NUMBER DESCRIPTION C45 thru C47 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. C48 19A702236 P50 Ceramic: 10 0 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. SYMBOL PART NUMBER DESCRIPTION - - - - - - - - - - TRANSISTORS - - - - - - - - - R62 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R63 19B800607P332 Metal film: 3.3K ohms ±5%, 1/8 w. R64 thru R66 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R67 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. R68 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. Metal filter: 2.7 K ohms ±5%, 1/8 w. (Used in G11). R69 19B800607P101 Metal film: 100 ohms ±5%, 1/8 w. 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. Metal film: 3.3K ohms ±5%, 1/8 w. Q1 and Q2 19A704708P2 Silicon, NPN: sim to NEC 2SC3356. Q3 thru Q9 19A700076P2 Silicon, NPN: sim to MMBT3904, low profile. R1 19B800607P562 Metal filter: 5.6 K ohms ±5%, 1/8 w. (Used in G7). R1 19B800607P272 Ceramic: 0.01 µF ±10%, 50 VDCW. - - - - - - - MISCELLANEOUS - - - - - - - - - C50 19A702236P50 Ceramic: 10 0 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. C51 and C52 19A702052P14 Ceramic: 0.01µF±10%, 50 VDCW. C53 19A705205P12 Tantalum: .33 µF, 16 VDCW; sim to Sprague 293D. R2 19B800607P332 Metal film: 3.3K ohms ±5%, 1/8 w. C54 and C55 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. R3 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R70 thru R74 R4 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R75 19B800607P332 C56 19A702236P50 Ceramic: 100 pF ±5%, 50 VDCW, temp coef 0+ or -30 PPM/°C. R5 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R76 19B800607P820 Metal film: 82 ohms ±5%, 1/8 w. R6 19B800607P510 Metal film: 51 ohms ±5%, 1/8 w. (Used in G7). R77 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. Ceramic: 0.01 µF±10%, 50 VDCW. R6 19B800607P221 Metal film: 220 ohms ±5%, 1/8 w. (Used in G11). R78 19B800607P392 Metal film: 3.9K ohms ±5%, 1/8 w. R7 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R79 19B800607P272 Metal film: 2.7K ohms ±5%, 1/8 w. R80 and R81 19B800607P682 Metal film: 6.8K ohms ±5%, 1/8 w. 19D902509P1 Cover. 19D902555P1 Handle. 19A702381P506 Screw, thread forming: TORX, No. M3.5-.6 x 6. 19A702381P513 Screw, thread forming: TORX, No. M3.5 - 0.6 X 13. 19B235310P1 Nameplate. 11 19A702381P508 Screw, thd. form: No. 3.5-0.6 x 8. 19 19A149009P1 Pad. - - - - - - - - - - RESISTORS - - - - - - - - - - C57 and C58 19A702052P14 19D902494G7 & G11 C59 19A702052P5 Ceramic: 1000 pF ±10%, 50 VDCW. R8 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. - - - - - - - - - - CAPACITORS - - - - - - - C60 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. R9 19B800607P821 Metal film: 820 ohms ±5%, 1/8 w. C61 19A702052P5 Ceramic: 1000 pF ±10%, 50 VDCW. R10 19B800607P101 Metal film: 100 ohms ±5%, 1/8 w. 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. R11 19B800607P331 Metal film: 330 ohms ±5%, 1/8 w. C1 19A702236P52 C2 19A702052P5 Ceramic: 120 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. Ceramic: 1000 pF ±10%, 50 VDCW. C3 19A702052P22 Ceramic: 0.047 µF ±10%, 50 VDCW. C62 thru C67 R12 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. C4 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. C68 19A702052P5 Ceramic: 1000 pF ±10%, 50 VDCW. R13 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. C5 thru C7 19A702052P26 Ceramic: 0.1+ or µF ±10%, 50 VDCW. C69 and C70 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. R14 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R15 19B800607P223 Metal film: 22K ohms ±5%, 1/8 w. C8 and C9 19A702052P14 C71 19A702052P33 Ceramic: 0.1 µF ±10%, 50 VDCW. R16 19B800607P103 Metal film: 10 ohms ±5%, 1/8 w. C72 19A702236P50 R17 19A702931P261 Metal film: 4220 ohms ±1%, 200 VDCW, 1/8 w. C10 19A702052P5 Ceramic: 1000 pF ±10%, 50 VDCW. Ceramic: 100 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. R18 19A702931P401 Metal film: 100K ohms ±1%, 200 VDCW, 1/8 w. C11 19A702052P26 Ceramic: 0.1µF ±10%, 50 VDCW. 19A702236P50 Ceramic: 10 0 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. R19 19B800607P101 Metal film: 100 ohms ±5%, 1/8 w. C12 19A705205P12 Tantalum: .33 µF, 16 VDCW; sim to Sprague 293D. C73 and C74 R20 19B800607P100 Metal film: 10 ohms ±5%, 1/8 w. 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. 