HBC radiomatic C100007 Remote Control for Cranes User Manual BE CUBIX V1 3 FCC
HBC-radiomatic GmbH Remote Control for Cranes BE CUBIX V1 3 FCC
Users Manual
Operating Instructions
Radio Transmitter cubix
BE-CUBIX_V1.3-FCC.doc.DOC [ Word 2000 ] MB Page 1 / 18
HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
Information and specifications subject to change without notice. 2003-03-11
Radio Control System
HBC – Radio Control
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Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
2003-03-11 Information and specifications subject to change without notice.
Radio Control System
Manufacturer : HBC-radiomatic GmbH
Haller Straße 49 - 53
74564 Crailsheim • Germany
Tel. +49 ( 0 ) 79 51 – 3 93 - 0
Fax +49 ( 0 ) 79 51 – 3 93 - 50
E-mail: info@radiomatic.com
http://www.hbc-radiomatic.com
HBC radiomatic GmbH is not liable for any misprints or errors! – All rights reserved.
™radiomatic is a registered German trademark.
© 2003 – 01 , HBC-radiomatic GmbH , D-74564 Crailsheim
No part of any software or of the present document may be reproduced in any manner whatsoever without
the expressed written permission of HBC-radiomatic GmbH.
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
Information and specifications subject to change without notice. 2003-03-11
Radio Control System
Table of Contents
1 Description..................................................................................4
2 Safety Instructions....................................................................5
2.1 Pictographs.....................................................................................5
2.2 General Safety Instructions...................................................6
2.3 Operator Safety Instructions.................................................7
2.4 FCC-Rules....................................................................................................8
3 Operation.....................................................................................9
Automatic Switch-OFF (APO Function)...................................... 10
3.1 Special Operating Modes ...................................................... 10
3.2 Charging ......................................................................................... 12
3.2.1 Internal Battery ................................................................... 12
3.2.2 Internal Battery Charger ..................................................... 12
3.3 Power-Supply ............................................................................ 13
4 Fault Correction.......................................................................14
5 Maintenance..............................................................................15
5.1 In the Event of a Fault............................................................. 15
6.1 Technical Data transmitter cubix..........................................16
6.1 Dimensions.................................................................................... 17
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
2003-03-11 Information and specifications subject to change without notice.
Radio Control System
1 Description
The cubix transmitter is designed to transmit command instructions for controlling
industrial cranes, hoists and machines.
10 control commands plus the integrated STOP commands are available to the operator.
A non-interchangeable system address ensures the functional safety of the radio control
system when operating cranes or machines. This feature is particularly important when
several cranes or machines are in use, for example in halls and shops. The system
address is exclusively allocated to each HBC radio transmitter and its respective
receiver.
It is not possible to activate crane or machine functions using a radio control
system allocated to another crane or machine.
The radio control system consists of the cubix transmitter an internal rechargeable NiMh
batteries, a battery charging-power-supply and a receiver. The transmitter housing with
integrated antenna is made of impact resistant plastic.
The transmitter is powered by rechargeable batteries, charged with a memory effect-free
technology.
State of the art radio technology complying with the latest guidelines of the regulations
on labor safety and the use of highly developed microprocessor technology guarantees
optimal operating safety, availability and long life time.
The transmitter has general telecommunications approvals. It is not necessary to have
or to apply for a license to operate the transmitter with the respective receiver. The
transmitter must be operated in USA in the 902 MHz to 918 MHz range or 910 MHz to
928 MHz bandwidth. For Europe we offer the 869 bandwidth.
Operating the radio transmitter using a different frequency range or transmitting power
requires the approval of the competent regulative authorities for telecommunication.
Note :
The improper use, operation or deployment of the device renders the manufacturer
guarantee void of any legal substance !
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
Information and specifications subject to change without notice. 2003-03-11
Radio Control System
2 Safety Instructions
2.1 Pictographs
The following pictographs will be used throughout the present operating instructions :
Indicates a possible shock hazard
Contacting components under voltage may lead to death. Housing (e.g. hoods and
lids) marked with this symbol may only be opened by qualified electricians after
having disconnected the device from the mains supply (supply voltage, operating
voltage or input terminal voltage).
