HBC radiomatic C100007 Remote Control for Cranes User Manual BE CUBIX V1 3 FCC

HBC-radiomatic GmbH Remote Control for Cranes BE CUBIX V1 3 FCC

Users Manual

Operating InstructionsRadio Transmitter cubixBE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MB Page 1 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GermanyInformation and specifications subject to change without notice. 2003-03-11Radio Control SystemHBC – Radio ControlRRaaddiioo TTrraannssmmiitttteerr ccuubbiixx
Operating InstructionsRadio Transmitter cubixPage 2 / 18 BE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • Germany2003-03-11 Information and specifications subject to change without notice.Radio Control SystemManufacturer : HBC-radiomatic GmbHHaller Straße 49 - 5374564 Crailsheim • GermanyTel. +49 ( 0 ) 79 51 – 3 93 - 0Fax +49 ( 0 ) 79 51 – 3 93 - 50E-mail: info@radiomatic.comhttp://www.hbc-radiomatic.comHBC radiomatic GmbH is not liable for any misprints or errors! – All rights reserved.™radiomatic is a registered German trademark.© 2003 – 01 , HBC-radiomatic GmbH , D-74564 CrailsheimNo part of any software or of the present document may be reproduced in any manner whatsoever withoutthe expressed written permission of HBC-radiomatic GmbH.
Operating InstructionsRadio Transmitter cubixBE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MB Page 3 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GermanyInformation and specifications subject to change without notice. 2003-03-11Radio Control SystemTable of Contents1 Description..................................................................................42 Safety Instructions....................................................................52.1 Pictographs.....................................................................................52.2 General Safety Instructions...................................................62.3 Operator Safety Instructions.................................................72.4 FCC-Rules....................................................................................................83 Operation.....................................................................................9Automatic Switch-OFF (APO Function)...................................... 103.1 Special Operating Modes ...................................................... 103.2 Charging ......................................................................................... 123.2.1 Internal Battery ................................................................... 123.2.2 Internal Battery Charger ..................................................... 123.3 Power-Supply ............................................................................ 134 Fault Correction.......................................................................145 Maintenance..............................................................................155.1 In the Event of a Fault............................................................. 156.1 Technical Data transmitter cubix..........................................166.1 Dimensions.................................................................................... 17
Operating InstructionsRadio Transmitter cubixPage 4 / 18 BE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • Germany2003-03-11 Information and specifications subject to change without notice.Radio Control System1 DescriptionThe cubix transmitter is designed to transmit command instructions for controllingindustrial cranes, hoists and machines.10 control commands plus the integrated STOP commands are available to the operator.A non-interchangeable system address ensures the functional safety of the radio controlsystem when operating cranes or machines. This feature is particularly important whenseveral cranes or machines are in use, for example in halls and shops. The systemaddress is exclusively allocated to each HBC radio transmitter and its respectivereceiver.It is not possible to activate crane or machine functions using a radio controlsystem allocated to another crane or machine.The radio control system consists of the cubix transmitter an internal rechargeable NiMhbatteries, a battery charging-power-supply and a receiver. The transmitter housing withintegrated antenna is made of impact resistant plastic.The transmitter is powered by rechargeable batteries, charged with a memory effect-freetechnology.State of the art radio technology complying with the latest guidelines of the regulationson labor safety and the use of highly developed microprocessor technology guaranteesoptimal operating safety, availability and long life time.The transmitter has general telecommunications approvals. It is not necessary to haveor to apply for a license to operate the transmitter with the respective receiver. Thetransmitter must be operated in USA in the 902 MHz to 918 MHz range or 910 MHz to928 MHz bandwidth. For Europe we offer the 869 bandwidth.Operating the radio transmitter using a different frequency range or transmitting powerrequires the approval of the competent regulative authorities for telecommunication.Note :The improper use, operation or deployment of the device renders the manufacturerguarantee void of any legal substance !
Operating InstructionsRadio Transmitter cubixBE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MB Page 5 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GermanyInformation and specifications subject to change without notice. 2003-03-11Radio Control System2 Safety Instructions2.1 PictographsThe following pictographs will be used throughout the present operating instructions :Indicates a possible shock hazardContacting components under voltage may lead to death. Housing (e.g. hoods andlids) marked with this symbol may only be opened by qualified electricians afterhaving disconnected the device from the mains supply (supply voltage, operatingvoltage or input terminal voltage).Indicates safety relevant passagesYou will find this pictograph as an indicator for occupational safety measures. Theneglecting of such measures poses a serious hazard.Always observe the instructions and be particularly attentive and careful.Avoid any situations that could at any time be a danger to persons or machines.Indicates important informationThis symbol brings your attention to important information on how to secure a longserviceable life of the radio control system.Pay attention to the comments and instructions given. Ignoring the informationprovided may permanently impair the reliability and operability of the equipment.