19B800607P472 Metal film: 4.7K ohms ±5%, 1/8 w. Ceramic: 0.01 µF ±10%, 50 VDCW. C13 19A702236P50 Ceramic: 100 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. C75 C76 19A705205P15 Tantalum: 33 µF, 16 VDCW; sim to Sprague 293D. R21 and R22 C14 and C15 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. C77 and C78 19A702052P33 Ceramic: 0.1µF ±10%, 50 VDCW. R23 19B800607P821 Metal film: 820 ohms ±5%, 1/8 w. R24 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. C16 19A702236P50 Ceramic: 100 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. Ceramic: 0.1µF ±10%, 50 VDCW. C17 and C18 19A702052P26 C19 19A702052P5 Ceramic: 1000 pF ±10%, 50 VDCW. C20 19A702236P44 Ceramic: 56 pF ±10%, 50 VDCW, temp coef 0 ±30 PPM/°C. C79 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. R25 19B800607P392 Metal film: 3.9K ohms ±5%, 1/8 w. C80 thru C83 19A702236P50 Ceramic: 10 0 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. R26 19B800607P272 Metal film: 2.7K ohms ±5%, 1/8 w. R27 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. C84 19A705052P2 Tantalum: .1 µF, 16 VDCW; sim to Sprague 293D. R28 19B800607P272 Metal film: 2.7K ohms ±5%, 1/8 w. C85 19A702052P5 Ceramic: 10 00 pF ±10%, 50 VDCW. R29 19B800607P822 Metal film: 8.2K ohms ±5%, 1/8 w. 19B800607P153 Metal film: 15K ohms ±5%, 1/8 w. Metal film: 10K ohms ±5%, 1/8 w. Metal film: 47K ohms ±5%, 1/8 w. R85 19B800607P393 Metal film: 39K ohms ±5%, 1/8 w. R86 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R87 19B800607P273 Metal film: 27K ohms ±5%, 1/8 w. R88 thru R93 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. R94 19B800607P473 Metal film: 47K ohms ±5%, 1/8 w. R95 19B800607P393 Metal film: 39K ohms ±5%, 1/8 w. R96 19B800607P473 Metal film: 47K ohms ±5%, 1/8 w. R97 19B801251P390 Metal film: 39 ohms ±5%, 1/10 w. (Used in G7). R97 19B801251P180 Metal film: 18 ohms ±5%, 1/10 w. (Used in G11) R98 and R99 19B801251P151 Metal film: 150 ohms ±5%, 1/10 w. (Used in G7). R98 and R99 19B801251P271 Metal film: 270 ohms ±5%, 1/10 w. (Used in G11). R100 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R101 19B800607P100 Metal film: 10 ohms ±5%, 1/8 w. R103 19B800607P473 Metal film: 47K ohms ±5%, 1/8 w. R105 19B800607P510 Metal film: 51 ohms ±5%, 1/8 w. 19A702052P14 Ceramic: 0.01 µF ±10%, 50 VDCW. (Used in G7). Ceramic: 150 pF ±10%, 50 VDCW, temp coef 0 ±30 PPM/°C. C86 19A702236P48 Ceramic: 82 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. (Used in G11). R31 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R32 and R33 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. R106 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R34 19B800607P153 Metal film: 15K ohms ±5%, 1/8 w. TP5 344A3367P1 Test Point. R35 19B800607P122 Metal film: 1.2K ohms ±5%, 1/8 w. R36 and R37 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. T1 REGUA10003/1 Transformer. U1 344A3740P1 Linear: Amp; sim to INA-02186. U2 19A703987P324 8-Bit 3-State Shift Latch Register CMOS U3 19A705535P3 Linear: RF/IF Signal Processor; sim to SA605N. U4 and U5 19A704125P1 Linear: Quad Comparator; sim to LM339D. U6 19A701789P4 Linear: Quad Op Amp; sim to LM224D. U7 19A701789P5 Linear. U8 19A704971P10 Linear: 8V; Voltage Regulator. U9 344A3064P201 Digital: 3-To-8 Line Decoder/Demultiplexer; sim to 74HCT138. Voltage Regulator: +5V. Ceramic: 1 pF ±0.5% pF, 50 VDCW. C87 19A702052P5 Ceramic: 1000 pF ±10%, 50 VDCW. C23 thru C25 19A702052P26 Ceramic: 0.1µF ±10%, 50 VDCW. C89 19A702236P52 Ceramic: 120 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. Ceramic: 27 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. C27 19A702052P26 Ceramic: 0.1µF ±10%, 50 VDCW. C28 19A702236P50 Ceramic: 100 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. 