Indicates safety relevant passages
You will find this pictograph as an indicator for occupational safety measures. The
neglecting of such measures poses a serious hazard.
Always observe the instructions and be particularly attentive and careful.
Avoid any situations that could at any time be a danger to persons or machines.
Indicates important information
This symbol brings your attention to important information on how to secure a long
serviceable life of the radio control system.
Pay attention to the comments and instructions given. Ignoring the information
provided may permanently impair the reliability and operability of the equipment.
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
2003-03-11 Information and specifications subject to change without notice.
Radio Control System
2.2 General Safety Instructions
Radio controls facilitate and increase the operating efficiency of cranes and machines.
Nevertheless, the operator must thoroughly understand and be in a position to properly
use a radio control system !
! Read the operating instructions manual carefully and thoroughly before working with
the transmitter for the first time !
! The operator undertakes to strictly adhere to the instructions and proceedings
described in this manual, as well as to follow the general rules and regulations for
worker safety and accident prevention. Ignoring any such instructions or regulations
could pose a fatal threat to the operator or others.
! Keep this manual on location and readily available at all times !
! Only authorized and properly trained personnel may operate the transmitter.
! Anyone who is under the influence of drugs, alcohol or medication that has a
detrimental effect on a person's reactions may at no time commission, operate,
maintain or repair the transmitter.
! Before switching on the transmitter ensure that no-one is or can be endangered by
the initiated operation.
! With the first signs of any malfunction related to the operative safety and reliability
of the device the operator must immediately shut down or not activate the
transmitter. For the purpose of the present manual "shut down" implies :
– switching OFF the transmitter,
– storing the transmitter in a safe place and ensuring no unauthorized access,
– de-energizing the receiver,
– unplugging the connection cable on the receiver !
! Defects must be repaired and sources of interference must be removed
immediately !
! A defective transmitter may only be repaired by qualified and competent personnel.
Use only original HBC-radiomatic spare parts. The use of any other spares will
render the technical inspectorate approval invalid as well as substantially impede
operative safety.
! Observe all periodical tests and inspections that are required by law or
recommended in the present operating instructions !
! When using the cubix transmitter always observe the regulations and instructions
stipulated in the authoritative worker safety and accident prevention regulations
(VBG 9)
– The cubix transmitter has been manufactured in accordance with the regulations
and guidelines stipulated in the German Trade Association's "Safety and
Accident Prevention Regulations for Operating Cranes by Radio Controls" (VBG
9; ZH 1/547) and pr EN 12077-1.
– The cubix transmitter has been tested and approved in accordance with EMC
guidelines and complies with the authoritative standards for emitted interference
and interference immunity.
! Use the transmitter cautiously and properly, in particular when using a transmitter to
radio control a machine or crane for the first time.
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
Information and specifications subject to change without notice. 2003-03-11
Radio Control System
2.3 Operator Safety Instructions
! Before beginning crane operation, position yourself so that you have a clear and
complete overview of the working radius of the crane or machine.
! To operate, hold the transmitter securely in your hand. Use the optional belt-clip.
Follow these instructions to ensure personal safety.
! Depending on your angle or position to the crane or machine, the transmitter control
commands “trolley left” and “trolley right” appear to interchange ! It is essential that
you take your bearings to the crane or machine into due consideration before
operating equipment.
! In case of an emergency or any disturbances within the working range of the crane
or machine, switch the transmitter off immediately by pressing the STOP
pushbutton. Should the transmitter show signs of technical failure or breakdown,
disconnect the radio control system immediately !
! Switch the transmitter OFF during breaks and after finishing work to avoid any
misoperation of crane or machine by unintended activation of the operator controls.
– These precautions are particularly important whenever changing your position or
climbing over an obstacle.
! Never leave an activated transmitter unattended. The operator undertakes to follow
and comply with the authoritative regulations for worker safety and accident
prevention (e.g. VBG 9).
Note :
– In the event of an interruption of the radio link during a working cycle – what can
occasionally happen – both transmitter and receiver automatically shut down (so-
called "compulsory switch-off").
To reactivate the system release all operator controls, such as pushbuttons or
momentary contacts, and allow the control elements to return to their zero
position. Press the "Start" pushbutton. The system must be reactivated before the
crane or machine can react to control commands! This feature hinders any
uncontrolled or unwanted crane or machine movement, should the radio link be
interrupted.