Operating InstructionsRadio Transmitter cubixPage 6 / 18 BE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • Germany2003-03-11 Information and specifications subject to change without notice.Radio Control System2.2 General Safety InstructionsRadio controls facilitate and increase the operating efficiency of cranes and machines.Nevertheless, the operator must thoroughly understand and be in a position to properlyuse a radio control system !! Read the operating instructions manual carefully and thoroughly before working withthe transmitter for the first time !! The operator undertakes to strictly adhere to the instructions and proceedingsdescribed in this manual, as well as to follow the general rules and regulations forworker safety and accident prevention. Ignoring any such instructions or regulationscould pose a fatal threat to the operator or others.! Keep this manual on location and readily available at all times !! Only authorized and properly trained personnel may operate the transmitter.! Anyone who is under the influence of drugs, alcohol or medication that has adetrimental effect on a person's reactions may at no time commission, operate,maintain or repair the transmitter.! Before switching on the transmitter ensure that no-one is or can be endangered bythe initiated operation.! With the first signs of any malfunction related to the operative safety and reliabilityof the device the operator must immediately shut down or not activate thetransmitter. For the purpose of the present manual "shut down" implies :– switching OFF the transmitter,– storing the transmitter in a safe place and ensuring no unauthorized access,– de-energizing the receiver,– unplugging the connection cable on the receiver !! Defects must be repaired and sources of interference must be removedimmediately !! A defective transmitter may only be repaired by qualified and competent personnel.Use only original HBC-radiomatic spare parts. The use of any other spares willrender the technical inspectorate approval invalid as well as substantially impedeoperative safety.! Observe all periodical tests and inspections that are required by law orrecommended in the present operating instructions !! When using the cubix transmitter always observe the regulations and instructionsstipulated in the authoritative worker safety and accident prevention regulations(VBG 9)– The cubix transmitter has been manufactured in accordance with the regulationsand guidelines stipulated in the German Trade Association's "Safety andAccident Prevention Regulations for Operating Cranes by Radio Controls" (VBG9; ZH 1/547) and pr EN 12077-1.– The cubix transmitter has been tested and approved in accordance with EMCguidelines and complies with the authoritative standards for emitted interferenceand interference immunity.! Use the transmitter cautiously and properly, in particular when using a transmitter toradio control a machine or crane for the first time.
Operating InstructionsRadio Transmitter cubixBE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MB Page 7 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GermanyInformation and specifications subject to change without notice. 2003-03-11Radio Control System2.3 Operator Safety Instructions! Before beginning crane operation, position yourself so that you have a clear andcomplete overview of the working radius of the crane or machine.! To operate, hold the transmitter securely in your hand. Use the optional belt-clip.Follow these instructions to ensure personal safety.! Depending on your angle or position to the crane or machine, the transmitter controlcommands “trolley left” and “trolley right” appear to interchange ! It is essential thatyou take your bearings to the crane or machine into due consideration beforeoperating equipment.! In case of an emergency or any disturbances within the working range of the craneor machine, switch the transmitter off immediately by pressing the STOPpushbutton. Should the transmitter show signs of technical failure or breakdown,disconnect the radio control system immediately !! Switch the transmitter OFF during breaks and after finishing work to avoid anymisoperation of crane or machine by unintended activation of the operator controls.– These precautions are particularly important whenever changing your position orclimbing over an obstacle.! Never leave an activated transmitter unattended. The operator undertakes to followand comply with the authoritative regulations for worker safety and accidentprevention (e.g. VBG 9).Note :– In the event of an interruption of the radio link during a working cycle – what canoccasionally happen – both transmitter and receiver automatically shut down (so-called "compulsory switch-off").To reactivate the system release all operator controls, such as pushbuttons ormomentary contacts, and allow the control elements to return to their zeroposition. Press the "Start" pushbutton. The system must be reactivated before thecrane or machine can react to control commands! This feature hinders anyuncontrolled or unwanted crane or machine movement, should the radio link beinterrupted.– When operating a crane by means of a radio control system for the first time, youmay miss the physical contact to the crane that you were used to in the operatingstand. As you are no longer in the crane and can no longer sense the starting ofthe crane movements as distinctly, crane reactions will appear sluggish or dull.
