Harbor Freight Three Trumpet 12V Air Horn Set With Compressor Product Manual 94862 Horns
Manual for the 94862 Three Trumpet 12 Volt Air Horn Set With Compressor 94862 Three Trumpet 12 Volt Air Horn Set With Compressor
2015-05-27
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12 VDC AIR HORNS WITH COMPRESSOR 94862 ASSEMBLY AND OPERATING INSTRUCTIONS Due to continuing improvements, actual product may differ slightly from the product described herein. 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at http://www.harborfreight.com Copyright © 2006 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions and replacement parts, please call 1-800-444-3353 Specifications Item Power Requirement Horn Sizes Horn Material Sound Air Source Wire Weight Description 12 VDC, 10 watts, 8 ohms Bell mouth: 3” and 2-7/8”; Length: 5-3/4”, 63/8” and 8-1/2” Plastic, Red; Brass diaphragm 135 dB, high/low blast; Tones: high, medium, low, and music Compressor, electric (supplied) 14-16 AWG auto wire 2.95 lbs. Save This Manual You will need the manual for the safety warnings and precautions, assembly instructions, operating and maintenance procedures, parts list and diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep the manual and invoice in a safe and dry place for future reference. Safety Warnings and Precautions WARNING: When using tool, basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment. Read all instructions before using this tool! 1. Keep work area clean. Cluttered areas invite injuries. 2. Observe work area conditions. Do not use machines or power tools in damp or wet locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically powered tools in the presence of flammable gases or liquids. 3. Keep children away. Children must never be allowed in the work area. Do not let them handle machines, tools, or extension cords. 4. Use the right product for the job. There are certain applications for which this product was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this product and do not use for a purpose for which it was not intended. 5. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically non-conductive clothes and non-skid footwear are recommended when working. Wear restrictive hair covering to contain long hair. 6. Do not overreach. Keep proper footing and balance at all times. Do not reach over or across running machines. SKU 94862 For technical questions, please call 1-800-444-3353 Page 2 7. Check for damaged parts. Before using this product, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for any other condition that may affect proper operation. Any part that is damaged should be properly repaired or replaced by a qualified technician. Do not use the product if the switch does not turn On and Off properly. 8. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use with this product. Approved accessories are available from Harbor Freight Tools. 9. Do not operate tool if under the influence of alcohol or drugs. Read warning labels if taking prescription medicine to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate this product. Note: Performance of this tool may vary depending on variations in battery power. Product Specific Safety Precautions Warning: The brass components of this product contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety Code 25249.5 et seq.) 1. During installation, remove ignition keys from the vehicle and set the parking brake. 2. Only connect the positive (+) hot lead to a fused terminal or circuit. 3. Avoid short circuits or burns. Do not wear rings, watches, or other metallic objects around your hands and arms. Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Warning: People with pacemakers should consult their physician(s) before using this product. Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker. Unpacking When unpacking, check to make sure the following parts are included. Refer to the Parts List and Parts Photo at the end of this manual. If any parts are missing or broken, please call Harbor Freight Tools at the number on the cover of this manual. SKU 94862 For technical questions, please call 1-800-444-3353 Page 3 Installation Caution: If you are not familiar with working around vehicle engine compartments, the installation should be completed by a qualified technician. Before attempting installation of the Air Horns, remove the keys from the vehicle ignition, set the emergency brake, and place wheel chocks. 1. Lift the vehicle hood and find a suitable location to mount the Horns and Compressor. This location must shelter the Compressor (4) and Horns (1, 2, and 3) from incoming rain, road water, and mud from under the vehicle. It also must be away from all moving engine parts and heat. 2. Using a Bolt and Nut (9), mount the Compressor (4) to the vehicle chassis in a vertical position (air outlets facing up). See illustration middle-right. A hole may need to be drilled in the chassis frame to accomplish this. Always be careful that no electrical wires or cables are in the drilling path. The head of the Bolt slides into the Compressor mounting bracket. Securely tighten Nut. 3. Mount the Horns near the Compressor so that they are pointing forward and slightly downward for maximum efficiency. The head of the Bolt slides into the Horn mounting bracket. Securely tighten Nut. See illustration middle-left. Horn Mounting Compressor Mounting 4. Mount the Electric Relay (6) to the chassis frame near the Compressor using a Bolt and Nut. Securely tighten. 5. Connect the Compressor to the Horns using the rubber Tubing (5) and the Y-Connector (8). Cut the rubber tubing to the desired length. Do not fold or kink tubing. See illustration below. SKU 94862 For technical questions, please call 1-800-444-3353 Page 4 Tubing (5) Horns (1, 2, and 3) Compressor (4) Y-Connector (8) 6. Make the connections to the Compressor (4) and the Electric Relay (6) as shown on the wiring diagram below. Wiring Diagrams Always use vehicle terminal type connectors (not supplied) on all connections. Never wrap wires around terminals as they could fall off. Connect terminal #30 on the Electric Relay (6) to a 30A fused circuit. Note: Some vehicles may employ a positive ground system. If this is the case, refer to the wiring diagram above-left. Pay attention to polarity. If the Compressor turns on and the Horns do not sound, reverse the Compressor connections (+ / -). 7. The Air Horns will now sound when the vehicle horn is pushed. Maintenance 1. Periodically add a few drops of light oil to each air outlet of the Compressor. First remove air outlet tubes. Energize the Compressor. Excess oil will be blown out. Wear ANSI approved safety glasses for this process. 2. Periodically check the Air Horn, Relay, and Compressor hardware for tightness. Also check for secure wire connections. SKU 94862 For technical questions, please call 1-800-444-3353 Page 5 Parts List Item 1 2 3 4 5 6 7 8 9 10 Description Horn, Large Horn, Medium Horn, Small Compressor Tubing Relay Switch Y-Connector, Tubing Hardware, Nuts and Bolts Separator, Mounting Qty 1 1 2 1 1 1 1 1 4 3 NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. Parts Photo (1) (4) (3) (2) (6) (9) (7) (5) (10) (8) SKU 94862 (9) (9) For technical questions, please call 1-800-444-3353 Page 6 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THat ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU 94862 For technical questions, please call 1-800-444-3353 Page 7
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