HID Global CEM603 RFID Reader CEM-603 User Manual

HID Global Corporation RFID Reader CEM-603

Manual

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June 14, 1999 K01932-000 Rev C
June 14, 1999 K01932-000 Rev C iiiWelcome and thank you for choosing Indala’s SecureProxTM I and SecureProxTM II proximity access controlreaders, the next generation of our very popular Advantage Series Proximity (ASP) product line.Your choice of access control readers and credentials from Motorola’s Indala Corporation, the proximityexperts, says that you’ll settle for nothing less than the highest quality proximity products on the markettoday. It says your readers have features to simplify installations, save time, and save money. It says yourreaders are easier and less expensive to maintain because they include crucial self-test and self-diagnostictechnology. It says your readers can withstand harsh environments. And it says your readers are UL, FCCand European CE approved. Perhaps most importantly, it says you’re a partner of Motorola’s Indala Corpo-ration, a company whose first name, Motorola, is virtually synonymous with quality.FCC Compliance: This device has been tested and found to comply with the limits for Class A digitaldevice pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protectionagainst harmful interference when the device is operated in a commercial environment. This device maynot cause harmful interference and must accept any interference received, including interference that maycause undesired operation. This device uses and generates radio frequency energy and, if not installed andused in accordance with this manual, may interfere with radio communications. CE Compliance: This product complies with the European Community Council Directive 89/336/EEC ifthe installer/user adheres to the instructions detailed in this manual. The standards specified underEN50081-1 emission standard and EN50082-1 immunity standard to which this product conforms areEN55022, IEC 801-2, IEC 801-3, IEC 801-4, and IEC 801-6.Notice: The ASR-603/605 readers require the use of linear, series pass, regulated power supplies. Use ofother types of power supply can result in reduced read range. The use of switching power supplies is notrecommended. Do not use the reader`s power supply to power other equipment particularly when operating switchedinductive loads such as motor control relays and solenoids (i.e., magnetic locks, latch or strike). Doing sowill affect the reader operation. Use a separate dedicated power supply to power Indala proximity readers.Because this technology is based on radio frequency and because nearby environmental sources of electri-cal interference may affect the performance of the reader, below is a list of precautions that should be con-sidered when installing or wiring the reader:•Metal affects radio signals. Do not cover the face of the reader with metal of any kind.•Reduce or eliminate unwanted signals from external sources.•Do not place the reader wiring bundled in conduit with AC power cables, lock power, or signal wiring.•Maintain all reader wiring a minimum distance of 12" (30 cm) away from other wiring to include, but notlimited to AC power, computer data wiring, telephone wiring, or wiring to electric locking devices, etc.•Do not install the reader in areas where sources of broad spectrum EMI noise may be present. Examples ofEMI broad spectrum noise producers are motors, pumps, generators, AC-DC converters, uninterruptablepower supplies, AC switching relays, light dimmers, computer monitors, and CRTs.•Do not install the reader within 3.5' (1.1 m) of computer CRTs (monitors).The rules and regulations of the Federal Communication Commission (FCC) and other regulatory agenciesin various countries limit the RF power level and frequency. The user is cautioned that changes and modi-fications made to the equipment without the approval of the manufacturer could void the user`s authority tooperate this equipment. It is suggested that the user use only shielded and grounded cables to ensure com-pliance with FCC Rules.