19A705205P5 19B800607P103 19B800607P473 C86 19A702061P1 C29 R82 R83 and R84 R30 C22 19A702061P33 DESCRIPTION Metal film: 47K ohms ±5%, 1/8 w. 19A702052P14 Chassis. C26 PART NUMBER 19B800607P473 C49 19D902508P1 19A702236P54 R61 19D902783G7 C21 SYMBOL - - - - - - - - - - - DIODES - - - - - - - - - CR1 19A703595P10 - - - - - - - - - - - DIODES - - - - - - - - - D1 19A700083P105 Silicon: Zener; 8.2 Volt. R38 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. D2 19A700155P2 Silicon: 100 mA, 35 PIV; sim to BAT 18. R39 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. R40 19B800607P332 Metal film: 3.3K ohms ±5%, 1/8 w. Bandpass Filter: 455 ± 0.5 kHz, sim to Murata CFU455F2. R41 19B800607P123 Metal film: 12K ohms ±5%, 1/8 w. R42 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. - - - - - - - - - - - JACKS - - - - - - - - - - - R43 19B800607P102 Metal film: 1K ohms ±5%, 1/8 w. 19B800607P682 Metal film: 6.8K ohms ±5%, 1/8 w. Tantalum: 6.8 µF, 10 VDCW; sim to Sprague 293D. C30 19A705205P2 Tantalum: 1 µF, 16 VDCW; sim to Sprague 293D. C31 19A705205P12 Tantalum: .33 µF, 16 VDCW; sim to Sprague 293D. C32 thru C34 19A702052P26 Ceramic: 0.1µF ±10%, 50 VDCW. C35 19A705205P2 Tantalum: 1 µF, 16 VDCW; sim to Sprague 293D. C36 19A705205P5 Tantalum: 6.8 µF, 10 VDCW; sim to Sprague 293D. C37 19A705205P2 Tantalum: 1 µF, 16 VDCW; sim to Sprague 293D. C38 and C39 19A702052P10 Ceramic: 4700 pF ±10%, 50 VDCW. C40 19A702236P50 Ceramic: 10 0 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM/°C. Optoelectric: Red LED; sim to HP HLMP-1301-010. - - - - - - - - - - - FILTERS - - - - - - - - - FL1 and FL2 19A702171P2 J1 19A115938P24 Coaxial Connector. R44 J2 19B801587P7 Connector, DIN: 96 male contacts, right angle mounting; sim to AMP 650887-1. R45 19B800607P333 Metal film: 33K ohms ±5%, 1/8 w. R46 19B800607P104 Metal film: 100K ohms ±5%, 1/8 w. - - - - - - - - - TRANSFORMERS - - - - - - - - - - - - - - INTEGRATED CIRCUITS - - - - - - R47 19B800607P563 U10 19A704971P9 19A705470P28 Coil: 1.8 µH, ±20%; sim to Toko 380LB-1R8M. Metal film: 56K ohms ±5%, 1/8 w. L1 R48 19B800607P822 U11 RYT3066018/C Switch, Bilateral: CMOS QUAD. L2 and L3 19A705470P35 Coil: 6.8 µH, ±20%; sim to Toko 380LB-6R8M. Metal film: 8.2K ohms ±5%, 1/8 w. R49 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. U12 19A703483P311 R50 19B800607P104 L5 19A705470P35 Coil: 6.8 µH ±20%; sim to Toko 380LB-6R8M. Metal film: 100K ohms ±5%, 1/8 w. Digital: CMOS Quad-Input OR Gate; sim to 74HC32. (Used in G11). R51 19B800607P334 Metal film: 330K ohms ±5%, 1/8 w. VR1 19B800779P12 Resistor, variable. Y1 19A149974G7 Filter, Crystal: 21.4 MHz. Y2 19A149974G8 Filter, Crystal: 21.4 MHz. Y3 19A702289G8 Crystal: 20.945 MHz. Y4 19A149976P1 Discriminator: 455 kHz. - - - - - - - - - - INDUCTORS - - - - - - - - - - C41 19A702052P22 Ceramic: 0.047 µF ±10%, 50 VDCW. L6 19A705470P24 C42 and C43 19A702061P77 Ceramic: 470 pF ±5%, 50 VDCW, temp coef 0 ±30 PPM. Coil: 0.82 µH, ±20%; sim to Toko 380NB-R82M. (Used in G11). L7 19A705470P35 Coil: 6.8 µH ±20%; sim to Toko 380LB-6R8M. C44 19A702052P26 L8 and L9 19A705470P21 Coil, RF: 0.47 µH, ±20%; sim to Toko 380NB-R42M. L10 19A703311P1 Ceramic: 0.1µF ±10%, 50 VDCW. - - -- - - - - - - - TEST POINT - - - - - - - - - - - Coil, RF: sim to Toko American KON-K6572BA. R52 19B800607P103 Metal film: 10K ohms ±5%, 1/8 w. R53 and R54 19B800607P223 Metal film: 22K ohms ±5%, 1/8 w. R55 19B800607P683 Metal film: 68K ohms ±5%, 1/8 w. R56 19B800607P181 Metal film: 180 ohms ±5%, 1/8 w. R57 19B800607P821 Metal film: 820 ohms ±5%, 1/8 w. - - - - - VARIABLE RESISTOR - - - - - - - - - - - - - - - - - CRYSTALS - - - - - - - - - *COMPONENTS ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES 11 LBI-39129B MAINTENANCE MANUAL FOR RECEIVER FRONT END MODULE 19D902782G6, G8, G9, G10, G11, G12 TABLE OF CONTENTS Page DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Cover SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCUIT ANALYSIS PRESELECTOR FILTER . . . PREAMPLIFIER . . . . . . . . IMAGE REJECTION FILTER . INJECTION AMPLIFIER . . . INJECTION FILTER . . . . . . DOUBLE BALANCE MIXER FAULT DETECTION . . . . . MAINTENANCE TEST PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ALIGNMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TROUBLESHOOTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TABLE 2 - RETUNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRODUCTION CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OUTLINE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSEMBLY DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DESCRIPTION The Receiver Front End (RXFE) Module amplifies and converts the RF signal to the first IF at 21.4 MHz. This is a down conversion process using low side (G9, G10) or high side (G6, G8, G11, G12) injection. The RXFE module is powered by a