HBC radiomatic 5140007 Remote Control for Cranes User Manual BE 514 I V1 3 FCC

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Date Submitted	2003-05-08 00:00:00
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Creation Date	2003-05-07 16:18:04
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Document Title	Microsoft Word - BE-514_I-V1-3-FCC.doc
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Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
HBC
Page 1 / 18
– Radio Control
Radio Receiver FSE 514
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Radio System
30-04-2003
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
Page 2 / 16
BE-514_I-V1-3-FCC.doc.DOC [ Word 2000 ] MB
Manufacturer:
HBC-radiomatic GmbH
Haller Strasse 49 - 53
74564 Crailsheim • Germany
Tel. +49 ( 0 ) 79 51 – 3 93 - 0
Fax +49 ( 0 ) 79 51 – 3 93 – 50
E-mail: info@radiomatic.com
http://www.hbc-radiomatic.com
HBC radiomatic GmbH is not liable for any misprints or errors ! – All rights reserved.
™
radiomatic is a registered German trademark.
©
2003 – 04, HBC-radiomatic GmbH , D-74564 Crailsheim
No part of any software or of the present document may be reproduced in any manner whatsoever without
the expressed written permission of HBC-radiomatic GmbH.
Radio System
30-04-2003
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
Page 3 / 18
Table of Contents
Description ..................................................................................4
1.1
Unpacking and Examining the Consignment ............... 5
1.1.1
Transport Insurance ............................................................ 5
Safety Instructions ....................................................................6
2.1 Pictographs ..................................................................................... 6
2.2 General Safety Instructions ................................................... 7
2.3 Safety Instructions for Installation and Operation ... 8
2.4 FCC-Rules ........................................................................................... 9
Installation and Mains Connection ...................................... 10
Proper Installation of the FSE 514 Radio Receiver ............... 11
3.1
3.2
Radio Status Panel .................................................................... 12
Automatic HOLD Function Settings (Eltako) .............. 13
Fault Correction ....................................................................... 14
Maintenance .............................................................................. 15
5.1
In The Event of a Fault ............................................................ 15
Technical Data .......................................................................... 16
6.1
Dimensions of the FSE 514 Radio Receiver ............... 17
Certificates and Approvals ................................................... 18
Appendix:
–
System-specific Projections
–
System-specific Circuit Diagrams and Output Wiring
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Radio System
30-04-2003
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
Page 4 / 16
BE-514_I-V1-3-FCC.doc.DOC [ Word 2000 ] MB
Description
The FSE 514 radio receiver is designed for the wireless reception of command
instructions for controlling light-weight industrial cranes and small hoists.
The FSE 514 radio receiver can receive and process up to 14 control commands.
A non-interchangeable system address ensures the functional safety of the radio control
system when operating cranes or machines, This feature is particularly important when
several cranes or machines are in use, for example in halls and shops. The system
address is exclusively allocated to each HBC radio transmitter and its respective
receiver.
It is not possible to activate crane or machine functions using a radio control
system allocated to another crane or machine.
The radio receiver has general telecommunications approvals. It is not necessary to
have or to apply for a license to operate the receiver and the respective transmitter. The
radio receiver broadcasts in either a 30 cm or 70 cm bandwidth. The receiver is
equipped with < 5 mW or < 10 mW transmitting power.
Operating the radio receiver and transmitter using a different frequency range requires
the approval of the competent regulative authorities for telecommunications.
High-quality radio technology pursuant to the guidelines laid down by the German
Regulative Authorities for Telecommunications and Postal Services and the Regulations
For The Prevention of Accidents combined with perfected microprocessor technology
guarantees the highest degree of operative safety, service quality and serviceable life.
Radio System
30-04-2003
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
1.1
Page 5 / 18
Unpacking and Examining the Consignment
When unpacking your radio control system ensure that the contents of the consignment
correspond with the specification on the delivery note.
As a rule, the complete radio control system 514 consists of the following parts and
components :
–
–
–
–
–
transmitter
transmitter carrying set
rechargeable transmitter batteries
battery charger
transmitter operating instructions
–
–
–
FSE 514 radio receiver with
rubber vibration dampers including hardware
receiver operating instructions
("Installation, Commissioning and Operating Instructions")
To ensure that the radio control system arrives intact, HBC-radiomatic GmbH packs its
systems in reusable packaging material.
We recommend storing all packaging materials in a safe place in case of later use.
