Harbor Freight 2500 Peak 2200 Running Watts 4 7 Hp 125Cc Portable Inverter Generator Epa Iii Product Manual
2015-05-27
: Harbor-Freight Harbor-Freight-2500-Peak-2200-Running-Watts-4-7-Hp-125Cc-Portable-Inverter-Generator-Epa-Iii-Product-Manual-723831 harbor-freight-2500-peak-2200-running-watts-4-7-hp-125cc-portable-inverter-generator-epa-iii-product-manual-723831 harbor-freight pdf
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Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. REV 15a Using a generator indoors CAN Using an engine indoors KILL YOU IN MINUTES. CAN KILL YOU IN MINUTES. Generator exhaust contains Engine exhaust contains carbon monoxide. carbon monoxide. This see is aorpoison This is a poison you cannot smell. you cannot see or smell. NEVER use inside a home or garage, NEVER use inside EVEN IF doors and windows aregarage, open. a home or EVEN IF doors and windows are open. Only use OUTSIDE and Only far away from use OUTSIDE windows, doors, and far away from and vents. windows, doors, and vents. Visit our website at: http://www.harborfreight.com Email our technical support at: productsupport@harborfreight.com Email our Engine support at: predator@harborfreight.com When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Copyright© 2013 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. Table of Contents Specifications.............................................. 2 Safety��������������������������������������������������������� 3 Setup........................................................... 7 Operationr���������������������������������������������������� 8 Maintenances���������������������������������������������� 13 Troubleshooting.......................................... 17 Parts Lists and Diagrams........................... 19 Warranties.................................................. 27 Specifications Generator Output Receptacles Displacement Compression Ratio Engine Type Cooling System Fuel Type Capacity Type SAE Engine Oil Capacity Run Time @ 50% Load with full tank Sound Level at 23 feet, 50% load Bore x Stroke Type Spark Plug Gap Intake Valve Clearance Exhaust Engine Speed 120VAC, 60Hz, 1 Phase 12VDC, 8.3A (nominal) 2200W Running 2500W Peak 2x NEMA #5-20 (3-prong, 120VAC) 1x 12VDC Two Pin Outlet 125cc 8.5:1 Horizontal Single Cylinder 4-stroke, OHC Forced air cooled 87+ octane stabilizer treated unleaded gasoline 1.35 Gallon 10W-30 1 Quart 5-1/2 hr. 64 dB 52.4mm x 57.8mm A7RTC 0.7 - 0.8 mm 0.10 - 0.15 mm 0.15 - 0.20 mm 5500 RPM The emissions control system for this Engine is warranted for standards set by the U.S. Environmental Protection Agency. For warranty information, refer to the last pages of this manual. Page 2 For Generator technical questions, please call 1-888-866-5797. ITEM 61169 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Safety Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. RPM HP AWG Property or Statement Revolutions Per Minute Horsepower American Wire Gauge WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields. Read the manual before set-up and/or use. Symbol Property or Statement WARNING marking concerning Risk of Hearing Loss. Wear hearing protection. WARNING marking concerning Risk of Respiratory Injury. Operate engine OUTSIDE and far away from windows, doors, and vents. WARNING marking concerning Risk of Fire while handling fuel. Do not smoke while handling fuel. WARNING marking concerning Risk of Fire. Do not refuel while operating. Keep flammable objects away from engine. IMPORTANT SAFETY INSTRUCTIONS Operation Symbol Setup Symbol Definitions WARNING! Read all instructions. Failure to follow all instructions listed below may result in fire, serious injury and/or DEATH. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. ITEM 61169 For Generator technical questions, please call 1-888-866-5797. Maintenance SAVE THESE INSTRUCTIONS Page 3 Setup Precautions 1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Do not store fuel or other flammable materials nearby. Safety 2. Have multiple ABC class fire extinguishers nearby. 3. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. 4. Set up and use only on a flat, level, well‑ventilated surface. 5. All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. 6. Connections for standby power to a building electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. 7. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during set up. 8. Use only lubricants and fuel recommended in the Specifications chart of this manual. 9. Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines. Such backfeed may electrocute utility company workers or others who contact the lines during a power outage, and the generator may explode, burn, or cause fires when utility power is restored. Consult the utility company and a qualified electrician if intending to use the generator for back up power. Setup 10. Do not operate the generator before grounding. The generator must be earth-grounded in accordance with all relevant electrical codes and standards before operation. Operating Precautions CARBON MONOXIDE HAZARD Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. 1. 3. When using generators, keep them outdoors and far away from open doors, windows, and vents to avoid toxic levels of carbon monoxide from building up indoors. Operation 4. If you start to feel sick, dizzy, or weak while using a generator, get to fresh air right away. The carbon monoxide from generators can quickly lead to full incapacitation and death. 5. Keep children away from the equipment, especially while it is operating. 