June 14, 1999 K01932-000 Rev C
June 14, 1999 K01932-000 Rev. C v7DEOHRI&RQWHQWV1.0 Overview- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.1 Introduction. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.2 Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.3 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21.4 Theory of Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31.5 Unpacking and Identifying Supplied Parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41.6 Identifying the Reader Format - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41.7 Separating ASR-603 Bezel from Electronics Module - - - - - - - - - - - - - - - - - - - - - - - - 51.8 Separating ASR-605 Bezel from Electronics Module - - - - - - - - - - - - - - - - - - - - - - - - 52.0 Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62.1 Mechanical Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62.1.1Mullion Mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62.1.2Wall Mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62.1.3Mounting Near Metal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72.1.4Power Supply Cable Types and Maximum Lengths - - - - - - - - - - - - - - - - - - 72.1.5Reader to Host Interface Wire Types and Lengths - - - - - - - - - - - - - - - - - - - 82.2 Electrical Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82.2.1Grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82.3 Reader to Host Interface Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93.0 Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113.1 Presenting the Card - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113.2 Data Output- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113.3 QuickFlash™ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113.4 SelfTest™- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 123.5 Verifying Data at Host - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 123.6 Controls and Indicators: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 123.6.1Wiegand and Magnetic Stripe Single-Line Control LED Host to Reader Interface Wiring: 123.6.2 Wiegand Dual-Line Control LED Host to Reader Interface Wiring: - - - - - - -123.6.3Option cards: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -133.6.3.1Single- and Dual-Line LED Control - - - - - - - - - - - - - - - - - - - - - -133.6.3.2QuickFlash™ Beep Enable/Disable - - - - - - - - - - - - - - - - - - - - - -133.6.3.3QuickFlash™ LED Enable/Disable - - - - - - - - - - - - - - - - - - - - - -133.6.3.4SelfTest™ Card - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -133.6.3.5WatchDog™ Enable/Disable Card - - - - - - - - - - - - - - - - - - - - - - -134.0 Troubleshooting- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 145.0 Additional Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 155.1 Mechanical Drawings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 155.2 Copyrights, Patents, and Trademark Credits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 175.3 RMA (Return Material Authorization)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 175.4 Contacting Technical Support - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17Index - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
vi K01932-000 Rev. C June 14, 1999/LVWRI)LJXUHVFigure 1.ASR-603/605 Block Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3Figure 2.603/605 Package Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4Figure 3. The Reader Label - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4Figure 4.Separating ASR-603 Bezel From Module - - - - - - - - - - - - - - - - - - - - - - - - - - - -5Figure 5.Separating ASR-605 Bezel From Module - - - - - - - - - - - - - - - - - - - - - - - - - - - -5Figure 6.Mullion Mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6Figure 7.Wall Mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6Figure 8.Mounting Near Metal Boundary - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7Figure 9.Grounding the Reader - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8Figure 10.Reader to Host Interface Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9Figure 11.Reader Internal Circuit Input and Output Configurations. - - - - - - - - - - - - - - - 10Figure 12.Presenting the Card - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11Figure 13.ASR-603 Mechanical Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15Figure 14.ASR-605 Mechanical Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
June 14, 1999 K01932-000 Rev. C 1 2YHUYLHZ ,QWURGXFWLRQThe ASR-603 and ASR-605 readers are modular miniaturized and rugged low power radio frequencyreaders designed for applications such as identification systems, security systems, and data collection.The ASR-603 reader mounts on a metal door frame (mullion) or any flat surface. The ASR-605 readermounts on any USA standard electrical gang box or on any flat surface. The reader electronics moduleis completely enclosed in an epoxy potting material, making it both vandal proof and weather resistant.The ASR-603 and the ASR-605 use the same reader electronics module. The readers’ bezels can beinterchangeably snapped on the common reader electronics module, enabling the installer to configurethe reader as a wall switch or a mullion reader at the installation site. The readers output data in Wiegand or Magnetic Stripe formats, making it easy to upgrade an existingsite to proximity using the wiring already in place.  )HDWXUHV•QuickFlash™ for immediate user feedback.•SelfTest™ for installer assistance during installation.•WatchDogTM for increased supervisory control.•Independently controlled audio tone and tri-color status LED.•Feld programmability via the use of option cards.•Snap-on module construction, enabling configuration at installation site.•Mounting on standard electrical box or on any flat surface.•Indoor/outdoor operation.•Attractive, contemporary styling.