regulated 12 volts. The RXFE printed wiring board contains the following functional circuits: • Preselector Filter ERICSSONZ • • • • • • Preamplifier Image Rejection Filter Injection Amplifier Injection Filter Double Balanced Mixer Fault Detector All but the Fault Detector circuit in the RXFE module have 50 ohm impedance terminations. Ericsson Inc. Private Radio Systems Mountain View Road Lynchburg, Virginia 24502 1-800-528-7711 (Outside USA, 804-528-7711) Printed in U.S.A. LBI-39129B Table 1 - General Specifications ITEM SPECIFICATION FREQUENCY RANGE 380 - 400 MHz (G8) 403 - 430 MHz (G11) 470 - 492 MHz (G9) 492 - 512 MHz (G10) 403 - 425 MHz (G6) 370 - 390 MHz (G12) IF FREQUENCY 21.4 MHz 3 dB BANDWIDTH >3 MHz IMPEDANCE 50 ohms at RF, LO, and IF Ports CONVERSION LOSS -1.5 ± 1.5dB NOISE FIGURE (NF) <7.5 dB THIRD ORDER INTERCEPT POINT >20 dBm (G9, G10) >16 dBm (G6, G8, G11, G12) IMAGE REJECTION >100dB INJECTION POWER -1.5 ± 1.5dB TEMPERATURE RANGE -30°C TO +60°C SUPPLY VOLTAGE 12.0 Vdc SUPPLY CURRENT 200 mA typical Figure 1 - Block Diagram CIRCUIT ANALYSIS PRESELECTOR FILTER The received RF signal (J2) is routed through the Preselector Filter (L1 through L5). This filter provides front end selectivity and attenuates the potential spurious signals of the first conversion. Typically, the filter has an insertion loss of 3 dB and an operational bandwidth of 2 MHz. The filter is a tunable, five-pole helical bandpass filter. PREAMPLIFIER The output from the Preselector is coupled through an impedance matching network consisting of C1, C2 and L6 to the base of Preamplifier Q1. The Preamplifier stage is supplied by the regulated +12 Vdc line (VCC1) and draws about 80 mA. It has a low noise figure and high Third Order Intercept point. Transistor Q2 provides Q1 with a constant current source. The bias on Q1 is monitored by the Fault Detector circuit via R17. Capacitors C20 and C21 prevent any RF from entering the fault circuit. The preamplifier output signal is coupled to the Image Rejection Filter via an impedance matching network consisting of C4, C11, L8, L15, R5 and R6. monitored by the Fault Detector circuit via R21 and R31, respectively. Capacitors C22, C23 and C26 prevent RF from entering the fault circuit. The Injection Amplifier output signal is coupled to the Injection Filter via an impedance matching network consisting of C8, L13, and resistors R15 and R16. IMAGE REJECTION FILTER INJECTION FILTER Following the Preamplifier is the Image Rejection Filter. The Image Rejection Filter is a fixed tuned helical bandpass filter. The Filter has an insertion loss of about 2 dB. Following the Injection Amplifier is the Injection Filter. The injection filter is a fixed, tuned helical bandpass filter. It is used to attenuate harmonics of the Injection Amplifier. The filter has an insertion loss of about 2 dB. INJECTION AMPLIFIER The local oscillator input (J3) from the Receiver Synthesizer is coupled to monolithic amplifier U2, then to the base of Q8. The Injection Amplifier, consisting of U2, Q8, and associated circuitry, is capable of amplifying the injection signal to approximately 18 to 22 dBm. The amplifier is powered by the regulated +12 Vdc line (VCC1). Transistor Q7 provides Q8 with a constant current source. The bias on U2 and Q8 is DOUBLE BALANCE MIXER FAULT DETECTOR The Fault Detector circuit monitors the operation of the preamplifier and injection amplifier devices. Operational amplifiers U1.1 and U1.2 compare the bias on the Preamplifier Q1 to preset levels, while U1.3 and U1.4 compare the bias levels on Injection Amplifiers U2 and Q8. When the bias for Q1, U2, and Q8 is within the preset window limits, the output from the comparators is a logic high level. This high level signal is sent to the Station Controller on the FLAG 0 line. If the biasing for the amplifiers is not within the proper operating range, the fault detector circuit will pull the FLAG 0 line low. The Double Balance Mixer (DBM) is a broadband mixer. It converts an RF signal to the 21.4 MHz first conversion IF frequency. The mixer uses low side (G9, G10) or high side (G6, G8, G11, G12) injection driven by a local oscillator signal. The mixer conversion loss is typically about 7 dB. The IF output signal is then routed through a diplexer circuit to the output connector (J4). Copyright© November 1994, Ericsson GE Mobile Communications, Inc. LBI-39129B MAINTENANCE TEST PROCEDURE Following is a test procedure of the module to verify proper Conversion Gain : 1. Supply 12 Vdc to pin 15A, B, C. (1C is ground.) 