Harbor Freight Bicycle Lift Product Manual

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Manual for the 95803 Bicycle Lift 95803 Bicycle Lift

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BICYCLE LIFT

Model

95803

ASSEMBLY AND OPERATION INSTRUCTIONS

NOTE: 46’ Nylon Rope and Mounting Hardware included but not shown.

Due to continuing improvements, actual product may differ slightly from the product described herein.

®

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND

ALL WARNINGS AND INSTRUCTIONS BEFORE USE.

Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of this

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

Page 2SKU 95803 For technical questions, please call 1-800-444-3353.

SPECIFICATIONS

Construction material: 18

gauge steel plate with steel

brackets

Bike capacity: One

Weight of Lift: 3.4 lb. Nylon Rope length: 46’

Overall dimensions:

4’ L X 3-1/2” W X 1” H

(May vary due to size of

Bike being stored.)

Weight Capacity: 44 lb.

Front Lift Bracket size: 10” L

X 3-7/16” W X 3-1/4” H

Hook Pulley size: (2) 2-1/4” L

X 3” W X 9-1/4” H

Rear Lift Bracket size:

10” L X 3-7/16” W X 3-1/8” H

Mounting Fasteners: (10)

Phillips Head Screws

Save This Manual

You will need this manual for the safety warnings and precautions, assembly, oper-

ating, inspection, maintenance and cleaning procedures, parts list and assembly diagram.

Keep your invoice with this manual. Write the invoice number on the inside of the front

cover. Write the product’s serial number in the back of the manual near the assembly

diagram, or write month and year of purchase if product has no serial number. Keep this

manual and invoice in a safe and dry place for future reference.

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in

electric shock, fire, and/or serious injury.

SAVE THESE INSTRUCTIONS

WORK AREA

Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

Always wear ANSI-approved safety goggles when assembling and installing

the Bicycle Lift.

If using a power drill (not included) while installing, be sure to follow all warn-

ings and instructions provided in the manual of the tool you are using.

1.

2.

3.

Page 3SKU 95803 For technical questions, please call 1-800-444-3353.

Do not store more than one bicycle at a time on the Bicycle Lift.

Do not exceed the weight bearing capacity of the surface this Bicycle Lift is

attached to. The surface must be able to support the 3.4 lb. weight of the Bike

Lift as well as the weight of the bicycle (which should not exceed 50 lb.)

Make sure the lift brackets are securely fastened during installation. Harbor

Freight Tools cannot be responsible for damage to your Bicycle, or personal

injury if this Bicycle Lift is not properly installed.

NEVER allow children to play with or use this Bicycle Lift.

Maintain labels and nameplates on the tool. These carry important information.

If unreadable or missing, contact Harbor Freight Tools for a replacement.

When lowering a Bicycle, do not let children or anyone else stand directly

underneath the Bicycle Lift.

Maintain a safe working environment. Make sure there is adequate surrounding

workspace. Do not use this product in a damp or wet location.

Do not use the Bicycle Lift to support anything except a bicycle.

Do not let people or animals hang from the Bicycle Lift.

Regularly check all pulleys and brackets for tightness.

Do not use Bicycle Lift if the rope begins to fray or if any part is chipped or

broken.

After installing and before first use, test the Bicycle Lift by using small sand-

bags (or similar items) that weigh no more than 50 lb. and are evenly distributed

between the front and back pulleys. This will show if the Bicycle Lift is installed

properly before a bicycle is stored on the unit.

The warnings and precautions discussed in this manual cannot cover all

possible conditions and situations that may occur. It must be understood by

the operator that common sense and caution are factors which cannot be built into

this product, but must be supplied by the operator.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

UNPACKING

When unpacking, check to make sure that the item is intact and undamaged. If any

parts are missing or broken, please call Harbor Freight Tools at the number shown on the

cover of this manual as soon as possible.

Page 4SKU 95803 For technical questions, please call 1-800-444-3353.

ASSEMBLY INSTRUCTIONS

NOTE: For additional information regarding the parts listed in the following pages, refer to

the Assembly Diagram on page 8.

NOTE: Tools required: Phillips Head Screwdriver (not included), or Power Drill/Screwdriver

(not included).

Figure 1

Mounting Board

3B 3A

2

1

4

5

5

For best results mount the Lift Brackets (1 & 2) so the Hook Pulleys (3A & 3B) are

directly above the Bicycle’s seat and handlebar. See Figure 1

NOTE: If you wish, you may attach the entire assembly to a Mounting Board (not included),

then mount the board to the ceiling joists. See Figure 1

Measure the distance between the handlebars and the back of the seat. This is

where the Hook Pulleys (3A & 3B) will be attached to the bike. See Figure 1

Use a stud finder (not included) to locate a ceiling joist. If your ceiling is covered

with drywall, look for nails, irregularities or attached fixtures. These are clues to lo-

cating joists. Use a small nail (not included) or a screwdriver (not included) to run a

pilot hole into the ceiling to insure you have located a joist. Once a joist is located,

measure from the sidewall to the joist. Transfer your seat/handlebar measurement

along the length of the joist so Front and Rear Lift Brackets (1 & 2) will line up. See

Figure 1

1.

2.

3.

Page 5SKU 95803 For technical questions, please call 1-800-444-3353.