1.1.1
Transport Insurance
When unpacking your radio control system check for possible transport damage !
Deliveries ex works Crailsheim are insured against transport damage. Should any part or
component arrive damaged contact the carrier immediately (postal services, courier,
parcel service, forwarding agent), register complaint and have the damage inspected
and recorded. After having the reason for complaint recorded, assign the claim to the
manufacturer. You will find the necessary insurance forms together with the consignment
documents.
Note:
Failure to adhere to these instructions may render the transport insurance coverage
invalid.
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Radio System
30-04-2003
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
Page 6 / 16
BE-514_I-V1-3-FCC.doc.DOC [ Word 2000 ] MB
Safety Instructions
2.1
Pictographs
The following pictographs will be used throughout the present operating instructions :
indicates shock hazard
Contacting components under voltage may lead to death. Housing marked with this
symbol may only be opened by qualified electricians after having disconnected the
device from the mains supply (supply voltage, operating voltage or input terminal
voltage).
indicates safety relevant passages
You will find this pictograph as an indicator for occupational safety measures. The
neglecting of such measures poses a serious hazard.
Always observe the instructions and be particularly attentive and careful.
Avoid any situations that could at any time be a danger to persons or machines.
indicates important information or instructions
This symbol brings your attention to important information or instructions on how to
secure a long serviceable life of the radio control system.
Pay attention to the comments and instructions given. Ignoring the information provided
may permanently impair the reliability and operability of the equipment.
Radio System
30-04-2003
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
2.2
Page 7 / 18
General Safety Instructions
Radio controls facilitate and increase the operating efficiency of cranes and machines.
Nevertheless, the operator must thoroughly understand and be in a position to properly
use a radio control system !
Read the Operating Instructions Manual carefully and thoroughly before working with
the transmitter for the first time !
The operator undertakes to strictly adhere to the instructions and proceedings
described in this manual, as well as to follow the general rules and regulations for
worker safety and accident prevention. Ignoring any such instructions or regulations
could pose a fatal threat to the operator or others.
Keep this manual on location and readily available at all times !
Only authorized and properly trained personnel may operate the radio control
system (transmitter and receiver).
Anyone who is under the influence of drugs, alcohol or medication that has a
detrimental effect on a person's reactions may at no time commission, operate,
maintain or repair the transmitter.
Before switching the transmitter on ensure that no-one is or can be endangered by
the initiated operation.
With the first signs of any malfunction related to the operative safety and reliability
of the device the operator must immediately shut down or not activate the radio
receiver. For the purpose of the present manual "shut down" implies :
– switching OFF the transmitter
– storing the transmitter in a safe place and ensuring no unauthorized access
– de-energizing the receiver
Defects must be repaired and objects of interference must be removed immediately !
A defective radio receiver may only be repaired by qualified and competent
personnel. Use only original HBC spare parts. The use of any other spares will
render the technical inspectorate approval invalid as well as substantially impede
operative safety.
Observe all periodical tests and inspections that are required by law or
recommended in the present operating instructions !
When using the radio receiver always observe the regulations and instructions
stipulated in the authoritative worker safety and accident prevention regulations !
– The radio receiver has been manufactured in accordance with the regulations
and guidelines stipulated in the German Trade Association's "Safety and
Accident Prevention Regulations for Operating Cranes by Radio Controls" (VBG
9) and pr EN 12077-1.
– The radio receiver has been tested and approved in accordance with EMC
guidelines and complies with the authoritative standards for emitted interference
and interference immunity.
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Radio System
30-04-2003
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
Page 8 / 16
BE-514_I-V1-3-FCC.doc.DOC [ Word 2000 ] MB
2.3
Safety Instructions for Installation and Operation
Before mounting, installing and commissioning the radio receiver, read the operating
instructions for the radio transmitter thoroughly.
Use the transmitter cautiously and properly. In particular when using a transmitter to
radio control a machine or crane for the first time.
Connect the radio receiver to the correct line voltage only (refer to chapter 6
"Technical Data" and nameplate) !
Warning – shock hazard!
Radio System
30-04-2003
Only skilled and qualified persons may connect the radio receiver to the mains
supply in accordance with the enclosed output wiring instructions.
Various components within the radio receiver housing conduct electricity. Contact to
these components as well as to mains voltage is hazardous !
Only connect the radio receiver to machines or cranes that are designed for radio
controls.