2. Inject the desired RF Frequency into RF IN at a level of -10 dBm. 3. 4. 5. Inject the desired local oscillator frequency into LO IN at a level of 0 dBm [LO frequency = RF frequency - 21.4 MHz (for groups G9, G10), or, LO frequency = RF frequency + 21.4 MHz (for groups G6, G8, G11, G12)]. For Major Retuning The best way to do a major retuning of the RXFE is with swept frequency tuning. The swept frequency tuning can be done using a Spectrum Analyzer and Tracking Generator. With proper Injection level the frequency response of the Preselector Filter can be seen by viewing the RF to IF port feedthrough on the spectrum analyzer. This feedthrough is typically 35 dB down from the input level at the RF port. Use the following procedure for swept frequency tuning: For Fine-Tuning 12/64 12/64 474 13/64 13/64 13/64 478 14/64 14/64 482 15/64 486 12/64 12/64 10/64 10/64 10/64 8/64 13/64 13/64 497 12/64 10/64 12/64 12/64 9/64 14/64 14/64 14/64 502 14/64 12/64 13/64 14/64 10/64 15/64 15/64 15/64 15/64 507 15/64 15/64 16/64 16/64 12/64 16/64 16/64 16/64 16/64 16/64 512 17/64 16/64 17/64 17/64 14/64 17/64 17/64 17/64 17/64 17/64 2. Inject the Tracking generator output at 0 dBm into the RF IN connector, (J2). 492 18/64 18/64 18/64 18/64 18/64 3. Inject local oscillator power at 0 dBm into the LO IN connector, (J3) [LO frequency = RF frequency - 21.4 MHz (for groups G9, G10), or, LO frequency = RF frequency + 21.4 MHz (for groups G6, G8, G11, G12)]. 4. Preset the height of slugs with respect to the top of five-pole cavity as follows (Table 2): 5. Center the spectrum analyzer at the desired frequency and set the reference at about -30 dBm. Adjust L1 to L5 for best possible response. HEIGHT (in inches) L2 L3 L4 L1 L5 TROUBLESHOOTING GUIDE SYMPTOM AREAS TO CHECK READING (TYP.) LOW CONVERSION GAIN Check Vcc 12 V Preselector Loss 3 dB Preamplifier Gain 11 dB Image Rej. Filter Loss 2 dB 1st Mixer Conversion Loss 7 dB Check Vc of Q1 9 TO 10V Table 2 G6 & G11 Frequency (MHz) 403 12/64 10/64 12/64 13/64 12/64 Check Vc of U2 5 TO 6 V 408 13/64 13/64 14/64 14/64 13/64 Check Vc of Q8 9 TO 10 V 413 14/64 14/64 14/64 15/64 14/64 IF FREQUENCY OFF Check L.O. FREQUENCY L.O. frequency=RF frequency - 21.4 MHz (G9,G10) + 21.4 MHz (G6, G8, G11, G12) LOW L.O. POWER* Injection Amplifier Gain approx 20 dB Gain Injection Filter Loss 2 dB L1 HEIGHT (in inches) L2 L3 L4 L5 Supply 12 Vdc to pin 15A, B, C. (1C is ground.) 418 16/64 16/64 15/64 16/64 15/64 2. Inject the desired RF Frequency into RF IN (J2) at a level of -10 dBm. 423 17/64 17/64 16/64 18/64 16/64 3. Inject the desired local oscillator frequency into LO IN (J3) at a level of 0 dBm [LO frequency = RF frequency - 21.4 MHz (for groups G9, G10), or, LO frequency = RF frequency + 21.4 MHz (for groups G6, G8, G11, G12)]. G8, G12 Frequency (MHz) 380 16/64 16/64 16/64 16/64 16/64 Detect IF signal at 21.4 MHz. Slightly adjust L1 to L5 to get maximum power (don’t adjust more than 1/4 turn). If an RF Voltmeter is used, connect a Low Pass Filter (LPF)to the IF OUT (J4) to attenuate high frequency components. The corner of the LPF should be set for 40 MHz. 385 17/64 17/64 17/64 17/64 17/64 390 18/64 18/64 18/64 18/64 18/64 395 19/64 19/64 19/64 19/64 19/64 400 20/64 20/64 20/64 20/64 20/64 Repeat Test Procedure steps to verify conversion gain. 370 14/64 14/64 14/64 14/64 14/64 375 15/64 15/64 15/64 15/64 15/64 5. 12/64 490 1. 4. 12/64 G10 Frequency (MHz) 492 L5 Supply 12 Vdc to pin 15A, B, C. (1C is ground.) ALIGNMENT PROCEDURE Alignment for the Receiver Front End module consists of tuning the five-pole Preselector Filter only. The Image Rejection Filter and LO injection filter are not to be tuned. Normally, the RXFE should only need the fine-tuning procedure. For a major receiver frequency change, the RXFE should be adjusted using the major-retuning procedure. HEIGHT (in inches) L2 L3 L4 L1 1. Measure the IF OUT power at 21.4 MHz, the ratio of RF IN to IF OUT should be -1.5 ±1.5 dB. Measure the current drawn by the RXFE module. Typical current drain is 180 to 230 