2 K01932-000 Rev. C June 14, 1999 6SHFLILFDWLRQV●Input Voltage: 4.0 VDC to 16 VDC ●Input Current/Power:-Typical, quiescent off metal Vin = 5.0 DC 86 mA 0.43 W Vin =12.0 VDC 65 mA 0.78 W-Maximum with card present and reader mounted on metal 4.0 VDC < Vin < 16 VDC 100 mA 0.400-1.60 W●Power Supply:-Recommendation Regulated linear power supply●Read Range:-With ASC-121T LifeTimeTM Card Up to 5.0" (12.7 cm)-With ASK-116T KeyTag Up to 3.0" (7.6 cm)-With AVC-132 Image100TM Up to 4.0" (10.2 cm)●Frequency:-Exciter Field 125 KHz-Receive 62.5 KHz●Operating Temperature Range: -35° C to +65° C (-31° F to +149° F)●Color: Black and sand beige●Material: UV resistant, ABS (UL 94V0) plastic●Weight (typical): 5 oz. (142 g)●Dimensions:-ASR-603 4.50"H x 1.72"W x 0.85"T (11.42 x 4.37 x 2.16cm)-ASR-605 4.50"H x 2.99"W x 0.85"T (11.42 x 7.59 x 2.16cm)●Output Formats: Wiegand and ABA track 2 magnetic stripe●Certification: UL-294 indoor and outdoor compliant, CE Mark, and FCC Class A Digital Device (Part 15) ID Numbers E9U503 and E9U505.Read range is stated in an undisturbed electrical environment, with card presented parallel to reader,and reader installed in accordance with Indala instructions. Mounting the ASR-603/605 on metalslightly decreases the read range. Power supply, reader, and controller must be on the same ground,connected to earth.•
June 14, 1999 K01932-000 Rev. C 3 7KHRU\RI2SHUDWLRQFigure 1. ASR-603/605 Block DiagramWhen the reader is powered, a low-power radio frequency (RF) field is continuously transmitted bythe reader (see figure 1). When a card is presented within the field of the reader, the microchip, embed-ded in the card, is activated and transmits a unique identification (ID) number back to the ASR-603/605 reader. The reader decodes and converts this data to the pre-determined Wiegand, or MagneticStripe compatible format and sends this code to an external controller through data cables. With thisinformation, the controller determines what action is to be taken as a response to the card presentation. CardField From R eaderEnergizes C ardC ard S ends D ataTo R eaderR eader S ends D ata toH o s t C o m p u te rPowerPowerSupplyC o n tr o lle rA S R -6 0 3 o r A S R -6 0 5
4 K01932-000 Rev. C June 14, 1999 8QSDFNLQJDQG,GHQWLI\LQJ6XSSOLHG3DUWVFigure 2. 603/605 Package ComponentsUnpack the equipment and become familiar with the components. The following list describes the con-tent of the package (see Figure 2. ):ASR-603 Package: Tamper screw, reader electronics module, and ASR-603 bezel.ASR-605 Package: Tamper screw, reader electronics module, and ASR-605 bezel. ,GHQWLI\LQJWKH5HDGHU)RUPDWThe reader format is typed on the ID label (see Figure 3. ) on the reader electronics module. Figure 3. The Reader LabelTam perScrewASR-603Bezel R eaderElectronicsM oduleASR-605BezelThis device complies with Part 15 of theFCC rules. Operation is subject to thefollowing two conditions: (1) This devicemay not cause harmful interference.And (2) this device must accept anyinterference received, includinginterference that may cause undesiredoperation. Patents: US#4818855,Canada#1253591. Made in USA.FCC ID:E9U503Model:ASR-603S/N:N*11996333Manual:K01932-001Power:See ManualFor Technical Support Call:1-800-M INDALA (1-800-646-3252)Format:26 Bit Wiegand-2LACCESS CONTROLUNIT ACCESSORYSUITABLE FOROUTDOOR USE.BP6430LISTED5T77UL
June 14, 1999 K01932-000 Rev. C 5 6HSDUDWLQJ$65%H]HOIURP(OHFWURQLFV0RGXOHTo remove the ASR-603 reader bezel, unscrew the tamper screw, pull metal latch, and pull the readermodule up as shown in Figure 4. Figure 4. Separating ASR-603 Bezel From Module 6HSDUDWLQJ$65%H]HOIURP(OHFWURQLFV0RGXOHTo remove the ASR-605 reader bezel, unscrew the tamper screw, pull metal latch, and pull the readermodule up as shown in Figure 5. Figure 5. Separating ASR-605 Bezel From Module