6. Keep all spectators at least six feet from the engine during operation. NEVER use inside a home or garage, EVEN IF doors and windows are open. 7. Fire Hazard! Do not fill gas tank while engine is running. Do not operate if gasoline has been spilled. Clean spilled gasoline before starting engine. Do not operate near pilot light or open flame. 8. Do not touch engine during use. Let engine cool down after use. Maintenance 9. Never store fuel or other flammable materials near the engine. Only use OUTSIDE and far away from windows, doors, and vents. 2. Never use a generator indoors, including in garages, basements, crawl spaces and sheds. Opening doors and windows or using fans will NOT prevent carbon monoxide build up in the home. Page 4 10. If the plugged in product operates abnormally or unusually slow, immediately stop using the generator as a power source. Read and adhere to the instruction manual of the product to be powered to make sure that it can be safely and efficiently powered by a portable generator. 11. Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. For Generator technical questions, please call 1-888-866-5797. ITEM 61169 Operating Precautions (cont.) Safety 14. Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground. 29. Stay alert, watch what you are doing and use common sense when operating this generator. Do not use while tired or under the influence of drugs, alcohol or medication. 15. Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body, or with any non-insulated conductive object. 30. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. 16. Connect the generator only to a load that is compatible with the electrical characteristics and running wattage of the generator. 31. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts. 17. Insulate all connections and disconnected wires. 33. Keep the generator and surrounding area clean at all times. 18. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. 19. Only use a suitable means of transport and lifting devices with sufficient weight bearing capacity when transporting the generator. 20. Secure the generator on transport vehicles to prevent it from rolling, slipping, and tilting. 21. Industrial applications must follow OSHA requirements. 22. Do not leave the generator unattended when it is running. Turn off the generator (and remove safety keys, if available) before leaving the work area. 23. The generator can produce high noise levels. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Wear ear protection when operating the generator or when working nearby while it is operating. 24. Keep access doors on enclosures locked. 25. Wear ANSI-approved safety glasses and hearing protection during use. 26. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter. 32. Do not cover the generator during operation. 34. Use the equipment, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed. Use of the equipment for operations different from those intended could result in a hazardous situation. 35. Do not operate the equipment with known leaks in the engine’s fuel system. 36. WARNING: This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.) 37. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container. 38. Keep hands and feet away from moving parts. Do not reach over or across equipment while operating. 39. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment’s operation. If damaged, have the equipment serviced before using. Many accidents are caused by poorly maintained equipment. 40. Use the correct equipment for the application. Do not modify the equipment and do not use the equipment for a purpose for which it is not intended. ITEM 61169 Setup 28. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Gasoline-powered engines may ignite the dust or fumes. Operation 13. Avoid substantially overloading which will trip the circuit breaker. Slightly overloading the generator may not trip the circuit breaker, but will lead to premature generator failure. 27. Use only accessories that are recommended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment. For Generator technical questions, please call 1-888-866-5797. Page 5 Maintenance 12. Do not exceed the running wattage of the generator. Make sure that the total electrical rating of the all of the tools or appliances plugged into the generator at the same time does not exceed that of the generator. Check that the startup surge will not be beyond the limit of the generator. Service Precautions 1. Before service, maintenance, or cleaning: a. Unplug all devices from the generator. b. Turn the engine switch to its “OFF” position. Safety c. Allow the engine to completely cool. d. Then, remove the spark plug cap from the spark plug. 2. Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards. 3. Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut, abraded, or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight. Setup 4. Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or distributor. Only a qualified service technician may adjust parts that may increase or decrease governed engine speed. 5. Wear ANSI-approved safety goggles, heavy‑duty work gloves, and dust mask/respirator during service. 6. Maintain labels and nameplates on the equipment. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 7. Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly. 8. Store equipment out of the reach of children. 9. Follow scheduled engine and equipment maintenance. Refueling: 1. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling. 2. Do not refill the fuel tank while the engine is running or hot. 3. Do not fill fuel tank to the top. Leave a little room for the fuel to expand as needed. 4. Refuel in a well-ventilated area only. 5. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air. Operation SAVE THESE INSTRUCTIONS. Maintenance Page 6 For Generator technical questions, please call 1-888-866-5797. ITEM 61169 Set Up Safety Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO PREVENT SERIOUS INJURY AND FIRE: Operate only with proper spark arrestor installed. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. At high altitudes, the engine’s carburetor, governor, and any other parts that control the fuel‑air ratio will need to be adjusted by a qualified mechanic to allow efficient high-altitude use and to prevent damage to the engine and any other devices used with this product. 1. The Generator must be properly grounded in accordance with all relevant electrical codes and standards before operation. Have the unit grounded by a qualified electrician if you are not qualified to do so. 2. To ground the Generator, connect a #6 AWG grounding wire (not included) from the Grounding Terminal on the control panel to a grounding rod (not included). The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the Generator. Setup Grounding 3. Refer to local regulations for ground source information. Components and Controls Spark Plug Access Panel Output Overload Oil Indicator Ground Terminal 12VDC Receptacle 120VAC Receptacles Choke Starter Handle Exhaust Air Filter and Oil Fill Access Panel ITEM 61169 For Generator technical questions, please call 1-888-866-5797. Fuel Valve Page 7 Maintenance Engine Switch 12VDC Breaker Reset Button Operation Fuel Cap Operation Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Safety Pre-Start Checks Inspect Engine and Generator looking for damaged, loose, and missing parts before set up and starting. If any problems are found, do not use equipment until fixed properly. Checking and Filling Engine Oil NOTICE: Your Warranty is VOID if the Engine’s crankcase is not properly filled with oil before each use. Before each use, check the oil level. Do not run the Engine with low or no Engine oil. Running the Engine with no or low Engine oil WILL permanently damage the Engine. Setup 1. Make sure the Engine is stopped and is level. 2. Close the Fuel Valve. 3. Remove the Access Panel on the side of the Generator. 4. Clean the top of the Dipstick and the area around it. Remove the Dipstick, turning it counterclockwise. 5. Check the oil level. The oil level should be up to the edge of the hole as shown. Operation 6. As needed, add the appropriate type of oil until the oil level is at the proper level. SAE 10W‑30 oil is recommended for general use. 7. Thread the Dipstick back in clockwise and replace the Access Panel. Full level Checking and Filling Fuel WARNING! TO PREVENT SERIOUS INJURY FROM FIRE: Fill the fuel tank in a well-ventilated area away from ignition sources. If the Engine is hot from use, shut the Engine off and wait for it to cool before adding fuel. Do not smoke. Maintenance 1. Clean the Fuel Cap and the area around it. 2. Unscrew and remove the Fuel Cap. 3. Remove the Strainer and remove any dirt and debris. Then replace the Strainer. Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol. Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, affecting Engine performance and/or causing damage. 4. If needed, fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive. Follow fuel stabilizer manufacturer’s recommendations for use. 5. Then replace the Fuel Cap. 6. Wipe up any spilled fuel and allow excess to evaporate before starting Engine. To prevent FIRE, do not start the Engine while the smell of fuel hangs in the air. Note: Fill Fuel Tank completely before first use. Fuel Tank needs to be completely full to properly prime Carburetor. Page 8 For Generator technical questions, please call 1-888-866-5797. ITEM 61169 Starting the Engine Safety Before Starting the Engine a. Inspect the Generator and Engine. b. Disconnect all electrical loads from the Generator. c. Fill the Engine with the proper amount and type of both unleaded gasoline and oil. Manual Start 1. Turn the Engine Switch on. Setup 1 2 2. Move the Choke to the START position. 3. Turn the Fuel Valve to the ON position. 3 ON START Operation RUN OFF 4. Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine’s carburetor. Then pull the Starter Handle gently until resistance is felt. Allow Cable to retract fully and then pull it quickly. Repeat until the Engine starts. Maintenance Note: After unpacking, before first use, slowly pull recoil handle 20 times to prime the Engine. 4 Note: Do not let the Starter Handle snap back against the housing. Hold it as it recoils so it doesn't hit the housing. ITEM 61169 For Generator technical questions, please call 1-888-866-5797. Page 9 5 Safety 5. Allow the Engine to run for several seconds. Then, move the Choke Lever very slowly to its RUN position. Move Slowly RUN START Note: Moving the Choke Lever too fast could stall the Engine. Setup IMPORTANT: Allow the Engine to run at no load for five minutes with no load after each start‑up so that the Engine can stabilize. 6 PUT OUT AD RLO OVE LOW OIL 6. Wait for the OUTPUT light to light up. Break-in Period: a. Breaking-in the Engine will help to ensure proper equipment and Engine operation. Operation b. The break‑in period will last about 25 hours of use. DO NOT exceed 75% of the Generator’s running wattage during this period. • Change the Engine oil after this period. Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTENANCE section. Nominal 12VDC Output 1. Do not use any 120VAC outlet while using the 12VDC outlet. Maintenance 2. Only use the 12VDC receptacle to charge a 12 volt lead-acid type battery using an appropriate charge controller. (Battery and controller not included.) The 12VDC output is not regulated. 12VDC 3. Do not connect any device to the 12VDC terminal that draws more than 8 amps. + Positive 4. If this 12VDC circuit protection is tripped, reduce the load, and press the red Reset Button next to the outlet. – Negative Page 10 Terminal 12VDC Terminal Reset Button For Generator technical questions, please call 1-888-866-5797. ITEM 61169 Connecting 120VAC Loads to the Generator Calculate Power Draw: Safety Power draw can be calculated by multiplying volts and amps. The resulting number is wattage. • Never exceed the running wattage for the Generator or any outlet amperage rating. • Refer to appliance/tool owner’s manuals to determine the wattage of electrical load devices. • Long power cords and extension cords draw additional power. Keep cord length at a minimum. Wattage Estimates Running Watts 600 500 400 400 200 380 350 500 50 750 Start-up Watts 900 800 600 700 Figure A: Plug Load In Plug the power cord of the 120 volt appliance/ tool into the 120 volt AC Outlet on the Generator. Plug in appliances from largest to smallest load. Note: Do not allow the Generator to completely run out of fuel with devices attached. A Generator’s output may sharply spike as it runs out of fuel, causing damage to attached devices. Operation This Unit Can Power Any One of the Following Items: 1/4 HP Air Compressor 1/6 HP Motor 3/8" Drill Mini Refrigerator Table/Box Fan 15 Amp Battery Charger String Trimmer Hedge Trimmer Radio Ten 75 Watt Light Bulbs Setup Wattages listed below are estimates for that type of equipment only. Check nameplate wattages on all loads before connecting to Generator. OVERLOAD Light Note: The OVERLOAD light may turn on for a few seconds as a large device starts up. This is normal for loads approaching the capacity of this Generator. 1. The total combined load through the outlet on the Generator must not exceed the running power of the unit. 2. If the OVERLOAD light turns on and the Generator stops producing power, it has been overloaded. PUT OUT AD RLO OVE LOW OIL Maintenance 3. Turn Engine switch off, disconnect all electrical devices, and compare device requirements to Generator rating. Move anything that may be limiting Generator ventilation away. 4. Restart Generator (the OVERLOAD device will automatically reset), and reconnect devices while being careful to not overload Generator. ITEM 61169 For Generator technical questions, please call 1-888-866-5797. Page 11 Stopping the Engine Safety To stop the Engine in an emergency, turn the Engine Switch off. EMERGENCY SHUT OFF Setup Under normal conditions, use the following procedure to shut off the Generator: 1 1. Unplug all electrical load devices from the Generator. Unplug Loads 2 Operation 2. Turn the Engine Switch off. 3. Close the Fuel Valve. Maintenance 3 ON OFF NOTICE Drain fuel at end of season or warranty is void. See Storage on page 16 for complete storage instructions. Page 12 For Generator technical questions, please call 1-888-866-5797. ITEM 61169 Maintenance TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE: Do not use damaged equipment. If abnormal noise, vibration, or excess smoking occurs, have the problem corrected before further use. Safety WARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING: Turn the Engine Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures. Follow all service instructions in this manual. The engine may fail critically if not serviced properly. Many maintenance procedures, including any not detailed in this manual, will need to be performed by a qualified technician for safety. If you have any doubts about your ability to safely service the equipment or engine, have a qualified technician service the equipment instead. Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors. Note: The following procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment. Before Each Use Procedure Monthly or Every 3 mo. or Every 6 mo. or every 20 50 hr. of use 100 hr. of use hr. of use Yearly or every 300 hr. of use Setup Cleaning, Maintenance, and Lubrication Schedule Every 2 Years Brush off outside of engine Check engine oil level Check air cleaner Clean/replace air cleaner Check and clean spark plug 1. Check/adjust idle speed * 2. Check/adjust valve clearance 3. Clean fuel tank, strainer and carburetor 4. Clean carbon build-up from combustion chamber Replace fuel line if necessary ** ** Operation Change engine oil ** Maintenance *Service more frequently when used in dusty areas. **These items should be serviced by a qualified technician. ITEM 61169 For Generator technical questions, please call 1-888-866-5797. Page 13 Checking and Filling Fuel Safety WARNING! TO PREVENT SERIOUS INJURY FROM FIRE: Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. 1. Clean the Fuel Cap and the area around it. 2. Unscrew and remove the Fuel Cap. 3. Remove the Strainer and remove any dirt and debris. Then replace the Strainer. Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol. Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, affecting engine performance and/or causing damage. 4. If needed, fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive. Follow fuel stabilizer manufacturer’s recommendations for use. 5. Then replace the Fuel Cap. 6. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air. Engine Oil Change CAUTION! Oil is very hot during operation and can cause burns. Wait for engine to cool before changing oil. Setup 1. Make sure the engine is stopped and is level. Place the Generator on stands with the drain centered over a proper oil drain pan. 2. Close the Fuel Valve. 3. Remove the Drain Plug and wait for oil to drain completely. Recycle used oil. Operation 4. Replace the Drain Plug and tighten it. 5. Remove the Access Panel on the side of the Generator. 6. Clean the top of the Dipstick and the area around it. Remove the Dipstick, turning it counterclockwise. 7. Add the appropriate type of oil until the oil level is at the proper level. SAE 10W‑30 oil is recommended for general use. Maintenance 8. Check the oil level. The oil level should be up to the edge of the hole as shown. 9. Thread the Dipstick back in clockwise and replace the Access Panel. NOTICE: Do not run the engine with too little oil. The engine will be permanently damaged. Page 14 For Generator technical questions, please call 1-888-866-5797. Full level ITEM 61169 Air Filter Element Maintenance 2. Remove the Air Cleaner Cover and the air filter elements and check for dirt. Clean as described below. 4. Install the cleaned filter. 5. Secure the Air Cleaner Cover and replace the Access Panel before use. Safety 1. Remove the Access Panel on the side of the Generator. 3. Cleaning: • For “paper” filter elements: To prevent injury from dust and debris, wear ANSI-approved safety goggles, NIOSH‑approved dust mask/respirator, and heavy-duty work gloves. In a well‑ventilated area away from bystanders, use pressurized air to blow dust out of the air filter. If this does not get the filter clean, replace it. Setup • For foam filter elements: Wash the element in warm water and mild detergent several times. Rinse. Squeeze out excess water and allow it to dry completely. Soak the filter in lightweight oil briefly, then squeeze out the excess oil. Spark Plug Maintenance NOTICE: Use only A7RTC type spark plug. Using an incorrect spark plug may damage the engine. 5. When installing a new spark plug, adjust the plug’s gap to the specification on the Specifications chart. Do not pry against the electrode, the spark plug can be damaged. Operation 6. Install the new spark plug or the cleaned spark plug into the engine. • Gasket-style: Finger-tighten until the gasket contacts the cylinder head, then tighten about 1/2-2/3 turn more. 2. Disconnect spark plug cap from end of plug. Clean out debris from around spark plug. 3. Using a spark plug wrench, remove the spark plug. 4. Inspect the spark plug: If the electrode is oily, clean it using a clean, dry rag. If the electrode has deposits on it, polish it using emery paper. If the white insulator is cracked or chipped, the spark plug needs to be replaced. ITEM 61169 NOTICE: Tighten the spark plug properly. If loose, the spark plug will cause the engine to overheat. If overtightened, the threads in the engine block will be damaged. Maintenance 1. Remove Access Panel from top of Generator, see above. • Non-gasket-style: Finger-tighten until the plug contacts the cylinder head, then tighten about 1/16 turn more. 7. Apply dielectric spark plug boot protector (not included) to the end of the spark plug and reattach the wire securely. 8. Replace Access Panel. For Generator technical questions, please call 1-888-866-5797. Page 15 Storage When the equipment is to remain idle for longer than 20 days, prepare the Engine for storage as follows: Safety 1. CLEANING: Wait for Engine to cool, then clean Engine with dry cloth. NOTICE: Do not clean using water. The water will gradually enter the Engine and cause rust damage. Apply a thin coat of rust preventive oil to all metal parts. 2. FUEL: To protect the fuel tank during storage, fill the tank with gasoline that has been treated with a fuel stabilizer additive. Follow fuel stabilizer manufacturer’s recommendations for use. Refer to Checking and Filling Fuel on page Checking and Filling Fuel on page 8. Setup WARNING! TO PREVENT SERIOUS INJURY FROM FIRE: Fill tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. 3. LUBRICATION: a. Change engine oil. b. Clean out area around spark plug. Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole. c. Replace spark plug, but leave spark plug cap disconnected. d. Pull Starter Handle to distribute oil in cylinder. Stop after one or two revolutions when you feel the piston start the compression stroke (when you start to feel resistance). 4. STORAGE AREA: Cover and store in a dry, level, well-ventilated area out of reach of children. Storage area should also be away from ignition sources, such as water heaters, clothes dryers, and furnaces. NOTICE: During extended storage periods the Engine must be started every 3 months and allowed to run for 15 – 20 minutes or the Warranty is VOID. 5. AFTER STORAGE: Before starting the Engine during or after storage, keep in mind that untreated gasoline will deteriorate quickly. Drain the fuel tank and change to fresh fuel if untreated gasoline has been sitting for a month, if treated gasoline has been sitting beyond the fuel stabilizer’s recommended time period, or if the Engine does not start. Operation Maintenance Page 16 For Generator technical questions, please call 1-888-866-5797. ITEM 61169 Troubleshooting FUEL RELATED: 1. Fill fuel tank with fresh 87+ octane stabilizer-treated unleaded gasoline and open fuel valve. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Choke not in START position, cold engine. 2. Move Choke to START position. 