mA. G9 Frequency (MHz) 470 L1 HEIGHT (in inches) L2 L3 L4 FAULT INDICATOR LOW L5 NOTE: For troubleshooting the gain or loss, the RXFE needs to be under the normal operating condition: • • • • • 12 Vdc supply. Inject L.O. power at a level of 0 dBm into LO IN (J3), [LO freq. = RF freq. - 21.4 MHz (G9, G10) or, LO frequency = RF frequency + 21.4 MHz (G6, G8, G11, G12)]. Inject the desired RF signal at a level of -10 dBm into RF IN (J2). Terminate the IF OUT (J4) with a good 50 ohm impedance. Use a Spectrum Analyzer and 50 ohm probe (with good RF grounding) to probe at the input and output of each stage to check its gain or loss (see schematic diagram). PARTS LIST & PRODUCTION CHANGES RECEIVER FRONT END MODULE 19D902782G6 (403-425 MHz) 19D902782G8 (380-400 MHz) 19D902782G9 (470-494 MHz) 19D902782G10 (492-512 MHz) 19D902782G11 (403-430 MHz) 19D902782G12 (370-390 MHz) ISSUE 3 SYMBOL PART NO. DESCRIPTION SYMBOL C39 and C40 PART NO. 19A705205P15 DESCRIPTION Tantalum: 33 uf + or - 20%, 16 VDCW. (Used in G8, G10 and G11). SYMBOL - - - - - - - - - - - DIODES - - - - - - - - - CR1 344A3062P1 Diode, Schottky. - - - - - - - - - MISCELLANEOUS - - - - - - - - - CR2 19A703595P10 Diode, optoelectric: Red; sim to HP HLMP-1301-010 (Used in G8). C1 19A702061P37 - - - - - - - - - - CAPACITORS - - - - - - - - Ceramic: 33 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/‘C. (Used in G8, G12). C1 19A702052P14 Ceramic: 0.01 uF + or - 10%, 50 VDCW. (Used in G6, G10 and G11). C1 19A702061P21 Ceramic: 15 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. (Used in G9). C2 C2 C2 C3 C7 C7 C7 C7 C8 19A702061P17 19A702061P21 19A702061P12 19A702052P14 19A702052P14 19A702061P33 19A702236P32 19A702061P37 19A702052P14 Ceramic: 12 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. (Used in G6, G8, G11 and G12). Ceramic: 15 pF + or - 5%, 50 VDCW, temp coef 0 + or - 30 PPM. (Used in G9). Ceramic: 8.2 pF + or - 0.5 pF, 50 VDCW, temp or - 60 PPM. (Used in G10). Ceramic: 0.01 uF + or - 10%, 50 VDCW. Ceramic: 0.01 uF + or - 10%, 50 VDCW. (Used in G8, G12). Ceramic: 27 pF + or - 5%, 50 VDCW, temp coef 0 + or 30 PPM. (Used in G6 and G11). Ceramic: 18 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM. (Used in G9). Ceramic: 33 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/‘C. (Used in G10). Ceramic: 0.01 uF + or - 10%, 50 VDCW. (Used in G6, G8, G9, G11, and G12). C8 19A702061P17 Ceramic: 12 pF + or - 5%, 50 VDCW, temp coef 0 + or 30 PPM. (Used in G10). C9 19A702061P9 Ceramic: 4.7 pF + or - 0.5 pF, 50 VDCW, temp or - 60 PPM. (Used in G6, G8, G11 and G12). C10 C10 C11 C12 C12 19A702061P11 19A702236P17 19A702061P33 19A702052P14 19A702061P8 C20 thru C26 19A702052P14 C28 19A702052P14 C29 and C30 19A702061P89 C31 thru C33 19A702236P40 Ceramic: 6.8 pF + or - 0.5 pF, 50 VDCW, temp or - 60 PPM. (Used in G6, G8, G10, G11 and G12). Ceramic: 4.7 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM. (Used in G9). Ceramic: 27 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/‘C. (Used in G10). Ceramic: 0.01 uF + or - 10%, 50 VDCW. (Used in G6, G8, G11 and G12). Ceramic: 3.9 pF + or - 0.5 pF, 50 VDCW, temp or - 120 PPM. (Used in G9 and G10). Ceramic: 0.01 uF + or - 10%, 50 VDCW. Coil, fixed: 0.12 uH; sim to Toko 380NB-R12M. (Used in G6 and G11). L9 19A705470P1 Coil, fixed: 10 nH; sim to Toko 380NB-10nM. (Used in G10). 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. (Used in G8, G12). R16 19B800607P391 Metal film: 390 ohms + or -5%, 1/8 w. (Used in G6 and G11). R17 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R18 19B800607P562 Metal film: 5.6K ohms + or -5%, 1/8 w. R19 19B800607P183 Metal film: 18K ohms + or -5%, 1/8 w. R20 19B800607P333 Metal film: 33K ohms + or -5%, 1/8 w. R21 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. R22 19B800607P272 Metal film: 2.7K ohms + or -5%, 1/8 w. Coil, fixed: 0.18 nH; sim to Toko 380NB-R18M. FL1 19A705458P4 Helical, UHF: 403-425 MHz. (Used in G6). L11 19A705470P16 Coil, fixed: 0.18 nH; sim to Toko 380NB-R18M. (Used in G8 and G12). FL1 19A705458P9 Helical, 403-430 MHz. (Used in G11). FL1 19A705458P2 Helical, UHF: 470-492 MHz. (Used in G9). FL1 19A705458P6 Helical, UHF: 492-515 MHz. (Used in G10). FL1 19A705458P13 Helical, UHF: 391-415 MHz. (Used in G12). FL2 19A705458P4 Helical, UHF: 403-425 