6 K01932-000 Rev. C June 14, 1999 ,QVWDOODWLRQ 0HFKDQLFDO,QVWDOODWLRQ 0XOOLRQ0RXQWLQJTo mount the ASR-603 to a mullion, drill two proper size holes (for 6-32 sheet metal or thread formingscrews) 3.3" apart. At center of these two holes drill a 0.375" hole for the reader cable. Route the cablethrough the center hole to the controller. Using the two 6-32 screws attach the reader to the first twoholes. Once the reader module is screwed in place, snap on the ASR-603 bezel then install the tamperscrew as shown in Figure 6. For mechanical dimensions of the ASR-603 refer to section 5.0 "Addi-tional Information". Figure 6. Mullion Mounting :DOO0RXQWLQJTo wall mount the reader there are two choices. The first choice is to mount the reader directly to thewall. This is similar to the mullion mounting described above. The second choice is to mount it on agang box. When installing the reader on an electrical gang box, make sure the gang box mountingholes fit the reader mounting holes. Using two 6-32 screws, attach the reader to the gang box. Once thereader module is screwed in place, snap on the reader bezel then install the tamper screw as shown inFigure 7. For mechanical dimensions of the ASR-603 or ASR-605, refer to Section 5.0 (MechanicalDrawings).Figure 7. Wall Mounting
June 14, 1999 K01932-000 Rev. C 7 0RXQWLQJ1HDU0HWDOWhen mounting the ASR-603 or ASR-605, observe the near metal boundaries as shown in Figure 8. Figure 8. Mounting Near Metal Boundary 3RZHU6XSSO\&DEOH7\SHVDQG0D[LPXP/HQJWKVThe ASR-603/605 reader requires a minimum voltage of 4.0 VDC. Voltage drops, caused by the cableresistance, can be made up by increasing the power supply voltage (DO NOT SET THE POWERSUPPLY VOLTAGE TO HIGHER THAN 16 VDC). In noisy environments, use shorter cable runs.The following are the recommended cable types and maximum cable lengths for cables connecting thepower supply to the reader (DO NOT USE CABLES WITH GAUGES SMALLER THAN 24AWG)ASR-603Bezel ASR-605Bezel1.5 “1.5”1.5”1.5”1.5”1” 1”1.5”MINIMUMMETAL BOUNDARYMINIMUMMETAL BOUNDARYCable TypePowerSupply200' (61 m )300' (91 m )Cable LengthASR-603or A SR -605R eader24 A W G (0.60 m m ), three conductor,w ith an overall foil shield, B elden, 9533 or equivalent.22 A W G (0.80 m m ), tw o conductor,w ith a n o v e ra ll fo il sh ie ld , A lp h a 5 1 9 2or equivalent.500' (152 m )18 A W G (1.20 m m ), tw o conductor,w ith an overall foil shield, A lpha 5386 or equivalent.M axim um C able Length
8 K01932-000 Rev. C June 14, 1999 5HDGHUWR+RVW,QWHUIDFH:LUH7\SHVDQG/HQJWKVRefer to the table below to determine the recommended wiring type at various maximum distances.Variation in distance requires different wire gauges. Because of system data termination differences,contact your system manufacturer for its exact requirements. Installation to be in accordance withNational Electric Code ANSI/NFPA 70. (OHFWULFDO,QVWDOODWLRQ *URXQGLQJFigure 9. Grounding the ReaderConnect the power supply and the controller directly to an earth ground. An earth ground can be estab-lished by driving a cpper clad ground rod into the earth. Make certain the DC resistance between yourCable TypeHostC o n tro lle r 500' (152 m )Cable LengthM a x im u m C a b le L e n g th22 A W G (0.80 m m ), six or eight conductor,w ith an overall foil shield, A lpha, 5196, 5198 or equivalent.18 A W G (1.20 m m ), six or eight conductor,w ith an overall foil shield, A lpha 5386, 5388 or equivalent.500' (152 m )ASR-603or A S R -605R eaderLinearPowerSupplyEarthGround(-) (+)ASR-603ASR-605HostControllerGND
June 14, 1999 K01932-000 Rev. C 9established earth ground and the system ground is 50 Ohms or less. If direct connection to a groundrod is not possible, connect the reader to an earth grounded cold water metal pipe (do not connect tocopper fire sprinkler system because it may have non-conductive couplings), or steel frames (buildingbeams) that connect to earth. Prevent ground loops by connecting both the cable shield and the negative line of the power supply toone common earth ground point. Connecting different points to separate earth grounds may result in aground loop. Ground loops may cause poor read range and communication line interference resultingin no code or improper code being seen by the controller. In a multiple reader installation, connect all readers to a single earth ground reference point (commonground).  5HDGHUWR+RVW,QWHUIDFH:LULQJFigure 10. shows all the possible interfaces. Chose the appropriate interface for your installation.Figure 10. Reader to Host Interface WiringNotes:•The system must have a single earth ground point. •Connect screen (shield) wire at ASR-603/605 reader cable splice to a common earth ground as shown.•For open collector (non-terminated output), consult your system manufacturer for correct cable length and type.•The internal circuit configurations for the reader inputs and outputs are as shown in Figure 11. EARTH GROUNDColorCodeReader CableGreenBrownBlackRedWhiteSplice HereExtension CableBlueOrangeASR-603 OR ASR-605Beeper OutStrobe/Clk InData inLED OutCard PresentGND (0V)Beeper OutData '1' InData '0' InRed LED OutGreen LED OutGND (0V)HostControllerWiegandSingle LineLED ControlBeeper OutData '1' InData '0' InMulti-ColorLED OutGND (0V)Do Not ConnectMulti-Color4-16VDCLinearPowerSupply+-Shield ( Screen )HostControllerWiegandDual LineLED ControlHostControllerMagnetic StripeSingle LineLED Control