– When operating a crane by means of a radio control system for the first time, you
may miss the physical contact to the crane that you were used to in the operating
stand. As you are no longer in the crane and can no longer sense the starting of
the crane movements as distinctly, crane reactions will appear sluggish or dull.
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
2003-03-11 Information and specifications subject to change without notice.
Radio Control System
2.4 FCC-Regulatory Information
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or
more of the following measures:
•Reorient or relocate the receiving antenna.
•Increase the separation between the equipment and receiver.
•Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
•Consult the dealer or an experienced radio/TV technician for help.
This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1) this device may not cause harmful interference, and
2) this device must accept any interference received, including interference that may
cause undesired operation
WARNING:
Changes or modifications made to this equipment not expressly approved by HBC-radiomatic
GmbH may void the FCC authorization to operate this equipment.
RF EXPOSURE NOTICE:
The radiated output power of the cubix is far below the FCC radio frequency exposure limits.
Nevertheless, the cubix shall be used in such a manner that the potential for human contact
during normal operation is minimized.
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
Information and specifications subject to change without notice. 2003-03-11
Radio Control System
3 Operation
Caution :
The operation of the transmitter is permissible only with the carrying set included with
the transmitter (possibility of mixing up the operator controls) !
Switching ON the Transmitter
1. Before commissioning the transmitter or initial
operation, be sure that the transmitter is fully charged.
The battery supplies the necessary working voltage (3.6
V DC).
2. Press the START pushbutton to the 1st step (pos.ℵ)
and release it.
3. Within the next 6 sec press the STOP pushbutton (pos.
ℑ) to the 2nd step and release it too.
4. Follow by pressing again the START pushbutton
(pos.ℵ) to the 1s t step and release it.
5. The dual color LED (pos. ℜ) flashes green and a beep
will appear, i.e. the transmitter is operable.
While activating the commands the green LED is flashing
very fast (5 times per sec.). After releasing the pushbuttons
and without giving any other command the LED will turn to
flash slowly (1 time per sec.) for being in Energy-Safe-
Mode. By pressing any pushbutton the command will be
transmitted immediately, and the status of the green LED
will turn to fast flashing.
Important Information :
After switching ON the transmitter and before operating
the crane or machine you must always :
– trigger the acoustic signal by pressing the "Horn"
pushbutton. This warns all colleagues that the crane
or machine is about to move;
– test the operativeness of the STOP pushbutton.
A radio connection to the receiver is established when the red LED "HF/RF/H.F./HF" on
the receiver will be extinguished and the green LED "Si1" is illuminated (see radio status
panel of the receiver), i.e. the radio system is ready to operate and the control
commands may be activated by the transmitter.
Status of the LED (pos. ℜ) while working / switching on:
The dual color LED flashes green: The transmitter is operable.
The dual color LED flashes red: Battery is on low voltage. Only one hour max.
till the transmitter shuts down completely.
The dual color LED flashes red together with a beep:
Battery is almost discharged. In approx. 10 min
The transmitter will shut down completely.
ℵ
ℑ
ℜ
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
2003-03-11 Information and specifications subject to change without notice.
Radio Control System
Should the operator – intentionally or unintentionally – switch
OFF the transmitter with the STOP pushbutton, press only
the START pushbutton again for further use of the radio
control.
Switching OFF the transmitter
To switch off the transmitter completely follow these
instructions:
- Press the STOP pushbutton (pos. ℑ) to the 1st step
and hold it pressed.
- Press the START pushbutton to the 1st step as long
the STOP pushbutton is pressed.
- Release both pushbuttons simultaneously
- The transmitter will switch off, confirmed by an
acoustical signal.
Automatic Switch-OFF (APO Function)
For safety reasons we have equipped the transmitter with an
automatic switch-OFF (APO = Automatic Power Off function).
The transmitter is automatically put out of circuit after 6
minutes of non-use. It also saves battery power.
Note :
The automatic switch-OFF (APO function) does not relieve the operator of his
responsibility to turn OFF the transmitter when not in use !
The transmitter can be reactivate by means of the "START“ pushbutton.