Figure 2

6

6

Using the Wood Screws (6) provided, mount each of the Lift Brackets (1 & 2) to

either the joists or the Mounting Board. See Figure 2

Ensure that the Hook Pulleys (3A & 3B) line up with your Handlebar/Seat measure-

ments. See Figure 1

NOTE: If you are planning to mount the Lift Brackets (1 & 2) across the joists instead of

parallel with them, you will need to use a Mounting Board as seen in Figure 1

4

3A 3B

1

25

Figure 3

Push one end of the Nylon Rope (5) up through the square hole on the Rear Lift

Bracket (1) and tie a double knot. Thread the Rope down through the Rear Hook

Pulley (3A), then up through the Pulley on the Rear Lift Bracket (1A). Lead the

Rope through the rear pulley of the Front Lift Bracket (2) and then down through

the Front Hook Pulley (3B). Finish by taking the Rope up through the Pulley of the

Front Lift Bracket (2A). The remainder of the Rope (5) will now hang free and be

used to raise and lower your bike. Excess Rope will be tied off at the Rope Cleat

(4). See Figure 3

4.

5.

6.

1A

2A

Page 6SKU 95803 For technical questions, please call 1-800-444-3353.

Figure 4

5

4

6

Using the final two Wood Screws (6), attach the Rope Cleat (4) to a stud or other

secure surface located on the side wall. If no stud is available, you can use wall

anchors (not included). Do not cut the Rope (5). Use the Rope Cleat to wrap the

excess. See Figure 4

OPERATION INSTRUCTIONS

RAISING THE BIKE FOR STORAGE

Before first use, test the Bicycle Lift by using small sandbags (or similar items) that

weigh no more than 50 lb. and are evenly distributed between the front and back

pulleys. This will show if the Bicycle Lift is installed properly.

Lower Front and Rear Hook Pulleys (3A & 3B) as evenly as possible and to a height

where you can comfortably lift the Handlebars and Seat onto the Front and Rear

Hook Pulleys (3B & 3A). Tie off the Rope (5) on the Rope Cleat (4) to prevent slip-

page of the Pulleys as you lift the Bike onto the Hook Pulleys.

Once the Handlebars and Seat are securely hanging on their respective Hook Pul-

leys, unfasten the Rope (5) from the Rope Cleat (4) and slowly and evenly pull the

Bicycle to the height needed. Anytime you release pressure on the Rope you will

engage the Rope Lock located on the Front Lift Bracket (2) and the Bike will stay

where it is suspended at the time.

After you have raised the Bicycle to the height you where you want it to be, wrap

the Rope (5) around the Rope Cleat (4) using a figure eight motion. NEVER cut off

excess rope.

7.

1.

2.

3.

4.

Page 7SKU 95803 For technical questions, please call 1-800-444-3353.

REMOVING THE BIKE FROM STORAGE

Unwrap the Rope (5) from the Rope Cleat (4). Even though the Bike should be held

secure by the Rope Lock to prevent it from falling, hang on to the Rope (5) securely

as an added safety precaution.

While maintaining tension on the Rope (5), pull it towards the Rear Lift Bracket (3A).

This will release the Rope Lock and the Bike can then be lowered slowly to a height

where it is comfortable for you to lift the Handlebars and Seat away from their re-

spective Hook Pulleys. Before removing the Bike from the Hook Pulleys, secure the

Rope (5) around the Rope Cleat (4) fo prevent the Bike from suddenly dropping.

After removing the Bicycle from the Bike Lift, raise the Hook Pulleys (3A & 3B) to

a height where they will not be at risk to anyone walking beneath them. Tie off the

excess Rope (5) by wrapping it around the Rope Cleat (4).

INSPECTION, MAINTENANCE, AND CLEANING

BEFORE EACH USE, inspect the general condition of the tool. Check for loose

screws, misalignment or binding of moving parts, cracked or broken parts, damage

or frayed strands on the Rope (5), and any other condition that may affect its safe

operation. If anything abnormal should occur, have the problem corrected before

further use. Do not use damaged equipment

1.

2.

3.

1.

MAINTENANCE CHART

Maintenance Type Before

Use

After

Use Weekly Monthly Every 6

Months Yearly

Inspect tool for damage

(see #1, above) X X

Wipe off with clean, moist

cloth X X

TROUBLESHOOTING

Problem Possible Causes Probable Solutions

Rope (5) binds or will

not pull smoothly

Rope has somehow slipped off of a

pulley.

Rope is frayed and broken strands

are imbedded around one of the

pulleys.

Pulleys may need some lubricating.

1.

2.

3.

Check Rope (5), make sure it is on

each pulley.

Check the Rope (5) for fraying or

broken strands. If any damage is

found, Immediately replace the

Rope. DO NOT try to repair with

tape.

Lubricate Pulleys with a drop or two

of light oil (not included).

1.

2.

3.

Page 8SKU 95803 For technical questions, please call 1-800-444-3353.

PARTS LIST

Part Description Q’ty

1 Rear Lift Bracket and Pulley 1

2 Front Lift Bracket and Pulley 1

3A Rear Hook Pulley 1

3B Front Hook Pulley 1

Part Description Q’ty

4 Rope Cleat 1

5 Nylon Rope 1

6 Wood Screws 10

3B 3A

2

1

5

5

46

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not available

individually as replacement parts.

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM-

BLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER

OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER

THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR

SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER

AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS

SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUY-

ER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO

THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR

HER INSTALLATION OF REPLACEMENT PARTS THERETO.

ASSEMBLY DIAGRAM

PLEASE READ THE FOLLOWING CAREFULLY