Harbor Freight 30 Watt 5 In 1 Hobby Woodburner Product Manual
Harbor-Freight-38593-Owner-S-Manual harbor-freight-38593-owner-s-manual
Manual for the 38593 30 Watt 5-In-1 Hobby Woodburner 38593 5-In-1 Hobby Woodburner
2015-05-27
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Page 2 For technical questions, please call 1-888-866-5797. Item 38593
SAFETY OPERATION MAINTENANCESETUP
Table of Contents
Safety .................................................2
Specifications .....................................8
Operation ............................................9
Maintenance ......................................10
Parts List and Diagram ......................11
Warranty ............................................12
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INFORMATION
General Power Tool Safety Warnings
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the warnings refers to your mains-operated (corded) power tool.
Work Area Safety
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders
away while operating a power tool.
Distractions can cause you to lose control.
Page 3For technical questions, please call 1-888-866-5797.Item 38593
SAFETYOPERATIONMAINTENANCE SETUP
Electrical Safety
1. Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs
with grounded power tools.
Unmodified plugs and matching outlets
will reduce risk of electric shock.
2. Avoid body contact with grounded
surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased
risk of electric shock if your body is grounded.
3. Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase
the risk of electric shock.
5. When operating a power tool outdoors,
use an extension cord
suitable for outdoor use.
Use of a cord suitable for outdoor use
reduces the risk of electric shock.
6. If operating a power tool in a damp
location is unavoidable, use a Ground
Fault Circuit Interrupter (GFCI)
protected supply. Use of a GFCI
reduces the risk of electric shock.
Personal Safety
1. Stay alert, watch what you are
doing and use common sense when
operating a power tool. Do not use
a power tool while you are tired or
under the influence of drugs, alcohol
or medication. A moment of inattention
while operating power tools may
result in serious personal injury.
2. Use personal protective equipment.
Always wear eye protection.
Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or
hearing protection used for appropriate
conditions will reduce personal injuries.
3. Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
4. Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from
hot parts. Loose clothes, jewelry or
long hair can be burned by hot parts.
5. Only use safety equipment
that has been approved by an
appropriate standards agency.
Unapproved safety equipment may
not provide adequate protection.
Eye protection must be ANSI-approved
and breathing protection must be
NIOSH-approved for the specific
hazards in the work area.
Page 4 For technical questions, please call 1-888-866-5797. Item 38593
SAFETY OPERATION MAINTENANCESETUP
Power Tool Use and Care
1. Do not force the power tool. Use
the correct power tool for your
application. The correct power tool
will do the job better and safer at the
rate for which it was designed.
2. Disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing
power tools. Such preventive safety
measures reduce the risk of starting
the power tool accidentally.
3. Store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power tool
or these instructions to operate the
power tool. Power tools are dangerous
in the hands of untrained users.
4. Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any other
condition that may affect the power tool’s
operation. If damaged, have the power
tool repaired before use. Many accidents
are caused by poorly maintained power tools.
5. Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely
to bind and are easier to control.
6. Use the power tool, and accessories
etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
Service
Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Woodburner Safety Warnings
1. When working with plastics, varnish, or
similar materials, gases develop that are
easily flammable and can lead to explosions.
Be prepared for flames to develop and keep
suitable fire extinguishing means at hand.
2. The tip becomes very hot. Do not lay the
Woodburner on flammable surfaces when
operating the Woodburner or immediately
after turning the Woodburner off. Set
the Woodburner on a flat, level surface
so that the tip is directed upwards and
away from the supporting surface.
3. Do not use the Woodburner
near flammable materials.
4. Do not touch the tube of the heating element
or the tip when they are hot.
They will be hot enough to cause burns
during use and for some time afterwards.
5. Do not use the Woodburner on glass.
6. Wear ANSI-approved safety goggles and
NIOSH-approved respirator during use.
7. Avoid exposure to fumes. Use only
with adequate ventilation.
8. Work on fire-proof surfaces only.
9. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
10. Avoid unintentional starting.
Prepare to begin work before
turning on the tool.
11. Do not leave the tool unattended when
it is plugged into an electrical outlet.
Turn off the tool, and unplug it from
its electrical outlet before leaving.
12. This product is not a toy.
Keep it out of reach of children.
