HBC radiomatic 5140007 Remote Control for Cranes User Manual BE 514 I V1 3 FCC

HBC-radiomatic GmbH Remote Control for Cranes BE 514 I V1 3 FCC

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5140007 User Manual

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Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB Page 1 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYInformation and specifications subject to change without notice. 30-04-2003Radio SystemHBC – Radio ControlRRaaddiioo RReecceeiivveerr FFSSEE 551144

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514Page 2 / 16 BE-514_I-V1-3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY30-04-2003 Information and specifications subject to change without notice.Radio SystemManufacturer: HBC-radiomatic GmbHHaller Strasse 49 - 5374564 Crailsheim • GermanyTel. +49 ( 0 ) 79 51 – 3 93 - 0Fax +49 ( 0 ) 79 51 – 3 93 – 50E-mail: info@radiomatic.comhttp://www.hbc-radiomatic.comHBC radiomatic GmbH is not liable for any misprints or errors ! – All rights reserved.™radiomatic is a registered German trademark.© 2003 – 04, HBC-radiomatic GmbH , D-74564 CrailsheimNo part of any software or of the present document may be reproduced in any manner whatsoever withoutthe expressed written permission of HBC-radiomatic GmbH.

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB Page 3 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYInformation and specifications subject to change without notice. 30-04-2003Radio SystemTable of Contents1 Description..................................................................................41.1 Unpacking and Examining the Consignment...............51.1.1 Transport Insurance............................................................ 52 Safety Instructions....................................................................62.1 Pictographs.....................................................................................62.2 General Safety Instructions...................................................72.3 Safety Instructions for Installation and Operation...82.4 FCC-Rules ...........................................................................................93 Installation and Mains Connection......................................10Proper Installation of the FSE 514 Radio Receiver............... 113.1 Radio Status Panel.................................................................... 123.2 Automatic HOLD Function Settings (Eltako).............. 134 Fault Correction.......................................................................145 Maintenance..............................................................................155.1 In The Event of a Fault............................................................ 156 Technical Data..........................................................................166.1 Dimensions of the FSE 514 Radio Receiver............... 177 Certificates and Approvals................................................... 18Appendix:– System-specific Projections– System-specific Circuit Diagrams and Output Wiring

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514Page 4 / 16 BE-514_I-V1-3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY30-04-2003 Information and specifications subject to change without notice.Radio System1 DescriptionThe FSE 514 radio receiver is designed for the wireless reception of commandinstructions for controlling light-weight industrial cranes and small hoists.The FSE 514 radio receiver can receive and process up to 14 control commands.A non-interchangeable system address ensures the functional safety of the radio controlsystem when operating cranes or machines, This feature is particularly important whenseveral cranes or machines are in use, for example in halls and shops. The systemaddress is exclusively allocated to each HBC radio transmitter and its respectivereceiver.It is not possible to activate crane or machine functions using a radio controlsystem allocated to another crane or machine.The radio receiver has general telecommunications approvals. It is not necessary tohave or to apply for a license to operate the receiver and the respective transmitter. Theradio receiver broadcasts in either a 30 cm or 70 cm bandwidth. The receiver isequipped with < 5 mW or < 10 mW transmitting power.Operating the radio receiver and transmitter using a different frequency range requiresthe approval of the competent regulative authorities for telecommunications.High-quality radio technology pursuant to the guidelines laid down by the GermanRegulative Authorities for Telecommunications and Postal Services and the RegulationsFor The Prevention of Accidents combined with perfected microprocessor technologyguarantees the highest degree of operative safety, service quality and serviceable life.

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB Page 5 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYInformation and specifications subject to change without notice. 30-04-2003Radio System1.1 Unpacking and Examining the ConsignmentWhen unpacking your radio control system ensure that the contents of the consignmentcorrespond with the specification on the delivery note.As a rule, the complete radio control system 514 consists of the following parts andcomponents :– 1 transmitter– 1 transmitter carrying set– 2 rechargeable transmitter batteries– 1 battery charger– 1 transmitter operating instructions– 1 FSE 514 radio receiver with– 4 rubber vibration dampers including hardware– 1 receiver operating instructions("Installation, Commissioning and Operating Instructions")To ensure that the radio control system arrives intact, HBC-radiomatic GmbH packs itssystems in reusable packaging material.We recommend storing all packaging materials in a safe place in case of later use.1.1.1 Transport InsuranceWhen unpacking your radio control system check for possible transport damage !Deliveries ex works Crailsheim are insured against transport damage. Should any part orcomponent arrive damaged contact the carrier immediately (postal services, courier,parcel service, forwarding agent), register complaint and have the damage inspectedand recorded. After having the reason for complaint recorded, assign the claim to themanufacturer. You will find the necessary insurance forms together with the consignmentdocuments.Note:Failure to adhere to these instructions may render the transport insurance coverageinvalid.

