Harbor Freight Double Tube Flaring Tool Kit Product Manual

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Double Tube
Flaring Tool Kit
66534 Flaring Tool Kit

INSTRUCTIONS AND
PRECAUTIONS
Visit our website at:
http://www.harborfreight.com

Read this material before
using this product.
Failure to do so can result
in serious injury.
SAVE THIS MANUAL.

Manual Revised 11c

When unpacking, make sure
that the product is intact and
undamaged.
If any parts are missing or broken,
please call 1‑800‑444‑3353
as soon as possible.
Copyright© 2009 by Harbor Freight Tools®.
All rights reserved. No portion of this document
or any artwork contained herein may be
reproduced in any shape or form without the
express written consent of Harbor Freight
Tools. Diagrams within this document may
not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly
from the product described herein. Tools required
for assembly and service may not be included.

For technical questions or replacement
parts, please call 1‑800‑444‑3353.

Important Safety Information
1.	 Assemble and use only according
to these instructions. Improper
assembly or use can create hazards.

3.	 Prepare the tube by making a
clean cut straight across the tube.
Deburr inner and outer edges.
4.	 Back off the Compression Cone and
the pivoting wing nut and then slide
Yoke (1) over Screen Bar Assembly (2).

2.	 Wear ANSI-approved safety
goggles and heavy-duty work
gloves during assembly and use.
3.	 Keep assembly and use
area clean and well lit.
4.	 Keep bystanders out of the area
during assembly or use.
5.	 Do not assemble or use when
tired or when under the influence
of drugs or medication.

Installing the Yoke

6.	 This product is not a toy. Do not allow
children to play with or near this item.

5.	 Place the flare connector nut (not
included) over the tube before flaring.

7.	 Use for intended purpose(s) only.

6.	 Insert the prepared tubing into the
proper-size hole in the Screen Bar.
Allow the end of the tube to protrude.

8.	 Inspect before use; do not
use if parts are damaged.
9.	 Maintain product labels and
nameplates. These carry important
safety information. If unreadable
or missing, contact Harbor Freight
Tools for a replacement.

Operating Instructions

7.	 The end of the tube must protrude
above the top of the bar as much
as the height of the shoulder of
the Adapter. On the two smallest
Adapters, the tube protrusion is equal
to the large adapter shoulder.
8.	 After setting the tubing height, tighten
the Screen Bar Assembly on the tube
by tightening the two Wing Nuts.

Read the ENTIRE IMPORTANT
SAFETY INFORMATION
section at the beginning of
this document including all
text under subheadings therein
before set up or use of
this product.
1.	 This tool is used to create a double
flared end on Copper, Aluminum,
Soft Steel and Brass tubing.

Button

Shoulder
Adapters

2.	 You may flare tubing from
3/16” to 5/8” in diameter.
SKU 66534

For technical questions, please call 1-800-444-3353.

Page 2

Note: Use Button Adapters to create double
flared ends for stronger support.
9.	 Lightly oil the appropriate sized
Adapter and insert it into the end
of the tube, button end down.

Maintenance and Servicing
1.	 Before each use, inspect general
condition of tool. Check for
misalignment or binding of moving
parts, cracked or broken parts,
and any other condition that may
affect its safe operation. Do not
use damaged equipment.
2.	 After use, clean external surfaces.
Then dry and lubricate all moving
parts. Do not use solvents.
3.	 When storing, keep Flaring Tool and
its accessories in its Carrying Case
and store in a clean, dry, safe location.

Yoke positioned
on Adapter
10.	 Position the Yoke on the Screen
Bar over the Adapter.
11.	 Turn the Handle of the Yoke driving
the Adapter into the end of the
tube. The tube will flare. Continue
flaring until the shoulder of the
Adapter touches the Screen Bar.
12.	 Back off the Yoke enough to
remove the Adapter. The first
flare has now been made.
13.	 Screw the Yoke down again on the end
of the tube until the tubing folds back on
itself, forming a 45 degree double flare.
14.	 Clean and lightly lubricate the tool, and
store it out of reach of children.

SKU 66534

4.	 CAUTION! All maintenance, service,
and repairs not mentioned in this
manual must only be performed by a
qualified service technician.
Record Serial Number Here:

Note: If product has no serial number, record
month and year of purchase instead.
PLEASE READ THE FOLLOWING CAREFULLY
NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION
OR WARRANTY OF ANY KIND TO THE BUYER
THAT HE OR SHE IS QUALIFIED TO MAKE
ANY REPAIRS TO THE PRODUCT, OR THAT
HE OR SHE IS QUALIFIED TO REPLACE ANY
PARTS OF THE PRODUCT. IN FACT, THE
MANUFACTURER AND/OR DISTRIBUTOR
EXPRESSLY STATES THAT ALL REPAIRS
AND PARTS REPLACEMENTS SHOULD
BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE
BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR
HER REPAIRS TO THE ORIGINAL PRODUCT
OR REPLACEMENT PARTS THERETO, OR
ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.

For technical questions, please call 1-800-444-3353.

Page 3

Parts List and Diagram
Part

Description

Qty

Part

Description

Qty

1

Yoke

1

6

3/8” Adapter

1

2

Screen Bar Assembly

1

7

7/16” Adapter

1

3

3/16” Adapter

1

8

1/2” Adapter

1

4

1/4” Adapter

1

9

5/8” Adapter

1

5

5/16” Adapter

1

10

Carrying Case (not shown)

1

3

4

5

6

7

8

9

2
1

LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability
standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship
for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,
improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,
injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use
of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation
charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
SKU 66534

For technical questions, please call 1-800-444-3353.

Page 4



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