HBC radiomatic P10004 Crane Remote Control Transmitter User Manual BE PATROL I V2 1

HBC-radiomatic GmbH Crane Remote Control Transmitter BE PATROL I V2 1

Contents

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Operating InstructionsRadio Transmitter patrol ( Industrial Version )BE-PATROL-I-V2-1.DOC [ Word 97 ] FL Page 1 / 14HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYAll rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. 04-25-2000Radio Control SystemHBC – Radio ControlsRRaaddiioo TTrraannssmmiitttteerr ppaattrroollIndustrial Version
Operating InstructionsRadio Transmitter patrol ( Industrial Version )Page 2 / 14 BE-PATROL-I-V2-1.DOC [ Word 97 ] FLHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY04-25-2000 All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice.Radio Control SystemBefore proceeding with the installation, operation or maintenance of the radio controlequipment it is important that the installation, operating, and maintenance personnelread this bulletin carefully in order to ensure the safe and efficient use of the machine.Also, it is strongly recommended that the personnel responsible for the operation,inspection, and servicing of the machinery on which this radio control is installed, readthis manual carefully.If any instructions are unclear, contact the manufacturer or distributor of the radio controlbefore attempting to install or use the radio controller on a machine.Note :Electrical wiring diagrams have been packed with the receiver manual to ensureinstallations without any problems.If these items are missing, contact the manufacturer or distributor beforeattempting to install or use the radio control system to a machine.Manufacturer : HBC-radiomatic GmbHHaller Straße 49 - 53D-74564 CrailsheimTel. +49 ( 0 ) 79 51 – 3 93 - 0Fax +49 ( 0 ) 79 51 – 3 93 - 50Printing errors, omissions and mistakes excepted ! – All details are subject to change without notice.®radiomatic is a registered German trade mark.©2000 , HBC-radiomatic GmbH , D-74564 CrailsheimAny duplication of operating firmware and any duplication of this documentation or parts of it without written consent ofHBC-radiomatic GmbH is prohibited.
Operating InstructionsRadio Transmitter patrol ( Industrial Version )BE-PATROL-I-V2-1.DOC [ Word 97 ] FL Page 3 / 14HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYAll rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. 04-25-2000Radio Control SystemTable of Contents1Helpful Hints.................................................................................42Safety Regulations .......................................................................52.1 Warning Notes ...................................................................................52.2 Safety Notes Regarding Operation .....................................................62.3 Safety Notes when Operating the Transmitter.....................................62.3.1 Safety Notes Regarding Battery and Battery Charger .............62.4 Safety Notes Regarding Maintenance .................................................72.5 Certificates, Certifications..................................................................72.5.1 Nameplate.............................................................................73Description of the System and Application ..................................83.1 Specification......................................................................................83.1.1 Dimensions and Operating Elements of patrol– Short Version .....................................................................93.1.2 Dimensions and Operating Elements of patrol– Long Version .................................................................... 104Operation.................................................................................... 114.1 Battery Charger ............................................................................... 125Maintenance ...............................................................................135.1 In Case of a Defect........................................................................... 136Trouble-Shooting........................................................................ 14
Operating InstructionsRadio Transmitter patrol ( Industrial Version )Page 4 / 14 BE-PATROL-I-V2-1.DOC [ Word 97 ] FLHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY04-25-2000 All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice.Radio Control System1Helpful HintsFollowing symbols are used in the operating instructions at hand:WarningsThis symbol will show situations that could be dangerous for people or machines.Pay particular attention in reading the parts of this manual.Be careful and try to avoid these situations.NotesThis symbol will show important operating hints to guarantee a long working lifeto the apparatus.Do not forget to observe these notes. The radio control could become unreliable.This symbol will show general information.OthersThis symbol will show regulations, e.g. notes on local, regional and federalregulations on labor safety and accident prevention when operating a radiocontrolled system.This symbol will identify the "Operation" section .This symbol will give you helpful maintenance notes in the corresponding section.This symbol will identify the trouble-shooting section.
