Harbor Freight Bicycle Lift Product Manual
Harbor-Freight-95803-Owner-S-Manual harbor-freight-95803-owner-s-manual
Manual for the 95803 Bicycle Lift 95803 Bicycle Lift
2015-05-27
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bicycle lift Model 95803 Assembly And Operation Instructions NOTE: 46’ Nylon Rope and Mounting Hardware included but not shown. Due to continuing improvements, actual product may differ slightly from the product described herein. ® 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our website at: http://www.harborfreight.com To prevent serious injury, read and understand all warnings and instructions before use. Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions or replacement parts, please call 1-800-444-3353. Specifications Construction material: 18 gauge steel plate with steel brackets Weight of Lift: 3.4 lb. Overall dimensions: 4’ L X 3-1/2” W X 1” H (May vary due to size of Bike being stored.) Front Lift Bracket size: 10” L X 3-7/16” W X 3-1/4” H Rear Lift Bracket size: 10” L X 3-7/16” W X 3-1/8” H Bike capacity: One Nylon Rope length: 46’ Weight Capacity: 44 lb. Hook Pulley size: (2) 2-1/4” L X 3” W X 9-1/4” H Mounting Fasteners: (10) Phillips Head Screws Save This Manual You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Write the product’s serial number in the back of the manual near the assembly diagram, or write month and year of purchase if product has no serial number. Keep this manual and invoice in a safe and dry place for future reference. GENERAL SAFETY RULES WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury. SAVE THESE INSTRUCTIONS Work Area 1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. 2. Always wear ANSI-approved safety goggles when assembling and installing the Bicycle Lift. 3. If using a power drill (not included) while installing, be sure to follow all warnings and instructions provided in the manual of the tool you are using. SKU 95803 For technical questions, please call 1-800-444-3353. Page 4. Do not store more than one bicycle at a time on the Bicycle Lift. 5. Do not exceed the weight bearing capacity of the surface this Bicycle Lift is attached to. The surface must be able to support the 3.4 lb. weight of the Bike Lift as well as the weight of the bicycle (which should not exceed 50 lb.) 6. Make sure the lift brackets are securely fastened during installation. Harbor Freight Tools cannot be responsible for damage to your Bicycle, or personal injury if this Bicycle Lift is not properly installed. 7. NEVER allow children to play with or use this Bicycle Lift. 8. Maintain labels and nameplates on the tool. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 9. When lowering a Bicycle, do not let children or anyone else stand directly underneath the Bicycle Lift. 10. Maintain a safe working environment. Make sure there is adequate surrounding workspace. Do not use this product in a damp or wet location. 11. Do not use the Bicycle Lift to support anything except a bicycle. 12. Do not let people or animals hang from the Bicycle Lift. 13. Regularly check all pulleys and brackets for tightness. 14. Do not use Bicycle Lift if the rope begins to fray or if any part is chipped or broken. 15. After installing and before first use, test the Bicycle Lift by using small sandbags (or similar items) that weigh no more than 50 lb. and are evenly distributed between the front and back pulleys. This will show if the Bicycle Lift is installed properly before a bicycle is stored on the unit. 16. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Unpacking When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. SKU 95803 For technical questions, please call 1-800-444-3353. Page Assembly Instructions NOTE: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram on page 8. NOTE: Tools required: Phillips Head Screwdriver (not included), or Power Drill/Screwdriver (not included). Figure 1 2 5 3B 5 3A 1 Mounting Board 4 1. For best results mount the Lift Brackets (1 & 2) so the Hook Pulleys (3A & 3B) are directly above the Bicycle’s seat and handlebar. See Figure 1 NOTE: If you wish, you may attach the entire assembly to a Mounting Board (not included), then mount the board to the ceiling joists. See Figure 1 2. Measure the distance between the handlebars and the back of the seat. This is where the Hook Pulleys (3A & 3B) will be attached to the bike. See Figure 1 3. Use a stud finder (not included) to locate a ceiling joist. If your ceiling is covered with drywall, look for nails, irregularities or attached fixtures. These are clues to locating joists. Use a small nail (not included) or a screwdriver (not included) to run a pilot hole into the ceiling to insure you have located a joist. Once a joist is located, measure from the sidewall to the joist. Transfer your seat/handlebar measurement along the length of the joist so Front and Rear Lift Brackets (1 & 2) will line up. See Figure 1 SKU 95803 For technical questions, please call 1-800-444-3353. Page Figure 