Page 5For technical questions, please call 1-888-866-5797.Item 38593
SAFETYOPERATIONMAINTENANCE SETUP
13. People with pacemakers should consult their
physician(s) before use. Electromagnetic
fields in close proximity to heart pacemaker
could cause pacemaker interference or
pacemaker failure. In addition, people with
pacemakers should:
• Avoid operating alone.
• Do not use with Trigger locked on.
• Properly maintain and inspect to avoid
electrical shock.
• Properly ground power cord.
Ground Fault Circuit Interrupter (GFCI)
should also be implemented – it prevents
sustained electrical shock.
14. WARNING: Some fumes created by
woodburner usage contain chemicals known
[to the State of California] to cause cancer,
birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or
other masonry products
• Arsenic and chromium from
chemically treated lumber
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to these
chemicals: work in a well ventilated area,
and work with approved safety equipment,
such as those dust masks that are specially
designed to filter out microscopic particles.
(California Health & Safety Code
§ 25249.5, et seq.)
15. The brass components of this product
contain lead, a chemical known to the
State of California to cause birth defects
(or other reproductive harm). (California
Health & Safety code § 25249.5, et seq.)
16. WARNING: Handling the cord on this product
will expose you to lead, a chemical known
to the State of California to cause cancer,
and birth defects or other reproductive harm.
Wash hands after handling.
(California Health & Safety Code
§ 25249.5, et seq.)
17. The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
SAVE THESE INSTRUCTIONS.
Page 6 For technical questions, please call 1-888-866-5797. Item 38593
SAFETY OPERATION MAINTENANCESETUP
Grounding
TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING
WIRE CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is
properly grounded. Do not modify the power cord plug provided with the tool.
Never remove the grounding prong from the plug. Do not use the tool if the power cord or
plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will
not fit the outlet, have a proper outlet installed by a qualified electrician.
Grounded Tools: Tools with Three Prong Plugs
3-Prong Plug and Outlet
1. Tools marked with “Grounding Required”
have a three wire cord and three prong
grounding plug. The plug must be connected
to a properly grounded outlet. If the tool
should electrically malfunction or break
down, grounding provides a low resistance
path to carry electricity away from the
user, reducing the risk of electric shock.
2. The grounding prong in the plug is
connected through the green wire inside
the cord to the grounding system in the tool.
The green wire in the cord must be
the only wire connected to the tool’s
grounding system and must never be
attached to an electrically “live” terminal.
3. The tool must be plugged into an appropriate
outlet, properly installed and grounded in
accordance with all codes and ordinances.
The plug and outlet should look like those in
the preceding illustration.
(See 3-Prong Plug and Outlet.)
Double Insulated Tools: Tools with Two Prong Plugs
Outlets for 2-Prong Plug
1. Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with
the applicable standards of Underwriters
Laboratories, Inc., the Canadian Standard
Association, and the National Electrical Code.
2. Double insulated tools may be used in either
of the 120 volt outlets shown in the preceding
illustration. (See Outlets for 2-Prong Plug.)
Page 7For technical questions, please call 1-888-866-5797.Item 38593
SAFETYOPERATIONMAINTENANCE SETUP
Extension Cords
1. Grounded tools require a
three wire extension cord.
Double Insulated tools can use either
a two or three wire extension cord.
2. As the distance from the supply outlet
increases, you must use a heavier gauge
extension cord. Using extension cords with
inadequately sized wire causes a serious
drop in voltage, resulting in loss of power
and possible tool damage. (See Table A.)
3. The smaller the gauge number of the wire,
the greater the capacity of the cord. For
example, a 14 gauge cord can carry a higher
current than a 16 gauge cord. (See Table A.)
4. When using more than one extension cord
to make up the total length, make sure
each cord contains at least the minimum
wire size required. (See Table A.)
5. If you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum cord size. (See Table A.)
6. If you are using an extension cord
outdoors, make sure it is marked with the
suffix “W-A” (“W” in Canada) to indicate
it is acceptable for outdoor use.
7. Make sure the extension cord is properly
wired and in good electrical condition.
Always replace a damaged extension
cord or have it repaired by a qualified
electrician before using it.
8. Protect the extension cords from
sharp objects, excessive heat,
and damp or wet areas.
Table A: Recommended Minimum
Wire Gauge for Extension Cords*
(120/240 Volt)
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD
LENGTH
25´
50´
75´
100´
150´
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
* Based on limiting the line voltage drop to
five volts at 150% of the rated amperes.
Symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
VVolts
~Alternating Current
AAmperes
WARNING marking concerning
Risk of Eye Injury.
Wear ANSI-approved safety
goggles with side shields.
Read the manual before
set-up and/or use.
WARNING marking concerning
Risk of Fire.
Do not cover ventilation ducts.
Keep flammable objects away.
WARNING marking concerning
Risk of Electric Shock.
Properly connect power
cord to appropriate outlet.
Page 8 For technical questions, please call 1-888-866-5797. Item 38593
SAFETY OPERATION MAINTENANCESETUP
Specifications
Power Rating 120VAC, 30W
Soldering Tips Three (Fine, Chisel, Pointed)
Woodburning Tips Four (All-Purpose, Script, Grading & Dot)
Other Accessories Fusing Tip
Safety Hanger
Carrying Case
Page 9For technical questions, please call 1-888-866-5797.Item 38593
SAFETYOPERATIONMAINTENANCE SETUP
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section
at the beginning of this manual including all text under
subheadings therein before set up or use of this product.
Tool Set Up
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Make sure that the Trigger is in the off-position and unplug the tool from
its electrical outlet before adjusting tool or installing accessories.
Select the desired Soldering or Woodburning Tip and thread it onto the end base of the Woodburner.
Workpiece and Work Area Set Up
1. Designate a work area that is clean
and well lit. The work area must not
allow access by children or pets to
prevent distraction and injury.
2. Route the power cord along a safe route
to reach the work area without creating a
tripping hazard or exposing the power cord
to possible damage. The power cord must
reach the work area with enough extra length
to allow free movement while working.
3. Secure loose workpieces using a
vise or clamps (not included) to
prevent movement while working.
4. There must not be objects, such
as utility lines, nearby that will
present a hazard while working.
5. Clean the surface of the
workpiece to be soldered.
General Operating Instructions
1. Plug the Power Cord into the nearest outlet
and wait for Woodburner to heat up.
2. Cover the heated tip with rosin core solder
3. Use the iron to heat parts of
workpiece to be soldered.
4. Apply enough solder to heated parts.
5. Allow to cool undisturbed.
6. When finished, allow tool to cool
down completely. Do not touch
or remove tip while hot.
7. Once cooled, remove the tip
and replace with new tip.
NOTE: For woodburning, it is best to use woods
with fine grain patterns, such as walnut and
cedar. When working with leather craft, move tip
more quickly to prevent overburning of leather.
8. Clean, then store the tool indoors
out of children’s reach.
Page 10 For technical questions, please call 1-888-866-5797. Item 38593
SAFETY OPERATION MAINTENANCESETUP
Maintenance and Servicing
Procedures not specifically explained in this manual must
be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Unplug the tool from its electrical outlet and allow it to cool completely before
performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.
Cleaning, Maintenance, and Lubrication
1. BEFORE EACH USE, inspect the general
condition of the tool. Check for:
• loose hardware,
• misalignment or binding of moving parts,
• cracked or broken parts,
• damaged electrical wiring, and
• any other condition that may
affect its safe operation.
2. AFTER USE, wipe external surfaces
of the tool with clean cloth.
3. WARNING! If the supply cord
of this power tool is damaged,
it must be replaced only by a
qualified service technician.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND
ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE
MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY
OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS
TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF
THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN
BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS
TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Page 11For technical questions, please call 1-888-866-5797.Item 38593
SAFETYOPERATIONMAINTENANCE SETUP
Part Description Qty
1Hobby Tool 1
2 Connector 1
3Script Woodburning Tip 1
4Script Tip Holder 1
5Pointed Soldering Tip 1
6Dot Woodburning Tip 1
Part Description Qty
7Fusing Tip 1
8Fine Soldering Tip 1
9Chisel Soldering Tip 1
10 All-Purpose Woodburning Tip 1
11 Grading Woodburning Tip 1
Parts List and Diagram
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
1
2
3
4
5
6
7
10
9
8
11
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality
and durability standards, and warrants to the original purchaser that this product is free from
defects in materials and workmanship for the period of 90 days from the date of purchase. This
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or
accidents, repairs or alterations outside our facilities, criminal activity, improper installation,
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,
injuries to persons or property, or for incidental, contingent, special or consequential damages
arising from the use of our product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation of exclusion may not apply to
you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot
readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also
have other rights which vary from state to state.