Operating InstructionsRadio Transmitter patrol ( Industrial Version )BE-PATROL-I-V2-1.DOC [ Word 97 ] FL Page 5 / 14HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYAll rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. 04-25-2000Radio Control System2Safety RegulationsØ Strictly observe and always adhere to the respective regulations on labor safety andaccident prevention when operating a radio controlled system !Ø Retrofitting of a radio control to a machine is considered to be a major modification.The machine must therefore be subject to an approval inspection. The user of themachine is responsible for a proper entry of this inspection in the machine’sinspection record.Ø The commissioning of the radio equipment is only possible if you dispose of aspecial authorization from the postal authorities.Ø Before using the radio control, it is necessary to be familiarized with this system !Therefore, only authorized and sufficiently instructed personnel who are familiar withthe instructions should be allowed to use the radio control.Ø In case of a defect, an emergency situation and whenever a malfunction occurs inthe working area of the radio system, it is required that it be switched OFFimmediately until the cause of the defect has been located and repaired !– Switch OFF the transmitter via the EMERGENCY-STOP pushbutton.– Disconnect the connecting cable from the receiver.Ø Have defective radio systems repaired only by an expert. Use only originalreplacement parts of the manufacturer for any repair.2.1 Warning NotesØ The crane operator is required to control the machine in such a way that no dangermay possibly occur, even if the radio transmission is interrupted.Ø The remote control transmitter may be switched ON only as long as a visual contactexists with the crane.Ø The minimum duration of the command and the response time are slightly increasedby the radio control (cf. specifications of the radio control system).Ø The radio control transmitter may only be connected to machines suitable for theinstallation of a radio control system via the appropriate cable connections.
Operating InstructionsRadio Transmitter patrol ( Industrial Version )Page 6 / 14 BE-PATROL-I-V2-1.DOC [ Word 97 ] FLHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY04-25-2000 All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice.Radio Control System2.2 Safety Notes Regarding OperationØ Before using the radio control system for the first time, read these operatinginstructions completely and carefully.Ø In case of a defect, an emergency situation and whenever a malfunction occurs inthe working area of the radio system, it is required to de-energize the radioequipment immediately until the cause of the fault has been located and repaired !– Switch OFF the transmitter via the EMERGENCY-STOP pushbutton.– Disconnect the connecting cable from the receiver.Ø During breaks and at the end of work, disconnect the transmitter by means of the"ON / OFF" toggle switch.Ø Usage of radio remote control systems outside of manufacturer’s guidelines (section3) may result in invalidity of the guarantee.2.3 Safety Notes when Operating the TransmitterØ Before you start working, always verify the operation of the EMERGENCY-STOPpushbutton.Ø It is not allowed to leave a connected transmitter and not supervise it.Ø In case of an emergency and in case of all sorts of problems in the working range ofthe machinery or in case of a technical failure of the radio control, you must stop thecrane or machine by pressing the EMERGENCY-STOP pushbutton !Ø During breaks and at the end of work, disconnect the transmitter by means of the"ON / OFF" toggle switch.Ø The operation of the transmitter is permissible only with the carrying set includedwith the transmitter (possibility of mixing up the controls) !2.3.1 Safety Notes Regarding Battery and Battery ChargerØ Operate the battery charger at about room temperature and protect it againstoverheating (e.g. direct sun radiation).Ø Quick charging of NiCd batteries only in a temperature range between +10 °C and+40 °C (50 °F and 104 °F).Ø Protect the battery contacts against accidental shortening, i.e. do not store thebatteries in a tool box or carry them loosely in your pockets. A bunch of keys isenough to shorten the battery. Use the protective caps delivered with the batteries.Ø Pay attention to correct polarity ! – After inserting the battery into the batterycompartment of the battery charger, the nameplate must be visible. Operation of thetransmitter will not be possible otherwise !Ø The NiCd batteries are charged in the factory. Due to longer storage times, however,the batteries may reach you partially charged or discharged. Therefore, they shouldbe charged before the first use. To charge the battery, remove it from the transmitterand put it into the battery compartment of the battery charger.
Operating InstructionsRadio Transmitter patrol ( Industrial Version )BE-PATROL-I-V2-1.DOC [ Word 97 ] FL Page 7 / 14HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYAll rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. 04-25-2000Radio Control System2.4 Safety Notes Regarding MaintenanceØ Pay attention to smaller deficiencies. They are often the symptoms of a major defectand may result in severe malfunctions of the radio system.Ø Have defective radio systems repaired only by an expert. Use only originalreplacement parts of the manufacturer for any repair.2.5 Certificates, CertificationsThis system made by HBC-radiomatic GmbH corresponds to the CE standards and hasan approval of the Federal Office for Homologations in the field of Telecommunications(Federal Republic of Germany).2.5.1 NameplateThe nameplate indicates all important data of the radio equipment. Besides the servicevoltage, radio frequency and the address of the system, this plate also indicates theproduction number which is necessary in case of possible further inquiries or spare partorders. It also contains the European control number for Homologation in theTelecommunication.Note :Please make sure that the nameplate is always clearly visible to allow for averification by the authorities.