3. Gasoline with more than 10% ethanol used. (E15, E20, E85, etc.) 3. Clean out ethanol-rich gasoline from fuel system. Replace components damaged by ethanol. Use fresh 87+ octane stabilizertreated unleaded gasoline only. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 4. Low quality or deteriorated, old gasoline. 4. Use fresh 87+ octane stabilizer-treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 5. Carburetor not primed. 5. Pull on Starter Handle to prime. 6. Dirty fuel passageways. 6. Clean out passageways using fuel additive. Heavy deposits may require further cleaning. 7. Carburetor needle stuck. Fuel can be smelled in the air. 7. Gently tap side of carburetor float chamber with screwdriver handle. 8. Too much fuel in chamber. This can be caused by the carburetor needle sticking. 8. Turn Choke to RUN position. Remove spark plug and pull the start handle several times to air out the chamber. Reinstall spark plug and set Choke to START position. 9. Clogged Fuel Filter. 9. Replace Fuel Filter. IGNITION (SPARK) RELATED: IGNITION (SPARK) RELATED: 1. Spark plug cap not connected securely. 1. Connect spark plug cap properly. 2. Spark plug electrode wet or dirty. 2. Clean spark plug. 3. Incorrect spark plug gap. 3. Correct spark plug gap. 4. Spark plug cap broken. 4. Replace spark plug cap. 5. Incorrect spark timing or faulty ignition system. 5. Have qualified technician diagnose/ repair ignition system. COMPRESSION RELATED: COMPRESSION RELATED: 1. Cylinder not lubricated. Problem after long storage periods. 1. Pour tablespoon of oil into spark plug hole. Crank engine a few times and try to start again. 2. Loose or broken spark plug. (Hissing noise will occur when trying to start.) 2. Tighten spark plug. If that does not work, replace spark plug. If problem persists, may have head gasket problem, see #3. 3. Loose cylinder head or damaged head gasket. (Hissing noise will occur when trying to start.) 3. Tighten head. If that does not remedy problem, replace head gasket. 4. Engine valves or tappets mis‑adjusted or stuck. 4. Have qualified technician adjust/ repair valves and tappets. Operation 1. No fuel in tank or fuel valve closed. Follow all safety precautions whenever diagnosing or servicing the generator or engine. ITEM 61169 For Generator technical questions, please call 1-888-866-5797. Safety Engine will not start FUEL RELATED: Probable Solutions Setup Possible Causes Maintenance Problem Page 17 Problem Engine misfires Possible Causes Probable Solutions 1. Check wire connections. 2. Incorrect spark plug gap or damaged spark plug. 2. Re-gap or replace spark plug. 3. Defective spark plug cap. 3. Replace spark plug cap. 4. Old or low quality gasoline. 4. Use only fresh 87+ octane stabilizer-treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 5. Incorrect compression. 5. Diagnose and repair compression. (Use Engine will not start: COMPRESSION RELATED section.) 1. Fuel tank empty or full of impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer-treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Low oil shutdown. 2. Fill engine oil to proper level. Check engine oil before EVERY use. 3. Defective fuel tank cap creating vacuum, preventing proper fuel flow. 3. Test/replace fuel tank cap. 4. Faulty magneto. 4. Have qualified technician service magneto. 5. Disconnected or improperly connected spark plug cap. 5. Secure spark plug cap. Engine stops when under heavy load 1. Dirty air filter 1. Clean or replace element. 2. Engine running cold. 2. Allow engine to warm up prior to operating equipment. Engine knocks 1. Old or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer-treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Engine overloaded. 2. Do not exceed equipment’s load rating. 3. Incorrect spark timing, deposit buildup, worn engine, or other mechanical problems. 3. Have qualified technician diagnose and service engine. 1. Impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer-treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Engine too cold. 2. Use cold weather fuel and oil additives to prevent backfiring. 3. Intake valve stuck or overheated engine. 3. Have qualified technician diagnose and service engine. 4. Incorrect timing. 4. Check engine timing. Safety 1. Spark plug cap loose. Engine stops suddenly Setup Operation Engine backfires 1. Device not plugged in properly. Attached device doesn’t have power Maintenance Attached device begins to operate abnormally 1. Turn off and unplug the device, then plug it back in again and turn on. 2. Circuit Breaker tripped. 2. Turn off and unplug device, reset Circuit Breaker, plug in device and turn on. 3. Product needs service. 3. Have product repaired. 1. Problem with device. 1. Immediately unplug device. Have device repaired by a qualified technician, or replace device. 2. Running wattage exceeded. 