3.1 Special Operating Modes
Release Transmitter (optional in case of a spare transmitter)
To release the control of the receiver by a transmitter press and hold the STOP-
pushbutton while pressing the START-pushbutton. The transmitter will be shut down
after releasing both pushbuttons. The LED of the transmitter is off.
Now the receiver can be controlled by an other cubix with the same system-datas !
Take over (optional in case of a spare transmitter)
To take over the control of the receiver switch ON the cubix. Therefore press the
START-pushbutton to the 1st step, press the STOP-pushbutton within the next 6
seconds to the 2nd step, and then again the START-pushbutton to the 1st step.
ℵ
ℑ
ℜ
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
Information and specifications subject to change without notice. 2003-03-11
Radio Control System
Parking
To lock the pushbuttons while working provides uncontrolled usage of the crane /
machine while working at the crane / machine. The pushbuttons are completely locked
that means without any control of the receiver except the pushbutton HORN.
Activate Parking-Mode
- press the START pushbutton to the 1st step and hold it pressed for more than 2
seconds.
- Now the parking-mode is activated. (HORN keeps still functional !) and the green
LED flashes twice a cycle.
Deactivate Parking-Mode
- Press the STOP-pushbutton to the 2nd step and release it
- Press now the STOP-pushbutton to the 1st step.
- Press the START-pushbutton to the 1st step.
- Parking-mode is now deactivated. Receiver can be controlled in normal manner.
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
2003-03-11 Information and specifications subject to change without notice.
Radio Control System
3.2 Charging
3.2.1 Internal Battery
The cubix-transmitter is fitted with an internal NiMh-Battery (3.6V,
650 mAh). To charge the battery, connect the powersupply with the
plug of the cubix transmitter (See picture 1, Pos ℵ).
The age and ambient temperature are decisive for the length of the
battery applications. Older batteries lose capacity over time.
Temperatures under zero also have a negative effect on battery
charge.
The duration of serviceable battery life depends on how the battery
is treated. When handled properly, it can exceed 500 charging
cycles. Do not totally discharge or short-circuit contacts as this can
permanently
destroy the battery.
We recommend recharging the battery only when it is
empty,
i.e. when the LED flashes red.
3.2.2 Internal Battery Charger
The charging electronic is on board of the cubix
transmitter. The charging status is indicated by the
LED of the transmitter.
3.2.3 Charging the battery
1. Connect the power-supply with the supply-voltage (100-240V AC) with the help of
the right adapter (See also chapter 3.3).
2. Connect the plug of the power-supply (picture 2, pos. ℑ) to the cubix charging-plug
(picture 1, pos. ℵ)
3. The dual LED indicates the charging-mode with a constantly illuminated red LED.
4. The battery is fully charge when the LED is flashing red.
Status of the LED (pos. ℜ)while charging:
• The dual color LED illuminates red continuously after connecting the power-
supply-plug:
o Battery will be charged
• The dual color LED flashes red 2-times a cycle immediately after connecting the
power-supply-plug:
o Battery is in over- or under-temperature (to hot / to warm)! After getting
the right temperature the charging-mode will be activated automatically
and the LED will change to red (illuminated without flashing).
• The dual color LED flashes red 3-times a cycle:
o Battery is defective ! Disconnect the power-supply from the cubix !
ℵ
Picture 1
Picture 2
ℑ
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
Information and specifications subject to change without notice. 2003-03-11
Radio Control System
ℵ
Note :
– A discharged battery recharges in approx. 1.5 hours.
– The charging of NiMh batteries should only take place at temperatures between
0 °C and +40 °C (32 °F and 104 °F).
3.3 Power-Supply
The connector of the power-supply is changeable for almost all
kind of plugs.
Changing the plug
- Release the plug by moving the locker (Pos. ℵ) towards
the cable outlet.
- Select the right plug
- Put it onto the power-supply. Press it into the
compartment till it clicks.
Pay attention to the input voltage.
The Power-supply is designed for an input
voltage of 100-240 V AC
The following additional plugs (Norm-adapters) can be used:
US plug Australien plug
Euope plug UK plug
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
2003-03-11 Information and specifications subject to change without notice.
Radio Control System
4 Fault Correction
Note :
Please check the transmitter functions using the cabin or cable controls first !