Operating InstructionsRadio Transmitter patrol ( Industrial Version )Page 8 / 14 BE-PATROL-I-V2-1.DOC [ Word 97 ] FLHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY04-25-2000 All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice.Radio Control System3Description of the System and ApplicationThe system consists of a transmitter hosing with max. five toggle switches and twopushbuttons (DJet), an EMERGENCY-STOP pushbutton, a battery charger with tworechargeable NiCd batteries and a receiver with an antenna, a connecting cable and amating connector.The industrial radio transmitter patrol enables – in combination with a correspondingreceiver – control of industrial working machines.The transmitter housing is made of impact resistant plastic with a built-in antenna.The system is equipped to control receivers with 6 to 12 operating commands and workswithin a 70 cm frequency band (420 ... 470 MHz).State of the art radio technology complying with the latest guidelines of the regulationson labor safety and the use of highly developed microprocessor technology guaranteesoptimal operating safety, availability and longevity.Following radio receivers can be controlled by this transmitter type :FSE 505 FSE 707 FSE 808 (industrial version)3.1 SpecificationGeneral Technical DataSystem patrolNumber of control commands max. 12Unique system address over 65,000 possibilitiesTransmitter-specific Technical DataTransmitting power (FuS 671/3) < 10 mW (synthesizer)Transmitting antenna integrated in the belt side pieceBattery type FuB 05 AA (orange)Voltage supply via NiCd battery 6 V DC / 600 mAhDuration of operation max. 8 h per battery chargeOperating temperature range –25 °C ... +75 °C (–13 °F ... +167 °F)Hosing material impact resistant plasticHousing color orange / blackDimensions short versionlong Version116 x 58 x 105 mm (L x B x H)4.6 x 2.3 x 4.1 " (L x W x D)117 x 72 x 135 mm (L x B x H)4.6 x 2.8 x 5.3 " (L x W x D)Weight (approx.) 750 g (12.3 oz)Protection class IP 55
Operating InstructionsRadio Transmitter patrol ( Industrial Version )BE-PATROL-I-V2-1.DOC [ Word 97 ] FL Page 9 / 14HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYAll rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. 04-25-2000Radio Control System3.1.1 Dimensions and Operating Elements of patrol– Short Version116 mm (4.6 ")105 mm (4.1 ")58 mm (2.3 ")ON OFF–+ÀÁÃÃÄÅÄÂFile: PATROL-I_K.CDR [ CorelDraw 6.0 ] 04-20-2000 FLÀÁÂÃÄÅ Toggle switch Transmitter "ON / OFF" red LED "Charge battery" EMERGENCY-STOP pushbutton Toggle switch or DJET key Toggle switch Belt side piece with integrated transmitter antenna
Operating InstructionsRadio Transmitter patrol ( Industrial Version )Page 10 / 14 BE-PATROL-I-V2-1.DOC [ Word 97 ] FLHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY04-25-2000 All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice.Radio Control System3.1.2 Dimensions and Operating Elements of patrol– Long Version117 mm (4.6 ")135 mm (5.3 ")72 mm (2.8 ")File: PATROL-I_L.CDR [ CorelDraw 6.0 ] 20.04.2000 FLON OFF–+ÀÁÂÃÄÅ Toggle switch Transmitter "ON / OFF" red LED "Charge battery" EMERGENCY-STOP pushbutton Toggle switch or DJET key Toggle switch Belt side piece with integrated transmitter antennaÀÁÃÃÄÅÄÂ
Operating InstructionsRadio Transmitter patrol ( Industrial Version )BE-PATROL-I-V2-1.DOC [ Word 97 ] FL Page 11 / 14HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYAll rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. 04-25-2000Radio Control System4Operation1. Prior to the first initial start-up or beforeyou start working, a charged FuB 05 AAbattery must be inserted into the batterycompartment on the underside of thetransmitter. The battery supplies thevoltage required for the operation of thetransmitter (6 V DC).Note :After inserting the battery, thenameplate must be visible. Operationof the transmitter will not be possibleotherwise !2. Unlock the EMERGENCY-STOP pushbutton (item Â) by turning it.3. Switch ON the transmitter via the "ON / OFF" toggle switch (item À ; pay attention tomarking !).Operating voltage is now present at the transmitter.A radio connection to the receiver is established when the red LED "NO RECEPTION"on the receiver will be extinguished and the green LED "SYSTEM" is illuminated (ref.radio status panel of the receiver), i.e. the radio system is ready to operate.Control commands may now be input via the transmitter.If the red LED on the transmitter (item Á) flashes, this indicates that the battery isalmost fully discharged. Now, you must replace the discharged battery by a charged oneand recharge the discharged battery (cf. "Battery Charger").Note :If the discharged battery is not replaced by a charged one, the transmitter willautomatically be switched OFF after a few minutes.ON OFF–+ÀÁÂ