2. Lower the number of items plugged into the generator to stay within the running wattage, or use a more powerful generator. Follow all safety precautions whenever diagnosing or servicing the generator or engine. Page 18 For Generator technical questions, please call 1-888-866-5797. ITEM 61169 Parts Lists and Diagrams Parts List and Diagram A - Crankcase Description Left Crankcase Asm. Oil Cork Oil Sensor Stand of Oil Sensor Paper Washer Dowel Pin 10×15.7 Stud Dowel Axis Bolt M6×17 Right Crankcase Asm. Fuel Filter Asm. Spring Cap O-Ring Stud Right Cover Right Crankcase Gasket Drain Plug Oil Seal 19.8X30x5 Bolt M6×80 Bolt M6×90 Bolt M6×100 Bolt M6×50 Qty Safety 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 11a 12a 13a 14a 15a 16a 17a 18a 19a 20a 21a 22a 23a 1 1 1 1 1 2 2 4 2 1 1 1 1 1 2 1 1 1 1 6 2 1 2 Setup Part Operation Note: When ordering parts from this diagram add an -a suffix. Parts List and Diagram B - Piston Part 1b 2b 3b 4b 5b 6b 7b 8b 9b Description Crankshaft Asm. Piston Pin Clip Piston Pin Piston Piston Spacer Ring Spacer Rails Second Piston Ring Top Piston Ring Semicircle Key Qty 1 2 1 1 1 2 1 1 1 Maintenance Note: When ordering parts from this diagram add a -b suffix. ITEM 61169 For Generator technical questions, please call 1-888-866-5797. Page 19 Parts List and Diagram C - Cylinder Head Part Safety 1c 2c 3c 4c 5c 6c 7c 8c 9c 10c 11c 12c 13c 14c 15c 16c 17c 18c Description Cylinder Base Gasket Cylinder Plate Washer 6 Flange Bolt M6×12 Dowel Pin 10×15.7 Cylinder Head Gasket Bolt M6×32 Cylinder Head Asm. Bolt M6×118 Valve Flange Bolt M6×100 Copper Plate Washer 8 Nut M8 Valve Cover Seal Valve Cover Flange Bolt M6×25 Flange Bolt M6×36 Cam Journal Qty 1 1 1 1 4 1 2 1 2 1 1 4 4 1 1 2 2 1 Setup Note: When ordering parts from this diagram add a -c suffix. Parts List and Diagram D - Camshaft Operation Part Maintenance 1d 2d 3d 4d 5d 6d 7d 8d 9d 10d 11d 12d 13d 14d 15d 16d 17d 18d 19d 20d 21d Description Screw, Pan Head Oil Seal 15.2×1.5 Chain Guide Chain 6.35×90 Tension Bar Gasket Camshaft Chain Regulator Flange Bolt M6×22 Oil Ring 9×1.9 Pin Exhaust Valve Intake Valve Valve Spring Seat Valve Spring Oil Seal For Valve Valve Camshaft Asm. Check Plate Valve Rocker Intake Valve Spring Rocker Intake Valve Rocker Shaft Qty 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 2 1 1 2 1 1 Note: When ordering parts from this diagram add a -d suffix. Page 20 For Generator technical questions, please call 1-888-866-5797. ITEM 61169 Parts List and Diagram E - Oil Pump 1e 2e 3e 4e 5e 6e 7e Description Bolt M6×12 Oil Pump Gear Cap Nut M6 Chain 6.35×44 Gear Bolt Oil Pump Asm. Qty 2 1 1 1 1 2 1 Safety Part Setup Note: When ordering parts from this diagram add an -e suffix. Parts List and Diagram F - Air Cleaner and Carburetor Description Carburetor Gasket A Carburetor Asm. Carburetor Gasket B Air Cleaner Gasket Air Cleaner Asm. Fan Volute Bushing Bolt M5×20 Air Cleaner Bushing Nut M6 Clip Ø11 Clip Ø10 Rubber Tube Rubber Tube Rubber Tube Oil Separator Asm. Spacer Carburetor Asm. Qty Operation 1f 2f 3f 4f 5f 6f 7f 8f 9f 10f 11f 12f 13f 14f 15f 16f 17f 1 1 1 1 1 1 1 2 2 1 5 1 1 1 1 4 1 Maintenance Part Note: When ordering parts from this diagram add a -f suffix. ITEM 61169 For Generator technical questions, please call 1-888-866-5797. Page 21 Parts List and Diagram G - Recoil Starter Part Safety 1g 2g 3g 4g 5g 6g 7g 8g 9g 10g 11g 12g 13g Description Bolt M6×12 Recoil Starter Fan Cover Bolt M5×20 Fan Cover Bushing Screw ST4.8×16-F.H Recoil Cage Cooling Fan Shroud B Shroud Bolt M5×12 Shroud Bushing Nut M5 Qty 5 1 1 4 4 4 1 1 1 1 4 4 2 Note: When ordering parts from this diagram add a -g suffix. Setup Parts List and Diagram H - Muffler Operation Part 1h 2h 3h 4h 5h 6h 7h Description Gasket Elbow Nut M6 Gasket Muffler Asm. Bolt M6×80 Bolt M6×50 Qty 1 1 2 1 1 1 2 Note: When ordering parts from this diagram add a -h suffix. Maintenance Page 22 For Generator technical questions, please call 1-888-866-5797. ITEM 61169 Parts List and Diagram I - Generator Head 1i 2i 3i 4i 5i 6i 7i 8i 9i 10i 11i Description Nut M12×1.25 Stator Rotor Bolt M5×40 Bolt M5×15 Trigger Rubber Block Bolt M6×25 Spark Plug Ignition Asm. Ignition Cap Qty 1 1 1 2 2 1 1 1 1 1 1 Safety Part Setup Note: When ordering parts from this diagram add an -i suffix. Parts List and Diagram J - Fuel Tank Description Fuel Cap Asm. Fuel Filter Rubber Tank Fitting Fuel Tank Rubber Bumper Rubber Foot Clamp Ø9 Screw ST4.2×19 Washer Fuel Hose Fuel Cock Hose Bolt M4×16 Fuel Valve Fuel Pump Asm. Fuel Hose Fuel Filter Asm. Fuel Hose Fuel Hose Dump Valve Tube Qty Operation 1j 2j 3j 4j 5j 6j 7j 8j 9j 10j 11j 12j 13j 14j 15j 16j 17j 18j 19j 20j 21j 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Maintenance Part Note: When ordering parts from this diagram add a -j suffix. ITEM 61169 For Generator technical questions, please call 1-888-866-5797. Page 23 Parts List and Diagram K - Housing Part Safety Setup 1k 2k 3k 4k 5k 6k 7k 8k 9k 10k 11k 12k 13k 14k 15k 16k 17k 18k 19k Description Screw M6×12 Side Cover Screw M6×20 Lift Cover Protector Asm. Protector Asm. Seal Top Cover Right Cover Bolt ST4.2×13 Nut M8 Cover Plate Bolt M8×12 Rear Damping Pad Front Damping Pad Chassis Asm. Bolt M6×16 Foot Screw M5×16 Nut M5 Qty 5 1 2 1 1 1 1 1 1 8 1 4 2 2 1 4 4 2 2 Note: When ordering parts from this diagram add a -k suffix. Parts List and Diagram M - Governor Operation Part 1m 2m 3m 4m 5m 6m 7m Description Governor Arm Stepper Motor Stand Bolt M4×16 Bolt M4×10 Bolt M4×6 Stepper Motor Asm. Governor Spring Qty 1 1 2 1 1 1 1 Note: When ordering parts from this diagram add a -m suffix. Maintenance Page 24 For Generator technical questions, please call 1-888-866-5797. ITEM 61169 Parts List and Diagram N - Inverter 1n 2n 3n 4n 5n 6n Description Inverter Asm. U Rack Screw M6×12 Bolt M6×13 U Rack Rubber Foot Qty 1 1 2 2 1 2 Safety Part Setup Note: When ordering parts from this diagram add a -n suffix. Parts List and Diagram P - Control Panel Description Box Screw M5×16 Screw M5×20 Rectifier Bridge KBPC 3502 Screw M5×10 Nut M4 Screw M5×16 Screw ST4.2×13 Screw M6×12 Ignition Controller AC Outlet Engine Switch Panel Asm. DC Outlet Screw M4×12 Nut M5 Qty Operation 1p 2p 3p 4p 5p 6p 7p 8p 9p 10 11 12 13 14 15 16 1 1 1 1 4 2 8 4 4 1 1 1 1 1 2 1 Maintenance Part Note: When ordering parts from this diagram add a -p