MHz. (Used in G8). FL2 19A705458P5 Helical, UHF: 424-450 MHz. (Used in G6 and G11). L12 19A705470P16 Coil, fixed: 0.18 uH; sim to Toko 380NB-R18M. R23 19B800607P152 Metal film: 1.5K ohms + or -5%, 1/8 w. FL2 19A705458P1 Helical, UHF: 450-470 MHz. (Used in G9). L13 19A705470P10 Coil, fixed: 56 nH; sim to Toko 380NB-56nM. (Used in G6 and G11). R24 19B800607P153 Metal film: 15K ohms + or -5%, 1/8 w. FL2 19A705458P2 Helical, UHF: 470-492 MHz. (Used in G10). R25 19B800607P390 FL2 19A705458P12 Helical, UHF: 370-390 MHz. (Used in G12). Metal film: 39 ohms + or -5%, 1/8 w. (Used in G8, G10, and G12). R25 19B800607P560 Metal film: 56 ohms + or -5%, 1/8 w. (Used in G6 and G11). L11 L11 J2 thru J4 19B801587P7 19A115938P24 19A705470P48 19A705470P7 Coil, fixed: 10 nH; sim to Toko 3 80NB-10nM.(Used in G6 and G11). Coil, fixed: 82 uH; sim to TOKO 380KB-820K. (Used in G9). Coil, fixed: 33 nH + or -20%; sim to Toko 380NB-33nM. (Used in G10). 19A705470P4 Coil, fixed: 18 nH; sim to Toko 380NB-18nM. (Used in G6, G8, G11 and G12). L14 and L15 19A705470P6 Coil: 27 nH; sim to Toko 380NB-27nM. (Used in G10). R25 19B800607P330 Metal film: 33 ohms + or -5%, 1/8 w. (Used in G9). L21 19A705470P16 Coil, fixed: 0.18 uH; sim to Toko 380NB-R18M. R26 19B800607P560 Metal film: 56 ohms + or -5%, 1/8 w. L22 19A700021P105 Coil, RF: fixed. (Used in G6, G8, G10, and G11). R27 19B800607P121 Metal film: 120 ohms + or -5%, 1/8 w. - - - - - - - - - - INDUCTORS - - - - - - - - - - L22 19A700021P106 Coil, RF. (Used in G9). R28 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. - - - - - - - - - MISCELLANEOUS - - - - - - - - J1 19A705470P1 L14 Connector, Din: 96 male contacts, right angle mounting; sim to AMP 650889-1. Connector, receptacle. L1 19C850817P30 Coil, RF. (Used in G8). L23 19A700021P13 Coil, RF: fixed, 470 nH. R29 19B800607P682 Metal film: 6.8K ohms + or -5%, 1/8 w. L1 19C850817P29 Coil, RF. (Used in G6 and G11). L24 19A700000P122 Coil, fixed: 8.2 uF + or -10%; sim to Jeffers 22-8.2-10 (Used in G8, G10 and G11). R30 19B800607P201 Metal film: 200 ohms + or -5%, 1/8 w. L1 19C850817P3 RF Coil: sim to Paul Smith SK853-1. (Used in G9). R31 19B800607P103 Metal film: 10K ohms + or -5%, 1/8 w. L1 19C850817P18 RF Coil: sim to Paul Smith SK853-1. (Used in G10). R32 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. (Used in G8). L2 19C850817P31 Coil. RF. (Used in G8). R32 19B800607P331 Metal film: 330 ohms + or -5%, 1/8 w. (Used in G10). L2 19C850817P5 RF Coil: sim to Paul Smith SK853-1. (Used in G6 and G11). R32 19B800607P201 Metal film: 200 ohms + or -5%, 1/8 w. (Used in G12). R33 19B800607P510 - - - - - - - - - - TRANSISTORS - - - - - - - - Q7 Q8 L2 19C850817P4 RF Coil: sim to Paul Smith SK853-1. (Used in G9). L2 19C850817P17 RF Coil: sim to Paul Smith SK853-1. (Used in G10). L3 19C850817P31 RF Coil: (Used in G8). L3 19C850817P5 RF Coil: sim to Paul Smith SK853-1. (Used in G6 andG11). L3 19C850817P4 RF Coil: sim to Paul Smith SK853-1. (Used in G9). L3 19C850817P17 RF Coil: sim to Paul Smith SK853-1. (Used in G10). 19A700059P2 344A3058P1 Silicon, PNP: sim to MMBT3906, low profile. Silicon, NPN. - - - - - - - - - - RESISTORS - - - - - - - - - - R1 19B800607P332 Metal film: 3.3K ohms + or -5%, 1/8 w. (Used in G8). R1 19B800607P183 Metal film: 18K ohms + or -5%, 1/8 w. (Used in G6, G9, G10, and G11). R2 19B800607P102 Metal film: 1K ohms + or -5%, 1/8 w. R3 19B800607P331 Metal film: 330 ohms + or -5%, 1/8 w. R4 19B800607P560 Metal film: 56 ohms + or -5%, 1/8 w. R5 19B800607P1 Metal film: Jumper. (Used in G8 , G9 and G12). R5 19B800607P100 Metal film: 10 ohms + or -5%, 1/8 w. (Used in G6 and G11). Metal film: 51 ohms + or -5%, 1/8 w. - - - - - - - - - - TRANSFORMERS - - - - - - - - T1 and T2 344A3063P1 Transformer. U2 344A3907P1 19D902555P1 Handle. 19A702381P1506 Screw, thread forming: Torx, No. M3.5-.6 x 6. 19A702381P1513 Screw, thread forming: Panhead.. 11 19A702381P1508 Screw, thread forming: No. 3.5-0.6 x 8. - - - - - - - INTEGRATED CIRCUITS - - - - - - Integrated circuit, MMIC: sim to Avantek MSA-1105. - - - - - - - - - MISCELLANEOUS - - - - - - - - - L4 19C850817P31 Coil, RF. (Used in G8). L4 19C850817P5 RF Coil: sim to Paul Smith SK853-1. (Used in G6 and G11). L4 19C850817P4 RF Coil: sim to Paul Smith SK853-1. (Used in G9). L4 19C850817P17 RF Coil: sim to Paul Smith SK853-1. (Used in G10). R7 19B800607P201 Metal film: 200 ohms + or -5%, 1/8 w. 20 19B800701P2 Tuning screw. L5 19C850817P30 Coil, RF. (Used in G8). R8 19B800607P121 Metal film: 120 ohms + or -5%, 1/8 w. 21 19A701800P1 Stop nut. L5 19C850817P29 Coil, RF. (Used in G6and G11). R9 19B800607P100 Metal film: 10 ohms + or -5%, 1/8 w. (Used in G6, G8 G11 and G12). 