10 K01932-000 Rev. C June 14, 1999Figure 11. Reader Internal Circuit Input and Output Configurations.+5VD CINPUT CIRCUIT CONFIGURATION47K10K0.001uFSM B15CIN P U T2N 4401O P E N C O L L E C T O R O U T P U TSM B15OUTPUT2N 4401+5VD CTERMINATED OUTPUT820 SM B15OUTPUT
June 14, 1999 K01932-000 Rev. C 11 2SHUDWLRQWhen power is first applied to the reader, it performs an internal circuit Self Test™. If it appears to befunctioning properly, the reader will flash the amber LED and beep twice. After the SelfTest™ is com-pleted, the reader is in a READY status mode and you may present the card to the reader. Figure 12. Presenting the Card 3UHVHQWLQJWKH&DUGTo obtain maximum read range, present the card to the reader as shown in Figure 12. Keeping thecard parallel to the ASR-603 or ASR-605 reader, move it slowly toward the face of the reader until aQuickFlash™ (refer to section 3.3 ) is obtained. This is the point at which the card is read and the datais transmitted to the controller. To read the card again, remove it from the antenna field and present itagain. During normal use, the card can be presented to the antenna at any angle, although this willresult in a reduced read range.  'DWD2XWSXWBoth ASR-603 and ASR-605 readers are capable of outputting in either Wiegand or magnetic stripeformatted data. For further information please call technical support at (800)646-3252.  4XLFN)ODVKWhen a valid card is presented, unless QuickFlash™ is activated, the LED will flash and the audiotone (beeper) will be activated for 70 to 100 milliseconds, regardless of the card`s access status. Thisgives the user immediate feedback that the card was read and the data was sent to the controller. Afterthe 100 millisecond QuickFlash™ period, the controller takes over the control of the LED and beeper.
12 K01932-000 Rev. C June 14, 1999 6HOI7HVWThe readers have an internal diagnostic routine to assure reader operation at start-up, as well as ameans to test the integrity of the data lines. When power is first applied to a reader, it will “beep andflash” twice to let the installer know that it has performed an internal check and appears to be function-ing properly. If the reader start-up routine determines one of the critical memory devices inside thereader has failed, the reader will emit a “chirping” sound. 9HULI\LQJ'DWDDW+RVWTo verify that the controller can read the data, put the reader into “line test mode” by holding a SelfT-est™ card (Indala part number 07257-001) in front of the reader. The reader will respond with an alter-nately flashing LED in all three colors and an audio signal to let you know it is in the line test mode.The reader will remain in the line test mode until power is removed and reapplied or the SelfTest™ cardis presented again. While in this mode, the reader will send output pulses down the data lines at a 1 Hzrate, which can be measured at the controller end with a volt meter. If the pulses are not present, thenthere is probably a break or short in the line. If the pulses are present and the system is still not working,the reader may not be connected to the controller properly, the controller/system may be incorrectlyprogrammed, or the controller may be broken.  &RQWUROVDQG,QGLFDWRUV :LHJDQGDQG0DJQHWLF6WULSH6LQJOH/LQH&RQWURO/('+RVWWR5HDGHU,QWHUIDFH:LULQJ•There is no LED OFF state in this configuration. LED is red when the brown wire is high (above 2.2 VDC or not connected).•Pull brown wire low to change LED color to green.•Toggle brown line high-low at a rate of 100 Hz to 1 kHz, 50% duty cycle, to produce amber LED color.•Pull blue beeper wire low to activate audio beep tone. :LHJDQG'XDO/LQH&RQWURO/('+RVWWR5HDGHU,QWHUIDFH:LULQJ•The LED is OFF when both brown and orange wires are high (above 2.2 VDC or not con-nected).•Pull brown wire low to activate red LED.•Pull orange wire low to activate green LED.•Pull orange and brown wires low simultaneously to activate amber LED.•Pull blue wire low to activate audio “beeper” tone.