2 6 6 4. Using the Wood Screws (6) provided, mount each of the Lift Brackets (1 & 2) to either the joists or the Mounting Board. See Figure 2 5. Ensure that the Hook Pulleys (3A & 3B) line up with your Handlebar/Seat measurements. See Figure 1 NOTE: If you are planning to mount the Lift Brackets (1 & 2) across the joists instead of parallel with them, you will need to use a Mounting Board as seen in Figure 1 Figure 3 2A 1 1A 3A 2 5 3B 4 6. Push one end of the Nylon Rope (5) up through the square hole on the Rear Lift Bracket (1) and tie a double knot. Thread the Rope down through the Rear Hook Pulley (3A), then up through the Pulley on the Rear Lift Bracket (1A). Lead the Rope through the rear pulley of the Front Lift Bracket (2) and then down through the Front Hook Pulley (3B). Finish by taking the Rope up through the Pulley of the Front Lift Bracket (2A). The remainder of the Rope (5) will now hang free and be used to raise and lower your bike. Excess Rope will be tied off at the Rope Cleat (4). See Figure 3 SKU 95803 For technical questions, please call 1-800-444-3353. Page Figure 4 5 4 6 7. Using the final two Wood Screws (6), attach the Rope Cleat (4) to a stud or other secure surface located on the side wall. If no stud is available, you can use wall anchors (not included). Do not cut the Rope (5). Use the Rope Cleat to wrap the excess. See Figure 4 Operation Instructions RAISING THE BIKE FOR STORAGE 1. Before first use, test the Bicycle Lift by using small sandbags (or similar items) that weigh no more than 50 lb. and are evenly distributed between the front and back pulleys. This will show if the Bicycle Lift is installed properly. 2. Lower Front and Rear Hook Pulleys (3A & 3B) as evenly as possible and to a height where you can comfortably lift the Handlebars and Seat onto the Front and Rear Hook Pulleys (3B & 3A). Tie off the Rope (5) on the Rope Cleat (4) to prevent slippage of the Pulleys as you lift the Bike onto the Hook Pulleys. 3. Once the Handlebars and Seat are securely hanging on their respective Hook Pulleys, unfasten the Rope (5) from the Rope Cleat (4) and slowly and evenly pull the Bicycle to the height needed. Anytime you release pressure on the Rope you will engage the Rope Lock located on the Front Lift Bracket (2) and the Bike will stay where it is suspended at the time. 4. After you have raised the Bicycle to the height you where you want it to be, wrap the Rope (5) around the Rope Cleat (4) using a figure eight motion. NEVER cut off excess rope. SKU 95803 For technical questions, please call 1-800-444-3353. Page REMOVING THE BIKE FROM STORAGE 1. Unwrap the Rope (5) from the Rope Cleat (4). Even though the Bike should be held secure by the Rope Lock to prevent it from falling, hang on to the Rope (5) securely as an added safety precaution. 2. While maintaining tension on the Rope (5), pull it towards the Rear Lift Bracket (3A). This will release the Rope Lock and the Bike can then be lowered slowly to a height where it is comfortable for you to lift the Handlebars and Seat away from their respective Hook Pulleys. Before removing the Bike from the Hook Pulleys, secure the Rope (5) around the Rope Cleat (4) fo prevent the Bike from suddenly dropping. 3. After removing the Bicycle from the Bike Lift, raise the Hook Pulleys (3A & 3B) to a height where they will not be at risk to anyone walking beneath them. Tie off the excess Rope (5) by wrapping it around the Rope Cleat (4). INSPECTION, MAINTENANCE, AND CLEANING 1. BEFORE EACH USE, inspect the general condition of the tool. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damage or frayed strands on the Rope (5), and any other condition that may affect its safe operation. If anything abnormal should occur, have the problem corrected before further use. Do not use damaged equipment Maintenance Type Inspect tool for damage (see #1, above) Maintenance Chart Before After Every 6 Weekly Monthly Use Use Months X Wipe off with clean, moist cloth Yearly X X X Troubleshooting Problem Possible Causes Rope (5) binds or will not pull smoothly SKU 95803 Probable Solutions 1. Rope has somehow slipped off of a 1. Check Rope (5), make sure it is on pulley. each pulley. 2. Rope is frayed and broken strands 2. Check the Rope (5) for fraying or are imbedded around one of the broken strands. If any damage is pulleys. found, Immediately replace the Rope. DO NOT try to repair with 3. Pulleys may need some lubricating. tape. 3. Lubricate Pulleys with a drop or two of light oil (not included). For technical questions, please call 1-800-444-3353. Page PARTS LIST Part Description Q’ty Part Description Q’ty 1 Rear Lift Bracket and Pulley 1 4 Rope Cleat 1 2 Front Lift Bracket and Pulley 1 5 Nylon Rope 1 3A Rear Hook Pulley 1 6 Wood Screws 10 3B Front Hook Pulley 1 assembly diagram 2 5 3B 5 4 1 3A 6 Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto. SKU 95803 For technical questions, please call 1-800-444-3353. Page
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