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514Page 6 / 16 BE-514_I-V1-3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY30-04-2003 Information and specifications subject to change without notice.Radio System2 Safety Instructions2.1 PictographsThe following pictographs will be used throughout the present operating instructions :indicates shock hazardContacting components under voltage may lead to death. Housing marked with thissymbol may only be opened by qualified electricians after having disconnected thedevice from the mains supply (supply voltage, operating voltage or input terminalvoltage).indicates safety relevant passagesYou will find this pictograph as an indicator for occupational safety measures. Theneglecting of such measures poses a serious hazard.Always observe the instructions and be particularly attentive and careful.Avoid any situations that could at any time be a danger to persons or machines.indicates important information or instructionsThis symbol brings your attention to important information or instructions on how tosecure a long serviceable life of the radio control system.Pay attention to the comments and instructions given. Ignoring the information providedmay permanently impair the reliability and operability of the equipment.

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB Page 7 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYInformation and specifications subject to change without notice. 30-04-2003Radio System2.2 General Safety InstructionsRadio controls facilitate and increase the operating efficiency of cranes and machines.Nevertheless, the operator must thoroughly understand and be in a position to properlyuse a radio control system !! Read the Operating Instructions Manual carefully and thoroughly before working withthe transmitter for the first time !! The operator undertakes to strictly adhere to the instructions and proceedingsdescribed in this manual, as well as to follow the general rules and regulations forworker safety and accident prevention. Ignoring any such instructions or regulationscould pose a fatal threat to the operator or others.! Keep this manual on location and readily available at all times !! Only authorized and properly trained personnel may operate the radio controlsystem (transmitter and receiver).! Anyone who is under the influence of drugs, alcohol or medication that has adetrimental effect on a person's reactions may at no time commission, operate,maintain or repair the transmitter.! Before switching the transmitter on ensure that no-one is or can be endangered bythe initiated operation.! With the first signs of any malfunction related to the operative safety and reliabilityof the device the operator must immediately shut down or not activate the radioreceiver. For the purpose of the present manual "shut down" implies :– switching OFF the transmitter– storing the transmitter in a safe place and ensuring no unauthorized access– de-energizing the receiver! Defects must be repaired and objects of interference must be removed immediately !! A defective radio receiver may only be repaired by qualified and competentpersonnel. Use only original HBC spare parts. The use of any other spares willrender the technical inspectorate approval invalid as well as substantially impedeoperative safety.! Observe all periodical tests and inspections that are required by law orrecommended in the present operating instructions !! When using the radio receiver always observe the regulations and instructionsstipulated in the authoritative worker safety and accident prevention regulations !– The radio receiver has been manufactured in accordance with the regulationsand guidelines stipulated in the German Trade Association's "Safety andAccident Prevention Regulations for Operating Cranes by Radio Controls" (VBG9) and pr EN 12077-1.– The radio receiver has been tested and approved in accordance with EMCguidelines and complies with the authoritative standards for emitted interferenceand interference immunity.

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514Page 8 / 16 BE-514_I-V1-3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY30-04-2003 Information and specifications subject to change without notice.Radio System2.3 Safety Instructions for Installation and Operation! Before mounting, installing and commissioning the radio receiver, read the operatinginstructions for the radio transmitter thoroughly.! Use the transmitter cautiously and properly. In particular when using a transmitter toradio control a machine or crane for the first time.! Connect the radio receiver to the correct line voltage only (refer to chapter 6"Technical Data" and nameplate) !Warning – shock hazard!! Only skilled and qualified persons may connect the radio receiver to the mainssupply in accordance with the enclosed output wiring instructions.! Various components within the radio receiver housing conduct electricity. Contact tothese components as well as to mains voltage is hazardous !! Only connect the radio receiver to machines or cranes that are designed for radiocontrols.! Prior to welding the crane or machine disconnect the connection cable to the craneor machine. Switch off the radio control system as well as the crane or machine.! In case of an emergency or any disturbances within the working range of the craneor machine, switch the transmitter OFF immediately by the emergency STOPpushbutton. If necessary, disconnect the radio receiver from the mains supply.Should the transmitter or receiver show signs of technical failure or breakdown,disconnect the radio control system immediately !! Switch the transmitter OFF during breaks and after finishing work to avoid anymisoperation of crane or machine by unintended activation of the operator controls.– These precautions are particularly important whenever changing your position orclimbing over an obstacle.! Never leave an activated transmitter unattended. The operator undertakes to followand comply with the authoritative regulations for worker safety and accidentprevention.