22 19D902467P2 Casting. L5 19C850817P3 RF Coil: sim to Paul Smith SK853-1. (Used in G9). 27 19D902508P5 Chassis.. L5 19C850817P18 RF Coil: sim to Paul Smith SK853-1. (Used in G10). 19A705470P1 Coil, Fixed: 10 nH; sim to Toko 380NB-10nM. (Used in G6, G9 and G11). L6 19A705470P5 Coil, Fixed: 22 nH; sim to Toko 380NB-22nM. (Used in G10). Tantalum: 3.3 uf + or - 20%, 16 VDCW. (Used in G8, G10 and G11). R16 19A705470P16 L6 19A705205P26 Metal film: 10 ohms + or -5%, 1/8 w. (Used in G6 and G11). L10 Ceramic: 1500 pF + or - 5%, 50 VDCW, temp coef - 30 PPM. C37 and C38 DESCRIPTION 19B800607P100 Helical, 378-402 MHz. (Used in G8). Ceramic: 0.01 uF + or - 10%, 50 VDCW. Ceramic: 33 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM/‘C. SYMBOL 19A705458P8 Coil, Fixed: 18 nH; sim to Toko 380NB-18nM. (Used in G8, G12). 19A702061P37 PART NO. R15 FL1 19A705470P4 C34 thru C36 DESCRIPTION 19A705470P14 - - - - - - - - - - - FILTERS - - - - - - - - - - L6 Ceramic: 39 pF + or -5%, 50 VDCW, temp coef 0 + or -30 PPM. PART NO. L9 L11 RECEIVER FRONT END BOARD 19D902782G6, G8-G12 LBI-39129B R6 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. (Used in G8, G12). R6 19B800607P391 Metal film: 390 ohms + or -5%, 1/8 w. (Used in G6 and G11). R9 19B800607P1 Metal film: Jumper. (Used in G9 and G10). R10 19B800607P101 Metal film: 100 ohms + or -5%, 1/8 w. (Used in G8, G12). R10 19B800607P391 Metal film: 390 ohms + or -5%, 1/8 w. (Used in G6 and G11). R11 19B800607P332 Metal film: 3.3K ohms + or -5%, 1/8 w. R12 19B800607P562 Metal film: 5.6K ohms + or -5%, 1/8 w. L7 19A705470P16 Coil, Fixed: 0.18 uH; sim to Toko 380NB-R18M. R13 19B800607P122 Metal film: 1.2K ohms + or -5%, 1/8 w. L8 19A705470P12 Coil, fixed: 82nH; sim to Toko 380NB-82nM. (Used in G8, G12). R14 19B800607P390 Metal film: 39 ohms + or -5%, 1/8 w. (Used in G8 , G10, and G12). L8 19A705470P11 Coil, fixed: 68 nH; sim to Toko 380NB-68nM. (Used in G6 and G11). R14 19B800607P560 Metal film: 56 ohms + or -5%, 1/8 w. (Used in G6 and G11). L8 19A705470P6 Coil: 27 nH; sim to Toko 380NB-27nM. (Used in G9 and G10). R14 19B800607P330 Metal film: 33 ohms + or -5%, 1/8 w. (Used in G9). R15 19B800607P1 Metal film: Jumper. (Used in G8, G9, G10, and G12). L9 19A705470P6 Coil: 27 nH; sim to Toko 380NB-27nM. (Used in G8 and G9, G12). 28 19D902534P2 Cover, RF. 29 19D904572P1 Gasket. 30 19B802690P1 Grommet. PRODUCTION CHANGES Changes in the equipment to improve performance or to simplify circuits are identified by a "Revision Letter", which is stamped after the model number on the unit. The revision stamped on the unit includes all previous revisions. Refer to the Parts List for the description of parts affected by these revisions. REV. A - RECEIVER FRONT END BOARD 19D902490G6 RECEIVER FRONT END BOARD 19D902490G11 Add new splits. PWB changed. REV. A - RECEIVER FRONT END BOARD 19D902490G8 REV. B - RECEIVER FRONT END BOARD 19D902490G11 & G10 To eliminate receiver spurious response at 100 kHz switching power supply frequency. Added C37 thru C40 and L24. * COMPONENTS, ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES OUTLINE DIAGRAM LBI-39129B U1 19A704125P1 Quad Operational Amplifier RECEIVER FRONT END BOARD 19D902490G6, G8 - G12 (19D902490, Sh. 7, Rev. 5) ASSEMBLY DIAGRAM LBI-39129B RECEIVER FRONT END MODULE 19D902782G6, G8 - G12 (19D902782 Sh.2 Rev.3) LBI-39129B RECEIVER FRONT END MODULE 19D902782G6, G8-G12 (188D5789 Sh.1, Rev. 6A) SCHEMATIC DIAGRAM SCHEMATIC DIAGRAM LBI-39129B RECEIVER FRONT END MODULE 19D902782G6, G8 - G12 (188D5789 Sh.2, Rev. 6A)
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Create Date : 1997:08:16 15:54:55 Producer : Acrobat Distiller 3.0 for Windows Creator : Adobe Printer Driver 3.0 for Windows 3.1 Title : LBI-38643C - 25 KHZ RECEIVER IF MODULE 19D902783G1 Subject : MAINTENANCE Modify Date : 1998:08:04 18:10:20 Page Count : 92 Page Mode : UseThumbs Page Layout : SinglePageEXIF Metadata provided by EXIF.tools