Operating InstructionsRadio Transmitter patrol ( Industrial Version )Page 12 / 14 BE-PATROL-I-V2-1.DOC [ Word 97 ] FLHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY04-25-2000 All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice.Radio Control System4.1 Battery ChargerFig. left shows battery charger type FLG 105 that is suitable for one each of thebattery types FuB 05 AA or FuB 3A (with adapter).Charge Battery1. Connect the net cable of the battery charger to the mains (cf.nameplate of the battery charger).2. Insert the battery into the battery compartment (item Á) (thenameplate of the battery must be visible from outside).=> The red LED (item À) is illuminated.Display of the state of charge (red LED)LED illuminated : ......................... The battery is being charged.LED off or flashing : ..................... The battery is charged, i.e. ready for operation.LED flashes wheninserting the battery : ................... The Battery is exhausted or defective.Remarks :– A discharged FuB 05 AA battery is fully charged after about 4 or 5 hours.Overcharging of the battery is prevented by the integrated electronic that will limitthe charging process to a maximum of 5 hours.– Quick charging of NiCd batteries only in a temperature range between +10 C and+40 C (50 °F and 104 °F).– Protect the battery contacts against accidental shortening, i.e. do not store thebatteries in a tool box or carry them loosely in your pockets. A bunch of keys isenough to shorten the battery. Use the protective caps delivered with the batteries.– Operate the charging unit at about room temperature and protect it againstoverheating (e.g. direct sun radiation).++LadungnurbeiZimmertemperatur!Akkueinlegen.Dauerlicht:Akkuwirdgeladen.Blinken:Akkuentnehmen. Betriebsanleitung beachten!For roomtemperatureonly!Insertbattery.Steadylight:Charging.Blinkinglight:Removebattery. !See operating instructionsÁÀ
Operating InstructionsRadio Transmitter patrol ( Industrial Version )BE-PATROL-I-V2-1.DOC [ Word 97 ] FL Page 13 / 14HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANYAll rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. 04-25-2000Radio Control System5MaintenanceThe radio system is largely maintenance-free. The following items should nevertheless be takeninto account :Ø Make sure that the EMERGENCY-STOP pushbutton as well as all other keys andswitches move easily.Dirt of any kind may interfere with the operation of the pushbuttons or switches oreven render it impossible.Ø The batteries of the transmitter should be completely discharged and charged againon a regular basis.Ø Never "clean" the transmitter with a pressure or with a steam cleaner.If necessary, clean it with a fine brush or soft cloth, pleaseNote :Should any problems occur with the radio system contact your local dealer or themanufacturer.5.1 In Case of a DefectCaution :It is not permissible to use a defective radio system !Ø Never try to carry out any repair on the electronic components of the radio system.This would result in a rejection of possible warranty claims.− It is recommended to have the unit sent to the manufacturer as fast as possible.The unit will then be in the hands of an expert, an expert who is familiar with thesystem and who has the required special replacement parts at his disposal.− Always send in the transmitter and receiver together and enclose a detaileddescription of the defect.− Do not forget to state your phone number in addition to your address. This willallow us to contact you directly, should we have any inquiries.Ø In order to prevent any transport damages from occurring, please use thespecifically molded two-way packaging in which the unit was shipped to you from thefactory or pack the unit in a way so that it is protected against shocks. Please sendthe unit to the following address, freight prepaid :HBC-radiomatic GmbHHaller Straße 49 - 53 • D-74564 CrailsheimØ Should you decide to personally return a defective radio system to the factory or toyour local dealer, then please make an appointment first.
Operating InstructionsRadio Transmitter patrol ( Industrial Version )Page 14 / 14 BE-PATROL-I-V2-1.DOC [ Word 97 ] FLHBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY04-25-2000 All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice.Radio Control System6Trouble-ShootingNote :Check the transmitter functions with the cabin or the cable control unit first !Trouble Possible Cause RemedyNo reaction whenever thetransmitter is switched ON. − There is no operatingvoltage present.− The transmitter is notswitched ON.− The EMERGENCY-STOPpushbutton is locked.− Charge the battery orinsert a fully chargedbattery into thetransmitter.− Check the batterycontacts for damage orcontamination.− Switch the transmitterON.− Unlock the EMERGENCY-STOP pushbutton.Low battery voltagewarning output alreadyafter a short period ofoperation, i.e. the redtransmitter LED flashes.− The battery is notcharged.− The battery is defective.− Charge the battery fully.− Check if the chargingprocess is executedproperly.− Check the batterycontacts.− Verify the operation witha functional battery.

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