Operating InstructionsRadio Transmitter cubixPage 8 / 18 BE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • Germany2003-03-11 Information and specifications subject to change without notice.Radio Control System2.4 FCC-Regulatory InformationThis equipment has been tested and found to comply with the limits for a Class B digital device,pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonableprotection against harmful interference in a residential installation. This equipment generates,uses and can radiate radio frequency energy and, if not installed and used in accordance withthe instructions, may cause harmful interference to radio communications. However, there is noguarantee that interference will not occur in a particular installation. If this equipment doescause harmful interference to radio or television reception, which can be determined by turningthe equipment off and on, the user is encouraged to try to correct the interference by one ormore of the following measures:•Reorient or relocate the receiving antenna.•Increase the separation between the equipment and receiver.•Connect the equipment into an outlet on a circuit different from that to which the receiver isconnected.•Consult the dealer or an experienced radio/TV technician for help.This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada.Operation is subject to the following two conditions:1) this device may not cause harmful interference, and2) this device must accept any interference received, including interference that maycause undesired operationWARNING:Changes or modifications made to this equipment not expressly approved by HBC-radiomaticGmbH may void the FCC authorization to operate this equipment.RF EXPOSURE NOTICE:The radiated output power of the cubix is far below the FCC radio frequency exposure limits.Nevertheless, the cubix shall be used in such a manner that the potential for human contactduring normal operation is minimized.
Operating InstructionsRadio Transmitter cubixBE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MB Page 9 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GermanyInformation and specifications subject to change without notice. 2003-03-11Radio Control System3 OperationCaution :The operation of the transmitter is permissible only with the carrying set included withthe transmitter (possibility of mixing up the operator controls) !Switching ON the Transmitter1. Before commissioning the transmitter or initialoperation, be sure that the transmitter is fully charged.The battery supplies the necessary working voltage (3.6V DC).2. Press the START pushbutton to the 1st step (pos.ℵ)and release it.3. Within the next 6 sec press the STOP pushbutton (pos.ℑ) to the 2nd step and release it too.4. Follow by pressing again the START pushbutton(pos.ℵ) to the 1s t step and release it.5. The dual color LED (pos. ℜ) flashes green and a beepwill appear, i.e. the transmitter is operable.While activating the commands the green LED is flashingvery fast (5 times per sec.). After releasing the pushbuttonsand without giving any other command the LED will turn toflash slowly (1 time per sec.) for being in Energy-Safe-Mode. By pressing any pushbutton the command will betransmitted immediately, and the status of the green LEDwill turn to fast flashing.Important Information :After switching ON the transmitter and before operatingthe crane or machine you must always :– trigger the acoustic signal by pressing the "Horn"pushbutton. This warns all colleagues that the craneor machine is about to move;– test the operativeness of the STOP pushbutton.A radio connection to the receiver is established when the red LED "HF/RF/H.F./HF" onthe receiver will be extinguished and the green LED "Si1" is illuminated (see radio statuspanel of the receiver), i.e. the radio system is ready to operate and the controlcommands may be activated by the transmitter.Status of the LED (pos. ℜ) while working / switching on:The dual color LED flashes green: The transmitter is operable.The dual color LED flashes red: Battery is on low voltage. Only one hour max. till the transmitter shuts down completely.The dual color LED flashes red together with a beep: Battery is almost discharged. In approx. 10 minThe transmitter will shut down completely.ℵℑℜ