June 14, 1999 K01932-000 Rev. C 13 2SWLRQFDUGV 6LQJOHDQG'XDO/LQH/('&RQWUROThis option card toggles the state of the LED control lines (Indala part number 07260-001). If one beepis heard when the card is presented, the reader is set to a single line LED control. If two beeps areheard, the reader is set to a dual line LED control. 4XLFN)ODVK%HHS(QDEOH'LVDEOHThis option card toggles the state of the QuickFlash™ beep option (Indala part number 07259-001). Ifone beep is heard when the card is presented to the reader, the automatic beep is enabled. If two beepsare heard, the automatic beep is disabled. 4XLFN)ODVK/('(QDEOH'LVDEOHThis option card toggles the state of the QuickFlash™ LED option (Indala part number 07258-001). Ifone beep is heard when the card is presented to the reader, the automatic QuickFlash™ is enabled. Iftwo beeps are heard, the automatic QuickFlash™ is disabled. 6HOI7HVW&DUGThis option card enables or disables the SelfTest™ mode upon presentation (Indala part number07257-001). Present the card once to enable the SelfTest™ mode. Present a second time to revert tonormal operation. :DWFK'RJ(QDEOH'LVDEOH&DUGThis option card toggles the state of the automatic WatchDogTM option (Indala part number 07508-001). If one beep is heard when the card is presented to the reader, the WatchDogTM output is enabled.If two beeps are heard, the WatchDogTM output is disabled. The WatchDogTM output will output an 8bit “10101010” pattern approximately once per minute over the data lines. This option card is avail-able with either wiegand or magnetic stripe interfaces.
14 K01932-000 Rev. C June 14, 1999 7URXEOHVKRRWLQJIf the reader does not function properly when installed according to instructions, please complete thisform and fax it to (408) 434-7057 before calling (800) 646-3252 for technical assistance. Internationalcustomers call (408)383-4000:FAXFrom: _________________________________________________ To: Technical SupportPhone: ________________________________________________ Model: ASR-603/605Fax:___________________________________________________ Fax: (408) 434-7057Product S/N ____________________________________________ Date:______________Dead Reader1. Is the reader wired according to instructions? o Yes o No2. Is the recommended power supply being used? o Yes o No3. Is the DC voltage correct? o Yes, __________ volts o No4. Is the DC current correct? o Yes __________ ma o No5. What is the cable length between the power supply and the reader?____ feet6. Is the cable type according to specifications? o Yes o NoShort Read Range1. Is the reader wired according to instructions? o Yes o No2. Is earth ground connected according to instructions? o Yes o No3. Is the cable shield connected according to instructions? o Yes o No4. Is the recommended power supply being used? o Yes o No5. Is the DC voltage correct? o Yes, __________ volts o No6. Is the DC current correct? o Yes __________ ma o No7. Is there a CRT (computer monitor) nearby? o Yes __________ feet o No8. Is the card presentation according to instructions? o Yes o No9. What is the card/tag number? Card model number:______________Data Incorrect or Non-existent1. At reader power up, did reader exhibit SelfTestTM ?o Yeso No2. Upon card presentation, did reader exhibit QuickFlashTM ?o Yeso No3. If you answered Yes to question 1 and 2, put the reader into line test modeas detailed in section 3.5 "Verifying Data at Host".4. Is the reader wired according to instructions? o Yes o No5. Is earth ground connected according to instructions? o Yes o No6. Is the cable shield connected according to instructions? o Yes o No7. Is there a CRT (computer monitor) nearby? o Yes __________ feet o No8. Is the card presentation according to instructions o Yes o No9. What is the reader format? Reader format:_________________