Prior to welding the crane or machine disconnect the connection cable to the crane
or machine. Switch off the radio control system as well as the crane or machine.
In case of an emergency or any disturbances within the working range of the crane
or machine, switch the transmitter OFF immediately by the emergency STOP
pushbutton. If necessary, disconnect the radio receiver from the mains supply.
Should the transmitter or receiver show signs of technical failure or breakdown,
disconnect the radio control system immediately !
Switch the transmitter OFF during breaks and after finishing work to avoid any
misoperation of crane or machine by unintended activation of the operator controls.
– These precautions are particularly important whenever changing your position or
climbing over an obstacle.
Never leave an activated transmitter unattended. The operator undertakes to follow
and comply with the authoritative regulations for worker safety and accident
prevention.
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
Page 9 / 18
2.4 FCC-Regulatory Information
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or
more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.
This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1) this device may not cause harmful interference, and
2) this device must accept any interference received, including interference that may
cause undesired operation
WARNING:
Changes or modifications made to this equipment not expressly approved by HBC-radiomatic
GmbH may void the FCC authorization to operate this equipment.
RF EXPOSURE NOTICE:
The radiated output power of the FSE 514 is far below the FCC radio frequency exposure limits.
Nevertheless, the FSE 514 shall be used in such a manner that the potential for human contact
during normal operation is minimized.
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Radio System
30-04-2003
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
Page 10 / 18
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
Installation and Mains Connection
Warning – shock hazard!
! Only skilled and qualified persons may connect the radio receiver to the mains
supply.
! Mains connection must be performed in accordance with the enclosed output wiring
instructions. Take technical data into due consideration !
! Various components within the radio receiver housing conduct electricity. Contact to
these components as well as to mains voltage is hazardous !
The radio receiver FSE 514 is to be mounted using the rubber vibration dampers
(included). The rubber vibration dampers are to be screwed to the mounting loops on the
upper and lower edge of the receiver ℑ.
The radio receiver is connected to the crane or machine electronics through the heavythreaded compression gland ℜ.
The radio receiver lid may be removed for commissioning the system.
Note:
– To avoid damaging components, the commissioning of the radio control system
should only be carried out by skilled and qualified personnel with expert knowledge
of electronic components (confer section 2.3 for further information).
– Before activating the radio control system, study the description and instructions for
using the radio status panel ℵ.
Radio System
30-04-2003
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
Page 11 / 18
Proper Installation of the FSE 514 Radio Receiver
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Radio System
30-04-2003
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
Page 12 / 18
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
3.1
Radio Status Panel
The control display with LEDs indicating the operating state of the radio system is
located behind the inspection window of the receiver cover lid.
Ein / On /
Marche / Acceso
gelb
yellow
jaune
giallo
HF / RF /
H.F. / HF
Si 1
Si 2
rot
red
rouge
rosso
grün
green
vert
verde
grün
green
vert
verde
The LEDs have the following significance :
Ein / On / Marche / Acceso (yellow) is illuminated as soon as operating voltage is
present at the receiver, i.e. the connection to the electronic of the crane or machine is
established and operating voltage (12 V) is present.
HF / RF / H.F. / HF (red) is illuminated whenever the transmitter is switched OFF. It will
be extinguished the very moment a signal is received by the receiver on its radio
frequency.
Note :
– Should the "HF/RF/H.F./HF" LED be extinguished while the transmitter is switched
OFF, then this indicates that the radio channel is also utilized by another transmitter.
– In the case of a switching OFF of the electronic system as a result of radio
interference it is recommended for you to also switch OFF your transmitter and
monitor if the "HF/RF/H.F./HF" LED is extinguished nevertheless.
Exception :
With radio systems that are equipped with a frequency selector function (optional),
the "HF/RF/H.F./HF" LED will either extinguish or flash. This indicates that the
receiver is searching (scanning) the stored frequencies available for its specific
transmitter.
SI 1 (green) is flashing approx. twice per second when the transmitter is switched OFF.
During this time, the safety circuit will be checked.
The "SI 1" LED permanently illuminates after the transmitter is switched ON, i.e. the
receiver has identified its specific transmitter on the basis of the common message
address (code). Safety circuit SI 1 is enabled.
SI 2 (green) refers to the internal safety circuit SI 2, responsible for a double switching
OFF of the move commands whenever the control station is in the OFF (ZERO) position,
i.e. "SI 2" will not be illuminated.