Operating InstructionsRadio Transmitter cubixPage 10 / 18 BE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • Germany2003-03-11 Information and specifications subject to change without notice.Radio Control SystemShould the operator – intentionally or unintentionally – switchOFF the transmitter with the STOP pushbutton, press onlythe START pushbutton again for further use of the radiocontrol.Switching OFF the transmitterTo switch off the transmitter completely follow theseinstructions:- Press the STOP pushbutton (pos. ℑ) to the 1st stepand hold it pressed.- Press the START pushbutton to the 1st step as longthe STOP pushbutton is pressed.- Release both pushbuttons simultaneously- The transmitter will switch off, confirmed by anacoustical signal.Automatic Switch-OFF (APO Function)For safety reasons we have equipped the transmitter with anautomatic switch-OFF (APO = Automatic Power Off function).The transmitter is automatically put out of circuit after 6minutes of non-use. It also saves battery power.Note :The automatic switch-OFF (APO function) does not relieve the operator of hisresponsibility to turn OFF the transmitter when not in use !The transmitter can be reactivate by means of the "START“ pushbutton.3.1 Special Operating ModesRelease Transmitter (optional in case of a spare transmitter)To release the control of the receiver by a transmitter press and hold the STOP-pushbutton while pressing the START-pushbutton. The transmitter will be shut downafter releasing both pushbuttons. The LED of the transmitter is off.Now the receiver can be controlled by an other cubix with the same system-datas !Take over (optional in case of a spare transmitter)To take over the control of the receiver switch ON the cubix. Therefore press theSTART-pushbutton to the 1st step, press the STOP-pushbutton within the next 6seconds to the 2nd step, and then again the START-pushbutton to the 1st step.ℵℑℜ
Operating InstructionsRadio Transmitter cubixBE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MB Page 11 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GermanyInformation and specifications subject to change without notice. 2003-03-11Radio Control SystemParkingTo lock the pushbuttons while working provides uncontrolled usage of the crane /machine while working at the crane / machine. The pushbuttons are completely lockedthat means without any control of the receiver except the pushbutton HORN.Activate Parking-Mode- press the START pushbutton to the 1st step and hold it pressed for more than 2seconds.- Now the parking-mode is activated. (HORN keeps still functional !) and the greenLED flashes twice a cycle.Deactivate Parking-Mode- Press the STOP-pushbutton to the 2nd step and release it- Press now the STOP-pushbutton to the 1st step.- Press the START-pushbutton to the 1st step.- Parking-mode is now deactivated. Receiver can be controlled in normal manner.
Operating InstructionsRadio Transmitter cubixPage 12 / 18 BE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • Germany2003-03-11 Information and specifications subject to change without notice.Radio Control System3.2 Charging3.2.1 Internal BatteryThe cubix-transmitter is fitted with an internal NiMh-Battery (3.6V,650 mAh). To charge the battery, connect the powersupply with theplug of the cubix transmitter (See picture 1, Pos ℵ).The age and ambient temperature are decisive for the length of thebattery applications. Older batteries lose capacity over time.Temperatures under zero also have a negative effect on batterycharge.The duration of serviceable battery life depends on how the batteryis treated. When handled properly, it can exceed 500 chargingcycles. Do not totally discharge or short-circuit contacts as this canpermanentlydestroy the battery.We recommend recharging the battery only when it isempty,i.e. when the LED flashes red.3.2.2 Internal Battery ChargerThe charging electronic is on board of the cubixtransmitter. The charging status is indicated by theLED of the transmitter.3.2.3 Charging the battery1. Connect the power-supply with the supply-voltage (100-240V AC) with the help ofthe right adapter (See also chapter 3.3).2. Connect the plug of the power-supply (picture 2, pos. ℑ) to the cubix charging-plug(picture 1, pos. ℵ)3. The dual LED indicates the charging-mode with a constantly illuminated red LED.4. The battery is fully charge when the LED is flashing red.Status of the LED (pos. ℜ)while charging:• The dual color LED illuminates red continuously after connecting the power-supply-plug:o Battery will be charged• The dual color LED flashes red 2-times a cycle immediately after connecting thepower-supply-plug:o Battery is in over- or under-temperature (to hot / to warm)! After gettingthe right temperature the charging-mode will be activated automaticallyand the LED will change to red (illuminated without flashing).• The dual color LED flashes red 3-times a cycle:o Battery is defective ! Disconnect the power-supply from the cubix !ℵPicture 1Picture 2ℑ
Operating InstructionsRadio Transmitter cubixBE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MB Page 13 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GermanyInformation and specifications subject to change without notice. 2003-03-11Radio Control SystemℵNote :– A discharged battery recharges in approx. 1.5 hours.– The charging of NiMh batteries should only take place at temperatures between0 °C and +40 °C (32 °F and 104 °F).3.3 Power-SupplyThe connector of the power-supply is changeable for almost allkind of plugs.Changing the plug- Release the plug by moving the locker (Pos. ℵ) towardsthe cable outlet.- Select the right plug- Put it onto the power-supply. Press it into thecompartment till it clicks.Pay attention to the input voltage.The Power-supply is designed for an inputvoltage of 100-240 V ACThe following additional plugs (Norm-adapters) can be used:US plug Australien plugEuope plug UK plug