suffix. ITEM 61169 For Generator technical questions, please call 1-888-866-5797. Page 25 Wiring Diagram DC coil Safety M R O BL PI BU Step motor Main coil Setup Control coil BU BU BU FUSE BL BL BL BL R R BL BL W BL W BL BL R BL BL R BL BU O BL Inverter W Spring coil BL Operation R R Y/G BL BR OUTPUT GR BU Y/G O OVERLOAD W R P LOW OIL BL Ignition coil High voltage coil + BU BL R O W BL BU Oil sensor Spark plug BU Engine switch BL Black BR Brown BU Blue R Red G Green W White Y Yellow O Orange P Purple GR Gray Y/G Yellow/Green PI Pink PLEASE READ THE FOLLOWING CAREFULLY Maintenance THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Page 26 Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. For Generator technical questions, please call 1-888-866-5797. ITEM 61169 Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Setup Limited 90 Day Warranty Safety Warranties This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Harbor Freight Tools Emissions Control Defects Warranty Coverage The United States Environmental Protection Agency (herein EPA) and Harbor Freight Tools (herein HFT) are pleased to explain the emissions control system warranty on your 2014-2015 Small OffRoad Engine (herein engine). Within the United States, new offroad, spark-ignition engines certified for model year 2014-2015, must meet similar standards set forth by the EPA. HFT must warrant the emissions control system on your engine for the periods of time described below, provided there has been no abuse, neglect or improper maintenance of your engine. Engines are warranted for a period of two (2) years relative to emissions control parts defects, subject to the provisions set forth below. If any emissions related part on your engine is defective, the part will be repaired or replaced by HFT. Your emissions control system may include parts such as the carburetor or fuel-injection system, and the ignition system. Also included may be hoses, belts, connectors and other emissions‑related assemblies. Where a warrantable condition exists, HFT will repair your engine at no cost to you including diagnosis, parts and labor. Manufacturer’s Warranty Coverage The 2014-2015 engines are warranted for two (2) years. If any emissions-related part on your engine is defective, the part will be repaired or replaced by HFT. Owner’s Warranty Responsibilities • As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. HFT recommends that you retain all receipts covering maintenance on your engine, but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. • As the engine owner, you should, however, be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications. • You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists. Contact the HFT Customer Service department at the number below to make shipping arrangements. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact the Harbor Freight Tools Customer Service Department at 1-888-866-5797. ITEM 61169 For Generator technical questions, please call 1-888-866-5797. Page 27 Maintenance United States Emissions Control Defects Warranty Statement Operation Emissions Control System Warranty Harbor Freight Tools Emissions Control Defects Warranty Provisions 1. Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two (2) years after the date of delivery to the first retail purchaser. 2. No Charge Repair or Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by HFT. For emissions warranty service, contact the HFT Customer Service Department at 1-888-866-5797. 5. Service and Maintenance Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of “repair or replace as necessary” are warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part. Any replacement part, provided it is equivalent in durability and performance, may be used in performance of maintenance or repairs. The owner is responsible for commissioning a qualified technician/mechanic to perform all required maintenance, as outlined in the Maintenance section in this manual. 6. Warranted Parts 1) 3. Consequential Damages Coverage Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any warranted part while it is still covered under this warranty. 2) 4. Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page. HFT shall not be liable for any loss of use of the engine, for any alternative usage, for any damage to goods, loss of time, or inconvenience. Warranty coverage shall also be excluded for any part which fails, malfunctions, or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner’s Manual including, but not limited to: a) Use of parts which are not authorized by HFT b) Improper installation, adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c) Failure to follow recommendations on fuel use contained in the Owner’s Manual d) Improper or inadequate maintenance of any warranted parts e) Repairs performed outside of the authorized warranty service dealers f) Alterations by changing, adding to or removing parts from the engine. 3) 4) 5) Fuel Metering System i) Carburetor and its internal parts. ii) Fuel pump (if so equipped). iii) Cold start enrichment system. Air Induction System i) Intake pipe/manifold. ii) Air cleaner. Ignition System i) Spark plug. ii) Magneto ignition system. Catalyst System (if so equipped) i) Exhaust pipe stud. ii) Muffler. iii) Catalytic converter (if so equipped). Miscellaneous Items Used in Above Systems i) Vacuum, temperature and time sensitive valves and switches. ii) Hoses, belts, connectors, and assemblies. 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
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