June 14, 1999 K01932-000 Rev. C 15 $GGLWLRQDO,QIRUPDWLRQ 0HFKDQLFDO'UDZLQJVFigure 13. ASR-603 Mechanical Dimensions0.864.501.720.850.60Cable2.183.340.8818.00Cable0.25 O DBeeper
16 K01932-000 Rev. C June 14, 1999Figure 14. ASR-605 Mechanical Dimensions3.342.991.490.854.50Cable2.1818.001.52Cable0.25 O DBeeper
June 14, 1999 K01932-000 Rev. C 17 &RS\ULJKWV3DWHQWVDQG7UDGHPDUN&UHGLWV© 1997 Indala Corporation. Motorola`s Indala Corporation reserves all rights including patents, copy-rights, trademarks, trade names, and all other intellectual property rights worldwide. No reproduction,adaptation, or translation is allowed without prior written permission from Motorola`s Indala Corpora-tion. Indala Corporation reserves the right to change any product description and/or specification con-tained here without prior notice. Products are covered by United States patent 4818855, Canadian patent 1253591, and other patentspending worldwide.Motorola and the Motorola logo are registered trade marks of Motorola, Inc. ASP, SelfTest™, Quick-Flash™, and WatchDogTM are trade marks of Indala Corporation. 50$5HWXUQ0DWHULDO$XWKRUL]DWLRQGoods returned for repair, warranty or non-warranty, must be assigned an RMA (Return MaterialAuthorization) number. The customer is to provide a description of the specific problem. The customeris to include serial numbers, formats, card ID numbers, and correct facility codes with the items to bereturned. If exact duplicates of returned cards or tags are requested, the customer must provide Motor-ola Indala with the exact format and ID numbers needed.For readers returned and not covered by the warranty (due to age, misuse and/or damage), a quote forrepairs will be issued, and no work will be performed until a valid purchase order is received. Read-ers left over 30 days without a repair authorization and a purchase order will be returned with evalua-tion charges and shipping costs applied.  &RQWDFWLQJ7HFKQLFDO6XSSRUWPlease answer all questions in section 4.0 "Troubleshooting" and have your answers ready before youcall the technical support number listed below: U.S.A. Office:3041 Orchard ParkwaySan Jose, CA 95134-2017Tel (408) 383-4000, MainTel (800) 646-3252, Technical SupportFax (408) 434-7057
June 14, 1999 K01932-000 Rev. C 18Aa quote for repairs 17Additional Information 15alternately flashing LED, 3 colors 12amber LED 11and tri-color status LED 1applications 1ASC-121T LifeTimeTM Card 2ASK-116T KeyTag 2ASP Advantage Series Proximity iiiASR-603 1ASR-603 bezel 4, 6ASR-603 dimensions 2ASR-603 Package 4ASR-603 reader bezel, 5ASR-605 1ASR-605 bezel 4ASR-605 dimensions 2ASR-605 Package 4assigned a RMA 17assigned a RMA (Return Material Authorization)num 17audio tone 1audio tone (beeper) 11automatic beep 13automatic QuickFlash™ 13automatic WatchDogTM 13AVC-132 Image100TM 2Bbeep 11Beep Enable/Disable 13beeper control 11bezels 1blue wire 12break or short in line 12brown wire 12Ccable length 9cable resistance 7cable shield 9cable splice 9calling technical support 14Canadian patent 17card 2, 3card ID numbers 17card's access status 11CE Compliance iiiCE Mark 2Certification 2chirping sound 12cold water metal pipe 9Color (reader) 2common earth ground 9common ground 9communications line interference 9compliant 2components 4connecting the power supply to the reader 7contemporary styling 1controller 2, 3, 11controller can read the data 12Controls and Indicators 12copper fire sprinkler system 9correct facility codes 17cpper clad ground rod 8CRT (Computer Monitor) 14Ddata 11Data Incorrect or Non-existent 14data is transmitted 11data lines 12Data Output 11DC current 14DC resistance 8DC resistance between your established earthgroun 8DC resistance, earth ground 9DC voltage 14Dead Reader 14description of the specific problem 17Dimensions 2Eearth 2, 8earth ground 8, 9Earth ground can be established by 8electrical box 1electrical environment 2electrical gang box 1, 6Electrical Installation 8epoxy potting material 1evaluation charges and shipping costs 17exact duplicates of returned cards or tags 17,QGH[