It is not until one or several drive commands (e.g. turn, trolley traveling, lifting gear or
crane traveling) are input that the "SI 2" LED may be illuminated !
Radio System
30-04-2003
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
3.2
Page 13 / 18
Automatic HOLD Function Settings (Eltako)
The automatic HOLD function of relay K12 can be activated or deactivated
(latched/unlatched) with switches S2 and S3 on the relay board.
For example, the relay can be used together with the "Light" function (remote control
circuit).
The automatic HOLD function is activated (latched) when switches S2 und S3 are
set to position II.
The automatic HOLD function is deactivated (unlatched) when switches S2 und S3
are set to position I.
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Radio System
30-04-2003
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
Page 14 / 18
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
Fault Correction
Note:
Check the functions using the cabin or cable controls first !
Problem
Possible Cause
The transmitter is operating − The receiver is not
properly, however the
connected to the mains
crane does not carry out
supply.
the control commands.
− There is no radio contact
between transmitter and
receiver.
− The command "crane
ON" has not been
activated.
Remedy
− Check the mains cable
leading to the receiver.
− Check the fuses in the
receiver housing.
− Check receiver functions
using the LEDs in the
indicator lamp panel on
the receiver.
Some command statements − The receiver is defective. − Ensure that the
are not carried out.
connection cable is
− The connection between
securely fastened.
crane / machine and
receiver is faulty.
− If necessary, call a
service engineer or
technician.
Radio System
30-04-2003
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
Page 15 / 18
Maintenance
The radio receiver is virtually maintenance-free. However, the following points should be
taken into consideration :
Never use a high-pressure cleaner or steam jet cleaner to "clean" the receiver.
Whenever welding the crane or machine:
− Switch OFF the radio control system.
− Switch OFF the crane or machine.
− Disconnect receiver connection cable.
Failure to observe these precautions will cause severe damage to the radio control
system.
Note:
In the event of any problems with the radio control system, contact your local distributor
or HBC-radiomatic GmbH.
5.1
In The Event of a Fault
Warning:
Never operate a crane or machine with a faulty or defective radio control system.
Never try to repair the radio receiver electronics! Opening the transmitter housing
terminates the manufacturer guarantee.
– Send any defective or faulty equipment to your local distributor or to the
manufacturer. They are experts and have the necessary know-how and OEM
spare parts.
– Always send transmitter and receiver and enclose a detailed description of the
problem.
– Do not forget to enclose your address and telephone number so that we can get
in touch with you quickly if necessary.
To avoid damage during transport, use the original packing supplied with the
transmitter and receiver, otherwise pack securely. Send the consignment to your
distributor or to the following address :
HBC-radiomatic GmbH
Haller Strasse 49 – 53
74564 Crailsheim
Germany
Should you chose to deliver a defective radio control system personally to your
distributor or our factory, please call and arrange an appointment.
HBC-radiomatic GmbH
– Customer Services / Repair Service –
Tel.: +49 ( 0 ) 79 51 – 3 93 – 800
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Radio System
30-04-2003
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
Page 16 / 18
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
Technical Data
General Technical Data
System
514
Max. number of control commands
14
Unique system addresses
relays 250 V / 2 A
Command output
none (standard)
Output wiring
100 V - 240 V ; 50 / 60 Hz
Operating voltage range
heavy-thread compression gland
Connection
Operating temperature range
Housing material
Housing color
Dimensions
Weight
Protection class
over 65,000 combinations
−20°C to +55°C
plastic compound (PA6 GF30)
orange
202 x 269 x 60 mm (8.0 x 10.6 x 2.4 ")
approx. 1.3 kg (2.8 lb.)
IP 55
RF Specific Technical Data (TC690)
Frequency
Number of channels
103
Channel separation
250 kHz
Type of modulation
115KF1D
RF sensitivity
RF power
RF antenna
Radio System
30-04-2003
902,125 to 927,875 MHz
better than –95dBm @ BER=10 -3
92,9dBµV/m
internal
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
6.1
Page 17 / 18
Dimensions of the FSE 514 Radio Receiver
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.
Radio System
30-04-2003
Notes on the Installation, Initial Start-up, Operation
Radio Receiver FSE 514
Page 18 / 18
BE-514_I-V1-3-FCC.doc.doc [ Word 2000 ] MB
Radio System
30-04-2003
Certificates and Approvals
HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY
Information and specifications subject to change without notice.

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