Problem Possible Cause Remedy
The transmitter does not
react when switched on.
− There is no power. − Charge the transceiver
− Exchange the transmitter.
Transmitter-LED flashes
red 1-time a cycle
− The battery is not
charged
− Recharge the internal
battery by connecting the
power supply
Transmitter-LED flashes
red 2-times a cycle
− Battery is to hot or to
cold
− Wait til the temperature is
in between 0°C and 40°C
(32°F and 104°F)
Transmitter-LED flashes
red 3-times a cycle in
combination with a beep
(while charging)
− Battery is defective − Disconnect the power-
supply from the cubix
Transmitter-LED flashes
green 3-times a cycle
− Keyboard (pushbuttons)
are defective or moisture
inside
− Contact your service-
agent or HBC-radiomatic
GmbH
− −
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
Information and specifications subject to change without notice. 2003-03-11
Radio Control System
5 Maintenance
The radio control system is virtually maintenance-free. The following points, however,
should be taken into consideration :
! Ensure that the STOP pushbutton works smoothly.
Mortar residue and contaminants of any kind can reduce or fully block the switch
function.
! Never use a high-pressure cleaner or steam jet cleaner to "clean" the transmitter.
Use a soft brush or cloth only !
Note :
Should you have any problems with the radio control system, contact your local
distributor or HBC-radiomatic GmbH.
5.1 In the Event of a Fault
Warning :
Never operate a crane or machine with a faulty or defective radio control system !
! Never try to repair the transmitter electronics ! Opening the transmitter housing
terminates the manufacturer guarantee.
– Send any defective or faulty equipment to you local distributor or to the
manufacturer. They are experts and have the necessary know-how and OEM
spare parts.
– Always send both transmitter and receiver and enclose a detailed description of
the problem.
– Do not forget to enclose your address and telephone number so that we can get
in touch with you quickly if necessary.
! To avoid damage during transport, use the original packing supplied with the
transmitter and receiver, otherwise pack securely. Send the consignment to your
distributor or to the following address :
HBC-radiomatic GmbH
Haller Strasse 49 – 53
74564 Crailsheim
Germany
! Should you chose to deliver a defective radio control system personally to your
distributor or our factory, please call and arrange an appointment.
HBC-radiomatic GmbH
– Customer Services / Repair Service –
Tel.: +49 ( 0 ) 79 51 – 3 93 - 800
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
2003-03-11 Information and specifications subject to change without notice.
Radio Control System
6.1 Technical Data transmitter cubix
General Technical Data
System cubix
Number of control commands 10 + STOP
Unique system address over 65.000 combinations
Internal Battery type 3,6 V DC; 650 mAh / NiMh
Charging time for internal battery approx. 1,5 h
Battery life at 100 % duty cycle approx. 16 h
Operating temperature range –20 °C ... +55 °C
Housing material impact resistant plastic
Housing color orange or yellow
Housing dimensions 155 x 64 x 29 mm (6,1 x 2,5 x 1,15")
Weight approx. 220g
Protection class IP 44
RF Specific Technical Data (TC690)
Transmitting frequency 902,125 MHz to 927,875 MHz
Channel separation 250 kHz
Transmitting power 92,9 dBµV/m
RF-sensitivity better than –95dBm @ BER=10-3
number of channels 103
Type of modulation 115KF1D
RF antenna internal
6.2 Technical Data power-supply
Power-supply Specific Technical Data
Type ML 150P060F
Isolation 4 kV
Input voltage 100-240V AC / 50-60Hz / 170 mA
Output voltage 15V DC
Output current 530mA at 100V AC / 600mA at 240V AC
Operating temperature range 0°C … +40°C ( 0°F … +104°F )
Housing color black
Housing dimensions 80 x 52 x 39 mm (3,15 x 2,05 x 1,54 " )
Weight approx. 200g
Protection class IP 20
Operating Instructions
Radio Transmitter cubix
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Information and specifications subject to change without notice. 2003-03-11
Radio Control System
6.1 Dimensions
Operating Instructions
Radio Transmitter cubix
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HBC-radiomatic GmbH • D-74564 Crailsheim • Germany
2003-03-11 Information and specifications subject to change without notice.
Radio Control System