June 14, 1999 K01932-000 Rev. C 19Exciter Field 2Ffax 14FCC Class A 2FCC Compliance iiiFeatures 1Field programmability 1flash 11, 12form (for technical support) 14format 3formats 17formats, output data 1Frequency 2functioning properly 11Ggang box 6Goods returned 17green LED 12ground 2ground loop 9ground loops 9Grounding the Reader 8HHost to Reader Interface 12IID label 4Identifying the Reader Format 4improper code 9Indoor outdoor operation. 1Input Current/Power 2Input Voltage 2Installation 6installer 12integrity of data lines 12intellectual property 17internal check 12internal circuit configurations 9internal circuit self test 11internal diagnostic routine 12LLED 11, 12, 13LED color 12LED OFF state 12line test mode 14MMagnetic Stripe 12magnetic stripe 1, 2, 3, 11, 13Material 2maximum cable lengths 7maximum read range 11mechanical dimensions 6Mechanical Drawings 6, 15Mechanical Installation 6model number 14modular (reader) 1mount 1Mounting 1, 2mullion 1Mullion Mounting 6multiple reader installation 9NNational Electric Code ANSI/NFPA 70 8negative line 9no code 9noisy environments 7non-conductive couplings 9non-warranty 17normal operation 13not covered by the warranty 17Notice iiiOopen collector (non-terminated output) 9Operating Temperature Range 2Operation 11Option cards 13option cards 1orange wire 12output data 1Output Formats 2output pulses 12outputting (data) 11over 30 days (no authorization) 17Overview 1PPart 15 2Patents 17patents pending 17poor read range 9power 11Power Supply 2, 7Power supply 2power supply 8, 9, 14Power Supply Cable Types and MaximumLengths 7power supply voltage 7
20 K01932-000 Rev. C June 14, 1999present the card 11Prevent ground loops 9product description 17Product S/N 14pulses 12purchase order 17QQuickFlash 11QuickFlash™ 1, 11, 13, 17quote for repairs 17RRead Range 14read range 2, 9, 11read the card again 11reader 1, 2, 12, 14reader bezel 5, 6reader electronics module 1, 4Reader Format 4reader input output circuits 9reader module 6reader operation at startup 11Reader to Host Interface Wire Types and Lengths8Reader to Host Interface Wiring 9readers returned 17READY status mode 11Receive 2Receive, frequency 2recommended cable types 7recommended wiring type 8red LED 12reduced read range 11registered trademarks 17Regulated linear power supply 2repair 17repair authorization 17reproduction (rights) 17returned readers 17RF field 3RMA (Return Material Authorization) 17Sscreen (shield) 9SecureProxTM I iiiSecureProxTM II iiiself test 11SelfTestTM 1SelfTest™ 13SelfTest™ mode 13separate earth grounds 9serial numbers 17shield (screen) 9Short read range 14single and dual line LED control 13single earth ground 9Snap on module 1Specifications 2start-up routine 12steel frames (building beams) 9system 9Ttag 14Tamper screw 4tamper screw 6technical assistance international 14Technical Support 17technical support number 11The Reader Label 4Theory of Operation 3Toggle 12translation 17transmit 3Troubleshooting 14UUL-294 2United States patent 17Unpacking and Identifying Supplied Parts 4user immediate feedback 11U.S.A. Office 17VVerifying data at host 12voltage 7Voltage drops 7Wwall mount 6wall switch 1warranty 17WatchDog™ 13WatchDog™ enable/disable 13Weight 2weight (reader) 2Wiegand 11wiegand 1, 11wire gauges 8wired 14wires 12

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