Operating InstructionsRadio Transmitter cubixPage 14 / 18 BE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • Germany2003-03-11 Information and specifications subject to change without notice.Radio Control System4 Fault CorrectionNote :Please check the transmitter functions using the cabin or cable controls first !Problem Possible Cause RemedyThe transmitter does notreact when switched on.− There is no power. − Charge the transceiver− Exchange the transmitter.Transmitter-LED flashesred 1-time a cycle− The battery is notcharged− Recharge the internalbattery by connecting thepower supplyTransmitter-LED flashesred 2-times a cycle− Battery is to hot or tocold− Wait til the temperature isin between 0°C and 40°C(32°F and 104°F)Transmitter-LED flashesred 3-times a cycle incombination with a beep(while charging)− Battery is defective − Disconnect the power-supply from the cubixTransmitter-LED flashesgreen 3-times a cycle− Keyboard (pushbuttons)are defective or moistureinside− Contact your service-agent or HBC-radiomaticGmbH− −
Operating InstructionsRadio Transmitter cubixBE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MB Page 15 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GermanyInformation and specifications subject to change without notice. 2003-03-11Radio Control System5 MaintenanceThe radio control system is virtually maintenance-free. The following points, however,should be taken into consideration :! Ensure that the STOP pushbutton works smoothly.Mortar residue and contaminants of any kind can reduce or fully block the switchfunction.! Never use a high-pressure cleaner or steam jet cleaner to "clean" the transmitter.Use a soft brush or cloth only !Note :Should you have any problems with the radio control system, contact your localdistributor or HBC-radiomatic GmbH.5.1 In the Event of a FaultWarning :Never operate a crane or machine with a faulty or defective radio control system !! Never try to repair the transmitter electronics ! Opening the transmitter housingterminates the manufacturer guarantee.– Send any defective or faulty equipment to you local distributor or to themanufacturer. They are experts and have the necessary know-how and OEMspare parts.– Always send both transmitter and receiver and enclose a detailed description ofthe problem.– Do not forget to enclose your address and telephone number so that we can getin touch with you quickly if necessary.! To avoid damage during transport, use the original packing supplied with thetransmitter and receiver, otherwise pack securely. Send the consignment to yourdistributor or to the following address :HBC-radiomatic GmbHHaller Strasse 49 – 5374564 CrailsheimGermany! Should you chose to deliver a defective radio control system personally to yourdistributor or our factory, please call and arrange an appointment.HBC-radiomatic GmbH– Customer Services / Repair Service –Tel.: +49 ( 0 ) 79 51 – 3 93 - 800
Operating InstructionsRadio Transmitter cubixPage 16 / 18 BE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • Germany2003-03-11 Information and specifications subject to change without notice.Radio Control System6.1 Technical Data transmitter cubixGeneral Technical DataSystem cubixNumber of control commands 10 + STOPUnique system address over 65.000 combinationsInternal Battery type 3,6 V DC; 650 mAh / NiMhCharging time for internal battery approx. 1,5 hBattery life at 100 % duty cycle approx. 16 hOperating temperature range –20 °C ... +55 °CHousing material impact resistant plasticHousing color orange or yellowHousing dimensions 155 x 64 x 29 mm (6,1 x 2,5 x 1,15")Weight approx. 220gProtection class IP 44RF Specific Technical Data (TC690)Transmitting frequency 902,125 MHz to 927,875 MHzChannel separation 250 kHzTransmitting power 92,9 dBµV/mRF-sensitivity better than –95dBm @ BER=10-3number of channels 103Type of modulation 115KF1DRF antenna internal6.2 Technical Data power-supplyPower-supply Specific Technical DataType ML 150P060FIsolation 4 kVInput voltage 100-240V AC / 50-60Hz / 170 mAOutput voltage 15V DCOutput current 530mA at 100V AC / 600mA at 240V ACOperating temperature range 0°C … +40°C ( 0°F … +104°F )Housing color blackHousing dimensions 80 x 52 x 39 mm (3,15 x 2,05 x 1,54 " )Weight approx. 200gProtection class IP 20
Operating InstructionsRadio Transmitter cubixBE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MB Page 17 / 18HBC-radiomatic GmbH • D-74564 Crailsheim • GermanyInformation and specifications subject to change without notice. 2003-03-11Radio Control System6.1 Dimensions
Operating InstructionsRadio Transmitter cubixPage 18 / 18 BE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MBHBC-radiomatic GmbH • D-74564 Crailsheim • Germany2003-03-11 Information and specifications subject to change without notice.Radio Control System

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