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB Page 9 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYInformation and specifications subject to change without notice. 30-04-2003Radio System2.4 FCC-Regulatory InformationThis equipment has been tested and found to comply with the limits for a Class B digital device,pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonableprotection against harmful interference in a residential installation. This equipment generates,uses and can radiate radio frequency energy and, if not installed and used in accordance withthe instructions, may cause harmful interference to radio communications. However, there is noguarantee that interference will not occur in a particular installation. If this equipment doescause harmful interference to radio or television reception, which can be determined by turningthe equipment off and on, the user is encouraged to try to correct the interference by one ormore of the following measures:•Reorient or relocate the receiving antenna.•Increase the separation between the equipment and receiver.•Connect the equipment into an outlet on a circuit different from that to which the receiver isconnected.•Consult the dealer or an experienced radio/TV technician for help.This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada.Operation is subject to the following two conditions:1) this device may not cause harmful interference, and2) this device must accept any interference received, including interference that maycause undesired operationWARNING:Changes or modifications made to this equipment not expressly approved by HBC-radiomaticGmbH may void the FCC authorization to operate this equipment.RF EXPOSURE NOTICE:The radiated output power of the FSE 514 is far below the FCC radio frequency exposure limits.Nevertheless, the FSE 514 shall be used in such a manner that the potential for human contactduring normal operation is minimized.

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514Page 10 / 18 BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY30-04-2003 Information and specifications subject to change without notice.Radio System3 Installation and Mains ConnectionWarning – shock hazard!! Only skilled and qualified persons may connect the radio receiver to the mainssupply.! Mains connection must be performed in accordance with the enclosed output wiringinstructions. Take technical data into due consideration !! Various components within the radio receiver housing conduct electricity. Contact tothese components as well as to mains voltage is hazardous !The radio receiver FSE 514 is to be mounted using the rubber vibration dampers(included). The rubber vibration dampers are to be screwed to the mounting loops on theupper and lower edge of the receiver ℑ.The radio receiver is connected to the crane or machine electronics through the heavy-threaded compression gland ℜ.The radio receiver lid may be removed for commissioning the system.Note:– To avoid damaging components, the commissioning of the radio control systemshould only be carried out by skilled and qualified personnel with expert knowledgeof electronic components (confer section 2.3 for further information).– Before activating the radio control system, study the description and instructions forusing the radio status panel ℵ.

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB Page 11 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYInformation and specifications subject to change without notice. 30-04-2003Radio SystemProper Installation of the FSE 514 Radio Receiver

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514Page 12 / 18 BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY30-04-2003 Information and specifications subject to change without notice.Radio System3.1 Radio Status PanelThe control display with LEDs indicating the operating state of the radio system islocated behind the inspection window of the receiver cover lid.The LEDs have the following significance :Ein / On / Marche / Acceso (yellow) is illuminated as soon as operating voltage ispresent at the receiver, i.e. the connection to the electronic of the crane or machine isestablished and operating voltage (12 V) is present.HF / RF / H.F. / HF (red) is illuminated whenever the transmitter is switched OFF. It willbe extinguished the very moment a signal is received by the receiver on its radiofrequency.Note :– Should the "HF/RF/H.F./HF" LED be extinguished while the transmitter is switchedOFF, then this indicates that the radio channel is also utilized by another transmitter.– In the case of a switching OFF of the electronic system as a result of radiointerference it is recommended for you to also switch OFF your transmitter andmonitor if the "HF/RF/H.F./HF" LED is extinguished nevertheless.Exception :With radio systems that are equipped with a frequency selector function (optional),the "HF/RF/H.F./HF" LED will either extinguish or flash. This indicates that thereceiver is searching (scanning) the stored frequencies available for its specifictransmitter.SI 1 (green) is flashing approx. twice per second when the transmitter is switched OFF.During this time, the safety circuit will be checked.The "SI 1" LED permanently illuminates after the transmitter is switched ON, i.e. thereceiver has identified its specific transmitter on the basis of the common messageaddress (code). Safety circuit SI 1 is enabled.SI 2 (green) refers to the internal safety circuit SI 2, responsible for a double switchingOFF of the move commands whenever the control station is in the OFF (ZERO) position,i.e. "SI 2" will not be illuminated.It is not until one or several drive commands (e.g. turn, trolley traveling, lifting gear orcrane traveling) are input that the "SI 2" LED may be illuminated !gelbyellowjaunegialloEin / On /Marche / AccesorotredrougerossogrüngreenvertverdegrüngreenvertverdeHF / RF /H.F. / HF Si 1 Si 2

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB Page 13 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYInformation and specifications subject to change without notice. 30-04-2003Radio System3.2 Automatic HOLD Function Settings (Eltako)The automatic HOLD function of relay K12 can be activated or deactivated(latched/unlatched) with switches S2 and S3 on the relay board.For example, the relay can be used together with the "Light" function (remote controlcircuit).! The automatic HOLD function is activated (latched) when switches S2 und S3 areset to position II.! The automatic HOLD function is deactivated (unlatched) when switches S2 und S3are set to position I.

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514Page 14 / 18 BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY30-04-2003 Information and specifications subject to change without notice.Radio System4 Fault CorrectionNote:Check the functions using the cabin or cable controls first !Problem Possible Cause RemedyThe transmitter is operatingproperly, however thecrane does not carry outthe control commands.− The receiver is notconnected to the mainssupply.− There is no radio contactbetween transmitter andreceiver.− The command "craneON" has not beenactivated.− Check the mains cableleading to the receiver.− Check the fuses in thereceiver housing.− Check receiver functionsusing the LEDs in theindicator lamp panel onthe receiver.Some command statementsare not carried out.− The receiver is defective.− The connection betweencrane / machine andreceiver is faulty.− Ensure that theconnection cable issecurely fastened.− If necessary, call aservice engineer ortechnician.

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB Page 15 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYInformation and specifications subject to change without notice. 30-04-2003Radio System5 MaintenanceThe radio receiver is virtually maintenance-free. However, the following points should betaken into consideration :! Never use a high-pressure cleaner or steam jet cleaner to "clean" the receiver.! Whenever welding the crane or machine:− Switch OFF the radio control system.− Switch OFF the crane or machine.− Disconnect receiver connection cable.Failure to observe these precautions will cause severe damage to the radio controlsystem.Note:In the event of any problems with the radio control system, contact your local distributoror HBC-radiomatic GmbH.5.1 In The Event of a FaultWarning:Never operate a crane or machine with a faulty or defective radio control system.! Never try to repair the radio receiver electronics! Opening the transmitter housingterminates the manufacturer guarantee.– Send any defective or faulty equipment to your local distributor or to themanufacturer. They are experts and have the necessary know-how and OEMspare parts.– Always send transmitter and receiver and enclose a detailed description of theproblem.– Do not forget to enclose your address and telephone number so that we can getin touch with you quickly if necessary.! To avoid damage during transport, use the original packing supplied with thetransmitter and receiver, otherwise pack securely. Send the consignment to yourdistributor or to the following address :HBC-radiomatic GmbHHaller Strasse 49 – 5374564 CrailsheimGermany! Should you chose to deliver a defective radio control system personally to yourdistributor or our factory, please call and arrange an appointment.HBC-radiomatic GmbH– Customer Services / Repair Service –Tel.: +49 ( 0 ) 79 51 – 3 93 – 800

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514Page 16 / 18 BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY30-04-2003 Information and specifications subject to change without notice.Radio System6 Technical DataGeneral Technical DataSystem 514Max. number of control commands 14Unique system addresses over 65,000 combinationsCommand output relays 250 V / 2 AOutput wiring none (standard)Operating voltage range 100 V - 240 V ; 50 / 60 HzConnection heavy-thread compression glandOperating temperature range −20°C to +55°CHousing material plastic compound (PA6 GF30)Housing color orangeDimensions 202 x 269 x 60 mm (8.0 x 10.6 x 2.4 ")Weight approx. 1.3 kg (2.8 lb.)Protection class IP 55RF Specific Technical Data (TC690)Frequency 902,125 to 927,875 MHzNumber of channels 103Channel separation 250 kHzType of modulation 115KF1DRF sensitivity better than –95dBm @ BER=10-3RF power 92,9dBµV/mRF antenna internal

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB Page 17 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYInformation and specifications subject to change without notice. 30-04-2003Radio System6.1 Dimensions of the FSE 514 Radio Receiver

Notes on the Installation, Initial Start-up, OperationRadio Receiver FSE 514Page 18 / 18 BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY30-04-2003 Information and specifications subject to change without notice.Radio System7 Certificates and Approvals